S.

No Description K2 SPECIFICATION

Nord (GERMAN) / SEW

1 Motors (GERMAN) /Rossi (SW
/Bonfiglioli (ITALY) / Eq

2 Gear boxes Nord / Sew/Rossi/Bon

Equivalent/

3 HOIST K2 Hoist / Street UK

 Fuji (JAPAN) / Schneid
4 Drives / VFD (GERMAN) / Siemens

5 Rope Drum K2 Cranes Make

6 Wire Rope Usha Martin

7 Hook Karachiwala / Smriti F

Electro Magnetic DC Disc Brake Nord / Sew/Rossi/Bon

8 Motor Equivalent/

9 Limit Switches Siemens

10 Bearings SKF/ FAG/ ZKL

11 Bus Bars Safe track / Giovenzan

12 Square Bar
13 End Carriage with Wheels K2 Cranes Make

14 Operating Pendant Giovenzana

15 Radio Remote Telecrane

16 CT Cabling Polycab / Giovenzana

17 Control Panel

18 Electrical Cable Polycab (INDIA) / Giovenz

 K2 SPECIFICATIONS / MAKE
Nord (GERMAN) / SEW
(GERMAN) /Rossi (SWISS)
/Bonfiglioli (ITALY) / Equivalent/
Nord / Sew/Rossi/Bonfiglioli /
Equivalent/
K2 Hoist / Street UK make Hoist
FEATURES / ADVANTAGES
For almost all Cranes we use NORD (GERMAN); SEW (GERMAN) OR
ROSSI(SWISS). These Brands are well known across the world for
their Crane duty Application Motors viz. - Hoist, Cross Travel and
Long Travel Motors. They are well known for their Performance,
Longer Life, least maintenance.
The above are integrated GEAR BOXES with ELECTROMAGNETIC
BRAKES. Compact; Fully enclosed and dust proof; Leak proof. Even
the top up of oil itself may be for a good period of 8 -12 months. As
the Coupligns are reduced due to INTEGRATED MOTOR-GEARBOX-
BRAKE construction, VERY GOOD ENERGY SAVINGs to the extent of 5-
8% compared to Conventional MOTOR-GEARBOX-BRAKE assemblies.
Other than the features of the MOTORS mentioned the K2 HOIST has
the following features: a) OVER LOAD RELAY THRU LOAD CELL b)
PREVENTION OF OVER HOISTING, OVER LOWERING c) SAFETY HOLD
 Schneider(German); Siemens(German); Fuji(Japan) are precision
Variable Frequency Drives which are well known and proven VFD
known for the adaptability to Variable Drives and their performance

Fuji (JAPAN) / Schneider

(GERMAN) / Siemens (GERMAN)

The hoist has a drum long enough to accommodate all of the lift lines
required for that particular set. The drum is helically grooved so that
the lift lines wrap neatly in a single layer, to avoid damage to the wire
rope. The drum can be oriented either horizontal or vertical
depending on project requirements.
K2 Cranes Make

USHA MARTIN is the WIRE Rope Manufacturer having > 70% Market
Share in the Crane Industry.

Usha Martin
 Major Suppliers, rugged and high Factor of Safety Hooks of Two
Types are 'C' Type & Ram shorn Hooks for above 50 Ton. Generally
hooks shall be designed material clause as per IS 3664 for infinite life
based on the rated load
Karachiwala / Smriti Forging

As mentioned above, ALL THESE MOTORS ARE INTEGRATED WITH

GEAR BOX and ELECTRO MAGNETIC BRAKES with excellent
performance, least maintenance for life time.
Special brakes for hoist for high accuracy lifting; Totally Enclosed;
Oversized brakes for fail proof long service life
Nord / Sew/Rossi/Bonfiglioli /
Equivalent/

Rotary Limit Switches are used to trip Motor supply when the
Hoisting reaches its extreme positions while Hoisting-up or Lowering.
Viz., Over Hoisting and Over Lowering is avoided. This is an
additional safety feature.

Siemens
 SKF(Swedish) / ZKL (Czech) / FAG (Germany) are the top names in
SKF/ FAG/ ZKL Bearings known for delivering outstanding performance even in
adverse environment viz. dust, dirt, vibration, abrasion, etc.

1. Safe track / Giovenzana are the leading Suppliers of Bus bars in a

variety of shapes such as flat strips, solid bars and rods typically
copper, brass or aluminium in solid or hollow tubes. 2. It determines
Safe track / Giovenzana the maximum amount of current that can be safely carried and is
sufficient to support its own weight, and forces imposed by
mechanical vibration and possibly earthquakes, as well as
accumulated precipitation in outdoor exposures.

