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ROSTA
Customer Benefits of the ROSTA
5.2 www.rosta.com
Motorbases in Friction Belt Drives
MB 50
Prevents from slack accruement,
avoids heat generating slippage of the belts
and averts from premature belt failure!
MB 100
www.rosta.com 5.3
Selection table of ROSTA Motorbases
according to the motor frame sizes
IEC NEMA
Type of
Motor P [kW] P [kW] Motor P [HP] P [HP] Details Standard Design
Motorbase
Frame 1000 min1 1500 min1 Frame 1200 min1 1800 min1
Size 6-pole motor 4-pole motor Size 6-pole motor 4-pole motor
MB27
Pages
MB 27120
100L 1.5 2.2 / 3 182T 1.5 3 5.65.7
MB38
Pages
MB 38300
5.65.7
160M 7.5 11 254T 7.5 15
160L 11 15 256T 10 20
MB50
160M 7.5 11 254T 7.5 15 MB 50200 or
160L 11 15 256T 10 20 MB 50270-1 Gen 15
Pages
5.125.13
315S 75 110 445T 125 / 150 150 / 200 MB 70650
Pages
355S 132160 200250 MB 100750
5.145.15
355M 200250 250 586/7 250350 300350
Motorbases
ROSTA Motorbases up to 560 kW (760HP) upon request. Please contact ROSTA with your application details.
5.4 www.rosta.com
Test forces for ideal belt tensioning Test force table by initial V-belt installation
The ROSTA Motorbase is offering with its mechanical (standard values for the most common types of V-belts)
pretensioning device the ideal calibration of the rele- Width Height Diam. of smaller Initial operation Operational
vant belt tension, based on the test force recommenda- V-belt type
[in] [in] pulley [in] test-force FI** [lb] test-force FO** [lb]
tions of the belt suppliers. These recommended test XPZ, SPZ 0.39 0.31 2.20 - 2.80 4.5 3.6
forces for the most common V-belt sizes are mentioned 2.95 - 3.54 4.9 4.0
in the test force table on the right. 3.74 - 4.92 5.6 4.5
4.92 6.3 5.0
XPA, SPA 0.51 0.39 3.15 - 3.94 6.3 5.0
4.17 - 5.51 8.5 6.8
0.63 inch belt deflection
5.91 - 7.87 10.1 8.1
7.87 11.2 9.0
XPB, SPB 0.63 0.51 4.41 - 6.30 11.2 9.0
6.69 - 8.82 13.9 11.2
9.29 - 13.98 17.3 13.8
13.98 18.2 14.6
XPC, SPC 0.87 0.71 8.82 - 9.84 19.6 15.6
10.43 - 13.98 25.9 20.7
14.76 32.4 25.9
per 39.37 inch centre distance
Z 0.39 0.24 2.20 - 3.94 1.1 - 1.7
** Test force for V-belts. By ideal belt tensioning a deflection of 0.63 inch per 39.37 inch pul-
ley center distance shall occur. (By shorter or longer span, the value 0.63 inch has to be in-
terpolated.)
ca.15
ca.30
ca.30
Motorbases
ca.15
www.rosta.com 5.5
Motorbases
Type MB 27
Type MB 38
9.06 7.28
A B
Offset 2.36
* K
0.39
3.96
2.68
MB 27120
0.16
0.98 0.43
0.98
1.18 6.30 (1.18) 1.97 6.46 (1.18)
8.66 10.71
12.20 12.20
A B
Offset 1.97
* K
0.47
6.38
4.72
0.53
1.38
MB 38300
0.24
0.79
1.97 9.84 (1.97) 2.17 10.43 (2.17)
15.28 16.24
* Ithes themotor
resulting tension-travel of the motorbase not effectual, we recommend to position
plate in off-set configuration, offering enlarged compensation travel.
