PACE 3000 Service Manual PDF

1.
Preface, safety regulations 1
2. System 2.1 Overview

description 2
2.2 Functions 3
2.3 Components 4
2.4 Terminal 5
2.5 6
SPACE 3000 2.6 7
Service Manual 3. Delivery settings 8
4. Troubleshooting 4.1 Troubleshooting methods 9

Repairs
4.2 Troubleshooting SPACE 10
4.3 11
4.4 Repairs 12
4.5 13
5. Periodical
5.1 Service 14
inspections
5.2 15
6. Connecting 6.1 Connecting accessories 16

accessories
Settings 6.2 Settings 17
6.3 18
6.4 19
7. SPACE information 20
SPACE 3000, Service manual 1 Preface, safety regulations
1 Preface, safety regulations
Contents
Preface......................................................................................... 3
Safety regulations ......................................................................... 4
Read this for your safety .................................................... 4
Excluded personnel ........................................................... 4
Extract from EN12999:2000 ............................................... 5
Extract from EN12644-1 .................................................... 6
2000-12-20 1
2 2000-12-20
PREFACE
PREFACE
This service manual describes the microprocessor
controlled electronic safety system, which is used to
control the various functions on a HIAB crane.
The information in this manual is divided into seven
different main sections. Some of the sections are
divided into subsections.
The new structure of the binder will make it easier for
you, the service engineer in the HIAB organisation, to
find the information you are looking for.
If for example a customer wants to have a winch
mounted on his crane, all information regarding electri-
cal connection and changing of settings will be found
under section 6.1 Connecting accessories.
If you want to learn more about how the system works
all information regarding function and components will
be found under section 2 System description.
We hope that you will like the improved layout of the
manual.
If there is something regarding the information or
structure in the manual that you think could be im-
proved please let us know. Your information will be of
great value to us and will be used when updating the
manual.
HIAB AB,
Product support dept.,
Technical documentation
2000-12-20 3
SAFETY REGULATIONS
REGULATIONS
Read this for your safety
The HIAB Cargo Handling Equipment can be hazar-
dous if it is not operated correctly. Make sure you read
and understand the general safety information given in
this chapter.
The equipment must be operated in accordance with
the instructions given in the relevant Operators
Manual. Using the equipment in any other way or for
any other purpose is prohibited.
Warnings, cautions, notes and tips are given in this
manual. Their meanings are as follows:
WARNING
A Warning is given where wrong action could result in
death or injury to the operator and nearby personnel.
Warnings must always be adhered to, and given
precedence over written and verbal instructions as well
as Cautions.
CAUTION
A Caution is given where wrong action could result in
damage to the equipment. Cautions must always be
adhered to, and given precedence over Notes, and
written and verbal instructions.
NOTE!
A note emphasises an important piece of information or
an instruction.
Warnings and Cautions that apply to the general
operation of the HIAB Cargo Handling
Equipment are given in the relevant Operators Manual.
TIP!
Tip to make work easy to carry out.
Excluded personnel
Untrained personnel must not operate or carry out
repairs to the Cargo Handling Equipment.
4 2000-12-20
Extract from EN12999:2000

7.2.4 Maintenance manual
7.2.4.1 The manual shall contain information and

instructions to ensure that maintenance can
be carried out safely, and foreseen hazards
which may occur shall be noted.
Information and drawings for the identification
of parts which may need replacement during
maintenance shall be shown.
The manual shall include information for the

in-service inspections and tests that are
required to be carried out by a competent
person to ensure that the crane is safe to
use. The instructions shall detail the
necessary periodic checks and tests
procedures for the crane and the limiting and
indicating devices. Specific time period and/
or monitoring procedures may be listed.
The manual shall contain instructions on

examinations and tests which shall be
carried out after alterations or repairs to a
crane before putting back into use.
7.2.4.2 The manufacturer shall provide advice how to

disconnect tubing and lines when pressure
may be retained in the hydraulic lines when
the power supply has been switched off.
7.2.4.3 The manual shall include information on

materials and parts requiring specialized
repairing techniques (e.g. welding at low
temperature).
2000-12-20 5
Extract from EN12644-1

5.5 Maintenance instructions (preventative
and corrective)
This section shall include:

a) drawings and parts lists as appropriate
b) preventative maintenance tasks and
intervals
c) safety precautions during maintenance
d) maintenance parameters (pressure
settings, torque values, rope discard
criteria, tolerances, etc.)
e) checklists, test values and associated
schematic diagrams
f) reference to specialist repair processes
g) reference to special tools
h) checks, inspections, examinations and
tests, which are needed in accordance
with the design of the crane, including the
safe conditions for carrying them out, with
advice for the recording of all defects and
incidents
NOTE!
Guidance for periodical checks,
inspections, examinations and tests is
given in ISO 12480-1.
i) criteria and, if appropriate, adequate

records to enable determination of the
approach to the design constraints of the
cranes components. If specific indicating
or recording devices are used to achieve
this, instructions for use and maintenance
are to be given
NOTE!
Futher guidance is given in ISO 12482-1.
6 2000-12-20
j) precautions required to maintain the crane

for significant periods of non-use (on site
or dismantled)
k) where appropriate, the examination and
test programme after a significant period
of non-use, the necessary action before
using the orane (such as lubricating,
cleaning components, check of electric
wiring etc.). The same, or a specific
programme, shall apply following severe
weather condition
NOTE!
Further guidance is given in ISO 12480-1.
l) repair conditions or reference to the

manufacturer for advice. The instruction
handbook shall draw attention to and wam
against servicing of the crane by non-
specialised personnel, and to replacement
parts which are not guaranteed in
accordance with the manufacturers
specification
NOTE!
Guidance for the content of spare parts
manual is given in ISO 10973.
m) conditions which are allowed to repair the

elements of the crane instead of replacing
them. ln this situation the manufacturer
needs to consider if the original fitness for
purpose result can still be valid after
certain repairs. Those components which
are needed for preventative maintenance
shall be listed in the handbook. Any
necessary reference and source of
supply, together with replacement
procedures and tools that are needed
shall also be given.
Before first use of any crane it shall be
verified by a visual assessment that
instruction handbook(s) have been
provided in accordance with this
standard.
2000-12-20 7
8 2000-12-20
SPACE 3000, Service Manual 2.1 Overview
2.1 Overview
Contents
General......................................................................................... 3
SPACE ......................................................................................... 4
CAN-Communication ......................................................... 4
Standard box (SPACE box) ................................................ 4
User interface .................................................................... 5
Column box ........................................................................ 5
Sensors ............................................................................. 5
Indicators ........................................................................... 5
Dump valve ........................................................................ 6
Signalling components ....................................................... 6
Function ....................................................................................... 7
SPACE Operating Principles ............................................. 7
Switch on ................................................................ 7
Beginning Operation ............................................... 8
During Operation .................................................... 8
SPACE, system overview .................................................. 9
2000-12-20 1
2 2000-12-20
GENERAL
SPACE 3000 is a microprocessor controlled electronic
safety system used to control the various functions on
a HIAB crane (Fig. 1).
SPACE stands for:
S = Speed
P = Payload
A = Accessories
C = Certificate
E = Electronics
SPACE 3000 contains a microprocessor that is the

system's "brain". On the crane there are various
sensors and indicators which send signals to the
microprocessor regarding the crane's load, position
and movements.
This then decides how the crane can be operated and ADC
stops or reduces unpermitted movements and speeds.

SPACE 3000
To utilise all the functions in SPACE 3000 a control
valve type 91 is required, however the 50 type control
valves can be used with reduced SPACE functions.
1070-328
Fig. 1
2000-12-20 3
SPACE
SPACE
(Fig. 2) 1
1
A CL/DUO system consists of e.g.:
Standard box (microprocessor)

2
User interface 3
Empty box
Column box 2
Pressure sensors
4
Indicators
Dump valve
Spool sensors.
5
ADC
A Space 3000 PRO system also include:
Extended box SPACE 3000
MSC valve
The modules are connected in a star-shaped pattern 7

with the Standard box in its centre.
6
1070-327
CAN-Communication 1. Tilt indicators
2. Pressure sensors
The Standard box, the User interfaces and other 3. Column box
components such as Cabin warning are with 7-wire 4. Slewing sector indicators
5. Standard box
shielded cables. The modules use a CAN-bus for
6. Dump valve
communication. It was developed for the automotive 7. Spool sensors
industry with high demands on reliability and suppres-
sion of disturbances. The CAN-bus uses two wires, but
will still function if one of them is interrupted or shorted Fig. 2
to a permanent voltage.
Standard box
The Standard box is the heart of the system. The
microprocessor monitors crane operation.
Main power supply is connected to the Standard box.
4 2000-12-20
User interface
(Fig. 3)
The User interface is the communication centre of the
SPACE 3000. It gives information about the system
and is also where the user controls the system.
The User interface is located on the Standard box and
on an empty box. It can also be located on an ADC
Extended box (if present). Maximum four User
interfaces can be fitted on a crane.
1070-316
Column box SPACE 3000
The information from pressure sensors, tilt indicators Fig. 3

etc. on the boom system is assembled in the Column
box on the loader body. The Column box is connected
to the Standard box with a 9-conductor cable.
Indicators
An indicator gives an on/off signal, which correspond to
e.g. the position of outer boom.
The inner boom and outer boom indicators (option on
certain cranes) give the position of the inner boom and
outer boom. The slewing sector indicators (option on
certain cranes) give information of slewing position of
the crane.
Sensors
A sensor gives an analogue signal, which correspond
to e.g. the pressure in the inner boom cylinder.
The pressure sensors register the pressures in the
inner boom and outer boom cylinders.
The spool sensors gives information of the position of
the spools.
2000-12-20 5
Dump valve
(Fig. 4)
The dump valve controls the oil flow:
When active, oil goes to the control valve
When inactive, i.e. without power, this flow stops and

all crane functions stop.
Signalling components
Fig. 4
It is possible to connect additional warning lamps and
sounders to the HIAB cranes. The Cabin warning is a
popular factory fitted option, giving a warning to the
operator both from the truck cab and externally, that the
boom system is pointing upwards and should be
lowered before moving the truck.
Many of the additional warning systems are installed by
the equipment installers and designed to exact
customer requirements.
6 2000-12-20
FUNCTION
SP ACE Operating
SPACE
Principles
The purpose of this section is to give a brief overview of
the basic principles employed in the operation of the
SPACE system. It is not intended to be an accurate
description of a particular system, but a familiarisation
section for the engineer who has not worked with
SPACE before or one who has maybe not been in
contact with a full SPACE system for sometime.
Switch on
(Fig. 5)
SPACE is switched on by pressing the ON/OFF button
on the User interface.
If the button is pressed for more then 2 s when system ADC
is switched on the lamp test is activated, as long as
the button is pressed all red LEDs light, when
released all red LEDs continue to light for 3 s then all
green LEDs light for 3 s.
SPACE 3000
31
-3
70
10
Fig. 5
2000-12-20 7
Beginning operation
(Fig. 6)
When operation begins with the movement of a control
valve lever, the spool sensor for the relevant spool ADC
sends a signal to the Standard box. A signal is then

sent from the Standard box to the dump valve which
will open, allowing oil to enter the valve and the
1070-325
SPACE 3000
hydraulic function to begin.
Fig. 6
During operation
(Fig. 7)
Whilst the crane is operating SPACE monitors signals
sent from the spool sensors, tilt indicators and pres-
sure sensors. In the event of any of the signals moving 100%
outside the pre-determined parameters set in SPACE,
a warning is given that the crane has reached 90% of
it's capacity the red LEDs 1-3 on the User interface 90%
will flash. If operation continues to increase the loading
of the crane the signal to the dump valve will be
switched off and crane operation will cease. The red
LEDs 1-4 will be lit constantly. SPACE will now wait
for an operation command that will reduce the loading
1070-314
on the crane and operation will restart automatically.
SPACE will not accept any command that will in-
crease the loading of the crane once OLP has been
Fig. 7
activated.
8 2000-12-20
SPACE, system overview

SPACE,
This table shows the possible connections between
the four different crane types and control systems,
valves and remote controls.
Control System
Crane type V50 V50 RD V91 V91 CD 5000
CL SPACE 3000 SPACE
DUO SPACE 3000 SPACE
PRO SPACE 3000
HI PRO SPACE 5000
2000-12-20 9
SPACE 3000, Service Manual 2.2 Functions
2.2 Functions
Contents
General......................................................................................... 3
Functions ..................................................................................... 4
Overload protection (OLP) ................................................. 4
OLP Basic crane .................................................... 4
OLP Winch ............................................................. 5
OLP Manual extensions .......................................... 5
OLP Disconnection ................................................ 5
Automatic Duty Control (ADC) ................................ 6
Manual Speed Control (MSC) ................................. 6
Automatic Dumping of Oil (ADO) ............................ 7
Stability ............................................................................... 8
Slewing Sector ........................................................ 8
Fixed platform ......................................................... 9
Cabin warning ......................................................... 9
Automatic damping on slewing (ADS) .................... 9
2000-12-20 1
2 2000-12-20
GENERAL
This section contains functions that SPACE 3000 is
equipped with as a standard for the majority of cranes.
This section also describes a number of functions that

can be obtained with the accessories supplied by
HIAB and options that are only program possibilities in
SPACE 3000. HIAB has no standard solutions how to
apply sensors e.g.
Please contact HIAB for information of supply sources
of these components.
2000-12-20 3
FUNCTIONS
Overload protection (OLP)
OLP Basic crane

LEDs on the User interface (Fig. 1) show the increased
100%
load in the inner or outer boom cylinders. At 100% load
OLP cuts in, stopping moment increasing movements.
The LEDs have a steady red light until the overload
situation is over .
90%
Boom movements that increase the cranes load
moment to 100% are stopped as set out in Fig. 2
and 3.
1070-314
Fig. 1
When the outer boom is directed upwards (Fig. 2):
inner boom downwards
outer boom downwards
extension outwards
inner boom upwards (if OLP-pressure in the inner

boom cylinder).
Fig. 2
When the outer boom is directed downwards

(Fig. 3):
inner boom upwards
outer boom upwards
extension outwards
inner boom downwards. Applies only if:
crane has mechanical link
OLP-pressure in inner boom cylinder

Fig. 3
inner boom angle more than 25.
4 2000-12-20
OLP Winch
When winch reaches 90% of permitted load the winch
LED on the User interface starts flashing. At 100%
load OLP cuts in, stopping load increasing move-
ments. The LED has a steady red light until the
overload situation is over.
When the wire is almost completely unwound (three
turns left on drum) winch lowering is stopped. Operator
has to winch in to reverse situation.
OLP Manual extensions

(Fig. 4)
When using manual extensions the button shall be
pressed and the LED will have a steady green light.
NOTE!
For information how to change OLP-settings
for manual extensions, see section 6.2
Settings.
OLP Disconnection Fig. 4
In certain OLP-situations the crane boom can be

locked. It is possible to disconnect the OLP for approx
5 seconds.
Press the "RELEASE" button (Fig. 5), while moving
one control lever (time starts to "count" when you
move the lever). The red LED will flash. ADC
During this period it is possible to operate a suitable

crane function to correct the overload situation. Only
one unallowed function at a time can be operated.
Extension out can't be operated.
SPACE 3000
There is a waiting time of 30 seconds before the
release operation can be activated again.
31
-3
70
10
Fig. 5
2000-12-20 5
Automatic Duty Control (ADC)

(Fig. 6)
Automatic Duty Control (ADC) is a patent pending
function in SPACE 3000/5000.
The purpose of ADC is that the crane knows in which ADC
type of lifting mode it is.
SPACE will automatically calculate the maximum ADC
lifting capacity in each lifting mode so that the crane
will be used in an optimised way without any risk of
overloading the crane structure.
ADC is sensed by the spool sensor on the sixth lever
or if function winch is used.
If sixth lever or winch is used ADC will automatically be
1070-335
SPACE 3000
chosen again after 60 seconds inactivity in these
functions.
ADC is automatically chosen at start up, which is
indicated by a LED on the user interface. Fig. 6
ADC increases the lifting capacity without any
reduction in lifting speed. In winch mode the lifting
capacity is increased.
Manual Speed Control (MSC)

Manual Speed Control (MSC) is a function in SPACE
3000, which is protected by patent.
When the capacity of the crane is calculated the
speed of the crane is an essential factor. If the speed
is reduced, the capacity can be increased without any
risk of overloading the crane structure.
On cranes with Manual Speed Control (MSC) SPACE
3000 continuously receives signals from pressure
-337
sensors on inner and outer boom cylinders. When the
1070
load is above approx. 90 % of the maximum allowed
load, SPACE activates MSC by opening a hydraulic
valve. The speed of the function is reduced to 25% in
one step. Fig. 7
MSC will be automatically switched off when the load
in cylinder decreases.
When MSC is activated the maximum stroke in the
spool is hydraulically reduced in both directions. The
operator will notice that the lever movement will be
reduced.
MSC increases the lifting capacity depending on type
of crane.
MSC is only available on cranes fitted a 91-valve and

an Extended box.
6 2000-12-20
Automatic Dumping of Oil

(ADO)
To prevent high pressure and thereby unnecessary
heating of the oil there is an automatic dumping
function. When no lever movement has been made for
3 seconds SPACE opens the dump valve and the oil is
returned directly to the hydraulic tank. As soon as the
operator moves a lever the valve closes.
2000-12-20 7
Stability
Slewing Sector
When the truck has insufficient stability in a certain
sector, e. g. in front of the cabin indicators can be
fitted defining this sector (Fig. 8). The system is
programmed to allow only reduced load in the indi-
cated sector. For load sensing inner boom cylinder
pressure is used.
This function is optional on certain cranes.
It is possible to define two different slewing sectors,

each with different load capacity. In addition there is
the normal sector with 100% capacity.
If you slew the crane into a reduced sector with too

much load the OLP will cut in and slewing stops.
1070-043
You may now slew the crane back or operate accord-
ing to normal OLP logic.
If you lift a load in a reduced sector and OLP cuts in, it Fig. 8
is possible to use normal OLP logic, but possible to
slew out of the sector only on the side where you
came into the sector.
NOTE!
For information how to set parameters
when using a special slewing sector
sector,, see
section 6.2 Settings.
8 2000-12-20
Fixed platform
(Fig. 9)
Fixed platform is known in some countries as Stand up
platform.
It is possible to connect this function to SPACE. It will
prevent the operator from slewing the boom into the
fixed platform or themselves.
Slewing sector, inner boom and outer boom angle
indicators are used to define permitted lifting areas
when operating the crane from fixed platform.
This function is only available on cranes fitted with an

Extended box.
NOTE!
For information how to set parameters, see
section 6.2. Settings.
Fig. 9
Cabin warning
Signal in the cabin (normally a lamp) is possible if one
of following conditions is fulfilled:
the system is ON and the stop button is pulled out
the system is ON and tilt indicator indicates "UP"
the system is OFF and the tilt indicator indicated

"UP" when powering off (provided there is current to
the lamp kit).
Even if the truck battery has been disconnected when

the inner boom was positioned to high the system will
remember that and the lamp in the cabin will light up
when the driver start the truck again.
Automatic damping on slewing

