Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Railway
works
in England
Expert driver
interview
VHMS
Vehicle Health
Monitoring System
IN THIS ISSUE KOMATSU EUROPE NATIONAL SALES
& SERVICE NETWORK
an interview with Michael Flamme, demonstration Cyprus - Alexander Dimitriou & Sons Ltd.
Tel. + 357 22 715 300
machine driver in Germany ........................................page 6
Czech Republic - Kuhn Bohemia a.s.
Tel. + 420 2 96376 372
NEW MOBILE CRUSHER Denmark - K.F.D. A/S
the first new Komatsu BR380JG goes to work in Italy Tel. + 45 75 362233
Israel - A.E.L.
a leading-edge development in machine diagnostics Tel. + 972 88 69 9456
Yoshinori Komamura
President & Managing Director
[ Customer Profile ]
Nordkalk
Fleet of Komatsu machinery sets to work at the Nordkalk limestone quarry
by Dirk Billen
N ordkalk Corporation,
headquartered in Pargas, Finland, is
owned subsidiary of the Partek Group,
but is currently owned by NK-Holding
in Storungs, lies the largest limestone
quarry in Scandinavia, which is owned
the leading producer of high-quality, Oy Ab, a Finnish investor group. by Nordkalk. The limestone on the
limestone-based products in northern island is shipped from there to several
The company employs roughly 1,300
Europe. The products are used in the destinations around the Baltic Sea.
people and had a 252 million euro
steel, pulp and paper industries, as
turnover in 2002. It boasts 36 locations The Storungs quarry is an open
well as in environmental conservation
in eight countries, specifically: Finland, pit quarry where well-defined and
and agriculture.
Sweden, Norway, Poland, Estonia, selected limestone rocks are blasted
The story of Nordkalk began in 1898 at Lithuania, Germany and Russia. to provide limestone that has the ideal
the Pargas limestone quarry in Finland, A deposit of limestone in Storungs on chemical and physical characteristics
the product of which was burned Gotland Island in Sweden, the largest for use in kilns. The blasted rocks are
and sold to paper mills, ironworks deposit in the Nordic countries, loaded on dump trucks by hydraulic
and pulp factories. By 1910, Nordkalk was incorporated into Nordkalks excavators and wheel loaders, and
started operations in Lappeenranta, operations in the early 1980s. Gotland hauled to a crushing plant to provide
currently its biggest location in Island is situated in the centre of the the right-sized stones to feed the
Finland, and grew internationally Baltic Sea, and is Swedens largest kiln. By heating limestone (calcium
through several acquisitions. Until rural municipality with roughly carbonate) to a temperature over
early 2003, Nordkalk was a wholly 60,000 inhabitants. On this island, 900C (1,652F) in a vertical kiln, the
Volume 6 N2 5
KOMATSU Times
limestone is transformed into quick HD605-7 dump trucks, a PC1250-7 including component and parts
lime (calcium oxide) and carbon hydraulic excavator and a WA700-3 inventories as well as full-time repair
dioxide. After crushing and screening, wheel loader. With the new fleet, their and maintenance personnel to look
the quick lime is ready for transport plan is to increase their production after the equipment.
to customers. base to 4.5 million tonnes (4.9 U.S.
Several times each year, SMACs
tons) per year at Storungs. Nordkalk
Nordkalks quarry at Storungs has managers and Nordkalk management
is also making use of Komatsu
been operating with a Komatsu fleet at Storungs hold meetings to discuss
machines at other locations in various
since 1994. The actual Komatsu operations. Product engineers at
countries.
equipment used comprises: a WA380- SMAC and Komatsu have a close
5, a WA470-3 and two WA700-1 wheel All of the Komatsu machines at working relationship with the Nordkalk
loaders; a PC300-3, a PC1000-1 and a the Storungs quarry are operating Storungs operation to guarantee the
PC1100SP-6 hydraulic excavator; a with a full repair and maintenance best service and fully understand their
HD605- 5 and four HD465-5 dump contract and availability guarantee needs.
trucks; a WB97S-2 backhoe loader; that ensures Nordkalks production
and a SK07J-2 skid steer loader. at a fixed cost. Komatsus distributor
for Sweden, SMA Construction AB
In 2003, Nordkalk updated their
(SMAC), provides all on-site backup,
Storungs machinery and ordered two
[ Expert Driver
Michael Flamme ]
At trade fairs, Michael sometimes takes the
microphone and tells audiences about the machines
as another driver takes them through their paces.
Volume 6 N2 7
KOMATSU Times
Mobile
Crusher
[ First new BR380JG
goes to work in Italy ]
by Dirk Legrand
shovel [ Proof of
performance
in Germany ]
An essential step before introduction each year at this site. The rock is used
of every new Komatsu model is a to produce frost protective coatings
comprehensive test of the first machine and stone chips for track gravel. The
produced. This is done whether its a managing director of this MHI plant,
completely new model, or a proven and other quarries, is Dr.-Ing. Jrgen
model that is being built in one of the Aretz.
Komatsu factories for the first time. The
MHI was chosen because they had plenty
UK plant and its surrounding countryside
of experience with Komatsu machines,
did not have the physical conditions
and because the local Komatsu
needed to carry out all of the tests
dealer Schlter fr Baumaschinen
to Komatsus demanding standards.
is a specialist in mining equipment.
