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User Manual
KET
KET
KOMAL ELECTROTECH
Providing Solutions Worldwide
Preface
Thank you for using this Sensorless Vector Control Variable Speed Drive. This KET-3000W1 achieves high
performance by using a unique control method to achieve high torque, high accuracy and super silent motor control.
The KET-3000W1 is an innovative product with process PI, simple PLC, wobble operation, 16-step speed operation,
flexible input and output terminals, multiple frequency reference sources. Its anti-tripping function and capabilities of
adapting to unstable mains power, high ambient temperature, humidity and dusty environment improves the
products reliability noticeably.
This manual provides information on installation, wiring, parameter setting, troubleshooting, and daily maintenance
for the KET-3000W1. Before using the drive, a thorough understanding of this manual is recommended for daily
maintenance, troubleshooting and inspection. Please keep this manual in a secure and convenient place for any
future reference.
1.2 Nameplate
The nameplate is located on the right hand side of the body. A barcode under the keypad also contains information
of the KET-3000W1, as shown in Fig. 1-2.
1
1.3 Model Definition Rules
Item Power Phase Voltage Suffix
0.2KW 0R2
0.4KW 0R4
0.75KW 0R7
1.5KW 1R5
2.2KW 2R2
3.7KW 3R7
5.5KW 5R5
7.5KW 7R5
11KW 011
15KW 015
18.5KW 018
S None:
22KW 022
2 standard
30KW 030 Single
Vector Control
37KW 037 phase 220V
General Purpose
45KW 045
KET-3000W1 T 4
55KW 055 AZ:
75KW 075 Three 400V
customized
90KW 090 phase
110KW 110
132KW 132
160KW 160
200KW 200
220KW 220
250KW 250
280KW 280
315KW 315
355KW 355
400KW 400
7R5 T 4
2
Chapter 2 Safety.Precautions
2.1 Safety
In this manual, notes for safe operation are classified as "Dangerous" and "Note".
Indicates a potentially hazardous situation which, if not attended, could possibly result in serious human
injury or even death.
Indicates a potentially hazardous situation which, if not attended, may result in moderate or minor injury and
damage to the KET-3000W1.
3
Don't carry the KET-3000W1 by its cover. The cover cannot support the weight of the
KET-3000W1 and may drop.
Please install the KET-3000W1 on a strong support, failing which the KET-3000W1
may fall off.
Don't install the KET-3000W1 in places where water pipes may leak onto it.
Don't allow screws, washers and other metal foreign matters to fall inside the
KET-3000W1, otherwise there is a danger of fire or damage.
Don't operate the KET-3000W1 if it is incomplete, otherwise there is a danger of a fire
or human injury.
Don't install the KET-3000W1 under direct sunshine, otherwise it may be damaged.
Don't short circuit P1/PB and terminal (-), otherwise there is a danger of fire or the
KET-3000W1 may be damaged.
Cable lugs must be connected to main terminals firmly.
Don't apply supply voltage to control terminals,which is above the permitted voltage.
4
Chapter 2 Safety.Precautions
Insulation of Motor:
Before using the KET-3000W1, the insulation of the motor must be checked, especially, if it is used for the first time
or if it has been stored for a long time. This is to reduce the risk of the KET-3000W1 from being damaged by the poor
insulation of the motor. Wiring diagram is shown as follows. Please use 500V insulation tester to measure the
insulating resistance. It should not be less than 5M.
Frequent On-off:
The KET-3000W1 should be started and stopped via its control terminals. It is prohibited to start and stop the
KET-3000W1 directly through input line contactors, which may damage the KET-3000W1 with frequent operations.
Fig. 2-1 Capacitors are prohibited at the output side of the KET-3000W1
2.4 Disposal
When disposing the KET-3000W1, please pay attention to the following factors:
The capacitors may explode if they are burnt.
Poisonous gas may be generated when the plastic parts like front covers are burnt.
Disposing method: Please dispose of unwanted KET-3000W1 as industrial waste.
6
Chapter 3 Installation and Wiring
8
Chapter 3 Installation and Wiring
When selecting mounting environment, the following issues should be taken into account:
Ambient temperature should be within the range of -10~ +40. If the temperature is higher than 40, the
KET-3000W1 should be derated and forced ventilation is required.
Humidity should be lower than 95%RH, non-condensing.
Mount in the location free of direct sunlight, dust, metal powder, corrosive gas or combustible gas.
Mount in the location with good ventilation, and in vertical direction.
Mount in the location where vibration is less than 5.9m/s2 (0.6g).
Be sure to maintain the ambient temperature below +40 to achieve proper performance and normal operation
of the KET-3000W1. If the temperature is between 40~50, the KET-3000W1 should be derated to 80% and
a cooling fan or air conditioner is recommended to be installed.
During Installation, please shield the KET-3000W1 with a dustproof cover, to prevent any metallic powder from
dropping into the KET-3000W1. And remove the dustproof cover after the installation.
KET- KET-
3000W1 3000W1
Fig. 3-2 (a) (45KW or below) Fig. 3-2 (b) (55KW or above)
9
When one KET-3000W1 is mounted on the top of the other, an air flow diverting plate should be fixed in between as
shown in Fig. 3-3.
KET
3000
W1
KET
3000
W1
3.5 Wiring
In order to avoid interference intercoupling, it is recommended to separate the motor cables from the control cables
and power supply cables, and keep enough distance among cables. Especially when the cables are laid in parallel
and the cable length is big, the signal cables should cross the power supply cables perpendicularly as shown in Fig.
3-4.
Shielded/armoured cable: High frequency low impedance shielded cable should be used. For example: copper net,
aluminum net or iron net.
Normally, the control cables must use the shielded cables and the shielding metal net must be connected to the
metal enclosure of the KET-3000W1 by cable clamps.
10
Chapter 3 Installation and Wiring
11
KET-3000W1 KET-3000W1
KET-3000W1 KET-3000W1
Input Output
MCCB A Contactor A
Cables Cables
0R2S2 16 10 1.5 1.0 1
0R4S2 16 10 1.5 1.0 1
0R7S2 20 16 2.5 1.0 1
1R5S2 32 20 4 2.5 1
2R2S2 50 40 6 2.5 1
0R4T4 10 10 1.0 1.0 1
0R7T4 10 10 1.0 1.0 1
1R5T4 16 10 1.5 1.5 1
2R2T4 16 10 1.5 1.5 1
3R7T4 25 16 2.5 2.5 1
5R5T4 32 20 4 4 1
7R5T4 40 32 6 6 1
011T4 63 40 6 6 1
015T4 63 40 6 6 1
018T4 100 63 10 10 1
022T4 100 63 16 16 1
030T4 125 100 25 25 1
12
Chapter 3 Installation and Wiring
Wiring can only be done after the KET-3000W1s AC power is cut off and all the LEDs
on the keypad are off. Wait for at least 10 minutes before removing the keypad.
Wiring can only be done after the charge indicator on the right bottom is off and the
voltage between main circuit power terminals + and - is below 36V DC.
Wire connections can only be done by trained and authorized personnel.
Check the wiring carefully before connecting emergency stopping or safety circuits.
Check the KET-3000W1s voltage level before supplying power to it, or human
injuries and equipment damage may happen.
Ensure that the KET-3000W1s rated input voltage is in compliant with the AC supply
voltage before using it.
Dielectric strength test of the KET-3000W1 has been done in factory, so you need not
do it again.
Dont do withstand voltage tests on the KET-3000W1, to avoid possible KET-3000W1
to be damaged.
It is prohibited to connect the AC supply cables to the KET-3000W1s output
terminals U, V and W.
Grounding cables should be copper cables with section area bigger than 3.5mm2,
and the grounding resistance should be less than 10.
Leakage current exists in the KET-3000W1. The total leakage current is bigger than
3.5mA, depending on the usage conditions. To ensure safety, the KET-3000W1 and
the motor should be grounded, and a leakage current protector (RCD) should be
used. It is recommended to choose B type RCD and set the leakage current at
300mA.
13
Dont connect an electromagnetic switch or contactor in the output circuit. Otherwise,
the KET-3000W1 will enable over current protection.
Dont connect phase-shifting capacitors and LC/RC filters on the output circuit.
Be sure the KET-3000W1 has stopped output before switching motor or performing
variable frequency/power frequency switches.
Please see Fig. 3-7 for the main circuit terminals layout.
Fig. 3-7 (b) 220V Class 0.75~2.2KW /380V Class 0.4~3.7KW Main Circuit Terminals Layout
Fig. 3-7 (c) 380V Class 5.5~45KW Main Circuit Terminals Layout
Fig. 3-7 (d) 380V Class 55KW and above Main Circuit Terminals Layout
Please see Table 3-3 for the function description of the KET-3000W1s main circuit terminals.
Table 3-3 Main Circuit Terminal Function Description
Terminal Function Description
L1, L2 /N Single-phase AC power input terminals
R, S, T 3-phase/ single-phase AC power input terminals
U, V, W Output terminals, connect to 3-phase AC motor
DC Link reacor connection terminals
P1, +
14
Chapter 3 Installation and Wiring
15
400V 5.5~45KW main circuit wiring diagram (Fig. 3-11):
400V 55KW and above main circuit wiring diagram Fig. 3-12):
In a drive system, the KET-3000W1, control equipment and sensors are installed in the same cabinet, the
electromagnetic noise should be suppressed at the main connecting points with the RFI filter and input choke
installed in cabinet to satisfy the EMC requirements.
16
Chapter 3 Installation and Wiring
The most effective but expensive measure to reduce the interference is to isolate the noise source and the noise
receiver, which should be considered in mechanical/system design phase. In driving system, the noise source can
be KET-3000W1, braking unit and contactor. Noise receiver can be automation equipment, encoder and sensor.
The mechanical/system is divided into different EMC areas according to its electrical characteristics.
KET-3000W1
Remarks:
Area A should be used to install transformers of control power supply, control system and sensor.
Area B should be used for interfaces of signal and control cables, correct immunity level is required.
Area C should be used to install noise sources such as input reactor, the KET-3000W1, braking unit and contactor.
Area D should be used to install power source and cable connecting parts of RFI filter.
Area E should be used to install output noise filter and the wires of filter.
Area F should be used to install motor and motor cables.
All the areas should be isolated in space, so that electromagnetic decoupling effect can be achieved. The minimum
distance between areas should be 20cm, and use earthing bars for decoupling among areas, the cables from
different area should be placed in different tubes.
17
The filter should be installed at the interfaces between different areas if necessary.
Bus cable(such as RS485) and signal cable must be shielded.
Each area should be isolated from one another to realise electromagnetic decoupling, with minimum space of 20cm.
It is recommended to use earthing bars for decoupling among areas. The cables from different area should be
placed in different tubes.
The filter should be installed at the interfaces between different areas if necessary.
Bus cable(such as RS485) and signal cable must be shielded
Motor cable should be earthed at the KET-3000W1 side, if possible, the motor and KET-3000W1 should be earthed
separately.
Motor cable and control cable should be shielded or armored. The shield must be earthed and avoidentangling at
cable end to improve high frequency noise immunity.
Assure good conductivity among plates, screw and metal case of the KET-3000W1: use tooth-shape washer and
conductive installation plate.
Generally, if there is some sensitive equipment, it is more cost-effective to install the power filter at sensitive
equipment side.
2. The input and output cables of the AC supply filter are too close.
The distance between input and output cables of the filter should be as far apart as possible. Otherwise the high
frequency noise may be coupled between the cables and bypass the filter. Thus, the filter will become ineffective.
the main EMI source, if connecting the cables according to the manual, the EMI can be suppressed effectively. If the
KET-3000W1 and other control equipment are installed in one cabinet, the area rule must be observed. Pay attention
to the isolation between different areas, cable layout and shielding.
RF Interference Clearing
The input cables, output cables and the KET-3000W1 produce radio frequency interference. A noise filter can be
installed both at the input side and output side, and shield them with iron utensils to reduce RF interference. The
wiring distance between the KET-3000W1 and the motor should be as short as possible.
KET-
3000W1
19
Please refer to the Table 3-5 for control terminals function description for 3.7KWand below:
Table 3-5 Control terminal function description for 3.7KW and below
Item Terminal Name Function Description
The positive pole of 485 differential
485
Communication signal
Communication
Interface The negative pole of 485 differential
485
signal
10V/020mA:
20
Chapter 3 Installation and Wiring
Digital output
CME Digital output site
site
Programmable output
Wire Jumper
Please refer to Fig. 3- 15 for the amplified wire jumper.
21
Control signal wiring diagram of 3.7KW and below models:
KET-3000W1
Fig. 3-17 Control signal wiring diagram for 3.7KW and below models
2 Control terminals layout and wiring for 5.5KW and above models
Fig. 3-18 control terminal layout for 5.5KW and above models
Please refer to the Table 3-7 for terminal function descriptionof 5.5KW and above models:
Table 3-7
Item Terminal Name Function Description
500)
AO1 Analog output 1 Programmable output,
Analog Output
AO2 Analog output 2 Output voltage/current signal010V/020mA:
22
Chapter 3 Installation and Wiring
Wire Jumper
Please refer to Fig. 3-16 for amplified wire jumper for 5.5KW and above models.
23
Table 3-8 Wire jumper function description ( 5.5KW and above)
Jumper Setting at
Function and Setting Description
Switch factory
AI2 analog input source voltage/current selection. When the contact V
is short-circuited with the middle contact, AI2 source input is voltage Voltage
CN5
signal: when the contact I is short-circuited with the middle contact, AI2 signal
source input is current signal.
