Shear Key

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ISSUED Jun [$-409]23, 2017
8.0 DESIGN OF BASEPLATE

(i) Base plate Design for ISMB 300:
Force Envelope from Software (Staad) for node nos 13, 16, 19, 22, 25, 28, 43, 46, 49, 52, 269 & 272:
Node L/C Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm
Max Fx 49 416 DL+DLW 58.348 265.798 0 0 0 0
Min Fx 46 415 DL+DLW -64.49 269.396 0 0 0 0
Max Fy 16 419 DL+DLW 0 291.242 -43.768 0 0 0
Min Fy 13 403 DL+DLW 0 -171.278 -27.71 0 0 0
Max Fz 13 414 DL+DLW 0 274.688 62.415 0 0 0
Min Fz 16 413 DL+DLW 0 286.781 -61.459 0 0 0
Max Mx 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Min Mx 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Max My 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Min My 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Max Mz 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Min Mz 13 101 DL+DLW 0 -170.967 -36.849 0 0 0
Maximum Forces (KN)
Fx = 32.00 kN
Fy = 265.00 kN (Comp.)
Fy = -115.00 kN (Tension)
Fz = 16.00 kN
(Design Based on Ref.1: DESIGN OF WELDED STRUCTURE:BY O.W. BLODGETT)

Data:
Grade of Concrete = M16
Characteristic Strength of Concrete, fck = 16 N/mm2
Permissible Bearing Pressure = 0.25 * fck = 4 N/mm2 (Clause 34.4 , IS 456 :
Permissible stress in compression due to bending, sbc = 8.5 N/mm2 (Table 21, IS 456 : 200
Yield Strength of the steel, fy = 250 N/mm 2
Allowable shear stress for Anchor Bolt = 80 N/mm2

Allowable tensile stress for Anchor Bolt, sat = 120 N/mm2
Diameter of Anchor Bolt = 16 mm
Net area of the Anchor Bolt = 157 mm2
Tensile strength of each bolt = 56.7 kN
Shear Strength of each bolt = 31.4 kN
Depth of the Steel Column d = 300 mm
Width of the Steel Column b = 165 mm
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ISSUED Jun [$-409]23, 2017
Length of the base plate, D = 400 mm

Width of the base plate, B = 250 mm
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ISSUED Jun [$-409]23, 2017
Bolt & Stiffner Arrangement in Base plate :

180
165 250 X
400
Z
Area of the base plate, Ab = 400 * 250 = 100000 mm2

Section modulus of the base plate, Zxx = 400 * 250 ^2 / 6
= 4.17E+06 mm3
Section modulus of the base plate, Zzz = 250 * 400 ^2 / 6
= 6666667 mm3
Base Pressure Check:
Max.Base pressure Pr = Pc / A
Max load, Pc = 265.00 kN
Max.Base pressure,sp = 2.65 N/mm2 < 4 N/mm2 Hence safe
Type 2: Rectangular Plate; Three edges are fixed & one edge is free
Uniform pressure acting on the plate, sp = 2.65 N/mm2
a/b = 125 / 150 = 0.83 125
Constant from Roark's Table, b1 = 0.220
Bending stress on plate, sb (Refer Roork's Table) = [ (-1)*b1 * sp * b2 ] / t2
Thickness of the base plate, t = Sqrt[(-0.22 * 2.65 * 150^2 ) / 165 ]
= 8.92 mm
Provide Thickness of the base plate = 20 mm
Base plate bending due to Base pressure

10
Number of stiffner plates on tension side, N = 3 Stiffner Plate
Centre of gravity of combined section from base AA, Y 1 = eax/ea
= [(400 * 20 * 20 / 2) + (3 * 10 * 150 * 95)] /
[(400 * 20)+(3 * 10 * 150)]
= 40.60 mm
A
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ISSUED Jun [$-409]23, 2017

Iself + Ay12 A
Momemt of inertia, I = 400
= [(400 * 20 ^3 / 12) + ( 400 * 20 * 30.6^2)] + Base Plate
[(3 * 10 * 150 ^3 / 12) + ( 3 * 10 * 150 * 54.4^2)]

= 29512167 mm4
Section Modulus, Z = I / ymax = 3.0E+07 / 129.4
= 228069.29 mm3
Due to Bolt Tension
Tension in bolts (Uplift in one side ) = 57.50 kN
Bolt distance from column face = 50 mm
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ISSUED Jun [$-409]23, 2017
Bending moment, M = 57.5 * 1000 * 50 = 2875000 Nmm

