Inspection and Maintenance-Plan

Overview

1. Doors and door components............................................................................. 2

2. Control dampers ................................................................................................. 5

3. Lamps .................................................................................................................. 6

4. Ventilation ........................................................................................................... 7

5. Fans ..................................................................................................................... 8

6. Steel structure .................................................................................................... 10

7. Panels .................................................................................................................. 10

8. Stairs, ladders and rails ..................................................................................... 10

9. Sensors ............................................................................................................... 11

10. Hoisting gear .................................................................................................. 11

11. Air Inlet, air outlet openings........................................................................... 12

12. Sealing profiles ............................................................................................... 12

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 1 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan

Maintenance rate
No. Description Scope of test / Action Test result Recommendations / Measures Date / Signature
in months

Doors and door

1.
components
All doors Are the doors easy to open? ! OK See also 2.8 in the O&M Manual
6 - for troubleshooting
! Not OK

Door sealings Are the sealings damaged? ! OK

6 -
! Not OK

Door sealings Replace all damaged door sealings ! OK

- 12
! Not OK

Door hinges Are the hinges sufficiently lubricated? ! OK

(see Lubricant List) 6 -
! Not OK

Door hinges Lubricate all door hinges ! OK

(see Lubricant List) - 12
! Not OK

Cable penetration covers Are the penetration covers damaged? ! OK Replace penetrations covers if
6 - necessary
! Not OK

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 2 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan

Maintenance rate
No. Description Scope of test Test result Recommendations / Measures Date / Signature
in months

Door closers Do the door closers work correctly? ! OK

6 -
! Not OK

Door closers Are the joints sufficiently lubricated? ! OK

(see Lubricant List) 6 -
! Not OK

Door closers Are the door closers correctly adjusted? ! OK Adjust the door closers if
necessary. The closing time
6 -
! Not OK should be 5 seconds from 90
opening position
Door closers Lubricate all joints and bearings ! OK
(see Lubricant List) - 12
! Not OK

Door closers Fasten all loose screws and replace all ! OK

faulty elements - 12
! Not OK

Door locks Are the door locks sufficiently ! OK

lubricated? 6 -
(see Lubricant List) ! Not OK

Door locks Replace all damaged door locks ! OK

- 12
! Not OK

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 3 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan
Maintenance rate
No. Description Scope of test Test result Recommendations / Measures Date / Signature
in months

Panic bars Do the panic bars work correctly? ! OK

6 -
! Not OK

Panic bars Are the joints sufficiently lubricated? ! OK

(see Lubricant List) 6 -
! Not OK

Panic bars Is the adjustment of the panic bars ok? ! OK Adjust the panic bars if necessary
6 -
! Not OK

Panic bars Lubricate all joints and bearings ! OK

(see Lubricant List) - 12
! Not OK

Panic bars Fasten all loose screws and replace all ! OK

faulty elements - 12
! Not OK

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 4 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan
Maintenance rate
No. Description Scope of test Test result Recommendations / Measures Date / Signature
in months

2. Control dampers
Dampers Do the dampers close automatically ! OK
after the fan stop running? 6 -
! Not OK

Protection grid Is the protection grid bended? ! OK

6 -
! Not OK

Spring return motor Is the electrical installation ok? ! OK

(Visual check) 6 -
! Not OK

Spring return motor Is the axle damaged or rusty? ! OK

6 -
! Not OK

Spring return motor Is the connection between the axle of ! OK

the flap and the hub motor ok? 6 -
! Not OK

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 5 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan
Maintenance rate
No. Description Scope of test Test result Recommendations / Measures Date / Signature
in months

3. Lamps
All lamps Check function of the lamps ! OK The exit lamps have a battery
backup system. To check the
- 12 ! Not OK function the plugs for the main
power have to be disconnected!

Housing Is the housing of the lamp damaged? ! OK

6 -
! Not OK
Housing Replace damaged housings ! OK
- 12
! Not OK
Illuminant Is the illuminant ok? ! OK Use only approved illuminant as
6 - replacement!
! Not OK
Electrical connection Are the electrical connections ok? ! OK
(Visual check) 6 -
! Not OK

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 6 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan
Maintenance rate
No. Description Scope of test Test result Recommendations / Measures Date / Signature
in months

4. Ventilation
Protection grid Is the protection grid bended? ! OK
6 -
! Not OK
Protection grid Replace damaged protection grids ! OK
- 12
! Not OK
Shutter flaps Are the shutter flaps damaged? ! OK
6 -
! Not OK

Shutter flaps Replace damaged shutter flaps ! OK

- 12
! Not OK

Joints Are the joints sufficiently lubricated? ! OK

(see Lubricant List) 6 -
! Not OK

Joints Lubricate all joints and bearings ! OK

(see Lubricant List) - 12
! Not OK

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 7 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan
Maintenance rate
No. Description Scope of test Test result Recommendations / Measures Date / Signature
in months

5. Fans
All fans Do the fans work properly? ! OK To avoid fixing of movable parts
the fan has to be put in operation
6 - ! Not OK at least every 3 months

All fans Are there unnatural noises? ! OK In case of unnatural noises put
6 - the fan out of order and contact
! Not OK the responsible person

All fans Is the connection of the earth conductor ! OK

correct? 6 -
! Not OK

All fans Fasten all loose screws and replace all ! OK

faulty elements - 12
! Not OK

All fans Clean the blades and the housing of the ! OK Dont use high pressure
fan inside and outside - 12 equipment to clean the fan or the
! Not OK fan motor!

