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D7R Series II
Waste Handler
2
Required Attachments Recommended Options Serviceability and Customer Support
These attachments are required and Several additional options are highly The major component modular design
must be ordered with the basic Waste recommended to complement the Waste concept moves a generation ahead in
Handling Arrangement. These include Handling Arrangement and ensure simplified service and repair. Customer
engine enclosures, hydraulic and fuel peak performance. These range from support is unmatched in the industry.
tank guards, ROPS-mounted air enhanced cab, landfill blades and front pg. 12
conditioners and condenser fans, striker bars to specially designed track
cylinder mounted lights, and turbine shoes and hydraulic rippers. pg. 10
precleaner. pg. 8
New Feature
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Waste Handling Guards
Extensive guarding helps protect critical machine components, body panels and the radiator
from being damaged by debris under harsh waste handling environments. Minimizing build-
up helps prevent component damage.
Hinged Radiator Guard. The hinged Extreme Service Crankcase (bottom) Pivot Shaft Seal Guards. The pivot shaft
radiator guard protects the cooling Guards. The crankcase (bottom) guards seal guards help prevent debris from
system. It comes equipped with serve a dual purpose. They help prevent entering and damaging the Duo-Cone
two quick release T handles for the contact damage to vital power train seals as well as protecting the bolts on
center-opening guard, allowing easy components, and help keep debris out the pivot shaft seal retainers.
access to the radiator for cleaning. of the power train compartments.
Note: The D6R Series III does not have
Covers protect the handles from damage.
a pivot shaft.
Special hinge latches retain the guard
in the open or closed positions.
4
Idler Seal Guards. The idler seal guards Final Drive Seal Guards. The final drive Seal Guard Design. This design offers
help keep wire, fishing line, strapping, seal guards help prevent wire, nylon superior protection to the seal. Debris
etc., from wrapping around and damaging strapping, etc., from wrapping around would have to make four 90 turns,
the Duo-Cone seals. and damaging the Duo-Cone seals. penetrate the packing material, and then
The outer guard is now stationary, make two additional 90 turns.
thicker, and has increased hardness,
all of which help prevent excessive
wear from debris.
5
Debris Resistant Features
Additional modifications enhance productivity and help prevent damage.
Rear, Tank-mounted Lights. The rear, Heavy-duty Handles. The heavy-duty Additional Sealing. To help eliminate
tank-mounted lights are relocated on the handles are manufactured from solid debris entry into areas of the machine
ROPS, which removes the lights from rod to withstand the rigors of landfill additional sealing is provided. Key areas
the concentrated debris environment operation. include: engine enclosures, platforms,
to help protect them from damage. hydraulic tank, ROPS support, battery
Combinations vary depending on box, striker bar box, and rear case opening.
each model.
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Required Attachments
These options must be ordered in addition to the basic Waste Handling Arrangement.
Clamshell Guards. The clamshell guard Radiator (AMOCS with NGMR) (D6R III). Flexxaire Fan Engine Control System.
provides a non-rotating guard installed The AMOCS radiator with the Next The Flexxaire fan engine control system
over the final drives to help prevent Generation Modular Radiator utilizes a automatically reverses fan pitch at
wire wrap. The guard includes two pass system. This system provides preset intervals to purge debris from
inspection plates. more efficient heat exchange and the radiator and engine compartment.
improved cooling capacity over D6R II. The operator also can manually purge
The coolant is routed from a sectioned the fan at any time. The Flexxaire fan
bottom tank up to the front side, is controlled by the engine ECM
over the top core to the bottom tank. (Electrical Control Module).
This flow pattern allows the coolant
to pass through the radiator twice for
better cooling.
7
Required Attachments
These options must be ordered in addition to the basic Waste Handling Arrangement.
Engine Enclosures. The engine Hydraulic and Fuel Tank guard. ROPS-mounted Air Conditioner
enclosures consist of perforated hood The hydraulic and fuel guard helps Condenser and Fans. The ROPS-
and side panels. The enclosures help protect implement hydraulic oil tank, mounted air conditioner condenser
prevent airborne materials from battery box and fuel tank. and fans are mounted to the back of the
entering the engine compartment and ROPS to maintain overall machine height.
Plates are included on the D7R II
help reduce radiator plugging, which
to cover the light openings after they Moving the condenser and fans
can cause cooling system problems.
are repositioned on top of cylinders away from the radiator reduces
Note: If the sound suppression and ROPS. the concentration of debris and
arrangement is ordered, the perforated plugging. This relocation also
side panels are replaced with solid doors increases the cooling capacity of
and the perforated hood is replaced with the machine for operation in higher
larger rectangular perforations. temperatures.
8
Laminated Thermal Shields.
The laminated thermal shields cover the
exhaust stack inside the compartment,
hot-side of the turbocharger, and the
exhaust manifold. These shields reduce
Supplemental Cylinder Mounted Lights.
surface temperatures well below the
The supplemental cylinder mounted
flash point of most common
lights (four front) are repositioned from
combustibles encountered.
the fender/ openings to the top of the
cylinders. The fender openings are
covered with plates to prevent debris
from entering.
Caterpillar Turbine Air Precleaner.
The Caterpillar turbine precleaner
provides improved engine air filtration
by using the OPTIMAX dual-stage
precleaner powered by the engines
intake and exhaust airflows. Intake air
is spun by a flow driven impeller.
Debris stratifies along the outer wall
and is ejected back into the environment.
Remaining contaminates are collected
and removed by a secondary scavenger
system, allowing only precleaned air
to continue to the engines air filter.
9
Recommended Options
Features for peak performance. Several additional options are recommended to assist
in matching your site requirements.
