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IPA09-E-016

PROCEEDINGS, INDONESIAN PETROLEUM ASSOCIATION


Thirty-Third Annual Convention & Exhibition, May 2009

IMPROVED SUBSURFACE ANALYTICAL METHODS TO IDENTIFY BY-PASSED ZONES


IN A MATURE GAS FIELD

Ari Wibowo*
Budi Srisantoso*
William F. Turnbull*

ABSTRACT significantly to sustaining the production from the


Badak field, which is today producing at around
The Badak Field, operated by VICO Indonesia is 100 MMscfd.
one of the worlds giant gas fields. Located in East
Kalimantan, the field lies in the northern part of the
80 kilometers long Badak Handil giant anticline. INTRODUCTION
Discovered in January 1972, production started in
October 1976 and reached a peak of 1,091 MMscfd Badak is a giant gas field consisting of more than
in December 1990. The Badak field today is a very 180 production layers with more than 530
mature gas field. By August 2007 production had reservoirs. The cumulative production has reached
declined to 80 MMscfd. Wellwork activities (also more than 12 TCF since start up in October 1976.
known as rigless intervention) are the usual way to The location of the field with respect to the
maintain or increase production in VICO fields Mahakam Delta in East Kalimantan is shown in
including Badak. Like many other deltaic Figure 1.
environment reservoirs in the world, the Badak field
is extremely complicated, and consists of a large The entire Badak reservoir includes many different
number of reservoirs consisting of hundreds of separate reservoir units, varying from hundreds of
small lens reservoirs and giant stacked channels. small lens reservoirs up to giant stacked channels of
The complicated geometry is a serious challenge to sandstones with varying porosity and permeability.
geologists who are responsible for determining These sands are interspersed with abundant coals
lateral and vertical communication between the and marine shale deposits which are incidentally the
individual sand units. It is estimated that more than source of the abundant hydrocarbons. The thick
90% of the Badak reservoir units have already been shale layers also act as seals and cap rocks. The
identified and correctly mapped as a result of data combination of the domed anticline structure and
obtained during infill drilling and subsequent rigless the complex sedimentation mechanism of the
activities in the wells. Most of the reservoirs units, ancient Mahakam tidal-fluvial dominated delta,
especially the larger ones, have been intensively has resulted in the perfect stratigraphic and
drained over the life of the field, and only a few of structural trap for the Badak Field as demonstrated
them are still producing today at a low rate due to in Figure 2.
depletion. Finding zones with remaining production
potential that are candidates for rigless activity has Generally the Badak reservoirs can be divided into
become much more of a challenge for the Base three groups by depth, each with different
Management Team. The analytical methods used in petrophysical properties and drive mechanisms as
the past by Production geologists and petroleum shown in Figure 3:
engineers to find these potential rigless candidates
zones are no longer considered as applicable as they 1) The shallow reservoirs (the A to C sands),
once were due to the maturity of the field. This consist mostly of thick lenses of high porosity
paper describes the new analytical methods that are and high permeability sand layers. These are
in use today and are successful in identifying rigless generally fresh water formations with strong
opportunities. These new methods have contributed water drive mechanisms. The sand deposits are
Fluvial channel dominated but with a few tidal
* VICO Indonesia channel deposits in some areas. Water coning
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and produced sand problems are an issue for Rigless intervention activity has always been
these reservoirs. Geologically, stacking sands considered the most effective and efficient solution
are also common in some areas, but not as to maintain and increase production from all of the
much as the Middle reservoirs. Strong pressure VICO fields including Badak. Rigless jobs typically
support from the aquifer is found in these units, change production zones without pulling the
and roughly original reservoir pressure is existing tubing completion, and do not require a rig
maintained. Most of these sands have already to accomplish. Activities such as zonal isolation
been produced to abandonment. using mechanical plugs or cement, the addition of
new perforation or re-perforating, etc, are handled
by slickline, electric wireline and coiled tubing
2) The middle reservoirs (from D to upper F
units. Rigless costs are much less than the cost of a
sands), consist of sand layers with various
workover requiring a rig, and usually only take less
thickness, porosity and permeability.
than two weeks to complete from conception to
Predominantly fluvial channel sands dominate,
completion.
but with some mouth bar deposits and more
tidal channels than the shallow reservoirs.
Generally saline formation water is found.
Depletion drive is the usual production THE ANALYTICAL METHODS
mechanism, but in some cases weak water drive
The correct analytical method to optimize reservoir
can be found. The low productivity of some the
production and to reveal the unidentified
low permeability layers is a challenge, but the
opportunities in such a complicated reservoir
biggest difficulty is identifying connectivity
