N-Series

Automatic Circuit Recloser

with Advanced Controller

Installation and Maintenance Manual

Notices
Scope of this This document describes the installation and
Manual maintenance procedures for the N-Series
Limitations This document is copyright and is provided solely
for the use of the purchaser. It is not to be copied
in any way, nor its contents divulged to any third
Disclaimer The advisory procedures and information
contained within this Manual have been compiled
as a guide to the safe and effective operation of
products supplied by Nu-Lec Industries Pty Ltd.
It has been prepared in conjunction with
references from sub-assembly suppliers and the
collective experience of the manufacturer.
In-service conditions for use of the products may
vary between customers and end-users.
Copyright 2005 by Nu-Lec Industries Pty Ltd.
All rights reserved. No part of the contents of this
document may be reproduced or transmitted in
any form or by any means without the written
permission of the manufacturer.
Automatic Circuit Recloser with Advanced
Controller.
party, nor to be used as the basis of a tender or
specification without the express written
permission of the manufacturer.
Consequently, this Manual is offered as a guide
only. It should be used in conjunction with the
customers own safety procedures, maintenance
program, engineering judgement and training
qualifications.
No responsibility, either direct or consequential, for
injury or equipment failure can be accepted by Nu-
Lec Industries Pty Ltd resulting from the use of this
Manual.
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N-Series Automatic Circuit Recloser

iv

Contents
1 Scope of this Manual....................................... 1-1
General ......................................................................... 1-1
Equipment Versions Covered by this Manual ............... 1-1
Software Identification................................................... 1-1
Abbreviations ................................................................ 1-1
2 Introduction...................................................... 2-1
Terminology .................................................................. 2-3
3 Installation........................................................ 3-1
Contents of Crate .......................................................... 3-1
Unpacking Procedure.................................................... 3-1
Control Cable Connection ............................................. 3-1
Testing & Configuring.................................................... 3-2
Transport to Site............................................................ 3-2
Site Installation.............................................................. 3-2
Tools Required............................................................ 3-3
Parts Required (Not supplied by the manufacturer).... 3-3
Site Procedure ............................................................ 3-3
Cable Tail Connections ............................................... 3-4
Surge Arrester Mounting and Terminating .................. 3-5
Earthing....................................................................... 3-5
LV Auxiliary Power from Mains ................................... 3-6
LV Auxiliary Power from Dedicated Utility Trans......... 3-6
Auxiliary Power from Integrated Transformer ............. 3-6
4 Comms and Accessories Installation ............ 4-1
Radio Antenna .............................................................. 4-1
Protection of Radio Equipment ................................... 4-1
The Customer Compartment......................................... 4-2
Connecting to the Terminal Block ............................... 4-2
Radio/Modem Power................................................... 4-2
IOEX2 Installation ......................................................... 4-3
Communication Ports.................................................... 4-3
RS232 ......................................................................... 4-4
RS485 ......................................................................... 4-4
V23 FSK...................................................................... 4-5
Ethernet....................................................................... 4-5
Windows Switchgear Operating System (WSOS)......... 4-5
SCADA Protocols.......................................................... 4-6
5 Testing Your Installation .............................. 5-1
Powering Up the ADVC................................................. 5-1
Battery........................................................................... 5-1
Connection between the ADVC and the ACR............... 5-2
Auxiliary Supply............................................................. 5-2
Work Tag....................................................................... 5-2
Terminal Designation and Phase Rotation.................... 5-3
Setting Power Flow Direction ........................................ 5-3
Tripping and Closing ..................................................... 5-3
Enable/Disable Switches............................................... 5-3
Mechanical Trip............................................................. 5-4
Secondary Injection Testing.......................................... 5-4
Primary Injection Testing............................................... 5-4
Power Flow Direction Testing ....................................... 5-4
On Load Checks ........................................................... 5-5
6 Control Electronics Operation........................ 6-1
Sealing & Condensation................................................ 6-1
Auxiliary Power Source ................................................. 6-1
Controller....................................................................... 6-1
PSU Module ................................................................ 6-1
CAPE Module.............................................................. 6-1
Operator Interface/ Door Assembly............................... 6-2
WSOS Interface .......................................................... 6-2
Contents
Customer Compartment.................................................6-2
7 Operator Control Panel ................................... 7-1
Description .....................................................................7-1
Display Groups ..............................................................7-2
Custom Menu.................................................................7-3
Changing Settings........................................................7-3
Operator Settings.........................................................7-3
Password Protected Settings.......................................7-3
Protection Settings .......................................................7-3
Navigating Within Display Groups .................................7-3
Page Layout...................................................................7-3
Quick Keys.....................................................................7-4
Quick Key Configuration ..............................................7-4
Using a Quick Key .......................................................7-4
8 Event Log.......................................................... 8-1
Display Updating............................................................8-1
Event Log Format ..........................................................8-1
Using the ALT Key .......................................................8-1
Typical Event Log Displays............................................8-1
9 Power System Measurements ........................ 9-1
Power System Frequency..............................................9-1
Real Time Displays ........................................................9-1
Maximum Demand Indicator ........................................9-2
10 Maintenance .................................................. 10-1
ACR Maintenance........................................................10-1
ACR SF6 Recharging ..................................................10-1
Safety.........................................................................10-1
Procedure ..................................................................10-1
ADVC Maintenance .....................................................10-3
Cleaning.....................................................................10-3
Battery Replacement .................................................10-3
Battery Heater Accessory ..........................................10-3
Door Seal ...................................................................10-3
Battery Care.................................................................10-4
Abnormal Operating Conditions...................................10-4
Low Power Mode .......................................................10-4
Excess Close Operations...........................................10-4
Fault Finding ................................................................10-4
ADVC Check ..............................................................10-4
Replacement of Electronic Modules and Upgrades.....10-5
11 Ratings and Specifications .......................... 11-1
Equipment and Crating Dimensions ............................11-1
ACR .............................................................................11-1
Breaking Duty ............................................................11-3
Duty Cycle..................................................................11-3
Bushing Boots............................................................11-3
HV Cables..................................................................11-3
Current Transformers.................................................11-4
Environmental ............................................................11-4
ADVC ...........................................................................11-4
General Specifications ...............................................11-4
Power System measurements ...................................11-6
SF6 Gas Pressure Measurement ................................11-6
App A Replaceable Parts & Tools................A-1
App B Dimensions ........................................B-1
App C Safety Data Sheet - Sulphur
Hexafluoride..................................................C-1
Index................................................................ Index-I
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N-Series Automatic Circuit Recloser

vi

1 Scope of this Manual
General This manual describes the installation and
maintenance of the N-Series Automatic Circuit
Recloser and the Advanced Controller.
Whilst every care has been taken in the
preparation of this manual, no responsibility is
taken for loss or damage incurred by the
purchaser or user due to any error or omission
in the document.
Equipment This manual applies to the following equipment:
Versions
Covered by N-Series Automatic Circuit Recloser
this Manual
Advanced Controller
The model number is shown on the equipment
rating plate. If your equipment does not show
one of these model numbers, this manual is not
Software The software loaded into the ADVC is identified
Identification by its version number which has the form:
AXX-XX.XX.
This precisely identifies the software loaded into
the microprocessor on the controller.
In order to obtain effective technical support
from the manufacturer or your distributor it is
vital to record the software version and to quote
these when making your inquiry. Without this
information it is impossible for our customer
service department to identify the software and
provide correct support.
Abbreviations The following abbreviations are used in this
document:
ACR Automatic Circuit Recloser
ADVC Advanced Controller
BDU Basic Display Unit
CAPE Control and protection enclosure
CT Current Transformer
CVT Capacitive Voltage Transducer
MCB Miniature Circuit Breaker
Symbols
The navigation symbol indicates that
the adjacent text contains OCP
navigation information.
The note symbol indicates that the
adjacent text contains information for
your particular attention.
Scope of this Manual
Inevitably, not all details of equipment are
provided nor are instructions for every variation
or contingency during installation, operation or
maintenance.
For additional information on specific problems
or requirements, please contact the
manufacturer or your distributor.
N15 N27 N38-12.5 N38-16
ADVC
applicable. Please contact the manufacturer or
your local distributor.
The software version is shown on the Operator
Control Interface Switchgear Wear/General
Details page, in the field App.Ver:
- - - - - Switchgear Wear/General Details - - - - S
U Contact 100.0% Cubicle S/N 1234
V Contact 100.0% App.Ver A41-01.01
W Contact 100.0%
See Section 7 (page 7-1) to find out how to use
the Operator Control Panel.
OCP Operator Control Panel
PCOM Protection and communications module
PSU Power supply unit
PTCC Pole top control cubicle
SCEM Switch cable entry module
SWGM Switchgear module
WSOS Windows Switchgear Operating System
The warning symbol indicates that the
adjacent text contains a warning.
The caution symbol indicates that the
adjacent text details a situation in
which care should be taken.
1-1
N-Series Automatic Circuit Recloser

1-2

2 Introduction
The N-Series remotely controlled and monitored
automatic circuit recloser consists of an N-
Series automatic circuit recloser (ACR)
combined with an Advanced Controller (ADVC).
The N-Series ACR
consists of vacuum interrupters in a sealed,
stainless steel tank
the tank is filled with sulphur hexaflouride
(SF6) gas
a pressure transducer is used to monitor gas
pressure in the tank
surge arresters can be directly fitted to the
ACR and should be fitted at installation
voltages are measured on each of the 6
bushings
current is measured on each phase
the ACR itself retains information such as
serial number, switchgear type, operations
and contact wear, independently of the
ADVC
the ACR can be tripped from the ground by a
hookstick and then be locked out by opening
the isolating switches located on the ADVC.
a clearly visible, external pointer shows
whether the ACR is tripped or closed.
The ACR field-fitting kit includes a polymeric
bushing boot and predetermined length of 120
mm,185 mm, or 240 mm aluminium, insulated
water-tight cable tail rated at 250A, 400A, 630A
for each of the six bushings.
Introduction
the ACR is connected to the Advanced
Controller (ADVC) via a control cable
through the base of the ADVC
the ACR can be connected into an insulated
or bare conductor system.
The ADVC reads and displays the information
which is stored in the ACR and provides
protection and communication properties for the
ACR. The ADVC
consists of:
an operator control panel mounted in the
door,
an electronic switchgear controller that
monitors the ACR, and provides
communication and protection functions,
a power supply which also supplies power
for customer equipment,
an accessories and customer equipment
compartment,
is powered by an auxiliary voltage supply of
110, 220, or 240 volts AC.
is connected to the ACR via a detachable
control cable.
The customer compartment provides ample
room for equipment. Standard communications
cables can be used for connection to the
communications ports on the ADVC and power
is readily accessible from the programmable
power terminal block. (Please refer to
Communications and Accessories Installation
on page 4-1.)
2-1
N-Series Automatic Circuit Recloser
.

Figure 1: N-Series ACR Construction

2-2
 Introduction

Customer
Equipment and
Accessories
Compartment

Control and
Protection
Enclosure
(CAPE)

Operator
Control
Panel (OCP)

Batteries

Power
Supply
Unit (PSU)

Figure 2: ADVC Components

Terminology The N-Series recloser bushings are identified as

U1, V1, and W1 on one side, usually the source
side, and U2, V2, and W2 on the other, usually
the load side. (Source and load side are
configurable.) See Figure 3 (page 2-3).

Figure 3: ACR Bushings

2-3
N-Series Automatic Circuit Recloser

2-4

3 Installation
Contents of Each crate includes:
Crate
ACR.
Pole mounting bracket with clamps if
ordered. If a substation mounting bracket
was ordered it will be attached to the outside
of the crate.
Six bushing boots with clamping rings
attached.
Six tubes of electrical silicone grease to fill
the bushing boots.
One clamping ring spanner to fit boots to the
bushings.
caulking gun.
The appropriate mounting kit.
Unpacking Tools required:
Procedure Wrecking bar to remove nails.
Four D shackles, two slings and crane with a
safe working load of 300kg to lift the ACR.
Screw Driver or Battery Drill with 8mm
socket.
16mm Spanner or Socket.
Procedure:
Remove top of crate and lift out the control
cable and bushing boots. Store carefully in a
clean dry place.
Unscrew and remove the four (4) screws
located on the wall of the crate. The
mounting bracket, mounting kit and the two
pieces of wood that the screws have just
been removed from are all secured together.
Control Cable When installing or testing the ACR it is
Connection necessary to connect and disconnect the control
cable either from the ACR, the ADVC or both.
The control cable is plugged into the base of the
ACR and the other end into the ADVC at the
bottom, right-most socket on the Control and
Protection Enclosure (CAPE).
To do this successfully requires the correct
technique:
Power down the control cubicle by switching
off all MCBs. This should be done whenever
connecting or disconnecting the control cable.
To connect: hold the plug by the long sides,
check orientation, gently locate it on the socket
and push firmly home. Check it has locked by
wriggling the plug. If the plug cannot be
pushed on with moderate force then it has not
been located properly. Heavy force is never
required.
Installation
ADVC (which will normally contain two
batteries unless arrangements have been
made to ship batteries separately).
Control cable.
Six cable tails (where supplied by the
manufacturer) pre-terminated with either a
threaded lug to screw into the bushings
directly or with a flat lug for bolting to a palm
already fitted onto the bushings.
On receipt, the contents should be checked for
shipping damage and the manufacturer
informed immediately if any is found.
Ensure that the ADVC is stored
indoors until installation on site. If
storage outdoors is unavoidable,
ensure that the ADVC is kept in an
upright position.
Lift the complete mounting bracket out of the
crate.
Take great care not to drop the
bracket, which weighs nearly 30kg
(66lb), onto the ACR.
Fit D-shackles to the lifting points on the
ACR and lift it out of the crate and on to the
ground using the crane.
Tip the crate on to its side and remove the
HV cables.
Remove the bolts securing the ADVC and
slide the unit from the crate.
The control cubicle weighs
approximately 40 kg (88lb).
To disconnect: (1) Hold the plug by the short
sides and grip hard to release the clips inside
the plug (not visible). (2) Wriggle the plug to
allow the clips to release. (3) Then pull the plug
out.
Figure 4: Handling the control cable plug
3-1
N-Series Automatic Circuit Recloser
Never pull the plug out by the
cable.
Testing & The tests can be carried out on site or in the
Configuring workshop as preferred.
Unpack the crate as above and put the HV
cables, boots and the control cable in a clean
safe place where they will not be damaged or
soiled. Make a temporary earth connection
between the ADVC and the ACR. 1mm copper
wire is adequate for the purpose.
Raise the ACR using a crane or forklift in order
to safely gain access to the bottom of the ACR.
Unbolt the cover plate 1 over the switch cable
entry module (SCEM) on the bottom of the ACR
1 Training Set (TTS).
and connect the ACR end of the control cable to
the SCEM.
Lower the ACR on to props so that the control
cable is not damaged by being caught between
the base of the ACR and the floor.
Then connect the ADVC end of the cable to the
socket at the lower right-hand corner of the
CAPE located inside the ADVC cubicle. (See
Site Procedure, Step 15. on page 3-4.)
Transport to If the unpacking and testing was carried out in
Site the workshop then the ACR and ADVC must be
transported safely to site. It is important the
following steps are carried out:
Turn off all ADVC circuit breakers and
disconnect all auxiliary power supplies.
Site If you are replacing a pole-top control
Installation cubicle (PTCC) with an ADVC, the
following should be considered:
The ADVC mounting points will be different1.
The connection to the auxiliary supply enters
the cubicle at a different point.
The earth stud is in a different position.
Accessory cables may need extending.
Unlike the PTCC which required an auxiliary
power supply rating of 50VA, the ADVC
requires 100VA.
1. An accessory mounting bracket can be purchased to allow the use of the same mounting holes as were used with the
manufacturers PTCC. (Part No. 99800125)
3-2
The LV auxiliary supply (if applicable) should be
connected as shown in Figure 6 (page 3-6).
Turn on the battery and auxiliary supply circuit
breakers at the bottom of the control cubicle and
carry out the following tests:
1. Manual trip and close of the ACR.
2. Insulation test the high voltage connections
to earth to check for shipping damage on the
high voltage side of the ACR.
3. Configure the protection settings.
4. Perform primary current injection as
required.
5. Perform secondary current injection (if
required by your Authority) using a Test and
6. Fit and test a radio or modem if required.
7. Attend to the battery using the care
instructions given in Battery Care on
page 10-4.
Connecting the batteries with
reverse polarity will cause damage
to the electronic systems.
An application note detailing workshop and field
test procedures is available. Contact your agent
or distributor.
It may be desirable at this time to fit the cable
tails and surge arresters to the ACR. See
Figure 5 (page 3-5).
Disconnect the control cable from both ACR
and ADVC and put back the cover plate on the
bottom of the ACR.
Transport the ACR, ADVC and all parts in a
safe and secure manner to site.
If the auxiliary supply is provided by an
external VT connected through the ACR,
there are limitations to the supply ratings of
equipment that customers may fit. In ADVC,
General Specifications See Radio/Modem
Power Supply Continuous Power on
page 11-5.
Unlike the PTCC, the ADVC has locking
hinges on the door which prevent the door
from swinging or blowing shut. When you
open the door to 180, it locks into that
position. To close the door, disengage the
hinge locks by raising the door slightly
before rotating it.