AO1 analog output source voltage/current selection. When the contact
V is short-circuited with the middle contact, AO1 source input is Voltage
CN6
voltage signal: when the contact I is short-circuited with the middle signal
contact, AO1 source input is current signal.
AO2 analog output source voltage/current selection. When the contact
V is short-circuited with the middle contact, AO2 source input is Voltage
CN7
voltage signal: when the contact I is short-circuited with the middle signal
contact, AO2 source input is current signal.
KET-3000W1
INVERTER
Fig. 3-20 Control signal wiring diagram for 5.5KW and above models
Wiring of multi-function input terminals, terminal FWD and REV:
24
Chapter 3 Installation and Wiring
Fig. 3-23 NPN signal input connetting diagram when using internal 24V power supply
25
The KET-3000W1s internal +24V power supply is used and the external controller uses PNP transistors
whose common emitters are connected, as shown in Fig. 3-24. ( Be sure to disconnect the cables between
SEL and P24)
Fig. 3-24 PNP signal input connecting diagram when using internal 24V power supply
Use external power supply as shown in Fig. 3-25: (Be sure to disconnect the cables between SEL and P24)
Fig. 3-25 NPN signal input connecting diagram when using external power supply
Use external power supply as shown in Fig. 3-22: (Be sure to disconnect the cables between PLC and P24)
26
Chapter 3 Installation and Wiring
Fig. 3-26 PNP signal input connetting diagram when using external power supply
C ) Wiring of multi-function output terminal:
Multi-function output terminals Y1 and Y2 can use the 24V power supply inside the KET-3000W1 and the wiring
mode is shown as follows:
Fig. 3-27 Multi-functional output terminal connecting diagram when using internal 24V power supply
Multi-function output terminals Y1 and Y2 can use the 24V power supply outside the KET-3000W1 and the
wiring mode is shown as follows:
Fig. 3-28 Multi-functional output terminal connecting diagram when using external power supply
27
Frequency signal output terminal DO can use the 24V power supply inside the KET-3000W1 and the wiring is as
below:
Fig 3-29 DO terminal connection diagram when using internal 24V power supply
Frequency singal output terminal DO can also use the external 24V power supply and the wiring is as below:
28
Chapter 4 Operation Instructions
Never supply AC power source before the terminal cover has been assembled. Be sure
the power is off when dismantling the cover. If not attended, electric shock may occur.
Please keep away from the KET-3000W1 if the auto restart at power outage function is
enabled, so as to avoid any potential injury at power on.
On condition of energy-consumption braking resistor has been installed, energy-
consumption braking will cause temperature rise in the braking resistor. Please do not
touch the resistor to avoid electric shock and burns.
Please verify the motors allowable scope of application before starting the KET-3000W1.
Do not check signals during operation to prevent the KET-3000W1 from being damaged.
Do not randomly change the parameter setting.
Please do debugging testing before switching the run command source of he
KET-3000W1, to avoid damage to the KET-3000W1 and human hurt.
4.1 Descriptions
In the following sections, you may study section describing the control, running and status of the KET-3000W1 many
times. Please read this section carefully. It will help you to correctly understand and use the functions to be
discussed.
It defines the sources from which the KET-3000W1 receives run commands like START, STOP, FWD, REV, JOG
and others.
Keypad control: The KET-3000W1 is controlled by theRUN, STOP and JOG keys on the keypad.
External Terminal control: The KET-3000W1 is controlled by terminals FWD, REV and COM (2-wire mode), Xi
(3-wire mode), JOGF, JOGR.
Communication control: The operation such as STARTand STOP can be controlled by communication like RS485
Modbus, PC software.
The control modes can be selected by parameter P1.07, and multi-function input terminal (No.24, 25 and 26 can be
selected by Pb.00~Pb.07).
29
4.1.2 KET-3000W1 Frequency Reference Source
The KET-3000W1 has 10 source selection to input reference frequency (P1.04). The reference frequency can be
inputed by:
6: Keypad potentiometer
8: PI closed-loop control
9: Inbuilt PLC.
The KET-3000W1 has 11 auxiliary source selection to input frequency reference (set by Pd.00). The frequency
reference can be achieved by::
0: No auxiliary frequency
1Digital frequency reference 1: and keys on the keypad directly given by Pd.02)
2Digital frequency reference 2: Motor Poetntiometer UP/DN through external digital inputs directly given by
Pd.02)
7AI1-5
8AI2-5
Note: The auxililiary source selection is disabled when the master source reference is same as the auxiliary
source reference. 4 ~10 frequency is set by P2.00.
The final frequency reference results from calculating the value from one of the above master
frequency reference sources and one of the above auxiliary frequency reference sources.
30
Chapter 4 Operation Instructions
The KET-3000W1 has 3 Operation status: Stop, Run and Motor Parameters Autotuning.
Stop status: After the KET-3000W1 is switched on and initialized, if no run command is given or the stop command
is given, there is no output from U, V, W of the KET-3000W1, and the RUN indicator turns off.
Run status: The KET-3000W1 starts output after it receives the run command. The RUN indicator is on.
Motor parameters auto tuning status: If there is an run command and P3.05 is set as 1 or 2, the KET-3000W1
enters motor parameters autotuning status, and then enters stop status after the autotuning process is over.
The KET-3000W1 has 6 types of operating modes: Simple operation, Jog, Multi-step speed operation, Wobble
operation, PI closed-loop control operation and PLC operation.
Jog: When the KET-3000W1 is in stop status, it will operate according to the jog frequency after it receives the Jog
operation command (or after the JOG key is pressed). See explanations of P2.13 P2.14 P7.11 P7.12 for details.
Multi-step speed operation: The multi-step speed operation is enabled when P1.04=7. Select multi-step
frequency 0~15 (P2.15 ~ P2.30) to start multi-step speed operation by logic combination of multi-functional digital
input terminals (No.1, No.2, No.3 and No. 4 function).
Wobble operation: If the wobble operation function is enabled (PA.00=1,P1.04<7), the KET-3000W1 will operate
as per the preset operating parameters (Please see explanations of Parameter PA). Users can disable wobble
operation through a digital multi-functional terminal (No. 32 function).
PI process control operation: If the PI control operation function is enabled (P1.04=8), the KET-3000W1 will
select the PI control operation mode, i.e it will perform PI control according to the reference and feedback values
(See explanations of Parameter P9). This function can be disabled by a multi-function terminal (No.28 function).
PLC operation: If PLC function is enabled (P1.04=9), the KET-3000W1 will select PLC operating mode and will
operate in the pre-defined operating mode (see explanation of Parameter P8). The PLC function can be disabled by
a digital input multi-functional terminal (No. 16 function).
4.2.1 UsingKeypad
The keypad is used to set up the KET-3000W1 and display parameters. The standard KET-3000W1 is installed with
LED keypad. It has two sizes according to the dimension of the KET-3000W1. The smaller size is for 3.7KW and
below KET-3000W1 and the other bigger is for 5.5KW and above KET-3000W1. The operating methods of these
two types of keypads are the same, as shown in Fig.4-1.
31
Fig. 4-1 Illustration of keypad
There are 8 keys on the keypad of the KET-3000W1 and the function of each key is shown in Table 4-1.
Table 4-1 Key functions description
Key Name Color Function
PRG Program/exit Gray Enter or exit programming status
ENTER Enter/confirm Gray Enter lower level menu or confirm data
In editing mode, pressing this key to select the bit
Shift Gray to be modified. In other mode, this key is used to
scroll through the parameters.
Decrement Gray Decrease value or parameter
RUN Run key Green Press this key to run the KET-3000W1 in the mode
of keypad control
JOG Jog key Gray In keypad control mode, press this key to start jog
operation.
Remarks:
The JOGkey is jog function when P1.09=1, while when P1.09=0, the JOG key is used to change the direction of the
KET-3000W1.
The keypad consists of a 4-digit eight segments LED tube, 3 LED indicators that indicate unit and 1 status indicator.
The LED tube can display the status parameters, function parameters and fault codes of the KET-3000W1. The
three unit indicators have 7 different combinations and each combination corresponds to one type of unit as shown
in Fig. 4-2.
32
Chapter 4 Operation Instructions
The keypad can display the parameters in stop, running, editing, alarming state and special state.
1) Parameters displayed in stop status.
When the KET-3000W1 stops operation, the keypad will display the status parameters in stop status, as shown in
Fig. 4-3(a). The unit indicator on the top right of the keypad indicates the unit of the parameter. Other parameters
can be displayed by pressing the key . (PC.02 determines which stop parameter is prior to be displayed at
power on.)
Other parameters can be displayed by pressing key. The displayed parameters are determined by PC.00 and
PC.01.
33
3) Parameters configuration
When the KET-3000W1 is in stop,run or alarm state, pressing the PRG key can enter configuring mode.
Configuring mode can be displayed in 3-level menu: parameter group parameter parameter value. You can
enter the sub-menus by pressing the ENTER key. In parameter value menu, press ENTERto save the settings,
and press the PRG key to exit the menu.
4) Alarm information
When the KET-3000W1 detects a fault signal, the keypad will display the fault code. The code will flash as shown
in Fig. 4-5 to catch the users attention: Fault information can be queried by pressing thePRG key to enter PF group
parameters. The KET-3000W1 can be reset by pressing the STOP key, or sending the reset commands via the
external terminal or serial port. The fault code will not disappear until the fault is cleared.
34
Chapter 4 Operation Instructions
1) View parameters
2) Parameter setup
Lets look at an example of how to set parameters. Suppose you want to change the setting of P2.30 from
45.00Hz to 1.50Hz, please refer to Fig. 4-8.
35
Fig. 4-8 Parameter setup
In the second-sub menu, the settings of the parameter cannot be changed if none digit of the parameter is flashing.
The possible reasons are:
a) The settings of this parameter cannot be changed, such as the actual detected parameters or recorded
parameters.
b) The settings of this parameter cannot be changed when the KET-3000W1 is running, and can only be changed
when the KET-3000W1 stops.
c) The parameters are protected, that is, if P0.00 is set to be 1or 2, the settings of all the parameters cannot be
changed to avoid wrong operation. If you really want to change the settings, first input the correct password.
3) RUN /STOP operation
Please select the control mode as keypad control. Please see Fig. 4-9.
36
Chapter 4 Operation Instructions
6) Keypad self-check
The keypad has self-checking function. This function will be enabled by pressing ENTER and STOP simultaneously.
Please see Fig. 4-12.
After checking the wiring and mains supply voltage, switch on the circuit breaker of the KET-3000W1 to supply
mains power to it. The KET-3000W1 keypad will display 8.8.8.8. at first, then display -LU- , and the contactor
closes. If the LED displays the frequency settings, the initialization of the KET-3000W1 is complete.
37
Chapter 5 Parameter Introduction
Note:
The KET-3000W1 has 17 parameter groups. This chapter will provide the users detailed function introduction of each
group.
38
Chapter 5 Parameter Introduction
XXXX: To set any non-zero number as the password, to enable the password protection function.
0000To clear the set password, and disable the password protection function.
The factory setting of P0.00 is 0, namely the password protection function is disabled.
Once the password is set, the user must input correct password if he wants to change any parameter. Otherwise,
all the parameters cannot be changed but only viewed.
0: No operation
1: Clear fault memory
When P0.02 is set as 1, the fault records of PF.23~PF.29 will be cleared.
2: Restore to factory settings
If P0.02 is set as 2, all the parameters except Py group and P3 group are restored to factory settings. The LED
keypad displays OPFA.Then the KET-3000W1 displays parameters in stop status.
0: V/F control:
The constant voltage/frequency ratio control mode is suitable for speed adjustment of pump and fan applications. It
is also applicable for occasions when one KET-3000W1 drives more than one motors. Please properly set the P5
group parameters, so as to achieve proper efficiency.
1: Sensorless vector control:
The sensorless vector control mode is applicable for application with high requirement on KET-3000W1
performance and torque.
39
When the sensorless vector control mode is selected, to perform motor parameter autotuning is a must at first, and
then adjust the settings of P3.00~P3.04 according to the nameplate of the motor. Start the motor parameter
autotuning function and properly set P4 group parameters, so as to achieve excellent vector control efficiency.
The max.output frequency is the highest frequency that the KET-3000W1 is allowed to output.
The upper limit of frequency is the highest frequency that the KET-3000W1 is allowed to run with.
The lower limit of frequency is the lowest frequency that the KET-3000W1 is allowed to run with.
The relationship of the KET-3000W1 running frequency setting, lower limit of frequency, upper limit of frequency, and
max.output frequency of KET-3000W1 is shown as below:
lowerlimit of frequencyKET-3000W1srunning frequency settingupper limit of frequencymax .output
frequency of KET-3000W1
Please properly set the parameters P1.01~P1.03 according to the nameplate of the motor and actual operating
conditions.
The upper /lower limit of frequency has no limitation on the motor parameter autotuning function.
Besides the lower and upper limit of frequency, the KET-3000W1srunning frequency is also limited by the parameter
settings of starting frequency, DC braking starting frequency, skip frequency, etc.
The initial value is P1.06, and can be adjusted via the and key on the keypad.
The frequency referenceis dependent on the analog voltage of AI1 terminal whose range is 010V DC.
The corresponding relationship between the analog value of AI1 and the KET-3000W1s running frequency
setting is up to the settings of P2.00 and P2.05~P2.12.
40
Chapter 5 Parameter Introduction
The frequencyreference is dependent on the analog voltage/current of AI2 terminal whose range is 010VDC
The corresponding relationship between the analog value of AI2 and the KET-3000W1s running frequency
settingis up to the settings of P2.00, and P2.05~P2.12.