Plate bending stess = 2.9E+06 / 2.3E+05 = 12.61 N/mm2 <
Hence Safe
Due to Base Pressure
Moment at face of the column due to base pressure, M = 2.65 * 250^2/2
= 3312.5 Nmm
Hence Safe
Check for Maximum Tension in Bolt:
Max direct Tension on column = 115.00 kN
Actual Tension in Bolt = 115/4 = 28.75 kN <
Actual tensile stress, sat,cal = 28750 / 157 = 183.12 N/mm2
sat,cal / sat = 183.12 / 120 = 1.53 > 1
Hence Safe
Check for Maximum Shear in Bolts:
Total Number of bolts used, N = 4 Nos.
Shear force taken by bolts:
Check for combined shear and Tension stress = [ sat,cal / sat ] + [ tv,cal / tv ] <
[ tv,cal / tv ] = 1.4 - sat,cal / sat = 1.4 - 1.53
= -0.13
Check for Shear stress = [tv,cal / tv] < 1
(Here Shear stress check, the minimum of above two ratio values is considered and which are decreased by 5% for safer side
Actual Shear capacity for provided bolts = 0.95 * -0.13 * 80 * 4 * 157
= -6.2 kN
Fx(kN) Fz (kN) H (kN) Results Note:

32.00 16.00 35.78 SK- R H = Resultant shear ; SQRT(Fx2 +
SK - N.R = Shear Key Not Require
Shear Key is Required SK - R = Shear Key Required;
Max. Resultant shear, H = 35.78 kN

Design of Shear key:
Shear key is designed for Net shear force
Permissible stress in compression, scc = 8.5 N/mm2 (Table 21, IS 456 : 200
Section Properties:
Ixx = 5.12 cm4 Ixx = 450 cm4
Izz = 450 cm4 Izz = 5.12 cm4
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A = 24.00 cm2 A = 24.00 cm2

Shear key
Star Section, A = 48.00 cm2
Star Section, Ixx = 455.1 cm4
Star Section, Izz = 455 cm4 75
Star Section, Zxx = 60.68 cm 3
150
Star Section, Zzz = 60.68 cm3 75
Depth of shear key required, L
= Design Shear force 150
Base Plate
Length of obstruction * cc X
= 35780 / [424.2 * 8.5] = 9.92 mm
Provide Depth of Shear Key 150 mm
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ISSUED Jun [$-409]23, 2017
Allowable shear stress, tva = 0.4 * fy = 100 N/mm2 (Clause 6.42, IS 800 :
Actual Shear stress on shear key = 35.78/4800
= 7.45 N/mm2 <
Hence Safe
Check for Welding between Stiffner plate and base plate:

Permissible Stress in weld due to Shear, compression & = 110 N/mm2 (Table 14, S
Tension force, Pa
Uniform upward pressure acting on the plate, sp = 2.65 N/mm2
Actual Tension in one side Bolt = 57.50 kN
Angles between fusion faces = 90
Constant for different angles between fusion faces, k = 0.7 (Table 13, S
Assume Size of normal fillet weld, t = 8 mm
Effective throat thickness, a = 0.7 * 8 = 5.6 mm 125
Length of the weld = 2 * 3 * 125 = 750 mm
Stress in fillet weld = 57500 / (5.6*750) = 13.69 N/mm2
< 110 N/mm2
Provide 8 mm thick fillet weld between Stiffener & base plate
Check for Welding between Shear key and base plate: 258.4
Max. Shear force acting on the shear key = 35.78 kN
Effective throat thickness, a = 0.7 * 6 = 4.2 mm 158.4
Length of the weld = 600 mm

< 110 N/mm2
Provide 6 mm thick fillet weld between Shear key & base plate
Embedded Length of Bolt:

Bond Stress = 0.9 N/mm2 (Table 21, IS456)
Tension in corner Bolt = 28.8 kN
Embedded Length of Bolt required = 28.8 *1000 / (pi * 16 * 0.9 )
= 636.6 mm
Provide 850 mm length of bolt (Type I bolts)
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ISSUED Jun [$-409]23, 2017
SUMMARY: Bolt & Stiffner Arrangement in Base plate :