Tools Required Torque wrench and metric socket set,
normal engineers tools.
24mm Open ended drive to fit the torque
wrench (commonly known as a Claw Foot).
This is only required with 630A cable tails
which screw directly into the bushings and
are tightened by a 24mm lock-nut.
Standard 300g cartridge applicator,
(Caulking Gun).
Parts Required Two 20mm galvanised or stainless steel
(Not supplied by bolts with washers and nuts etc. to bolt the
the ACR mounting bracket to power pole. See
manufacturer) Figure 7 (page 3-8). If the optional pole
clamps have been purchased this is not
required.
Mounting parts for the ADVC. Either 20mm
steel strapping or 10mm galvanised or
stainless steel bolts, nuts, etc.
Fixing hardware for the control cable. This is
a 27mm (1 1/16) diameter sheathed conduit
and can be fixed to the pole with ties, straps,
P-clips or saddles.
Earth wire and lugs for the earthing scheme
and parts for LV mains auxiliary power
Site Procedure To erect and test the ACR and ADVC, carry out
the following steps. Mounting details are given in
Figure 7 (page 3-8):
1. Transport to site and carry out testing prior to
erection as required.
2. Connect cable tails and surge arresters
before raising the ACR. See "Cable Tail
Connections" - page 3-4 and Surge Arrester
Mounting and Terminating on page 3-5.
3. Ensure that the pole is of sufficient strength
to support the ACR. A structural engineer
may be needed to calculate the stresses
involved.
4. Securely mount the ACR mounting bracket
on the power pole.
5. Lift the ACR into position and lower it onto
the mounting bracket so that it sits on the
mounting bracket. See Figure 7 (page 3-8).
6. Bolt the ACR to the mounting bracket with
the four 12mm nuts and bolts provided.
Tighten to 50 Nm.
7. Complete the high voltage connections as
shown in Figure 10 (page 3-11) or as
appropriate for the site installation.
8. Unbolt the SCEM compartment cover plate
from the bottom of the ACR. Remove the
blanking plate and fit the control cable into
place. Connect the control cable to plug
Installation
Bushing boot clamping spanner, (supplied
by the manufacturer).
Tools to prepare pole as required.
Crane or other lift for ACR and ADVC, four D
shackles and slings. A 1m spreader bar is
also useful, if the surge arresters are to be
fitted onto the ACR tank, to keep the slings
away from the surge arresters when lifting.
connection. See Figure 6 (page 3-6),
Figure 8 (page 3-9) and Figure 9 (page 3-
10).
20mm sealing cable entry glands to suit
auxiliary supply mains cables, 16mm sealing
cable entry glands to suit antenna or
communications cable as required.
Antenna, antenna feeder cable, and surge
arrester as required if a radio is fitted (unless
supplied by the manufacturer).
Aluminium jointing paste (250A and 400A
cable tails only).
Heat shrink or insulating tape (800A cable
tails only).
P1 1 on the SCEM located inside the
ACR.
1
See Figure 4 (page 3-1) for the correct way
to connect/disconnect the control cable.
9. Fit the retaining plate. 2
2
The control cable retaining plate at
the ACR end is differentiated by
having one corner removed.
10. Run the control cable from the ACR down to
the ADVC.
11. If the ADVC is to be bolted to the pole, drill
the top hole and fit the bolt. If it is to be
strapped, feed the straps through the slots
on the upper and lower mounting brackets.
12. Lift the ADVC into position and bolt or strap it
to the power pole.
3-3
N-Series Automatic Circuit Recloser
Note that the
ADVC mounts
have key holes as
shown here, so
that you can lift
the ADVC on to
the mounting bolt
and slide it into position.
When mounting the ADVC to a
wooden pole, use a spirit level to
ensure correct alignment, and
minimise torque on the mounting
brackets.
13. Attach the control cable to the power pole
maintaining maximum available separation
from the main earth bond (at 200mm for
wood and concrete poles and 150mm for
steel poles). Ensure that there is enough
cable available at each end to permit
connection to the equipment.
14. Run the earth connections as described in
"Earthing" - page 3-5.
It is vital that the earthing scheme
is carried out as described.
15. Connect the control cable from the ACR
through the base of the ADVC 1
Cable Tail HV cables are supplied in one of two forms:
Connections Fitted with a lug to be bolted to a factory fitted
palm on the end of the bushing (250 or 400A).
Fitted with a threaded termination that is
screwed into the bushing (630A).
In both cases the procedure is to attach the
cable to the bushing and then cover with the
bushing boot as detailed in the following
sections, refer to Figure 5 (page 3-5).
The bushing is supplied clean, and is
protected with a plastic cap. Ensure the cap is
undisturbed and the bushing body and tin
plated central conductor or palm are clean and
undamaged. If the bushing has become soiled,
clean it with methylated spirits. Sand or brush
the aluminium palm to remove oxide.
Grease the bushing and the conductor with the
silicone grease provided (part number
LUB058044).
Unpack the cable tail and bushing boots.
Check that the cable termination and the boot
are clean and undamaged. If necessary, clean
with methylated spirits.
3-4
and then to the switchgear socket 2 on
the CAPE.
2
16. For LV mains supply run auxiliary wiring as
shown in Figure 8 (page 3-9). Make the
connection inside the ADVC as shown in
Figure 6 (page 3-6).
17. For LV supply from a dedicated transformer
supplied by the utility, connect as shown in
Figure 9 (page 3-10).
18. For Integrated supply from an external
transformer, connect as shown in Figure 9
(page 3-10). (See also Auxiliary Power from
Integrated Transformer on page 3-6.)
19. Power down the ADVC by switching off all
MCBs. Note that this should be done
whenever connecting or disconnecting the
control cable from the ADVC.
20. Fit the batteries if they are not already in
place.
Fitting the batteries with reverse
polarity will cause damage to the
electronic systems.
21. If communications equipment is to be
installed go to Communications and
Accessories Installation on page 4-1.
22. Otherwise go to Testing Your Installation on
page 5-1.
Push the boot down the cable to a distance
approx. 1 metre from the termination (place a
small amount of grease on the closed end of
the boot to assist the boot to slide down the
cable). Fill the bushing boot with the silicone
grease provided, starting at the closed end and
finishing approx. 60 mm from the open end of
the boot. Hint - as you fill the boot with grease,
keep sliding it down the cable as this pushes
the grease up into the boot.
For cables terminated with a screw thread,
ensure the thread, locknut and bushing
surfaces are clean and dry. Screw the tail into
the bushing by turning the whole cable tail.
Tighten to 60 Nm using a spanner across the
brass locknut fitted. Take care to apply only
twisting forces to the terminal (no shear force)
because of cable stiffness, cross threading is a
possibility.
For cables terminated with a lug, smear with
aluminium jointing paste and bolt the lug to the
bushing palm with the bolt provided and
tighten to a maximum of 62-65 Nm.

Figure 5: Cable Tail Installation
Up to 15kV 100mm minimum clearance phase to phase, or phase to earth
>15kV to 38kV 150mm minimum clearance phase to phase, or phase to earth
Smaller clearances may cause degradation of
cable insulation.
Surge Arrester The ACR is type tested for Impulse Withstand
Mounting and Voltages up to 170kV depending on the model.
Terminating See "Ratings and Specifications" - page 11-1
When there is a possibility that lightning or
network switching conditions may produce peak
voltages in excess of 70% of the Impulse
Withstand Voltage, the manufacturer
recommends the use of suitably rated surge
arresters connected to each terminal of the
ACR.
The arresters should be mounted on the
mounting brackets supplied by the manufacturer
and earthed as described in Figure 8 (page 3-9).
If the arresters are not mounted
close to the ACR the protection they
provide is significantly reduced.
Lightning induced damage to the ACR or ADVC
voids the warranty if surge arresters are not
fitted.
Mounting brackets are provided for surge
arresters on the tank of the ACR. This is
illustrated in Figure 10 (page 3-11) and Figure 7
(page 3-8).
The surge arresters can be mounted on top of
the brackets or clamped to the side of the
Earthing Figure 8 (page 3-9) shows the earthing common
to all installations.
1. The 800A cable is not water-blocked, so must be taped.
Installation
Grease the surface of the bushing, slide the
bushing boot down over the bushing while
rotating the boot to and fro. Fix into place using
the clamping ring and spanner provided. The
bottom of the boot should be firmly seated on
the top of the ACR tank. During the clamping
process silicone may bleed from the top of the
boot where the cable tail comes out. This is
normal and can be assisted by sliding a small
screwdriver into the boot alongside the cable
tail. Silicone grease will also come out around
the bottom of the bushing. This is normal.
Wipe off excess silicone grease with a clean
cloth.
The insulated cables supplied by the
manufacturer are rated for use at the following
voltages and ratings:
brackets using the holes provided. Top holes are
12mm diameter, side holes are 16mm diameter.
In this way most types of surge arrester can be
accommodated.
The brackets are tilted to maximise phase/
phase clearance. The user should check that
phase/phase and phase/earth clearance will be
sufficient for their particular surge arresters and
line voltages. For some types of side clamping
surge arresters, the phase/earth clearance may
be insufficient at the centre phase on the pole
side at higher voltages. In this case the surge
arrester can be mounted on the side of the
power pole or an increased clearance ACR
mounting bracket fitted.
Connections from the surge arresters to the
cable tails can be made by stripping off the
cable tail insulation and using a parallel or T
type clamp to make the connection to the cable
tail. The connection should be made far enough
up the tail so that phase/phase and phase/earth
clearances are maintained. The cable tail is
watertight1, so additional water blocking where
the insulation has been removed is not required,
however it is good practice to tape the joint
using a bitumen or mastic tape, to maintain the
cabling system insulation.
This arrangement earths the ACR frame and the
surge arresters directly to earth through a main
3-5
N-Series Automatic Circuit Recloser
earth bond consisting of a copper conductor of
70 sq. mm. Any surges will flow down this path.
Do not earth surge arresters by a
different path, doing this may
cause damage to the control
electronics or ACR. Also, any
antenna should be bonded to the
ACR or the main earth bond.
The control cubicle is connected to this main
earth bond by a tee-off. The control cubicle
electronics are internally protected from
potential differences which may occur between
LV Auxiliary Where LV mains are connected to the control
Power from cubicle to provide auxiliary power the
Mains connection must connect the neutral of the LV
system to a tee-off from the main earth bond as
shown in Figure 8 (page 3-9). A low voltage
surge arrester must also be fitted from the LV
phase connection to this tee-off.
This connection scheme bonds the LV and HV
earths and so protects the primary insulation of
the auxiliary supply transformer in the control
Figure 6: LV Auxiliary Supply Connection
LV Auxiliary Figure 9 (page 3-10) shows wiring and earthing
Power from if a dedicated transformer is supplied by the
Dedicated utility. Note that this should not be used to
Utility supply any other equipment without consulting
Transformer the manufacturer to ensure that no hazard is
caused to the control cubicle electronics.
Auxiliary Power The manufacturer can provide a dedicated
from Integrated voltage transformer outside the ACR tank which
Transformer connects directly into the control electronics.
This is called an Integrated Auxiliary Supply.
3-6
the ACR frame and control cubicle frame whilst
surge currents are flowing down the main earth
bond. No other connections to earth from the
control cubicle are allowed since surge currents
will also flow in those paths. Follow this
arrangement on both conducting and insulating
power poles.
Keep the main earth bond physically separated
from the control cable, as they run down the
power pole, by the maximum spacing available
and at least 150mm.
cubicle when surge currents are flowing. Fit
additional LV surge arresters to all the other LV
phases (if they exist), to balance the supply for
other users connected to the LV system.
If local conditions or wiring rules prohibit
bonding the HV and LV systems in this way,
providing the auxiliary supply to the control
cubicle from the LV mains system is not
possible. Instead, use one of the alternative
arrangements detailed below.
Figure 9 (page 3-10) shows that the transformer
and any steelwork is earthed to the switchgear
tank and that one side of the transformer
secondary is earthed to the earth stud on the
equipment panel inside the control cubicle.
An external transformer is mounted on the front
of the tank as shown in Figure 9 (page 3-10)
which also shows suggested HV connections.
The secondary of the external transformer
connects into the SCEM on the underside of the

ACR. To connect the transformer secondary,
remove the SCEM compartment cover plate,
pass the cable which is pre-fitted with a cable
gland through the hole, secure the gland,
connect the auxiliary supply to the screw
terminal block on the SCEM and replace the
compartment cover.
Installation
No additional earthing for Integrated Auxiliary
Supply is required in addition to the common
earthing shown in Figure 9 (page 3-10).
If the secondary of the VT is
earthed, electronics damage will
occur.
3-7
N-Series Automatic Circuit Recloser

Figure 7: ACR Mounting and Dimensions

3-8
 Installation

Figure 8: Common Earthing and LV Supply

3-9
N-Series Automatic Circuit Recloser

Figure 9: Utility Auxiliary Transformer

3-10
 Installation

Figure 10: HV Termination

3-11
N-Series Automatic Circuit Recloser

3-12
 Communications and Accessories Installation

4 Communications and Accessories Installation

Ensure that the ADVC is switched
off before proceeding with the
installation of any accessory.

