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Individual solid particles are characterized by their size, shape, and density. Size and shape
are easily specified for regular particles such as spheres and cubes but for irregular particles
such as grains or flakes, size and shape terms are not so clear and need to be arbitrary defined.
PARTICLE SHAPE
The shape of individual particles is often treated as spherical and it is independent from particle
size. The sphericity s of a particle with a diameter Dp, is equal to 1. For non regular particles
the sphericity can be defined as:
6
Where:
Dp = equivalent diameter or nominal diameter of the particle
Sp = surface area of one particle
= volume of one particle
The equivalent diameter sometimes is defined sometimes as the diameter of a sphere of equal
volume. For fine granular materials, however it is difficult to determine the exact volume or
surface area of a particle, and Dp is often considered as the nominal size based on screen analysis
or microscopic examination. The surface area is found from adsorption measurements or from
a pressure drop in a bed of particles and then the sphericity is calculated with the previous
equation
PARTICLE SIZE
In general, diameter is used for any equidimensional particle for those which are not
equidimensional then are characterized by the second longest major dimension. For the needle
like particles Dp would refer to the thickness of the particle and not to their length.
By convention particle sizes have units depending on the size range involved. Coarse particles
are measured in mm or in; fine particles in terms of screen size; very fine particles in m or nm.
SCREEN ANALYSIS
Sieving is a physical method for mixture separating. Consist in pass a mixture of different size
solid particles through a screen. The smaller or finer particles pass through it while the coarser
ones remain in the screen. Sieves can be made by fix bars or moving bars, by metal plates with
holes of the required size or by woven wire screens.
The separation of materials in different particle sizes has, in many cases, great importance for
constituting the media to prepare a product for selling in market or for a subsequent unit
operation. In the other hand, this separation use to be a method of physical analysis, either to
the control of efficacy of other basic unit operations such as milling or grinding or to determine
the value of the product for some specific application of itself.
For example, the carbon is classified and then sold, depending on its particle size. Some
industrial equipment, such as mechanical feeders use in steam boilers, require certain particle
size limits to work properly. In the case of sand and gravel for concrete just with a specific
serial of particle size can be obtained the major compacting with a minimal of concrete and
supply a maximal mechanical resistance and an absence of empty holes in the mass material.
Dry sieving is applied to materials with low humidity or materials that were previously dried.
Humid or wet sieving is carried out with addition of water to the material, in order to drag
through the screen the finer particles.
The material which does not pass through the screen holes or meshes is named as fraction
rejected or positive fraction and the one which passes is called negative fraction or sifted.
The results expressed in retained fractions give different curves when the analysis is made with
different screen serials with different size ranges, therefore, each result is specific for each
screen serials, as we can see in the next Table:
This limitation does not affect the cumulative diagrams where is not necessary determine the
average particle diameters of each fraction as in the differential diagrams. When plots are
presented in arithmetic scales, often we find an agglomeration of the values for smaller particle
sizes. To avoid that, the particle diameter or the average particle diameter is presented in
logarithmic scale.
SOLUTION
6
= = 3965
0.5710.00265
1
= 3 = 188.7 3
20.00265
a) For the 4/6-mesh increment is the arithmetic mean of the of the mesh openings of
the defining screens, or, from Table 28.2, (4.699 + 3.327)/2 = 4.013 mm. For this
increment = 0.0251; hence = 0.0251/4.013 = 0.0063 and 3 = 0.0004.
Corresponding quantities are calculated for the other 11 increments and summed to give
= 0.8284 and 3 = 8.8296. Since the pan fraction is excluded, the specific
surface and number of particles per unit mass of particles 200-mesh or larger are found
by dividing the results of the corresponding equations by 1- x1 (since i = 1 for the pan),
or 1 0.0075 = 0.9925. Then
3965 0.8284
= = 3309 2 /
0.9925
188.7 8.8296
= = 1679 /
0.9925
1
b) = 1 = 0.4238
8.8296 3
1
c) The volume surface mean diameter is found by = 0.8284 = 1.207
REFERENCES