(ADS)
On crane with extended box it is possible to connect
ADS to the system. ADS is a system that
automatically reduces the oscillations in the slewing
function of cranes with many extensions.
ADS consists of two pressure sensors and one valve
which make it possible to move oil between piston side
and piston rod side of slewing cylinder.
2000-12-20 9
10 2000-12-20
SPACE 3000, Service Manual 2.3 Components
2.3 Components
Contents
General......................................................................................... 3
Boxes and sensors ...................................................................... 4
Connection plinths ............................................................. 4
Grease ............................................................................... 4
Bar code signs ................................................................... 4
Connection diagram ........................................................... 5
CL/DUO crane ........................................................ 5
PRO crane ............................................................. 6
Standard box ...................................................................... 7
Function .................................................................. 7
Connection plinths .................................................. 8
Jumpers ................................................................ 10
User interface ................................................................... 11
Function ................................................................. 11
Buttons .................................................................. 11
Indicator LEDs ..................................................... 12
Connection plinths ................................................ 14
Jumpers ................................................................ 15
Column box ...................................................................... 16
Function ................................................................ 16
Extended box ................................................................... 18
Function ................................................................ 18
Operation ................................................................................... 20
Jumper settings ............................................................... 20
Channels and connection plinths ..................................... 21
Slewing sector indicators ................................................. 22
Function ................................................................ 22
2000-12-20 1
Spool sensor .................................................................... 22

Winch box ........................................................................ 23
Function ................................................................ 23
Logic operation................................................................. 24
Plug ....................................................................... 24
2 2000-12-20
GENERAL
This section contains components that SPACE 3000
is equipped with as a standard and also describes a
number of accessories supplied by HIAB for the
majority of cranes.
2000-12-20 3
BOXES AND SENSORS

Boxes and sensors are moulded in with plastics.
The size of cable inlets are PG9 or PG 13.5.
Connection plinths
The connection boxes in SPACE 3000 consist of a
case with several cable inlets and a cover that is
mounted with screws. Under the cover there are
different types of connection plinths depending on the
box type.
The connections are marked with e.g. P2.1, P2.2,
P2.3 in pictures and wiring diagrams (Fig 1).
P2 is the connection plinth.
.1 is plinth number 1 which normally is the first from
left seen from the cable side.
Grease Fig. 1
All the boxes, plinths and connections should be

greased. Use grease of type Statoil SG32W Grease
way or SHELL GREASE 1398 Si2, a white oil with a
non-organic additive for thickening.
Bar code signs

Almost all SPACE 3000 components are marked with
bar code signs (Fig. 2). All the boxes have two signs,
one inside and one outside the box. On the sign there
is one bar code and figures for sub supplier, one bar
code and figures for serial number of the component or
box and one bar code and figures for the part number
of the component. The components name or an
abbreviation is written in English.
Fig. 2
4 2000-12-20
Connection diagram
The connection diagrams is show example of a CL/
DUO crane (Fig. 3) and a PRO crane (Fig. 4).
Below the diagrams are component lists.
CL/DUO crane
1. Tilt indicator, inner boom

2. Pressure sensor, inner boom
3. Tilt indicator, outer boom (option on certain cranes)
4. Pressure sensor, outer boom
5. Column box
6. Fixed platform angle indicator, inner boom (option on certain cranes)
7. Fixed platform angle indicator, outer boom (option on certain cranes)
8. Winch indicators (winch box) (option on certain cranes)
9. User interface 1
10. Standard box
11. Dump valve
12. Horn (option on cranes with outreach below 12 m)
13. Slewing sector indicators (option on certain cranes)
14. Terminal connection
15. On platform indicator (option on certain cranes)
16. Spool sensor (2 spools)
17. Spool sensor (4 spools)
18. Empty box
19. User interface 2
Fig. 3
2000-12-20 5
PRO crane
4
6
5
3 7
2
8
1
23 9
22
24
25
21 10
26
24 V 11
17
16 12
20
1070-321
15 14
19
13
18
1. Tilt indicator, inner boom 14. Spool sensor (2 spools)

2. Pressure sensor, inner boom 15. Spool sensor (4 spools)
3. Tilt indicator, outer boom (option on certain cranes) 16. Dump valve 91M (option on certain cranes)
4. Pressure sensor, outer boom 17. MSC valve 91M (option on certain cranes)
5. Column box 18. Cabin warning (option on certain cranes)
6. Fixed platform angle indicator, inner boom (option on certain cranes) 19. Pressure sensor ADS (option on certain cranes)
7. Fixed platform angle indicator, outer boom (option on certain cranes) 20. Valve ADS (option on certain cranes)
8. Winch indicators (winch box) (option on certain cranes) 21. Extended box
9. User interface 3 22. User interface 2
10. Empty box 23. User interface 1 (option on certain cranes)
11. Dump valve 24. Standard box
12. Horn (Option on cranes with outreach below 12 m) 25. Terminal connection
13. Slewing sector indicators (option on certain cranes) 26. On platform indicator (option on certain cranes)
Fig. 4
6 2000-12-20
Standard box
Function
(Fig. 5)
The Standard box is the central unit of the system. It There is two a digit indicator (A) in the box which
supplies power to all the other units in the system. It displays a number if an error should occur in the
consists of two parts, a connection terminal board and system and the number of errors.
a display. Example: The digit 4 and a dot, followed by 03 without
a dot indicates that there are four errors and the lowest
The Standard box distributes power to all the other number of these is no. 03.
modules of the system. Nominal supply is 24 V DC, If there are no errors the number 0 flashes.
but the system will be fully operational between
16V32V. The Standard box is aquipped with several automatic
fuses and one 7.5 A automotive fuse (B).
Fig. 5
2000-12-20 7
Connection plinths
(Fig. 5)
Plinth Description
P1 From Spool sensors 1-4 P3 Communication with terminal
P1.1 Ground P3.1 Ground
P1.2 24 V P3.2 24 V
P1.3 Signal from spool sensor 1 (0-5 V) P3.3 Data out
P1.4 Signal from spool sensor 2 (0-5 V) P3.4 Data in
P1.5 Signal from spool sensor 3 (0-5 V)
P4 From on platform indicator/manual
extension in indicator
P4.1 Ground
P2 From Spool sensors 5-6
P4.2 24 V
P2.1 Ground
P4.3 Signal from on platform indicator
P2.2 24 V
Fig. 5
8 2000-12-20
P5 From Column box P8 To horn

P5.1 Ground P8.1 Ground
P5.2 24 V P8.2 24 V ( 2 A)
P5.3 Signal from inner boom pressure sensor
(4-20 mA) P9 To dump valve
P5.4 Signal from outer boom pressure sensor P9.1 Ground
(4-20 mA)
P9.2 24V
P5.5 Signal from outer boom tilt indicator
(10 or 19 mA)
P10 Power in
P5.6 Signal from inner boom tilt indicator
P10.1 Ground to truck
(10 or 19 mA)
P10.2 24 V from truck, 10A
P5.7 Signal from winch indicator (4-20 mA)
P5.8 Signal from second inner boom tilt indicator
or inner & outer boom fixed platform angle NOTE!
indicator (0/24 V) Only plinth P10 shows the 24 V supply from
P5.9 Signal from hydraulic extension in indicator
truck.
or second tilt indicator (0/24 V) All other plinths show lower voltage
depending on a filtering unit between them
P6 From slewing sector 1/2 and P10.
P6.1 Ground
P6.2 24 V
P6.3 Signal from indicator 1, positive (0/24 V)
P6.4 Signal from indicator 1, negative (0/24 V)
P6.5 Signal from indicator 2, positive (0/24 V)
P6.6 Signal from indicator 2, negative (0/24 V)
P7 CAN (From/to user interface 1)

P7.1 Ground
P7.2 24 V
P7.3 CAN +
P7.4 CAN -
P7.5 Emergency stop out
P7.6 Emergency stop in
P7.7 On/off
2000-12-20 9
Jumpers
(Fig. 6)
In the Standard box the jumpers are located in the
lower centre of the box. There is one row with five
jumpers.
The four jumpers to the right (B1-4) represent the

number of User interface in the system.
If all four jumpers are strapped, four interfaces are
connected.
The fifth jumper (I) is only for internal use, and

strapping it has no effect.
Fig. 6
10 2000-12-20
User interface
Function
(Fig. 7)
The User interface is the communication centre of the
SPACE 3000. It gives information about the system
and is also where the user controls the system.
The User interface is mounted on the Standard box
and the extended box (if present). It can also be
mounted on an Empty box. Maximum four User
interfaces can be fitted on a crane.
Buttons
(Fig. 7)
1. Power On Fig. 7
Enables power to SPACE. If button is pressed for
more then 2 s when system is on the LED test is
activated, as long as the button is pressed all red
LED`s light, when released all red LED`s continue to
light for 3 s then all green LED`s light for 3 s.
2. Release
Enables power to:
- OLP release if crane has OLP
- Dump valve/valves if not OLP, if Extended box
present also dump valve 2 (switched off after 10
minutes and when a crane function is used
dump valve 2 is always switched off).
3. Emergency stop
In danger the emergency stop button is pressed.
Power to the dump valve is cut and the crane stops.
The emergency stop button is to be turned
clockwise to reset.
4. Horn
Enables power to the horn if present.
5. Manual extension
Enables power to manual extension logic.
2000-12-20 11
Indicator LEDs
(Fig. 8)
The display consists of eight LED`s which indicates 4
3 5
button positions, errors, stability sector, winch etc.
6
For detailed information, see table below.
2
There are also two groups of LED`s in the inner boom
and outer boom. Each group contain four LED`s. Two ADC
10
are two-coloured, green/red, and two are red. The
purpose of the LED`s is to show the pressure in the
cylinders. For detailed information, see table below.
1070-339
SPACE 3000
1 9 8 7
1. Power On, green

2. Stab sector, green
3. Service/error, green/red
4. Inner boom pressure, green/red
5. Winch, red
6. ADC, green
7. Manual extension, green
8. Release, red
9. Release, green
10. Outer boom pressure, green/red
Fig. 8
12 2000-12-20
LED State Meaning

1. Power On, green On System is on.
Flash An emergency stop button is depressed, dump power to
space is interrupted or no jumper is strapped in user
interface.
2. Stab sector, green On Crane is in sector and capacity is lowered.
3. Service Green, on Time for service of the crane.

Error Red, on Error detected in the system.
Red, flashing CAN communication error.
4. Inner boom pressure All LED`s off < 50 % of OLP pressure

Green LED 1 on 50 - 69 % of OLP pressure
Green LED`s 1-2 on 70 - 89 % of OLP pressure
Red LED`s 1-3 flashes 90 - 99 % of OLP pressure
Red LED`s 1-4 on 100 % of OLP pressure
5. Winch, red Flashing 90 % of OLP pressure

On 100 % of OLP pressure
Flashing fast The outer boom is over a given angle when the system is
switched off.
6. ADC, green On Crane is working with hook (added) capacity.
7. Manual extension, green On Manual extension logic on.
8. Release, red On OLP.

Flashing Release button pushed and allowed to run crane
(OLP case).
9. Release, green On Dump valve on.
10.Outer boom pressure All LED`s off < 50 % of OLP pressure

Green LED 1 on 50 - 69 % of OLP pressure
Green LED`s 1-2 on 70 - 89 % of OLP pressure
Red LED`s 1-3 flashes 90 - 99 % of OLP pressure
Red LED`s 1-4 on 100 % of OLP pressure
2000-12-20 13
Connection plinths
(Fig. 9)
Plinth Description
P1 CAN (From/to Standard box)
P1.1 Ground
P1.2 24 V
P1.3 CAN +
P1.4 CAN -
P1.7 On/off
P2 CAN (From/to Cover 2, Extended box)

P2.1 Ground
P2.2 24 V
P2.3 CAN +
P2.4 CAN -
P2.7 On/off
Fig. 9
14 2000-12-20
Jumpers
(Fig. 10)
The jumpers are located in the higher right side of the
User interface. There is one row with five jumpers.
The four jumpers to the right (B1-4) tell the Standard

box which address the current User interface has.
Only one jumper should be strapped and each User
interface must have unique strapping.
The fifth jumper (I) is only for internal use, and

strapping it has no effect.
Fig. 10
2000-12-20 15
Column box
Function
(Fig. 11)
This connection box is fitted to the crane column. All
the signals from the pressure sensors and indicators
(max. 7) on the boom system are collected in the box.
The Column box is connected to the SPACE box using
a 9-conductor cable.
Connection plinths
(Fig. 11)
P1 To Standard box
P1.1 Ground
P1.2 24 V
(4-20 mA)
P1.4 Signal from outer boom pressure sensor
(4-20 mA)
P1.5 Signal from outer boom tilt indicator
(10 or 19 mA)
(10 or 19 mA)
P1.7 Signal from winch indicator (4-20 mA)
P1.8 Signal from second tilt indicator or inner &
outer boom fixed platform angle indicator
(0/24 V)
P1.9 Signal from hydaulic extension in indicator
or second tilt indicator (0/24 V)
Fig. 11
16 2000-12-20
P2 From winch/manual extension in P4 From pressure sensors/tilt indicators

indicator
P4.1 24 V to inner boom pressure sensor
P2.1 Ground
P2.2 24 V to winch indicators (4-20 mA)
P2.3 Signal from winch indicators (4-20 mA) P4.3 24 V to outer boom pressure sensor
P2.4 Ground P4.4 Signal from outer boom pressure sensor
(4-20 mA)
P2.5 24 V to outer boom fixed platform angle
indicator or hydraulic extension in indicator P4.5 24 V to outer boom tilt indicator
P2.6 Connection to outer boom fixed platform P4.6 Signal from outer boom tilt indicator
angle indicator (0/24 V) or hydraulic (4-20 mA)
P4.7 24 V to inner boom tilt indicator
NOTE!
Outer boom fixed platform angle indicator (4-20 mA)
should be connected to P2.46 if no hydrau-
lic extension in indicator is present in
system. If hydraulic extension in indicator is
present, outer boom fixed platform angle
indicator should be connected to P3.46
instead.
P3 From fixed platform angle indicators

P3.1 Ground
P3.2 24 V to inner boom fixed platform angle
indicator
P3.3 Signal from inner boom fixed platform angle
indicator (0/24 V)
P3.4 Ground
P3.5 Signal from P3.3, inner boom fixed platform
angle indicator (0/24 V)
P3.6 Signal from P3.3, inner boom fixed platform
angle indicator (0/24 V, if there is a jumper
between P3.5 and P3.6) or signal from outer
boom fixed platform angle indicator (0/24 V)
NOTE!
P3.3 and P3.5 are connected in series.
2000-12-20 17
Extended box
Function
(Fig. 12)
The Extended box is present if Space 3000 is
equipped with MSC, ADS or external dump.
There is a digit indicator (A) in the box which display a

number if an error should occur in the system and the
number of errors. To interpret these numbers there is
an error list.
Example: The digit 4 and a dot, followed by 03 without
a dot indicates that there are four errors and the
lowest number of these is no. 03.
If there are no errors the number 0 flashes.
There is a row with five jumpers in the Extended box.

NOTE
The jumpers are only for internal use and
should under no circumstances be
strapped.
Fig.12
18 2000-12-20
Connection plinths
P1 To ADS valve P7 CAN (From/to extra boxes)
P1.1 Ground, not same potential as other ground. P7.1 Ground
P1.2 24 V (1 A) P7.2 24 V
P7.3 CAN +
P2 From ADS pressure 1
P7.4 CAN -
P2.1 24 V
P2.2 Signal from pressure sensor (4-20 mA)
P3 From ADS pressure 2

P8 To dump 2 valve (V91M)
P3.1 24 V
P8.1 Ground
P3.2 Signal from pressure sensor (4-20 mA)
P8.2 24 V (2 A)
P4 Extra sensor input
P9 To MSC valve (V91M)
P4.1 Ground
P9.1 Ground
P4.2 24 V
P9.2 24 V (2 A)
P4.3 Signal from extra indicator (0/24 V)
P10 Extra sensor input

P5 From spool sensors 7-8
P10.1 Ground
P5.1 Ground
P10.2 24 V
P5.2 24 V
P10.3 Signal from extra Indicator (0/24 V)
P11
P11 To extra dump valve
P11.1 Ground
P6 CAN (From/to User interface 2)
P11.2 24 V
P6.1 Ground
P6.2 24 V
P6.3 CAN +
P6.4 CAN -
2000-12-20 19
OPERATION
OPERATION
Jumper settings
The Standard box and the different User interfaces
must be configured in the correct way otherwise the
system will not function.
The Standard box must know how many User faces

there are in the system.
Each User interface must have a unique address.
This example shows a system with two User interface.

(Fig. 13)
In the Standard box B1 and B2 are strapped

informing SPACE that two User interfaces are in the
system.
Fig.13
In User interface 1 (Fig. 14) B1 is strapped and in
User interface 2 B2 is strapped.
Fig.14
20 2000-12-20
Channels and connection

plinths
This connection diagram shows the connection

between an input channel and its connection plinth in
Standard box (A) or Extended box (B).
E.g. C12=P5.4 in Standard box.
C 19
C 13 C 11 C9
C 12 C 10 C8 C 15
C 20 C 14 C 21 C 22
C5
C4
C3
C2
C1
C0
C 17 C 6 C7
B
C 18
1070-332
Fig.15
2000-12-20 21
Slewing sector indicators

Function
The indicators are positioned on the crane to define a
slewing sector with insufficient stability. To define one
slewing sector two slewing sector indicators are
needed. On a crane it can be one or two slewing
sectors with different restricted load capacity. The
indicators are fitted on the crane column, above the
sector plates (Fig. 16).
The system is programmed to limit loads within these

sectors. The indicators are of the proximity type and
should be activated in the safe sectors (the plate
should be over the sensor). If the cable breaks SPACE
interprets this as if the crane is in the limited sector.
The indicators for slewing sector 1 and 2 are
connected to the Standard box (P6).
Fig.16
NOTE!
For information and settings, see section
Connecting accessories 6.1.
Spool sensor
(Fig. 17)
The spool sensors give information of the position of
the spools. There are two different spool sensors, one
for two spools and one for four spools. The sensors are
fitted directly on the valves. -342
1070
NOTE!
For information and settings, see section
Settings 6.2. Fig.17
22 2000-12-20
Winch box
Function
The winch can be positioned on the loader body, inner
boom, outer boom, outer end of the crane, jib or the
outer end of the jib. OLP-logic is dependent on where
the winch is positioned.
The winch can have four indicators connected to a
special Winch box (Fig. 18) according to:
WTOP Possible top block switch connected to

the screw terminal P2.
WEND The switch three turns remaining is

connected to the screw terminal P3.
WLOAD Torque switch is connected to the screw

terminal P4.
WDIS Indicator wire completely wound in is

connected to screw terminal P5.
Indicators gives 24 V signal when not activated.