Radio Antenna Mount the antenna and run the antenna feed to antenna, enters the cubicle via the 16mm hole
the ADVC or run external communications cable provided on the underside of the cubicle.
to the ADVC. The communication cable/radio

Comms cable/
Radio Antenna
Entry

Underside of
cubicle

Figure 11: Cable Entry

Protection of It is highly advisable to connect a gas discharge
Radio type of surge arrester in the antenna feed to the
Equipment radio. Failure to do so will result in loss of radio
and control electronics protection which could
lead to complete electronic failure due to
lightning activity.
A failure of this nature is not covered
by the products general warranty
arrangements.
A feed-through or bulkhead type arrester fitted
to the bottom of the control cubicle is ideal. If
fitted internally the surge arrester should be
earthed to an equipment panel mounting stud by
the shortest possible wire. Holes are provided
for a bulkhead surge arrester.
If a surge arrester is not fitted then the co-axial
earth screen should be earthed to the
equipment panel by the shortest possible wire.

4-1
N-Series Automatic Circuit Recloser

The Customer At the top of the customer equipment Equipment installed in this compartment can be
Compartment compartment is an accessory mounting rail for powered from the terminal block also mounted
installing customer equipment and accessories. on the rail.

Radio
Supply
(+)Terminals
IOEX
Supply
(+)Terminals
Heater
Supply
(+)Terminal
(-)Terminal Earth
(-)Terminals

Figure 12: Accessory Mounting Rail

Connecting to Insert a 4 mm screwdriver or similar tool into the
the Terminal square hole above the appropriate wiring point
Block on the terminal block. Angle the head of the
screwdriver slightly upwards and push it in, then
lever it downwards.
be inserted. Release and remove the
screwdriver then gently tug the inserted cable to
ensure that it is firmly gripped.

Figure 13: Ins

erting a screwdriver into the wiring clamp Figure 14: Inserting stripped cable end
into wiring point
This action will correctly position the wiring
clamp so that the stripped end of the cable can

Radio/Modem The battery-backed power supply for a radio/
Power modem is provided on the terminal block as
described above1. See Figure 12 (page 4-2) for
the correct radio connection point.
The radio/modem power supply voltage is set by
the user in System Status
RADIO - S: Radio Supply 12 Volts page. This is
a password protected parameter.
If the auxiliary power fails, battery power can be
conserved by automatically shutting down the
radio/modem power supply. The shutdown takes
place after the radio holdup time, set in System
Status RADIO - S: Radio Hold 60 min. page by
the user, has elapsed. If the Radio Hold time is
set to zero then the radio supply will not
shutdown, except under special circumstances

1. The power supply is not isolated.

4-2
 Communications and Accessories Installation
or until the unit powers down. The radio/modem
power supply is restored when the auxiliary
supply returns to normal.
The radio/modem power supply can be turned
on and off by the operator for radio maintenance
IOEX2 The Input Output Expander (IOEX2) module
Installation provides optically isolated inputs and voltage
free outputs to allow connection to external
devices. It is installed in a die cast, sealed
Earth
(-)Terminals
IOEX2 Power Supply
RS232 Controller Port
Figure 15: IOEX 2 Module
The IOEX2 is suspended from the DIN rail by
two fittings on its rear surface:
Figure 16: Rear of IOEX 2 Module
Communication The ADVC has numerous communications ports
Ports available to the user:
without passwords in System Status
RADIO - S: Radio Supply ON page. If the radio
supply has shutdown it will be indicated on
System Status: RADIO - S.
enclosure which is mounted on, and earthed via,
the DIN rail in the customer enclosure as shown
in the following picture: (See Appendix B for
IOEX2 dimensions.)
To fit the IOEX2:
1 Holding the IOEX2 perpendicular, place the
upper hooks of the hanging fittings over the
top edge of the DIN rail.
2 Push the IOEX2 firmly against the back
surface of the Customer compartment until
the lower end of the hanging fittings engage
with the bottom edge of the DIN rail.
3 Push the green/yellow earth terminal firmly
on to the DIN rail until it is engaged at both
the top and bottom.
4 Connect the IOEX2 supply using the cable
provided to the terminal block connection
point as shown in Figure 12 (page 4-2).
5 Connect the communications cable to Port B
on the CAPE. This RS 232 port is assigned
by default to the IOEX2. Excess cable
should be run through the cable duct.
Not all ports are available for use at the same
time. The ports can be enabled/disabled via
WSOS.
Permanently available ports are:
RS232 Port D
Serial Port E (dedicated to the OCP)
10 base T Ethernet
Any 3 of the 5 following ports are available:
4-3
N-Series Automatic Circuit Recloser
RS 232 Port A (enabled by default) The ports typically have three uses:
RS232 Port B (enabled by default)
WSOS communications
RS 232 Port C (enabled by default)
RS485 (disabled by default) SCADA communications
V23 FSK (disabled by default) IOEX communications

RS232 Four RS232 ports (A to D) are provided to telephone dial up modem, or RS232 radio
connect to conventional modems that provide modem. All four ports have standard 9 pin D
the correct signalling for the communications male connectors and have the following pin
network used, e.g. optical fibre modem, or connections:

Port
RS232
Direction Use
Pin No
A B C D

1 To ADVC Data Carrier Detect (DCD) Yes Yes

2 To ADVC Rx Data (RxD) Yes Yes Yes Yes

3 From Tx Data (TxD) Yes Yes Yes Yes

ADVC

4 From Data Terminal ready Yes Yes

ADVC (DTR)

5 0V (ground/earth) Yes Yes Yes Yes

6 Not connected

7 From Request to Send (RTS) Yes Yes

ADVC

8 To ADVC Clear to Send (CTS) Yes Yes

9 Resered Yes

Table 1: RS232 Pin Connections

All RS-232 ports are not isolated from one
another or from the controller electronics. They
therefore can only be connected to devices
inside the controller that are powered by the
controller radio supply, including modems,
optical isolators, and radios.
Use of serial ports to connect
directly to other devices outside
the controller can cause damage
and void warranty. If connections
to other devices are required then isolation
interfaces MUST be used.

RS485 An RS485 port has been provided to enable

higher speed multi-drop connections that often Pin Direction Use
occur within substations. The RS-485 port is a
female RJ45 connector. 1 Not connected

2 To ADVC Rx Data (Rx +)

3 Not connected

4 To ADVC Rx Data (Rx -)

5 Not connected

6 From ADVC Tx Data (Tx +)

7 Not connected

8 From ADVC Tx Data (Tx -)

9 Shield

Table 2: RS485 Pin Connections

4-4
 Communications and Accessories Installation

V23 FSK An in-built FSK modem provides half-duplex The Push to Talk (PTT) signal is used to key up
V23 signalling at 1200 bits per second. This a radio transmitter. PTT is implemented using a
interface is primarily designed for use with voice Field Effect Transistor (FET) with an on
frequency radio systems and provides additional resistance of 3.3 ohm. When PTT is asserted
signals for this purpose. the transistor is turned on and connects the PTT
The V23 connector is RJ45: signal to 0V.
A busy signal can be provided by the radio to
indicate receive channel busy. High level is
+2.0V to +3.3V, and low level is 0V to +0.5V.
The busy signal should be driven by an open
collector output or current limited to 10 mA.
Levels in excess of 13V should
not be applied. The FET is rated for
a maximum of +32V and negative
voltages are not permitted.
Pin Direction Use Transmit and receive are unbalanced signals
relative to 0 volts and are not isolated. If a
1 To ADVC Receive, 10 kOhm impedance
DC level is imposed by the radio on the
Sensitivity 0.1 2V pk-pk
transmit line then this should be less than
2 0 Volts (ground/earth) 2.5 VDC.

3 Not connected If multiple ACRs are in use in a substation

application they can be connected to a single
4 To ADVC Busy, 5 kOhm impedance radio using the 600ohm line isolator accessory
available from the manufacturer.
5 Not connected

6 From ADVC Transmit, 600 Ohm impedance

Level 2.5V pk-pk

7 Not connected

8 From ADVC Push to talk (PTT)

9 Shield

Table 3: V23 Pin Connections

Ethernet The controller has a 10 base T Ethernet port.

The port is a RJ45 female connector. Pin Direction Use
If the controller is connected to a
LAN or WAN then it is strongly 1 From ADVC Tx Data (Tx -)
recommended that: 2 From ADVC Tx Data (Tx +)
1.Firewalls be used to limit user
access to the controller 3 To ADVC Rx Data (Rx +)
2.Ethernet switches be used to
4 Not connected
limit the volume of Ethernet data
reaching the controller's 10Base-T 5 Not connected
port. (Use of Ethernet hubs is not
recommended.) 6 To ADVC Rx Data (Rx -)

7 Not connected

8 Not connected

Table 4: Ethernet Pin Connections

Windows Windows Switchgear Operating System the port are 57600 baud, 8 bit, no parity, and 1
Switchgear (WSOS) is a software package available on a stop bit. WSOS communication set up
Operating PC that enables configuration, control and parameters are user configurable.
System monitoring of the controller.
(WSOS) The controller has its hatch port physically
connected to Port A via an interconnecting
cable. The default WSOS communications via

4-5
N-Series Automatic Circuit Recloser

SCADA SCADA communications are available on the

Protocols controller and supported protocols can be
assigned to any of the RS232 ports as well as
the V23 port.
All currently supported protocols can be viewed
on SYSTEM STATUS - OPTIONS 4. Protocols
must be available before they will appear in the
communications menu.
- - - - - - - - - - - - - OPTION 4 - - - - - - - - - - - - S
DNP Available RDI Available
Trace Available
Once you make a SCADA protocol available,
the communication parameters can be
configured. Refer to the Operator Manual and
protocol technical information for more detail.

4-6

5 Testing Your Installation
The following sections give details of how the
ACR and ADVC, installed as described in
Installation on page 3-1, should be prepared
for operation.
Check that the installation and
external connections have been
carried out as described in this
manual and in accordance with
local regulations.
Powering Up 1 Turn on the battery circuit breaker,
the ADVC
The batteries are capable of
supplying very high currents.
Always turn off the battery circuit
breaker before connecting or
disconnecting the batteries in the cubicle.
Never leave flying leads connected to the
battery.
2 Turn on the auxiliary supply circuit breaker if
the auxiliary supply is being provided by
either an LV mains or dedicated auxiliary
transformer.
Battery For this and all subsequent tests you
will need to check settings on display
group pages (See Display Groups on
page 7-2.) You may also have to
check the Event Log (See Event Log on
page 8-1.)
1 In the System Status group, go to page
SWITCHGEAR STATUS - S
2 Check the Battery status.
Testing Your Installation
Ensure that earthing has been carried
out as described in Earthing on
page 3-5.
Check that no visible damage has occurred
during the installation.
Carry out any visual and electrical tests, such as
insulation and contact resistance, considered
necessary to prove that the installation is sound.
3 Turn on the VT supply to cubicle circuit
breaker if the auxiliary supply is being
provided by an integrated transformer.
4 Powering up the ADVC with the ACR
connected will cause the ADVC to read data
from the ACR. This will take up to 60
seconds during which the message:
READING - Do NOT disconnect
Switchgear will flash at the top of the
display. The System OK LED on the OCP
should flash to indicate that the ADVC is
powered and functioning.
5 If the configuration file containing the
settings to be used in operation has not
previously been loaded, it should be loaded
now using WSOS, or the settings should be
entered via the OCP.
The ACR and ADVC are now ready for
operation. Prior to energising the ACR, you
should perform the following checks to confirm
that the equipment is fully operational and
properly configured.
If you are familiar with navigating
Operator Control Interface display
groups, proceed with the checks
described below. Otherwise, please
read the chapter, Operator Control Panel on
page 7-1 before continuing.
- - - - - - - - - - SWITCHGEAR STATUS - - - - - - - - - S
Work Tag OFF SF6 Normal 37kPag
Aux Supply Normal Battery Normal 27.5V
Switch Connected Switch Data Valid
The battery may be in any one of four states:
Normal; OFF; Low; High. At this point, the
battery state should be Normal with a
voltage within the range 23 to 29.5V.
5-1
N-Series Automatic Circuit Recloser
Ensure the Aux Supply status is Normal. If
not, you cannot perform the remaining
battery checks at this stage.
3 Switch the battery circuit breaker off and
check that the battery status changes to
OFF. (Allow 3 - 5 seconds.)
4 Go to page EVENT LOG and check that
the bottom line of the display (the most
recent event) contains the Battery OFF
event.
When the battery status is Low Volts,
but the voltage is close to the normal
range lower limit, the battery will
charge up when the auxiliary supply is
turned on. If the voltage is very low, replace the
battery.
5 Switch the battery back on.

