Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
a r t i c l e i n f o a b s t r a c t
Article history: Performance characteristics of the Hybrid Closed Circuit Cooling Tower (HCCCT) have been tested exper-
Received 12 August 2008 imentally. Bare-type copper tubes and n tubes were used in staggered arrangement at the heat exchan-
Accepted 10 May 2009 ger of the HCCCT and the cooling capacity and pressure drop have been studied from various
Available online 21 May 2009
perspectives. The relevant temperatures and velocities were selected based on the typical East Asian
meteorological constraints for the year round operation of the HCCCT. Performance characteristics were
Keywords: compared and found that for the n tubes, cooling capacities were about 22% and 260% higher than those
Experimental testing
of the bare tubes in wet and dry modes, respectively. The pressure drop for the n tubes was nearly two
Fin tubes
Bare tubes
times higher than that of the bare tubes in both modes. The experimental results show considerable
Cooling capacity enhancement of cooling capacity.
Pressure drop 2009 Elsevier Ltd. All rights reserved.
1. Introduction can be packed in light and compact bundle with optimized cir-
cuitry [6]. In summer, water is sprayed using square form and wide
Cooling tower is a relatively inexpensive and dependable heat angle spray nozzles from the top of the tower along with a counter-
rejection device and used for dissipating heat from water-cooled type of air ow in both summer and winter from the bottom part.
refrigeration, air-conditioning, power plants and other industrial In wet mode operations, no plume formation is expected due to the
process systems [1,2]. Cooling tower can remove heat from a sys- higher ambient temperature and higher dew-point temperature in
tem or process without consuming excessive quantities of water. Southeast Asian region. Plume free state is predicted once again in
The water consumption rate of a cooling tower system is only dry mode due to the fact that typical Southeast Asian winter ambi-
about 5% of that of a once-through system, making it the least ent air contains very low moister.
expensive system to operate with purchased water supplies. The
amount of heated water discharged by cooling tower in the form
of blowdown is very small [3,4]. 2. Previous studies
A HCCCT is a closed type cooling tower which is capable of
working both in wet and dry modes. The cooling or condensing Gan et al. [79] reported numerical simulation results on wet-
system for uids operates as a dry cooler in winter and as an evap- closed cooling tower utilizing CFD (Computational Fluid Dynamics)
orative cooler in summer by spraying water on the heat transfer techniques. Khan et al. [10,11] presented mathematical models of
surface. A recirculating wet-cooling tower has energy penalty asso- cooling towers. Soylemez [12] produced numerical results regard-
ciated with additional pumps, fans, and auxiliary equipment and ing the sizing of cooling towers and registered the optimum heat
also requires more extensive water treatment [5]. During the and mass transfer area at which minimum cost exists throughout
mid-season and winter while ambient temperature remains less technical life of forced draft counter-current cooling towers, devel-
than 1214 C, HCCCT can produce cooling effect in plume-free, oping original formulae for the best thermoeconomical perfor-
ice-free state and lower noise level is expected in dry mode. In mance as a design point.
wet mode operation, while the ambient temperature crosses Experimental studies regarding the performance of a counter-
1214 C, HCCCT operates at its optimized level to supply cooling ow, packed-bed mechanical cooling tower can be found from
effect. Water consumption by HCCCT is lower than the conven- Bedekar et al. [13]. Milosavljevic and Heikkilia [14] reported an
tional Closed-Wet Cooling Tower (CWCT) and the process water experimental study on comprehensive approach to cooling tower
can be cooled down to 4 C above the wet bulb temperature and design. Sarker et al. [15] carried out experimental study on the
thermal performance of closed-wet cooling tower and hinted that
the heat and mass transfer process in a CWCT is dominated by
* Corresponding author. Tel./fax: +82 51 629 6180. mass transfer between the spray water and the air over the sensi-
E-mail address: yoonji@pknu.ac.kr (J.I. Yoon). ble heat transfer brought about by the evaporation of the spray
1359-4311/$ - see front matter 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.applthermaleng.2009.05.012
M.M.A. Sarker et al. / Applied Thermal Engineering 29 (2009) 33283333 3329
Nomenclature
water. The effect of the wet-bulb temperature in effectively con- constant, waterair mass ow ratio is allowed to vary and the tem-
trolling the cooling water temperature has been reported by Sarker perature difference between the inlet and the outlet is measured.