1. K2 Cranes Uses MS Bright Bars for Hoist & Crane Movement with
all the Surfaces machined.
2. Crane Rail are manufactured using high grade materials and is
known for its sturdiness, durability and application specific design.
 1. End Carriages are the Travel unit directly connected to the crane
girder.
K2 Cranes Make 2. Our End Carriage Consists of Box section, travel unit with wheel
and Geared motors for Long travel movement which can be
configured for all load capacity ranges.

1. Hoist & Crane can be operated from floor through pendant push
button control
2. Operation Speed may be of single speed or Double Speed
Giovenzana depending upon the Application.
3. Various movements such as Hoist( Up Down & Left Right), Crane
( To & Fro ) Motion.

The radio remote control systems can be configured in any number

Telecrane of ways to include independent and simultaneous functions through
using one transmitter for multiple systems with the flip of a switch..
 1. Festoon Cables are Standard for power distribution and controls
for Cross travel movement.
2. K2 Cranes Provides Flat Festoon Cable, as it prevents wire tangling
or other problems
Polycab / Giovenzana

Polycab (India) and Giovenzana (Italy) - are known for SUPERIOR

QUALITY AND LONG LIFE. Also, it should be noted that we use
POLYCAB / GIOVENZANA - FLAT Cables which are designed to meet
HIGH FLEXIBILITY, AND ARE HIGHLY RECOMMENDED FOR
Polycab (INDIA) / Giovenzana (ITALY) CONTINUOUS MOVING PARTS AND BENDS.
 BOUGHT OUT ITEMS
02nd May 2017

Mr. P. HARIHARAN
Engineer - Maintenance

M/s BGR ENERGY SYSTEMS LIMITED

Environmental Engineering Division
II - 199 / 171, GNT Road, Pantetty Village,
Ponneri Taluk - 601204, Thiruvallur District.

Contact No: +91 - 44 - 27984356, 27984100, 9790522067

Email: maintenance@eed.bgrenergy.com,
britto@eed.bgrenergy.com,
manogaran.a@eed.bgrenergy.com,
production@eed.bgrenergy.com

S. No Description K2 SPECIFICATION

Nord (GERMAN) / Sew (GERMAN) /R

1 All Motors (ITALY) / Equivalent/
2 All Gear boxes Nord / Sew/Rossi/Bonfiglioli / Equiv

3 HOIST

3 Drives / VFD Fuji (JAPAN) / Schneider (GERMAN)

4 Wire Rope Usha Martin

5 Hook Karachiwala / Smriti Forging

6 Electro Magnetic DC Disc Brake Nord / Sew/Rossi/Bonfiglioli / Equiv

 Limit Switches - GRAVITY

7 Limit Switches - ROTARY Siemens

8 Bearings SKF/ FAG/ ZKL

9 Bus Bars Safe track / Giovenzana

10 Electrical Cable Polycab (INDIA) / Giovenzana (ITALY

BRIGHT STEEL BAR BLACK STEEL BAR

OUR MANUFACTURING PROCESSES
 END CARRIAGE: HOLES CENTERING IN HORIZONTAL BORING
A
MACHINE

BRIDGE ALIGNMENT, CROSS TRAVEL, LONG TRAVEL

B ALIGNMENT, WHEEL ALIGNMENT, CHECKING FOR DEVIATIONS
IF ANY & ADJUSTMENT
C AUTO WELDING

REGULAR DYE PENETRATION INSPECTION OF WELD - AS A PART

D OF THE SYSTEM
OUT ITEMS
K2 CRANES AND COMPONENTS P LTD,
Survey No : 352/1A , Uthiramerur Road ,
Pukkathurai 603 308 , Maduranthagam T.K
KanchipuramDistrict , Tamil Nadu , India

Contact Person:
S.PALANICHAMY
Senior General Manager Sales
K2 Cranes & Components Pvt. Ltd.
Contact: 8939069990
Email: spalani@k2cranes.com

K2 SPECIFICATIONS / MAKE FEATURES / ADVANTAGES

For almost all Cranes we use NORD (GERMAN); SEW

(GERMAN) OR ROSSI(SWISS). These Brands are well known
Nord (GERMAN) / Sew (GERMAN) /Rossi (SWISS) /Bonfiglioli across the world for their Crane duty Application Motors viz. -
(ITALY) / Equivalent/ Hoist, Cross Travel and Long Travel Motors. They are well
known for their Performance, Longer Life, least maintenance.