5: Pulse terminal:
The frequency referenceis dependent on the terminal pulse frequency (only via X7 or X8 for 5.5KW or above
models, please see the definition of Pb.06 or Pb.07: while for 3.7KW or below models, it only can bevia X4 or X5,
please see the definition of Pb.03 or Pb.04 ).
The corresponding relationship between the pulse terminal frequency and the KET-3000W1s running frequency
settingis up to the settings of P2.00and P2.05~P2.12.
6: Keypad potentiometer:
The frequency reference is dependent on the potentiometer on the keypad, with voltage range of 05V.
The corresponding relationship between the analog value and the KET-3000W1s running frequency settingis up
to the settings of P2.00and P2.05~P2.12.
7: Digital input for multi-step speed:
The frequency referenceis dependent on the multi-step speed input terminals and the multi-step frequency
defined by P2.15~P2.30.
The default frequency referenceis the value corresponding to the Step 0when all of the multi-step frequency
terminals are disabled.
See the function description of multi-step speed terminals.
8: Process closed-loop PIoperation:
The frequency referenceis dependent on the PI control output, namely the calculationof target value and
feedback value.
9: PLC operation
The frequency reference is dependent on the P8 group and multi-step frequency defined by P2.16~P2.30.
The frequency reference of PLC Step 1 corresponds to multi-step frequency 1 defined by P2.16, and the
frequency reference of PLC Step 15 corresponds to multi-step frequency 15 defined by P2.30.
41
Units place:
0: Frequency reference will be saved to P1.06 upon power outage.
1: Frequency reference will not be saved upon power outage.
Tens place:
0: Frequency reference will not be restored to P1.06 at stop.
1: Frequency reference will be restored to P1.06 at stop.
Note: The updated setting of P1.06 is prior to the previous reference frequency.
Range: Lower limit frequency ~ upper limit frequency
P1.06 Starting frequency reference
50.00Hz
0: Keypad control
Start and stop the KET-3000W1 by pressing the key RUN, STOP, JOG on the keypad.
1: Terminal control
Use the terminals FWD,REV, JOGF (when the function of the input terminal is set as 29) and JOGR(when the
function of the input terminal is set as 30) to start or stop the KET-3000W1.
2: Serial port control
Start or stop the KET-3000W1 via serial port.
0: The STOP key is active only in the keypad control mode. The KET-3000W1 stops as per the setting of P6.01
by pressingthe STOP key.
1: The STOP key is active in the keypad control, terminal control and serial port control mode. The KET-3000W1
stops as perthe setting of P6.01 by pressing the STOP key.
2: In the keypad control mode, the KET-3000W1 will stop as per the setting of P6.01by pressing the STOP
key:while in the terminal control or serial port control mode, the KET-3000W1 will coast to stop and display
terminal fault when pressing the STOP key.
0: JOG is defined as the shift key between forward operation and reverse operationin the keypad control mode.
1:JOG is defined as jog operation in the keypad control mode.
42
Chapter 5 Parameter Introduction
P1.12 defines the dead time of direction switch, namely, the time of zero-frequency output in the process of
direction switch as shown as t1 in Fig. 5-1.
The carrier frequency of PWM output wave can be set as per the below table.
Setting range of carrier
KET-3000W1 Power Factory setting
frequency
0.2~22KW 1k~16kHz 8kHz
30KW~45KW 1k~12k 6kHz
55KW~90KW 1k~6k 4kHz
110KW or above 1k~4k 2kHz
The carrier frequency will affect the operating noise of the motor. The higher the carrier frequency, the lower the
noise made by the motor. When the value is higher than the factory setting, the KET-3000W1 should be derated
by 5%when per1KHz is increased compared to the factory setting.
43
5.3 Frequency reference parameters (P2 Group)
Units place:
AI1 frequency curve selection. 0: Curve 1: 1: Curve 2
Tens place:
AI2 frequency curve selection. 0: curve 1: 1: Curve 2
Hundreds place:
Potentiometer frequency curve selection. 0: curve 1: 1: Curve 2
Thousands place:
Pulse frequency curve selection: 0: Curve 1: 1: Curve 2
When open-loop frequency reference source is AI1, AI2, keypad potentiometer or pulse ternimal, the relationship
between frequency reference and analog reference is shown as below.
44
Chapter 5 Parameter Introduction
Curve 1 is defined by P2.05P2.08, while Curve 2 by P2.09P2.12. Both Curve 1 and Curve 2 can achieve
positive and negative characteristics as shown in Fig. 5-3 (a) and 5-3(b).
Analog input value (A) is a percentage without unit, and 100% corresponds to 10V or 20mA 100% corresponds
Pulse frequency (P) is also a percentage without unit, and 100% corresponds to the Max. pulse frequency
defined by P2.05.
On condition that P2.05=P2.07 or P2.09=P2.11, the frequency reference is P2.06 or P2.10.
P2.03 defines the filtering constant. It is used to filter the analog reference signal.The bigger the constant, the
higher the immunity level, but the response time is prolonged with the increase of this constant. That is, the
smaller the constant, the shorter the response time, but the lower the immunity level.
45
Fig. 5-4 Interval of jog operation
Note:
t1 : Operation acceleration time (P7.11) t3 :Jog deceleration time (P7.12)
t2: Jog constant-speed operation time t4: Interval of jog operation (P2.14)
f1: Jog operating frequency (P2.13)
Interval of Jog operation (P2.14) is the interval from the time when the last Jog operation command is completed to
the time when the next Jog operation command can be executed.
The jog command sent during the interval passage will not be executed. It will not be executed until the end of the
interval.
The function of starting frequency, DC braking, speed tracking is disabled at the jog operation.
P2.15 Multi-step frequency 0 Range: P1.03 (Lower limit)P1.02 (upper limit) 0.00Hz
P2.16 Multi-step frequency 1 Range: P1.03 (Lower limit)P1.02 (upper limit) 3.00Hz
P2.17 Multi-step frequency 2 Range: P1.03 (Lower limit)P1.02 (upper limit) 6.00Hz
P2.18 Multi-step frequency 3 Range: P1.03 (Lower limit)P1.02 (upper limit) 9.00Hz
P2. 19 Multi-step frequency 4 Range: P1.03 (Lower limit)P1.02 (upper limit) 12.00Hz
P2. 20 Multi-step frequency 5 Range: P1.03 (Lower limit)P1.02 (upper limit) 15.00Hz
P2. 21 Multi-step frequency 6 Range: P1.03 (Lower limit)P1.02 (upper limit) 18.00Hz
P2. 22 Multi-step frequency 7 Range: P1.03 (Lower limit)P1.02 (upper limit) 21.00Hz
P2. 23 Multi-step frequency 8 Range: P1.03 (Lower limit)P1.02 (upper limit) 24.00Hz
P2. 24 Multi-step frequency 9 Range: P1.03 (Lower limit)P1.02 (upper limit) 27.00Hz
P2. 25 Multi-step frequency 10 Range: P1.03 (Lower limit)P1.02 (upper limit) 30.00Hz
46
Chapter 5 Parameter Introduction
P2. 26 Multi-step frequency 11 Range: P1.03 (Lower limit)P1.02 (upper limit) 33.00Hz
P2. 27 Multi-step frequency 12 Range: P1.03 (Lower limit)P1.02 (upper limit) 36.00Hz
P2. 28 Multi-step frequency 13 Range: P1.03 (Lower limit)P1.02 (upper limit) 39.00Hz
P2. 29 Multi-step frequency 14 Range: P1.03 (Lower limit)P1.02 (upper limit) 42.00Hz
P2. 30 Multi-step frequency15 Range: P1.03 (Lower limit)P1.02 (upper limit) 45.00Hz
The above frequency ranges will be used in the simple PLC operation mode and multi-step speed operation.Please
P2.31P2.36 define the output frequency that will cause resonant with the load, which should be avoided. Therefore,
the KET-3000W1 will skip the above frequencies as shown in Fig. 5-5. Up to 3 skip frequency ranges can be set.
47
5.4 Motor Parameters (P3 Group)
model
model
48
Chapter 5 Parameter Introduction
Before autotuning, make sure to correctly input the motor parameters as perthe motors nameplate (P3.00
P3.04)
In the process of stationary autotuning, the motor is at rest. The stator resistance, rotor resistance,stator leakage
inductance(L1-Lm) and rotor leakage inductance (L2-Lm) will be measured and written into P3.06 and P3.08
automatically.
2: Rotating autotuning
In process of rotatingautotuning, the motor is at rest at the beginning, and the stator resistance, rotor resistance,
stator leakage inductance (L1-Lm) and rotor leakage inductance (L2-Lm) will be measured. Hinterher the motor
will start rotating, accordingly mutual inductance (Lm) and exciting inductance (Io) will be measured automatically.
All the measured valuesabove will be saved respectively in P3.06, P3.07, P3.08, P3.09, P3.10 and P3.11.
The setting of P3.05 will automatically return to 0 when auto tuning ends.
When the motor is in rotating status, oscillation, even overcurrent, might occur. In this case, please press the
STOP key to stop autotuning and then adjust the oscillation-suppression factor (P5.14) and
oscillation-suppression mode (P5.15) suitably to mitigate the possible oscillation.
Autotuning procedures:
49
1. Input correctly the motor parameters as per its nameplate (P3.00P3.04):
2. When P3.05 is set as 2, please set properly the acceleration time 1 (P7.03) and deceleration time 1 (P7.04)
and make sure the motor is disconnected with the load for security:
3. Set P3.05 as 1 or 2 firstly, then press theENTER key, and therewith press RUN key to start autotuning. The
LED will display tUNE :
4. When the RUN indicator turns off, it indicates that autotuning has been completed. At this time, the
KET-3000W1 displays the parameters of stop status.
Note: The autotuning is enabled only in the keypad control mode (P1.07=0).
0: Disabled
The overload protection is disabled.
1: Standard motor
As the cooling effect of the standard motor deteriorates at low speed, the KET-3000W1 will automatically make
regulation to the motor overload protection time.
2: Variable frequency motor
The cooling effect of the variable frequency motor is not affected by the motors speed dueto its forced cooling
potential,the KET-3000W1 will not automatically make regulation to the motor overload protection time, as
efficient motor cooling by an external motor fan is assumed.
The overload protection coefficient can be set as 100% when the KET-3000W1 drives adaptive motors. In this
case,the KET-3000W1s overload protection is prior to motors overload protection as shown in Fig. 5-7.
50
Chapter 5 Parameter Introduction
The parameters of P4.00~P4.05 confirm the PI parameters of automatic speed regulator (ASR). The structure of
ASR is shown in Fig. 5-9 below.
51
Fig. 5-10 PI dynamic development of ASR
In Fig. 5-10, P1 corresponds to P4.00: I1corresponds to P4.01: P2 corresponds to P4.02: I2 corresponds to P4.03: f1
corresponds to P4.04: f2 corresponds to P4.05.
When the KET-3000W1 operates with frequency in a range of 0~P4.04, the PI parameters of vector control is P4.00
and P4.01:
When the KET-3000W1 operates with frequency above the value of P4.05, the PI parameters of vector control is
P4.02 and P4.03:
When the KET-3000W1 operates with frequency in a range of P4.04~P4.05, P is the linear interpolation between
P4.00 and P4.02, while I is the linear interpolation between P4.01 and P4.03.
The systems response can be expedited through increasing the ASR proportional gain P, butoscillationmay occur if
the value of P is too high.
The systems response can be expedited through increasing the ASR intergration constant I, but oscillation and high
overshoot happen easily if the value of I is too high.If I=0, the integral function isdisabled and the speed loop works
only as a proportional controller.
Generally, the proportional gain P should be adjusted firstly to the maximum on condition the system does not
vibrate, and then the integral constant I should be adjusted to shorten the response time without overshoot.
Both proportional gain (P) and integralconstant (I) should be enlarged, on condition that shorter dynamic response
time is required during low frequency operation.
Torque limitation is used to limit the torque current output by the ASR.
52
Chapter 5 Parameter Introduction
Group P5 parameters define flexible V/F setting modes so as to meet requirements of different load characteristics.
Two preset curves and one user-defined curve can be selected according to the setting of P5.00.
If P5.00 is set as 0, the /proportion of V/F should be a straight line.
If P5.00 is set as 1, the proportion of V/F should be a square curve with lower torque characteristics, as shown in
Fig. 5-11.
53
P5.04 V/F voltage value V2 Range: P5.06P5.02 60
If P5.00 is set as 2, V/F curve is defined by the user via P5.01P5.06, as shown in Fig. 5-12. The V/F curve can
be defined by connecting 3 points of (V1, F1), (V2,F2) and (V3,F3), to adapt to special load. Default V/F curve at
the factory is a straight line.
In order to compensate the torque drop at low frequency, the KET-3000W1 can boost the voltage so as to boost
the torque. If F5.07 is set as 0, auto torque boost is enabled and if it is set as non-zero, manual torque boost is
enabled, as shown in Fig. 5-13.
54
Chapter 5 Parameter Introduction
P5.08 defines the ratio of the cut-off frequency used for manual torque boost to the motors rated frequency
(P3.03), as shown as Fz in Fig. 5-13 above. This cut-off frequency adapts to any V/F curve defined by P5.00.
The motors slip changes with the load torque, which results in the variance of motor speed. According to the
load torque, the KET-3000W1 will automatically adjust its output frequency through slip compensation. The
change of speed due to the load change is reduced as shown in Fig. 5-14.
The value of auto compensation slip depends on the motors rated slip,consequentlymake sure the motors rated
frequency and rated speedare set correctly.
0: Disabled
1: Enabled
If P5.12 is set as 1, the auto energy-saving function is enabled.This function is suitable for light load variable
torque applications, and allows the microprocessot to regulate the motor flux automatically to provide the most
efficient motor fluxfor the load.