Base Plate 400 x 250 x 20 mm
Anchor Bolts: 4 Nos. of M16
Vertical Stiffners: 6 No. of 10 mm thick & 150 mm height plate
Shear Key: Shear key provided with star plates
Size of Weld: 8mm thick fillet weld between Stiffener & base plate
Fillet weld used for Column & base plate
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(Clause 34.4 , IS 456 : 2000)

(Table 21, IS 456 : 2000)
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150
Sqrt[(-0.22 * 2.65 * 150^2 ) / 165 ]
150
20
A
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Base Plate
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165 N/mm2
Hence Safe
165 N/mm2
Hence Safe
56.7 kN
1.4
values is considered and which are decreased by 5% for safer side)
H = Resultant shear ; SQRT(Fx2 + Fz2)

SK - N.R = Shear Key Not Required;
SK - R = Shear Key Required;
(Table 21, IS 456 : 2000)

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Shear key
Base Plate
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(Clause 6.42, IS 800 : 1984)
100 N/mm2
Hence Safe
(Table 14, SP:6(7)-1972)
400
(Table 13, SP:6(7)-1972)
Shear
key
Base Plate
(Table 21, IS456)
(Type I bolts)
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Page 17
Doc. No.
PROJECT: WHAREHOUSR STANDARDZIATION DATE
Designed Checked
TITLE: BOILER STRUCTURES - BASEPLATE DESIGN
PV ARUP
10.0 DESIGN OF BASEPLATE
REACTION SUMMARY FOR COLUM 1 to 12
Horizontal Vertical Horizontal Moment
Node L/C Fx kN Fy kN Fz kN Mx kNm My kNm Mz kN
Max Fx 5 108 1.0DL+1 277.525 422.847 -22.139 0 0 0

Min Fx 6 108 1.0DL+1 -278.897 414.501 -14.6 0 0 0
Max Fy 7 109 1.0DL+1 277.525 422.847 22.14 0 0 0

Min Fy 4 115 1.0DL+1 -13.834 31.275 0 0 0 0
Max Fz 7 109 1.0DL+1 277.525 422.847 22.14 0 0 0
Min Fz 5 108 1.0DL+1 277.525 422.847 -22.139 0 0 0
Max Mx 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
Min Mx 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
Max My 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
Min My 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
Max Mz 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
Min Mz 1 101 1.0DL+1. 141.274 210.939 0 0 0 0
REACTION SUMMARY FOR COLUM Tube 10 11 21 to 24
Horizontal Vertical Horizontal Moment

Max Fx 10 107 1.0DL+1 0 10.535 2.355 0 0 0
Min Fx 23 107 1.0DL+1 0 9.985 2.232 0 0 0
Max Fy 10 101 1.0DL+1. 0 10.535 0 0 0 0
Min Fy 21 101 1.0DL+1. 0 9.985 0 0 0 0
Max Fz 11 109 1.0DL+1 0 10.535 28.271 0 0 0
Min Fz 10 108 1.0DL+1 0 10.535 -28.271 0 0 0
Max Mx 10 101 1.0DL+1. 0 10.535 0 0 0 0
Min Mx 10 101 1.0DL+1. 0 10.535 0 0 0 0
Max My 10 101 1.0DL+1. 0 10.535 0 0 0 0
Min My 10 101 1.0DL+1. 0 10.535 0 0 0 0
Max Mz 10 101 1.0DL+1. 0 10.535 0 0 0 0
Min Mz 10 101 1.0DL+1. 0 10.535 0 0 0 0
Page 18
Doc. No.
PROJECT: WHAREHOUSR STANDARDZIATION DATE
Designed Checked
PV ARUP
Design for shear key Page 19
Max. hori Shear = 210 KN
Shear key size 150 x 25 th cross
Grade of concrete = 30 N/mm2 25 thk
Permissible bearing pressure of concrete = 1.330.2530
9.975 N/mm2
150
Depth of the shear key required = 140 mm
Depth of the shear key provided- = 250 mm
Z of the section = = (15025^3/12)/(25/2)
= 15625 mm3
Pressure on the shear key = = 2101000/((250-0)150)
= 5.6 N/mm2
a = 62.5 mm 250
b = 250 mm
a/b = 0.250 150
From Table 11.4 of Roark's formula for Stress and strrain,