et al. [16]. They have demonstrated that there is an appropriate air The uncertainties of the measured and calculated parameters are
ow rate for respective air constraints to preserve the cooling per- estimated following the procedures described in ASME PTC-23
formance in the cross ow cooling tower. Experimental studies and [20] (with a level of condence of 95%). The experimental uncer-
numerical simulation of evaporative cooling of air have been re- tainties associated with the measurement devices and sensors
ported by Kachhwaha et al. [17]. They developed a two-dimen- along with the specications of measuring devices are shown in
sional numerical model simulating the conservation of mass, Table 1. The method is based on a combination of all the uncertain-
momentum and energy of air, water, and obtained experimental ties pertinent to primary experimental measurements. It showed
data on a horizontal once through wind tunnel at different air an uncertainty of 1.14% and 2.45%, respectively, for the water ow
velocities in parallel ow conguration. Recently Sarker et al. rate and total systematic/random uncertainty.
[18,19] have reported both numerical and experimental studies The experiment is conducted under the experimental condi-
about the performance characteristics of the hybrid closed circuit tions mentioned in Table 2. The heat balance of the experimental
cooling tower. They claimed that the cooling capacity of the HCCCT apparatus and details of the experiment for the case of bare tube
was much closed to the rated one for the wet mode operation but can be found from Sarker et al. [19].
was rather poor in dry mode.
The objective of this investigation is to enhance the cooling 4. Results and discussion
capacity in a HCCCT. To accomplish this, the thermal performance
of the HCCCT will be experimentally tested using two different HCCCT can work in wet mode when spray water is uniformly
types of tubes namely; bare tube and n tube in the heat exchan- distributed from the top of the tower along with a counter-type
ger and the results will be compared to the rated ones for wet and of fan driven air ow from the bottom. In dry mode, only fan driven
dry operation modes. Performance enhancement of the HCCCT is cold air is utilized to get the cooling effect. Performance character-
expected out of this experimental study. istics differ greatly in these two modes and the results are dis-
cussed in the next two sections one by one starting with the dry
operation mode.
3. Experimental apparatus and method
4.1. Dry operation mode of HCCCT
The schematic of the experimental apparatus of the HCCCT is
shown in Fig. 1. The coil section is located at the upper part, and In the absence of spray water, the cooling capacity of HCCCT in
fans are installed at the lower part. The heat exchanger consists dry mode is much lower than that in the wet operation mode. The
of 16 rows and 22 columns in the 1.14 m 2.36 m 3.2 m dimen-
sional cooling tower. Bare-type copper coil having an outer diam-
eter of 15.88 mm is used in a staggered arrangement. The outer
diameter of n tube is 32.68 mm and the ns are 4.23 mm apart
from each other as shown in Fig. 2. The cooling water is supplied
by pipes having 65 mm inlet diameters and ows downward so
that low pressure drop may be expected across the coil bank. The
spray water is uniformly distributed at the upper part of the coils
with the help of header made of copper tube coils along with spray
nozzles having a big caliber. Recirculated cooling water collecting
tank section and the ambient air driving fans are installed at the
lower part of HCCCT.
15 HP type inverter is used to maintain air ow rate at a xed
level. Discharged air from the outlet of the cooling tower, which
is highly humid and has high temperature, passes through return
ducts and mixes with ambient air. The suitable air constraint is
maintained applying a 45 kW type heater and utilizing cooling
coils at the inlet of the HCCCT. Cooling water ows inside the coils
of the heat exchanger. 175 kW type boiler is applied to maintain a
ceaseless supply of cooling water having temperature at the de-
sired level. To control the temperature properly, a bypass system
is installed at the cooling water supplying pipe and at the hot
water supplying pipe, in addition to a plate heat exchanger as
shown in Fig. 1. Keeping the mass ow rate of cooling water Fig. 1. Schematic of the experimental apparatus.