Slope of V/F curve= normal slope of V/F curve X 0.5 + torque current / 2 0.7 motors rated torque
current
0: Disabled
1: Enabled all the time
2: Disabled in deceleration process
AVR means automatic voltage regulation.
The output voltage can be regulated to maintain constant via AVR. Thus, normallythe AVR function should be
enabled, especially when the input voltage is higher than the rated voltage.
In deceleration process, if AVR function is disabled, the running current will be a little higher: while if the AVR
function is enabled, the motor will decelerate steadily and the current will be smaller.
56
Chapter 5 Parameter Introduction
Thisfunctionisused to damposcillationwhen output current is continually unstable, and helps keep the motor
running smoothly through correctly adjusting the setting of P5.14.
57
Fig. 5-16 Starting DC braking diagram
2: Start after speed tracking
The KET-3000W1 automatically searches and catches the motors running direction and speed, and starts the
rotating motor smoothly without impact, as shown in Fig. 5-17. This mode is enabled only in the process from
stop status to running status. But it is disabled in the process of direction switch.
0: Decelerate to stop
After the stop command is received, the KET-3000W1 reduces its output frequency according to the
deceleration time and stops when the frequency decreases to 0.
1: Coast to stop
After receiving the stop command, the KET-3000W1 stops output immediately and the motor stops under the
effects of mechanical inertia.
2: Decelerate to stop with DC braking
After receiving the stop command, the KET-3000W1 reduces its output frequency according to the deceleration
time and starts DC braking when its output frequency reaches the initial frequency of braking operation. Please
refer to the introduction of P6.09~P6.12.
58
Chapter 5 Parameter Introduction
P6.04 and P6.05 are enabled when P6.00 is set as 1 (brake first and then start), as shown in Fig. P5-19.
DC braking current at start (P6.04) is a percentage of the KET-3000W1s rated current. If P6.04 is higher than
twice of motors rated current, the injection current value is twice of the motors rated current.
If P6.05=0.0s, there is no DC braking process at start.
For 5.5KW or above model, if P6.00 is set as 2, the KET-3000W1 will inject current to the motor according to the
reference current (P6.06) and start to search the speed, while P6.07 and P6.08 are disabled.
For 3.7KW or below model, if P6.00 is set as 2, the KET-3000W1 will supply a certain voltage to the motor
according to the settings of P6.07 and P6.08 and start to search the speed.
V/F ratio in speed searching = P6.08 X Motor rated voltage / Motor rated frequency
P6.09~P6.12 are enabled only when P6.01=2, as shown in the Fig. 5-20.
DC braking waiting time while stopping indicates the duration from the time when running frequency reaches the
DC braking initial frequency (P6.09) to the time when the DC braking is applied during the process of decelerating
to stop.
The KET-3000W1 has no output during the waiting time. By setting the waiting time, the current overshoot in the
initial stage of braking can be reduced when the KET-3000W1 drives a high power motor.
DC braking current while stopping is a percentage of KET-3000W1s rated current. If the setting of DC braking
current is higher than twice of motors rated current, the actual injection current is twice of the motors rated
current. And there is no DC braking process when the braking time is 0.0s.
60
Chapter 5 Parameter Introduction
When the voltage of DC bus hits the value defined by P6.13, the dynamic braking function will be enabled.
The recommend range of P6.13 for 220V Class and 380V Class KET-3000W1 is respectively 340~380V and
646~700V.
This function is enabled only for the KET-3000W1 with built-in dynamic braking unit.
P7.01 and P7.02 are enabled when P7.00=1, and P7.01+ P7.02 90.
Starting stage time of S curve is shown as in Fig. 5-22, where the slope of output frequency increases from 0
Rising stage time of S curve is shown as in Fig. 5-22, where the slope of output frequency is constant:
Ending stage time of S curve is shown as in Fig. 5-22, where the slope of output frequency decreases to 0.
62
Chapter 5 Parameter Introduction
Acceleration time is the time that the KET-3000W1s output frequency accelerates from 0 Hz to the maximum
frequency(P1.01), please refer to t1 in Fig. 5-23: Deceleration time is the time that the KET-3000W1s output
frequency decelerates from maximum frequency (P1.01) to 0 Hz, see in t2 Fig. 5-23.
P7.13 and P7.14 respectively define the change rate of reference frequency via the UP/DOWN terminal.
Please refer to Group Pb for the function of the UP/DOWN terminal.
63
Fig. 5-24 Stop after single cycle of PLC operation
1: Maintain the final value after single cycle of PLC operation
As shown in Fig. 5-25, taking the 15-step PLC operation as an example, the KET-3000W1 will maintain the
running frequency and direction of the last step after completing one operating cycle.
Fig. 5-25 Maintaining the final frequency after single cycle of PLC
2: Cycle operation
As shown in Fig. 5-26, taking the 15-step PLC operation as an example, the KET-3000W1 will operate with a
new cycle from Step 1 automatically after completing one operating cycle until receiving the stop command.
65
Hundreds place: Save the PLC status after power failure.
0: Not save
The PLC running status will not be saved after power failure and start running from Step 1 next time.
1: Save
The operating parameters of PLC operation, including the operating step, operating frequency and operating
time of this step,etc, can be saved. The KET-3000W1 will continue to operatein accordance with the setting of
tens place of P8.00.
66
Chapter 5 Parameter Introduction
P8.01, P8.03, P8.05, P8.07, P8.09, P8.11, P8.13, P8.15, P8.17, P8.19, P8.21, P8.23, P8.25, P8.27, P8.29 are
used to configure the running frequency, direction, acceleration and deceleration time.
P8.02, P8.04, P8.06, P8.08, P8.10, P8.12, P8.14, P8.16, P8.18, P8.20, P8.22, P8.24, P8.26, P8.28, and P8.30
are used to configure the runtime of different steps.
Function of Units place at different steps is as follows.
PLC operation direction selection:
0: Forward
1: Reverse
2: Depend on the run command
The motors operation direction can be alternated via external direction command. If the direction is not set, the
KET-3000W1 will run with the direction in last step.
Function of Tens place of different steps is as follows.
Acceleration/deceleration time selection of PLC at different steps.
0: Acceleration/deceleration time 1
1: Acceleration/deceleration time 2
2: Acceleration/deceleration time 3
3: Acceleration/deceleration time 4
The absolute value of each step is the same as the setting of the multi-step frequency displayed in parameter
67
blocks P2.16 to P2.30, for instance, the absolute value of running frequency in Step 15 is the multi-step
frequency value of P2.30.
Function of Hundreds place at different steps is as follows.
0: The timing unit of PLC operation is second.
1: The timing unit of PLC operation is hour.
The timing will start from 0 if the unit of PLC operating time is changed.
Fig. 5-29 The process closed-loop control chart (KpProportion gain KiIntegral constant)
Closedloop can be constituted not only by analog reference and feedback but also by pulse reference and
feedback. Generally, the PI closed-loop control mode is used to regulate pressure, liquid level, temperature,etc.
The maximum analog input or maximum pulse input frequency (P2.04) corresponds to the maximum output
frequency (P1.01).
0: Digital reference
0: AI1
1: AI2
2: AI1+AI2
3: AI1-AI2
4: Min{AI1 AI2}
5: Max{AI1 AI2}
6: Pulse(when the input terminal function is set as 40, pulse will be input via PG closed-loop single pulse signal,
68
Chapter 5 Parameter Introduction
when the input terminal function is set as 41 or 42, pulse will be input via PG closed-loop dual pulse signal.
The signals can be filtered by setting the filtering time constant (P9.02, P9.03).
If P9.00 is set as 0 and P9.01 is set as 0~5, the reference of PI closed-loop regulator is defined by P9.04.
If P9.00 is set as 0 and P9.01 is set as 6, the speed reference can be set via keypad or serial port
communication.
69
Fig. 5-30 Relationship between closed loop reference and feedback value
P9.14 defines the maximum deviation of the output from the reference closed-loop, as shown in Fig. 5-31. PI
regulator stops operation when the feedback value is within this range. Setting this parameter correctly is
instructiveto improve the system output accuracy and stability.
0: Positive
Set P9.15 as 0 if the motor speed is required to increase with the increase of the reference.
70
Chapter 5 Parameter Introduction
1: Negative
Set P9.15 as 1 if the motor speed is required to decrease with the increase of the reference.
0: Stop integral regulation when the frequency reaches the upper or lower limit.
1: Continue the integral regulation when the frequency reaches the upper or lower limit.
It is recommended to disable the integral regulation when the frequency reaches the upper or lower limit on
condition that fast response is needed.
0: Disabled
1: Enabled
Wobble operation is enabled only when P1.04= 0~6 and PA.00=1. It is disabled when P1.04 is set as 7~9,even if
PA.00 is set as 1.
71
PA.01 Wobble operation mode Range: 0000~1111 0000
PA.02 defines the KET-3000W1s running frequency before entering wobble mode.
If auto-start mode is selected (the units place of PA.01 is set as 0), FA.03 defines the time that the KET-3000W1
operates at the preset wobble frequency. If manual start mode is selected, FA.03 is disabled.
72
Chapter 5 Parameter Introduction
As shown in Fig. 5-32, PA.06 defines a complete cycle of wobble operation including rising and falling
processes.
Falling time of wobble operation PA.06(1-PA.07)(second).Please refer to Fig. 5-32 for details..
73
2 Level 16 Level 30 Level
3 Level 17 Level 31 Falling edge
4 Level 18 Level 32 Rising edge
5 Rising edge 19 Level 33 Level
6 Level 20 Level 34 Level
7 Level 21 Level 35 Level
8 Level 22 Level 36 Level
9 Level 23 Level 37 Rising edge
10 Level 24 Level 38 Rising edge
11 Level 25 Level 39 High frequency signal
12 Level 26 Level 40 High frequency signal
13 Level 27 Level 41, 42 High frequency signal
14 Level 28 Level
1~4: Multi-step frequency reference
Up to 16 speed references can be set through different 0/1 combinations of terminals K4, K3, K2 and K1. K1
corresponds to terminal 1, while K2 to terminal 2, K3 to terminal 3 and K4 to terminal 4, as shown inTable 5-3
and Fig. 5-33.
Table 5-3 Truth table of multi-step frequency terminal function
K4 K3 K2 K1 Frequency setting
0 0 0 0 Multi-step frequency 0
0 0 0 1 Multi-step frequency 1
0 0 1 0 Multi-step frequency 2
0 0 1 1 Multi-step frequency 3
0 1 0 0 Multi-step frequency 4
0 1 0 1 Multi-step frequency 5
0 1 1 0 Multi-step frequency 6
0 1 1 1 Multi-step frequency 7
1 0 0 0 Multi-step frequency 8
1 0 0 1 Multi-step frequency 9
1 0 1 0 Multi-step frequency 10
1 0 1 1 Multi-step frequency 11
1 1 0 0 Multi-step frequency 12
1 1 0 1 Multi-step frequency 13
1 1 1 0 Multi-step frequency 14
1 1 1 1 Multi-step frequency 15
74
Chapter 5 Parameter Introduction
75
If only setting Fb:00 as 7 or 8, acceleration/deceleration time 1~2 can be selected by X1.
9 and 10: External pause signal (normally-open/normally-closed input)
After receiving an external pause command, the KET-3000W1 will decerelate as per the preset deceleration
mode, and maintain operation at zero-frequency. Once the signal is removed, the KET-3000W1 will accelerate
as per the preset acceleration mode to the previous frequency, and keep operation.
11 and 12: Coast to stop(normally-open/normally-closed input)
The KET-3000W1 will coast to stop immediately when a multi-function terminal is set as 11 or 12.
13 and 14: Frequency ramp UP/DOWN
If the setting is 13 or 14, the terminal can be used to increase or decrease frequency, and accordingly enables
remote control (providing a motorised potentiometer function). This terminal is enabled when P1.04=1 or
Pd.00=2. Increase or decrease rate is determined by P7.13 and P7.14, as shown in Table 5-5.
78
Chapter 5 Parameter Introduction
This function defines the four control modes via the external terminals.
79
1: 2-wire operation mode 2
Terminal Xi is the multi-function input terminal of X1~X8. At this time, the function of this terminal should be
defined as Function 31 of 3-wire operation.
If the shift between SB2 and SB3 is disabled,the KET-3000W1 will hold the control mode.
3: 3-wire operation mod 2
80
Chapter 5 Parameter Introduction
Terminal Xi is the multi-function input terminal of X1~X8. At this time, the function of this terminal should be
defined as Function 31 of 3-wire operation.
In the terminal control mode, for 2-wire operation mode 1 and 2, even when the effective way of the terminal is
level, the KET-3000W1 will not operate if it stops due to theSTOP command from terminal funcion11,12 and 34
or PLC stop after single cycle. The KET-3000W1 can be restart by triggering the FWD/REV.
This setting is used to filter the terminal input signal to avoid the wrong action.
0:Reserved
This setting is used to disable the output terminals.
1: KET-3000W1s running signal
Signal will be output that indicates the KET-3000W1 is in running status.
2: Frequency arriving signal (FAR)
Pulse signal will be output when the KET-3000W1s output frequency is within the FAR range (Pb.15).
3: Zero-speed running
The output frequency is 0Hz. Signal will be output when the KET-3000W1 is in running status.
4: Overload signal (OL)
The signal can be output when the KET-3000W1s output current value is higher than that defined by PF.03 and
the overload time is longer than that defined by PF.04.
5:Undervoltage lock-up signal (LU)
When the DC bus voltage is lower than the undervoltage threshold, the KET-3000W1 will output undervoltage
signal and display LU-.