1 Motor plate
2 Side supports 1 1
3 Pretensioning device
4 Rubber suspension element 3 4
3 4
with brackets 2
Motorbases
2
(MB 27: 2 brackets /
MB 38: 3 brackets)
MB 27120 MB 38300
Steel parts blue painted Steel parts galvanized
5.6 www.rosta.com
Mounting instructions for MB 27 and MB 38
1 Determine of the ideal motorbase position
MB 27 MB 38
longest tensioning
travel, ideal position
of the MB
sufficient travel of
the MB
alter position of
pretensioning device in this position, insuffi
cient travel is given
( contact ROSTA )
5 Insert and tension the belts, control belt test force 6 Tighten of the shaft screw
Tensioning of the belts according to belt suppliers recommended test force (element axis), start of operation
(table on page 5.5). MB 27: M16 (locking torque 155 lb ft)
MB 27: by means of MB 38: by means of MB 38: M20 (locking torque 302 lb ft)
threaded bushing M10 threaded shaft M161.5
Motorbases
Retension:
Generally retensioning is not necessary, however, we recommend to inspect the belt tension
after a few days of operation (after running-in of the belts).
www.rosta.com 5.7
ROSTA
Motorbases
Type MB 50
Motorbase
Selection of base dimension:
Type MB 50
according to relevant
motor frame size
E
BB
P AA
T
U
M N B F
3.15 1.38 W
V
L A
All ROSTA Motorbases MB 50 will be supplied with mOverall otor plate installed in
off-set configuration. According to the final positioning
(Details
Dimensions
ofseethe
pages base, the oper-
99 101 Assembling Kits)
MB 50 ASSEMBLING KITS
ating a ngle of the belts and the required tensioning travel,
Motorbasethe motor plate can MOTORBASE KIT NO.
Dimensions in mm ARTICLE NO. QUANTITY
Type A B C E * TYPE F L (AT LEFT)M N P T U
be altered in centered position on top of the element axis (recommendable by
1.490
PLATE 155 272 11500021 1 PC150
screen drive applications). Relevant threaded fixation holes are existent in plate.
MB 50 x 160 355 225 204 43 65 190 185
Motorbases
5.8 www.rosta.com
Mounting instructions for MB 50
1 Determine of the ideal motorbase position
5 Insert and tension the belts, control belt test force 6 Tighten of the shaft and
Tensioning of the belts according to belt suppliers recommended test force fixing screws on friction plate(s),
(table on page 5.5). start of operation
Operation area below: Operation area above: M20 (locking torque 302 lb ft),
adjust with M201.5 screw adjust with M201.5 screw M16 (locking torque 155 lb ft)
(for tightening = screw block upwards) (for tightening = screw block downwards)
Motorbases
Retension :
Generally retensioning is not necessary, however, we recommend to inspect the belt tension
after a few days of operation (after running-in of the belts).
www.rosta.com 5.9
Motorbases
Type MB 50
Gen 15
AB
A BB
Offset E K B
0.59
8.07
5.91
0.87
2.13
0.39
2.95 / 5.94 12.99 / 10.71 I/J G/H I/J
19.09 D
11.61
20.79
IEC NEMA
Art. No. Type Motor Motor
A B K A B K AB BB D E G H I J
Frame Size Frame Size
*
All ROSTA Motorbases MB 50 will be supplied with
motor plate installed in off-set configuration. According
For possibly required higher
inclination of the motorplate,
to the final positioning of the base, the operating a ngle of the rotary plate(s) can be
the belts and the required tensioning travel, the motor removed and remounted
plate can be altered in centered position on top of the 45rotated.
element axis. Relevant threaded fixation holes are existent
in plate.