Plugs (A) may not be removed unless a winch
indicator is to be connected.
NOTE!
These plugs are different from the plugs in
the Column box.
The Winch box is connected to the SPACE system via

the Column box using a three-conductor cable
connected to the screw terminal P1.
Fig. 18
2000-12-20 23
Logic operation
The 2-tonne winch has a torque indicator, WLOAD (1)
and a switch for three turns remaining WEND (2) as
standard (Fig. 19).
Winches can also be equipped with a WTOP indicator
(hook near the boom) and a WDIS indicator (cable fully
wound in).
If the indicator WLOAD is active it is not possible to

wind the winch in.
If the indicator WTOP is active it is only possible to
wind the winch out.
If the indicator WEND is active it is only possible to
wind the winch in.
If the indicator WDIS is active you can only operate the
winch by pressing the emergency override button. This
will allow you to run the winch for about 20 seconds. Fig. 19
Press the button again to continue. Waiting time does
not apply as it does with normal override operation.
Normally the winch is controlled from the 5th valve
function. If the winch is to be controlled from another
function, parameter changes are demanded.
NOTE!
For information and settings, see section 6.1
Connecting accessories.
Plug
If you disconnect the winch and instead connect a tool
to the winchs valve function you must connect a plug
in the contact on the cable which runs between the
SPACE system and the winch box. This plug tells
SPACE that the winch is disconnected and that the
function should be regarded as a tool (Fig. 20).
Fig. 20
24 2000-12-20
Connection plinths
(Fig. 21)
P1 To Column box
P1.1 Ground
P1.2 24 V
P1.3 Signal (4-20 mA, in steps) from winch
indicators
P2 - P5 From winch indicators
Px.1 Ground
Px.2 24 V
Px.3 Signal from winch indicator (0-24 V)
Fig. 21
2000-12-20 25
26 2000-12-20
SPACE 3000, Service Manual 2.4 Terminal
2.4 Terminal
Contents
Handheld PC ................................................................................ 3
Equipment needed for HIAB terminal ................................. 4
New Users .............................................................. 4
HP95/200 Users ..................................................... 4
Things to be aware of when using a handheld PC ............. 5
Battery Power ......................................................... 5
Time Bug ................................................................ 5
Memory Cards ........................................................ 5
Installation of HIAB Windows CE terminal programs ......... 6
What is needed? ..................................................... 6
Installation ............................................................... 6
Windows CE terminal functions ................................................... 7
Login .................................................................................. 7
Main menu ......................................................................... 7
Init ...................................................................................... 7
Init System Overview .............................................. 8
Init Auto ................................................................... 8
Init Type .................................................................. 11
Init Levers .............................................................. 11
Calibrate ................................................................ 11
Variables .......................................................................... 12
Detailed ................................................................. 13
User Interface ....................................................... 13
Extended ............................................................... 14
Errors ............................................................................... 15
Error Counters ...................................................... 15
Parameters ...................................................................... 16
Change Par Value ................................................. 16
2000-12-20 1
File ................................................................................... 16
Counters .......................................................................... 17
Service log ............................................................ 17
Reset Counters .................................................... 17
Dos terminal ............................................................................... 18
General ............................................................................ 18
Init Auto ................................................................. 18
Variable list ....................................................................... 22
Variables ..................................................................................... 22
OLP ................................................................................. 24
MSC ................................................................................. 24
Analogue inputs................................................................ 25
Levers .............................................................................. 25
Pressure sensors ............................................................ 26
Digital inputs .................................................................... 26
Stability ............................................................................. 28
Various ............................................................................. 28
Timers ........................................................................................ 29
Timer list .......................................................................... 29
Parameters ................................................................................ 30
Parameter list .................................................................. 30
OLP ................................................................................. 32
MSC ................................................................................. 33
Pressure sensors ............................................................ 33
Digital inputs .................................................................... 34
Stability ............................................................................. 35
Service ............................................................................. 36
Various ............................................................................. 37
2 2000-12-20
HANDHELD PC
A Handheld PC is a small computer that has Windows
CE as its operating system.
The Handheld PCs has a lot of advantages:
1. Easy to use. If you know Windows, then you are

already familiar with Windows CE.
2. Cheaper than a Laptop.
3. Communication with a PC through serial cable.
Files can be copied to the PC and stored there. Fig. 1
Update of the HIAB terminal program versions will
be easier.
4. Instead of a mouse there is a stylus pen used for
clicking directly onto the screen.
5. Handheld PCs have the Pocket Office version of the
ordinary Office package. If you write anything in for
example Pocket Word you can send that file to the
PC and read it in Word.
6. Its small size (approx the same size as a HP95)
and therefore easy to pack in a bag, compared to
the bulky Laptop.
HIAB will not produce any hardware for a specific

Handheld PC, this means that there will not be any
sort of special protection made for them.
2000-12-20 3
Equipment needed for

HIAB terminal
New Users
PC System
PC, using Windows. With a 1,44 Mb Floppy drive.
PC Interface 365 0766 from HIAB. Includes

Interface, diskette with programs and instructions.
Handheld System
Handheld PC. Currently we support only Hewlett
Packard HP 680/690. Do not buy anything else but
these computers, since the programs depend very
much on the hardware of the Handheld PC,
especially the processor.
Handheld Interface 370 9426 from HIAB. Includes

Interface, diskette with Windows CE programs and
instructions.
HP95/200 Users
HIAB will continue to update the DOS programs to
work with the latest versions of Space boxes.
HP Interfaces 361 0888 and 367 3103 will remain as
spare parts.
4 2000-12-20
Things to be aware of
when using a handheld PC
Battery Power
The Handheld PC does not get any power whatsoever
from the SPACE system, so it needs to have fully
charged batteries at all time.
The Handhelds have a feature that turns off the power
after between 15 minutes when on battery power. The
battery of a HP 690 lasts for 7-8 hours of continuous
use. If the battery is fully charged when starting a job
the battery power should not be a problem.
Charge the battery for the Handheld PC at all times

when it is not used, because if the battery is drained
all information is lost on the Handheld PC, and the
Fig. 2
terminal programs must be reinstalled.
Battery is drained even if the Handheld PCs power is
switched off.
Time Bug
Currently there is a time bug in Windows CE, when the
date is asked for in the programs the returned date
from Windows CE is incorrect.
Symptom:
S3000 CE.exe will not start due to an illegal year.
Wrong year in the file headers from files saved using
the HIAB terminal programs.
Solution:
Chose a city within USA when selecting Home City,
this cures the time problem. But set the date and time
to your date and time.
Memory Cards
HIAB will not sell memory cards for Handheld
systems. This is because the programs come on a PC
Diskette.
Handheld systems support the RAM cards that were
used for HP 95/200. An even better and cheaper
memory card is CompactFlash cards which have a
much higher storage capacity than RAM cards.
It is a good idea to put a backup of the terminal
programs onto a CompactFlash card so you dont
need to reinstall the HIAB terminal programs if the
battery is completely drained. Do also remember to
take backups of Crane.dat and Crane.s3d.
2000-12-20 5
Installation of HIAB
Windows CE terminal
programs
What is needed?
A PC with Windows 95 or later.
A Handheld PC recommended from HIAB.
Installation programs. This comes with the Handheld

Interface as a PC Diskette.
Installation
This installation assumes that the program to install is
Space CE. Use the same procedure for the other
terminal programs.
1. Establish a connection between the PC and the

Handheld PC. Refer to the Handheld PC
manufacturers users guide for information regarding
this.
2. Insert the diskette labeled Handheld Installation
into the PC.
3. Copy Space CE.exe to a temporary folder on the
PCs hard drive.
4. Start the Space CE.exe that is now on the hard
drive. This will extract the installation files.
5. Start the newly extracted Setup.exe. Follow the
instructions on the screen.
6. When asked Install using default directory, answer
Yes.
7. Wait for the files to be installed on the Handheld
PC, this takes some time without any indication on
the screen, so be patient.
8. Ignore the error message saying that Space CE
was not installed successfully, remove it using add/
remove programs. This error message is wrong,
the installation is successful.
9. Space CE is now installed in the HIAB folder.
6 2000-12-20
WINDOWS CE
TERMINAL FUNCTIONS
Login
(Fig. 3)
Type in your User ID and Password then
click on button OK.
Main menu Fig. 3
(Fig. 4)
At the top is the program version of the
Space 3000, and the program serial
number.
Below that, there is the crane serial
number and further down we have the
Crane Type.
Top right is your Access level, and below
is your Display level.
From access level Service its possible
to chose diplay level Diagnostic. Fig. 4
Init
(Fig. 5)
Here are all the Init Menus:
System Overview, Auto, Type, Levers and
Prog SerNo.
Fig. 5
2000-12-20 7
Init System Overview

Sub menu 1
(Fig. 6)
Shows an overview of how the system is
set up. You can see if the system has
ADC, MSC etc. You can also see where
the different indicators are connected.
Init Auto Fig. 6
Sub menu 1
Slew Sector 1 and 2
(Fig. 7)
Here you set which slewing sectors are
present is the system. You can choose Automatic Parameter Initialization
Slew Sector 1 Slew Sector 2 Winch Ext In Indicator Manual Extension
from: Yes Yes
Sector Type: Sector Type: Cap (%) 50 75
- No Sector No No
Platf 1 Low OLP Pressure Settings (bar)
- OLP ADS Height Warn
IB +2% 265
- Stop Cap (%) 60 Cap (%) 60
Yes Yes
273
No No OB +1%
- Platf 0 Low
1070-365
- Platf 1 Low Cancel OK
- Platf 2 Low
- Platf 2S Low
Fig. 7
No sector:
No slewing sector sensor is present in
system.
OLP:
Is used when the crane has a stability
sector.
Stop:
Stops the crane when entering the
slewing sector.
8 2000-12-20
Platf is for Fixed Platform and the

number tell how many tilt indicators are Automatic Parameter Initialization
used for the Fixed Platform. Slew Sector 1 Slew Sector 2 Winch Ext In Indicator Manual Extension
Sector Type: Sector Type: Yes Yes Cap (%) 50 75
No No
Platf 0 Low: ADS Height Warn
IB +2% 265
No tilt indicators for the Fixed Platform. Cap (%) 60 Cap (%) 60
Yes Yes
No No OB +1% 273
1070-365
Platf 1 Low: Cancel OK
One tilt indicator on the inner boom.
Platf 2 Low: Fig. 7

Tilt indicators for the Fixed Platform on
both inner and outer boom. The
indicators are not connected in series.
Platf 2S Low:
Tilt indicators connected in series for the
Fixed Platform on both inner and outer
boom.
This setting is only used when both
platform indicators are connected to
plinth P3 in Column box.
Cap (%):
Only used if the sector is set as OLP,
and sets the capacity of the inner boom
pressure when crane is in the slew
sector.
Winch
(Fig. 7)
Yes & No. Tells SPACE 3000 if Winch is
mounted or not.
Ext In Indicator
(Fig. 7)
Yes & No. Tells SPACE 3000 if a
hydraulic extension in indicator is
mounted or not.
ADS
(Fig. 7)
Yes & No. Tells SPACE 3000 if ADS is
mounted or not.
2000-12-20 9
Height Warn
(Fig. 7)
If the crane has a tilt indicator on the Automatic Parameter Initialization
inner boom this option will be set to Yes, Sector Type: Sector Type: Yes Yes Cap (%) 50 75
whether you have a Height Warning kit or Platf 1 Low OLP
No No
Pressure Settings (bar)
not. The program checks if the crane is ADS Height Warn
IB +2% 265
Yes Yes
equipped with an M-Link, which needs an Cap (%) 60 Cap (%) 60
OB +1% 273
No No
inner boom tilt indicator. Which means
1070-365
that if you have selected the correct Cancel OK
Crane Type in InitType, then the program

will not remove the inner boom setting if
Fig. 7
you selected No and have an M-Link.
Pressure settings (bar)

(Fig. 7)
Sets ib_p_lim_corr and ob_p_lim_corr.
The display shows inner and outer boom
pressure. Select correction values by
clicking on the arrows.
Manual Extension
(Fig. 7)
Sets the capacity when Manual
extension is selected on the User
Interface. The first value (should be the
lowest value) is used when the hydraulic
extensions are fully in or if no ext_in
sensor is connected and the second
value (higher) when the hydraulic
extensions are out.
10 2000-12-20
Init Type
Sub menu 1
(Fig. 8)
Sets parameters for the selected crane
type. Click select to set the parameters.
Button File is only used if more than one
Crane.dat file is used
.
Fig. 8
Init Levers
Sub menu 1
(Fig. 9)
This menu can be used for three things;
Firstly to check if the calibration of the
levers was good or not. Move the lever on
the valve and see that the sliders on the
screen will move appropriately. Secondly
you can also see if the correct function is
connected to this lever, the name of the
function is above the slider. Third, see if
the correct functions are used for this Fig. 9
crane. The Terminal checks parameter
lev_ad_chan to see what functions are
used, and then only shows those func-
tions on the screen. To calibrate the
levers press button Calibrate.
Calibrate
Sub menu 2
(Fig. 10)
Follow the instructions on the screen
when calibrating the levers. To skip a
Tool lever press button Skip Lever. To
abort calibration press Back. You dont
have to press any key during calibration
just follow the commands on the screen.
As opposed from the DOS version where
you have to press Enter after every Fig. 10
command.
2000-12-20 11
Variables
(Fig. 11)
This display is called the Summary display.
Here you can read off several variables simultaneously.
Here you can do a lot of troubleshooting by viewing the information from the variables.
Pressure Lev % Max + Max - Sect Platform

Slew MPa % Lim 0 100 0 Tilt -1,0 in
Inner Boom 26 104 109 -43 0 50 up up
0 0 100 0 0 50 down
Outer Boom down
100 100 100
Extension off
0 100 100
Winch t0 l0 e0 d0 0 100 100
Tool 1 0 100 100
0 100 100 Extended Detailed
Tool 2
0 100 100
Tool 3
0 100 100 User Interface Back
Fig. 11
1 Winch Shows which winch indicators are connected to the system.

t = top, l = load, e = end, d = disable
0 = non active, 1 = active ? = not connected
(wtop, wload, wend and wdis)
Winch variables is only shown if winch is chosen in Init Auto menu.
2 Pressure MPa Shows current working pressure in inner and outer boom in MPa (ib_p_mom and ob_p_mom).
% Shows current working pressure in inner and outer boom in % of maximum pressure (ib_p_filt
and ob_p_filt).
Lim Shows maximum permitted working pressure in inner and outer boom in %.
The value is normally 100 but can be higher if ADC and/or MSC is activated. If manual
extension or an OLP slewing sector indicator is activated the value is lower than 100.
(ib_olp_lim and ob_olp_lim).
3 Lev % Shows signals from spool sensors. Maximum is +/- 100 (lever).
4 Max + Shows maximum permitted spool stroke in % of full stroke for each function and
Max - direction. 0 means that the movement is stopped (max_speed_p and max_speed_n).
5 Tilt Shows signals from inner and outer boom tilt indicator.
up = up
down = down
? = not connected
(ib_tilt and ob_tilt)
12 2000-12-20
6 Sect Sect shows one sector value if only one slewing sector is set for this crane, otherwise it will show
both sector values. (stab_sects)
7 Platform Platform is the indicators for the Fixed Platform. From the top of this box and down we have:
In or Out of the Fixed Platform slewing sector.
Inner boom Fixed Platform tilt indicator up or down.
Outer boom Fixed Platform titl indicator up or down.
On, if there is a person on the Fixed Platform, otherwise Off.
(stand_ib_low, stand_ob_low and stand_on)
Detailed
Sub menu 1
(Fig. 12)
Select variable class and then select
variable. The variable value will now be
shown in the variable value box.
Fig. 12
User Interface
Sub menu 1
(Fig. 13)
Translates the variable cov_stat file to
plain text. Here you can see the status
of the User Interfaces of the system.
Only the UIs that are connected are
shown. The status is shown with simple
Yes/No answers.
Fig. 13
2000-12-20 13
Extended
Sub menu 1
(Fig. 14)
Translates the variable ext_stat file to
plain text. Here you can see the status
of the Space 3000 Extended box, if one
is connected to the system. The follow-
ing text strings can be shown:
- Input from Extended Slewing Sector
positive
- Input from Extended Slewing Sector
Fig. 14
negative
- Incoming Emergency Stop voltage OK
- Outgoing Emergency Stop voltage OK
- ADS output on
- Dump 2 connected
- MSC connected
- ADS connected
- Dump 2 output faulty
- MSC output faulty
- ADS output faulty
- The +24V fuse has tripped
- The lever 7 input: XX. Where XX is the
lever input value.
- The lever 8 input: XX. Where XX is the
lever input value.
- The On Platform input: XX. Where XX is
the On platform input value.
- The Extra Sensor input: XX. Where XX
is the Extra Sensor input value.
- ADS pressure 1 input byte: XX. Where
XX is the ADS input value.
- ADS pressure 2 input byte: XX. Where
XX is the ADS input value.
14 2000-12-20
Errors
(Fig. 15)
Shows current Errors in Space. The
errors are continuously updated from
Space. Button Clear Errors is used to
tell Space to clear the errors manually. If
the error still persists then it is not
cleared, otherwise it is cleared. Most
errors are cleared when the reason for
the error disappears.
Button Error Count will take you to error Fig. 15
counters.
Error Counters
Sub menu 1
(Fig. 16)
Shows a count of all errors in this Space
box since it was produced. Press button
Reset to reset the right column of the
error counters. This can be used to
check what kind of errors that have
occurred since the last time the crane
was in a workshop.
Fig. 16
2000-12-20 15
Parameters
(Fig. 17)
This is where you can check and set
parameter values. Select parameter
class and then a Parameter. When a
parameter is selected its value will be
shown in the Parameter Value box. To
change a parameter click button
Change Par Value or double click on
the parameter name.
Fig. 17
Change Par Value

Sub menu 1
(Fig. 18)
Change the parameter value in the New
Value box.
Click OK and the submenu will appear to
confirm successful parameter change.
Click OK and new values are set.
Fig. 18
File
(Fig. 19)
Load, loads a coded parameter file (.sav)
that was saved with the Save button.
Save As Text saves parameters,
counters, diary and error counters to a
file as text. This file can be opened later
with any text editor (Word, Notepad
etc.). Save As Code saves all data from
this Space box to a coded file. This file
cannot be viewed with a text editor. The Fig. 19
purpose of this coded file is to get a
complete picture of what this crane has
been doing and its settings. Can only be
viewed by certain personnel at HIAB.
16 2000-12-20
Counters
(Fig. 20)
Shows counter and timer values. This
menu is continuously updated from
Space, so if a timer has a new value it is
automatically updated.
Fig. 20
Service log
Sub menu 1
(Fig. 21)
In access level Diagnostic it is possible
Timers and Counters
to view the Service log by clicking on
dump_time 23:31
Yes. lift_ctr 40
srvc_tot_time_left 1950:12
This question will not appear in access srvc_use_time_left 986:45
level Service. tot_time
use_time
56:52
14:23
Service
1070-367
Back
Fig. 21
Reset Counters
Sub menu 2
(Fig. 22)
Click on Yes to reset Service counters.
Timers and Counters
NOTE! dump_time 23:31
lift_ctr 40
For more information about srvc_tot_time_left 1950:12
srvc_use_time_left 986:45
timer and counter settings, see tot_time 56:52
section 5.1 Service. use_time 14:23
Service
1070-366
Back
Fig. 22
2000-12-20 17
DOS TERMINAL
General
This section only describes the Init Auto menu in DOS.
The Init Auto menu is the menu that differs most from
Windows CE.
For more information about the DOS terminal and the
different menus, see SPACE service manual.
Init Auto
Sub menu 1
Navigation in menu:
%, & = Move between parameters.
ENTER = Change between values.
Inner or Outer Boom Pressure Limits

Sets ib_p_lim_corr and ob_p_lim_corr.
The display shows inner and outer boom
pressure. Type correction values if needed
and press ENTER to update values.
Slewing Sectors
(Fig. 23)
Here you set which slewing sectors that are
present in the system. It is possible to have
two slewing sectors.
You can choose from:
- NO
- OLP
- STOP
- PLATF0
- PLATF1
- PLATF2
- PLATF2S
Fig. 23
18 2000-12-20
NO:
No slewing sector sensor is present in system.
OLP:
Is used when the crane has a stability sector. If OLP is
chosen the capacity (%) of the inner boom pressure
when crane is in the slewing sector should be set in
line below OLP.
STOP:
Stops the crane when entering the slewing sector.
PLATF is for Fixed Platform and the number tells how

many tilt indicators are used for the Fixed Platform.
PLATF0:
No tilt indicators for the Fixed Platform.
PLATF1:
One tilt indicator on the inner boom.
PLATF2:
Tilt indicators for the Fixed Platform on both inner and
outer boom. The indicators are not connected in
series.
PLATF2S:
Series connected tilt indicators for the Fixed Platform
on both inner and outer boom.
This setting is only used when both platform indicators
are connected to plinth P3 in Column box.
2000-12-20 19
Inner Boom Tilt ind.