3330 M.M.A. Sarker et al. / Applied Thermal Engineering 29 (2009) 33283333
Fig. 2. Fin tube (left panel) along with its schematic and dimension (right panel).
60 50
Table 2
40
Experimental condition.
40
Cooling water 30
Volume ow rate [m3/h] 24
Inlet temperature [C] 37 20
20
Spray water
Volume ow rate [m3/h] 33 0 10
0 5 10 15 20 25
Air
Air inlet temperature ( C)
Velocity [m/s] 3.1
Wet-bulb temperature [C] 27
Fig. 3. Cooling capacity (left axis), OHTC (right axis) by air temperature.
Dry-bulb temperature [C] 022 (dry mode)
[C] 3032 (wet mode)
120 80 50
80
60
40
20
40
10
20
20
0
1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
Air velocity (m/s) Air velocity (m/s)
Fig. 4. Cooling capacity (right axis), OHTC (left axis), w.r.t. air velocity. Fig. 5. Pressure drop in dry mode.
found for the case of n tube is about 2.6 times better than that of
10 180
the bare case and that the OHTC in case of bare tube is around 1.6
times higher than that of the n one. Bare Tube
160
Fin Tube
4.1.2. Pressure drop in dry mode 8 140
Pressure drop inside the HCCCT is a great concern for the
designers because the operational cost of HCCCT in the form of 120
Temperature Drop ( o C)
temperature in case of n tube is much higher than that of the bare and letting G, the mass ow rate of air, to vary. From this gure,
tube and if outlet air is saturated, air humidity in case of n tube is it is evident that temperature drop and the cooling capacity in-
much higher than that of the bare tube. crease with the increase of the mass ow rate of air. In other words,
Right axis of Fig. 6 shows the cooling capacity of the HCCCT. The cooling capacity and temperature drop of cooling water are
cooling performance of the HCCCT is dened as the product of the decreasing for the increasing L/G. This is mostly because when L/
temperature difference between the inlet and the outlet of the G increases over the standard designed value of L/G = 0.83, then
cooling water, multiplied by the mass ow rate of the cooling the mass ow rate of air decreases so that the air humidity at
water and the specic heat of the cooling water. That is, the outlet increases, therefore the falling of temperature slows
down.
Q m cp DT 2
The cooling capacity found at L/G = 0.83 is around 130 kW and
The cooling water ow rate is dened in the standard design 162 kW, respectively, for the bare and n tubes. The cooling capac-
condition given in Table 2 and the specic heat of cooling water ity of the HCCCT with n tube is enhanced largely by the latent
could be assumed to be constant, therefore the trend of the cooling heat transfer brought about by the increase of heat transfer area
capacity of the HCCCT looks identical to that of the temperature by n. Cooling capacity of the bare tube at L/G = 0.83 can be
drop plot given in the left axis of Fig. 6. The cooling capacity found achieved using only 80% of the mass ow rate of air while using
from right axis of Fig. 6 for the bare tube is 132 kW whereas for the n tube which could minimize the operating cost.
n tube, it is about 163 kW at the designed WBT of 27 C. The cool- In Fig. 9, temperature drop and cooling capacity with respect to
ing capacity of HCCCT with n tube is nearly 22% higher than that spray water volume ow rate are shown at the left and right axes,
of the bare tube, with respect to the rated capacity and this might respectively. Thermal performance of the HCCCT with n tube is
have happened due to the increase of the sensible heat transfer in considerably higher than that with bare tube as can be inferred
case of the n tube. from this gure as well. Since the designed spray water volume
The temperature drop and the cooling capacity of the HCCCT ow rate was 33 m3/h in this experiment, so, at the outlet of the
with respect to variable cooling water inlet temperature are, HCCCT, the air could be at an under-saturated state for lower spray
respectively, shown at the left and right axes of Fig. 7. As the inlet water mass ow rate than 33 m3/h. The cooling capacity of the bare
temperature of the cooling water increases, the temperature drop tube reduces almost linearly with the decreasing spray water vol-
and the cooling capacity increase almost linearly. When the tem- ume ow rate. However, for the case of n tube, rate of evaporation
perature of the cooling water is remaining less than or equal to is augmented by the exacerbated heat transfer area; therefore, the
35 C, Fig. 7 indicating that the temperature drop and the cooling cooling capacity is much higher than bare tube. It may be noted
capacity for bare and n tubes are not that different. This is mainly that air at the outlet of the HCCCT becomes under-saturated while
because the temperature difference between cooling water inlet the spray water volume ow rate remains approximately less than
temperature and wet-bulb temperature is very small at low cool- 25 m3/h and over there, thermal performance for both bare and n
ing water inlet temperature. However, as the cooling water inlet tubes decrease at a faster rate.