Caterpillar Landfill Blades. Center Hole Track Shoes (D6R Series III). Black Painted Hood, Cylinders, and
The Caterpillar landfill blades increase The center hole track shoes reduce refuse Back of Blade. The black painted hood,
the dozing capacity in trash and help packing within the track and reduces cylinders, and back of blade reduces
prevent material from spilling over track chain tightening and accelerated glare from lights while operating at night
the blade and entering the radiator. pin and bushing wear. The center holes and while operating in direct sunlight.
Wear plates are available and are relieve packing by allowing the sprocket
Hydraulic Rippers. Hydraulic rippers
recommended when working in to punch out dirt and debris.
are available as single or multi-shank
highly abrasive materials.
to penetrate tough material fast and rip
thoroughly.
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Remote Disconnect. Located in the cab, Rear Vision Camera. The camera system Computer Aided Earthmoving System
the remote disconnect switch is in series can be used to enhance the operators (CAES). The Computer Aided
with the standard machine disconnect. visibility of his surroundings, or provide Earthmoving System (CAES) is a high
The switch, located on the left side of a better view of his work tool to increase technology earthmoving tool that allows
the operator seat at knee level, allows productivity. The single camera system machine operators to achieve maximum
the operator to access the disconnect is compact, rugged, reliable and landfill compaction, desired grade/slope,
switch quickly. extremely simple to use. It is designed and conserve and ensure even distribution
to be operated in the automatic mode of valuable cover soil with increased
where the picture remains dark until accuracy. This state-of-the-art machine
the machine is placed in reverse gear. control system delivers real-time
The 7 inch color display is mounted elevation, compaction and grade control
on top of the front dash on the left side, information to machine operators on an
and is designed to have a sharp, clear in-cab display. By monitoring grade and
picture with a 115 degree horizontal compaction progress, operators have
camera mounted to the Air Conditioner the information they need to maximize
structure. the efficiency of the machine, resulting
in proper drainage and optimum
airspace utilization.
11
Serviceability
Cat elevated sprocket tractors use a new generation modular design that simplifies service
and repair. Easy maintenance and fast in-field component exchange gives you more time
on the job.
Built-in Servicing Ease. Less service Water Separator and Fuel Filter. Diagnostic Connector. A diagnostic
time computes to more production time. Easily located just inside the engine connector allows the Cat Dealers
Major components are made as modules access panel, the water separator electronic test instrument to quickly
and most can be removed without functions as the primary fuel filter, troubleshoot the electrical system or
disturbing or removing others. just ahead of the secondary fuel filter. access stored data with the use of
A standard electric priming pump on Electronic Technician (Cat ET) or ECAP.
Grouped Service Points. Grouped service
the primary filter reduces the effort
points and easy access to servicing Pre-testing Modular Components.
required to prime the system.
areas make routine inspections fast Pre-testing modular components
and convenient. Quick Disconnect Fittings. The quick before installation or after repair
disconnect fittings allow for fast assures quality.
Power Train Oil Filter and Pressure
diagnosis of the power train and
Taps. The power train oil filter and Underhood Service Light. To make
implement oil systems.
pressure taps are remote-mounted in the nighttime service and maintenance easier,
right-hand fender. This provides ease of Ecology Drains. The ecology drains an adjustable service light is located
service and aids machine diagnostics. provide an environmentally safer method under the hood behind the radiator.
to drain fluids. They are included on the
radiator, hydraulic tank and major
power train components.
Machine Selection. Make detailed Product Support. Nearly all D6R Series III Parts Pricing. The price of parts can
comparisons of the machines you are parts can be found at Cat dealer parts impact the overall owning and operating
considering before you buy. How long counters. Cat dealers utilize a worldwide cost of any piece of equipment and are
do components last? What is the cost computer network to find in-stock often overlooked when a purchase is
of preventive maintenance? What is the parts to minimize machine downtime. being considered. At several points in
true cost of lost production? Your Cat An exchange program for major the machines life cycle, maintenance or
dealer can give you answers to these components may be available. This will repair parts will be required. Parts pricing
very important questions. shorten repair time and lower costs. is all about maximizing the bottom line
of the end-user and as a result, Cat parts
Purchase. Consider the financing options Remanufactured Components.
are priced, on average, 35 percent lower
available, as well as the day-to-day Genuine Cat remanufactured parts helps
than those of other tractors in this
operating costs. This is also the time save money with the same warranty
size class.
to look at dealer services that can be and reliability as new products at cost
included in the cost of the machine to savings of 40 to 70 percent. Components Resale Value. History has proven, and
yield lower equipment owning and are available for the drive train, engine continues to show, that Cat machines
operating costs over the long run. and hydraulics. bring a much higher price than other
brands when resold. This translates
Serviceability. Quick and easy
into all Cat equipment owners getting
serviceability means less downtime and
a greater return on their investment
more productivity. Sight gauges, filter
than with other brands.
locations, convenient access to oil and
coolant sampling ports and an engine
compartment-mounted work lamp
make daily and periodic service faster
and easier.
12
Specifications
**** Operating Weight: Includes lubricants, coolant, 100% fuel, hydraulic controls, ROPS canopy, FOPS Cab, SU-Blade with
610 mm (24 in) trash rack, special radiator core and ejector fan, drawbar, engine enclosures, fuel tank guard, extreme service
crankcase (belly) guard, heavy-duty hinged radiator guard, higher prescreener, front and rear striker bars and operator.
**** Engine model meets current levels of exhaust emission regulations for the EPA, EU, and JMOC at time of manufacture.
**** Height without ROPS canopy, exhaust pipe, seat or all easily removed encumbrances.
**** For all other models, refer to standard specalogs.
NOTE: D6R III LGP and D7R II (Standard)
2006 Caterpillar
All Rights Reserved
Printed in U.S.A.