(Fig. 24)
If the crane has a tilt indicator on the
inner boom this option will be set to
YES, whether you have a Height
Warning kit or not. The program checks
if the crane is equipped with an M-Link,
which needs an inner boom tilt indicator.
Which means that if you have selected
correct Crane Type in InitType, then the
program will not remove the inner boom
setting if you selected No and have an
M-Link.
Winch
(Fig. 24) Fig. 24
YES & NO. Tells SPACE 3000 if a winch
is mounted or not.
ADS
(Fig. 24)
YES & NO. Tells SPACE 3000 if ADS is
mounted or not.
20 2000-12-20
Man Ext Capacity

(Fig. 25, 26)
Sets the capacity when Manual
Extension is selected on the User
Interface. The first value (should be the
lowest value) is used when the hydraulic
extensions are fully in or if no ext_in
indicator is connected (ext_in_chan = -1)
and the second value (higher) when the
hydraulic extensions are out.
Type new value if needed and press
ENTER to update value.
Fig. 25
Fig. 26
2000-12-20 21
VARIABLES
Variable list NOTE!

S=Service In this manual all variables are written in
D=Diagnostic Italic style.
Display
Class Variable name Description of variables
S ?b_olp_lim These variables show the present OLP activating pressure for the inner or
OLP
outer boom (in % of the working pressure ib_p_lim and ob_p_lim).

S olp_rel_w_ctr This variable shows the number of seconds that remains until the OLP
release mode can be activated again.
D ?b_msc_on These variables show if the MSC is active or not.

MSC
D mm_active This variable shows in which Multi Mode the crane currently is.
D mm_off_?cnt These variables show how many lifts or how many seconds remain until
the Multi Mode returns to hook mode.
S anin These variables contain the raw data from the analogue inputs.
Analogue
A value of 0 corresponds to a input voltage of 0 V or a current of 0 mA.

inputs
The full scale value is 255 and corresponds to a input voltage of +5 V or

current of 22.7 mA.
D st_anin This is a special version of the analogue inputs variable. This variable
contains all the Standard Box physical analogue inputs.
Levers
D lever This variable shows the lever position [%]. Should correspond to the
amount of oil that flows trough the valve.
Pressures
S ?b_p_filt These variables show the filtrated relative pressure [%].

sensors
S ?b_p_mom This variable shows the actual momentary pressure in bars.
S ?b_tilt These variables show the actual state of the inner or outer boom tilt
indicator (0 = down, 1 = up, -1 = not connected).
Digital inputs
D digin This variable shows the state of the eight voltage supervision signals.
S ext_in_inp This variable shows the actual state of the crane hydraulic extensions in
input.
(0 = extension in, 1 = extension out, -1 = not in use)
22 2000-12-20
Display
Class Variable name Description of variables
S lo_load_inp This variable shows the actual state of the crane capacity reducing input
(0 = off, 1 = on, -1 = not connected).
S man_ext_sel This variable shows whether manual extensions are selected or not
(selected with the manual extension switch on the User Interface).
D stand_?b_low These variables show the actual state of the stand platforms inner or
outer boom too low indicator
(0 = low, 1 = high, -1 = not connected).
D stand_on This variable shows the actual state of the person on platform indicator
Digital inputs
D voltin This variable shows the state of the eight digital input pins.
S wdis This variable shows the actual state of the winch disabled signal
S wend This variable shows the actual state of the winch 3 coils left indicator
S wload This variable shows the actual state of the winch overload indicator
S wtop This variable shows the actual state of the winch top position indicator
S stab_? These variables show the current status of the slewing sector indicators
(negative and positive for three different sectors).
Stability
S stab_sect This variable shows the combined (worst case) status of the slewing
sectors.
S stab_sects This variable shows the status of the slewing sectors.
D apo_ctr This variable shows the time (minutes) left to the Automatic Power Off.
Various
D max_speed_? These variables show the actual maximum permitted speed [%] for each
function in both directions (negative and positive).
2000-12-20 23
OLP
ib_olp_lim display: S
ob_olp_lim
These variables show the present OLP activating pressure for the inner or outer boom (in % of
the working pressure ib_p_lim and ob_p_lim).
This value is normally 100, but changes according to MSC status, Multi -Mode, stability
conditions and so on.
olp_rel_w_ctr display: S
This variable shows the number of seconds that remains until the OLP release mode can be
activated again.
MSC
ib_msc_on display: D
ob_msc_on
These variables show if the MSC is active or not.
mm_active display: D
This variable shows in which Multi Mode the crane currently is.
The modes are:
0 Tool Mode (Basic capacity)
1 Hook Mode (mm_?b_olp_add[0] capacity used, typically +10%)
2 Winch Mode (mm_?b_olp_add[1] capacity used, typically +5%)
mm_off_lcnt display: D
mm_off_tcnt
These variables show how many lifts (mm_off_lcnt) or how many seconds (mm_off_tcnt)
remain until the Multi Mode returns to hook mode.
24 2000-12-20
Analogue inputs
anin display: S
These variables contain the raw data from the analogue inputs.
A value of 0 corresponds to a input voltage of 0 V or a current of 0 mA.
The full scale value is 255 and corresponds to a input voltage of +5 V or current of 22.7 mA.
st_anin display: D
This is a special version of the analogue inputs variable. This variable contains all the
Standard Box physical analogue inputs (not even channel number related).
Levers
lever display: D
This variable shows the lever position [%]. Should correspond to the amount of oil that flows
through the valve.
2000-12-20 25
Pressure sensors
ib_p_filt display: S
ob_p_filt
These variables show the filtrated relative pressure [%].
?b_p_mom display: S
This variable shows the actual momentan pressure in bars.
Digital inputs
ib_tilt display: S
ob_tilt
These variables show the actual state of the inner or outer boom tilt indicator
(0 = down, 1 = up, -1 = not connected).
digin display: D
This variable shows the state of the eight voltage supervision signals:
Bit Dec Name Terminal Normally used for

0 1 DIGIN_0 P5:9 Extensions out indicator
1 2 DIGIN_1 P4:3 Manual Extension / On Platform indicator
2 4 DIGIN_2 P6:5 Slewing sector 1 Positive Indicator
3 8 DIGIN_3 P6:6 Slewing sector 1 Negative Indicator
4 16 STRAP_0 P11:5
5 32 STRAP_1 P11:4
6 64 STRAP_2 P11:3
7 128 STRAP_3 P11:2
ext_in_inp display: S
This variable shows the actual state of the crane hydraulic extensions in input
(0 = extension in, 1 = extension out, -1 = not in use)
lo_load_inp display: S
This variable shows the actual state of the crane capacity reducing input
man_ext_sel display: S
This variable shows whether manual extensions are selected or not (selected with the manual
extension switch on the User Interface).
If a Hydraulic extension in indicator is connected, this variable can also get the value 2 which
means that manual extension are selected, but the crane extensions are out (ext_in_inp = 0)
which means use the higher man_ext_load[1].
26 2000-12-20
stand_ib_low display: D
stand_ob_low
These variables show the actual state of the stand platforms inner or outer boom too low
indicator
(0 = low, 1 = high, -1 = not connected).
stand_on display: D
This variable shows the actual state of the person on platform indicator
voltin display: D
This variable shows the state of the eight digital input pins:
Bit Dec Name Terminal Used for

0 1 VBHORN P8:2 The voltage on the Horn output (relay supervision)
1 2 V24TERM P3:2 The voltage supply to the terminal connection
(fuse supervision)
2 4 V5VCAN - The voltage supply to the CAN interface
3 8 VON_OFF (P7:7) Input from the On/Off switch
4 16 VSTOP_IN P7:6 Input from the Emergency Stop chain
5 32 V24VCOL P5:2 The voltage supply to the Column box (Fuse supervision)
6 64 V24VIO P1:2 The voltage supply to other I/O (Fuse supervision)
7 128 DMP_VEN - Input from the Watchdog circuit for the Dump valve output
wdis display: S
This variable shows the actual state of the winch disabled signal
(wdis is activated when the inputs for both wend and wtop are activated at the same time).
wend display: S
This variable shows the actual state of the winch 3 coils left indicator
wload display: S
This variable shows the actual state of the winch overload indicator
wtop display: S
This variable shows the actual state of the winch top position indicator
2000-12-20 27
Stability
stab_n display: S
stab_p
These variables show the current status of the slewing sector indicators (negative
and positive for three different sectors).
stab_sect display: S
This variable shows the combined (worst case) status of the slewing sectors. A zero
means that the crane is not in any sector. -1 means that the crane has entered a restricted
sector in the negative direction and +1 that the sector is entered in the positive direction. 2
means that the entering direction is unknown or that two conflicting sectors are active.
stab_sects display: S
This variable shows the status of the slewing sectors. A zero means that the crane is
out of the restricted sector. -1 means that the sector has been entered in the negative
direction and +1 that the sector is entered in the positive direction. 2 means that the entering
direction is unknown (indicator error or conflict with the valve position)
Various
apo_ctr display: D
This variable shows the time (minutes) left to the Automatic Power Off.
max_speed_n
max_speed_p display: D
These variables show the actual maximum permitted speed [%] for each function in both
directions (negative resp positive). These values reflects the status of the MSC, the different
OLPs and the LO_SPEED errors.
28 2000-12-20
TIMERS
Timer list NOTE!
S=Service In this manual all timers are written in plain
D=Diagnostic style.
Diplay Timer name Description of timer
S dump_time This timer counts how many minutes the dump valve output has been on.
D ib_OLP_ctr These timers counts how many times an inner boom or outer boom OLP-
ob_OLP_ctr situation has occurred in the system.
D ib_prewarn_ctr This timer counts how many times the inner boom pre-warning pressure
level has been reached.
D lift_ctr This timer counts how many lifts have been done with the crane.
D man_ext_ctr This timer counts how many time the Manual Extension or lo_load logic
is activated.
D man_ext_time This timer counts how many minutes the crane has been used with
Manual Extensions selected at the User interface or with the lo_load_inp
active.
D OLP_rel_ctr This timer counts how many times the OLP release function has been
used.
S srvc_lifts_left This timer counts down how many lifts are left until the next service.
S srvc_tot_time_left This timer counts how many tot_time minutes are left until the next
service.
S srvc_use_time_left This timer counts how many use_time minutes are left until the next
service.
D stab_OLP_ctr This timer counts how many times an inner boom OLP situation has
occurred because of some slewing sector limitation.
S tot_time This timer counts how many minutes the power has been on to the
Standard box.
S use_time This timer counts how many minutes the crane has been used (lever not
centred and oil not dumped).
D wi_OLP_ctr This timer counts how many times the winch overload indicator (wload)
has been activated.
2000-12-20 29
30
Analogue inputs: Explaining the menu
C=channel P=plinths in SPACE box Ext=Extended box
A1 A2 A3 A4 A5 A6 A7 A8
C0 P1.3 C1 P1.4 C2 P1.5 C3 P1.6 C4 P2.3 C5 P2.4 C6 Ext-P5.3 C7 Ext-P5.4
spool sensor 1 spool sensor 2 spool sensor 3 spool sensor 4 spool sensor 5 spool sensor 6 spool sensor 7 spool sensor 8
Analogue inputs
B1 B2 B3 B4 B5 B6 B7 B8
C8 P5.8 C9 P5.7 C10 P5.6 C11 P5.5 C12 P5.4 C13 P5.3 C14 P6.3 C15 P6.4
Second tilt Winch indicators tilt tilt pressure pressure slewing sector 0 slewing sector 0
indicator (ib) indicator (ib) indicator (ob) sensor (ob) sensor (ib) positive indicator negative indicator
platform logic
C1 C2 C3 C4 C5 C6 C7 C8
C16 P5.9 C17 Ext-P4.3 C18 Ext-P10.3
hydraulic on platform extra sensor not currently not currently not currently not currently not currently
extension in indicator used used used used used
indicator
SPACE 3000, Service Manual
Maximum permitted values are:

240 240 240 240 240 240 240 240
255 240 240 240 240 240 255 255
255 255 255
If any of these values are exceeded the equivalent input is regarded as short circuited to 24 V.
Minimum permitted values are:

16 16 16 16 16 16 16 16
0 16 16 16 16 16 0 0
0 0 0
If any of these values are not met the equivalent input is regarded as being broken or short circuited to 0 V.
Note: On program versions 1.1---1.22 values may be displayed in boxes C4 and C6. Ignore these values they have no relevance to anin [19].
2000-12-20
2.4 Terminal
2000-12-20 31
PARAMETERS
Parameter list NOTE!
S=Service In this manual all parameters are written in
D=Diagnostic bold style.
Access
Display
Class Parameter name Description of parameters
D D mlink_mode This parameter sets if the crane has a mechanical link or not
S S olp_lim This parameter sets the default OLP limit pressure for inner and
outer boom OLP systems
S S prew_horn_on This parameter sets how many times the horn should beep
OLP
when the crane load reaches the pre-warning level.
S S prew_horn_time This parameter sets how long the pre-warning horn beeps
should be.
D D w_top_? These parameters describe which functions should be stopped

in the negative (w_top_n) or positive (w_top_p) directions
when the winch top switch indicator is activated.
S S msc_act_mode This parameter describes how the MSC is activated:

0: Auto The MSC is automatically activated always
when the pressure reaches the MSC limit.
1: Non-limiting The MSC is automatically activated only if no
MSC
lever needs to be forced back.

2: Zero-pos The MSC is activated only when all levers are
centred
S S msc_rel_mode This parameter activates the MSC system.
S S ?b_p_lim_corr These parameters adjust the ib_p_lim or ob_p_lim values.

Pressure
sensors
S S stop_tool_?_load When the inner boom pressure (ib_p_filt) is higher than this
level, the positive direction of TOOL_1 or TOOL_2 is stopped
Digital inputs
D D ext_in_chan This parameter sets the channel number for the crane
S S ib_tilt_chan This parameter sets the channel number for the inner boom tilt
indicator.
D D lo_load_inp_chan This parameter is a digital input with which the crane capacity
can be reduced.
32 2000-12-20
Access
Display
Class Parameter name Description of parameters
D D lo_load_inp_load The inner boom capacity is limited to this value [%] when the
lo_load_inp_chan is set and the lo_load_inp variable is off.
Digital inputs
D D man_ext_load The inner boom capacity is limited to this value [%] when the
manual extension mode is selected on User interface.
D D stand_?b_low_chan These parameters set the channel number for the inner and
outer boom tilt indicators for the fixed platform.
D D stand_on_chan This parameter sets the channel number for the person on
platform indicator.
D D stab_?_chan These parameters set the channel number for the two slewing
sector indicators negative or positive side.
S S stab_olp This parameter sets the level (in %) to which the inner boom
OLP pressure limit will reduce when the slewing is inside an
Stability
OLP_SECT restriction sector.
D D stab_sect_type This parameter sets the type of the three different slewing
sectors.
0 OLP_SECT normal capacity reducing stability sector

2 STND_SECT sector for stand platform .
D D srvc_lifts This parameter sets the number of lifts (lift_ctr) in a service

interval.
Service
D D srvc_tot_hours This parameter sets the number of total hours (tot_time) in a

service interval.
D D srvc_use_hours This parameter sets the number of crane in use hours

(use_time) in a service interval.
D D ads_mode This parameter activates the ADS system.
S S apo_time This parameter sets the Automatic Power Off time in minutes.
Various
S S dump_time This parameter sets the number of seconds the dump valve
should remain active after all levers have been centred.
S S password To be able to change any of the password protected parameters

(msc_mode, multi_mode, serial_no), this password semi-
parameter must first be set to the correct value.
(Contact HIAB AB for password)
2000-12-20 33
OLP
mlink_mode access: D display: D limits: 0..1 default:0
This parameter tells if the crane has a mechanical link (mlink_mode = 1) or not
(mlink_mode = 0).
Note that the ib_tilt_chan-parameter also has to be set for the mechanical link logics to
work. If ib_tilt_chan is set, but mlink_mode = 0, the ib_tilt signal is used for high inner
boom warning only.
olp_lim access: S display: S limits: 50..150 default: 100

This parameter sets the default OLP limit pressure (in % of the working pressure ??_p_lim)
for the two different OLP systems (Inner Boom and Outer Boom). The final OLP limit pressure
will vary depending on MSC, MultiMode, errors, cabin area and so on.
Note! This parameter will always default to 100 % when the power is switched on.
prew_horn_on access: S display: S limits: 0..10 default: 1

This parameter tells how many times (1 second apart) the horn should sound when the crane
(inner or outer boom) load reaches the pre-warning level.
prew_horn_time access: S display: S limits: 0..255 default: 30

This parameter tells how long the pre-warning horn beeps should be.
w_top_n access: D display: D limits: 0..255 default: 22

w_top_p
These parameters contains a bit pattern that describes which functions will be stopped in the
negative (w_top_n) or positive (w_top_p) directions when the winch top switch indicator is
activated.
34 2000-12-20
MSC
msc_act_mode access: S display: S limits: 0..2 default: 1
This parameter describes how the MSC is activated:
0: Auto The MSC is automatically activated when the inner or outer boom
pressures reach the MSC limit. Levers that are deflected more than the
MSC limit, are hydraulically forced back to the MSC limit.
1: Non-limiting The MSC is automatically activated only if no lever needs to be forced

back (no functions are being driven too fast). Otherwise the MSC is not
activated until all levers are centred.
2: Zero-pos. The MSC is activated only when all levers are centred. This means that
when the crane load increases, you will first get an OLP at the crane
nominal capacity (100%). When you center the levers, the MSC will be
activated (also limiting the valve spool strokes) and the crane capacity will
increase with ??_msc_olp_add %.
msc_rel_mode Password protected parameter

access: S display: S limits: 0..1 no default
This parameter activates the MSC system. A zero means that the crane does not have MSC
and 1 that the crane has MSC. Note that the Extended bottom and a MSC valve also must be
present.
Pressure sensors
ib_p_lim_corr
ob_p_lim_corr access: S display: S limits: -20..+3 default: 0
These parameters adjust the ib_p_lim or ob_p_lim values.
stop_tool_1_load access: S display: S limits: 0..255 default: 200

stop_tool_2_load
When the inner boom pressure (ib_p_filt) is higher than this level, the positive direction of
TOOL_1 or TOOL_2 is stopped.
This parameter is intended to be used on cranes with the support legs on the TOOL_1 or
TOOL_2 functions.
2000-12-20 35
Digital inputs
ext_in_chan access: D display: D limits: -1..24 default: -1
This parameter sets the channel number (usually 19) for the crane hydraulic extension in
indicator (used to give a higher manual extension load when the crane extensions are out).
ib_tilt_chan access: S display: S limits: -1..18 default: -1

This parameter sets the channel number for the inner boom tilt indicator.
lo_load_inp_chan access: D display: D limits: -1..24 default: -1

This parameter is a digital input with which the crane capacity can be reduced.
lo_load_inp_load access: D display: D limits: 0..100 default: 50

The inner boom capacity is limited to this value [%] when the lo_load_inp_chan is set
(? 1) and the lo_load_inp variable is off (? 1).
man_ext_load access: D display: D limits: 0..100 default: 50, 75

The inner boom capacity is limited to this value [%] when the manual extension mode is
selected on User interface. The first value (should be lower) is used when the crane
hydraulic extensions are in (ext_in_inp = 1) or no ext_in indicator is connected
(ext_in_chan = -1) and the second value (higher) when the crane extensions are out
(ext_in_inp = 0).
stand_ib_low_chan access: D display: D limits :-1..24 default: -1

stand_ob_low_chan
These parameters set the channel number for the inner or outer boom angle indicators for
the stand platform.
stand_on_chan access: D display: D limits: -1..24 default: -1

This parameter sets the channel number for the person on platform indicator.
36 2000-12-20
Stability
stab_n_chan access: D display: D limits: -1..24 default: -1, -1, -1
stab_p_chan
These parameters set the channel number for the two slewing sector indicators, negative
or positive side.
stab_olp access: S display: S limits: 0..100 default: 60, 100, 100

This parameter sets the level (in %) to which the inner boom OLP pressure limit shall reduce
when the slewing is inside an OLP_SECT restriction sector.
stab_sect_type access: D display: D limits: 0..2 default: 0, 0, 0