Connection 1 In the System Status group, go to page Invalid) then re-plugged (Switch status
between the SWITCHGEAR STATUS - S Connected), the Switch Data status will
ADVC and the 2 Check the Switch status.
remain Invalid during the time taken to read
ACR switch data from the SCEM, and a message
to that effect is displayed.
- - - - - - - - - - SWITCHGEAR STATUS - - - - - - - - - S If Switch Data remains Invalid, check the
Work Tag OFF SF6 Normal 37kPag following:
Aux Supply Normal Battery Normal 27.5V
Examine each end of the control cable,
Switch Connected Switch Data Valid
checking for bent or broken pins and rectify if
found. Also check the socket at both the
It may be in either of two states: Connected SCEM and P1 in the ADVC for damage.
or Disconnected. Connected is the normal If the pins are OK, the cable itself may be
state. If Switch is Disconnected, check the faulty1, therefore test the control cable for
control cable at both ends. If the status continuity.
remains Disconnected, the cable may be
If Switch Data remains Invalid, check the
faulty.
power supply to the SCEM by checking the
3 Check that the Switch Data status is Valid. voltage on Pins 2 and 5 of the control cable.
In normal operation, if Switch status is The voltage should be approximately 36VDC
Connected, Switch Data will be Valid. if the auxiliary supply is present or
If the control cable has been unplugged approximately 26VDC if running on
(Switch Disconnected, Switch Data batteries.

Auxiliary 1 In the System Status group, go to page switch off the VT supply to cubicle circuit
Supply SWITCHGEAR STATUS - S breaker. Check that the Aux Supply status
changes to Fail. (Allow 3 - 5 seconds.)
2 Check the Aux Supply status.
4 Check that the battery voltage has dropped
by approximately 2V, and that the battery
- - - - - - - - - - SWITCHGEAR STATUS - - - - - - - - - S remains in Normal state.
Work Tag OFF SF6 Normal 37kPag If the battery voltage continues
Aux Supply Normal Battery Normal 27.5V dropping, and the battery state is
Switch Connected Switch Data Valid LOW, the batteries may be flat. If
the batteries are flat, replace
T
them.
he auxiliary supply may be in either of two
states: Normal or Fail. 5 Go to page EVENT LOG and check that
Ensure the battery status is Normal. the bottom line of the display (the most
3 If using LV auxiliary supply, switch the recent event) contains the Aux Supply Off
auxiliary supply off, OR if using integrated event.
auxiliary supply and the VT is energised, 6 Switch the auxiliary supply back on.

Work Tag 1 In the System Status group, go to page

OPERATOR SETTINGS 1 - S. Check that - - - - - - - - - - SWITCHGEAR STATUS - - - - - - - - - S
LOCAL CONTROL is ON. Work Tag OFF SF6 Normal 37kPag
2 In the System Status group, go to page Aux Supply Normal Battery Normal 27.5V
SWITCHGEAR STATUS - S Switch Connected Switch Data Valid
3 Check the Work Tag status.

1. It is possible for the Switch status to be showing Connected though thecontrol cablet core is faulty, causing the Switch
Data to show Invalid.

5-2

The tag has two possible settings: Applied or
OFF. OFF is the default.
4 Press the SELECT key to select the work tag
field.
5 Press to change the setting to Applied
and then press ENTER to activate the setting.
The message: WORK TAG APPLIED will
flash at the top of the display.
Terminal The power system phase assigned to each set
Designation of bushings on the ACR must be correctly
and Phase indicated at the time of installation of the ADVC.
Rotation This process is called setting the phasing.
Setting the phasing affects all the displays,
events, etc., concerned with recloser terminals,
for example: voltage measurements, live/dead
terminal displays and maximum current events.
Normal/default phasing is A, B and C for
bushings U, V and W. Normal/default phase
rotation is ABC.
If the phasing at the ACR and/or phase rotation
of the network are different from the defaults,
you must set the phasing and/or the phase
rotation.
Phasing is set from the System Status page
TERMINAL DESIGNATION/ROTATION - S
1 Press the SELECT key to select the Phasing
field.
2 Press to change the setting.
Power Flow The ACR is a symmetrical device meaning that
Direction either side can be connected to the power
Setting source.
Consequently, after installation, the controller
must be configured to designate the source
side.
The power flow direction is configured on page
SYSTEM STATUS - PHASE VOLTAGE and POWER
FLOW:
and may be either
Source 1, Load 2 or Source 2, Load 1.
When changed, this reverses the power flow
direction but not the phasing.
Tripping and If system conditions allow, tripping or closing
Closing can be carried out at this point.
1 Trip and close the ACR from the ADVC. See
Operator Control Panel on page 7-1. for
information on the Trip and Close controls.
Enable/ For each of the CLOSE and TRIP keys in turn, test
Disable ENABLE and DISABLE by:
Switches 1 Disable either mechanism e.g. CLOSE.
Testing Your Installation
6 Go to page EVENT LOG and check that
the bottom line of the display (the most
recent event) contains the Work Tag Applied
event.
7 Return to page
SWITCHGEAR STATUS - S and change the
setting back to OFF.
- - - - - TERMINAL DESIGNATION/ROTATION - - - - - S
A Phase = Bushings U1 + U2 Phasing ABC
B Phase = Bushings V1 + V2
C Phase = Bushings W1 + W2
3 Press the ENTER key when you have the
required phase combination. The controller
then orientates the currents and voltages to
match the selection.
4 In the Phasing field, select the phase
rotation - either ABC or ACB.
5 Go to page EVENT LOG and check that
the bottom line of the display (the most
recent event) contains the Phasing order
event.
6 After the phasing has been set, you should
record the details on the label on the rear of
the control cubicle door (above the operator
panel) to indicate the relationship between
the bushings and phases.
Power flow direction setting is used to
determine:
Whether the source or load corresponds to
(1) or (2) on the voltage measurement
displays.
Which direction is positive power flow for use
on the kWh totals in the Maximum Weekly
Demand display and APGS.
Which is the source or load for Live Load
Blocking.
Which is the source or load for Directional
Blocking/Protection.
2 Tripping and closing should cause the LED
on the appropriate TRIP/CLOSE button to
illuminate which should agree with the
position of the pointer on the ACR.
When the CLOSE or TRIP mechanism is
disabled, the message
The TRIP or CLOSE circuit is isolated
5-3
N-Series Automatic Circuit Recloser
will flash in every display page title, alternately
with the actual title of the page.
2 Go to page EVENT LOG and check that
the bottom line of the display (the most
recent event) contains the Close Coil Isolate
event. (For the same test of the TRIP
Mechanical 1 Use a hook stick to manually trip the ACR
Trip via the manual trip lever.
Secondary If secondary injection testing is required to test
Injection protection settings but operation of the ACR is
Testing not possible, secondary injection can be
performed with a suitable current injection set
with the Test and Training Set (TTS) in
standalone mode connected to the ADVC, and
the ACR disconnected.
Primary If the ACR can be isolated from the network,
Injection primary injection testing can be performed if
Testing required.
Power Flow This test is to ensure that the source and load
Direction designations are correct.
Testing This test is valid only if the ACR is
being supplied from a single source
and can be energised before closing.
Since either side of the recloser can be
connected to the power source, the controller
must be configured to designate the source
side.
The power flow direction is configured in System
Status on the PHASE VOLTAGE and POWER
FLOW - S page.
If the 1-side bushings are connected to the
source, the setting 1 should be Source 1,
Load 2.
1 Display the page and check the Source,
Load configuration.
- - - - - - PHASE VOLTAGE and POWER FLOW - - - - - S
LIVE if > 2000V Supply Timeout 4.0s
Power Signed Source 1, Load 2
Display Ph/Gnd Volt
The correct power flow setting can be confirmed
by energising the ACR while it is open.
5-4
mechanism the Event Log should display
Trip Coil Isolate.)
3 With both mechanisms disabled, check that
pressing each of the CLOSE and TRIP keys
is ineffective.
4 Enable both CLOSE and TRIP mechanisms.
2 Go to page EVENT LOG and check that
the bottom line of the display (the most
recent event) contains the Mechanical Trip
event.
If tripping and closing of the ACR is possible and
preferred, perform secondary injection testing
with the TTS in parallel mode.
Any secondary injection must use a
frequency which corresponds to the
frequency set in the controller.
2 With the recloser energized but still open, in
System Measurement, go to SOURCE
SIDE VOLTAGES - M
3 Check the source side voltages - either
phase to ground or phase to phase e.g.
- - - - - - - - SOURCE SIDE VOLTAGES- - - - - - - - M
A1 phase to ground 6350 Volt
B1 phase to ground 6350 Volt
C1 phase to ground 6350 Volt
4 In the System Status group, go to page
LIVE/DEAD INDICATION - S
- - - - - - - - -LIVE/DEAD INDICATION - - - - - - - - S
A1 Live A2 Dead
B1 Live B2 Dead
C1 Live C2 Dead
1 5 If Steps 3 and 4 indicate an incorrect power
flow setting, return to Step 1, change the
setting and repeat Steps 2-4.
 Testing Your Installation

On Load Once the ACR is closed and taking load, the Use this page to confirm that system
Checks following on-load checks can be carried out. To measurements and power flow signs are as
confirm correct operation, check the current expected.
against a known reading.
3 Go to the System Measurement page
1 Go to the System Measurement page SOURCE VOLTAGE LOAD e.g.
CURRENT e.g.
SOURCE - - - - - - - - VOLTAGE - - - - - - - - - LOAD M
- - - - - - - - - - - - - CURRENT - - - - - - - - - - - - - M 11000 Volt A-P 11000 volt
A Phase 123 Amp Earth 6 Amp 11000 Volt B-P 11000 volt
B Phase 128 Amp Ipps 11000 Volt C-P 11000 volt
C Phase 121 Amp Inps

This page displays the system voltage either as

2 Then to SYSTEM MEASUREMENTS e.g. phase to ground or phase to phase values as
configured on the System Status, Phase Voltage
and Power Flow page.
- - - - - - - - - SYSTEM MEASUREMENTS - - - - - - - - M
Current 100 Amp Power (P) 1829 kW Source and load side voltages should be the
Voltage 6350 Volt Power (Q) 533 kVAR same when the ACR is closed.
Frequency 50.0Hz Power Factor 0.96 4 Go to MAXIMUM DEMAND INDICATOR.
Press SELECT to display RESET
MAXIMUM DEMAND INDICATOR -M.
Press SELECT again to reset the flags.

5-5
N-Series Automatic Circuit Recloser

5-6

6 Control Electronics Operation
The ADVC is purposely designed for outdoor
pole mounted operation. The cubicle is vented
and insulated to minimise internal temperature
variation and maximise battery life.
Sealing & All cubicle vents are screened against vermin
Condensation entry and the cubicle door is sealed with
replaceable foam tape.
Complete sealing against water entry under all
conditions is not expected e.g. during operation
in the rain. Instead, the design is such that if any
water does enter, it will run out of the bottom
without affecting the electrical or electronic
parts. The extensive use of stainless steel and
other corrosion proof materials ensures that the
presence of moisture has no detrimental effects.
Auxiliary The auxiliary supply is used to maintain charge
Power Source on the sealed lead-acid batteries that provide
standby power when auxiliary power is lost. The
controller monitors the status of both the
auxiliary and battery supplies.
Controller The controller consists of 3 modules (See
Figure 17 (page 6-3):
Power supply unit (PSU)
Control and protection enclosure (CAPE)
PSU Module The PSU module supplies power to the CAPE,
and to the customer compartment. The PSU
module:
connects to the batteries
controls the supply from external auxiliary
sources
filters these supplies and manages the
battery power level.
It also performs battery testing and has a non-
volatile, real time clock. A general purpose
power outlet is available as an optional extra
CAPE Module The CAPE Module comprises two printed circuit
board assemblies and the trip and close
capacitors housed in a die-cast aluminium
enclosure. The two printed circuit board
assemblies are:
PCOM: Protection and Communication
Module
SWGM: Switchgear Module
The CAPE enclosure is manufactured from
pressure die-cast aluminium. The front surface
with the user and switchgear connectors, and
the rear surface, are gasketed to provide an
IP65 Degree of Protection. The enclosure also
Control Electronics Operation
Figure 23 (page B-2) shows the cubicles
dimensions.
Condensation can be expected to form under
some atmospheric conditions such as tropical
storms. However, condensation will be on metal
surfaces where it is of no consequence. The
water runs out in the same way as any other
water entering the cubicle. Condensation will
run out of the bottom or be dried by ventilation
and self heating.
All electronic modules are fully sealed and have
self heating.
A low power mode is activated when the
batteries are nearly exhausted due to loss of the
auxiliary supply. This mode minimises power
consumption while still maintaining basic
functionality.
Basic Display Unit (BDU).
The ADVC block diagram is given in Figure 18
(page 6-4).
(country customizable). The incoming power is
protected and isolated by a circuit breaker. The
supply from the batteries is protected and
isolated by a circuit breaker.
The electronic components are contained inside
a housing that provides environmental
protection, sealing and EMI shielding. The
power outlet, circuit breakers and switches are
easily accessible when the ADVC door is
opened. The batteries are located and retained
on the exterior top of the PSU module.
provides EMC shielding for the CAPE
electronics.
The PCOM is the heart of the ADVC and
includes the data acquisition hardware
(including a powerful Digital Signal Processor)
and communications hardware (Ethernet,
RS232, RS485 and V23). All user-interface,
measurement, protection, communication and
control functionality is provided by software
running on the PCOM. The PCOM includes a
PowerPC microprocessor, a DSP, an FPGA, 16
Mbytes of flash memory and 24 Mbytes of RAM
memory.
6-1
N-Series Automatic Circuit Recloser
The SWGM contains the switchgear interface
hardware, SCEM interface hardware, EMC
Operator The operator interface is provided by a separate
Interface/ Door module - the basic display unit (BDU) with its
Assembly own processor. The BDU comprises the
electronics compartment cover, an operator
control panel (OCP) with LCD display, a
membrane keyboard and its controlling
microprocessor and the WSOS communications
port.
The BDU is attached to the door of the cubicle
and the operator control panel (OCP) can be
accessed through a hatch in the front door.
Under normal circumstances the hatch, which
WSOS Interface Connect your PC serial port to the maintenance
port provided below the OCP. Use an RS232,
Customer The compartment is fitted with a panel tray that
Compartment facilitates the mounting of your equipment e.g. a
radio or modem including any special interfaces.
See Figure 17 (page 6-3). The compartment has
6-2
protection and filtering devices and high voltage
inverters for the trip and close capacitors.
can be latched open, is the usual access point
to the OCP.
When you are commissioning the ADVC, you
can lock the door open and swivel the OCP
open 90 degrees to the door. See Figure 17
(page 6-3). This allows you to gain access to the
OCP at the same time as commissioning the
equipment in the customer compartment.
The BDU plugs into Port E of the CAPE and
uses this port for its power and communications
DB9 male to DB9 female, straight-through
cable.
a terminal block for the radio supply and power
for accessories such as an IOEX. An accessory
heater can also be fitted which is controlled by
the PSU.
 Control Electronics Operation

Operator Interface Customer Equipment Compartment

CAPE Batteries PSU

Figure 17: Advanced Controller

6-3
N-Series Automatic Circuit Recloser

Figure 18: ADVC Block Diagram

6-4
 Operator Control Panel

7 Operator Control Panel

Description The operator control panel (OCP) is the user
interface to the basic display unit (BDU) which is
mounted on the door of the ADVC.The OCP
consists of a four-line liquid crystal display
(LCD) and keypad with switches and light
emitting diodes (LEDs), which are used to select
and monitor the functionality of the ACR. The
OCP turns ON automatically when the hatch is
opened, or if the door is opened and the panel is
repositioned as shown in Figure 17 (page 6-3)
and OFF when it is closed. The OCP also turns
OFF automatically if no keys are pressed for 10
minutes. Pressing any key for 1 second will
reactivate it.