Nord / Sew/Rossi/Bonfiglioli / Equivalent/
Fuji (JAPAN) / Schneider (GERMAN) / Siemens (GERMAN)
Usha Martin
Karachiwala / Smriti Forging
Nord / Sew/Rossi/Bonfiglioli / Equivalent/
The above are integrated GEAR BOXES with
ELECTROMAGNETIC BRAKES. Compact; Fully enclosed and
dust proof; Leak proof. Even the top up of oil itself may be for
a good period of 8 -12 months. As the Coupligns are reduced
due to INTEGRATED MOTOR-GEARBOX-BRAKE construction,
VERY GOOD ENERGY SAVINGs to the extent of 5-8%
compared to Conventional MOTOR-GEARBOX-BRAKE
assemblies.
Other than the features of the MOTORS mentioned the K2
HOIST has the following features: a) OVER LOAD RELAY THRU
LOAD CELL b) PREVENTION OF OVER HOISTING, OVER
LOWERING c) SAFETY HOLD
Schneider(German); Siemens(German); Fuji(Japan) are
precision Variable Frequency Drives which are well known
and proven VFD known for the adaptability to Variable Drives
and their performance
USHA MARTIN is the WIRE Rope Manufacturer having > 70%
Market Share in the Crane Industry.
Major Suppliers, rugged and high Factor of Safety Hooks
As mentioned above, ALL THESE MOTORS ARE INTEGRATED
WITH GEAR BOX and ELECTRO MAGNETIC BRAKES with
excellent performance, least maintenance for life time.
Special brakes for hoist for high accuracy lifting; Totally
Enclosed; Oversized brakes for fail proof long service life
 Weight Operated Limit Switches are used on control / power
circuit of reversing drives so as to limit their rotation /
movement within a predetermined position.

Rotary Limit Switches are used to trip Motor supply when the
Hoisting reaches its extreme positions while Hoisting-up or
Siemens Lowering. Viz., Over Hoisting and Over Lowering is avoided.
This is an additional safety feature.

SKF(Swedish) / ZKL (Czech) / FAG (Germany) are the top

names in Bearings known for delivering outstanding
SKF/ FAG/ ZKL performance even in adverse environment viz. dust, dirt,
vibration, abrasion, etc.

Safe track / Giovenzana

Polycab (India) and Giovenzana (Italy) - are known for

SUPERIOR QUALITY AND LONG LIFE. Also, it should be noted
that we use POLYCAB / GIOVENZANA - FLAT Cables which are
Polycab (INDIA) / Giovenzana (ITALY) designed to meet HIGH FLEXIBILITY, AND ARE HIGHLY
RECOMMENDED FOR CONTINUOUS MOVING PARTS AND
BENDS.
Ensures proper centre alignment / location of the holes with
Machine Set up itself.

Perfection is seen in alignments and ensures smooth running

of CT MOTION, LT MOTION without any problems. Decades of
Smooth running ensured with no alignment problems. Longer
life of Wheels, Rails.
 Ensures uniformity of weld fillet and uniformity. Double
check is done after the weld is completed.