temperature increases, the temperature drop and the cooling If n tube is used at the heat exchanger of the HCCCT, a spray
capacity between n and bare cases differ signicantly. At the de- water volume ow rate of only 20 m3/h is required to attain the
signed temperature of 37 C, the cooling capacity of the HCCCT same cooling capacity with bare tube, which requires a spray water
with n tubes is about 15% higher than that with bare ones. There- volume ow rate of 33 m3/h.
fore it can be claimed that HCCCT having n tube at the heat ex-
changer has a clear advantage over one having bare tube if 4.2.2. Pressure drop in wet mode
HCCCT has to operate with relatively high cooling water inlet Fig. 10 shows the pressure drop of the HCCCT with respect to a
temperature. variable inlet air velocity in wet operation mode. It is evident that
The temperature drop and the cooling capacity with respect to pressure drop increases almost exponentially with the increase of
the ratio of mass ow rate of spray water and air are, respectively, the air velocity. The increasing rate has been augmented due to
shown in the left and right axes of Fig. 8. The experiment was the spray water in the wet mode operation. In case of bare tube,
conducted keeping L, the mass ow rate of spray water, constant
10 200 10 200
160
Fin Tube
8 160
8
140 140
Cooling Capacity (kW)
Temperature Drop ( O C)
120 120
6
100 6 100
80 80
4
60 60
Bare Tube 4
Fin Tube 40 40
2 20 20
0 2 0
32 34 36 38 40 42 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4
O
Cooling water inlet temperature ( C) L/G
Fig. 7. Temperature drop (left axis), cooling capacity (right axis), w.r.t. CWIT. Fig. 8. Temperature drop (left axis), cooling capacity (right axis) versus L/G.
M.M.A. Sarker et al. / Applied Thermal Engineering 29 (2009) 33283333 3333
100 the bare one in both modes which should get proper attention
from the designers of HCCCT. The results of this experimental
4 80
study indicate that if higher cooling capacity is preferred over
60 the energy consumption, then n tube should be used in the heat
exchanger instead of bare tube. If the operation mode of the HCCCT
2 40
is selected judiciously and the designed conditions are set sensibly,
20 then the initial as well as operational cost can be greatly reduced
0 for the year round operation of the HCCCT.
0
0 5 10 15 20 25 30 35
Fig. 9. Temperature drop (left axis), cooling capacity (right axis) versus spray water This study was supported nancially by the Grant No.
ow rate.
70000279 from the Regional Industry Program of Gyongnam,
South Korea. Their cooperation is greatly acknowledged.
90
References
80
Bare Tube
[1] R.C. Rosaler, The Standard Handbook of Plant Engineering, second ed.,
Fin Tube McGraw-Hill, New York, 1995.
70 [2] D.W. Green, R.H. Perry, Perrys Chemical Engineers Handbook, sixth ed,
McGraw-Hill, New York, 1984.
[3] Cooling Towers, ASHRAE HVAC Systems and Equipment, American Society of
60 Heating, Refrigeration and Air Conditioning Engineers, USA, 2000.
Pressure drop (Pa)
[4] F.C. McQuiston, J.D. Parker, Heating, Ventilating, and Air Conditioning Analysis
and Design, John Wiley & Sons Inc., 1997.
50 [5] B. Korenic, Computerized simulation of closed circuit cooling towers with
parallel and counterow spray waterair ow design, CTI Journal (1995).