Max of 1 & 2 = 0.188 a
Max. bending Stress, b,cal = - q b /t
2 2
= 0.188(5.6)250^2/25^2 b
= 105.3 N/mm2
Hence <165N/mm2
Max of 1 & 2 = 0.572
Shear per unit length = qb
= 0.5725.6250
= 800.8 N/mm
Maximum Shear stress, v,cal = 800.8/25
= 32.03 N/mm2 Hence <100N/mm2
Combined shear and Bending
Equivalent stress, e, cal = sqrt(105.3^2+3x32.03^2)
= 119.00 N/mm2 <225, Hence Safe
Hence provide shear key pocket size as 200 mm Sq. X 300 mm deep
Page 20
Page 21
Doc. No.
PROJECT: DATE
Designed Checked
TITLE: BASEPLATE DESIGN
PV ARUP
BASE PLATE DESIGN FOR COLUMN MARKED

UB305x165x54 400 a
Size of the column 100

FORCE LOAD COMB
NODE
Max. compn. 162 KN 1101 5
600
800
Max. tension 90 kN
300
200
95
Max. shear kN 1103 8
DESIGN
Check For compression

Max. compn. = 162.0 KN
Hence base pressure = 0.51 N/mm2 250 b
Permisssible bearing pr. = 9.975 N/mm 2
(Refer Table :21 of IS456:2000 including
Hence safe 33.33% increase)
From Mukhanov's chart,
Edge condition - Plate supported on three sides.
a1 = =400/2-6.2 = 193.8 mm
d1 = =600/2-10 = 290 mm
Hence a1/d1 = 0.67
Hence coefficient = 0.084
Hence moment on the base plate = 0.0840.51290^2
= 3594.27 N-mm/mm
Grade of Base plate = 250 N/mm2
Allowable stress on the plate = 0.66250
= 165 N/mm2
Hence thickness of the plate = (6M/Bsb)^0.5
Assuming width of the plate = 1 mm
treqd = = ((63594.27)/(1165))^0.5
= 11.43 mm (From Compression only)
Check for tension

Support reaction = 90.0 kN
Assume 4 Nos 16 dia H.D bolts
Permissible Tension capacity of each bolt = 62 kN
Hence Total tension capacity of bolts = 1.2561.774
= 308.8311 kN including 25% increase
HENCE SAFE
Page 22
Doc. No.
PROJECT: DATE
Designed Checked
PV ARUP
Tension/bolt= = 90/4
= 22.500 kN
Moment in the plate due to bolt tension = 22.5001000(600/2)/4
= 2250000 N-mm ###
Allowable stress on plate = = 0.662501.33
= 219.45 N/mm2
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Doc. No.
PROJECT: DATE
Designed Checked
PV ARUP
Assuming width of the plate = 400/2-16
= 184 mm
t reqd= = ((62250000)/(184219.45))^0.5
= 18.3 mm (From tension only)
Hence provide thickness of base plate as 20 mm
Design of stiffner plate, a

Moment at the face of the column web 10 thk
=0.51600/2(193.8)^2/2 = 2873221 N-mm
Moment due to tension in Bolt 150
=22.5001000250/2 = 2812500 N-mm
Plate thickness - 10 mm 20
Effective Breadth = 300 300 mm
Grade of Stiffener plate = 250 N/mm 2

= 165 N/mm2
Required Section modulus, Zreqd = (2873220.66)/165
= 17413 mm3
Provide 150 mm ht of the plate.
Actual section modulus = = ### mm3 Hence Safe
Design of stiffner plate, b

Flange breadth = 165 mm
Moment at the face of the column flange -
=0.51(600/6+100)((400-165)/2)^2/2 = 704119 N-mm
Plate thickness - 10 mm
Z reqd = b*h^2/6 (where h is the height of the plate).
Allowable stress on the plate = 165 N/mm2
Hence height of the plate reqd = 50.6 mm
Design for shear key

9.975 N/mm2
100
Z of the section = = (10020^3/12)/(20/2)
= 6666.67 mm3
Page 24
Doc. No.
PROJECT: DATE
Designed Checked
PV ARUP
= 9.5 N/mm2
a = 40 mm 100
b = 100 mm
a/b = 0.400 100

Max of 1 & 2 = 0.445 a
2 2
= 0.4448(9.5)100^2/20^2 b
= 105.6 N/mm 2
Hence <165N/mm2
Max of 1 & 2 = 0.712
= 0.71169.5100
= 676.0 N/mm
= 33.80 N/mm2 Hence <100N/mm2
= 120.78 N/mm2 <225, Hence Safe