2 17 16 14

15 13
3

6 12 11

5 4

7 9 8 10

Figure 19: Operator Control Interface

Number Item Description

Display Back-lit LCD, 4 line with 40 characters per line.

1

Close key Generates a Close request to the CAPE when the OCP is active. A red LED is
2
embedded in the key.
Enable/ Disables the Close key. When the switch is in the isolate (Disable)position the close coil
3
Disable Close in the ACR is electrically disconnected from the control electronics. Thus the switch
switch provides a physical isolation point for the control circuitry. The ACR cannot be closed
and an audible alarm in the OCP will sound. The Close key operates normally when the
switch is in the Enable position.
Trip key Generates a Trip request to the CAPE when the OCP is active. A green LED is
4
embedded in the key.
Enable/ Disables the Trip key. When the switch is in the isolate (Disable) position the trip coil in
5
Disable Trip the ACR is electrically disconnected from the control electronics. Thus the switch
switch provides a physical isolation point for the control circuitry. The ACR cannot be opened
and an audible alarm in the panel will sound. The Trip key operates normally when the
switch is in the Enable position.
Custom Menu Gives access to the custom menu which was configured using WSOS5. The custom
6 key menu is configured to provide a regular, updated data display by allowing a cycle of up
to 12 screens. See Custom Menu on page 14-7.
System OK The red System OK LED flashes while the BDU is ON.
7

Enter key Press this key in order to commit a setting change that has been made. (Unlike the
8
adjacent Quick Keys, the ENTER key is not configurable.)
Configurable Default linkage is to AUTO ON/OFF. See Quick Keys on page 7-4.
9
Quick Key

Table 5: Operator Control Interface Keys

7-1
N-Series Automatic Circuit Recloser

Number Item Description

Configurable Default linkage is to PROT GROUP. See Quick Keys on page 7-4.
10
Quick Key
Configurable Default linkage is to EARTH PROT. See Quick Keys on page 7-4.
11
Quick Key
Configurable Default linkage is to LOCAL/REMOTE. See Quick Keys on page 7-4.
11 12 Quick Key

13
RIGHT scroll Select the next screen in a display group or, if a setting is selected, increase its
key value.
SELECT key Press to SELECT a setting.
14

15
LEFT scroll Select the previous screen in a display group or, if a setting is selected, decrease
key
its value.
MENU scroll Displays the first page of the next group. Pressing the MENU key after changing a
16
key setting causes the setting change to take effect.
ALT The alternative function key gives access to an alternative Event Log display.
17

Table 5: Operator Control Interface Keys

As well as each isolate/enable while the ACR is tripped will prevent the
switch affecting its associated operation of the CLOSE button thus preventing
button, isolating the TRIP button a manual close on to a fault.

Display The OCP displays are organized into logical Each page consists of fields. A field may contain
Groups groups called Display Groups. Within each either:
group is a menu of pages and some pages have a setting, which can be changed - ON/OFF
sub-pages. is the most common; or
a status.
(There are labels similar to that shown below
affixed to the door of the ADVC.) .

7-2

Custom Menu It is possible to configure a custom menu
comprising those display group pages which are
particularly required, or those used most
frequently. Please see the Operation Manual for
Changing Three types of settings can be changed:
Settings Operator settings
Operator Find the display page containing the setting to
Settings be changed:
1 Press the MENU key to display the group
you require.
2 Communications Group (only) is divided into
subgroups for different protocols. Press
SELECT to display the subgroup you
require.
3 Press to display the page you require.
Password Some settings are password protected. You will
Protected be prompted for a password before you can
change the setting. To enter the password:
Settings
1. Press either of the keys until the
first character of the password is displayed.
2. Press the SELECT key.
3. Repeat Steps 1 and 2 until the password is
complete.
Protection Protection settings are password protected. To
Settings change a protection setting, follow the steps
detailed in the Operator Settings section above
but, in addition, enter the password when
prompted. When you have completed the
setting change by pressing ENTER, the
following message will flash at the top of the
screen:
Active Protection Setting has changed.
At this point, the changed setting will be
displayed but not in service. If further setting
changes are required, they can be made now.
Navigating Refer to the diagram inside the OCP hatch, the
Within Display ADVC door or to the Operations Manual for
Groups details of navigation within groups.
Page Layout The display area consists of four lines, each
forty characters long.The top line of the display
is the page title. To the right of the title is a letter,
Operator Control Panel
more information. Where a custom menu has
been configured, you access it by pressing the
Custom Menu button on the OCP.
Password protected settings
Protection settings
4 Press SELECT to highlight the setting. A
highlighted setting blinks.
Alternatively, if a QUICK KEY is linked to the
setting, you can use it to go directly to relevant
display page where you will find the highlighted
setting. (See Quick Keys on page 7-4.)
5 Once you have selected the setting to be
changed, use or to change its
setting.
6 Press ENTER to activate the new setting.
4. Press Enter.
While the operator panel is ON you will not be
required to enter the password again.
The default factory password is AAAA but you
can change it using the Windows Switchgear
Operator System (WSOS) program. The factory
password does not have to be remembered -
the controller prompts you for it automatically.
When you have completed making all the
setting changes you require, press ENTER. The
following text will be displayed:
CHANGED ACTIVE PROTECTION SETTING
[A]
The changed active PROTECTION SETTINGS
are now in service. Select the MENU or
ENTER key to continue.
The changed settings are now in service. Press
MENU or ENTER to return to the normal menu
display.
indicating the display group to which the page
belongs:
7-3
N-Series Automatic Circuit Recloser

S System Status Display Group The next three lines are the data on display.
Most pages have six data fields.
E Event Log

M Measurement Display Group

P Protection Display Group

A Automation Display Group

C Communications Setup

Quick Keys The operator settings that you will frequently Otherwise, any one of the following settings can
change can each be linked to a Quick Key. You be linked to one of the four Quick Keys: .

use a Quick Key for instant display and selection

LOCAL/Remote / Hit & Run
of the linked setting which, otherwise, you would
have to find by navigation. Loop Auto ON/OFF
You can link operator settings to individual Quick Prot Group
Keys using the operator control panel or WSOS.
Reset Flags
For more detail, refer to the Operations manual.
Work Tag ON/OFF
A Quick Key can be set to Blank, if it is not
required. Auto ON/OFF
Protection OFF

Negative Phase Sequence

(NPS) ON/OFF/Alarm

Cold Load ON/OFF

Earth Prot

Live Block

Table 6: Quick Key Configurable Settings

Quick Key The Quick Keys default configuration is given in .

Configuration Table 5: (page 7-1). The ability to re-configure
the Quick Keys must be made available from the - - - - - - - - - QUICK KEY SELECTION - - - - - - - - -S
SYSTEM STATUS - OPTIONS 3 page:
LOCAL/Remote Earth Prot
Auto ON/OFF Enter Prot Group
- - - - - - - - - - - - - OPTIONS 3 - - - - - - - - - - - - S
Config QK Available - - APGS Not Allowed
Gas Lout Available Pressor to scroll through the list of
U/O Freq Available settings that can be linked to Quick Keys.
Press MENU or ENTER when the required setting
is displayed.
If Config QK is Available, make changes on the To configure another Quick Key, press SELECT
SYSTEM STATUS - QUICK KEY SELECTION and repeat the above procedure.
page:
Each setting can only be assigned to one
Quick Key.
- - - - - - - CHANGE QUICK KEY SELECTION - - - - - - S If the operator selects a function that has
been assigned to another Quick Key that
LOCAL/Remote Ground Prot selection will revert to a blank setting.
Work Tag Enter Loop Auto When a Quick Key is changed an event is
generated in the Event Log.
Changing the quick keys
To configure a Quick Key, press SELECT or configuration requires updating of
ENTER. The following screen is displayed with the OCP quick keys using
the first setting selected (blinking) adhesive labels supplied with the
ADVC. Failure to match software
and panel may cause incorrect
operation of controller.

Using a Quick 1 Press a Quick Key at any time to display the selected:
Key relevant page, with the linked setting

7-4

2 Press the same Quick Key again to display
the next setting option for that setting.
Repeat until you have displayed the setting
you require.
3 Press the ENTER key to activate the
displayed setting AND, after a short delay, to
1. A particular option may not be available to the operator if it has been disabled on the SYSTEM STATUS-OPTIONS page
Operator Control Panel
return to the page that was displayed when
you first pressed the Quick Key.1
Whenever a Quick Key is in use the
and SELECT keys are disabled.
7-5
N-Series Automatic Circuit Recloser

7-6

8 Event Log
When the status of the control electronics or
switchgear changes, events are generated
which are recorded in an Event Log for display
to the operator. Examples of such events are
Load Supply On or Lockout.
Events are viewed on the Event Log pages and
can also be up-loaded and viewed with the
Windows Switchgear Operating System.
The event log display looks like this:
- - - - - - - - - - - - -EVENT LOG - - - - - - - - - - - -E
10/01/01 12:09:02.06 Battery Normal
10/01/01 12:09:03.95 Panel close req
10/01/01 12:09:37.95 Load Supply ON
Display The event log display will update automatically
Updating with new events, provided the most recent event
is on the bottom line of the screen. When new
Event Log Each event occupies one line of the event log.
Format The standard display contains (reading from the
left):
the date of the event,
the time of the event, and
Using the ALT If the Alt key is pressed whilst the event log is on
Key display, the date and time details may be
replaced with extra information that includes, at
far left, the event source and followed by, if
applicable, additional event details. Examples of
source codes are:
Identifier Event (settings change) source
WSOS Windows SOS change
OCP Operator control panel change
PTCL SCADA protocol change
IOEX IOEX change
Typical Event A typical sequence of events for a phase/phase
Log Displays fault, which had instantaneous protection on the
first trip and inverse time protection on the
second trip, with two trips to lockout might be as
shown in Figure 20 (page 8-2).
However, if the fault was cleared after the first
trip has occurred, the controller will generate a
Sequence Reset event once the Sequence
Event Log
Events are dated, time stamped to a 10ms
resolution and displayed in the order in which
they occurred.
The key scrolls the display downward to
show older events, the key scrolls the
display upward to show more recent events.
Pressing the key removes the title of the
display to make more room for events. The title
will only be restored when the event log is
selected again from the top level menu.
events occur they are entered at the bottom of
the screen and the older events are scrolled up.
the event description.
Additional information e.g. event source is
recorded and can be made visible if you press
the ALT key while the event is displayed.
Additional event details are available where the
combination of the source plus event description
alone will not precisely identify the event e.g.
protection events or events sourced to WSOS.
Examples of additional details are:
the protection group
curve
trip number
port identification
protocol.
Reset Time has expired, as shown in Figure 21
(page 8-2).
8-1
N-Series Automatic Circuit Recloser

- - - - - - - - - - - - - - - - - - - - - - - EVENT LOG- - - - - - - - - - - - - - - - - - - - - E

07/01/01 07:02:53.90 Pickup Start of fault

07/01/01 07:02:53.92 Prot Group A Active Protection Group A

07/01/01 07:02:53.92 Phase Prot Trip Phase Element caused trip

07/01/01 07:02:53.92 Prot Trip 1 1st trip 20ms after pickup

07/01/01 07:02:53.92 A Max 543 AMP Peak A phase current

07/01/01 07:02:53.92 B Max 527 AMP Peak B phase current

07/01/01 07:02:54.76 Automatic Reclose 1st Reclose

07/01/01 07:02:54.77 Pickup Pickup again

07/01/01 07:02:57.24 Prot Group A Active Protection Group A

07/01/01 07:02:57.24 Phase Prot Trip Phase Element caused trip

07/01/01 07:03:04.24 Prot Trip 2 2nd trip 2.47 sec later

07/01/01 07:03:04.24 A Max 453 AMP Peak A phase current

Figure 20: Event Log example - Phase to Phase fault

- - - - - - - - - - - - - - - - - - - - - - - - EVENT LOG- - - - - - - - - - - - - - - - - - - - - E

07/01/01 07:02:53.90 Pickup Start of fault

07/01/01 07:02:53.92 Prot Group A Active Protection Group A

07/01/01 07:02:53.92 Phase Prot Trip Phase Element caused trip

07/01/01 07:02:53.92 Prot Trip 1 1st trip 20ms after Pickup

07/01/01 07:02:53.92 A Max 543 AMP Peak A phase current

07/01/01 07:02:53.92 B Max 527 AMP Peak B phase current

07/01/01 07:02:54.76 Automatic Reclose 1st Reclose

07/01/01 07:02:64.76 Sequence Reset Reclose Successful

Figure 21: Sequence Reset example

8-2
 Power System Measurements

9 Power System Measurements

The current transformer (CT) signals and total and per phase power (kW, kVA, kVAR),
voltage screen (CVT) signals from the recloser total and per phase power factor,
are digitised by the ADVC and used to provide a harmonics,
variety of data for the operator.
earth current, and
The ADVC measures up to 10 power system sequence components.
components:
In addition the ADVC also measures several
A, B, C, phase and spill currents, internal values such as:
phase-earth voltage on all six terminals. CAPE temperature,
The ADVC uses the above measurements to switchgear temperature1
derive many system measurements including: auxiliary voltage,
frequency, gas pressure,
phase to phase voltages, battery voltage.