system are very important. The following discusses
between the layers and the much depleted
the historic means that were used to do this:
reservoir pressures. Some remaining reserves
exist in these sands.
a. The Reservoir and Well Review (R&W
Review)
3) The deepest reservoirs (lower F to H sands)
consist of sands with varying thickness, This analytical method was performed to identify
deposited mainly in the delta plain as fluvial remaining potential in the reservoirs. The basic idea
channel deposits and also, in a few areas, tidal was to find reservoirs with high potential for
channel deposits. Saline formation water is remaining reserves by estimating the Gas Liquid
found in these sands and depletion drive is the Contact from reservoir modeling or the dynamic
production mechanism. There are fewer data, predicting the reservoir pressure and then
reservoir units when compared with the determining the best well to produce from, based on
shallower intervals. There are fewer petrophysical properties, structural position and the
connectivity prediction issues among these mechanical condition of the well. This method also
stacking sands. The main challenges with these found bypassed zones (unidentified pay zones based
reservoirs are the low productivity due to the on previous analysis) from geological re-
low permeability, and well accessibility due to correlation, petrophysical and reservoir re-analysis.
the depth. This method was very successful in the past in
maximizing production from almost all reservoirs.
Geologically and in summary, the Badak field is
very complex and challenging. The Mahakam delta The limitation of this method was its lower
is a fluvial tidal dominated delta, where the effectiveness in supporting and maintaining
impact of fluvial channel deposition and tidal production compared with other methods. The
processes can be seen and continues today. Massive difficulty was the impossibility of making a
deposition in the past has resulted in huge amounts complete and detailed analysis of the geological re-
of deposits and channels. The changing directions correlation, petrophysical and reservoir re-analysis
of the channels which finally formed thick stacked for all 530 reservoirs in a short time. The process is
reservoir sands have resulted in the connectivity shown diagrammatically in Figure 4.
identification and correlation puzzles for reservoir
engineers and geologists to solve. Another b. Well System Performance Update (WSPU)
consequence of this is that reservoirs unidentified
by previous analysis also exist, and are still This method was also known as the well by well
encountered routinely in the development wells review. Whereas the R&W review was performed
being drilled today. to maximized remaining potential reserves from
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reservoirs, the WSPU was performed to maximize challenge is to predict the movement of the gas-
the production from the individual wells in the field. liquid contact with time. This is done by combining
The intention was to revive idle wells and to information derived from new wells (including well
increase production from low productivity zones by logs and RFT data); RST log data; material balance
changing production intervals. The inactive zones in calculations; and dynamic data from producing
each well were analyzed carefully including a wells. When the results are superimposed on the
review of their petrophysical properties, current geological cross section, a complete picture of the
estimated Gas Liquid Contact, structural position, reservoir condition is obtained.
remaining reserves, current reservoir pressure, and
mechanical accessibility. In depletion drive reservoirs, connectivity among
tanks is generally easy to determine from pressure
A limitation of this kind of method was its trend analysis relative to time. However, in some
ineffectiveness in finding bypassed zones. Despite cases, even with cased-hole RFT and sidetrack
using the most up to date dynamic data, this method information, we see a big discrepancy in pressures
also relied on the maps which were less frequently which may be due to incorrect mapping and
updated. There was less geological control, and correlation of sand bodies.
almost no re-correlation or revised petrophysical
analysis was engaged in. Despite the original Some new pools have been successfully identified
success of this method in maintaining production, from this new method. Target zones which had
with time even this became less effective. The been previously identified as being part of adjacent
process is shown diagrammatically in Figure 5. depleted big tanks were found to be completely
separate reservoirs after some re-correlation and
Both of the previous methods, whether R&W dynamic data re-analysis. The main challenge from
review or WSPU, used the same main analytical this method is how to justify the lack of
data source, the maps, which were rarely updated. connectivity with the original interpretation and to
Beside their high dependency to the maps, previous conclude that the zone has remaining gas potential
methods were basically single discipline analysis - with very limited current data.
the R&W review predominantly a geological
analysis, and the WSPU generally an engineering The new method attempts to analyze the lack of
analysis. connectivity among those zones by utilizing every
single piece data on a time basis right up until the
NEW ANALYTICAL METHOD most recent item of data in a zone was obtained.