= 298.4 mm
Provide 400 mm length of bolt (Type II bolts)
Page 25
Doc. No.
PROJECT: DATE
Designed Checked
PV ARUP
Page 26
Doc. No.
PROJECT: P&G KOHINOOR DAKSHIN - PHASE 1 DATE
#REF!
Designed Checked
TITLE: PACKING- BASEPLATE DESIGN #REF!
PV ARUP

UB203x133x30 250 a
Size of the column UB203x133x30 75

FORCE LOAD COMNODE
110 14
Max. compn. 234 KN
200
350
106 13
Max. tension 133 kN
100
76 110 12
Max. shear kN
DESIGN
Permisssible bearing pr. = 9.975 N/mm 2
(Refer Table :21 of IS456:2000 including
a1 = =250/2-6.2 = 118.8 mm
d1 = =200/2-10 = 90 mm
Hence a1/d1 = 1.32
= 2673.10 N-mm/mm
= 165 N/mm2
treqd = = ((62673.10)/(1165))^0.5
Check for tension

HENCE SAFE
Tension/bolt= = 133/4
Page 27
Doc. No.
#REF!
Designed Checked
PV ARUP
= 33.250 kN
Moment in the plate due to bolt tension = 33.2501000(200/2)/4
= 831250 N-mm
= 219.45 N/mm2
Page 28
Doc. No.
#REF!
Designed Checked
PV ARUP

= 109 mm
t reqd= = ((6831250)/(109219.45))^0.5

=2.67200/2(118.8)^2/2 = 1884144 N-mm
=33.2501000100/2 = 1662500 N-mm

= 165 N/mm2
= 11419 mm3
Actual section modulus = = 37500 mm3 Hence Safe

=2.67(200/4+75)((250-133)/2)^2/2 = 571088 N-mm

9.975 N/mm2
100
Z of the section = = (10016^3/12)/(16/2)
= 4266.67 mm3
Page 29
Doc. No.
#REF!
Designed Checked
PV ARUP
= 7.6 N/mm2
a = 42 mm 100
b = 100 mm
a/b = 0.420 100

Max of 1 & 2 = 0.482 a
2 2
= 0.48224(7.6)100^2/16^2 b
= 143.2 N/mm2
Hence <165N/mm2
Max of 1 & 2 = 0.744
= 0.744087.6100
= 565.5 N/mm
= 35.34 N/mm2 Hence <100N/mm2
= 155.70 N/mm2 <225, Hence Safe
Page 30
Doc. No.
#REF!
Designed Checked
PV ARUP
31 of 51
DESIGN CALCULATION OF
PIPERACK - PR13
ISSUED Jun [$-409]23, 2017
(ii) Base plate Design for ISMB 300:

Force Envelope from Software (Staad) for node nos 1, 4, 7, 10, 31, 34, 37, 40:
Max Fx 1 426 DL+DLW 82.721 174.194 25.448 0 0 0
Min Fx 7 421 DL+DLW -87.095 217.79 13.475 0 0 0
Max Fy 40 413 DL+DLW -70.553 442.161 -87.71 0 0 0
Min Fy 37 419 DL+DLW 60.664 -363.025 -71.159 0 0 0
Max Fz 37 424 DL+DLW -70.741 392.713 70.089 0 0 0
Min Fz 40 413 DL+DLW -70.553 442.161 -87.71 0 0 0
Max Mx 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Min Mx 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Max My 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Min My 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Max Mz 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Min Mz 1 101 DL+DLW -1.852 -140.957 -31.096 0 0 0
Maximum Forces (KN)
Fx = 58.00 kN
Fy = 200.00 kN (Comp.)
Fy = -100.00 kN (Tension)
Fz = 54.00 kN
(Design Based on Ref.1: DESIGN OF WELDED STRUCTURE:BY O.W. BLODGETT)

Data:
Grade of Concrete = M30
Characteristic Strength of Concrete, fck = 30 N/mm2
Permissible Bearing Pressure = 0.25 * fck = 7.5 N/mm2 (Clause 34.4 , IS 456 :
Permissible stress in compression due to bending, sbc = 8.5 N/mm2 (Table 21, IS 456 : 200
Yield Strength of the steel, fy = 250 N/mm 2
Allowable shear stress for Anchor Bolt = 80 N/mm2

Allowable tensile stress for Anchor Bolt, sat = 120 N/mm2
Diameter of Anchor Bolt = 16 mm
Net area of the Anchor Bolt = 157 mm2
Tensile strength of each bolt = 12.3 kN
Shear Strength of each bolt = 13.6 kN
Depth of the Steel Column d = 240 mm
Width of the Steel Column b = 120 mm
Length of the base plate, D = 350 mm
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PIPERACK - PR13
ISSUED Jun [$-409]23, 2017
Width of the base plate, B = 250 mm