1 Motor plate 1
2 Side supports
3 Pretensioning device
(MB 50270-1 and MB 50270-2:
4
1 device / MB 50400 and 3
Motorbases
MB 50500: 2 devices)
4 Rubber suspension element with cardanic 2
bushings and brackets
(depending on size = 35 brackets)
5.10 www.rosta.com
Mounting instructions for MB 50 Gen 15
1 Determine of the ideal
2
motorbase position
5 Insert and tension the belts, control belt test force 6 Tighten of the shaft bolt,
Tensioning of the belts according to belt suppliers recommended test force. start of operation
Adjust tension with a 30 mm(114") wrench (uniformly if 2 pretensioning devices 30 mm(114") wrench
are supplied). The belt tension can easily be monitored according to the Locking torque 410 Nm
reference mark on the angle scale. (302 lb ft)
Operation area below Operation area above
Motorbases
Retension :
Generally retensioning is not necessary, however, we recommend to inspect the belt tension
after a few days of operation according the sticker on the side supports.
www.rosta.com 5.11
Motorbases
Type MB 70
AB BB
A B
Offset E
* K only MB70x800
0.79
14.37
10.43
2.13
0.59
13.78 0.87
25.59 D
We will be glad to calculate your specific system, please ask for our relevant questionnaire.
1 Motor plate
3
2 Side supports
3 Pretensioning devices = 2 devices 4
4 Rubber suspension element with
Motorbases
5.12 www.rosta.com
Mounting instructions for MB 70
1 Determine of the ideal
motorbase position 2
1
longest tensioning
travel, ideal position
of the MB
sufficient travel of
the MB
in this position, Do not use
insufficient travel 1 compressed-air power
is given (contact tools for tensioning!
ROSTA )
5 Insert and tension the belts, control belt test force 6 Tighten of the center and fixing
Tensioning of the belts according to belt suppliers recommended test force screws (friction plates), start of
(table on page 5.5). Readjustment of the pretensioning
operation
Adjust tension device to required tension travel M30 (locking torque 1033 lb ft)
with screws M20 1. Tighten center screws and screws on friction plates M16 (locking torque 155 lb ft)
2. Loosen M12 hex-screws of fork head, select new
position, assure new position of fork head again
3. Loosen the shaft and fixing screws again
4. Continue the tensioning with screws M20
Motorbases
Retension :
Generally retensioning is not necessary, however, we recommend to inspect the belt tension
after a few days of operation (after running-in of the belts).
www.rosta.com 5.13
Motorbases
Type MB 100
29.13 34.06
A B
0.79
17.72
12.20
* 2.76
0.98
1.26
36.22 38.19
We will be glad to calculate your specific system, please ask for our relevant questionnaire.
* Finto
or possibly required longer tensioning travel of the motor L-supports, the pretensioning device (3) shall be bolted
the front holes of the fork-head on the rubber suspension element.
1 Motor L-supports
2 Side supports 1
4
3 Pretensioning device
4 Rubber suspension
element 2
Motorbases
5.14 www.rosta.com
Mounting instructions for MB 100
1 Determine of the ideal motorbase position
Do not use
compressed-air power
1
tools for tensioning!
2
1 2
Motorbases
Retension :
Generally retensioning is not necessary, however, we recommend to inspect the belt tension
after a few days of operation (after running-in of the belts).
www.rosta.com 5.15
ROSTA Motorbases in customized design
for special applications Fan drive in heat exchanger with vertically
installed motor on MB 50, special
The MB 50 had been equipped with an additional
bronze glide bearing to assure the axial position
of the motor on the elastic ROSTA element.
5.16 www.rosta.com
Drive motor of slurry-pump
(centrifugal pump) installed
on MB 50270 special
The ROSTA Motorbase is assuring the continuous
and slippage-free transmission of the required
drive torque to maintain the high column of slurry
material in mining fluid-transport systems.
Motorbases
www.rosta.com 5.17
Unlimited possibilities!
A few examples:
ROSTA
Motorbases
Fax: 269-924-0952
Changes regarding contents reserved. E-Mail: info@rosta.com
Any reprint, also in extracts, requires our explicit and confirmed approval. Internet: www.rosta.com