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INSTRUCTIONS FOR ASSEMBLING SPEEDY ALUMINIUM SCAFFOLDING IN TOTAL SAFETY

EN1004 CLASS3 - Charge 200kg/m2 3T SAFETY METHOD


x2 PRINCIPES OF ASSEMBLY
x2

A B C D E F G H
2408/218 2408/203 2408/204 2408/202 2408/210 2408/209 2407/207 2408/205
5kg 1,0kg 1,4kg 1,5kg X,Xkg 3,2kg 5,0kg 9,3kg

CAUTION The assembly of a mobile scaffold tower may only proceed when the following SAFETY RULES have been read 12. N ever climb a tower from the outside. Never climb on the horizontal or diagonal braces. You should only climb the
and understood completely: tower on the inside using the ladder end frames.
1. The regulations of EN1004 Mobile Scaffold Towers applies for the stability, assembly and use of this scaffold tower. 13. Do not lean ladders against the tower. Never use ladders or boxes to gain additional height.
According to EN 1004 the maximum platform heights are limited to 8.00 m. outdoors and 12.00 m. in fully enclosed 14. E nsure that all personnel, tools and materials are removed from the tower prior to moving it. Only move the scaffold
spaces. tower manually on a firm level surface, which is free of any obstacles. Only move it longitudinally or diagonally. Do
2. The mobile scaffold tower may only be assembled, used and dismantled by persons familiar with these Assembly and not exceed normal walking speed. Raise the stabilisers 12 mm () from the ground. After moving re-lock the castors,
Use Instructions. check that the tower is level and ensure that the stabilisers are secure and have a firm footing.
3. D  o not erect any mobile scaffolding tower, which has damaged or missing parts. Use only original manufacturers 15. The maximum capacity of the working platform for an evenly distributed load is 1.5 kN/m (according to HD1004
undamaged parts. scaffold tower Class 2) Do not exceed the safe working load of the platform.
4. The mobile scaffold tower may only be erected on a horizontal surface with a sufficient load-bearing capacity. Use only 16. S tabilisers and ballast weights shall always be fitted where specified. Ballast is used at the base to stabilise towers
sound rigid weight distributing bases if necessary. Do not erect a scaffold tower on unstable ground. from overturning. Ballast must be of solid material (i.e. NOT water or loose sand) and should be positioned so as not
5. Check all parts for correct assembly and operation prior to use of the mobile scaffold tower. to overload individual legs. Ballast should be secured from accidental removal.
6. E  nsure that the scaffold tower is always level. Ensure that the tower cannot be moved or roll away. Use height 17. Never jump on to or off the platforms.
adjustable legs to ensure levelling. Ensure that castors/base plates are in contact with the ground at all times. Always 18. Do not use any lifting equipment on the mobile scaffold tower.
check that all castor brakes are locked by pushing down the brake levers or use the base plates. 19. Beware of overhead obstructions or electric power lines.
7. Always use the stabiliser legs to ensure stability. Always check that all brace and platform hooks are fully locked into 20. Do not bridge between the mobile scaffold tower and buildings.
place. Always check that all end frame spring clips are engaged. Always replace any missing parts prior to use.
8. E  nsure that the mobile scaffold tower is within the maximum platform height as stated and that the appropriate MAINTENANCE RULES
stabilisers are fitted. Keep equipment clean and inspect before and after use for damage. Use serviceable equipment only.
9. All mobile scaffold tower platforms may only be used with complete side guardrails and knee rails; toeboards must be All working parts e.g. castors, adjustable legs; stabiliser clamps should be lubricated lightly with oil.
fitted to all working platforms. Repairs should only be carried out by the supplier or other competent person approved by the supplier.
10. When used outside, mobile scaffold towers should, wherever possible, be secured to a building or other structure.
It is good practice to tie in all scaffold towers of any height, especially when left unattended or in exposed windy WARNING
conditions. Use only the recommended wall anchors. INJURY OR DEATH MAY RESULT FROM FAILURE TO COMPLY WITH THE ASSEMBLY INSTRUCTIONS, BASIC SAFETY
11. B  eware of strong wind conditions. Do not erect or use a freestanding tower if the wind speed is likely to exceed 7.7 m/ NOTES, MAINTENANCE RULES, SAFE WORKING LOADS AND MAXIMUM PLATFORM HEIGHT OF TOWER.
sec (17 mph or Beaufort Force 4). Take care when using mobile scaffold towers in hangers or uncovered buildings as
wind force may be increased due to funnelling effects.