DPI test is regular and ensured for various WELD JOINTS as a

part of the system
S. No Description K2 SPECIFICATION

Nord (GERMAN) / SEW

1 Motors (GERMAN) /Rossi (SW
/Bonfiglioli (ITALY) / Eq

2 Gear boxes Nord / Sew/Rossi/Bon

Equivalent/

3 HOIST K2 Hoist / Street UK

 Fuji (JAPAN) / Schneid
4 Drives / VFD (GERMAN) / Siemens

5 Rope Drum K2 Cranes Make

6 Wire Rope Usha Martin

7 Hook Karachiwala / Smriti F

Nord / Sew/Rossi/Bon
8 Electro Magnetic DC Disc Brake Motor Equivalent/

9 Limit Switches Siemens

10 Bearings SKF/ FAG/ ZKL

11 Bus Bars Safe track / Giovenzan

12 Square Bar
13 End Carriage with Wheels K2 Cranes Make

14 Operating Pendant Giovenzana

15 Radio Remote Telecrane

16 CT Cabling Polycab / Giovenzana

17 Control Panel

18 Electrical Cable Polycab (INDIA) / Giovenz

19 Painting
 K2 SPECIFICATIONS / MAKE
Nord (GERMAN) / SEW
(GERMAN) /Rossi (SWISS)
/Bonfiglioli (ITALY) / Equivalent/
Nord / Sew/Rossi/Bonfiglioli /
Equivalent/
K2 Hoist / Street UK make Hoist
FEATURES / ADVANTAGES
For almost all Cranes we use NORD (GERMAN); SEW (GERMAN) OR
ROSSI(SWISS). These Brands are well known across the world for
their Crane duty Application Motors viz. - Hoist, Cross Travel and
Long Travel Motors. They are well known for their Performance,
Longer Life, least maintenance.
The above are integrated GEAR BOXES with ELECTROMAGNETIC
BRAKES. Compact; Fully enclosed and dust proof; Leak proof. Even
the top up of oil itself may be for a good period of 8 -12 months. As
the Coupligns are reduced due to INTEGRATED MOTOR-GEARBOX-
BRAKE construction, VERY GOOD ENERGY SAVINGs to the extent of 5-
8% compared to Conventional MOTOR-GEARBOX-BRAKE assemblies.
Other than the features of the MOTORS mentioned the K2 HOIST has
the following features: a) OVER LOAD RELAY THRU LOAD CELL b)
PREVENTION OF OVER HOISTING, OVER LOWERING c) SAFETY HOLD
 Schneider(German); Siemens(German); Fuji(Japan) are precision
Variable Frequency Drives which are well known and proven VFD
known for the adaptability to Variable Drives and their performance

Fuji (JAPAN) / Schneider

(GERMAN) / Siemens (GERMAN)

The hoist has a drum long enough to accommodate all of the lift lines
required for that particular set. The drum is helically grooved so that
the lift lines wrap neatly in a single layer, to avoid damage to the wire
rope. The drum can be oriented either horizontal or vertical
depending on project requirements.
K2 Cranes Make

USHA MARTIN is the WIRE Rope Manufacturer having > 70% Market
Share in the Crane Industry.

Usha Martin
 Major Suppliers, rugged and high Factor of Safety Hooks of Two
Types are 'C' Type & Ram shorn Hooks for above 50 Ton. Generally
hooks shall be designed material clause as per IS 3664 for infinite life
based on the rated load
Karachiwala / Smriti Forging

As mentioned above, ALL THESE MOTORS ARE INTEGRATED WITH

GEAR BOX and ELECTRO MAGNETIC BRAKES with excellent
performance, least maintenance for life time.
Special brakes for hoist for high accuracy lifting; Totally Enclosed;
Oversized brakes for fail proof long service life
Nord / Sew/Rossi/Bonfiglioli /
Equivalent/

Rotary Limit Switches are used to trip Motor supply when the
Hoisting reaches its extreme positions while Hoisting-up or Lowering.
Viz., Over Hoisting and Over Lowering is avoided. This is an
additional safety feature.

Siemens
 SKF(Swedish) / ZKL (Czech) / FAG (Germany) are the top names in
SKF/ FAG/ ZKL Bearings known for delivering outstanding performance even in
adverse environment viz. dust, dirt, vibration, abrasion, etc.

1. Safe track / Giovenzana are the leading Suppliers of Bus bars in a

variety of shapes such as flat strips, solid bars and rods typically
copper, brass or aluminium in solid or hollow tubes. 2. It determines
Safe track / Giovenzana the maximum amount of current that can be safely carried and is
sufficient to support its own weight, and forces imposed by
mechanical vibration and possibly earthquakes, as well as
accumulated precipitation in outdoor exposures.

1. K2 Cranes Uses MS Bright Bars for Hoist & Crane Movement with
all the Surfaces machined.
2. Crane Rail are manufactured using high grade materials and is
known for its sturdiness, durability and application specific design.
 1. End Carriages are the Travel unit directly connected to the crane
girder.
K2 Cranes Make 2. Our End Carriage Consists of Box section, travel unit with wheel
and Geared motors for Long travel movement which can be
configured for all load capacity ranges.

1. Hoist & Crane can be operated from floor through pendant push
button control
2. Operation Speed may be of single speed or Double Speed
Giovenzana depending upon the Application.
3. Various movements such as Hoist( Up Down & Left Right), Crane
( To & Fro ) Motion.

The radio remote control systems can be configured in any number

Telecrane of ways to include independent and simultaneous functions through
using one transmitter for multiple systems with the flip of a switch..
 1. Festoon Cables are Standard for power distribution and controls
for Cross travel movement.
2. K2 Cranes Provides Flat Festoon Cable, as it prevents wire tangling
or other problems
Polycab / Giovenzana

Polycab (India) and Giovenzana (Italy) - are known for SUPERIOR

QUALITY AND LONG LIFE. Also, it should be noted that we use
POLYCAB / GIOVENZANA - FLAT Cables which are designed to meet
HIGH FLEXIBILITY, AND ARE HIGHLY RECOMMENDED FOR
Polycab (INDIA) / Giovenzana (ITALY) CONTINUOUS MOVING PARTS AND BENDS.