6: KET-3000W1 fault
The KET-3000W1 will output fault signal when it has a fault.
82
Chapter 5 Parameter Introduction
The pulse signal will be output if the KET-3000W1s output frequency is within the FAR range.
The indicating signal can be output if the output frequency is higher than certain frequency (FDT1 level), and
becomes disabled when the output frequency is lower than certain frequency (FDT1-FDT1 lag). Please refer to
Fig. 5-40.
When the total operating time reaches the preset operating time (Pb.20), the KET-3000W1 will output an
indicating signal (500ms).
Preset counting value indicates that when the number of pulse input by the multi-function input terminals
reaches a certain quantity, the multi-function output terminals or relay will send an indicating signal.
Specified counting value presents that when the number of pulse input by the multi-function input terminals
reaches a specified quantity, the multi-function output terminals or relay will send an indicating signal until the
pulse number hits the preset counting value.
For instance, as shown in Fig. 5-41, if Pb.21 is set as 7, Pb.22 is set as 3, Y1 selects the preset count arriving
function (Pb.10=14), Y2 selects the specified countarriving (Pb.11=15), X1 is counter trigger signal
inout(Pb.00=38), Y2 will output an indicating signal when X1 inputs the third pulse until the reference signal
returns to Y1: Y1 will output anindicating signal when X1 inputs the seventh pulse: output signal of Y1 returns to
low level when X1 inputs the eighth pulse. Sequence of count value arriving is shown in Fig.5-41.
Positive logic: enabled when the multi-function terminal, FWD, REV are connected withcorresponding
commonterminals: and disabled when disconnected
Negative logic:disabled when the multi-function terminal, FWD, REV are disconnected with corresponding
common terminals: and enabled when disconnected
The physical path each bit (binary)stands for are in the below table.
Thousands Hundreds place Tens place Units place
place
BIT BIT BIT BIT BIT BIT BIT BIT BIT BIT BIT BIT BIT
12 11 10 9 8 7 6 5 4 3 2 1 0
RA/RB/RC Y2 Y1 REV FWD X8 X7 X6 X5 X4 X3 X2 X1
0 or 1 stands for different logic (0 stands for positive logic while 1 for negative logic)
84
Chapter 5 Parameter Introduction
After Pb.27 is set, the KET-3000W1 will work out automatically output gain ( not Pb. 29), so as to enable analog
output value of AO1 up to 10V at maximum.
After Pb.28 is set, the KET-3000W1 will work out automatically output gain ( not Pb. 30), so as to enable analog
output value of AO2 up to 10V at maximum.
These two parameters are used to realise the proportional relation adjustment of AO1/AO2 analog output.
The format is: Y=kX+b
Y is actual output value, X is output value with ratio and gain not being adjusted, k is output gain of AO1 or AO2
(Pb.29 and Pb.30), b is anaog bias (Pb.27 and Pb.28).
If all the bits are set as 0, the display parameter is default output frequency.
In binary system, the parameter PC. 00 doesnt display if bit is 0 while it does display if bit is 1.
Units place
Hundreds place
BIT1 BIT0
Output voltage (V) Output torque (%)
In binary system, the parameter PC. 00 doesnt display if bit is 0 while it does display if bit is 1.
Units place
Tens place
For 3.7KW and below models, there is no X6, X7, X8 and Y2terminals andBIT5, BIT6, BIT7 and BIT11 are
reserved.
86
Chapter 5 Parameter Introduction
m/s r/min Hz
Tens place:
BIT3 BIT2 BIT1 BIT0
Analog closed-loop Keypad displays the voltage from
AI2 V AI1 V
potentiometer
feedback %
Hundreds place:
BIT2 BIT1 BIT0
PC.03 is only used for parameter display calculation of operating and stop status.
Setting rotating speed = 120 setting frequency/ pole-pairs of motor PC.03 non PG
PC.04 is only used for parameter display calculation at run and stop status.
Operating linear speed = operating frequency PC.04
Preset linear speed = multi-step frequency PC.04
Note: This parameter has no influence on actual rotating speed. When the linear speed is a 5-digit number, only
the higher four places will be displayed and the four decimal points will be on.
87
PC.05 Closed-loop analog display coefficient Range0.1%~999.9% 100.0%
PC.06 and PC.07 define the KET-3000W1s total operation time and total power-on time.
PC.08 and PC.09 define the KET-3000W1s total operation time and total power-on time of current operation.
The records will be cleared when the KET-3000W1 is switched off.
The multi-step frequency of the KET-3000W1 is the result of both master reference frequency and auxiliary
reference frequency. Pd.00~Pd.03 define auxiliary reference frequency selector. Please refer to Fig. 5-42.
When the auxiliary referencesource is the same as the master frequency referencesource, the auxiliary
referencesource is disabled.
When the master referencesource selects PLC operation, multi-speed operation, closed-loop operation or
wobble operation, auxiliary referencesource is disabled.
88
Chapter 5 Parameter Introduction
89
When digital setting 3 is selected, the user can adjust the auxiliary frequency on the host by modifying Pd.03.
When selecting AI1-5 or AI2-5 as auxiliary frequency referencesource, 5V analog input can be regarded as the
central point, then from 0~5V, the reference frequency reduces with the increase of the voltage, and from
5~10V, the reference frequency increase with the voltage.
Pd.01: Auxiliary analog reference frequency coefficient
It is valid only when Pd.00=410. Pd.01 is used for gain calculation first, and then for auxiliary reference
Valid when Pd.00=13, to provide the initial auxiliary reference frequency in the three modes mentioned
above.
0No function
Multi-step frequency = master reference frequency + auxiliary reference frequency + P1.01 Pd.05-100
90
Chapter 5 Parameter Introduction
The fan runs all the time when the KET-3000W1 is in operating status. After the KET-3000W1 stops for 3
minutes, the fan stops if the KET-3000W1 is not overheated. The fan will continue running if the overheat
protection is activated.
The fan runs all the time when the KET-3000W1 is in operating status and stops when the KET-3000W1 stops.
This function is used in the application that several KET-3000W1 drive one motor. The function can make the
KET-3000W1 share the load equally. When the load of one KET-3000W1 is heavier, this KET-3000W1 will reduce
its output frequency to shed part of the load according to the setting of Pd.07.
0Disabled
1Enabled
Pd.09 and Pd.10 are used to set the zero-frequency operation hysteresis, please see Fig.5-43:
Take AI2 current reference source for example:
Starting process:
After the running command is sent out, the motor will start and accelerate to the frequency corresponding to
analog current input until analog current input reaches or exceeds the preset value of Ub, or the multi-step
frequency reaches fb.
91
Stop process:
The KET-3000W1 will not stop immediately when the analog current input is reduced to Ub. It will stop its output
when the current drops to Ua and the corresponding frequency is fa.
fa is the zero-frequency operation threshold defined by Pd.09. fb-fa is the hysteresis of zero-frequency
operation defined by Pd.10.
This function can enable the KET-3000W1 to enter dormant state so as to save energy. Besides, it helps avoid the
KET-3000W1 frequent starting at the threshold of zero-frequency operation by properly setting the hysteresis.
92
Chapter 5 Parameter Introduction
Trip-free operation during momentary power loss enables the KET-3000W1 to automatically perform low-voltage
compensation when the voltage decreases or instantaneous under-voltage occurs. The KET-3000W1 can
continue to operate without tripping by reducing its output frequency and feedback energy via motor. Please see
Fig. 5-44.
If Pd. 11 is set to 0, this function is disabled.
If Pd. 11 is set to 1, this function is enabled and low-voltage compensation is activated. If the bus voltage is lower
than Pd.14 (reference voltage of continuous operation at momentary power loss), the KET-3000W1 will decrease
the operating frequencyaccording to Pd.12 (freq. decrease rate at voltage compensation). If the bus voltage is
higher than Pd.14, and maintains the voltage rise diagnosis time (Pd.13), the KET-3000W1 will operate with the
multi-step frequency. Otherwise, the KET-3000W1 will continue to decrease frequency to 0, and stop. Please
note, if Pd.12 is set too small, the feedback energy of motor will be too small to achieve voltage compensation
effect. If Pd.12 is set too big, the feedback energy of motor will be too large and over-voltage protection might be
activated.
93
5.15 Communication Parameters (PE Group)
The LED tens placedata format The LED units placebaud rate selection
0 0 1200bps
1-8-2 format no parity RTU
1 1 2400bps
1-8-1 format even parity RTU
2 2 4800bps
1-8-1 format odd parity RTU
3 3 9600bps
1-7-2 format no parity ASCII
4 4 19200bps
1-7-1 format even parity ASCII
5 5 38400bps
1-7-1 format odd parity ASCII
0: Disabled (The energy-consumption braking chopper and braking resistor are recommended to be installed if
PF.00 is set to 0.)
1: Enabled
During deceleration, the motors decelerate rate may be lower than that of the KET-3000W1s output frequency
due to the load inertia. At this time, the motor will feed the energy back to the KET-3000W1, resulting in voltage
rise on the KET-3000W1's DC bus. If no measures taken, the KET-3000W1 will trip due to over voltage. During
the deceleration, the KET-3000W1 detects the bus voltage and compares it with the over voltage point at stall
defined by PF.01. If the bus voltage exceeds the stall overvoltage point, the KET-3000W1 will stop reducing its
output frequency. When the bus voltage becomes lower than the point, the deceleration continues.
94
Chapter 5 Parameter Introduction
If overvoltage at stall lasts more than 1 minute, the KET-3000W1 will alarm fault by displaying E027. And at this
time, the KET-3000W1 stops output.
If the overvoltage point at stall is set a little lower, deceleration time should be comparatively longer.
0Overload pre-alarm function is active all the time when the KET-3000W1 is in operating status
1Overload pre-alarm function is active only when the motor is operating at constant speed
0The KET-3000W1 doesnt alarm and continues operation when detecting an active overload signal
1The KET-3000W1 alarms and stops operation when detecting an active overload signal
0Ratio of load current to the motors rated current display motor overload fault
1Ratio of load current to the KET-3000W1s rated current (display KET-3000W1 overload fault
PF.03 defines the current threshold for overload pre-alarm protection. The setting range is a percentage value of
the motors or the KET-3000W1s rated current.
PF.04 defines the time during which the KET-3000W1 output current exceeds PF.03. If the status remains after
this period of time, the KET-3000W1 will output pre-alarm signal.
Auto current limiting function is used to limit in real time the load current smaller than the value defined by PF.05.
Therefore the KET-3000W1 will not trip due to surge current. This function is especially suitable for applications
with big load inertia or big change of load.
PF.05 defines the threshold of auto current limiting. It is a percentage of the KET-3000W1s rated current. It is
default 150%.
95
PF.06 defines the decrease rate of output frequency when the KET-3000W1 is in auto current limiting status. If
PF.06 is set too small, overload fault may occur. If it is set too big, the frequency will change too sharply and
therefore, the KET-3000W1 may be in generating status for long time, which may result in overvoltage protection.
Whether the auto current limiting function is active is decided by PF.07.
PF.07 1, Auto current limiting function is enabled in acceleration/deceleration operating process, but disabled
PF.07 2, Auto current limiting function is enabled both in acceleration/deceleration operating process and in
Auto reset function enables the KET-3000W1 to reset the fault as per the preset times and interval. When PF.08 is
set to 0, it means auto reset is disabled and the protective device will be activated in case of fault.
Auto reset function is disabled on condition that the following faults occur:
Fault code Fault name
E006 Autotuning fault
E013 Communication overtime
E014 EEPROM read-write fault
E015 Input phase loss
E016 Output phase loss
E017 Modular fault
E018 Current detection fault
E019 Peripheral device fault
E020 Contactor isnt closed
E021 CPU fault
E022 Parameter setting fault
E028 Fans fault
During the reset interval, the KET-3000W1 stops output and operates at zero frequency. It will automatically
restarts with speed tracking after reset.
If no other fault is detected within 5 minutes, the auto reset times will be automatically cleared to 0. On condition
of external fault reset, auto reset time will be cleared.
96
Chapter 5 Parameter Introduction
2The KET-3000W1 will alarm and decelerate to stop according to Dec. time 1.
PF.12~PF.15 define the input/ output phase loss detection reference and time. When the KET-3000W1 detects
input voltage and output current hit the preset detection level and exceed the preset detection time, the
KET-3000W1 will perform phase loss protection as per PF.11.
Regarding to input phase loss protection, 3.7KW and below models need set PF.12, while there is no need to set
PF.12 for 5.5KW and above models.
When PF.12 or PF.13 is set to 0, the KET-3000W1 will not detect input phase loss fault.
When PF.14 or PF.15 is set to 0, the KET-3000W1 will not detect output phase loss fault.
The max.value of closed-loop reference loss is 100%. If the closed-loop reference value is lower than the detected
value in the detection time, the KET-3000W1 will display closed-loop feedback fault.
If PF.18 or PF.19 is set to 0, the KET-3000W1 will not detect a closed-loop feedback fault.
The max.value of closed-loop feedback loss is 100%. If the closed-loop feedback value is lower than the detected
value in the detection time defined by PF.21, the KET-3000W1 will display closed-loop feedback circuit-broken
fault.
If PF.20 or PF.21 is set to 0, the KET-3000W1 will not detect closed-loop feedback circuit-broken fault.
PF.22 is only useful for 3.7KW and below models. When the fan block fault lasts more than a certain time defined
by PF.22, the KET-3000W1 will display fan block fault.
PF.27, PF.28, PF.29 record the KET-3000W1s status parameters at last fault.