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PIPERACK - PR13
ISSUED Jun [$-409]23, 2017
Bolt & Stiffner Arrangement in Base plate :

160
120 250 X
350
Z
Area of the base plate, Ab = 350 * 250 = 87500 mm2

Section modulus of the base plate, Zxx = 350 * 250 ^2 / 6
= 3.65E+06 mm3
Section modulus of the base plate, Zzz = 250 * 350 ^2 / 6
= 5104167 mm3
Base Pressure Check:
Max.Base pressure Pr = Pc / A
Max load, Pc = 200.00 kN
Max.Base pressure,sp = 2.29 N/mm2 < 7.5 N/mm2 Hence safe
Type 2: Rectangular Plate; Three edges are fixed & one edge is free
Uniform pressure acting on the plate, sp = 2.29 N/mm2
a/b = 125 / 120 = 1.04 125
Constant from Roark's Table, b1 = 0.210
Bending stress on plate, sb (Refer Roork's Table) = [ (-1)*b1 * sp * b2 ] / t2
Thickness of the base plate, t = Sqrt[(-0.21 * 2.29 * 120^2 ) / 185 ]
= 6.12 mm
Provide Thickness of the base plate = 25 mm
Base plate bending due to Base pressure

10
Number of stiffner plates on tension side, N = 3
Centre of gravity of combined section from base AA, Y 1 = eax/ea
= [(350 * 25 * 25 / 2) + (3 * 10 * 150 * 100)] /
[(350 * 25)+(3 * 10 * 150)]
= 42.22 mm
A
34 of 51
PIPERACK - PR13
ISSUED Jun [$-409]23, 2017

Iself + Ay12 A
Momemt of inertia, I = 350
= [(350 * 25 ^3 / 12) + ( 350 * 25 * 29.72^2)] +
[(3 * 10 * 150 ^3 / 12) + ( 3 * 10 * 150 * 57.78^2)]
= 31645293 mm4
Section Modulus, Z = I / ymax = 3.2E+07 / 132.78
= 238328.76 mm3
Due to Bolt Tension
Tension in bolts (Uplift in one side ) = 50.00 kN
Bolt distance from column face = 80 mm
35 of 51
PIPERACK - PR13
ISSUED Jun [$-409]23, 2017
Bending moment, M = 50 * 1000 * 80 = 4000000 Nmm

Hence Safe
Due to Base Pressure
Moment at face of the column due to base pressure, M = 2.29 * 250^2/2
= 71562.5 Nmm
Hence Safe
Check for Maximum Tension in Bolt:
Max direct Tension on column = 100.00 kN
Actual Tension in Bolt = 100/4 = 25 kN >
Actual tensile stress, sat,cal = 25000 / 157 = 159.24 N/mm2
sat,cal / sat = 159.24 / 120 = 1.33 > 1
Unsafe
Check for Maximum Shear in Bolts:
Total Number of bolts used, N = 4 Nos.
Shear force taken by bolts:
Check for combined shear and Tension stress = [ sat,cal / sat ] + [ tv,cal / tv ] <
[ tv,cal / tv ] = 1.4 - sat,cal / sat = 1.4 - 1.33
= 0.07
Check for Shear stress = [tv,cal / tv] < 1
(Shear stress check, the minimum of above two ratio values is considered and which are decreased by 5% for safer side)
Actual Shear capacity for provided bolts = 0.95 * 0.07 * 80 * 4 * 157
= 3.34 kN
Fx(kN) Fz (kN) H (kN) Results Note:

58.00 54.00 79.25 SK- R H = Resultant shear ; SQRT(Fx2 +
SK - N.R = Shear Key Not Require
Shear Key is Required SK - R = Shear Key Required;
Max. Resultant shear, H = 79.25 kN

Design of Shear key:
Shear key is designed for Net shear force
Permissible stress in compression, scc = 8.5 N/mm2 (Table 21, IS 456 : 200
Section Properties:
Ixx = 5.12 cm4 Ixx = 0.45 cm4
Izz = 0.45 cm4 Izz = 5.12 cm4
36 of 51
PIPERACK - PR13
ISSUED Jun [$-409]23, 2017
A = 24.00 cm2 A = 24.00 cm2