Power System The controller must be set for the correct power This is set on page
Frequency system frequency either 50 or 60 Hz. SYSTEM STATUS - PHASE VOLTAGE and POWER
FLOW

Real Time The first five screens of the System The Positive Phase Sequence Current
Displays Measurements group contain real time displays. (IPPS) and Negative Phase Sequence
They are: Current (Inps).
1 System Measurements
2 Current (includes phase angles) - - - - - - - - - - - - - CURRENT - - - - - - - - - - - - - M
3 Voltage A Phase 123 Amp Earth 6 Amp
4 Sequence Voltage B Phase 128 Amp Ipps 120
C Phase 121 Amp Inps 10
5 Power
The ninth screen, Maximum demand Indicator, Voltage
also contains some real time data. The voltages displayed can be either phase
Data displayed is as follows: to phase or phase to earth.
This is a selectable item from
System Measurements
page
This is a summary page. The current and
voltage values displayed are an average of
SYSTEM STATUS - PHASE VOLTAGE and
POWER FLOW: Display Ph-Ph Vol
the three phases.
Frequency is measured on the first available
bushing. Frequency is Unavailable if all SOURCE- - - - - - - - - VOLTAGE - - - - - - - - - LOAD M
bushings are dead. 11000 Volt A-P 11,000 Volt
11000 Volt B-P 11,000 Volt
- - - - - - - - - SYSTEM MEASUREMENTS - - - - - - - - M 11000 Volt C-P 11,000 Volt
Current 100 Amp Power (P) 1638 kW
Voltage 6350 Volt Power (Q) 476 kVAR
Frequency 50.0Hz Power Factor 0.86 Sequence Voltage
This screen displays the Zero, Positive and
Negative phase sequence voltages.
Current
This screen displays, for each phase, the - - - - - - - - - - SEQUENCE VOLTAGE- - - - - - - - - - M
current and phase angle. Uzps 100 Volt
The earth current. Upps 11,000 Volt
Unps 200 Volt

1. The ADVC measures the temperature of the SCEM in the ACR and from that, calculates the switchgear temperature.

9-1
N-Series Automatic Circuit Recloser
Power Real Power (kW), this is a signed quantity
This screen displays real and reactive unless Power Flow Unsigned has been
power, as well as the power factor on a per selected on page
phase basis. SYSTEM STATUS - PHASE VOLTAGE and
POWER FLOW: Power Flow Signed/Unsigned
Power Factor (PF), this is an unsigned
- - - - - - - - - - - - - - POWER- - - - - - - - - - - - - - M quantity.
A P 540 kW Q 158 kVAR PF 0.86
B P 551 kW Q 167 kVAR PF 0.86
C P 547 kW Q 151 kVAR PF 0.86

Maximum As stated above, the first five System

Demand Measurements screens are real time. The next
four screens contain historical data, except for - - - - - - - MAXIMUM DEMAND INDICATOR - - - - - - - M
Indicator
the ninth screen which contains a mixture of real A 0A Max 0A 01/01 00:00:00
time and historical data. B 0A Max 0A 01/01 00:00:00
C 0A Max 0A 01/01 00:00:00

9-2

10 Maintenance
Maintenance can be carried out using standard
electricians and mechanics tools.
ACR No user maintenance of the ACR mechanism is
Maintenance required.
The ACR should be returned to the
manufacturer for refurbishment if the
mechanical duty or breaking duty is exceeded.
This is checked by examining the remaining
contact life on the Operator Control Panel.
When the remaining contact life in any phase
approaches zero, the ACR has reached the end
of its life and must be replaced.
A warning is displayed in the event log
when the remaining contact life reaches
20%.
ACR SF6 The ACR is refilled to a pressure of 35kPa on
Recharging the gauge corrected by +0.46kPa for every
degree Celsius above 20 Celsius and -0.46kPa
for every degree below 20 Celsius. For
Safety REMOVAL FROM SERVICE
The gas fill valve is located between the ACR
body and the mounting bracket.
To fit the Gas Fill Adaptor whilst in service it is
necessary to approach the ACR.
Ensure that the ACR is removed from service
before fitting the gauge and taking a reading.
SULPHUR HEXAFLUORIDE SAFETY DATA SHEET
See Appendix C for reproduction of original
Material Safety Data Sheet.
EQUIPMENT REQUIRED
Use of the correct tools and equipment will
reduce the risk of sub-component or fastenings
damage during this procedure.
Procedure PREPARATION
The gas filling procedure may be conducted on
an ACR either in the field or within a workshop.
If to be conducted in the field, ensure that the
ACR is removed from service until the
procedure is complete.
Maintenance
Be careful to ensure that if working
on the ADVC with the door open in
heavy rain, water does not enter
the circuit breakers or general
power outlet.
Every five years the bushing boots should be
checked, cleaned if necessary and the pointer
checked to ensure it is free from mechanical
obstructions. In areas of high atmospheric
pollution more frequent cleaning may be
appropriate.
At suitable intervals check the gas low alarm is
not showing on the operator control panel. If gas
low is showing, this may indicate a leak which
must be found. Recharging the ACR SF6 using
a gas fill adaptor is described below.
altitudes above 1000m the gauge pressure
should be corrected for altitude.
Do not attempt to recharge the gas
without first removing the ACR
from service.
Replacement O-Ring to suit the gas fill valve
nut, Part No: ORG 025024.
32mm Ring Spanner.
250mm Adjustable Wrench.
Silicone O-Ring Grease (DOW 111 or
equivalent), Nu-Lec Part No: LUB058044.
Temperature Gauge.
ACR Manufacturers Gas Fill Adaptor:
Part No: GFA-003 (for CIG cylinders).
Part No: GFA-004 (for Linde Gas
cylinders).
(Standard gas supply hose GFA-002 is 2m
long).
Record the ambient temperature as this will be
required when calculating the fill pressure.
CONNECTING THE GAS CYLINDER TO THE GAS FILL
VALVE.
1 Remove the protective plastic transportation
cap from the cylinder valve.
10-1
N-Series Automatic Circuit Recloser
Cylinder pressure gauge and regulator valve.
Tank pressure
gauge and
shut-off valve
Cylinder pressure
gauge and
regulator
valve
2 Fit the Gas Fill Adaptor to the cylinder and
tighten using the correct spanner:
3 Open both the shut-off and gas cylinder
valves.
4 Adjust the regulator valve until gas flows
through and purges the line.
5 Immediately close the shut-off valve.
6 Ensure the adaptor is free of dirt or
contaminants before inserting into the valve.
Locking pin
Handle
7 Insert the gas line adaptor into the gas fill
valve:
8 Retract the locking pin on the gas fill tool and
slide it over the gas fill boss on the tank.
Allow the locking pin to spring into the
groove. Gently check that the tool cannot be
pulled off.
9 Push the handle into the plug and rotate
anticlockwise until the bayonets drop into the
slots. Continue to rotate until it becomes
difficult to turn. Do not force the handle
further.
FILLING WITH GAS
10 Calculate the gas pressure required for the
local conditions:
The default gas pressure is 35 kPa.
The final pressure is dependent upon the
ambient temperature at the site.
For temperatures above 20 C, add 0.46 kPa
for each degree in temperature.
For temperatures below 20 C, deduct 0.46
kPa for each degree in temperature.
11 Open the shut-off valve to commence the
flow of gas into the recloser tank.
12 Slowly turn the regulator clockwise to
increase the flow of gas into the tank. As the
10-2
tank starts to fill with gas, the pressure
gauge will display the increasing pressure:
Care must be taken not to over-pressurise
the tank. A relief valve is fitted to the gas fill
adaptor. If the tank pressure exceeds 60
kPa, the valve will open and vent to
atmosphere.
Pressure in excess of that required and 60
kPa must be removed using a reclamation
unit or similar means.
The tank's pressure may be checked at any time
by closing the shut-off valve:
Allow the gas pressure gauge to stabilise
before taking a reading.
Open the shut-off valve to recommence the
gas flow in to the tank.
CONFIRMING THE GAS PRESSURE
13 If the ADVC is connected to the ACR, the
OCP display may be used to confirm the gas
pressure within the tank against the reading
at the Tank Pressure gauge:
Close the shut-off valve and allow the gauge
to stabilise.
Note the gas pressure gauge reading.
14 To confirm that the readings shown on the
gas cylinder pressure gauge and the
Switchgear Status page are the same go to
the
SYSTEM STATUS - SWITCHGEAR STATUS
page
- - - - - - - - - SWITCHGEAR STATUS - - - - - - - - - S
Work Tag OFF SF6 Normal 37kPag
Aux Supply Normal Battery Normal 27.5V
SWGR Connected SWGR Data Valid
-
DISCONNECTING THE GAS FILL ADAPTOR
15 Close the shut-off valve.
16 Fully close the gas cylinder valve.
17 Turn the regulator anti-clockwise to reduce
the internal pressure on the regulator:
Never disconnect the gas line
without first reducing the pressure
on the regulator.
18 Disconnect the gas fill adaptor from the gas
fill valve.
19 Firmly tighten the gas fill plug by rotating the
handle of the gas fill tool clockwise.
20 Retract the locking pin and slide the tool
from the switch.
21 Open the shut-off valve to purge the gas
line.
22 Remove the gas fill adaptor from the gas
cylinder.
23 Refit the protective plastic cap on the
adaptor to protect the thread form during
further transportation.
24 Store the adaptor and cylinder.

ADVC Maintenance of the ADVC is required every five
Maintenance years. The manufacturer recommends the work
described below.
Cleaning Check for excessive dirt on the cubicle,
particularly the roof, and clean off.
Battery Battery replacement is recommended after a
Replacement period of five years. See "Battery Care" -
page 10-4 .
The procedure is:
1 Turn off the battery circuit breaker.
2 Unplug batteries and replace with new
batteries.
Battery Heater Where the battery heater accessory has been
Accessory fitted the following procedure should be
followed:
1 Turn off the battery circuit breaker.
2 Disconnect batteries and heater.
3 Open straps and remove heater box.
The battery heater box is heavy
and should be removed with
caution. Do not tilt the heater box.
The cover may slide off and the
batteries may fall out.
Battery (+)
Battery heater failure will be reported in
the Event Log.
Door Seal Check the door sealing rubber for perishing or
undue hardening. If necessary renew the seal.
Maintenance
Take care to ensure, when accessing
the cubicle compartment in heavy rain,
that water does not penetrate the circuit
breakers.
Ensure that the mesh covering the air vents and
the water drainage holes in the base are clean.
Ensure that battery polarity is
correct.
3 Turn on the battery circuit breaker and
ensure that Battery Normal status, is
restored on the page
SYSTEM STATUS-SWITCHGEAR STATUS
4 Remove batteries and replace with new
batteries.
Ensure that battery polarity is
correct.
5 Replace the heater box, close straps.
6 Reconnect batteries and heater.
7 Turn on the battery circuit breaker and
ensure that Battery Normal status, is
restored on the page
SYSTEM STATUS-SWITCHGEAR STATUS
Battery (-)
Heater Connection
10-3
N-Series Automatic Circuit Recloser
Battery Care The battery is predicted to provide good
performance for the recommended five year
service period. This is based on the battery
manufacturer's data. No battery warranty is
given by the manufacturer of the ADVC.
Once in service, batteries need little care.
Procedures for storage and other contingencies
are as follows:
Batteries should be stored at a temperature
of between 0C to 30C (32F to 86F) and temperature, is given in Appendix A. More
cycled every six months. Batteries should be
stored for a maximum of one year.
Batteries should be cycled prior to putting
into service if they have not been cycled
within three months. When shipped by the
manufacturer the batteries will have been
cycled within the previous 30 days.
If the batteries become exhausted in service
and are left for more than two weeks without
auxiliary supply being restored to the ADVC
Abnormal The operation of the capacitor charging inverter
Operating can be affected under abnormal conditions such
Conditions as when the battery capacity is very low. The
Low Power When the batteries are nearly exhausted, the
Mode ADVC will change its capacitor charging mode
from normal to low power. In low power mode
the controller takes longer to charge the
capacitors and the radio supply is shut down. A
Low Power Mode event is logged whenever
this happens.
When a trip occurs in low power mode, the
recloser will go to lockout if the capacitors
Excess Close During testing it is possible to carry out so many
Operations trip/close operations that the capacitor charging
inverter shuts itself down before it overheats. It
takes more than 20 operations within a minute
to do this and is not going to happen while in
Fault Finding
ADVC Check Fault finding within the ADVC involves
determining whether the fault lies in the
electronic modules, the wiring or elsewhere. The
electronic modules are user replaceable items.
Other faults require the ADVC to be returned to
the factory.
A suggested fault finding approach is as follows:
If the System OK LED on the OCP is
flashing then the CAPE microprocessor and
the BDU microprocessor are running. If the
OCP does not operate there is a problem
10-4
they should be taken out, cycled and have
their capacity checked before being returned
to service.
To cycle a battery, discharge with a 10 Ohm 15
Watt resistor to a terminal voltage of 10V. Next,
recharge it with a voltage regulated DC supply
set to 13.8V. A 3A current limited supply is
appropriate.
Battery type, either standard or extended
information on the battery care is available from
the battery manufacturer.
These batteries are capable of
supplying very high currents.
Always turn off the battery circuit
breaker before connecting or
disconnecting the batteries in the cubicle.
Never leave flying leads connected to the
battery.
following features are used to protect the ADVC
in this situation while still allowing the ACR to
keep operating.
cannot be recharged quickly enough. Operator
close and trip operations can be performed, but
at a longer time interval than normal. If an
operator trip or close request is denied, a Cap
Chrg event will be logged.
To return to normal power mode, the auxiliary
supply must have been switched back on for a
minimum of 15 minutes, and the batteries may
have to be replaced.
service (it only happens during excessive
testing).
When this happens the inverter shuts down for 5
minutes and a Cap Excess Closes event is
logged. During this time all trip/close requests
will be denied.
with the display itself and the BDU should be
replaced.
If the display is operating, check the
SYSTEM STATUS - SWITCHGEAR STATUS
page for an indication of any power supply
problems (Aux Supply Fail and/or Battery
OFF) which can be traced and rectified.
If the System OK LED is not flashing, check
for loss of power. Check that the BDU is
plugged in to the CAPE. Check that the
battery circuit breaker is on and that full

battery voltage is present at the terminals.
Check the presence of aux supply on the
aux supply circuit breaker. Check that the
supply between the PSU and CAPE has not
been disconnected. Rectify if a problem is
discovered.
Replacement Electronic modules are user replaceable. Care
of Electronic should be taken to avoid damage to the
Modules and modules while they are outside the cubicle and
Upgrades replacement should only be carried out by
competent personnel.
Maintenance
If power supply is present then attempt to go
on-line with WSOS to determine whether the
CAPE is functioning correctly. Replace the
CAPE or BDU as required.
If this does not rectify the problem then the
ADVC should be returned for factory repair.
PSU and CAPE firmware can be upgraded
through WSOS. Refer to the Operator Manual
for further details.
Removal of parts from modules will
void the warranty.
10-5
N-Series Automatic Circuit Recloser

10-6
 Ratings and Specifications

11 Ratings and Specifications

Equipment
and Crating
Dimensions Equipment Weights

Part Weight kg (lbs)

Control cable 6 (13)

Control cubicle 37 (81) (without

accessories and with
7Ah batteries)

HV cables (185mm2 Al cables, qty 6, length as ordered) complete with bushing 26 (57)
boots.

