~;SRM

UNIVERSITY
Faculty of Engineering & Technology, SRM University,Kattankulath ur-603203 a.""" "",",' """,." '.C"

School of Engineering
Department of Mechanical Engineering
COURSE PLAN
Course Code: ME0028 Academic Year: 2013-2014
Course Title: NON TRADITIONAL MACHINING TECHNIQUES
Year/ Sem: IV year-8 th semester (Even)
Direct Assessment Details

Tentative
Name of Assessment Marks Topics Duration(min)
Date

Introduction to Non Traditional machining

Cycle Test-I 10 methods, Abrasive Jet Machining (AJM), 7-02-2014 100
Water Jet Machining (WJM), Ultra Sonic
Machining (USM).
Mechanical Energy, Electrical Energy,
05 3rd week of
Surprise Test Thermo Electrical Energy, Thermal Energy 20
Techniques February 2014
Electro Chemical Machining (ECM),
Electro Chemical Grinding (ECG),
Cycle Test-II 10 Electrical Discharge Machining (EDM),
7-03-2014 100
Wire Cut Electrical Discharge Machining
(WCEDM)
.
Model Examination 20 17-04-2014 180
Whole Syllabus
End Semester 50 Whole Syllabus May 2014 180
Examination
Attendance 05 N/A

L
T P C

ME0028 Non Traditional Machining Techniques 3 0 0 3

Prerequisite :Manufacturing Technology
Program Outcomes Program Educational Obiectives
1. Apply/ improve 2. Enhance 3. Solve industrial, 4. Develop skills
their knowledge in professional social, and to work in teams,
basic sciences for practice to environmental think
excelling in various meet the problems with modern intellectually and
disciplines of global engineering tools pursue life-long
Mechanical standards learning
Engineering with with ethical
the emphasis on and social
Design, Thermal responsibility
and Manufacturing
a)ability to apply
knowledge of
mathematics, science,
X
and engineering
(e) an ability to
identifY, formulate,
and solve engineering X X
problems

Course designed by
Department of Mechanical Engineering
 a b c d e f g h 1 J k
1 Student outcome
x x
ENGfNEERlNG
PROFESSION
GENERAL BASIC SCIENCES SCIENCES AND
AL SUBJECTS
2 Category (G) (B) TECHNICAL ART
(P)
(E)
X

Broad area(for Manufacturing Design Thermal General

profession courses
3
only i.e'under
P'category) x

Course
4. Mr. S.Shakthivel
coordinator

Syllabus
INTRODUCTION
Introduction to nontraditional machining methods - Need for non - traditional machining - Sources of metal removal
Classification on the basis of energy sources - Parameters influencing selection of process.
MECHANICAL ENERGY TECHNIQUES
Abrasive Jet Machining (AJM): Operating principles - Equipment - Parameters influencing metal removal - Benefits
Applications - Advantages and Limitations.
Water Jet Machining (WJM): Operating principles - Equipment - Parameters influencing metal removal - Benefits - Applications
- Advantages and limitations.
llltra Sonic Machining (USM): Operating principles - Equipment and sub systems - Parameters influencing metal removal
Benefits and Applications - Advantages and limitations.
ELECTRICAL ENERGY TECHNIQUES
Electro Chemical Machining (ECM): Operating principles - Equipment and sub systems - Parameters influencing metal removal
Benefits and applications - Advantages and limitations - Current developments in ECM.
Electro Chemical Grinding (ECG): Operating principles - Equipment and sub systems - Parameters influencing metal removal
Benefits - Applications - Advantages and limitations
THERMO ELECTRICAL ENERGY TECHNIQUES
Electrical Discharge Machining (EDM) and Wire Cut Electrical Discharge Machining (WCEDM): Operating principles
Equipment and sub systems - Parameters influencing metal removal - Benefits - Applications - Advantages and limitations.
Electrical Discharge Grinding (EDG): Operating principles - Equipment and sub systems - Parameters influencing metal
removal - Benefits - Applications - Advantages and limitations.
THERMAL ENERGY TECHNIQUES
Operating principles - Equipment and sub systems - Parameters influencing metal removal- Benefits - Applications - Advantages
and limitations of Electron beam machining (EBM), Plasma ARC Machining (PAM) and laser beam machining (LBM).
TEXTBOOKS
Mishra, P. K., Non-Conventional Machining, The Institution of Engineers (India), Text Book Series, New Delhi, 1997
Garry F. Benedict, Unconventional Machining Process, Marcel Dekker Publication, New York, 1987
REFERENCE BOOKS
Bennedict, G. F., Non Tradtional Machining Techniques, Marcel Decker, New York, 1990
Sharma, P. C., A Text book ofProduction Engineering, New Delhi, 1995
Pandey and Sha, Modern Manufacturing Process, Prentice Hall, New Jersey.
 SESSION PLAN