The new analytical method is a geological For example, if an RST log that had been run across
modification of WSPU method. Unlike previous an interval indicated gas, and in wells drilled updip
WSPU methods, it attempts to think out of box. and prior to this there had been indication that the
In this method, the maps are only used as a general zone was wet, then the possibility of a by-passed
guide for the analysis, and allow challenge to the zone has been identified. A summary of the logic
implied connectivity shown by the maps. Similar to used in this analysis is shown in Figure
the WSPU method, this method is also a well by
well review. RESULTS

It starts by checking the idle zones in low Some Success Stories


productivity wells and those wells mechanical
accessibility. The next step is to identify the drive a. BDK16 B12A Zone
mechanism of the zone within its reservoir. The
drive mechanism of each reservoir can be B12A and B12B are stacked sands with strong
determined from the pressure trend analysis. In water drive. They had produced 197 BCF until 1995
strong water drive reservoirs, the reservoir pressure and declared unproductive due to the suspicion that
will tend to return to its original pressure due to they had already watered out. Both of them are
natural pressure recharge from the aquifer. In generally easy to recognize, the B12A sand is above
depletion drive reservoirs the reservoir pressure a thick coal layer, while the B12B sand is below it.
continues to drop following production. It was confirmed by RST in BDK109 on February
2000 that B12A tank 1, which had never been
Since the reservoir pressure remains close to produced before, was already wet (according the
original in strong water drive reservoirs, the RST result). It was predicted that these two sands
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contacted each other around BDK81, BDK137 or BDK66 run in October 1996 and another in May
BDK31 wells. The B12A sand extends to the north 1999 in BDK124 showed a high possibility of gas
and B12B to the south as shown in Figure 7. from this zone. The mud log in BDK124 also
showed high gas reading in this sand when it was
A Gap in sedimentation of both sands was found in drilled in March 1981. The conclusion was that the
the BDK16 well area, in the middle of this zone. B8A zone was a by-passed zone (Figure 11).
Stratigraphic correlation showed that this sand was
geologically sedimented directly above the coal. It The next concern was the connectivity of this zone
did not appear to be chronostratigraphically with surrounding reservoirs. The sands above it (B8
correlated with the common B12A sand tank 1 tank1) and below it (B9 tank1) were both proven to
which was separated by the thick shale above the be watered out using the latest dynamic data, and
coal, and it also seemed isolated in the middle of the both were strong water drive reservoirs which
undeveloped zone by geometrical analysis (as meant the pressure trend analysis was not useful.
shown in Figure 8).
A shale break and a continuous coal layer between
An RST log was then run on Nov 2007 which the B8B and B9 reservoirs (found across the entire
confirmed that this zone was a Gas zone. It was Badak field) indicated that B8B and B9 were
perforated on Dec 2nd 2007, and produced at an geologically separated. The B8 tank 1 production
initial rate of 8.4 MMSCFD, 0 BCPD and 0 period was from December 1989 to December
BWPD. This zone now has a cumulative production 1993, and after that no wells were produced from
of 3.074 BCF, and is still producing today. this tank. RST logs were run in BDK66 in October
1996 and in BDK124 in May 1999; and both logs
b. BDK7 E8B Zone showed indication of gas in zone in B8B. This
proved lack of connectivity between B8 and B8B,
The E8B zone in the BDK7 well was previously and the conclusion that B8B in BDK66 and
interpreted as being part of the big E8B tank 2. This BDK124 was an unidentified pay zone (Figure 12).
tank had been depleted and has an estimated
reservoir pressure of 400 psig. It was also The perforation campaign run on April 26th 2008
interpreted as having no more potential due to its resulted in an initial rate of 6.386 MMSCFD, 0
structural position as the most down dip well in BCPD and 0 BWPD. This zone has produced a
E8B tank 2 (Figure 9). cumulative volume of 0.296 BCF and is still
producing today.
Production history showed that E8B started
production in October 1987. The closest up-dip d. BDK62 E9X Zone
wells containing the E8B sand tank2 (BDK78
drilled in September 1982, and BDK110 drilled in BDK62 was an idle well, and when last producing
October 1987) were originally wet. consisted of the commingled flow from 7 depleted
zones. It was suspended in March 2006 due to very
The new analytical method helped us determine that low rate production, and classified as having no
BDK7 had a different gas-liquid contact to the E8B further potential. This well is one of the eastern
tank2, which also mean that the sand in BDK7 was most Badak wells, and the pay zones are on the
potentially an isolated virgin tank (Figure 10). down dip part of east Badak flank (Figure 13).
Following a perforation campaign run on January
30th 2008, the initial production rate was 3.3 The new analytical method found that previous
MMSCFD, 0 BCPD and 30 BWPD. This zone had geological analysis had resulted in the possibility of
cumulatively produced 0.721 BCF until today. a misscorrelation. A proven high-rate gas bearing
sand which was previously determined to be the
E9A sand in BDK62 was likely to have been
c. BDK66 B8A Zone miscorrelated with the adjacent surrounding E9A
tank 3 reservoir. Based on stratigraphic correlation,
No previous analysis ever considered the B8A sand this zone had the potential to be a new isolated tank.
in the BDK66 well as pay, and no wells were ever
produced from this zone in the entire Badak field. The zone was perforated on June 24th 2008, and the
We discovered that this zone was only found in the initial production rate was 9.0 MMSCFD, 0 BCPD
BDK66 well and to a small extent (2 ft) in the and 23 BWPD. This zone has produced 1.141 BCF
adjacent down-dip well BDK124. An RST in and is still producing today.
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e. BDK102 E6E Zone These results alerted us to the fact that we still had
opportunities in untapped zones in the Badak field,
The E6E zone in the BDK102 well was previously and that our development of the new analytical
considered one of the most down dip penetrations of method was on the right track.
the big depleted sand E6E tank 1, and declared as
having no potential. Geological correlation, The subsequent discoveries of the unidentified pay
geometrical analysis and pressure trend analysis zone B8A in the BDK66 well, the unidentified E9X
showed an indication of discontinuity between E6E pool in the BDK62 well and the finding of the
tank1 and the same sand layer in the BDK108, remaining thick potential gas zone in BDK102
BDK157 and BDK102 wells (Figure 15). convinced us that the method was working.

