Customer

Job. no.
SERVICE SHEET for Active Service System (ASSYST) Edition 29.08.02
Reg. No.
Model
WARNING - Important Document - please retain with your vehicle
Service Advisor must indicate additional work below before issuing to workshop
Additional Work to be carried out- YES NO (please circle as required)
Service Advisor - check vehicle condition - note obvious defects on repair order
Initial assessment of overall vehicle condition - note obvious defects on repair order prior to starting work check
Carry out those operations not shaded - cross out as completed

S-Class/CL (W140)

SL-Class (R230)
CL-Class (W215)

SL-Class (R129)

Not OK on checking
S-Class (W220)

SLK-Class (170)
C-Class (W202)

C-Class (W203)

CLK-Class (W208)

M-Class (W163)
E-Class (W210)
A-Class 168

Vaneo 414
Vehicle interior
Maint.
Man.
Page No
Function check -
Indicators, horn, hazards, asher
Instrument symbols & interior lighting
Front & rear lights
Front, rear & headlamps wash / wipe systems 8252.1
Check seat belts for damage & function 9150
Reset service display in instrument cluster
Replace dust lter - models without aircon, and models 168, 220 & 215 8381.1-5
Check and adjust battery levels
Check ease of operation of accelerator cable - replace as required
Replace combination lter, models with TAC & AAC 8381.4
Wheels & Brakes
Brake test - by dynamometer or road test 4290
Remove & install wheels, rotate but where tyres are mixed 4050
Remove right front wheel, (& rear - A190/210) check pads and discs 4251.1-2
Check rear brake lining thickness via inspection hole (not A190) 4253
Check thickness and condition of brake pads & discs font and rear 4251
Check condition of tyres 4051
Measure thread deptht and enter in mm 4051
FL FR RL RR SPARE
outside edge
centre
inside edge
Adjust tyre pressures inc. spare
Vehicle Underbody - Visual check
Leakage- Major components 0053
Chafed points, line route, components,
In the event of leakage, determine cause and eliminante after
obtaining agreement and separate work order
Check condition of Poly Vee belt 1351
Check condition of front suspension joint, rubber boots 3353.1-2
Check front axle joints for play - check rubber boors 3353
Condition of steering seals, track rod and drag link ends, rubber boots 4650.1-2
Check condition of rear axle joints and rubber boots 3555
Check play at long, control arm bearing up to VIN 515389
Check condition of rear trailing arm bushes (WIS ref S100.20-P-0004B)
Inspect bolts of steering shock absorbers for tightness & leaks 4654
(Model 215 up to VIN 007961, model 220 up to VIN 137742)
Engine Compartment - Visual check
Leakage - Major components 0053
Chafed points, line route, components,
In the event of leakage, determine cause and eliminante after
obtaining agreement and separate work order
Change engine oil & lter 0101
Check & correct uid levels
Check cooling system, corrosion inhibitor 2010
protected to _________________ C
Level control ADS 3211.1-2
Brake system 4210
Windscreen washer container 8210
Power steering - if low, determine cause - separate order 4611.1-2
Active body control
Check & correct battery uid level 8312
Replace dust lter 8381.1-6
Lubricate bonnet hinges, catch and safety catch 8821
Check condition of Poly Vee belt 1351
Grease engine control linkage joints, check condition 3022
Replace combination lter - vehicles with TAC/TAU 8381

PAGE 1
 cross out as completed

S-Class/CL (W140)

SL-Class (R230)
CL-Class (W215)

SL-Class (R129)

Not OK on checking
S-Class (W220)

SLK-Class (170)
C-Class (W202)

C-Class (W203)

CLK-Class (W208)

M-Class (W163)
E-Class (W210)
A-Class 168

Vaneo 414
Maint.
Man.
Front & rear of vehicle Page No
Check headlamp range adjustment where tted (not Xenon lamps) 8260.1-2
Check and adjust headlamp alignment (Xenon to separate order) 8280
Replace windscreen wiper rubber (220 up to 31.12.99)
Check windscreen wiper blades 8252.1
Replace windscreen wiper blades (model 220 after 01.01.00)
Check headlamp wiper rubbers 8252.2
Check rear wiper rubber 8252.1-2
Top up rear window washer reservoir 8210
Boot
Check levels - Battery
Check expiry date for TIREFIT unit
Inspect boot lighting

Complete
Maint.