Pole Mounted ACR 225 (495)

Pole mounting bracket 24 (53)

Sundry Mounting items 8 (18)

Gross weight of crate 404 (890)

Dimensions mm (ins)

Cubicle (See Appendix B) 1000mm x 375mm x

305mm (39.4 x 14.8 x
12.0)

Crate Dimensions

Width 1160mm (45.7)

Depth 730mm (28.7)

Height 1640mm (64.6)

ACR

Rated Voltage

N15 15.5 kV

N27 27 kV

N38a 38 kV

Rated Continuous Current 800 Amp

Emergency Load Current - carrying capability (8 Hours)

N15 850 Amp

N27 850 Amp

N38 - 12.5 kA 850 Amp

N38 - 16 kA 850 Amp

Rated Frequency 50/60 Hz

Rated Load Breaking Current 800 Amp

Rated Cable Charging Breaking Current (N15 and N27) 25 Amp

Rated Cable Charging Breaking Current (N38) 40 Amp

Rated Single Capacitor Bank Breaking Current 250 Amp

Rated No-Load Transformer Breaking Current 22 Amp

11-1
N-Series Automatic Circuit Recloser

Rated Symmetrical Interrupting Current 12.5 kA

Rated Asymmetrical Short-circuit Making Current (peak) 31.5 kA

Rated Symmetrical Making Current (rms) 12.5 kA

Rated Short-time Withstand Current (rms) 12.5 kA

Rated Duration of Short-circuit 3 sec

Rated Peak Withstand Current (peak) 31.5 kA

Short Time Current Recovery Time 180 sec

Impulse Withstand Phase/Phase, Phase/Earth, Across Interrupter

N15 110kV

N27 150kV

N38 170kV

Impulse Withstand Phase/Phase, Phase/Earth, Across Interrupter when SF6 70kV

replaced by dry air

Power Freq Withstand Phase/Phase, Phase/Earth, Across Interrupter

N15 50kV

N27 60kV

N38 70kV

Closing Mechanism Solenoid

Opening Mechanismb Spring

D.C. Resistance Bushing/Bushing N15/N27 <100 micro Ohm

D.C. Resistance Bushing/Bushing N38 <140 micro Ohm

Tank Construction Welded Stainless Steel

Insulating Medium SF6 Gas

SF6 Operating Gas Pressure at 20C at sea level 10 to 35kPa Gauge

Maintenance Intervalc 5 Years

Earthingd 12mm stud provided

Applicable Standards

N15 and N27 IEC 62271-100,

IEC 60694
ANSI C37.60

N38 IEC 60694

ANSI C37.60

a. A 16 kA for 3 secs, 40 kA peak rated device is also available.

b. The opening mechanism is operated either by solenoid or manual lever.
c. In heavily polluted environments regular checking/cleaning of insulators should be carried out as required.
d. Earthing details in Earthing on page 3-5 must be strictly adhered to.

11-2
 Ratings and Specifications

Breaking Duty The duty limits of the ACR are shown in the for each interrupter by the ADVC on the basis of
table below. It is rated for ANSI C37.60 duty fault current and mechanical operations.
cycle.Contact wear is automatically calculated The remaining contact life is shown on the
operator control panel.

ACR Model Mechanical Contact Wear

Operationsa
Rated Loada. 6 kA Fault 12.5 kA Fault 16 kA Fault

N15 10,000 10,000 1,000 100 N/A

N27 10,000 10,000 1,000 50 N/A

N38 10,000 10,000 1,000 520 500

a. Equipment manufactured before 01 November 1999 is rated for 3 000 operations.

Duty Cycle Maximum allowable duty cycle at full short Open-2s-Close.

circuit current rating: Open-2s-Close.
Open-0.5s-Close. Open followed by 300 second recovery time.

Bushing Boots The ACR is normally supplied with outdoor characteristics of the boot alone (disregarding
elastomeric bushing boots. The boots suit the cable insulation) are detailed in the following
insulated cable sized 16-32 mm diameter and table.
comprise an unscreened insulated system.The

N15/N27-Boot Part No: INS020F - Silicone

Taut string phase to earth clearance 400mm (15.8)

Creepage 777mm (30.6)

N15/N27/N38-Boot Part No: R01-318 - Silicone

Taut string phase to earth clearance 465mm (18.3)

Creepage 1100mm (43.3)

HV Cables Cable is usually provided by the manufacturer
pre-cut and terminated to fit the ACR bushings
and rated to suit the requirements of the utility.
Alternatively cable can be supplied by the utility
if appropriate (e.g. to terminate HV Aerial
Bundled Cable). The manufacturer warrants the
equipment only if suitably insulated and
watertight cable and terminations are used.
Contact the manufacturer or your local
distributor to check cable type for suitability.
Standard cable supplied by the manufacturer is
detailed in the following table.

Lug Size - mm2 Stranding Material Rating (Amps)

300 61/2.52 Copper 800

240 19/4.01 Aluminium 630

185 19/3.5 Aluminium 400

80 7/3.75 Aluminium 250

11-3
N-Series Automatic Circuit Recloser

Current There is no access to current transformer

Transformers connections on the equipment. This data is
supplied for information only.

Ratio 2000:1

Accuracy 10 Amp - 800 Amp 0.5%

Accuracy 800 Amp - 12500 Amp 2.5%

Environmental

Operating Temperature -40C to +50C

Operating Humidity 0 to 100%

Operating Solar Radiation 1.1kW/m max

Operating Altitudea 3000m max

a. For altitudes above 1000 meters some ratings must be de-rated per ANSI C37.60.

ADVC

General
Specifications
Cubicle material 316 stainless steel

Cubicle shell sealing IP 44

Electronic enclosure sealing IP 65

Wind loading resistance of structure >160km/hr

Wind loading on door when latched in open position >70km/hr

Angle of hatch opening 135

Angle of door opening 180

Operating temperature range -10C to 50C

Extended operating temperature range (battery heater required) -40C to 50C

Maximum radiation 1.1kW/m2

Humidity 0 to 100%

Standard control cable lengtha 7m (23)

Maximum vertical separation from ACR with standard control cable. 5m (16.4)

Maintenance intervalb 5 years

Auxiliary supply voltage (LV AC mains supply) As Ordered +10 -20%

Required auxiliary supply rating 100 VA

Battery (With battery heater option, 12AH batteries are standard.) 2 x 12V 7.2Ah

Battery hold up time from fully charged at 25C 38 hours with 7Ah
52 hours with 12Ah

Capacity available for communications, hold up time (no heater, OCP or IOEX) 20 hours
13.8V TX:2.1A, 15min, RX 320mA

Battery recharge time (new battery to 80% nominal capacity) 10 hours

11-4
 Ratings and Specifications

Battery replacement intervalb. 5 years

Battery Low Voltagec 23V

Battery High Voltagec. 32V

Earthingd 10mm earth stud

Battery Heater Power (where fitted) 10W

Battery Heater Element Life 30,000hrse

Radio/Modem
A radio or modem may be fitted by the manufacturer or by the utility, for remote communications. Space,
power and data interfaces are provided within the control cubicle.

Radio/Modem Power Supply Voltage (set by user) 5 - 15V DC

Radio/Modem Power Supply Continuous Power 26W

Radio/Modem Power Supply Max Power 104W for 15 min with

20% duty cycle, 8A max

Radio/Modem Space on Radio Panel 300 x 250 x 150mm

Radio/Modem Interface V23, RS232, RS485

Radio/Modem Power Shutdown Time 1 - 1440 mins

Shutdown time increment 10 secs

Control Electronics

Continuous Primary current 1000A

Short time primary current 16kA for 3s

Short time current recovery time 60 sec

Required auxiliary supply rating 32VAC, 100VA

Real time clock hold time 20 days

Recloser Operations 20 in 1 minute, 1 per

minute thereafter

Controller EMC Ratings

EN55022 Conducted Disturbance Emissions Complied Class A

EN55022 Radiated Disturbance Emissions Complied Class A

EN61000-3-2 Quasi-Stationary Current Harmonics Complied Class A

EN61000-3-2 Voltage Fluctuations and Flicker Complied

EN61000-4-2 Immunity to Electrostatic Discharge Complied Level 4

EN61000-4-3 Immunity to Radiated Electromagnetic Fields Complied

EN61000-4-4 Immunity to Electrical Fast Transients Complied Level 4

EN61000-4-5 Surge Immunity Complied Level 4

EN61000-4-6 Immunity to Conducted Disturbances Complied

EN61000-4-11 Immunity to Voltage Dips and Interruptions Complied

a. Other control cable lengths available-4, 11 and 20 meters.

b. Battery replacement interval is influenced by environmental temperature.
c. Temperature compensated at 48mV/C.
d. Earthing details in Earthing on page 3-5 must be strictly adhered to.
e. If the heater is required for 6 months at say an average of 10 hours per day, it would be required for appoximately 2,000
hours running time per year, thus giving 15 years life.

11-5
N-Series Automatic Circuit Recloser

Power System HV line measurements on all three phases are

measurements made as follows:

Voltage Range (RMS Phase/Earth) N15/N27 2 - 15kV

Voltage Range (RMS Phase/Earth) N38 2 - 25kV

Voltage Resolution 1V

Voltage Accuracya 2.5% 25V

Live Terminal Threshold Voltage rangeb 2 - 15kV

Live Terminal Threshold Voltage setting resolutionb. 1V

Live Terminal Threshold Voltage accuracya.b. 5% 250V

Live Terminal Threshold Hysteresis -20%

Phase Current Range (True RMS) 2.5 - 800 Amp

Earth Current Range (True RMS) 1 - 800 Amp

Current Resolution 1 Amp

Phase Current Accuracya. 1.0% 1 Amp over

range 10 - 800 Amp

Earth Current Accuracya. 1.0% 1 Amp over

range 1 - 800 Amp

Apparent Power Range 0 - 54 MVA

Apparent Power Resolution 1 kVA

Apparent Power Accuracya. 3% over range 20 - 800

Amp

Real Power Rangec d -54 MW - +54 MW

Real Power Accuracya.c.d. 3% at PF > 0.9

Real Power Resolution 1 kW

Reactive Power Rangec. -54 MVAr - +54 MVAR

Reactive Power Resolution 1 kVAR

Reactive Power Accuracya. 4% at PF < 0.5

Unsigned Power Factor 0.5 - 1.0

Power Factor Resolution 0.01

Power Factor Accuracy 0.05

Measurement Filter Time Constant (Step Response) 2 sec

Measurement Update Rate 0.5 sec

a. Includes accuracy of switchgear current and voltage transformers.

b. Used for Live/Dead display, Live Load Blocking and Loss Of Supply detection.
c. In database for transmission by a protocol.
d. Used to accumulate kWh reading for weekly maximum demand data.

SF6 Gas
Pressure Nominal Pressure at 20C 35 kPa Gauge
Measurement
Gas Pressure Display Resolution 1 kPa

Gas Pressure Display Accuracy 5 kPa

Gas Low Alarm Setting 15 kPa Gauge @ 20 C

Gas Low Alarm Accuracy 5 kPa

11-6
Appendix A Replaceable Parts & Tools
All replacement parts listed in the following table
are available from the manufacturer.

ACR Part Stock or Part Number

1100mm Bushing Boot Silicone R01-318

770mm Bushing Boot Silicone INS021

Boot Clamping Ring N01-055

Boot Clamping Ring Spanner R01-260

Cable Tail Kit: Quantity 6 of 990000100

250 Amp, 3m cable fitted with bushing boot, lug and cable palm

Cable Tail Kit: Quantity 6 of 990000105

400 Amp, 3m cable fitted with bushing boot, lug and cable palm

Cable Tail Kit: Quantity 6 of 990000110

630 Amp, 3m cable fitted with bushing boot and screw termination

Cable Tail Kit: Quantity 6 of 990000115

800 Amp, 3m cable fitted with bushing boot, lug and cable palm

Control Cable 7m N03-602

Control Cable 11m N03-633

Control Cable 20m N03-635

Gas Fill Adaptor Kit 990003050

Manual Operation Set N07-600

Silicone Grease for boot installation - 300g tube LUB058044.

Silicone O-Ring grease: Dow 111 Valve and o-ring grease. LUB058040

ADVC Part Stock or Part Number

Antenna Surge Arrester ELCMIS0211

Basic Display Unit (BDU1 - NuLec English) 998000025

Basic Display Unit (BDU1 - Merlin Gerin English) 998000026

Basic Display Unit (BDU1 - NuLec USA) 998000028

Battery 12 V 7.2 Ah Sealed Lead Acid, set of 2 997000000

Battery 12 V 12 Ah Sealed Lead Acid, set of 2 998000055

Battery Heater 998000040

CAPE Housing Main Gasket ADC-101

Control and Protection Enclosure (CAPE1 - for manufacturers switch) 998000015

Control Cubicle Body 998000045

Control Cubicle Door 998000050

Control Cubicle Door Seal (24 mm x 6 mm, Black) NEO091008

Customer Tray 1 998000030

Customer Tray Terminal Block 998000035

Fiber optic modem 998000090

IOEX2 998000080

A-1
N-Series Automatic Circuit Recloser

ADVC Part Stock or Part Number

Pole mount adapter for PTCC retrofit 998000125

Power Supply Unit (PSU1 - English international) 998000020

Power Supply Unit (PSU1 - English USA) 998000020

PSU Main gasket ADC-110

Tait radio accessory 99800085

Test and Training Set (TTS) TTS1-02

WSOS cable 998000095

USB to serial converter 998000100

A-2
Appendix B Dimensions

ACR
Dimensions

Figure 22: ACR Dimensions

B-1
N-Series Automatic Circuit Recloser

ADVC
Dimensions

Figure 23: ADVC Dimensions

B-2
Pole Mounting
Brackets

Figure 24: N15/24 Pole Mount Bracket

Figure 24: N 38 Pole Mount Bracket

B-3
N-Series Automatic Circuit Recloser

IOEX2
Dimensions

Figure 25: IOEX 2 Dimensions

B-4
Appendix C Safety Data Sheet - Sulphur Hexafluoride
The following is reproduced from the original
data sheet supplied by LINDE Gas Pty Ltd.