In the most down dip well, BDK108, E6E had Badak field production has gradually increased to
already produced in single completion mode from 100 MMSCFD and remains stable at that rate today.
July 1988 to Jan 1994 with a cumulative production In addition, the number of idle wells has decreased,
of 11.9 BCF, 149.8 MBO and 115.4 MBW. The as the new analysis method has enabled idle wells
well was then suspended due to lack of flow caused to be returned to production
by watering out. However, the pressure trend
analysis on this zone had shown a tendency of CONCLUSIONS
pressure recharge in this well from an unknown
source which could not be identified. It was Many analytical methods have been applied to
concluded that the E6E sand in BDK102 still had optimize the depletion of the Badak Field. These
remaining potential since it could be part of the have, over time, been very successful in draining
recharged high pressure zone and was 40 ft up dip the gas and have provided much understanding of
from the same produced zone in BDK108 (Figure the field geometry and reservoir behavior. As the
16). field depleted it has been necessary to modify the
analytical methods to account for the changing
Following the initial perforation campaign run on conditions in the reservoir. The current evolution of
Oct 3rd 2008, the initial rate was 10.6 MMSCFD, 0 analytical method, the modification of the well by
BCPD and 30 BWPD. This zone had cumulatively well review, has proven very successful in
produced 0.691 BCF until today. Additionally, generating rigless opportunities which will allow
Nodal analysis also showed a high possibility of VICO to optimally deplete the Badak Field well
connectivity between this zone and the same zone in into the future.
BDK108, with the possibility of a strong water
drive reservoir, uncommon in E reservoirs. ACKNOWLEDGEMENTS

IMPACT ON PRODUCTION The authors would like to thank VICO Indonesia,


BP, ENI, OPIC Oil, Universe, and BP Migas for
The new analytical method was found through a permission to publish this paper.
process of continual development. Badak
production reached a low point of 75 MMSCFD in REFERENCES
mid 2007, and the need for a new analytical method
was very high. During the refinement of the new Allen, G.P., and Chambers, John L.C.:
method we discovered the B12A zone in the Sedimentation in the Modern and Miocene
BDK16 well, with its high production rate Mahakam Delta, Indonesian Petroleum
contributing in early December 2007. This was Association, 1998.
followed by discovery of the E8B zone in the
BDK7 well. Before these discoveries, high rates VICO Indonesia, Kutai Basin Study, Internal
such as these were only experienced in new wells. Study, Unpublished, 1995.
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Figure 1 - Badak Situation Map, red area in left most picture are gas fields, the green one are oil fields,
VICO fields are on the onshore of Delta Mahakam, offshore area on east direction are Total and
Chevrons fields. Badak lies on fish ponds (orange), coconut plantations (yellow), swamps
(green) and villages (white and pink) areas.