This parameter tells the type of the three different slewing sectors
0 OLP_SECT normal capacity reducing stability sector
2 STND_SECT sector for fixed platform.
2000-12-20 37
Service
srvc_lifts access: D display: D limits: 0..30000 default: 10000
This parameter sets the number of lifts (lift_ctr) in a service interval (Set 0 to disable the
function).
srvc_tot_hours access: D display: D limits: 0..20000 default: 2000

This parameter sets the number of total hours (tot_time) in a service interval (Set 0 to disable
the function).
srvc_use_hours access: D display: D limits: 0..10000 default: 1000

This parameter sets the number of crane in use hours (use_time) in a service interval (Set 0
to disable the function).
38 2000-12-20
Various
ads_mode access: D display: D limits: 0..1 default: 0
This parameter activates the ADS system. A zero means that the crane does not have ADS
and 1 that the crane has ADS.
Note that the Extended box, the two ADS pressure sensors and a ADS valve also must be
present.
apo_time access: S display: S limits: 0..255 default: 30

This parameter sets the Automatic Power Off time in minutes (set to zero to disable
Automatic Power Off). The system will automatically switch off the power if the crane has not
been used (all levers centred) for this time.
dump_time access: S display: S limits: 2..255 default: 3

This parameter sets the number of seconds the dump valve should remain active after all
levers has been centred. This automatic dumping function can be disabled by setting
dump_time = 255.
password access: S display: S limits: n/a default: n/a

To be able to change any of the password protected parameters (msc_mode, multi_mode,
serial_no), this password semi-parameter must first be set to the correct value. This value is
dependent of the serial number of the box (serial_no parameter). The password is
automatically reset to zero every time the power is switched off.
2000-12-20 39
40 2000-12-20
SPACE 3000, Service Manual 3 Delivery settings
3 Delivery settings
Contents
Connection of a 24 V power supply to SPACE 3000 .................... 3

Connection of a oil cooler................................................................3
Initiation of the system ................................................................. 4
Load and Stability tests ................................................................ 5
Adjustments for load and stability testing ........................... 5
Raising the OLP limit ......................................................... 5
Windows CE terminal ............................................. 6
DOS terminal .......................................................... 7
2000-12-20 1
2 2000-12-20
CONNECTION OF A
24 V POWER SUPPLY
All new cranes are supplied with an 8-metre power
supply cable connected to the SPACE 3000 standard
box.
Connect this cable to a 15 A power output provided by
the truck manufacturer.
If the cable needs to be replaced with a longer cable
the minimum cable area is 2.25 mm.
CONNECTION OF A OIL
COOLER
With SPACE 3000 it is not possible to connect an oil

cooler to the control system power supply as a MPCB
box is not used.
The oil cooler power supply must be connected

directly to the truck electrical system using a suitable
fused 15amp-connection point. All connections at the
oil cooler are made at the factory and the connection
cable is attached to the crane for transport.
Before starting the crane, make sure that the transport

protection plate is removed from the oil cooler. It is
secured by 4 plastic ties. Rapid Overheating of the oil
will occur if this plate is not removed.
2000-12-20 3
INITIATION OF THE
SYSTEM
All the basic settings in SPACE 3000 are made at the
factory and no further adjustments are necessary.
NOTE!
If accessories have been fitted to the crane
during installation refer to section 6.1
Connecting accessories for connection and
setting details.
4 2000-12-20
LOAD AND STABILITY

TESTS
Carry out all load and stability tests in accordance with
the procedures in Crane Info 7.
Adjustments for load and

stability testing
It is no longer possible to make adjustments to the
parameters ?b_p_lim. It is possible to make small
adjustments to the cylinder pressures using the
?b_lim_corr parameters. These provide an adjustment
range between -20 % and +3 %.
To access these parameters from the main menu
select Parameters, Pressures and select the boom
cylinder you wish to adjust.
Any attempt to try and set a new value higher than 3
% or lower than -20 % will be ignored and the previ-
ously entered value will be reset.
Raising the OLP limit

Normally, the crane stops when the 100 % capacity is
reached, therefore, the OLP limit must be temporarily
increased during the test.
To temporarily increase the OLP limit, the parameter
olp_lim must be changed.
Set the value to 130 % to make sure that the OLP
system will not interfere during the stability test.
2000-12-20 5
Windows CE terminal
1. Connect a HP Jornada terminal to
SPACE.
2. Type User Name and Password, click

on OK and the Main menu is dis-
played.
3. Select Parameters from Main menu.
4. Select OLP in the Class window.
5. Select Olp_lim in the Parameter

window (Fig. 1).
6. Click on Change Par Value.
7. Type in 130, click on OK and the

display returns to previous display Fig. 1
(Fig. 2).
8. Click on Back and the display returns

to the Main menu.
100 olp_lim
9. Carry out load and stability tests in
accordance with the procedures in
150 Service
Crane Info 7.
130
The temporary value is now set and will
1070-382
50
remain set until SPACE is switched off.
When SPACE is switched on again the
Fig. 2
Olp_lim parameter will automatically
reset to 100 %.
The power saving feature or accidentally

switching off of the HP Journada
handheld PC's will not affect the
temporary settings.
6 2000-12-20
DOS terminal
1. Connect a HP 95 terminal or a 200
model of Handheld PC to SPACE.
SPACE-3000 v1.20/Nov 20 2000/n:125
2. Type User Name and press ENTER.
Crane s/n: Default
Type Password, press ENTER and the
Crane Type: Default
Main menu is displayed. Customize parameters
Class: OLP
3. Press F3 - PARS from Main menu.
olp_horn_on olp_horn_time
4. Highlight OLP using the arrow keys olp_lim prew_horn_on
and press ENTER. prew_horn_time
5. Highlight olp_lim using the arrow

keys and press ENTER (Fig. 3). SELECT
1070-383
6. In the new value window type in 130
(Fig. 4).
Fig. 3
7. Press ENTER and then F10 - EXIT
twice to return to the Main menu.
8. Carry out load and stability tests in

SPACE-3000 v1.20/Nov 20 2000/n:125
accordance with the procedures in
Crane Info 7. Crane s/n: Default
Crane Type: Default
The temporary value is now set and will Customize parameters
remain set until SPACE is switched off. Class: OLP
When SPACE is switched on again the Parameter: olp_lim
Olp_lim parameter will automatically Access: Service Min: 50 Max: 150
reset to 100 %. current value:
100
new value:
130_
SELECT
1070-384
Fig. 4
2000-12-20 7
8 2000-12-20
SPACE 3000, Service Manual 4.1 Troubleshooting methods
4.1 Troubleshooting methods
Contents
General......................................................................................... 3
Troubleshooting organization ............................................. 4
Reading out errors on Standard box ....................... 5
2000-12-20 1
2 2000-12-20
GENERAL
This section covers SPACE system troubleshooting. It
gives information how the troubleshooting is carried out
and what measures are to be taken before the crane is
returned to the customer.
1070-340
2000-12-20 3
Troubleshooting
5. Customer comes back and no
organization error code is stored in SPACE:
SPACE:
To determine in which of the systems the error lies: Select ERRS/Errors on main menu.
1. Checking of error codes Select COUNT/Error Count. Check in the right

column what kind of errors that has occurred since
last time this crane was in a workshop. The error -s
Connect the terminal/handheld PC to the Standard
are now inactive.
box.
Perform troubleshooting according to given error
Select ERRS/Errors on main menu. code.
Are any error codes stored in SPACE?
Yes: Perform troubleshooting according to given error Check especially:
code. Continue with final crane check.
connectors for bad contact, contact resistance and
No: Proceed to step 2.
oxidation
NOTE! cables to sensors, indicators and boxes for damage.

All troubleshooting is to be carried out with
SP ACE active.
SPACE
6. Final check of crane
Most of the errors are reset automatically when the
After a crane is repaired, it shall be tested before
faulty condition disappears, but some errors require to
delivery to the customer.
be reset manually.
A manual reset can be done by selecting CLEAR/ Connect the terminal/handheld PC to the Standard
Clear Errors on terminal/handheld PC or by switching box.
the SPACE power off and on.
Select ERRS/Errors on main menu.
2. Hydraulic system check Select COUNT/Error Count.
Reset error counter by selecting RESET/Reset

RESET/Reset.
Try to operate the crane by using the levers on valve
unit. Check that current crane function works perfectly
Does the crane work?
Yes: Proceed to step 3. Select COUNT/Error Count. Check in the right
No: Check the crane hydraulic system according to column that no error has occurred during the test run
the relevant Crane Info manual. of crane.
Deliver crane to customer.

3. Intermittent error check
Operate all crane functions to end position. At the
same time, check if the red error LED on User
interface is on.
Is the error LED on?
Yes: Perform troubleshooting according to given error
code. Continue with step 6.
No: Proceed to step 4.
4. No error is found
Select COUNT/Error Count. Reset error counter in
right column by selecting RESET/Reset
RESET/Reset.
Ask the customer to come back if the error symptom
occurs again.
4 2000-12-20
Reading out errors on

Standard box
NOTE!
If more than one error code is stored in
SP ACE the code with the lowest number
SPACE
will be displayed first.
A
When the fault creating the first error code
is repaired SP ACE displays the next error
SPACE
code.
B
1 Unscrew the cover. The two digit indicator (A)
show, in turn, the number and type of error.
Example: The digit 4 and a dot, followed by 03
without a dot indicates that there are four errors
and the lowest number of these is no. 03.
2 Look in the error list to identify the error.

Fig. 1
3 Perform troubleshooting according to given error
code.
4 If more than one error code is displayed,

continue troubleshooting procedures.
5 Continue with Final check of crane.
2000-12-20 5
6 2000-12-20
SPACE 3000, Service Manual 4.2 Troubleshooting
4.2 Troubleshooting
Contents
How to use troubleshooting .......................................................... 4
E0: Supply voltage to Standard box too low ................................. 6
E1: Voltage feed to sensors too low ............................................. 8
E2: Voltage feed to dump valve too low ...................................... 12
E3: Emergency button pushed in ............................................... 14
E4: Error in dump valve circuit ................................................... 18
E5: Error in emergency chain .................................................... 20
E6: Supply voltage to Column box too low ................................. 24
E7: Supply voltage to terminal too low ........................................ 36
E8: Supply voltage to CAN-bus too low ...................................... 38
E9: Voltage feed to horn too low ................................................. 44
E10: Extended box error ............................................................ 46
E11, E20, E27, E28, E29, E30: Internal error ............................. 50
E12, E13, E14, E15: Spool sensor signal too low or to high ...... 52
E16, E17: Spool sensor signal too low or too high ..................... 54
E18, E19: Spool sensor signal too low or too high ..................... 56
E20: Inner boom fixed platform angle indicator,
signal too low or too high .................................................... 58
E21: Winch box, signal too low or too high ................................ 62
E22: Inner boom tilt indicator, signal too low or too high ............. 66
E23: Outer boom tilt indicator, signal too low or too high............ 70
E23: Outer boom tilt indicator, signal too low or too high............ 72
E24: Outer boom pressure sensor, signal too low or too high ... 74
E25: Inner boom pressure sensor, signal too low or too high .... 78
E31: Slewing sector 1, faulty signal ........................................... 82
E34: Winch, indicator error ........................................................ 88
2000-12-20 1
E35: Standard box, parameter error ........................................... 90

E36: Levers not centered at start up .......................................... 92
E37: Inner boom pressure sensor, faulty signal ......................... 94
E38: Outer boom pressure sensor, faulty signal ........................ 96
E39: User interface 1, error ........................................................ 98
E40: User interface 2, error ...................................................... 104
E41: User interface 3, error ....................................................... 110
E42: User interface 4, error ....................................................... 116
E43: ADS valve error ................................................................ 122
E44: ADS pressure sensor 1 error ........................................... 124
E45: ADS pressure sensor 2 error ........................................... 130
E46: MSC valve error ............................................................... 134
E47: Dump 2 valve error .......................................................... 138
E48: Program stop ................................................................... 140
E49: Service ............................................................................. 142
2 2000-12-20
2000-12-20 3
HOW TO USE TROUBLESHOOTING CHARTS
1
E3: Emergency button pushed in
2
Condition:
E3 is set when the Standard box records that there is no voltage on connection P7.6 in Standard box.
Error reasons: 3
- Stop button pushed in
- Emergency stop chain is broken or shorted to ground
- Defective User interface
- Contact resistance in connections
Make sure that stop buttons are

not pushed in
8
5 6 7
9
User interface 1 Voltage is below 15,0 V.
Disconnect wire from P2.5. Check and replace defective
1 Test for min. 15,0 V between P2.5 cable to Standard box.
and P2.6 Replace User interface 1 if no
Connect wire to P2.5 error is found
User interface 2
Voltage is below 15,0 V.
Disconnect wire/strapping from
Check and replace defective
2 P2.5
cable to User interface 1.
Test for min. 15,0 V between P2.5
Replace User interface 2 if no
and P2.6.
error is found
Connect wire/strapping to P2.5 10
To be continued on next page Finish
4 2000-12-20
Description of troubleshooting
charts
1. Error code headline
Gives information about error code number, compo-
nent and signal status
2. Condition
Gives information under which conditions that
SPACE sets an error code.
3. Error reasons
Gives information about possible error reasons. The
most likely is placed first.
4. Rectangle
A rectangle gives information about what to check,
disconnect, measure etc.
5. Circle with a number

Circle
A picture on the opposite page with the same
number shows exactly where to measure in boxes
etc.
6. Thick arrow
A thick arrow shows the flow if measuring values etc.
are correct in the square.
Some troubleshootings will be continued on next
page.
7. Broken line arrow

A broken line arrow shows the flow if measuring
values etc. are incorrect in the square.
8. Rectangle with rounded corners

A rectangle with rounded corners gives information
about what action that has to be taken.
9. Thin arrow
A thin arrow shows the flow when an action has been
taken and the error is corrected.
10. H exagon
Hexagon
The hexagon is the end of the troubleshooting.
Check crane according to 6 Final check of crane in
section 4.1 Troubleshooting organization.
2000-12-20 5
E0: Supply voltage to Standard box too low

Condition:
E0 is set when the Standard box records a supply voltage below 16,0 V.
Error reasons:
- Vehicle battery voltage too low
- Contact resistance in connections or fuse holder
Standard box Voltage is below 16,0 V.

1 Test for min. 16,0 V between Rectify power supply problem on
P10.1 and P10.2 truck
Standard box
Remove fuse. Voltage is below 16,0 V.
2 Test for min. 16,0 V in fuse holder Check fuse holder for oxidation
Replace fuse
Finish
6 2000-12-20
Location
1 2
P10.1
P10.2
2000-12-20 7
E1: Voltage feed to sensors too low

Voltage
Condition:
E1 is set when the Standard box records that voltage to sensors (connection P1, P2, P4 or P6 ) is below 15,0 V.
Error reasons:
- Voltage wire to a sensor shorted to ground
- Defective spool sensor
- Defective indicator on control platform
- Defective slewing sector indicator
Standard box
Disconnect wire from P1.2. E2 is not active
1 Clear errors. Replace spool sensor no.
Check if E1 is still active. 1-4 (P1)
Connect wire to P1.2
Standard box
Disconnect wire from P2.2. E2 is not active
2 Clear errors Replace spool sensor no.
Check if E1 is still active. 5-6 (P2)
8 2000-12-20
Location
1 2
P2.2
P1.2
2000-12-20 9
E1: Voltage feed to sensors too low

Voltage
E1 is not active.
Standard box Disconnect control platform
Disconnect wire from P4.2. sensor.
3 Clear errors Clear errors.
Check if E1 is still active. Check if E1 is still active.
Connect wire to P4.2 Replace cable if E1 is active.
Replace sensor if E1 is not
active
E1 is not active.
Disconnect slewing sector indica-
Replace defective slewing
tors one by one from connection
sector sensor.
box.
4 Replace cable between
Clear errors before disconnecting
Standard box P6 and slewing
the next sensor.
sensors if E1 is still active
Check if E1 is active.
when all slewing sectors are
Connect cables to connecton box
disconnected
Finish
10 2000-12-20
Location
3 4
P4.2
2000-12-20 11
E2: Voltage feed to dump valve too low

Voltage
Condition:
E2 is set when the Standard box records that voltage to dump valve is below 15,0 V.
Error reasons:
- Voltage wire to dump valve shorted to ground
- Defective dump valve
E2 is not active.
Replace dump valve.
Disconnect dump valve. E2 is active.

1 Check if E2 is active. Check if P9.2 in Standard box is
Connect dump valve shorted to ground.
Replace cable to dump valve if
no eror is found
Finish
12 2000-12-20
Location
P 9.2
2000-12-20 13

Condition:
E3 is set when the Standard box records that there is no voltage on connection P7.6 in Standard box.
Error reasons:
- Stop button pushed in
- Emergency stop chain is broken or shorted to ground
Make sure that stop buttons are

not pushed in

1 Test for min. 15,0 V between P2.5 cable to Standard box.
Connect wire to P2.5 error is found

Disconnect wire/strapping from Check and replace defective
2 P2.5 cable to User interface 1.
Test for min. 15,0 V between P2.5 Replace User interface 2 if no
and P2.6. error is found
Connect wire/strapping to P2.5
14 2000-12-20
Location
1 2
P2.6 P2.6
P2.5 P2.5
2000-12-20 15
User interface 3 (if present)

Disconnect wire/strapping from
Check and replace defective
3 P2.5.
cable to User interface 2.
Test for min. 15,0 V between P2.5
Replace User interface 3 if no
and P2.6.
error is found
Connect wire/strapping to P2.5
Extended box (if present) Voltage is below 15,0 V.

Disconnect strapping from P7.5. Check and replace defective
4 Test for min. 16,0 V between P7.5 cable to User interface 3
and P7.6. Replace Extended box if no
Connect strapping to P7.5 error is found
Finish
16 2000-12-20
Location
3 4
P2.6 P7.6
P2.5
P7.5
2000-12-20 17
E4: Error in dump valve circuit

Condition:
E4 is set when the Standard box records dump valve to be disconnected or active when it should not be.
Error reasons:
- Interruption in ground cable and/or voltage cable between Standard box and dump valve
- Defective dump valve
- Dump valve relay in Standard box is jammed
Disconnect dump valve.

Mesure resistance in dump valve. Resistance is incorrect.
1 Should be 20-100 . Replace dump valve
Connect dump valve
Standard box
Disconnect wire from P9.2.
Measure resistance between the Resistance is incorrect.
2 wire and P9.1 Replace cable to dump valve
Should be 20-100 .
Connect wire to P9.2.
Finish
18 2000-12-20
Location
1 2
9.2
P9.1
2000-12-20 19
E5: Error in emergency chain

Condition:
E5 is set when the Standard box records that one of the emergency buttons is pushed in and there still is voltage
on connection P7.6 in Standard box.
Error reasons:
- Emergency stop chain is shorted to voltage
User interface 1
Push in the emergency stop. Voltage is above 1,0 V.
1 Test for max. 1,0 V between P1.1 cable to Standard box.
Connect wire to P2.6. error is found
Pull out the emergency stop
User interface 2
2 P2.6 cable to User interface 1
Test for max. 1,0 V between P1.1 Replace User interface 2 if no
Connect wire/strapping to P2.6.
20 2000-12-20
Location
1 2
P2.6 P1.6 P1.1 P2.6 P1.6 P1.1
2000-12-20 21
E5: Error in emergency chain

3 P2.6. cable to User interface 1
Test for max. 1,0 V between P1.1 Replace User interface 3 if no
Connect wire/strapping to P2.6.
Extended box (if present)

Push in one emergency stop. Voltage is above 1,0 V.
Disconnect strapping from P7.5. Check and repalce defective
4 Test for max. 1,0 V between P7.5 cable to User interface.
and P7.6. Replace E xtended box if no
Connect strapping to P7.5 error is found
Finish
22 2000-12-20
Location
3 4
P2.6 P1.6 P1.1 P7.6
P7.5
2000-12-20 23
E6: Supply voltage to Column box too low

Condition:
E6 is set when the Standard box records voltage to Column box being below 15,0 V.
Error reasons:
- Voltage cable to a boom sensor shorted to ground
- Defective pressure sensor
- Defective tilt indicator
- Defective winch sensor
- Defective hydraulic in indicator
- Defective fixed platform angle sensor
- Defective connection box
Column box E6 is active.