Therefore, this loading shovel was
Schlter managed the local machine
disassembled for transport, shipped
assembly and adjustments. The
to a German quarry, and reassembled
company maintains a close relationship
K
for testing. Its performance was then
with MHI, providing machines, services
omatsu recently moved the pro- evaluated and verified under actual
and full service contracts
duction of its 80-tonne PC750SE-6 working conditions.
Loading Shovel from Japan, to Komatsu A single base machine is used to build
Komatsu customer Mitteldeutsche
UK, its excavator manufacturing facility both the loading shovel and backhoe
Hartstein-Industrie AG (MHI) in Hanau,
in the north of England. This factory versions of the PC750-6. There are
Germany agreed to test the machine
had already been manufacturing PC750 slight differences in the hydraulics
in their Winterberg-Hildfeld dolerite
excavators in a backhoe configuration because of different functions
quarry. About 500,000 tonnes of
in recent years. between backhoe and loading shovel
material are quarried and processed
applications. Fixed raised cabs at
PC750
610 mm double grouser shoes. This
made an excellent contribution to the Loading Shovel
shovel
stability of the 80-tonne machine in
this quarry application. In its standard
version, the PC750SE-6 Loading Shovel
includes central lubrication, boom and
arm cylinder protection, an electronic
engine diagnostic system, load-sensing
hydraulics for combined movements,
and hydraulic track adjusters. The cab
is equipped with FOPS guard as well as
a complete front guard.
Design engineers from the Komatsu
plant in England planned and
performed the quarry test. Strain
gauges were glued onto sensitive areas
such as edges and welds to measure
material elongation. Peak force values
were documented by computers.
At this test site, the PC750 loaded
blasted stone into 40-tonne Komatsu
HD405-6 dump trucks. With its 5,1
cubic metre shovel and 331 kW low-
emission Tier II engine, it took the
PC750SE-6 Loading Shovel just four
cycles to load a 40-tonne truck. The
machine delivered rapid movements
and high performance with low fuel
consumption. All measurements
showed excellent results and confirmed
that the design was correct. Following
some fine-tuning, manufacturing of
this model has now begun in the UK.
This way of testing certainly shows one
of the reasons that Komatsu machines
have a reputation for reliability. Each
machine has to sustain plenty of tests,
wherever Komatsu finds the best test
location, before mass production
begins.
The PC750SE-6 loading dolomite crushed Loading a dump truck in four cycles. The new
with the drop ball. This 80-tonne excavator shovel with the 331 kW engine is one of the
is equipped with a 5.1 m shovel. most advanced machines in its class.
[ Komatsu excavators
take to the rails
in England ]
by Ed Prosser and Simon Saunders
PC12
on rai
Volume 6 N2 13
KOMATSU Times
At the job site, with the push of BCL Rail Services Ltd is taking delivery supported by the excellent after sales
a button, the specially equipped of the first 25 excavators, bringing service of Marubeni-Komatsu.
PC128US quickly converts to work on their total fleet of Komatsu machines
This innovative machine is another
rail tracks. The use of rubber tracks to almost 300. Commenting on the
example of how Komatsu and its
allows it to travel in a conventional new machines, Mr Eddie OSullivan
regional Komatsu distributors work
way along the rail line without the Director of BCL Rail Services
with customers to develop real
disturbing the ballast or ground Ltd, said, The PC128US machines
solutions, tailored to their needs
surface. The machine has a convex will enable BCL to provide a cost
and suited to their unique work
shaped cab, which gives the operator effective and safe solution to track
environments.
excellent visibility. Its curved sliding maintenance, whilst eliminating the
door provides safe and easy access, disruption caused to rail users due to
and eliminates the possibility of the line closures. The PC128US is typical
door being hit by a passing train or of the design innovation we have
by someone working alongside. come to expect from Komatsu and
In
28
ils England
[ Komatsus Vehicle
Health
Monitoring
System ]
by Koji Ito
vhms
Volume 6 N2 15
KOMATSU Times
function analyses data from before breakdowns are avoided by This is another example of how
and after an event to help resolve monitoring and analysing data trends Komatsu uses leading-edge
problems. Fault and event history over time. Needs for service, spare technologies to help customers get
codes that are displayed on the parts and components are easier the most from their machines.
machines monitor panel are recorded to forecast, minimising stop time.
for future reference. And eventually, Finding the causes of breakdowns is
an optional payload metre will allow simplified, enabling faster repairs. And
the review of payload data. machine life is extended substantially
by ensuring proper operation and
Komatsus VHMS provides significant
maintenance.
benefits to customers. Sudden
WA200-5
WA200PT-5
Komatsus new 10 tonne wheel loaders
&
by Marco Maschke
K omatsus new WA200-5 and
WA200-5PT are designed to provide
Theyre both standard equipped with
Komatsus renowned SpaceCab,
achieved in machines of this weight
class. Theyre quiet running, with a
users with an optimal combination of with amenities and operator comfort noise level of just 70 dB(A) at the
performance, comfort and economy. levels that have never before been operators ear.
They have a power output of 92
kW / 123 HP, an operating weight
in the area of 9.500 kg, and bucket
capacities that range from 1,7 to 2,4
cubic metres.
The WA200-5 is configured as a
standard wheel loader, optimally
outfitted for earthmoving operations.
The WA200PT-5 is configured with a
parallel lifting frame thats typical of
an industrial loader. Its ideal for jobs
such as snow clearing, lorry loading,
and municipal works.
THE WINNING Komatsu mini excavators, the ultimate com-
bination of technology and experience, adapt