Shear key
Star Section, A = 48.00 cm2
Star Section, Ixx = 5.6 cm4
Star Section, Izz = 6 cm4 75
Star Section, Zxx = 0.74 cm 3
150
Star Section, Zzz = 0.74 cm3 75
Depth of shear key required, L
= Design Shear force 150
Base Plate
Length of obstruction * cc X
= 79250 / [424.2 * 8.5] = 21.98 mm
Provide Depth of Shear Key 200 mm
37 of 51
PIPERACK - PR13
ISSUED Jun [$-409]23, 2017
Allowable shear stress, tva = 0.4 * fy = 100 N/mm2 (Clause 6.42, IS 800 :
Actual Shear stress on shear key = 79.25/4800
= 16.51 N/mm2 <
Hence Safe
Check for Welding between Stiffner plate and base plate:

Permissible Stress in weld due to Shear, compression & = 110 N/mm2 (Table 14, S
Tension force, Pa
Uniform upward pressure acting on the plate, sp = 2.29 N/mm2
Actual Tension in one side Bolt = 50.00 kN
Angles between fusion faces = 90
Constant for different angles between fusion faces, k = 0.7 (Table 13, S
Effective throat thickness, a = 0.7 * 8 = 5.6 mm 125
Length of the weld = 2 * 3 * 125 = 750 mm
< 110 N/mm2
Provide 8 mm thick fillet weld between Stiffener & base plate
Check for Welding between Shear key and base plate: 258.4
Max. Shear force acting on the shear key = 79.25 kN
Effective throat thickness, a = 0.7 * 6 = 4.2 mm 158.4
Length of the weld = 600 mm

< 110 N/mm2
Provide 6 mm thick fillet weld between Shear key & base plate

Tension in corner Bolt = 90 kN
Embedded Length of Bolt required = 90 *1000 / (pi * 16 * 1.5 )
= 1193.7 mm
Provide 900 mm length of bolt (Type II bolts)
38 of 51
PIPERACK - PR13
ISSUED Jun [$-409]23, 2017
SUMMARY: Bolt & Stiffner Arrangement in Base plate :

Base Plate 350 x 250 x 25 mm
Anchor Bolts: 4 Nos. of M16
Vertical Stiffners: 6 Nos. of 10 mm thick & 150 mm height plate
Shear Key: Shear key provided with star plates
Size of Weld: 8mm thick fillet weld between Stiffener & base plate
Fillet weld used for Column & base plate
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(Clause 34.4 , IS 456 : 2000)

(Table 21, IS 456 : 2000)
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120
Sqrt[(-0.21 * 2.29 * 120^2 ) / 185 ]
150
25
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43 of 51
185 N/mm2
Hence Safe
185 N/mm2
Hence Safe
12.3 kN
1.4
s is considered and which are decreased by 5% for safer side)
H = Resultant shear ; SQRT(Fx2 + Fz2)

SK - N.R = Shear Key Not Required;
SK - R = Shear Key Required;
(Table 21, IS 456 : 2000)

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Shear key
Base Plate
45 of 51
(Clause 6.42, IS 800 : 1984)
100 N/mm2
Hence Safe
(Table 14, SP:6(7)-1972)
350
(Table 13, SP:6(7)-1972)
Shear
key
Base Plate
(Table 21, IS456)
(Type II bolts)
46 of 51
Page 47
Doc. No.
PROJECT: KRAFT FOOD, MALANPUR DATE
Designed Checked
PV ARUP

Taperd 550 a
Size of the column

FORCE LOAD COMB
NODE 50
Max. compn. 10 KN 1101 5
550
350
Max. tension 1 kN
450
30
Max. shear kN 1103 8
DESIGN

Permisssible bearing pr. = 9.975 N/mm2 (Refer Table :21 of IS456:2000 including
a1 = =550/2-5 = 270 mm
d1 = =550/2-5 = 270 mm
Hence a1/d1 = 1
= 244.94 N-mm/mm
= 165 N/mm2
treqd = = ((6244.94)/(1165))^0.5
Check for tension

HENCE SAFE
Page 48
Doc. No.
Designed Checked
PV ARUP
Tension/bolt= = 1/4
= 0.250 kN
Moment in the plate due to bolt tension = 0.2501000(450/2)
= 56250 N-mm ###
= 219.45 N/mm2
Page 49
Doc. No.
Designed Checked
PV ARUP
= 265 mm
t reqd= = ((656250)/(265219.45))^0.5