Disconnect wire from P1.2. Check if P5.2 in Standard box is
1 Clear errors. shorted to ground.
Check if E6 is still active. Replace cable to Column box if
Connect wire to P1.2 no error is found
E6 is not active.
Column box Disconnect pressure sensor,
Disconnect wire from P4.1. inner boom.
2 Clear errors. Clear errors.
active
24 2000-12-20
Location
1 2
P1.2
P4.1
2000-12-20 25
E6 is not active.
Column box Disconnect pressure sensor,
Disconnect wire from P4.3. outer boom.
3 Clear errors Clear errors.
active
E6 is not active.
Column box Disconnect tilt indicator, outer
Disconnect wire from P4.5. boom.
Replace indicator if E6 is not
active
26 2000-12-20
Location
3 4
P4.3 P4.5
2000-12-20 27
E6 is not active.
Disconnect tilt indicator, inner
Column box
boom.
5 Clear errors.
Clear errors.
Check if E6 is still active.
Replace cable if E6 is active.
Replace tilt indicator if E6 is
not active
28 2000-12-20
Location
Location
5
P4.7
2000-12-20 29
Column box E6 is not active.

Disconnect wire from P2.2. Disconnect wire from P1.2 in
Clear errors. winch box.
6 Check if E6 is still active. Clear errors.
Connect wire to P2.2 Check if E6 is still active.
To be continued on next page

E6 is still active.
Replace cable betwen winch
box and Column box
E6 is not active.
Disconnect voltage supply
from P2.2 and winch indicators
one by one form P2.2, 3.2, 4.2
and 5.2 in winch box.
Clear errors before
disconnecting next indicator.
E6 is not active.
Error cables to (Rotzler)
connection box, connection box or
indicator.
Troubleshoot according to
Crane Info 15.
E6 is still active.
Replace winch box
Finish
30 2000-12-20
Location
Location
P2.2
2000-12-20 31
E6 is not active.
Column box Disconnect outer boom fixed
Disconnect wire from P2.5. platform angle indicator.
active
E6 is not active.
Disconnect inner boom fixed
Column box platform angle indicator.
Disconnect wire from P3.2. Clear errors.
8 Clear errors. Check if E6 is still active.
Check if E6 is still active. Replace cable if E6 is active.
Connect wire to P3.2 Replace indicator if E6 is not
active
32 2000-12-20
Location
Location
7 8
P3.2
P2.5
2000-12-20 33
E6 is not active.
Disconnect hydraulic extension
Column box
in indicator..
9 Clear errors.
Clear errors.
Replace cable if E6 is active.
active
Finish
34 2000-12-20
Location
Location
9
P3.5
2000-12-20 35
E7: Supply voltage to terminal too low

Condition:
E7 is set when the Standard box records voltage to the terminal being below 15,0 V.
Error reasons:
- Voltage cable to terminal shorted to ground
- Error in terminal/handheld computer, interface or in connection cables
E7 is active.
Disconnect terminal/handheld
Check that wires connected to
computer.
P3 are properly fixed and that
Switch system off and on again
there is no dirt in terminal
Check if E7 is still active by
connector.
looking at the display in standard
Replace cable if no error is
box
found
Connect terminal/handheld
computer. E7 is active.
Switch system off and on again Error is in terminal/handheld
Check if E7 is still active by computer, interface or in
looking at the display in standard connection cables.
box
Finish
36 2000-12-20
2000-12-20 37
E8: Supply voltage to CAN-bus too low

Condition:
E8 is set when the Standard box records voltage in CAN-bus being below 4,0 V.
Error reasons:
- Defective CAN-cable.
- Defective User interface, Standard box or Extended box
Standard box
Disconnect wire from P7.3 and
1 P7.4. E8 is active.
Clear errors. Replace Standard box
Connect wires to P7.3 and P7.4
User interface 1
Clear errors. Replace cable to Standard box
User interface 1
Clear errors. Replace User interface 1
38 2000-12-20
Location
1 2
P7.4 P1.4
P1.3
P7.3
3
P2.4
P2.3
2000-12-20 39
User interface 2
E8 is active.
4 P1.4.
Replace cable to User interface
Clear errors.
1
User interface 2

E8 is active.
6 P1.4.
Replace cable to User interface
Clear errors.
2
40 2000-12-20
Location
4 5
P1.4 P2.4
P1.3 P2.3
6
P1.4
P1.3
2000-12-20 41

Extended box (if present)

Disconnect wire from P6.3 and E8 is active.
8 P6.4. Replace cable to User interface.
Clear errors. E8 is not active.
Check if E8 is still active. Replace Extended box
Finish
42 2000-12-20
Location
7 8
P2.4 P6.3
P2.3
P6.4
2000-12-20 43
E9: Voltage feed to horn too low

Voltage
Condition:
E9 is set when the Standard box records that voltage to horn is below 15,0 V.
Error reasons:
- Voltage cable to horn shorted to ground
- Defective horn

Standard box
1 Test for min. 16,0 V between
Check voltage supply from
vehicle to Standard box
P10.1 and P10.2
according to E0
E9 is not active.
Replace horn.
Disconnect horn.
2 Check if E9 is active.
E9 is active.
Check if P8.2 in Standard box is
Connect horn.
shorted to ground.
Replace cable to horn if no error
is found
Finish
44 2000-12-20
Location
1 2
P10.1 P8.2
P10.2
2000-12-20 45
E10: Extended box error

Condition:
E10 is set when channel 6, 7, 17, 18, 23 or 24 are set but the Standard box does not receive any CAN protocol
from the Extended box.
Error reasons:
- Wrong channel parameter settings (channel 6, 7, 17, 18, 23 or 24 is expected from Extended box)
- Interruption in CAN, voltage or ground wires between Extended box and User interface 2
- Defective Extended box
Should Extended box be present in No.

the system? Set parameters correctly
Extended box
1 Check that wires connected to P6 Wires are not fixed.
are properly fixed Connect wires
User interface 2
2 Check that wires connected to P2
Wires are not fixed.
Connect wires
are properly fixed
46 2000-12-20
Location
1 2
P6
P2
2000-12-20 47
E10: Extended box error
Check if cable between P6 in Resistance is incorrect.

Extended box and P2 in User Replace cable between
interface 2 is broken. Extended box and User
Disconnect connections at both interface 2.
ends of the cable and measure
resistance in all wires Resistance is correct.
Resistance should be approx. 0 Replace Extended box
Finish
48 2000-12-20
2000-12-20 49
E11, E20, E27, E28, E29, E30: Internal error

E11,
Condition:
E11, E20, E27, E28, E29 or E30 is set when the Standard box records an internal problem in processor or
programme.
Error reason:
- Error in processor or programme
Turn off system and start again
Clear errors. Errors will not clear.

Run system Replace Standard box
Finish
50 2000-12-20
2000-12-20 51
E12, E13, E14, E15: Spool sensor signal too low or

too high
Condition:
E12, E13, E14 or E15 is set when the Standard box records a signal from one of the spool sensors which is
below 0,3 V or above 4,7 V.
Error reasons:
- Interruption in signal, ground or voltage wire
- Signal or voltage wire shorted to ground
- Signal wire shorted to voltage
- Defective sensor
Standard box
1 Check that wires connected to Wires are not fixed.
P1.1, 1.2, 1.3, 1.4, 1.5 and 1.6 are Connect wires
properly fixed

Run system Replace spool sensor
Finish
52 2000-12-20
Location
1
P1.6
P1.5
P1.4
P1.3
P1.2
P1.1
2000-12-20 53
E16, E17: Spool sensor signal too low or too high

Condition:
E16 or E17 is set when the Standard box records a signal from one of the spool sensors which is below 0,3 V or
above 4,7 V.
E16: Spool sensor 5 (P2.3)
E17: Spool sensor 6 (P2.4)
Error reasons:
- Defective sensor
Standard box
P2.1, 2.2, 2.3 and 2.4 are properly Connect wires
fixed

Finish
54 2000-12-20
Location
P2.4
P2.3
P2.2
P2.1
2000-12-20 55
E18, E19: Spool sensor signal too low or too high

Condition:
E18 or E19 is set when the Standard box records a signal from one of the spool sensors which is below 0,3 V
or above 4,7 V.
E18: Spool sensor 7 (P5.3 in extension box)
E19: Spool sensor 8 (P5.4 in extension box)
Error reasons:
- Defective sensor
Extended box
fixed

Finish
56 2000-12-20
Location
1
P5.2
P5.1 P5.4
P5.3
2000-12-20 57
E20: Inner boom fixed platform angle indicator

indicator,,
signal too low or too high
Condition:
E20 is set when the Standard box records a signal from inner boom fixed platform angle indicator, which is
below 0,3 V or above 4,7 V.
Error reasons:
- Interruption in signal or voltage wire
- Defective indicator
E6 is set.
Check if E6 is set Check voltage supply to Column
box according to E6
Disconnect angle indicator.

1 Test for min. 14,5 V.
Voltage is min. 14,5 V. Replace
angle indicator
Connect tilt indicator
Column box
cable to tilt indicator
P3.2 and P3.3.
Connect cable to P3.2
58 2000-12-20
Location
1 2
P3.3
P3.2
2000-12-20 59
E20: Inner boom fixed platform angle indicator

indicator,,
signal too low or too high
Column box
3 Voltage is min. 14,5 V. Replace
Test for min. 14,5 V between
Column box
the wire and P1.8.
Standard box
4 Test for min. 14,5 V between Voltage is min. 14,5 V. Replace
P5.2 and P5.8. cable to Column box
Finish
60 2000-12-20
Location
3 4
P1.2
P5.2
P5.8
P1.8
2000-12-20 61
E21: Winch box, signal too low or too high

Condition:
E21 is set when the Standard box records a signal from a winch box which is below 0,3 V or above 4,7 V.
Error reasons:
E6 is set.
Check if E6 is set Check voltage supply to
Column box according to E6
Winch box
Voltage is min. 14,5 V
V..
Replace winch box
the wire and P1.3.
Column box
Disconnect wire from P2.2
Voltage is min. 14,5 V.
Replace cable to winch box
P2.2 and 2.3.
62 2000-12-20
Location
Location
1 2
1.2
P2.3
P2.2
P1.3
2000-12-20 63
E21: Winch box, signal too low or too high
Column box
3 Test for min. 14,5 V between Voltage is min. 14,5 V.
the wire and P1.7. Replace Column box
Standard box
Voltage is min. 14,5 V.
Replace cable to Column box
P5.2 and P5.7.
Finish
64 2000-12-20
Location
Location
3 4
P5.2
1.2
P5.7
P1.7
2000-12-20 65
E22: Inner boom tilt indicator

indicator,, signal too low or
too high
Condition:
E22 is set when the Standard box records a signal from tilt indicator, inner boom which is below 0,3 V or above
4,7 V.
Error reasons:
E6 is set.
box according to E6
Disconnect tilt indicator.

1 Test for min. 14,5 V. Voltage is min. 14,5 V. Replace
Connect tilt indicator tilt indicator
Column box
cable to tilt indicator
P4.7 and 4.8.
66 2000-12-20
Location
1 2
P4.8
P4.7
2000-12-20 67
E22: Inner boom tilt indicator

too high
Column box
Disconnect cable from P1.2.
Column box
the wire and P1.6.
Standard box
Finish
68 2000-12-20
Location
3 4
1.2
P5.2
P5.8
P1.8
2000-12-20 69
E23: Outer boom tilt indicator

too high
Condition:
E23 is set when the Standard box records a signal from outer boom tilt indicator which is below 0,3 V or above
4,7 V.
Error reasons:
E6 is set.
box according to E6
Disconnect tilt indicator.

tilt indicator
Connect tilt indicator
Column box
P4.5 and P4.6. cable to tilt indicator
70 2000-12-20
Location
1 2
P4.6
P4.5
2000-12-20 71
E23: Outer boom tilt indicator

too high
Column box
Column box
the wire and P1.5.
Standard box
Finish
72 2000-12-20
Location
3 4
1.2
P5.2
P1.5
P5.5
2000-12-20 73
E24: Outer boom pressure sensor

sensor,, signal too low
or too high
Condition:
E24 is set when the Standard box records a signal from outer boom pressure sensor which is below 0,3 V or
above 4,7 V.
Error reasons:
- Defective sensor
E6 is set.
box according to E6
Disconnect pressure sensor.

Connect pressure sensor pressure sensor
Column box
cable to pressure sensor
P4.3 and P4.4.
74 2000-12-20
Location
1 2
P4.3
P4.4
2000-12-20 75

or too high
Column box
Column box
the wire and P1.4.
Standard box
Finish
76 2000-12-20
Location
3 4
1.2
P5.2
P1.4
P5.4
2000-12-20 77
E25: Inner boom pressure sensor

or too high
Condition:
E25 is set when the Standard box records a signal from inner boom pressure sensor which is below 0,3 V or
above 4,7 V.
Error reasons:
- Defective sensor
E6 is set.
box according to E6
Disconnect pressure sensor.

pressure sensor
Connect pressure sensor
Column box
cable to pressure sensor
P4.1 and P4.2.
78 2000-12-20
Location
1 2
P4.1
P4.2
2000-12-20 79

or too high
Column box
Column box
the wire and P1.3.
Standard box
cable to Column box
P5.2 and P5.3.
Finish
80 2000-12-20
Location
3 4
1.2
P5.2
P1.3
P5.3
2000-12-20 81
E31: Slewing sector 1, faulty signal

Condition:
E31 is set when the Standard box records that the signals from the two sensors in slewing sector 1 stop at the
same time. The Standard box will not know from which direction the crane moves into the slewing sector.
Error reasons:
- Defective or loose sector plates
- Interruption in signal, ground or voltage wires to both slewing sensors
- Signal wires from slewing sensors shorted to each other
Check that sector plate is not Sector plate is defective/loose.

defective or loose Adjust/replace sector plate
Standard box
fixed

Run system Replace slewing sensors
Finish
82 2000-12-20
Location
P6.2 P6.4
P6.1 P6.3
2000-12-20 83

Condition:
Error reasons:

Standard box
fixed

Finish
84 2000-12-20
Location
P6.2 P6.6
P6.1 P6.5
2000-12-20 85

Condition:
Sensors for slewing sector 3 are connected to undefined plinths in Extended box.
Error reasons:

Extended box
Check that wires to slewing Wires are not fixed.
sensors are properly fixed Connect wires

Finish
86 2000-12-20
2000-12-20 87
E34: Winch, indicator error

Condition:
E34 is set when the Standard box receives signals implying that both indicator WTOP (hook at top position) and
indicator WEND (three turns left) are active.
Error reasons:
- Interruption in voltage or signal wire
The error is probably in the circuit

for the indicator which is not Adjust indicator according to
mechanically activated. Make sure Crane Info 15
that indicator is correctly
fitted/adjusted
Winch box E34 is not active.

Disconnect not indicator Error in cables to (Rotzler)
1 activated indicator connection box, connection box
from P3.3 or P4.3 or indicator.
Check if E34 is still active. Troubleshoot according to
Connect indicator Crane Info 15
Winch box
2 Disconnect wire from P1.3 E34 is not active.
Check if E34 is still active Replace winch box
Finish
88 2000-12-20
Location
Location
1 2
P1.3
P3.3 P4.3
2000-12-20 89
E35: Standard box, parameter error

Condition:
E35 is set when the Standard box records incorrect parameter values.
Error reasons:
- Incorrect parameter values have been programmed
- Voltage was turned off during setting of parameters
- Parameters have not been initialised (e.g. new Standard box has been mounted)
- Defective Standard box
Turn system off and on again.

Clear errors. E35 is active.
Run system. Read error message on
Check if E35 is active terminal, at top of main menu.
Initialize system if message is
Uninitialized
E35 is active.
Change current parameter if
message is Out of range.
Turn system off and on again.
E35 is active. Clear errors.
If message is Run system.
Checksum" the error may Replace Standard box if E35
appear if voltage to standard is still active
box is broken during setting of
a parameter.
Try again to initialise the same
parameters as when the error
occured
Finish
90 2000-12-20
2000-12-20 91
E36: Levers not centered at start up

Condition:
E36 is set when the Standard box records a lever not centered when the system is switched ON or when the a
stop button is pulled out.
Error reason:
- Something is acting on the control levers
- Control levers stick and do not return to neutral
- Spool sensors incorrectly calibrated
Make sure that levers are correct Levers are correct adjusted.
adjusted, run smoothly and return Calibrate spool sensors
to neutral according to section Terminal
Finish
92 2000-12-20
2000-12-20 93

sensor,, faulty signal
Condition:
E37 is set when the Standard box records no change in signal from inner boom pressure sensor after 30 minutes
seconds of inner boom operation at a speed above 50%.
Error reason:
- Defective sensor
Replace pressure sensor
Finish
94 2000-12-20
2000-12-20 95

sensor,, faulty signal
Condition:
E38 is set when the Standard box records no change in signal from outer boom pressure sensor after 30 minutes
of outer boom operation at speed above 50%.
Error reason:
- Defective sensor
Replace pressure sensor
Finish
96 2000-12-20
2000-12-20 97
E39: User interface 1, error

Condition:
E39 is set when the Standard box is strapped so that User interface 1 should be present in the system, but the
Standard box does not receive any CAN-protocols from that User interface.
E39 is also set when voltage supply to User interface 1 is below 12,0 V or if there is a conflict in the emergency
stop chain.
User interface 1 is normally the cover on Standard box.
Error reasons:
- User interface 1 is incorrectly strapped
- CAN or voltage wires between Standard box and User interface 1 are broken
- Wires to emergency stop on User interface 1 are incorrectly connected
- Defective User interface 1
E0 is set
Check if E0 is set Troubleshoot according to E0
Identify User interface 1. Jumper B1 is not strapped.