ASSEMBLING SCAFFOLDING FOR THE RIGHT WORK HEIGHT


SPEEDY 80
Work height 3m - platform 1m: Pack 1

Product Code Description Part Quantity


2408/218 + 2408/200 Folding base frame with fitted wheels A 1 4 4
2408/203 Diagonal Brace B 1
3 3
2408/205 Trapdoor Platform H 1 H
2 2
1 Open folding base A and insert the locking pin in the centre of the folding section. A B 1 1
2 Place diagonal B on one side on the first rung and on the 4th on the other side.
Makesure that thebutterfly locking part is completely rotated to hold the diagonal
firmly in position.
3 Place platform H on the third rung from the bottom. 1 2 3
Local all wheels prior to using the scaffold

SPEEDY 180 6 6 6 6
5
Work height 3,80m - platform 1,80m: 5 5 5
4 4 4 4
3 3 3 3
Product Code Description Part Quantity 2
2 2 2
2408/218 + 2408/200 Folding base frame with fitted wheels A 1 B 1
A 1 1 1
2408/203 Diagonal Brace B 2
2408/205 Trapdoor Platform H 1 C
2408/204 Horizontal brace C 5
2408/102 1m Guardail end frame D 2 1 2 3
2408/210 Toeboard set (2 long side, 2 short end) E 1
8 8
1 Open folding base A and insert the locking pin in the centre of the folding section.
2 Place diagonal B on one side on the first rung and on the 4th rung on the other side. 7 7
Makesure that the butterfly locking part is completely rotated to hold the diagonal D
firmly in position. D
6 6
3 Place horizontal brace C on the first rung and lock in position. H
5 5
4 Attach a diagonal B onto the lower rung of one of the two-rung guardrail end
B 4 4
frames D. Positionthefirst two-rung guardrail end frames D (without the diagonal)
on thebase and then put the two-rung guardrail end frames D already equipped 3 3
with the diagonal on the other side of the base. (Make sure to put the diagonal 2 2
on theopposite side to the one already on thebase). Make sure that the butterfly 1 1
locking part is completely rotated to hold the diagonal firmly inposition.
5 Once end frames D are in position, put the 4 locking pins in place and attach
thebase of diagonal B on to the 5th rung of the base frame A . 4 5 6
6 Place platform H on the 6th rung from the bottom. Lock the wind lock firmly into
C
position.
7 Climb through the trapdoor, sit on the edge and position the two lower horizontal 8 8
C
braces C on the2nd rung from the top. Lock the snaplocks firmly in position
E
8 Remaining seated in the same position, put the other two rails C into position 7 7
onthetop-most rungs. Lock the snaplocks firmly into position.
9 Lastly install the toeboards E .
6 6
Lock all wheels prior to using the scaffold 5 5
4 4
3 3
2 2
1 1

7 8 9

3T SAFETY STANDARD - THROUGH THE TRAP


Construction - Basic principles - Once the platform has been installed, climb, using the approved method
and SIT IN THE TRAPDOOR OPENING.

61029/214 - Ind.1 - 10/08


G
SPEEDY 350 6 F
Work height 5,50m - platform 3,50m: 5 120
A 12
4
Product Code Description Part Quantity
11 120 12
3 12
10 11
2408/218 + 2408/200 Folding base frame with fitted wheels A 1 2 11
B 9 G 10
2408/203 Diagonal Brace B 4 1 10
B 8 9
2408/205 Trapdoor Platform H 2 9
7 8
1