Not OK
Perform ADDITIONAL WORK - additional at rates apply Man.
yes Page No
Replace dust lter (model 210 with AAC) during each Service B 8381.8
If more than 18,000 miles / 2 years have elasped since last check
Trailer coupling with detachable ball neck and auto locking mechanism, check clean and lubricate 3121 & 3130
Once if more than 18,000 miles
Adjust handbrake - model 129 and model 168 & Vaneo at rst Service B
Change manual gearbox oil - model 168.035/135 with gearbox type 716.506 at rst Service B 4261
If more than 30,000 miles have elapsed since last change
Inspect handbrake cables 4261
If more than 30,000 miles or 2 years have elapsed since last change
Replace air cleaner element (model 163, except with engine 612 with maint. indicator)
Replace circulating air lter (model (140) 8383
Replace activated charcoal prelter (model 140) 8381.5-7
Replace activated charcoal lter on models 168, 203, 210, 215 and 220 with AAC 8382.1-2
If more than 36,000 miles / 4 years since last change
Replace fuel lter - diesel engine, model 203 types 611, 612 0780.4
If more than 48,000 miles since last change
Check exible couplings & sliding joints (not 163,168) 4152.0
Tighten steering mounting bolts (model 129, 202, 208, 170 - observe torque settings) 4671.0
If more than 48,000 miles or 4 years have elepsed since last change -
Replace fuel lter (not 203) 0780.1-4
Replace fuel pre lter - diesel engines (not 203) 0781
Change automatic gearbox oil and lter - Vaneo only
Replace air cleaner cartidge (not engines 611, 612, 613 with maintenance indicator except for model 163)
Replace rear axle retaining strap Model 163 4JG163.172 as of VIN 145273, 163.172 & 3581
Model 163 WDC as of VIN 708319
If more than 66,000 miles / 4 years since last change
Replace activated charcoal lter (model 140) 8382.2
If more than 75,000 miles / 4 years since last change
Replace as cleaner element for enigines 611, 612, 613 with maint. indicator (not model 163) 0980
Replace fuel lter (model 203 - petrol engines) 0780.1-4
Every 150,000 miles or 15 years
Replace coolant - protected to _________ C - (not for engine type 111 or model 163)
Every 2 years
Replace brake uid 4280.1-2
Check body for paint damage 9850
Check chassis and supporting body parts for damage and corrosion 0090
Front & rear axle carriers, Model 163, retighten bolts - only type 4JG163 up to VIN 221505 3573
and WDC 163 up to VIN 734087
Every 3 years
Replace coolant - Record protected to ______________ C (only for model 163 and vehicles with engine type 111) 2080.1
Sliding/tilting roof/Panoramic roof = clean and grease slides and rails 7730
Replace emergency call system battery (vehicles with Tele-Aid) 8281
Replace Spark Plugs
Every 18 - 27.000 miles / 4 years - for eng. 111.943/944/947/973/975 not model 203 1580.1-2
Every 30 - 42,000 miles / 4 years - for eng. 104, 166, 111 except 111.943/944/947/951/952 1580.3-4
/955/956/957/958/973/975/981/982/983
Every 54 - 66,000 miles / 4 years - for eng. 111.951/952/955/956/957/958/981/982/983 1580.1
and 112, 113, 119, 120, 137
note - change spark plugs if the next service will occur at greater than 13,000 miles

signature of Technician ______________________ nal control _____________________________________

Our workshop has detected the following additional faults
Please discuss them with your Service Advisor Dealer stamp

PAGE 2