Check that jumper B1 is strapped Strap jumper B1
98 2000-12-20
2000-12-20 99
User interface 1
Disconnect P2.2
1 Wait min 15 sec. Voltage is below 12,0 V.
Test for min. 12,0 V between P1.1 Replace cable to Standard box
and P1.2
User interface 1
2 Test for min. 12,0 V between Voltage is below 12,0 V.
P2.1 and P2.2. Replace User interface 1
Connect P2.2
User interface 1
Push in emergency stop.
3 Test for max. 1,0 V between P2.1
Voltage is above 1,0 V.
Replace User interface 1
and P2.5
Pull out emergency stop
100 2000-12-20
Location
1 2
P2.2 P1.1 P2.1
P1.2 P2.2
P2.1
P2.5
2000-12-20 101
Check if cable between P1 in user Resistance is incorrect.

interface 1 and P7 in Standard box Replace cable between User
is broken. interface 1 and Standard box
Disconnect connectors at both
ends of the cable and measure Resistance is correct.
resistance in all wires Replace User interface 1
Resistance should be approx. 0
Finish
102 2000-12-20
2000-12-20 103

Condition:
stop chain.
Error reasons:
- CAN- or voltage wires between Standard box and User interface 2 is broken
E0 or E39 is set
Check if E0 or E39 is set Troubleshoot according to E0 or
E39.
rface 2.
Identify User interface Jumper B2 is not strapped.
Check if jumper B2 is strapped Strap jumper B2
104 2000-12-20
2000-12-20 105
User interface 2
Disconnect P2.2 Voltage is below 12,0 V.
1 Wait min 15 sec. Replace cable to User interface
Test for min. 12,0 V between P1.1 1
and P1.2
User interface 2
2 Test for min. 12,0 V between Voltage is not min. 12,0 V.
Connect P2.2
User interface 2
3 Test for max. 1,0 V between P2.1 Voltage is above 1,0 V.
and P2.5 Replace User interface 2
106 2000-12-20
Location
1 2
P2.2 P1.1 P2.1
P1.2 P2.2
P2.1
P2.5
2000-12-20 107
Check if cable between P1 in User

interface 2 and P2 in User interface Resistance is incorrect.
1 is broken. Replace cable between user
Disconnect connectors at both interface 1 and 2
Resistance should be approx. 0 Replace User interface 2
Finish
108 2000-12-20
2000-12-20 109

Condition:
stop chain.
Error reasons:
- Standard box is incorrectly strapped
- CAN- or voltage wires between Standard box and User interface 3 are broken
E0, E39 or E40 is set

Check if E0, E39 or E40 is set Troubleshoot according to E0,
E39 or E40

Standard box User interface 3 should not be

Should it be three User interfaces present in system
in the system? Unstrap jumper B3
110 2000-12-20
2000-12-20 111
User interface 3
and P1.2
User interface 3
Connect P2.2
User interface 3
and P2.5
112 2000-12-20
Location
1 2
P2.2 P1.1 P2.1
P1.2 P2.2
P2.1
P2.5
2000-12-20 113

resistance in all wires. Resistance is correct.
Finish
114 2000-12-20
2000-12-20 115

Condition:
stop chain.
Error reasons:
- Standard box is incorrectly strapped
- CAN- or voltage wires between Standard box and User interface 4 are broken
E0, E39, E40 or E41 is set.

Check if E0, E39, E40 or E41 is Troubleshoot according to E0,
set E39, E40 or E41

Standard box User interface 4 should not be

Should it be four User interfaces in present in system
the system? Unstrap jumper B4
116 2000-12-20
2000-12-20 117
User interface 4
and P1.2
User interface 4
Connect P2.2
User interface 4
and P2.5
118 2000-12-20
Location
1 2
P2.2 P1.1 P2.1
P1.2 P2.2
P2.1
P2.5
2000-12-20 119

Finish
120 2000-12-20
2000-12-20 121
E43: ADS valve error

Condition:
E43 is set when the ads_mode parameter is set but the Standard box does not receive any signal from
the ADS valve.
Error reasons:
- Wrong channel parameter setting
- Interruption in ground cable and/or voltage cable between Extended box and ADS valve
- Defective ADS valve
E10 is set.
Check if E10 is set Check error in Extended box
according to E10
Should ADS be present in the No.

system? Set parameters correctly
Disconnect ADS valve. Measure

1 resistance in ADS valve. Resistance is incorrect.
Should be 15-100 . Replace ADS valve
Connect ADS valve
122 2000-12-20
Location
2000-12-20 123
E43: ADS valve error
Extended box
Disconnect wire from P1.2
2 Measure resistance between the Resistance is incorrect.
wire and P1.1 Replace ADS valve
Should be 20-100 .
Finish
124 2000-12-20
Location
1.2
P1.1
2000-12-20 125
E44: ADS pressure sensor 1 error

Condition:
the ADS pressure sensor 1.
Error reasons:
- Defective ADS pressure sensor 1
E10 is set.
according to E10

Disconnect pressure sensor 1.

Connect pressure sensor 1 pressure sensor 1
126 2000-12-20
Location
2000-12-20 127
Extended box
cable to pressure sensor 1
P2.1 and P2.2.
Finish
128 2000-12-20
Location
P2.2
P2.1
2000-12-20 129

Condition:
the ADS pressure sensor 2.
Error reasons:
- Defective ADS pressure sensor 2
E10 is set.
according to E10

Disconnect pressure sensor 2.

pressure sensor 2
Connect pressure sensor 2
130 2000-12-20
Location
2000-12-20 131
Extended box
cable to pressure sensor 2
P3.1 and P3.2.
Finish
132 2000-12-20
Location
P3.2
P3.1
2000-12-20 133
E46: MSC valve error

Condition:
E46 is set when the msc_mode parameter is set but the Standard box does not receive any signal from
the MSC valve.
Error reasons:
- Interruption in ground cable and/or voltage cable between Extended box and MSC valve
- Defective MSC valve
E10 is set.
according to E10
Should MSC be present in the No.

Disconnect MSC valve. Measure

1 resistance in MSC valve. Resistance is incorrect.
Should be 20-100 . Replace MSC valve
connect MSC valve
134 2000-12-20
Location
2000-12-20 135
E46: MSC valve error
Extended box
Measure resistance between the Resistance is incorrect.
2 wire and P9.1 Replace cable to MSC valve
Should be 20-100 .
Finish
136 2000-12-20
Location
9.2 P9.1
2000-12-20 137
E47: Dump 2 valve error

Condition:
E47 is set when the Standard box records dump 2 valve to be disconnected.
Error reasons:
- Interruption in ground cable and/or voltage cable between Extended box and dump 2 valve
- Defective dump 2 valve
Disconnect dump 2 valve.

Measure resistance in dump 2
1 valve. Resistance is incorrect.
Should be 20-100 . Replace dump 2 valve
Connect dump 2 valve
Extended box
Measure resistance between the
2 wire and P8.1
Resistance is incorrect.
Replace cable to dump 2 valve
Should be 20-100 .
Finish
138 2000-12-20
Location
1 2
8.2 P8.1
2000-12-20 139
E48: Program stop

Condition:
E48 is set when the Standard box records the supply voltage being too low or a parameter error at start up.
Program could also be stopped by the terminal program (initiating spool sensors or writing parameters)
Error reasons:
- Contact resistance in connections or fuse holder
- Incorrect parameter values have been programmed
- Voltage was turned off during setting of parameters
- Parameters have not been initialized (e.g. new Standard box has been mounted)
- Defective Standard box
E0 or E35 is active
Check if E0 or E35 is active Troubleshoot according to E0 or
E35
140 2000-12-20
E48: Program stop
Terminal is connected.
Disconnect terminal.
Turn off system and start
again.
Clear errors.
Is terminal connected to standard
box when E48 is active?
Replace Standard box if E48 is
active.
Check terminal communication

if E48 is not active
Turn off system and start again

Run system Replace Standard box
Finish
2000-12-20 141
E49: Service
Condition:
E49 is set when the Standard box records that one of the service counters (total time, use time or number of lifts)
is full.
Error reasons:
-
Perform periodical inspection

according to Delivery and periodic
instructions book
Reset counters with terminal

according section Terminal
Finish
142 2000-12-20
SPACE 3000, Service Manual 4.4 Repairs
4.4 Repairs
Contents
Replacing Standard box ............................................................... 3

Settings, Windows CE terminal ......................................... 5
Settings, DOS terminal ...................................................... 6
2000-12-20 1
2 2000-12-20
REPLACING
STANDARD BOX
STANDARD
1. Unscrew the 4-socket head screws in the front of
the User interface. It is not necessary to completely
remove these screws they are designed to be
retained in the cover, only unscrew until no further
resistance is felt.
2. Carefully remove the User interface. It maybe

necessary to ease the User interface from the
Standard box by placing a screwdriver in the joint
between the two components. Take care not to
damage this joint, it is part of the water protection
seal.
NOTE!
Do not allow the User interface to hang on
wires, always support it while the wiring is
connected.
3. Disconnect all connections from plinth P7 in the

Standard box.
4. Disconnect all connections from plinth P2 on the

User Interface and place in a safe area.
5. Mark up cables in Standard box. Disconnect all

connections to Standard box plinths.
6. Release all clips from cable inlets and carefully

withdraw cables.
7. Remove the 4-socket head mounting screws from

rear of the mounting plate and lift the Standard box
away.
2000-12-20 3
8. On the new Standard box all cable inlets are sealed.

Using a suitable tool remove sealing from the
number of cable inlets, you require.
9. Mount and reconnect in reverse order of removal.

NOTE!
Take care that no wires become trapped in
the sealing joint when refitting User
interface to Standard Box.
NOTE!
All Standard boxes are supplied as a spare
part with the Classic program, if you are
fitting to a Duo or Pro crane refer to section
6.2 for the setting procedure.
4 2000-12-20
Settings, Windows
CE terminal
SPACE.

on OK and the Main menu is
displayed.
3. If you have only a Service level

password select Diagnostic in the
display box.
4. Select Init from Main menu.
5. Select Type in Parameter Initialization

screen.
6. Highlight the crane class and type you

require and click on Select (fig. 1).
The required channels and parameters
are now set. Select Back
ack.
7. Select Levers in Parameter

Initialization screen.
8. Select Calibrate and follow screen

instructions (fig. 2).
9. Make any adjustments to the basic

settings by selecting Init followed by Fig. 1
Auto (fig. 3). Settings for winch etc.
can be made here.
NOTE!
For information about setting
accessories refer to section 6.1.
10. Disconnect terminal.
11. Carry out full function test on crane.

Fig. 2
Automatic Parameter Initialization

No No
ADS Height Warn 265
IB +2%
Yes Yes
Cap (%) 60 Cap (%) 60
No No OB +1% 273
1070-365
Cancel OK
Fig. 3
2000-12-20 5
Settings, DOS terminal

1. Connect a HP 95 terminal or a 200 model of
Handheld PC to SPACE.
2. Type User Name and press ENTER

ENTER. Type
Password, press ENTER and the Main menu is
displayed.
3. If you have only a Service level password highlight

with the cursor bar Diagnostic
Diagnostic.
4. Press F2 - INIT from Main menu.
5. Press F1- TYPE from INIT menu.
6. Highlight the crane class and press ENTER

ENTER.
7. Highlight the crane type and press ENTER

ENTER.
8. Type Y at the cursor point if you are satisfied with

the crane shown in the selection line and press
ENTER
ENTER.
Type N if you have made a mistake, press ENTER
and you will return to the crane class window to
make a new choice.
9. This screen asks if you want to start from Defaults.

Unless you have a special reason to use this facility
type N and press ENTER
ENTER.
10. Type in the serial number of the crane and press

ENTER
ENTER.
11. Press F3 - LEVERS and follow the on screen

instructions.
12. Make any adjustments to the basic settings by

selecting F2 - INIT followed by F5 - AUTO
AUTO.
Settings for winch etc. can be made here.
NOTE!
For information about setting accessories
refer to section 6.1.
14. Carry out full function test on crane.
6 2000-12-20
SPACE 3000, Service Manual 5.1 Service
5.1 Service
Contents
Service requirements ................................................................... 3

General checks .................................................................. 3
OLP check ......................................................................... 4
Stickers / manuals ............................................................. 4
Functional test ................................................................... 4
Resetting counters, Windows CE terminal ........................ 5
Resetting counters, DOS terminal ..................................... 6
2000-12-20 1
2 2000-12-20
SERVICE
REQUIREMENTS
General checks
Check all cables for wear, damage, corrosion or
tightness
Check all sensors, indicators and connectors for wear,

damage or corrosion
- pressure sensor, inner boom cylinder
- pressure sensor, outer boom cylinder
- tilt indicator, inner boom
- tilt indicator, outer boom
- fixed platform angle indicators
- slewing sector indicators
- spool sensors
- Cannon connector, winch
- etc.
Check all boxes and cable connections for damage or

corrosion
- Standard box
- Extended box
- Empty box
- Column box
- Winch box
- Cable reel box
- etc.
2000-12-20 3
OLP check
Check the function of OLP by moving the first and
second boom cylinders to end position.
Stickers / manuals
Check that Operators manual and Service manuals
are with truck.
Check that warning plates, load plates, symbol plates

etc. are unbroken.
For information about type and numbers of stickers
see Operators manual.
Functional test
Check:
- operation of all User interface buttons and warning
LEDs
- crane movements to/from folded/unfolded position
and end positions
By means of a HP terminal, check for any error

messages in F6 - ERRS
ERRS.
Reset after corrective measures.
4 2000-12-20
Resetting counters,
Windows CE terminal
After completing all service operations as
per the HIAB service documentation, it is
necessary to reset the counters in
SPACE 3000.

SPACE.

displayed.
3. Select Counters from Main menu.
4. Select Service from counters menu.

Timers and Counters
5. On message window Reset Service dump_time 23:31
counters Click on Yes (fig 1). lift_ctr 40
srvc_tot_time_left 1950:12
srvc_use_time_left 986:45
6. Click on Back
Back. tot_time 56:52
use_time 14:23
Service
1070-366
Back
Fig. 1
2000-12-20 5
Resetting counters,
DOS terminal
After completing all service operations as per the HIAB
service documentation, it is necessary to reset the
counters in SPACE 3000.


ENTER. Type
displayed.
3. Press F9 - COUNT from Main menu.
4. Press F8 - SERVICE from count menu.
5. Enter the letter Y at the flashing cursor, press

ENTER
ENTER.
6 2000-12-20
SPACE 3000, Service Manual 6.1 Connecting accessories
6.1 Connecting accessories
Contents
Connecting a winch ...................................................................... 3

General .............................................................................. 3
Settings, Windows CE terminal ......................................... 4
Settings, DOS terminal ...................................................... 5
Connecting a fixed platform .......................................................... 6
Description ......................................................................... 6
Connection of indicators to Column box ............................ 8
Connection if no hydraulic extension in indicator
is present ................................................................ 8
Plinth Description .................................................... 8
Connection if a hydraulic extension in indicator
is present ................................................................ 9
Plinth Description .................................................... 9
Connection of indicators to Standard box ........................ 10
Plinth Description ................................................... 11
Setting fixed platform ....................................................... 12
Settings, Windows CE terminal ............................ 12
Settings, DOS terminal ......................................... 14
Connecting ADS ......................................................................... 16
General ............................................................................ 16
Settings, Windows CE terminal ....................................... 17
Settings, DOS terminal .................................................... 18
Connecting a hydraulic extension in indicator ............................ 19
Description ....................................................................... 19
Connection of indicator to Column box ............................ 20
Plinth Description .................................................. 20
Settings, Windows CE terminal ....................................... 21
Settings, DOS terminal) ................................................... 22
2000-10-31 1
2 2000-10-31
CONNECTING A WINCH
General
NOTE! 2. Make the wiring connections as shown in the
connection diagram (Fig. 1).
The following instructions relate only to the
electrical connections and adjustments to NOTE!
SP ACE 3000 that are required when
SPACE Wire B (red) and E (brown) are not used and
connecting a winch. For all other must be isolated.
information you must refer to Crane Info 15
or the relevant winch manufacturers
NOTE!
installation instructions.
The diagram shows the connections to the
winch box for the Rotzler Picargo winches.
1. As with previous SPACE systems you must mount Reference must be made to the relevant
a HIAB winch box on the crane. manufacturers instructions for any other
make of winch.
1. Rotzler Picargo connection box A. White (Signal, WLOAD)

2. Column box C. Black (24 V, WLOAD)
3. Winch box D. Gray (Signal, WEND)
4. 24 V/ground cable to Rotzler Picargo connection box F. Blue (24 V, WEND)
5. Signal cable to Winch box (+). Red (24 V to Rotzler Picargo connection box)
6. Signal cable to Column box (-). Brown (Ground from Rotzler Picargo connection box)
B. Red (not used)

E. Brown (not used)
Fig. 1
2000-10-31 3
Settings, Windows
CE terminal
1. Connect a HP Jornada terminal to Automatic Parameter Initialization
SPACE. Slew Sector 1 Slew Sector 2 Winch Ext In Indicator Manual Extension
No No
2. Type User Name and Password, click Platf 1 Low OLP Pressure Settings (bar)
ADS Height Warn
on OK and the Main menu is Yes Yes
IB +2% 265
Cap (%) 60 Cap (%) 60
displayed. No No OB +1% 273
1070-365
Cancel OK
4. Select Auto in Automatic Parameter Fig. 2

5. Select Yes in selection box Winch

Ready OK
and click on OK (Fig. 2).
Slew Sector 1 ! The
Slew Sector 2 parameters
Winch were successfully set
Ext In Indicator Manual Extension
6. A message window The parameters Sector Type: Sector Type: Yes Yes Cap (%) 50 75
were successfully set! will be Platf 1 Low OLP
No No
displayed (Fig 3). ADS Height Warn
IB +2% 265
Yes Yes
Click on OK and SPACE 3000 will Cap (%) 60 Cap (%) 60
OB +1% 273
No No
automatically set the required
1070-369
parameters and channel. Cancel OK
7. Click on Back once. Fig. 3
8. Select Levers.
9. Select Calibrate (Fig. 4) and follow

the on screen instructions.
10. When calibration is completed click

on OK in message box (Fig. 5) and
check functions
11. Click on Back twice to return to main

menu.
Fig. 4
12. Carry out full function and load test
according to Crane Info 7.
Fig. 5
4 2000-10-31

2. Type User Name and press ENTER. Type

displayed.
4. Press F5- AUTO from INIT menu.
5. Using arrow keys scroll the cursor bar down to the

Winch line in Automatic Parameter Initialization
menu.
6.Press ENTER and the display will change to YES.
7. Press F10- Exit once.
8. Press F3-Levs and follow the on screen

instructions.
9. When the programme returns to the Parameter

intialization screen Press F10-Exit. The main menu
is displayed. The winch function is now set.
11. Carry out full functon and load testing according to

Crane Info 7.
2000-10-31 5
CONNECTING A FIXED
PLATFORM
NOTE!
These instructions do not include mounting
details for the mechanical components of a
fixed platform.
Description
When a crane is fitted with a fixed platform, it is
necessary to stop crane operation when there is a
possibility the operator may be struck by the boom
assembly.
To facilitate this HIAB have introduced logic into
SPACE 3000 system that will not permit the crane to
operate in the area over the platform.
The logic for the fixed platform is controlled by:
an indicator mounted under the platform to inform

SPACE if an operator is on the platform
indicators mounted at the base of the column

indicating the slew position
additional angle indicators that can be mounted on

both the inner and outer booms to provide the means
to stop the crane depending on boom position, in
addition to the slewing position.
6 2000-10-31
Proximity switches are used as indicators. In table

below you can see the number of indicators that are
needed for each function and what signal the indicator
gives in normal mode.
Function Number Type
On platform indicator 1 Normally closed
Slewing sector indicator 2 Normally open
Inner boom fixed platform angle indicator 1 Normally open
Outer boom fixed platform angle indicator 1 Normally open
When fitting the fixed platform to a crane fitted with

cross controls and you wish to retain these controls, it
will be necessary to fit an additional Empty box and
User interface by the control levers with an additional
empty box and user interface fitted to the platform
control panel. (Empty box may not be required if
Extended box is already present)
2000-10-31 7
Connection of indicators to
Column box
The inner and outer boom indicators should be con-
nected to the Column box.
The connection in the Column box has to be done in

two different ways depending on if a hydraulic exten-
sion in indicator is mounted or not.
Connection if no hydraulic
extension in indicator is
present
If no hydraulic extension in indicator is mounted, the
fixed platform indicators should be connected to the
Column box as shown in fig. 6, which is the most P3
common connection. 65 321
Plinth Description 1
6
P2.4-6 Outer boom fixed platform angle 5
indicator P4 4 P2
P2.4 Ground (brown)
P2.5 24 V (red)
1
P2.6 Signal (orange, 0/24 V)
P3.1-3 Inner boom fixed platform angle

indicator 1
P3.1 Ground (brown) P1
P3.2 24 V (red)
NOTE!
1070-374
A jumper must always be fitted between

plinth P3.5 and P3.6.
Fig. 6
8 2000-10-31
Connection if a hydraulic
extension in indicator is
present
If a hydraulic extension in indicator is mounted, the
fixed platform indicators should be connected to the
Column box as shown in fig. 7.
The hydraulic extension in indicator has to be
connected to plinth P2.4-6.
If an outer boom angle indicator is used it has to be
connected to P3.4-6 instead.
Plinth Description P3
654321
P2.4-6 Hydraulic extension in indicator
P3.1-3 Inner boom fixed platform angle

indicator 1
P3.1 Ground (brown)
P3.2 24 V (red) P2
P4
1
P3.4-6 Outer boom fixed platform angle
indicator
P3.4 Ground (brown)
P3.5 24 V (red) 1
P1
NOTE!
A jumper must always be fitted between
plinth P3.5 and P3.6 when only a inner
boom angle indicator is connected to plinth
P3.
Remove jumper when connecting an outer
1070-375
boom indicator.
Fig. 7
2000-10-31 9
Connection of indicators to
Standard box
(Fig. 8)
The On platform indicator and slewing sector indicators
should to be connected to the Standard box.
NOTE!
Only connections for On platform indicator
and slewing sector indicators used for fixed
platform are illustrated. All other compo-
nent connections have been removed for
clarity.
NOTE!
Ensure that there is a jumper placed in the
User interface 3 between plinth P2.5 and
P2.6.
1 2 3
8 7 4
6
1070-373
1. User interface 2
2. User interface 1
3. User interface 3
4. Empty box (placed on platform)
5. Slewing sector indicators
6. On platform indicator
7. Standard box
8. Extended box or Empty box (placed on tank side)
Fig. 8
10 2000-10-31
Plinth Description
(Fig. 9)
P4 On platform indicator
P4.1 Ground (brown)
P4.2 24 V (red)
P6.1-4 Slewing sector indicator