3,06m
2408/204 Horizontal brace C 9 8
B 7 7
2408/102 1m Guardail end frame D 2
6 6
2408/210 Toeboard set (2 long side, 2 short end) E 1 6 6
5 3,81m 5
2408/209 6 rung end frame F 2 5 5
4 G 4 G
2408/207 Stabiliser leg G 4 4 4
3 3
3 3
1 Open folding base A and insert the locking pin in the centre of 2
2 2 2
thefolding section. Placediagonal B on one side on the first rung and 1
1 1 1
on the 4th rung on the other side. Make sure that the butterfly locking
part is completely rotated to hold thediagonal firmly in position.
2 C 3 4 5
2 Place horizontal brace C on the first rung and lock in position.
3 Take the two 6 rung end frames, F and 3 diagonals B. Position C D
adiagonal onthetopmost rung of one frame and another diagonal B
on thesecond rung of the same frame but on theother side. The last 12 12
12
diagonal is to be placed on the top rung of the second end frame. 11 11
11
Make sure that the butterfly locking part is completely rotated to hold 10 10 12
10
the diagonal firmly in position. (WARNING: Make sure that everything is 9 9 11
9
the right way round as per the sketch!). 8 8 10
8 9
4 Position the end frames on to the folding base and lock the lower 7 7 7
8
diagonal B to the 5th rung of the base frame. Make sure that 6 6 6 7
the butterfly locking part is completely rotated to hold the diagonal 5 5 5 6
H
firmly in position. Putthe4 locking pins in place to hold the frames 4 4 4 5
tothe base. 3 3 4
3 3
5 Position the 4 stabiliser legs G as per the heights indicated on the 2 2 2
2
sketch. Tightenfirmly at the correct angle as shown below. 1 1 1 1
6 Position platform H on the 5th rung from the bottom
7 Climb through the trapdoor, sit on the edge and position the two
6 7 8 9
horizontal braces C on the 7th rung from the bottom and the 2 braces C
C on the 9th rung. Lockthesnaplocks firmly in position. 14 14 E
14
8 Stand up on the platform and fix the 2 diagonals B hanging from 13 13
theframes into position. Make sure that the butterfly locking part is 13
completely rotated to hold thediagonal firmly in position. 12
11 12 12
9 Put the two 2-rung guardrail end frames D into position. Slide them 10 H 11 11
onto theframes beneath and secure with locking pins. 9 10 10
8 9 9
Place a platform H on the 12th rung from the bottom. Climb through 8 8
7
the access hatch, sit on the edge and position the two horizontal 6 7 7
braces C on the 2nd rung from the top. 5 6 6
Remaining seated in the same position, put the other two rails C into 4 5 5
3 4 4
position on the top-most rungs. Lock the snaplocks firmly in position. 3 3
2
Lastly install the toeboards E . 1 2 2
1 1
Lock all wheels prior to using the scaffold; ensure that the stabiliser legs
aresecure and firmly seated on the ground.
3,06m
SPEEDY 520 G
Work height 7m - platform 5,15m: 120