Figure 2 - Badak anticline from seismic, a relatively west east seismic section of Badak Anticline, the
upper most green line is the top of shallow sediments, the pink one is top A1 and the yellow line
is top of D5 zone, while the relatively blue dot vertical line are the unsealed faults.
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Figure 3 - Badak zonation system, lower A to C zones, the shallow reservoirs, consisted of thick high
perm and less consolidated sands, less stacked zones with strong water drive mechanism. D to
Upper F zones, the intermediate reservoirs, consisted of thick, consolidated, medium to high
permeability sands, highly stacked reservoirs with dominantly depletion drive mechanism.
Lower F to H zones, the deep reservoirs, thick to thin sands, highly consolidated, low
permeability and less stacked reservoirs with depletion drive mechanism.
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Figure 4 - Reservoir and Well Review (R&W review) schematic chart

Figure 5 - Well System Performances Up date (WSPU) schematic chart.


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Figure 6 - The new analytical method.


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Figure 7 - Logs and Maps of B12 zones, Upper most figure, yellow shaded area is B12A zone, the orange
one is B12B, both of them is separated by thick coal layer (black streak on logs). Lower figures,
previous B012A net sand map (left), previous B12B netsand map (right), yellow shaded area is
only northern B12A net sand, the brown one is only B12B net sand, both of them are stacked in
central to southern direction. The red area is undeveloped zone of both B12A and B12B
reservoirs. The small yellow dotted area in the middle of the red zone is the by passed zone of
B12A in BDK16.
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Figure 8 - Re-correlation, production history and dynamic data re-analysis. Stratigraphic correlation
of B12A B12B sands, yellow shaded area is B12A sand, the orange one is B012B, foot notes
on the wells are reliable production, reservoir and dynamic data. The potential by passed zone
is the yellow shaded area in BDK16 (red mark on the well name).

Figure 9 - Previous E8B Net sand Map and Gas proved by Logs, Left figure, Net sand map of E8B
tank1, green contour line is top structure of E8B zone, yellow shaded area is the by passed
zone of E8B in BDK7. Middle upper Figure, Elan petrophysical analysis shown gas zone.
Middle Upper figure shown high gas reading from mud log. Right most figure is permeability
log based on Elan analysis.
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Figure 10 - Re-correlation, production history and dynamic data re-analysis. Structural correlation of
E8B sands, foot notes on the wells are reliable production, reservoir and dynamic data. The
potential by passed zone is the yellow shaded area in BDK7 (red mark on the well name).

Figure 11 - B8A unidentified gas zone, Left most figure is Elan analysis of B8A in BDK66 and its RST log
(Oct 1996), Right figure is its adjacent and reference well logs and RST (May 1999) of BDK124
and also its mud log, red shaded area is the unidentified by passed zone B8A.
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Figure 12 - Re-correlation, production history and dynamic data re-analysis. Structural correlation of
B8A & well known B8 sands, yellow shaded area is B8A sand, the orange one is B8 zone,
foot notes on the wells are reliable production, reservoir and dynamic data. The potential by
passed zone is the yellow shaded area in BDK66 (red mark on the well name). Lower most
figure is PTA and cumulative production shown that no more production from adjacent tank
(B8) when RST were run on BDK66 and BDK124.
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Figure 13 - Previous E9A Net sand Map, green contour line is top structure of E9A zone, yellow shaded
area is the by passed zone of E9A tank3 in BDK62.

Figure 14 - Stratigraphic and structural re-correlation, Upper most figure, stratigraphic correlation
shown a potential miss-correlation on E9A between BDK62 and its adjacent up dip reservoir
of wellknown highly depleted E9A tank3. Lower figure shown E9A potential by passed
zone in BDK62 is structurally in the most down dip part of E9A tanks. Yellow shaded area
is potential by passed zone, the orange one is wellknown E9A tank3 sand.
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Figure 15 - Previous E6E Net sand Map, green contour line is top structure of E6E zone, yellow shaded
area is the by passed zone of E6E in BDK102, while light blue is the reference well
BDK108.
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Figure 16 - Re-correlation, production history and dynamic data re-analysis. Upper most figure shown
structural re-correlation of E6E. E6E in BDK102, BDK108 and BDK157 is potential to be
separated with its adjacent up dip and highly depleted tank of E6E tank1. Foot note on the
wells are reliable production, reservoir and dynamic data, the potential by passed zone is the
yellow shaded area in BDK102 (red mark on the well name).
Lower figures, pressure trend analysis and cumulative production of E6E, blue dashed line
shown pressure trend of adjacent highly depleted E6E tank1, red dashed line is the pressure
trend of E6E southern new tank (within BDK108, BDK102 and BDK157)

Figure 17 - Production contribution charts, showing contribution of all activities to Badak production
2007 2008. Rigless gave significant contribution after the implementation of the new method
from late 2007.
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2007 2008

Figure 18 - Rigless v/s budget chart, showing the effectiveness of the new method to the 2008 rigless
programs (The budget has been converted to expected monthly production rate).

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