AS9102 First Article Inspection (FAI) Request

Data Package submittal requirements

Completed Inspection Request Form, including SQMR/SPCR numbers. Make sure you are using
the latest revision of the form at the Quality webpage: http://www2.l-3com.com/cps/quality.html

Copy of L-3 CPS Purchase Order, (verify B/P revision on P.O. matches the B/P revision that you are
manufacturing and inspecting the parts to)

Ballooned Drawing (all characteristics, including notes must be accounted for)

Ballooned QAP/QAR/SQAP etc.(all characteristics, including notes must be accounted for)

All Ordering Data sheets and Deviation/Waivers. (all characteristics must be accounted for)

Product to be evaluated applicable for New Part Number FPI Review only (Reference CQ10)

All original Certifications for materials and processes, including specification cancellation documents
and the new Specifications

100% dimensional verification. The Ballooned Characteristic number (#) shall match the Inspection
Report (#) i.e. Characteristic #1 on the Inspection Report shall be listed as Balloon #1, etc. Actual
dimensional results required, accept or OK are not acceptable

QAP / QAR / SQAP validation form (as applicable). The Ballooned Characteristic number (#) shall
match the Inspection Report number (#) i.e. Characteristic number #1 on the Inspection Report shall
be listed as Balloon #1, etc. Actual dimensional results are required, accept or OK are not
acceptable. The Inspection Report must include the Inspection Method.etc. An SPCR must be
submitted for any method that is different, even if it is considered to be a better method.

Test Reports/ATP (as applicable)

If software is utilized, provide a copy of the L-3 C.P.S. Software Approval letter

A copy of Shipper/Packing Slip (not applicable for New Part Number Review) The shipping
container and the Shipper/Pack List shall be identified per SLP2 if applicable.

Copy of the Control Plan/Flow Chart (QY-10 appears on Purchase Order)

L-3 Approval Letter for weld/braze (applies to casting suppliers also)

Picture of Parts Marking

Scan and email the entire package in one PDF document to your SQA Commodity Lead,
commodity buyer agent and DLCPS-SQA@L-3com.com
This material is derived from SAE AS9102A, which is copyrighted intellectual property of SAE international. SAE is not responsible for
outcomes resulting from use of this material.

Form 1: Part Number Accountability Sheet 1 of ___

1. Part Number 2. Part Name 3. Serial Number 4. FAI Report Number

5. Part Revision Level 6. Drawing Number 7. Drawing revision level 8. Additional Changes

9. Manufacturing Process 10. Organization Name 11. Supplier Code 12. P.O. Number
Reference

13. Detail FAI 14. Full FAI

Assembly FAI Partial FAI Baseline Part Number including revision level
Reason for Partial FAI:

a) if above part number is a detail part only, go to Field 19

b) if above part number is an assembly, go to the INDEX section below.
INDEX of part numbers or sub-assembly numbers required to make the assembly noted above.
15. Part Number 16. Part Name 17. Part Serial Number 18. FAI Report Number

1) Signature indicates that all characteristics are accounted for; meet drawing requirements or are properly documented for
disposition.

2) Also indicate if the FAI is complete per Section 5.4: FAI complete FAI not Complete
19. Signature 20. Date

21. Reviewed By 22. Date

23. Customer Approval 24. Date

 Form 2: Product Accountability - Raw Material, Specifications and Special Process(es),
Functional Testing Sheet 1 of ___
1. Part Number 2 Part Name 3. Serial Number 4. FAI Report
Number

5. Material or Process 6. Specification 7. Code 8. Special Process 9. Customer 10. Certificate of

Name Number Supplier Code Approval Conformance
Verification number
(Yes/No/NA)

11. Functional Test 12. Acceptance report number, if applicable

Procedure Number

13. Comments

14. Prepared By 15. Date