3,81m
Product Code Description Part Quantity
6 F 120

A 5
2408/218 + 2408/200 Folding base frame with fitted wheels A 1 12
4
2408/203 Diagonal Brace B 7 11 G 12 12
3 12
2408/205 Trapdoor Platform H 2 10 11 11
2 11
2408/204 Horizontal brace C 9
B 9 10 10
1 10
2408/102 1m Guardail end frame D 2 B 8 9 9
9
2408/210 Toeboard set (2 long side, 2 short end) E 1 7 8 8
2408/209 6 rung end frame F 4
1 8
7 7
B 7
2408/207 Stabiliser leg G 4 6 6
6 6 6
5 H 5
1 Open folding base A and insert the locking pin in the centre of 5 5 5
4 G 4
thefolding section. Placediagonal B on one side on the first rung and 4 4 4 G
3 3
on the 4th rung on the other side. Make sure that the butterfly locking 3 3 3
2 2
part is completely rotated to hold the diagonal firmly in position. 2 2 2
1 1
2 Place horizontal brace C on the first rung and lock in position. 1 1 1
3 Take the two 6 rung end frames, F and 3 diagonals B. Position a diagonal
on the topmost rung of one frame and another diagonal on the second 2 C 3 4 5 6
rung of the same frame but on the other side. The last diagonal is F 18 18
to be placed on the top rung of the second frame. Make sure that 17 17
C B 16 16
the butterfly locking part is completely rotated to hold the diagonal 12 12 15 15
firmly position. (WARNING: Make sure that everything is the right way round 11 11 14 14
as per the sketch!) 10 10 13 13
4 Position the end frames on to the folding base and lock the lower 9 9 12
12 11
diagonal B to the 5th rung of the base frame. Make sure that 8 8 11 10
the butterfly locking part is completely rotated to hold the diagonal 7 7 10
9 9
firmly in position. Put the 4 locking pins in place to hold the frames 6 6 8
8
to the base. 5 5 7 7
5 Position the 4 stabiliser legs G as per the heights indicated on 4 4 6 6
3 5 5
thesketch. Tightenfirmly at thecorrect angle as shown below. 3 4 4
2 2
6 Position platform H on the 5th rung from the bottom. 3 3
1 1 2 2
7 Climb through the trapdoor, sit on the edge and position the two 1 1
horizontal braces C onthe7th rung from the bottom and the 2 braces
C on the 9th rung. Lock the snaplocks firmly in position. 7 8 9
8 Stand up on the platform and fix the 2 diagonals B hanging from C
theframes into position. 18 18 D 20 20

17 17 21 21
9 Take 2 of the 6 rung end frames, F and 2 diagonals B. Position a diagonal
16 16
on the 4th rung of each frame but on opposite sides. (WARNING: Make 15 15 18
sure that everything is theright way round as per the sketch!) 14 14 B
17
18 16
Position the end frames on to frame below and fix the 2 diagonals B 13 13 17 15
hanging from the frames into position. Make sure that the butterfly 12 12 16 14
H 11 11 15 13
locking part is completely rotated to hold the diagonal firmly in 10 10 14 12
13
position. Insert the frame locking pins. 9 9 12 11
10
Position a platform H on the 11th rung and lock in place. 8 8 11
9
7 10
7
Climb through the trapdoor, sit on the edge and position the two 6 6
9 8
8 7
horizontal braces C on the13th rung from the bottom and the 2 braces 5 5 7 6
C on the 15th rung. Lock thesnaplocks firmly in position. 4 4 6 5
5 4
Attach a diagonal B onto the lower rung of one of the two-rung 3 3 4 3
2 2 3
guardrail end framesD. 1 1 2
2
1
Position the first two-rung guardrail end frame D (without the 1
diagonal) on the base and then put the two-rung guardrail end frame
D already equipped with the diagonal on theother side of the base.
Fixthediagonal in place on the 17th rung. Make sure that thebutterfly C E
locking part is completely rotated to hold the diagonal firmly in 20 20 20 20 20
position. Insert theframe locking pins. 21 21 21 21 21
Climb down to the lowest platform and sitting in the access hatch 18 H
18 18 18
remove the 4 horizontal braces from rungs 7 and 9 and pass them to 17 17
18
17 17 17
the ground. 16 16 16 16 16
15 15 15 15
C  limb to the ground and remove the lower platform. 15
14 14 14 14
14
13
Ascend to the platform on rung 11 and reposition the other platform 12
13 13 13 13
12 12 12 12
on the 18th rung from the bottom. Lock the windlocks securely. 11 11 11 11 11
10
Climb through the trapdoor, sit on the edge and position the two lower 9
10 10 10 10
9 9 9 9
horizontal braces C on the 2nd rung from the top. Lock thesnaplocks 8 8 8 8 8
firmly in position . Remaining seated in the same position, put the other 7 7 7 7
7
6 6 6 6
two rails C into position on the top-most rungs. Lock the snaplocks 5 5
6
5 5
5
firmly into position. 4 4 4 4 4
3 3 3 3
Lastly install the toeboards E . 2 2
3
2 2 2
1 1 1 1
1
Lock all wheels prior to using the scaffold; ensure that the stabiliser legs are
secure and firmly seated on the ground.

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