98
Chapter 6 Troubleshooting
Chapter 6 Troubleshooting
The KET-3000W1 has inbuilt protective and warning self-diagnostic functions. If a fault occurs, the fault code will be
displayed on the keypad. At the same time, fault relay acts, accordingly the KET-3000W1 stops output, and the motor
coasts to stop.
When fault or alarm occurs, please record the fault details and take proper actions accoding to the below table.
After the fault is eliminated, please reset the KET-3000W1 by any of the following methods:
1) By keypad.
2) By reset terminal.
3) By communication.
4) By switching on the KET-3000W1 after switching off.
Please find below Table 6-1 for fault and troubleshooting of The KET-3000W1.
Table 6-1 Fault alarm description and counter-measures
Fault Fault name Possible reasons of fault Counter-measures
code
No fault records / /
1) At the begining of powering on, 1) It is normal status of
DC bus at the end of powering off powering on and powering
undervoltage 2) Input voltage is too low. off
3) Improper wiring leads to 2) Please check input power
LU
undervoltage of hardware. voltage.
3) Please check wiring and
wire the KET-3000W1
properly.
DC bus over voltage 1) Input voltage is too high. 1) Please check power input.
2) Deceleartion time is too short. 2) Please set a proper value for
3) Improper wiring leads to deceleration time.
E001
overvoltage of hardware. 3) Please check wiring and
wire the KET-3000W1
properly.
Instant output over 1) Improper connection between 1) Connect the KET-3000W1
current of KET-3000W1 and motor. and motor properly.
E002 KET-3000W1 2) Improper motor parameters. 2) Please set correct motor
(hardware 3) The rating of the used parameters.
overcurrent) KET-3000W1 is too small. 3) Select KET-3000W1 with
KET-3000W1 output 4) Improper wiring leads to higher rating.
overcurrent(software hardware overcurrent. 4) Please check wiring and
overcurrent) 5) Acceleration/deceleration is wire the KET-3000W1
E003
too short. properly.
6) Instant stop occurs, the 5) Please set proper
running motor is restarted. acceleration time and
99
Fault Fault name Possible reasons of fault Counter-measures
code
deceleration time.
6) Please set start mode to be
speed tracking.
Fault of braking Braking circuit fault Please seek technical support.
E004
chopper
Motor stallout The motor runs with a speed Please check the motor and
E005 which exceeds the motors load.
rated speed.
Motor parameters 1) Improper setting of motors 1) Please set proper value of
self-tuning fault rated paratmeters motor parameters
E006 2) Incorrect motor connection. 2) Please check motor
connection and connect it
correctly.
1) Acceleration time is too 1) Adjust acceleration time.
short. 2) Adjust V/F curve or torque
2) Improper setting of V/F curve boost.
KET-3000W1 over or torque boost leads to over 3) Please set start mode to be
load current. speed tracking.
E007
3) Instant power-off occurs, the 4) Please check mains supply
running motor is restarted. voltage.
4) Mains supply voltage is too 5) Please use KET-3000W1
low. with proper power rating.
5) Motor load is too high.
1) Ambient temperature is too 1) Please use KET-3000W1
Heat sink overheat high. with higher power capacity.
2) KET-3000W1 exterior 2) Improve the ventilation
ventilation is not good. around the KET-3000W1.
E008
3) Fan fault (except the 3) Replace the cooling fan.
KET-3000W1 without fan) 4) Please seek technical
4) Fault occurs to temperature support.
detection circuit.
1) Improper setting of V/F curve. 1) Adjust the setting of V/F
2) Mains supply voltage is too curve.
Motor overload low. 2) Check the power input.
3) Normal motor runs for a long 3) Please use special motor if
time with heavy load at low the motor needs to operate
speed. for a long time with heavy
E009 4) Motors overload protection load.
factor is not set properly. 4) Please properly set the
5) Motor runs with blocked overload protection factor
torque or load is too heavy. of the motor.
5) Please check the load and
mechanical transmission
device.
100
Chapter 6 Troubleshooting
102
Chapter 7 Maintenance
Chapter 7 Maintenance
Many factors such as ambient temperature, humidity, dust, oscillation, internal component aging, wear and tear will
give rise to the occurrence of potential faults. Therefore, it is necessary to conduct routine maintenance to the
KET-3000W1.
If the KET-3000W1 has been transported for a long distance, please check whether the components of the
KET-3000W1 are complete or not, and whether the screws are well tightened.
Please periodically clean the dust inside the KET-3000W1 and check whether the screws are loose or not.
For the KET-3000W1 that has been stored for a long time, it should be powered up every half year to stabilize
capacitors and electronic parts in the KET-3000W1. The powering on time shall be more than half an hour.
For the KET-3000W1 stored for more than 2 years,please use voltage regulator to
increase the input voltage gradually, otherwise, electronic shock or explosion
may occur.
High voltage exists when the KET-3000W1 is powered up or running. Improper
operation may lead to serious human injury.
After the KET-3000W1 is powered off, high voltage still exists inside the
KET-3000W1 for some time (possibly minutes in large KET-3000W1), and it is
extremely dangerous.
Only a trained and qualified professional person can maintain the KET-3000W1.
Maintenance personnel should take off all metal jewellery before carrying out
maintenance or internal measurements in the KET-3000W1. Suitable clothes and
tools must be used, otherwise fatal electric shock may occur. A static strap
should be employed when changing components to prevent staic discharge
component damage..
Don't leave metal parts like screws or pads inside the KET-3000W1, otherwise
the equipment may be damaged
104
Chapter 7 Maintenance
There are IC components inside the KET-3000W1, which are sensitive to static
electricity. Direct touch to the components on the PCB board is forbidden,
otherwise, the KET-3000W1 could be damaged.
General Inspection:
1. Check whether the screws of control terminals are loose. If so, tighten them with a screw driver:
2. Check whether the main circuit terminals are properly connected, whether the mains cables are over heated.
3. Check whether the power cables and control cables are damaged, check especially for any wear on the cable
tube:
4. Check whether the insulating tapes around the cable lugs are stripped, and for signs of overheating near
terminations:
5. Clean the dust on PCBs and air ducts with a vacuum cleaner:
6. For KET-3000W1 that have been stored for a long time, they must be powered up every 2 years. When supplying
ACpower to the KET-3000W1, use a voltage regulator to raise the input voltage to rated input voltage gradually.
The KET-3000W1 should be powered for 5 hours prior to loading.
7. Before performing insulation tests, all main circuit input/output terminals should be short-circuited with conductors.
Then proceed with insulation tests to the ground. Insulation test of single main circuit terminals to ground are
forbidden, otherwise the KET-3000W1 might be damaged. Please use a 500V Mega-Ohm-Meter. Please see Fig
7-1 for reference.
7.4 Storage
The following points must be followed for the temporary and long-term storage of KET-3000W1:
Store in locations free of high temperature, humidity, dust, metal powder, and with good ventilation. Please find table
7-3 for reference.
Long-term storage will cause the deterioration of electrolytic capacitors. Therefore, the KET-3000W1 must be
switched on for a test within half year at least for half hour. The input voltage must be boosted gradually by the
voltage regulator to the rated value. It is enough to run the KET-3000W1 without load.
106
Chapter 8 Accessories Selection
8.1Braking Accessories
For the KET-3000W1, 45KW or below has built-in braking chopper. When brake function is needed, the user only
needs to buy an external brake resistor.
For KET-3000W1 of 55KW or above, external braking chopper and brake resistor are both needed.
The selection of brake resistor is related to the motor, the motors load, the systems inertia and the working
mechanism(such as potential load). Please use the right resistor according to the actual situation.
Please refer to Table 8-2.
Generally speaking, the bigger the inertia of the system is, or the shorter the deceleration time is, or the more times
the system needs braking, the higher the power of the resistor shall be, and the lower the resistance shall be.
During braking operation, the energy created by the system is dissipated by the brake chopper in the brake resistor.
Table 8-2 Recommended selection of braking unit and brake resistor
KET-3000W1 capacity(KW) Model no. of braking Specification of resistor
model no. unit
0.25 Inbuilt
0R2S2 100W 200 ohm
0.37 Inbuilt
0R4S2 100W 200 ohm
0.75 Inbuilt
0R7S2 200W 150 ohm
1.5 Inbuilt
1R5S2 400W 100 ohm
2.2 Inbuilt
2R2S2 500W 70 ohm
0.37 Inbuilt
0R4T4 400W 300 ohm
0.75 Inbuilt
0R7T4 400W 300 ohm
107
KET-3000W1 capacity(KW) Model no. of braking Specification of resistor
model no. unit
1.5 Inbuilt
1R5T4 400W 300 ohm
2.2 Inbuilt
2R2T4 500W 200 ohm
3.7 Inbuilt
3R7T4 500W 200 ohm
5.5 Inbuilt
5R5T4 1650W 89 ohm
7.5 Inbuilt
7R5T4 2250W 65 ohm
11 Inbuilt
011T4 3300W 43 ohm
15 Inbuilt
015T4 4500W 32 ohm
18.5 Inbuilt
018T4 5550W 26 ohm
22 Inbuilt
022T4 6600W 22 ohm
30 Inbuilt
030T4 9000W 16 ohm
37 Inbuilt
037T4 11100W 13 ohm
45 Inbuilt
045T4 13500W 10 ohm
55 RBD-140
055T4 16500W 9 ohm
75 RBD-140
075T4 22500W 6.5 ohm
90 RBD-140
090T4 4500 W2 8 ohm2
110 RBD-140
110T4 5500 W2 8 ohm2
132 RBD-280
132T4 6500 W2 8 ohm2
160 RBD-280
160T4 16000W 2.5 ohm
200 RBD-280
200T4 20000W 2.5 ohm
220 RBD-280
220T4 22000W 2.5 ohm
108
Chapter 8 Accessories Selection
Note: 2 or 3 means 2 or 3 braking units connected with resistor work in parallel connection.
Specification W W1 W2 H H1 H2 D d fig
RDB-140T4 340 320 300 220 217 140 220 7 1
RDB-280T4 440 420 394 240 233 180 280 10 2
109
8.1.4 Wiring of External Braking Chopper and Function Description
Fig 8-2 The connection diagram for braking unit and resistor
The connecting wire between braking unit and KET-3000W1 or between braking unit and resistor shall be less than 5
meters, and should be insulated to at least 750 volt DC rating, thermally rated for any expected heat, and screened
for EMC.
Please find details in manual of RDB.
The purpose of installing an AC Input Choke is to, dramatically reduce the harmonics on the input side at the high
voltage point of common coupling, increase the Input Power Factor and prevent input current unbalance which can
be caused by the phase-to-phase unbalance of the power supply. An AC Line Choke also reduces external line
voltage spikes (from for example lightning) which will help protect the input Rectifiers.
Normally KET-3000W1 outputs contain substantial higher order harmonic voltages. When the distance between
KET-3000W1 and motor is great, these harmonics can create resonance and destroy the motors insulation (first
turn winding failures). As substantial distributed capacitance exits in the motors cable, over time the motor winding
insulation will deteriorate, and high frequency harmonic resonance in the cable can damage the KET-3000W1, and
cause KET-3000W1 trips. Generally speaking, when the length of the cable between KET-3000W1 and motor is
more than 100m, the user should consider installing an AC output choke.
8.2.3 DC Choke
The installation of a DC choke can increase the input power factor, improve the KET-3000W1s overall efficiency and
thermal stability, substantially eliminate the higher order harnomics influence on the mains, and considerably
110
Chapter 8 Accessories Selection
decrease the conducted and radiated electromagnetic emmissions from the KET-3000W1. For 90KW and above
models, the KET-3000W1 has external DC choke as standard.
111
Appendix 1 Technical Specification
Item Specification
Rated voltage and
Single/ 3 phase 200V240V 50Hz/60Hz:
frequency
3 phase 380V440V 50Hz/60Hz
Output frequency
0400.0Hz
Overload
150% of rated current for 2 minutes 180% of rated current for 10s
112
Appendix 1 Technical Specification
Item Specification
X1X8 indicate 8 ports of programmable digital signal input
Programmable contact terminals. X7 and X8 can receive high speed pulse signal(3.7KW
input or below models only have 5 ports, X1X5 so X4 and X5 are
high speed input ports)
DO frequency signal
1 port high frequency signal output(programmable)
output
Y1 and Y2, 2 ports totally. (3.7KW or below models only have
Open-collector output
one port, Y1)
Programmable relay
1 port RA/RB/RC capacity of contact: 250V AC /3A or 30V DC /1A
output
Serial port RS-485 port, 485+ 485-
It displays reference frequency, output frequency, output voltage,
4-digit LED display output current,motor speed, output torque, switching value terminal,
fault code, etc.