P6.1 Ground (brown)
P6.2 24 V (red)
P6.3 Signal from indicator 1,
1070-378
positive (orange, 0/24 V)
P6.4 Signal from indicator 1,
negative (orange, 0/24 V)
Fig. 9
HIAB AB, Control Systems recommend that the User

Interfaces are located in the following positions:
User interface Position
1 By the main hydraulic control valve
2 On opposite side of the crane by
the cross control levers or
3 On the fixed platform above the
control levers
4 For use by additional control valve
levers
2000-10-31 11
Setting fixed platform

The table below shows the different indicator combina-
tions for the different fixed platform settings.
The Slewing sector indicators and On platform
indicator are present in all options.
NOTE!
Never fit just the outer boom indicator on
its own, it must be fitted together with an
inner boom indicator.
Slewing On Inner boom Outer boom Hydraulic

sector platform fixed platform fixed platform extension
indicators indicator angle indicator angle indicator in indicator
Platf 0
Platf 1
Platf 2
Platf 2S
Settings, Windows CE terminal

1. Connect a HP Jornada terminal to SPACE.
2. Type User Name and Password, click on OK and

the Main menu is displayed.
4. Select Auto in Automatic Parameter Initialization

screen.
5. The fixed platform slewing sector indicators should

always be set in the Slew Sector 1 menu box. The
Slew sector 1 window displays information relating
to plinths P6.3 and P6.4 in the Standard box.
Always ensure that the signal wires from the
indicators are connected to these plinths.
If the crane is equipped with stability slewing sector

indicators they should be set in the Slew Sector 2
menu box.
12 2000-10-31
6. Click on the drop down menu box Automatic Parameter Initialization

arrow and select the correct sector Slew Sector 1 Slew Sector 2 Winch Ext In Indicator Manual Extension
type for your installation and click on No No
Platf 1 Low OLP
OK (Fig. 10). ADS Height Warn
IB +2% 265
Yes Yes
Cap (%) 60 Cap (%) 60
Platf 0 Low: No No OB +1% 273
No tilt indicators fitted to the boom
1070-365
Cancel OK
system.
Platf 1 Low: Fig. 10

One tilt indicator fitted on the inner
boom.
Platf 2 Low:
Tilt indicators fitted to both inner and
outer booms with the inner boom
indicator connected to plinth P3 and
outer boom indicator connected to plinth
P2.
Platf 2S Low:
Tilt indicators fitted to both inner and
outer boom and both connected to plinth
P3 in the column box.
7. A message window The parameters Ready OK
were successfully set! will be !

The
Slew Sector 1 Slew Sector 2 parameters
displayed (Fig. 11). Sector Type: Sector Type: Yes Yes Cap (%) 50 75
Click on OK and SPACE 3000 will Platf 1 Low OLP
No No
automatically set the required ADS Height Warn
IB +2% 265
Yes Yes
parameters and channels. Cap (%) 60 Cap (%) 60
OB +1% 273
No No
1070-369
8. Click on Back twice. Cancel OK
Fig. 11
10. Carry out function test of fixed
platform functions. Make any final
adjustments to boom angle indicator
settings that may be required.
2000-10-31 13


displayed.
5. Using the arrow keys scroll the cursor bar down to

the Slewing Sectors line in Automatic Parameter
Initialization menu.
6. The fixed platform slewing sector indicators should

always be set in the left column, which displays
information relating to plinths P6.3 and P6.4 in the
Standard box. Always ensure that the signal wires
from the indicators are connected to these plinths.
If the crane is equipped with stability slewing sector

indicators they should be set in the right column.
7. Press ENTER until the connection option you want

appears.
The options will scroll through in the following order:
OLP (not used in this application)

STOP (not used in this application)
PLATF0:
No tilt indicators fitted to the boom system.
PLATF1:
One tilt Indicator fitted on the inner boom.
PLATF2S:
Tilt indicators fitted to both inner and outer boom and
both connected to plinth P3 in the Column box.
PLATF2:
Tilt indicators fitted to both inner and outer booms with
the inner boom indicator connected to plinth P3 and
outer boom indicator connected to plinth P2.
14 2000-10-31
8. Press F10 - EXIT twice and the Main menu will be

displayed.
Fixed platform function is now set.
10. Carry out function test of fixed platform functions.

Make any final adjustments to boom angle
indicator settings that may be required.
2000-10-31 15
CONNECTING ADS
General
NOTE! NOTE!
Refer to separate instruction sheet for The illustration shows only basic
installation of hydraulic components. connection details for ADS, all other
component connections have been
To install ADS it is necessary (if not already installed) removed for clarity.
to fit an Extended box to the SPACE 3000 system.
Remove existing Empty box from User interface 2 NOTE!
position and mount Extended box. Mount all compo-
When replacing an Empty box with
nents in the ADS kit of parts using separate instruc-
Extended box, ensure that there is a jumper
tions supplied with kit. Make wiring connections as
placed in the Extended box between plinth
shown in Fig.12.
P7.5 and P7.6.
1 2
6 3
1070-376
5 4
1. User interface 2
2. User interface 1
3. Standard box
4. Pressure sensor ADS
5. Valve ADS
6. Extended box
Fig. 12
16 2000-10-31
Settings, Windows
CE terminal
1. Connect a suitable terminal to SPACE
and enter the main menu.

displayed.
3. Select Init from Main menu. Automatic Parameter Initialization

4. Select Auto in Automatic Parameter No No
Platf 1 Low OLP
Initialization screen. ADS Height Warn
IB +2% 265
Yes Yes
Cap (%) 60 Cap (%) 60
5. Select Yes in selection box ADS box No No OB +1% 273
and click on OK (Fig. 13).
1070-365
Cancel OK
6. A message window The parameters

Fig. 13
were successfully set! will be
displayed (Fig 14).
Click on OK and SPACE 3000 will
automatically set the required Ready OK
parameters and channel. Automatic Parameter Initialization
Slew Sector 1 ! The
7. Click on Back twice. Sector Type: Sector Type: Yes Yes Cap (%) 50 75
No No
8. Disconnect terminal. ADS Height Warn
IB +2% 265
Yes Yes
Cap (%) 60 Cap (%) 60
OB +1% 273
9. Carry out function test of the ADS No No
1070-369
function. Cancel OK
NOTE!
Fig. 14
If you wish to confirm that an
item is recognised by SPACE,
select System Overview from
the Parameter Initilization
menu and view the item status
in this window.
2000-10-31 17


displayed.

ADS line in Automatic Parameter Initialization
menu.
6. Press ENTER and the display will change to YES.

displayed.
The ADS function is now set.
9. Carry out function test of the ADS function.
18 2000-10-31
CONNECTING A
HYDRAULIC
EXTENSION IN
INDICATOR
Description
The hydraulic extension in indicator makes it possible
to control the lifting capacity of a crane when using
manual extensions. By using a signal from a suitable
indicator mounted approximately at the centre position
along the length of the outer boom, SPACE 3000
reduces the inner boom lifting capacity to pre-set limits
depending on the position of the hydraulic extension.
The logic for this facility is activated when the manual
extension button is pressed on the User interface.
NOTE!
HIAB do not supply any indicator kit for this
function.
2000-10-31 19
Connection of indicator to
Column box
A normally open type proximity switch must be used
as the indicator for this function.
It should be connected to plinth P2.4-6 in Column box
as shown in fig. 15.
P3
NOTE! 1
If the crane is fitted with a fixed platform
with angle indicators on the inner and outer
booms, refer to Connecting fixed platform
in this section before proceeding with 1
connection. 6
5
P4 4 P2
Plinth Description 1
P2.4-6 Hydraulic extension in indicator

P2.4 Ground (blue)
P2.5 24 V (brown) 1
P2.6 Signal (black, 0/24 V) P1
Fig. 15 1070-377
20 2000-10-31
Settings, Windows
CE terminal
SPACE.

displayed.
4. Select Auto in Automatic Parameter

5. Select Yes in selection box Ext In Automatic Parameter Initialization
Indicator and click on OK (Fig. 16). Slew Sector 1 Slew Sector 2 Winch Ext In Indicator Manual Extension
No No
6. In Manual Extension box enter the Platf 1 Low OLP Pressure Settings (bar)
ADS Height Warn
figure that you want to reduce the Yes Yes
IB +2% 265
Cap (%) 60 Cap (%) 60
crane capacity by in percentage in No No OB +1% 273
and click OK.
1070-365
Cancel OK
NOTE!
The figure entered in the left- Fig. 16
hand box must always be
lower than the figure in the
right-hand box. The default
figures of 50% and 75% are
recommended.
Ready OK
7. A message window The parameters
were successfully set! will be Slew Sector 1 ! The
displayed (Fig 17). Sector Type: Sector Type: Yes Yes Cap (%) 50 75
No No
Click on OK and SPACE 3000 will Platf 1 Low OLP Pressure Settings (bar)
ADS Height Warn
automatically set the required Yes Yes
IB +2% 265
Cap (%) 60 Cap (%) 60
parameters and channel No No OB +1% 273
1070-369
Cancel OK
8. Click on Back twice.
9. Disconnect terminal. Fig. 17
10. Carry out function test of The

hydraulic extension-in function.
Make any final adjustments to
hydraulic extension in indicator that
may be required.
2000-10-31 21


displayed.

Ext-In Indicator line in Automatic Parameter
Initialization menu.
6. Press ENTER and the display will change to YES.
7. The Man Ext Capacity above will now display 50%

and 75%.
If you want to change these values, using the arrow
keys move the cursor bar to the value you want to
change and type in a new value.
NOTE!
The lower value must always appear in the
left-hand column. Under no circumstances
attempt to enter a higher value in this
column than is shown in the right-hand
column.

displayed.
The hydraulic extension-in function is now set.
10. Carry out function test of The hydraulic extension-

in function.
Make any final adjustments to hydraulic extension
in indicator that may be required.
22 2000-10-31
SPACE 3000, Service Manual 6.2 Settings
6.2 Settings
Contents
Settings introduction ..................................................................... 3

Operating systems ............................................................ 3
Conventions used .............................................................. 4
Setting ADC function .................................................................... 5
Windows CE terminal ........................................................ 5
DOS terminal ..................................................................... 7
Setting MSC function .................................................................... 8
Windows CE terminal ........................................................ 8
DOS terminal ................................................................... 10
2000-12-20 1
2 2000-12-20
SETTINGS
INTRODUCTION
We understand that not all service engineers work with
our products everyday, and this can make it difficult to
remember exactly which display to use or which
button to press when presented with a specific task,
when using one of the terminal units that are available.
With the introduction also of the new Windows CE
based programs the choices and options have
increased.
The purpose of this section is to provide the service

engineer with a step by step guide, to making changes
to the basic settings of the SPACE 3000 system.
Following the introduction of the new HP Jornada range
of handheld PC's into the list of suitable terminal units,
for use with the SPACE control systems, we have
provided instructions for both types of operating
systems now available.
Operating systems
Desktop and laptop PC's in conjunction with the PC
interface use the DOS based program.
HP 95 and 200 handheld PC's use the DOS based
programs.
HP 680/690 and 720 handheld PC's use the Windows
CE based program.
2000-12-20 3
Conventions used
(Fig. 1) Throughout the instructions you
will find different types of text used, the
meanings are listed below, please take a
few minutes to read these it will help you
to understand the instructions more
clearly.
All windows within the main display are

discussed in plain text (1).
1
Where text is written in bold (2), this Parameter Parameter Value
represents the text you will find on the

command or option buttons on the
Windows CE display.
The texts on the buttons will always
display in normal text; bold is used
only as a guide to help you find the
1070-372
Change Par Value
command button quickly.
Where the instructions tell you to 3 2
check an option button, simply touch Fig. 1
the screen with your pointer on the
button the centre will turn Black or
White depending on its status. Option
buttons with a black dot mean that the
function described at the side of the
button is selected.
When text is written in bold Italics (3),

this is to indicate that you will find the
text in one of the windows.
4 2000-12-20
SETTING ADC
FUNCTION
When a new SPACE 3000 Standard box
is supplied as a spare part, only the
Classic crane program is present. If you
have a DUO or PRO crane, you must
enable the logic in SPACE. To carry out
this operation it is necessary for your
service responsible to obtain a special
password from product support
department at HIAB AB.
Windows CE
terminal
SPACE.

displayed.

display box.
5. Select Various In the Class window.
6. Select password In the Parameter Parameter Parameter Value
window (Fig. 2).
7. Click on Change Par Value

Value
alue.
8. In the New Value window type in the

special password obtained from HIAB
1070-371
Change Par Value

AB.
9. Click on OK and the display will return Fig. 2

to the previous screen.
2000-12-20 5
10. Select ADC in the Class window.
11. Select multi_mode In the Parameter

window and click on Change Par
Value
alue.
12. In the New Value window, type 1,

click on OK and the display returns
to previous display.
13. Click on Back and the display

returns to the Main menu window
and the ADC function is now active.
If you would like to confirm the function

has been activated before starting the
crane follow the operations below.
1. Select Init from the Main menu.
2. Click on System Overview

Overview.
3. If function is acitve Yes will be present

in info column opposite ADC (Fig 3).
6. Carry out full crane function test.

Fig. 3
6 2000-12-20
DOS terminal

ENTER. Type
displayed.

Diagnostic.

PARS
5. Highlight Various using the arrow keys and press

ENTER
ENTER.
6. Highlight password using the arrow keys and

press ENTER
ENTER.
7. In the New Value window type in the special

password obtained from HIAB AB.
8. Press ENTER and then F10 - EXIT and the display

will return to the previous screen.
9. Select ADC using the arrow keys and press

ENTER
ENTER.
10. Highlight multi_mode using the arrow keys and

press ENTER.
11. Type 1 under New Value, press ENTER and the

display returns to previous display.
12. Press F10 - EXIT twice and the display returns to

the Main menu window and the ADC function is
now active.
2000-12-20 7
SETTING MSC
FUNCTION
When a new SPACE 3000 Standard box
is supplied as a spare part, only the
Classic crane program is present. If you
have a crane fitted with the MSC function,
you must enable the logic in SPACE. To
carry out this operation it is necessary for
your service responsible to obtain a
special password from product support at
HIAB AB.
Windows CE
terminal
SPACE.

displayed.

display box.
5. Select Various In the Class window.
6. Select password In the Parameter

window (Fig. 4).
Parameter Parameter Value
7. Click on Change Par Value.
8. In the New Value window type in the

special password obtained from HIAB
AB.
1070-371
9. Click on OK and the display will return Change Par Value
to the previous screen.

Fig. 4
8 2000-12-20
10. Select MSC in the Class window.
11. Select msc_mode in the Parameter

window and click on Change Par
Value.
12. In the New Value window, type 1,

click on OK and the display returns
to previous display.
13. Click on Back and the display

returns to the Main menu window
and the MSC function is now active.
If you would like to confirm the function

has been activated before starting the
crane follow the operations below.
1. Select Init from the Main menu.
2. Click on System Overview.
3. If function is acitve Yes will be present

in info column opposite ADC (Fig 5).
5. Carry out full crane function test. Fig. 5
2000-12-20 9
DOS terminal

ENTER. Type
displayed.

Diagnostic.

PARS
5. Highlight Various using the arrow keys and press

ENTER
ENTER.
6. Highlight password using the arrow keys and press

ENTER
ENTER.
7. In the New Value window type in the special

password obtained from HIAB AB.
8. Press ENTER and then F10 - EXIT and the display

will return to the previous screen.
9. Select MSC using the arrow keys and press

ENTER
ENTER.
10. Highlight msc_mode using arrow keys and press

ENTER
ENTER.
11. Type 1 under New Value, press ENTER and the

display returns to previous display.
12. Press F10 - EXIT twice and the display returns to

the Main menu window and the MSC function is
now active.
10 2000-12-20
SPACE 3000, Service Manual 6.3 Special applications (PLC)
6.3 Special applications (PLC)
Contents
2000-10-31 1

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1.

Preface, safety regulations 1

2. System 2.1 Overview

SPACE 3000 2.6 7

Service Manual 3. Delivery settings 8

4. Troubleshooting 4.1 Troubleshooting methods 9

6. Connecting 6.1 Connecting accessories 16

Settings 6.2 Settings 17

1 Preface, safety regulations

Extract from EN12999:2000

7.2.4.1 The manual shall contain information and

The manual shall include information for the

The manual shall contain instructions on

7.2.4.2 The manufacturer shall provide advice how to

7.2.4.3 The manual shall include information on

Extract from EN12644-1

This section shall include:

i) criteria and, if appropriate, adequate

j) precautions required to maintain the crane

l) repair conditions or reference to the

m) conditions which are allowed to repair the

SPACE 3000 contains a microprocessor that is the

stops or reduces unpermitted movements and speeds.

Standard box (microprocessor)

A Space 3000 PRO system also include:

Extended box SPACE 3000

The modules are connected in a star-shaped pattern 7

The information from pressure sensors, tilt indicators Fig. 3

When active, oil goes to the control valve

When inactive, i.e. without power, this flow stops and

sends a signal to the Standard box. A signal is then

SPACE, system overview

Crane type V50 V50 RD V91 V91 CD 5000

CL SPACE 3000 SPACE

DUO SPACE 3000 SPACE

PRO SPACE 3000

HI PRO SPACE 5000

This section also describes a number of functions that

OLP Basic crane

When the outer boom is directed upwards (Fig. 2):

inner boom downwards

outer boom downwards

inner boom upwards (if OLP-pressure in the inner

When the outer boom is directed downwards

inner boom upwards

outer boom upwards

inner boom downwards. Applies only if:

crane has mechanical link

OLP-pressure in inner boom cylinder

OLP Manual extensions

OLP Disconnection Fig. 4

In certain OLP-situations the crane boom can be

During this period it is possible to operate a suitable

Automatic Duty Control (ADC)

Manual Speed Control (MSC)

MSC is only available on cranes fitted a 91-valve and

Automatic Dumping of Oil

This function is optional on certain cranes.

It is possible to define two different slewing sectors,

If you slew the crane into a reduced sector with too

This function is only available on cranes fitted with an

the system is ON and the stop button is pulled out

the system is ON and tilt indicator indicates "UP"