All fans Are the electrical connections ok? ! OK

(Visual check) - 12
! Not OK

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 8 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan
Maintenance rate
No. Description Scope of test Test result Recommendations / Measures Date / Signature
in months

All fan drives Lubricate all joints and bearings ! OK

(see Lubricant List) - 12
! Not OK

All fan drives Clean the housing of the motor outside ! OK Dont use high pressure
- 12 equipment to clean the fan or the
! Not OK fan motor!

All fan drives Are the electrical connections ok? ! OK

(Visual check) - 12
! Not OK

Safety grids Are all safety grids present and properly ! OK

fastened? 6 -
! Not OK

Safety grids Fasten or replace all safety grids ! OK Make sure that the fan/motor is
disconnected from the power
- 12
! Not OK supply. Secure the fan/motor
against unintentional resetting
Vibration absorbers Replace damaged vibration absorbers if ! OK
necessary - 12
! Not OK

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 9 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan
Maintenance rate
No. Description Scope of test Test result Recommendations / Measures Date / Signature
in months

6. Steel structure
Steel beams Are there corroded areas? ! OK Grind off rust and apply adequate
6 - touch-up paint
! Not OK

7. Panels
Wall panels Are there corroded areas? ! OK Grind off rust and apply adequate
6 - touch-up paint
! Not OK
Roof panels Are there corroded areas? ! OK Grind off rust and apply adequate
6 - touch-up paint
! Not OK

8. Stairs, ladders and rails

All parts Are there corroded areas? ! OK Grind off rust and apply adequate
6 - touch-up paint
! Not OK
All parts Do all bolts and fasteners fit tight? ! OK Torque values are stated in the
6 - O+M manual
! Not OK

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 10 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan
Maintenance rate
No. Description Scope of test Test result Recommendations / Measures Date / Signature
in months

9. Sensors
All sensors Are the measured values of the sensors ! OK
ok? 6 -
! Not OK
All sensors Is the connection to the SPS ok? ! OK
6 -
! Not OK
All sensors Are the electrical connections ok? ! OK
(Visual check) 6 -
! Not OK

10. Hoisting gear

All hoisting gears Are the load chains clean and ! OK
sufficiently lubricated and are all screw 6 -
connections ok? ! Not OK
All hoisting gears Are the load chains elongated or worn ! OK
out? 6 -
! Not OK
All hoisting gears Check all parts of the hoisting gear It is absolutely necessary that the
12 month inspection of the
! OK hoisting gears is exclusively done
- 12 by a technical expert!
! Not OK Pay also attention to the test
protocol of the manufacturer acc.
26 BGV D6!

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 11 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.
Inspection and Maintenance-Plan
Maintenance rate
No. Description Scope of test Test result Recommendations / Measures Date / Signature
in months

Air inlet, air outlet

11.
openings
All openings Are all openings free from blocking ! OK
parts like dirt, plastics, foils or goods? 6 -
! Not OK
All grids Are all grids free of any blocking ! OK
material? 6 -
! Not OK
All grids Are the grids still fixed and ok? ! OK
6 -
! Not OK
All grids Replace damaged grids if necessary ! OK
- 12
! Not OK

12. Sealing profiles

All sealing profiles Are there any damaged sealing ! OK
profiles? 6 -
! Not OK
All sealing profiles Replace damaged sealing profiles if ! OK
necessary - 12
! Not OK

Name of the inspector(s): Client: Siemens Finspong Project Name: Rio Turbio 1+2
Faist Anlagenbau GmbH Prepared: 2008-04-29 A. Merk Product designation: Noise Enclosure for Steam Turbine Quantity: 2
Am Mhlberg 5
Kind of check: Checked: 2008-04-29 W. Glogger PO-No. Client: 7000016745 Doc. type: ITPL
86381 Niederraunau
+49-8282-8880-0 ! Inspection ! Maintenance Approved: 2008-04-29 P. Huber Faist Project No.: 8010028 Page. No.: 12 No. of Pages.: 12
The Inspection and Test Plan does not release the subcontractor / manufacturer from his obligation to take all steps
Resp. dept.: FAIST TD File: 8010028 Inspection and maintenance plan Document No.: 8010028-01-OM-002 Rev.: -
necessary to ensure that the requirements stipulated in drawings and specifications are fulfilled for the product concerned.
We reserve all rights in this document and in the information contained herein.
Reproduction, use or disclosure to third parties without express authority of FAIST Anlagenbau GmbH is strictly forbidden.