Indication lamp Unit of parameter, status of RUN/STOP, Chargingindicatior
Enclosure IP20
Cooling mode Forced air cooling (0.4KW or below model is of natural cooling
mode)
113
Appendix 2 External Dimensions & Installation Dimensions
Fig. 1 Fig.2
Fig. 3
114
Appendix 2 External Dimensions & Installation Dimensions
Fig.4 Fig.5
Wall-mounted type:
Model: W W1 W2 H H1 H2 D D1 D2 D3 d Fig Gross
weight
0R2S2 96 86 / 160 149 / 114.5 123.1 56 / 5 1 1
0R4S2 96 86 / 160 149 / 114.5 123.1 56 / 5 1 1
0R7S2 105 95 / 185 174 / 139 147.6 81.4 / 5 1 2
1R5S2 105 95 / 185 174 / 139 147.6 81.4 / 5 1 2
2R2S2 115 105 / 220 209 / 154 162.5 81.4 / 5 1 2.2
0R4T4 105 95 / 185 174 / 139 147.6 81.4 / 5 1 2
0R7T4 105 95 / 185 174 / 139 147.6 81.4 / 5 1 2
1R5T4 105 95 / 185 174 / 139 147.6 81.4 / 5 1 2
2R2T4 115 105 / 220 209 / 154 162.5 81.4 / 5 1 2.2
3R7T4 115 105 / 220 209 / 154 162.5 81.4 / 5 1 2.2
5R5T4 215 190 / 320 295 / 155 163 103 / 7 2 5
7R5T4 215 190 / 320 295 / 155 163 103 / 7 2 5
011T4 250 225 / 320 295 / 175 183 123 / 7 2 6.5
015T4 250 225 / 320 295 / 175 183 123 / 7 2 6.5
018T4 310 200 / 500 485 465 230 240 170 / 7.5 3 20
022T4 310 200 / 500 485 465 230 240 170 / 7.5 3 20
030T4 355 240 / 600 580 553 250 260.5 184 / 10 3 29
037T4 355 240 / 600 580 553 250 260.5 184 / 10 3 29
115
Model: W W1 W2 H H1 H2 D D1 D2 D3 d Fig Gross
weight
045T4 355 240 / 600 580 553 250 260.5 184 / 10 3 29
055T4 430 300 / 680 655 629 290 300.5 233.5 232 12 4 48
075T4 430 300 / 680 655 629 290 300.5 233.5 232 12 4 48
090T4 475 350 / 754 729 703 290 300.5 233.5 232 12 4 66
110T4 475 350 / 754 729 703 290 300.5 233.5 232 12 4 66
132T4 530 350 / 880 850 819 330 340.5 256 276 14 4 91
160T4 530 350 / 880 850 819 330 340.5 256 276 14 4 91
200T4 680 500 / 1000 975 940 350 360.5 258.5 270 14 4 121
220T4 680 500 / 1000 975 940 350 360.5 258.5 270 14 4 121
250T4 680 500 / 1000 975 940 350 360.5 258.5 270 14 4 121
Cabinet type:
Model: W W1 W2 H H1 H2 D D1 D2 D3 d Fig Gross
weight
132T4 530 420 / 1110 / / 330 340.5 250 / 18 5 98
160T4 530 420 / 1110 / / 330 340.5 250 / 18 5 98
200T4 680 600 / 1230 / / 350 360.5 270 / 18 5 130
220T4 680 600 / 1230 / / 350 360.5 270 / 18 5 130
250T4 680 600 / 1230 / / 350 360.5 270 / 18 5 130
116
Appendix 2 External Dimensions & Installation Dimensions
117
Appendix 3 Efficiency at nominal Load
Model No.
Efficiency %
0R2S2 87.2
0R4S2 91.0
0R7S2 94.1
1R5S2 94.6
2R2S2 95.0
0R4T4 94.8
0R7T4 95.0
1R5T4 95.3
2R2T4 95.5
3R7T4 96.8
5R5T4 96.3
7R5T4 96.9
011T4 97.5
015T4 97.9
018T4 97.4
022T4 97.8
030T4 97.7
037T4 98.1
045T4 98.1
055T4 97.6
075T4 97.8
090T4 98.0
110T4 98.0
132T4 98.1
160T4 98.1
200T4 98.3
220T4 98.3
250T4 98.3
118
Appendix 3 Parameter
Appendix 4 Parameter
Note:
denotes that the setting of this parameter can be modified when the KET-3000W1 is either in stopor run
status:
denotes that the setting of this parameter cannot be modified when the KET-3000W1 is in run status:
*denotes that the value of this parameter is the actual measured value, and cannot be modified:
denotes that this parameter is a manufacturer parameter. User cannot modify it:
Q denotes the shortcut menu.
P denotes that full menu.
denotes this parameter cannot be modified in the memu.
denotes this parameter can be modified in the memu.
119
P0 Group: Protection of Parameters
Mod Menu
Factory
Parameter Name Setting range Unit ifica mode
default
tion Q P
P0.00 Users 0: no password 0 0
password other: password
0: Shortcut menu mode:
Only shortcut menu is displayed.
1: Full menu model:
P0.01 Menu mode All parameters are displayed 0 1
selection 2: Checking menu mode:
Only the parameters which have
different value from factory settings
are displayed.
0:No operation
P0.02 Parameters 1:Clear fault memory (PF.23~PF.29) 1 0
initialization 2: Restore to factory setting
120
Appendix 3 Parameter
122
Appendix 3 Parameter
0000~1111
Analog
P2.01 reference gain 0.00~9.99
0.01 1.00
Analog -50%~50%
P2.02 reference bias Max. output frequency is100% 1% 0
124
Appendix 3 Parameter
125
Motors rated 0.01 50.00H
P3.03 10.00~400.00Hz
frequency Hz z
Motors rated 1rp 1440rp
P3.04 1~24000rpm
speed m m
0: no action
Parameter
P3.05 1: act(when motor is idle) 1 0
autotuning
2: act(when motor is running)
Depen
dent on
Above 3.7KW: 0.1 KET-30
0.0~999.9mH mH 00W1
type
Stator
P3.07
inductance Depen
dent on
3.7KW or below: 1m KET-30
0~9999 mH H 00W1
type
Depen
dent on
Rotor Above 3.7KW: 0.00 KET-30
P3.08
resistance 0.000~9.999 1 00W1
type
126
Appendix 3 Parameter
Depen
dent on
3.7KW or below: 0.01 KET-30
0.00~99.99 00W1
type
Depen
dent on
Above 3.7KW: 0.1 KET-30
0.0~999.9mH mH 00W1
type
Rotor
P3.09 Depen
inductance
dent on
KET-30
3.7KW or below: 1m
00W1
0~9999 mH H
type
127
compensation)
P3.13 Motor overload 20.0~110.0% 0.1% 100.0%
protection
coefficient
128
Appendix 3 Parameter
130
Appendix 3 Parameter
speed
search
P6.08 V/F ratio of 0.0~100.0% 0.1 100.0
speed Motors rated voltage /motors rated % %
search frequency
P6.09 DC braking 0.0~60.00Hz 0.01 0.00Hz
initial Hz
frequency
while
stopping
P6.10 DC braking 0.0~10.0s 0.1s 0.0s
waiting time
while
stopping
P6.11 DC braking 0.0~150.0% 0.1 0.0%
current %
while
stopping
P6.12 DC braking 0.0(not act) 0.1s 0.0s
time while 0.1~60.0s
stopping
P6.13 Dynamic 0: Dynamic braking is disabled. 1 0
braking 1: Dynamic braking is enabled.
selection
131
P7.06 Deceleration 0.1~3600.0s
time 2
P7.07 Acceleration
time 3
P7.08 Deceleration
time 3
P7.09 Acceleration
time 4
P7.10 Deceleration
time 4
P7.11 Acceleration 0.1 10.0s
time of jog
operation 0.1~3600.0s
P7.12 Deceleration
time of jog
operation
P7.13 Speed 0.01 1.00Hz
increment 0.01~99.99Hz/s Hz/s /s
via UP
terminal
P7.14 Speed 0.01 1.00Hz
decrement 0.01~99.99Hz/s Hz/s /s
via DOWN
terminal
Units place:
PLC operation mode selection
0:Stop after single cycle
operation:
1: Maintain the final value after
single cycle of PLC
operation:
P8.00 Simple PLC 1 000
operation mode 2: Cycle operation
selection Tens place: PLC operation
restart mode selection after
pause
0: From Sstep 1
1: Continue to operate from the
132
Appendix 3 Parameter
133
P8 Group: Simple PLC Parameters
Mod Menu
Factory
Parameters Name Setting range Unit ifica mode
default
tion Q P
P8.02 Runtime of Step 1 0.1s 5.0
134
Appendix 3 Parameter
0: AI1 0~10V
1: AI2
2: AI1+AI2
3: AI1-AI2
Feedback
P9.01 4: Min{AI1 AI2} 1 1
channelselection
5: Max{AI1 AI2}
6: Pulse
136
Appendix 3 Parameter
137
PA.07 Rising time of 0.0~100.0%(with reference to 0.1 50.0%
triangle wave wobble operation cycle) %
138
Appendix 3 Parameter
139
13: PLC pausing indication
14: Preset counting value reach
15: Reference length arriving indication
16: KET-3000W1 ready (RDY)
17: Stop due to external fault (EXT)
18: Limitation of upper limit of frequency
(FHL)
Pb.12 Relay 19: Limitation of lower limit of frequency 1 6
output (FLL)
function 20: Limitation of upper/lower limits of
selection wobble frequency 21: preset operating
time arrives
21: Preset operating time out
22: Output from series port
communication
Pb.13 Reserved
Pb.14 Reserved
Pb.15 FAR 0.0~400.00Hz 0.01 2.50Hz
range Hz
Pb.16 FDT1 0.00~400.00Hz 0.01 50.00H
level Hz z
Pb.17 FDT1 lag 0.00~400.00Hz 0.01 1.00Hz
Hz
Pb.18 FDT2 0.00~400.00Hz 0.01 25.00H
level Hz z
Pb.19 FDT2 lag 0.00~400.00Hz 0.01 1.00Hz
Hz
140
Appendix 3 Parameter
141
Group Pb: I/O Terminal Function Parameters
Mod Menu
Factory
Parameter Name Setting range Unit ificat mode
default
ion Q P
Pb.25 Output function 1 3
selection of
terminal AO2
142
Appendix 3 Parameter
Hundreds place:
BIT0: output torque(%)
BIT1: output voltage(V)
0x000~0x3FF
Note: when all the bits are 0,the
default display is output
frequency
In binary system:
0: not displayed:1: display
LED units:
BIT0: bus voltage
BIT1: AI1(V)
BIT2: AI2(V)
PC.01 Display BIT3: input voltage via keypad 1 00
parameter potentiometer
selection 2 LED tens:
during operation BIT0: analog closed-loop
feedback(%)
BIT1: analog closed-loop
setting(%)
BIT2: external counting value(no
unit)
BIT3: terminal status(no unit)
0x00~0xFF
speed reference=closed-loop
speed referencePC.03(PG)
speed reference=120frequency
reference/number of motors
polaritiesPC.03(non PG)
note: no influence on actual
speed.
0.1~999.9%
PC.05 Closed-loop Note:Closed-loop analog 0.1% 100.0
analog display reference/feedback display %
144
Appendix 3 Parameter
coefficient range:0~999.9
0: No auxiliary reference
frequecnty:
(set by Pd.02:
145
7: Keypadpotentiomenter
8: AI1-5:
9: AI2-5:
10: Pulse frequency-0.5P1.03
Note:The auxiliary source
reference is disabled when it is
same as the maste source
reference.
146
Appendix 3 Parameter
Multi-step 0: No function
Pd.04 frequency 1: Percentage of P1.01 1 0
adjustment 2: Percentage of present frequency
selection
Adjustment 0.0%~200.0%
Pd.05 coefficient of 0.1 100.0%
multi-step %
frequency
0: Auto operation mode
Pd.06 Cooling fan 1: Immediately stop 1 0
Control 2: The fan runs continuously when
power on.
Pd.07 Droop control 0.0~10.00Hz 0.01 0.00Hz
Hz
Pd.08 Overshoot 0: Disabled 1 1
enabling 1: Enabled
Zero-frequency
Pd.09 operation 0.00~400.00Hz 0.01 0.00Hz
threshold Hz
Zero-frequency
Pd.10 Hysteresis 0.00~400.00Hz 0.01 0.00Hz
Hz
147
PE Group: Communication Parameters
Mod Menu
Factory
Parameter Name Setting range Unit ifica mode
default
tion Q P
Units place: Baud rate selection
0: 1200bps
1: 2400bps
2: 4800bps
3: 9600bps
4: 19200bps
5: 38400bps
Tens place: Data format
PE.00 Communication 0: 1-8-2 format, no parity, RTU 1 04
configuration 1: 1-8-1format, even parity,
RTU
2: 1-8-1 format, odd parity, RTU
3: 1-7-2 format, no parity, ASCII
4: 1-7-1 format, even parity,
ASCII
5: 1-7-1 format,odd parity,
ASCII
PE.01 Local address 0~247:0 is the broadcasting 1 5
address
PE.02 Time threshold 0.0~1000s 0.1 0.0s
for judging
communication
status
PE.03 Host PC 0~1000ms 1 5ms
response delay
Units place:
0:Detect all the time
148
Appendix 3 Parameter
0: Invalid
1: Valid during acceleration or
PF.07 Auto current deceleration, invalid at constant 1 1
limiting selection speed
2: Valid during acceleration,
deceleration or constant speed
149
Action 0: Alarm and coast to stop
PF.10 selection at 1: Alarm and continue to operate 1 1
communicati 2: Alarm and stop according to
on fault deceleration time 1
Bit0: in process of auto reset
0: Fault relay is disabled
Faulted 1: Fault relay is enabled
PF.11 replay action Bit1: in process of undervoltage 1 0
selection 0: Fault relay is disabled
1: Fault relay is enabled
0~3
Input phase Voltage reference setting at input
PF.12 loss detection 1% 7%
phase loss 100% corresponds to
reference
800V
0~100%
Input phase Detection time setting of input phase
PF.13 loss loss 0.1s 2.0s
detection Detection time=1.25s* set value
time 0~20.0s
Output phase Current reference setting of output
PF.14 loss phase loss, 100% corresponds to the 1% 0
detection rated current of KET-3000W1
reference 0~100%
Output phase Detection time setting of output
PF.15 loss detection phase loss 0.1s 2.0s
time 0.0~20.0s
KET-3000W1
output
PF.16 load-loss 0~100% of KET-3000W1s rated 1% 0%
detection current
threshold
KET-3000W1
output
PF.17 load-loss 0.0~60.0s 1 1.0s
detection
time
150
Appendix 3 Parameter
151
E028: Fan is blocked
PF.27 DC bus 0~999V 1V 0V *
voltage at
last fault
PF.28 Outputcurre 0.0~999.9A 0.1 0.0A *
nt at last A
fault
PF.29 Running 0.00Hz~400.00Hz 0.01 0.00Hz *
frequency Hz
at last fault
152
Appendix 4 Communication Protocol
1. Communication Protocol
The KET-3000W1 adopts MODBUS protocol as standard.