40 TP95-17.
[6] GEA erge-spirale soramat, <http://www.gea-erge.fr/>.
[7] G. Gan, S.B. Riffat, Numerical simulation of closed wet cooling towers for
30 chilled ceiling systems, Applied Thermal Engineering 19 (12) (1999) 1279
1296.
[8] G. Gan, S.B. Riffat, L. Shao, P. Doherty, Application of CFD to closed-wet cooling
20
towers, Applied Thermal Engineering 21 (1) (2001) 7992.
[9] G. Gan, S.B. Riffat, Predicting thermal performance of a closed-wet cooling
10 tower for chilled ceilings, Building Services Engineering Research and
1.5 2.0 2.5 3.0 3.5 Technology 20 (4) (1999) 181190.
Air velocity (m/s) [10] Jameel-Ur-Rehman Khan, M. Yaqub, Syed M. Zubair, Performance
characteristics of counter ow wet cooling towers, Energy Conversion and
Fig. 10. Pressure drop in wet mode. Management 44 (2003) 20732091.
[11] Jameel-Ur-Rehman Khan, Syed M. Zubair, An improved design and rating
analyses of counter ow wet cooling towers, Journal of Heat transfer 123 (4)
pressure drop at an air velocity of 2 m/s is found to be around (2001) 770778.
[12] M.S. Soylemez, On the optimum sizing of cooling towers, Energy Conversion
19.6 Pa and at an air velocity of 3.1 m/s, the pressure drop can be and Management 42 (7) (2001) 783789.
seen to be about 39.3 Pa. HCCCT having n tube at the heat exchan- [13] S.V. Bedekar, P. Nithiarasu, K.N. Seetharamuz, Experimental investigation of
ger, pressure drop is about 40.2 Pa and 80.4 Pa, respectively, at an the performance of a counter-ow packed-bed mechanical cooling tower,
Energy 23 (11) (1998) 943947.
air velocity of 2 m/s and 3.1 m/s. It conferred that the pressure
[14] Nenand Milosavljevic, Petti Heikkilia, A comprehensive approach to cooling
drop at the design condition for the n tube is nearly two times tower design, Applied Thermal Engineering 21 (9) (2001) 899915.
higher than that of the bare tube which could be a concern for [15] M.M.A. Sarker, E.P. Kim, C.G. Moon, J.I. Yoon, Thermal performance
characteristics of closed-wet cooling tower, Journal of Korean Society for
the designers of HCCCT.
Power System Engineering 9 (2) (2005) 8892.
[16] M.M.A. Sarker, J.I. Yoon, E. Kim, S.K. Jeong, K.H. Min, J.D. Kim, Performance
5. Concluding remarks characteristics of cooling tower in small absorption chiller, Journal of Korean
Society of Marine Engineers 28 (7) (2004) 11451151.
[17] S.S. Kachhwaha, P.L. Dhar, S.R. Kales, Experimental studies and numerical
Experimental study has been done using bare and n tubes at simulation of evaporative cooling of air with a water spray l. Horizontal
the heat exchanger to enhance the cooling capacity of the HCCCT. parallel ow, International Journal of Heat Mass Transfer 41 (2) (1998) 447
464.
It is observed that HCCCT having n tube at the heat exchanger [18] M.M.A. Sarker, C.G. Moon, E.P. Kim, J.I. Yoon, Numerical simulation of the
showed better thermal performance than one having bare one. performance characteristics of the hybrid closed circuit cooling tower,
Cooling capacities were about 22% and 260% higher than those of Nonlinear Analysis Modelling and Control 13 (1) (2008) 89101.
[19] M.M.A. Sarker, E. Kim, J.I. Yoon, Performance characteristics of the hybrid
the bare tubes in wet and dry modes, respectively. In wet mode,
closed circuit cooling tower, Energy and Building 40 (8) (2008) 15291535.
the cooling capacity produced by the bare tube case can be [20] ASME PTC-23, Atmospheric Water Cooling Equipment, American Society of
achieved using only 80% of the mass ow rate of air while using Mechanical Engineers, 2003.