Product:
MSDS No: 110 Sulphur Hexafluoride
Version 1.18 dated 29/06/99

1 IDENTIFICATION OF THE SUBSTANCE / PREPARATION AND OF THE COMPANY

MSDS No: 110

Product Name Sulphur Hexafluoride

Chemical Formula SF6

Company Identification LINDE Gas Pty Ltd., 66 Loftus Rd, YENNORA, 2161 NSW Australia

Emergency Phone 1300-65-7070 (24 hour service)

Numbers

2 COMPOSITION / INFORMATION ON INGREDIENTS

Substance / Preparation Substance

Components/Impurities Contains no other components or impurities which will influence the

classification of the product.

CAS Nr 02551-62-4

EEC Nr (from EINECS) 219-854-2

3 HAZARDS IDENTIFICATION

Hazards Identification Liquefied gas.

In high concentrations may cause asphyxiation.

4 FIRST AID MEASURES

Inhalation In high concentrations may cause asphyxiation. Symptoms may include

loss of mobility / consciousness. Victim may not be aware of
asphyxiation. Remove victim to uncontaminated area wearing self
contained breathing apparatus. Keep victim warm and rested. Call a
doctor. Apply artificial respiration if breathing stopped.

Skin / eye contact Immediately flush eyes thoroughly with water for at least 15 minutes.
Apply a sterile dressing. Obtain medical assistance.

Ingestion Ingestion is not considered a potential route of exposure.

5 FIRE FIGHTING MEASURES

Specific hazards Exposure to fire may cause containers to rupture or explode.

Non flammable.

Hazardous combustion If involved in a fire the following toxic and/or corrosive fumes may be
products produced by thermal decomposition:
a) Hydrogen fluoride
b) Sulphur dioxide

Suitable extinguishing All known extinguishments can be used.

media

Specific methods If possible, stop flow of product. Move container away or cool with water
from a protected position.

Special protective Use self-contained breathing apparatus and chemically protective

equipment for fire fighters clothing.

C-1
N-Series Automatic Circuit Recloser

Product:
MSDS No: 110 Sulphur Hexafluoride
Version 1.18 dated 29/06/99

6 ACCIDENTAL RELEASE MEASURES

Personal precautions Evacuate area.

Wear self-contained breathing apparatus when entering area unless
atmosphere is proved to be safe.
Ensure adequate air ventilation.

Environmental precautions Try to stop release.

Prevent from entering sewers, basements and workpits or any other
place where its accumulation can be dangerous.

Clean up methods Ventilate area.

7 HANDLING AND STORAGE

Handling and storage Suck back of water into the container must be prevented.
Do not allow backfeed into the container.
Use only properly specified equipment which is suitable for this product,
its supply pressure and temperature. Contact your gas supplier if in any
doubt.
Refer to suppliers container handling instructions.
Keep container below 50 C in a well ventilated place.

8 EXPOSURE CONTROLS / PERSONAL PROTECTION

Exposure limit value for Great Britain: STEL: 1250 ppm LTEL: 100 ppm (EH 40/97).
country Germany: MAK = 1000 ppm.

Personal protection Ensure adequate ventilation.

Do not smoke whilst handling product.

9 PHYSICAL AND CHEMICAL PROPERTIES

Molecular weight 146

Melting point -50.8 C

Boiling point -64(s) C

Critical temperature 45.5 C

Relative density, gas 5 (air = 1)

Relative density, liquid 1.4 (water = 1)

Vapour pressure 20 C 21 bar

Solubility mg/l water 41 mg/l

Appearance/Colour Colourless gas

Odour No odour warning properties

Other data Gas/vapour heavier than air, may accumulate in confined spaces
particularly at or below ground level.

10 STABILITY AND REACTIVITY

Stability and reactivity Stable under normal conditions.

Thermal decomposition yields toxic products which can be corrosive in
the presence of moisture.

11 TOXICOLOGICAL INFORMATION

General No known toxicological effects from this product.

12 ECOLOGICAL INFORMATION

General No known ecological damage caused by this product.

13 DISPOSAL CONSIDERATIONS

General Do not discharge into any place where its accumulation could be
dangerous. Contact supplier if guidance is required.

C-2
 Product:
MSDS No: 110 Sulphur Hexafluoride
Version 1.18 dated 29/06/99

14 TRANSPORT INFORMATION

Proper shipping name Sulphur hexafluoride.

UN Nr 1080.

Class/Div 2.2

ADR/RID Item Nr 2.2 A

ADR/RID Hazard Nr 20

Labelling ADR Label 2: non flammable toxic gas.

Other transport information
Avoid transport on vehicles where the load space is not separated from
the drivers compartment.
Ensure vehicle driver is aware of the potential hazards of the load and
knows what to do in the event of an accident or an emergency.
Before transporting product containers ensure that they are firmly
secured and:
a) cylinder valve is closed and not leaking.
b) valve outlet cap nut or plug (where provided) is correctly fitted.
c) valve protection device (where provided) is correctly fitted.
d) there is adequate ventilation.
e) compliance with applicable regulations.

15 REGULATORY INFORMATION

Number in Annex I of Dir Not included in Annex I.

67/548

EC Classification Not classified as dangerous substance.

EC Labelling (Symbols, No EC Labelling required.

R&S phrases)

16 OTHER INFORMATION

Asphyxiant in high concentrations.

Keep container in well ventilated place.
Do not breathe the gas.
Ensure all national/local regulations are observed.
Contact with liquid may cause cold burns/frost bite.
The hazard of asphyxiation is often overlooked and must be stressed during operator training.
Before using this product in any new process or experiment, a thorough material compatibility and
safety study should be carried out.
Details given in this document are believed to be correct at the time of going to press. Whilst proper
care has been taken in the preparation of this document, no liability for injury or damage resulting from
its use can be accepted.

-END OF SAFETY DATA SHEET-

C-3
N-Series Automatic Circuit Recloser

C-4

Index
A Maintenance ................................................ 10-3
Abnormal operating conditions ............................10-4
ACR .......................................................................1-1
ADVC ....................................................................1-1
ALT .......................................................................7-2
atmospheric pollution ..........................................10-1
Auxiliary power
From integral transformer ...............................3-6
From mains .....................................................3-6
Source ............................................................6-1
auxiliary supply ......................................................6-1
auxiliary voltage ....................................................2-1
B E
basic display unit ...................................................6-2
batteries ................................................................6-1
Battery .................................................................10-4
Care ..............................................................10-4
Replacement ................................................10-3
battery care .........................................................10-4
BDU ............................................................... 1-1, 6-2
breaking duty .......................................................10-1
Bushing boot .........................................................3-4
Clamping ring spanner ...................................3-3
bushing boots ......................................................10-1
bushings ................................................................2-3
C G
Cable Tail
Connections ....................................................3-4
Kit ...................................................................1-1
Capacitor charging inverter .................................10-4
CAPE ............................................................ 1-1, 6-1
caution symbol ......................................................1-1
Check
Control cubicle ..............................................10-4
checking battery status ................................. 5-1, 5-2
checking the Aux Supply status ............................5-2
Circuit breaker
Maintenance .................................................10-1
SF6 Recharging ............................................10-1
Clamping ring spannerbushing boot ...................3-3
Clamping ringbushing boot .................................3-5
Cleaning ..............................................................10-1
Close key ..............................................................7-1
Communications
Interfaces ........................................................4-1
condensation .........................................................6-1
Configurable Quick Key ........................................7-1
Configuration .........................................................5-1
Connecting the cables ...........................................3-4
contact life ...........................................................10-1
Contents of crate ...................................................3-1
Control and protection enclosure ..........................6-1
Control cable .........................................................3-1
Connection .....................................................3-1
Control cubicle
Check ...........................................................10-4
Cleaning .......................................................10-3
Construction ...................................................6-1
Index
control cubicle mounting ...................................... 3-4
control cubicle weight ........................................... 3-1
cubicle storage ..................................................... 3-1
cubicle vents ........................................................ 6-1
custom menu ........................................................ 7-3
Custom Menu key ................................................ 7-1
D
designating the source side ................................. 5-4
Display ................................................................. 7-1
Display Groups ..................................................... 7-2
door sealing rubber ............................................ 10-3
Earthing ................................................................ 3-5
Enable/Disable Close switch ................................ 7-1
Enable/Disable Trip switch ................................... 7-1
Enter key .............................................................. 7-1
Equipment Versions Covered by this Manual ...... 1-1
Event
Log ................................................................. 8-1
Excess Close Operations ................................... 10-4
F
Fault
Finding ......................................................... 10-4
Feed-through or bulkhead type arrester ............... 4-1
Gas discharge surge arrester ............................... 4-1
Gas fill adaptor ................................................... 10-1
gas fill valve ........................................................ 10-1
gas filling procedure ........................................... 10-1
Gas Low
Alarm ........................................................... 10-1
H
High Voltage connections .................................... 3-3
hookstick .............................................................. 2-1
HOT LINE ............................................................. 7-1
Hot Line Tag ......................................................... 7-1
I
Installation ............................................................ 3-1
Integrated
Auxiliary supply .............................................. 3-6
IOEX
Card ............................................................... 4-3
K
keypad .................................................................. 7-1
L
LEFT scroll key .................................................... 7-2
Live/Dead indication ............................................. 9-1
LOCAL/REMOTE ................................................. 7-2
LOOP AUTO ........................................................ 7-2
Low Power mode ............................................... 10-4
low power mode ................................................... 6-1
LV
Surge arrester ................................................ 3-6
LV auxiliary supply
Connection ..................................................... 3-6
From dedicated utility transformer ................. 3-6
Index-I
N-Series Automatic Circuit Recloser
M Replacement of electronic modules ................... 10-5
Main earth bond ................................................... 3-6 replacement parts ................................................. 1-1
Maintenance .............................................. 10-1, 10-3 reverse polarity ..................................................... 3-4
maintenance port ................................................. 6-2 RIGHT scroll key .................................................. 7-2
mechanical duty ................................................. 10-1 S
MENU scroll key ................................................... 7-2 SCADA ................................................................. 4-6
modem ................................................................. 4-2 SCEM ................................................................... 1-1
Mounting brackets ................................................ 3-5 Sealing and condensation .................................... 6-1
N SELECT key ......................................................... 7-2
navigation symbol ................................................ 1-1 Select key ............................................................. 7-3
navigation within groups ....................................... 7-3 setting the phasing ............................................... 5-3
note symbol .......................................................... 1-1 settings ................................................................. 7-2
O SF6 ....................................................................... 2-1
OCI ....................................................................... 1-1 SF6 ..................................................................... 10-1
OCP .............................................................. 6-1, 7-1 Silicone grease ..................................................... 3-4
Operator Control Panel ........................................ 6-1 Site installation ..................................................... 3-2
operator control panel .......................................... 7-1 Site procedure ............................................... 3-3, 5-3
operator interface ................................................. 6-2 Software
P Capability ....................................................... 1-1
pages ................................................................... 7-2 software version ................................................... 1-1
Parts and tools ..................................................... 1-1 status .................................................................... 7-2
Parts required ....................................................... 3-3 sub-pages ............................................................. 7-2
password .............................................................. 7-3 sulphur hexaflouride ............................................. 2-1
PCOM .................................................................. 1-1 Supervisory Control and Data Acquisition ............ 4-6
pointer ................................................................ 10-1 Surge arresters ..................................................... 3-5
Power Factor (PF) ................................................ 9-2 LV .................................................................. 3-6
Power Flow direction ............................................ 5-3 Mounting and terminating .............................. 3-5
Power supply unit ................................................. 6-1 SWGM .................................................................. 1-1
Power System measurements ............................. 9-1 T
Press to Talk (PTT) .............................................. 4-5 Test and Training Set ........................................... 1-2
Protection Testing & configuring ............................................ 3-2
Of radio equipment ........................................ 4-1 Tools required ...................................................... 3-3
Protection settings ................................................ 7-3 Transport to site ................................................... 3-2
PSU ............................................................... 1-1, 6-1 Trip key ................................................................. 7-1
PSU module ......................................................... 6-1 TRIP or CLOSE LED .......................................... 10-4
PTCC ................................................................... 1-1 U
Q Updating the Event Log ........................................ 8-1
Quick Key ............................................................. 7-4 user interface ........................................................ 7-1
quick keys ............................................................ 7-4 V
R vermin ................................................................... 6-1
radio ..................................................................... 4-2 Voltage free output contacts ................................. 4-3
Radio Aerial .......................................................... 4-1 W
Radio holdup time ................................................ 4-2 warning symbol .................................................... 1-1
radio/modem power supply voltage ..................... 4-2 Windows Swirchgear Operating System .............. 4-5
Real Power (kW) .................................................. 9-2 Windows Switchgear Operating System (WSOS) 8-1
Real Time Displays .............................................. 9-1 Windows Switchgear Operator System ................ 7-3
recloser bushings ................................................. 2-3 WSOS .................................................................. 7-4
Recloser earthing ................................................. 3-5 WSOS Interface ................................................... 6-2
re-configuring the Quick Keys .............................. 7-4

Index-II
III
N-Series Automatic Circuit Recloser

IV
Nu-Lec Industries Corporate office & USA office As standards, specifications and designs change from time to
factory time, please ask for confirmation of the information given in this
publication.
35-37 South Street 1252 Old Alpharetta Road
Lytton, 4178 Alpharetta, Georgia
Queensland 30005-3986
Australia United States of America
ADC-1007-NI

Tel: +61 7 3249 5444 Tel: +1770 521 2000

Fax: +61 7 3249 5888 Fax: +1770 521 2100

e-mail: sales@nulec.com.au e-mail: sales@nulec.com

http://www.nulec.com.au http://www.nulec.com
09/2005