Session No. TITLE / DETAILS OF CHAPTER REFERENCES

INTRODUCTION

Program Educational Objectives, Instructional Objectives and

I
Students Outcome and Syllabus

2 Introduction and Need for Non Traditional machining methods T-1, ch - 1 & R-3, ch-1

3 Sources of metal removal T-1, ch - 1 & R-3, ch 1

4 Classification on the basis of energy sources T-1, ch - 1 & R-3, ch - 1

5 Parameters influencing selection of process T-1, ch 1 & R-3, ch - 1

MECHANICAL ENERGY TECHNIQUES

6 Abrasive Jet Machining (AJM) : Operating principles - Equipment T-1, ch - 2 & R-3, ch - 2

7 Parameters influencing metal removal T-1, ch - 2 & R-3, ch - 2

8 Benefits - Applications - Advantages and Limitations T-1, ch - 2 & R-3, ch - 2

9 Water Jet Machining (WJM) : Operating principles - Equipment T-1, ch-4 & R-3, ch-2

10 Parameters influencing metal removal T-1, ch - 4 & R-3, ch 2

II Benefits - Applications - Advantages and Limitations T-1, ch -4 & R-3, ch-2

Ultra Sonic Machining (USM) : Operating principles- T-1,ch-3&R-3,ch-2
12 Equipment and sub systems

13 Parameters influencing metal removal T-1,ch-3&R-3,ch-2

14 Benefits and Applications - Advantages and Limitations T-1, ch-3 & R-3, ch-2

ELECTRICAL ENERGY TECHNIQUES

Electro Chemical Machining (ECM) : Operating principles T-1, ch - 6 & R-3, ch - 3

15 - Equipment and sub systems

16 Parameters influencing metal removal T-1, ch - 6 & R-3, ch 3

17 Benefits and Applications- Advantages and Limitations T-1, ch - 6 & R-3, ch 3

18 current developments in ECM T-l, ch - 6 & R-3, ch - 3

Electro Chemical Grinding (ECG) : Operating principles R-3, ch - 3

19 - Equipment and sub systems

20 Parameters influencing metal removal R-3, ch - 3

21 Benefits - Applications - Advantages and Limitations R-3, ch - 3

 THERMO ELECTRICAL ENERGY TECHNIQUES

Electrical Discharge Machining (EDM) : Operating principles T-1,ch-8&R-3,ch-4

22 Equipment and sub systems

23 Parameters influencing metal removal T-1,ch-8&R-3,ch-4

24 Benefits - Applications - Advantages and Limitations.

T-1, ch - 8 & R-3, ch - 4

Wire Cut Electrical Discharge Machining (WCEDM) : Operating

25 T-1, ch - 8 & R-3, ch - 4

principles - Equipment and sub systems

26 Parameters influencing metal removal T-1,ch-8&R-3,ch-4

27 Benefits - Applications - Advantages and Limitations

T-1, ch - 8 & R-3, ch - 4

Electrical Discharge Grinding (EDG) : Operating principles T-1, ch - 8 & R-3, ch - 4

28 Equipment and sub systems

29 Parameters influencing metal removal T-1, ch - 8 & R-3, ch - 4

30 Benefits - Applications - Aqvantages and Limitations

T-1,ch-8&R-3,ch-4

THERMAL ENERGY TECHNIQUES

Electron Beam Machining (EBM) : Operating principles T-1, ch-10 & R-3, ch-4
31 Equipment and sub systems

32 Parameters influencing metal removal T-1, ch - 10 & R-3, ch - 4

33 Benefits - Applications - Advantages and Limitations T-1, ch - 10 & R-3, ch - 4

Plasma ARC Machining (PAM) : Operating principles - Equipment

34 and sub systems T-l,ch-ll &R-3,ch-4
35 Parameters influencing metal removal T-l, ch - 11 & R-3, ch - 4

36 Benefits - Applications - Advantages and Limitations T-1,ch-ll &R-3,ch-4

Laser BEAM Machining (LBM) : Operating principles - Equipment T-1, ch - 9 & R-3, ch - 4
37 and sub systems

38 Parameters influencing metal removal T-l, ch - 9 & R-3, ch - 4

39 Benefits - Applications - Advantages and Limitations T-l, ch - 9 & R-3, ch - 4

Details of Faculty member

Class
Room Student
Section
No. Name Room No. E-mail id contact time
MECH
Mrs S.Shakthivel H315 shakthivel.s@ktr.srmuniv.ac.in
IV

L!\'~~ ~
Course Coordinat~ ODlMeeh~