=0.03350/2(270)^2/2 = 191362.5 N-mm
=0.2501000450/2 = 56250 N-mm

= 165 N/mm2
= 1160 mm3
Actual section modulus = = ### mm3 Hence Safe

=0.03(350/6+50)((550-170)/2)^2/2 = 58662.5 N-mm

9.975 N/mm2
100
Z of the section = = (10012^3/12)/(12/2)
= 2400 mm3
Page 50
Doc. No.
Designed Checked
PV ARUP
= 1.8 N/mm2
a = 44 mm 170
b = 170 mm
a/b = 0.259 100

Max of 1 & 2 = 0.203 a
2 2
= 0.202823529(1.8)170^2/12^2 b
= 71.8 N/mm 2
Hence <165N/mm2
Max of 1 & 2 = 0.482
= 0.4823294121.8170
= 144.7 N/mm
= 12.06 N/mm2 Hence <100N/mm2
= 74.81 N/mm2 <225, Hence Safe

= 3.3 mm
Provide 350 mm length of bolt
Page 51
Doc. No.
Designed Checked
PV ARUP

Shear Key

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1 of 51

ISSUED Jun [$-409]23, 2017

8.0 DESIGN OF BASEPLATE

(Design Based on Ref.1: DESIGN OF WELDED STRUCTURE:BY O.W. BLODGETT)

Allowable shear stress for Anchor Bolt = 80 N/mm2

ISSUED Jun [$-409]23, 2017

Length of the base plate, D = 400 mm

ISSUED Jun [$-409]23, 2017

Bolt & Stiffner Arrangement in Base plate :

Area of the base plate, Ab = 400 * 250 = 100000 mm2

Base plate bending due to Base pressure

ISSUED Jun [$-409]23, 2017

[(3 * 10 * 150 ^3 / 12) + ( 3 * 10 * 150 * 54.4^2)]

ISSUED Jun [$-409]23, 2017

Bending moment, M = 57.5 * 1000 * 50 = 2875000 Nmm

Fx(kN) Fz (kN) H (kN) Results Note:

Max. Resultant shear, H = 35.78 kN

ISSUED Jun [$-409]23, 2017

A = 24.00 cm2 A = 24.00 cm2

ISSUED Jun [$-409]23, 2017

Check for Welding between Stiffner plate and base plate:

Stress in fillet weld = 35780 / (4.2*600) = 14.20 N/mm2

Embedded Length of Bolt:

ISSUED Jun [$-409]23, 2017

SUMMARY: Bolt & Stiffner Arrangement in Base plate :

(Clause 34.4 , IS 456 : 2000)

Sqrt[(-0.22 * 2.65 * 150^2 ) / 165 ]

values is considered and which are decreased by 5% for safer side)

H = Resultant shear ; SQRT(Fx2 + Fz2)

(Table 21, IS 456 : 2000)

(Clause 6.42, IS 800 : 1984)

(Table 14, SP:6(7)-1972)

(Table 21, IS456)

10.0 DESIGN OF BASEPLATE

REACTION SUMMARY FOR COLUM 1 to 12

Horizontal Vertical Horizontal Moment

Node L/C Fx kN Fy kN Fz kN Mx kNm My kNm Mz kN

Max Fx 5 108 1.0DL+1 277.525 422.847 -22.139 0 0 0

Max Fy 7 109 1.0DL+1 277.525 422.847 22.14 0 0 0

REACTION SUMMARY FOR COLUM Tube 10 11 21 to 24

Horizontal Vertical Horizontal Moment

From Table 11.4 of Roark's formula for Stress and strrain,

BASE PLATE DESIGN FOR COLUMN MARKED

Size of the column 100

Max. compn. 162 KN 1101 5

Check For compression

Check for tension

Design of stiffner plate, a

Allowable stress on the plate = 0.66250

Design of stiffner plate, b

Design for shear key

From Table 11.4 of Roark's formula for Stress and strrain,

Embedded Length of Bolt:

BASE PLATE DESIGN FOR COLUMN MARKED

Size of the column UB203x133x30 75

Check for tension

Hence thickness of the plate = (6M/Bsb)^0.5

Design of stiffner plate, a

Allowable stress on the plate = 0.66250

Design of stiffner plate, b

Design for shear key

From Table 11.4 of Roark's formula for Stress and strrain,

ISSUED Jun [$-409]23, 2017