2. Scope of Application
This communication protocol is applicable to all the range of the KET-3000W1.
3. Networking Mode
1) Single master and multi-slave:
KET-3000W1 KET-3000W1
4. Interfaces
RS485 or RS232: asynchronous, semi-duplex
Default: 8-N-2, 19200bps
5. Communication Modes
The KET-3000W1 adopts the MODBUS protocol which is compatible with ordinary read-write registers, and with
added parameter management command.
The KET-3000W1 is a slave in the network. It communicates in point to point mode. The KET-3000W1 will not
response to the command sent by the master via broadcast address.
153
6. Scaling of KET-3000W1 Transmitting Physical Quantity
1) Scaling of frequency - 1:100
If the frequency of the KET-3000W1 needs to be 40Hz, the host should be set as 0x0FA0 4000 .
2) Scaling of time - 1: 10
If the deceleration time need be set as 60s, the host should be set as 0x0258 600 .
If the voltage of DC bus is 537V, the display on the host is 0x0219 537 .
If the current of the KET-3000W1 is 60A, the display on the host is 0x0258 600 .
MODBUS adopts Big Endian encoding mode, higher byte prior to lower byte at sending.
RTU mode: In the RTU mode, the interframe idle time is the bigger one between the functional parameter settings
and internal default of MODBUS.
MODBUS internal default of min. interframe idle time is shown as follows: The idle time of frame head and frame tail
passing bus should be not less than 3.5 bytes, and data checking relies on CRC-16. The whole information need to
be checked. The higher and lower byte of the checksum should interchange before sending. Please refer to the
154
Appendix 4 Communication Protocol
example for more details. Please note, interframe bus idle time should be maintained at least 3.5 bytes, not including
initial idle and terminate idle.
The following is the data frame of reading parameter 002 of No. 1 KET-3000W1:
Address Parameter Register Address Read char no. Checksum
0x01 0x03 0x00 0x02 0x00 0x01 0x25 0xCA
In ASCII mode the frame head is 0x3A, while frame tail default is 0x0D0x0A And frame tail can be set by the
users. In ASCII mode all the data bytes will be sent via ASCII code except frame head and frame tail, higher 4-byte
prior to lower 4-byte at sending. In ASCII mode, data is 7-byte. The data adopts LRC checking, covering the slave
address and data. Checksum is the character of data that is involved in checking and the complement of carry bit.
155
Abnormal Instructions
Code
0x1 Illegal function parameters
0x2 Illegal register address
0x3 Data fault. Data is beyond the upper/lower limit
0x4 Slave operation fails (including fault caused by data invalid)
0x5 Command is valid, in the operation process. It is mainly used to save data to
nonvolatile storages.
0x6 The slave is busy. Try later. It is mainly used to save data tononvolatile storages.
0x18 Incorrect information frame, including incorrect information length and incorrect
checking.
0x20 Parameters cannot be modified.
0x21 Parameters are unchangeable when the KET-3000W1 is in operating status.
0x22 Parameters are protected by password.
The KET-3000W1s function parameters, control parameters and status parameters are all mapped as MODBUSs
read-write register. Please refer to the instruction manual for more details on function parameters read-write
characteristics and ranges.
The function parameters group numbers are mapped as the higher bytes of register address while the intergroup
indexes are mapped as the lower bytes. The control parameters and status parameters are mapped as the function
parameter groups.
Please refer to the details as follows:
0x06:P7group0x07:P8group0x08:P9group0x09:PA group0x0A
Address 1
0~247 0 is broadcast address
156
Appendix 4 Communication Protocol
Address 1
0~247 0 is broadcast address
2 To rewrite a certain function code or control parameter ( but not saved at power loss)
Address 1
0~247 0 is broadcast address
Address 1
0~247 0 is broadcast address
Address 1
0~247 0 is broadcast address
157
Function code 1 0x08
Subfunction parameter 2 0x0000~0x0030
Data 2 0x0000~0xFFFF
CRC checking / LRC checking 2/1
Address 1
0~247 0 is broadcast address
Address 1
0~247 0 is broadcast address
158
Appendix 4 Communication Protocol
Address 1
0~247 0 is broadcast address
Command format
Address 1
0~247 0 is broadcast address
Answer format
Address 1
0~247 0 is broadcast address
159
Subfunction Instruction
Data command Data answer
code
0x0000 The function parameter group The upper limit of function To read the upper
no. and intergroup index parameter limit of function
occupy the higher and lower parameter
bytes respectively.
0x0001 The function parameter group The lower limit of function To read the lower
no. and intergroup index parameter limit of function
occupy the higher and lower parameter
bytes respectively.
0x0002 The function parameter group characteristics of function To read the
no. and intergroup index parameters (See the following characteristic of
occupy the higher and lower table for more details) function parameters
bytes respectively.
0x0003 The function parameter group The max. value of index To read the max
no. occupies the higher byte, value of intergroup
and the lower byte is 00. index
Note: The status parameters group is unchangeable, and incompatible with operation of reading upper/lower limit.
The function parameter characteristics are 2-byte, with definition shown as below:
Value Definition
Characteristics Bit
160
Appendix 4 Communication Protocol
Value Definition
Characteristics Bit
other reserved
1 To modify the upper limit as per 4-byte restriction
Bit12
0 To modify the upper limit as per character restriction
Bit15~Bit13 reserved
The users can realize the KET-3000W1s starting, stopping and running speed setting through the control
parameter, and obtain the KET-3000W1s running frequency, output current, etc. through indexing the
KET-3000W1s status parameters.
KET-3000W1 control parameter index
Register address Parameter name Retained or not at power loss
0x3200 Control command character No
0x3201 Running frequency setting Yes, retained to P1.06 at power loss
0x3202 Virtual terminal control setting No
word Bit
bit0 1 Run command enabled To control the KET-3000W1s starting and stop
0 Run command disabled
bit1 1 Forward Running direction: have the same function as
0 Reverse terminal FWD/ REV
bit2 1 Stop mode: deceleration to Deceleration to stop the KET-3000W1
stop
0
bit3 1 Stop mode: Coast to stop the KET-3000W1
Coast to stop
0
1 Stop mode: external fault External fault stop control, the KET-3000W1 will
bit4 0 coast to stop, displaying external fault
Bit5~6 0 Reserved
Bit7 1 Fault reset enabled Fault reset control
161
0 Fault reset disabled
1 Host control enabled The control word sent by the host is valid
Bit8
0 Host control disabled The control word sent by the host is invalid
Bit9~15 0 Reserved
KET-3000W1 status parameter index
Register address Parameter name
0x3300 Running status character
0x3301 Model no. of Slave
0x3302 Model no. of KET-3000W1
0x3303 Current running frequency
0x3304 Output current
0x3305 Output voltage
0x3306 Output power
0x3307 Running speed
0x3308 Voltage of DC bus
0x3309 External counter
0x330A Output torque
0x330B
Status of I/O terminals BIT0~BIT12X1~X8 FWD REV Y1 Y2 RC
Bit
162
Appendix 4 Communication Protocol
Bit
9. Special instruction
1) For the data frame in ASCII mode, if the frame length is an even number, the frame is abandoned.
2) On condition of default parameter renewing and motor parameter autotuning, the KET-3000W1 cannot
realize communication.
3) The Py group cannot be read and modified through communication. Internal parameters
P0.01,P0.02,P3.00~P3.11,PE.00,PE.01,PE.02,PE.03 cannot be set and adjusted through communication.
P0.00 cannot be set and adjusted through communication as well, but the user can verify the user password
by writing P0.00 and get access to adjust KET-3000W1 function parameters on the host. After adjustment,
the user can close the permission by writing invalid password to P0.00.
10. CRC checking
163
In order to satisfy speed increase needs, CRC-16 normally adopts form mode. The following is CRC-16 C language
channel code. Please note the final result has exchanged the higher and lower bytes. That is the right CRC
checksum to be sent.
unsigned short CRC16 ( unsigned char *msg, /* The function returns the CRC as a unsigned
unsigned char length) short type */
{
unsigned char uchCRCHi = 0xFF : /* high byte of CRC initialized */
unsigned char uchCRCLo = 0xFF : /* low byte of CRC initialized */
unsigned uIndex : /* index into CRC lookup table */
While (length--) /* pass through message buffer */
{
uIndex = uchCRCLo ^ *msg++ : /* calculate the CRC */
uchCRCLo = uchCRCHi ^
(crcvalue[uIndex] >>8):
uchCRCHi =crcvalue[uIndex]&0xff:
}
return (uchCRCHi | uchCRCLo<<8) :
}
/* Table of CRC values */
const unsigned int crcvalue[ ] = {
0x0000,0xC1C0,0x81C1,0x4001,0x01C3,0xC003,0x8002,0x41C2,0x01C6,0xC006,0x8007,0x41C7,
0x0005,0xC1C5,0x81C4,0x4004,0x01CC,0xC00C,0x800D,0x41CD,0x000F,0xC1CF,0x81CE,0x400
E,
0x000A,0xC1CA,0x81CB,0x400B,0x01C9,0xC009,0x8008,0x41C8,0x01D8,0xC018,0x8019,0x41D9
,
0x001B,0xC1DB,0x81DA,0x401A,0x001E,0xC1DE,0x81DF,0x401F,0x01DD,0xC01D,0x801C,0x41
DC,
0x0014,0xC1D4,0x81D5,0x4015,0x01D7,0xC017,0x8016,0x41D6,0x01D2,0xC012,0x8013,0x41D3,
0x0011,0xC1D1,0x81D0,0x4010,0x01F0,0xC030,0x8031,0x41F1,0x0033,0xC1F3,0x81F2,0x4032,
0x0036,0xC1F6,0x81F7,0x4037,0x01F5,0xC035,0x8034,0x41F4,0x003C,0xC1FC,0x81FD,0x403D,
0x01FF,0xC03F,0x803E,0x41FE,0x01FA,0xC03A,0x803B,0x41FB,0x0039,0xC1F9,0x81F8,0x4038,
0x0028,0xC1E8,0x81E9,0x4029,0x01EB,0xC02B,0x802A,0x41EA,0x01EE,0xC02E,0x802F,0x41EF
,
0x002D,0xC1ED,0x81EC,0x402C,0x01E4,0xC024,0x8025,0x41E5,0x0027,0xC1E7,0x81E6,0x4026
,
0x0022,0xC1E2,0x81E3,0x4023,0x01E1,0xC021,0x8020,0x41E0,0x01A0,0xC060,0x8061,0x41A1,
0x0063,0xC1A3,0x81A2,0x4062,0x0066,0xC1A6,0x81A7,0x4067,0x01A5,0xC065,0x8064,0x41A4,
0x006C,0xC1AC,0x81AD,0x406D,0x01AF,0xC06F,0x806E,0x41AE,0x01AA,0xC06A,0x806B,0x41A
B,
0x0069,0xC1A9,0x81A8,0x4068,0x0078,0xC1B8,0x81B9,0x4079,0x01BB,0xC07B,0x807A,0x41BA,
164
Appendix 4 Communication Protocol
0x01BE,0xC07E,0x807F,0x41BF,0x007D,0xC1BD,0x81BC,0x407C,0x01B4,0xC074,0x8075,0x41B
5,
0x0077,0xC1B7,0x81B6,0x4076,0x0072,0xC1B2,0x81B3,0x4073,0x01B1,0xC071,0x8070,0x41B0,
0x0050,0xC190,0x8191,0x4051,0x0193,0xC053,0x8052,0x4192,0x0196,0xC056,0x8057,0x4197,
0x0055,0xC195,0x8194,0x4054,0x019C,0xC05C,0x805D,0x419D,0x005F,0xC19F,0x819E,0x405E,
0x005A,0xC19A,0x819B,0x405B,0x0199,0xC059,0x8058,0x4198,0x0188,0xC048,0x8049,0x4189,
0x004B,0xC18B,0x818A,0x404A,0x004E,0xC18E,0x818F,0x404F,0x018D,0xC04D,0x804C,0x418C
,
0x0044,0xC184,0x8185,0x4045,0x0187,0xC047,0x8046,0x4186,0x0182,0xC042,0x8043,0x4183,
0x0041,0xC181,0x8180,0x4040}
It takes a comparatively long time to online calculate the CRC checksum of each byte, but it will save program space.
Code of online calculating CRC is shown below:
(1) To read the max. output frequency of Slave 5 to read the command frame of P1.01)
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0x05 0x03 0x02 0x13 0x88 0x44 0xd2
(2) To read the voltage of Slave 5s DC bus (to read status parameter)
Address Parameter Register address Char no. of read Checksum
0x05 0x03 0x33 0x08 0x00 0x01 0x0B 0x08
Corresponding answer frame (the voltage of DC bus is 307V)
Address Parameter Register address Char no. of read Checksum
0x05 0x03 0x02 0x01 0x33 0x44 0xd2
(3) To write the max. output frequency of Slave 5 set P1.01 to 55.00
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