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Table of contents
Page
Storage Silos 4
Blending Silos 11
Silo Filling 18
Product discharge 32
Filters 53
Electronics 64
Silo accessories 77
Anchorage 80
Services 82
STORAGE SILOS
STORAGE SILO
Standardized design
Special design
Quality Standard
Fields of application
Suitable for bulk solid materials with good and poor flowability
(plastic powders, recycled material, pellets, flowable elastomers).
made of aluminium
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
STORAGE SILO
Typ NL-35-9-6
d=3500 Bulk density
6 kN/m
53 m a = 4900 b = 7500 NL3596 053
65 m a = 6150 b = 8750 NL3596 065
77 m3 a = 7400 b = 10000 NL3596 077
100 m a = 9900 b = 12500 NL3596 100
125 m a = 12400 b = 15000 NL3596 125
150 m a = 14900 b = 17500 NL3596 150
173 m a = 17400 b = 20000 NL3596 173
197 m a = 19900 b = 22500 NL3596 197
Material:
EN AW-5754 (AIMg3) 221 m a = 22400 b = 25000 NL3596 221
Silo configuration: 245 m a = 24900 b = 27500 NL3596 245
Roof slope 15,
Hoper with 90 angle of discharge Typ NL-42-9-6
Standard accessories:
1 Set of lifting lugs d=4200 Bulk density
6 kN/m
All dimensions in mm ZEPPELIN
105 m a = 6900 b = 10000 NL4296 105
140 m a = 9400 b = 12500 NL4296 140
174 m a = 11900 b = 15000 NL4296 174
208 m a = 14400 b = 17500 NL4296 208
If you cannot foresee a silo of a standard
diameter due to building constraints or other 243 m a = 16900 b = 20000 NL4296 243
reasons, please consult us. In such cases, 278 m a = 19400 b = 22500 NL4296 278
we are able to supply suitable products 312 m a = 21900 b = 25000 NL4296 312
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
STORAGE SILO
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
STORAGE SILO
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
STORAGE SILO
Utilization
For several (at least two) silos of equal or similar size.
System description
ZEPPELIN emboxable silos are manufactured with minor
differences in diameter (difference 50-100 mm) and are equipped
with a flange connection at the transition between the cylinder and
the hopper respectively roof. This method allows to embox the
cylinders, hoppers, and skirts of a silo group into each other for
transportation. In case of increased requirements for dust density
and gas density we recommend a density welding at the flange
connection after installation on site.
Accessories
Accessories which protrude more than 25 or 50 mm from the silo
wall and which shall be fitted to the silo cylinder are delivered in
screwed execution for installation on site. This method can only be
realized thanks to the exact manufacture of ZEPPELIN emboxable
silos in vertical position.
Calculation
The silo size is stipulated based on the minimum volume of the
smallest silo or on the average volume of the silo group. The
number of ZEPPELIN emboxable silos per transport package
depends on the max. permissible package weights.
Transport
For transport of the packages are put on wooden saddles or
wooden supports depending on the requirements. For overseas
transport the open front surface at the cylinder is sealed with
wooden covers. The accessories are stowed inside the packages
during transport. For transport the hopper cones will be fixed to the
flange of the cylindrical silo shell or stowed in the dead space inside
the skirt (depending on the length and weight of the packages).
Assembly
On site the emboxable silo parts (skirts respectively hoppers with
short skirts and silo cylinders) are deboxed. The skirts are lifted
onto the foundation base rings. The flange connections are bolted
together. For the silo erection normally one crane is required. An
additional fork-lift truck will be required to dismount the components
ZEPPELIN
of a package.
Advantages
Considerable reduction of the total volume required for
transportation over far distances respectively overseas (e.g. for the
transport of two emboxable silos approx. 45% of the normally
Material: required shipping volume can be saved, for the transport of six silos
EN AW-5754 (AIMg3)
Silo configuration: approx. 80% can be saved) whereas the optical quality of the silos
Roof slope 15, is not deteriorated. Quick and easy erection of the silos (the
Hoper with 60 angle of discharge erection will take approx. 4 h per silo if it is carried out by 3 skilled
Standard accessories: workers).
1 Set of lifting lugs
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
STORAGE SILO
Completion
With diameter from 2400 to 4200 mm
For bulk density for 6 kN/m and 10 kN/m
With short and long support skirt
For silo anchorage on concrete foundation or metal
scaffolding
Ample accessories program
Material:
EN AW-5754 (AIMg3)
Silo configuration:
Roof slope 15,
Hoper with 60 / 90 angle of
discharge
Standard accessories:
1 Set of lifting lugs ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
BLENDING SILOS
BLENDING SILO
Zeppelin CentroBlend
Centro-Blender
Continuous and batch-wise blending and homogenizing of bulk
solids
Utilization
For solids having easy to poor flowability (plastic powders, recycling
materials, pellets, flowable elastomers)
Components
- Vertical central blending pipe with intake openings at different
levels
- Cylindrical blending chamber
System description
Via the intake openings solids are simultaneously withdrawn from
a multitude of layers from the annular space at different layers
and led into the central blending pipe. The number and size of the
intake openings are determined under consideration of the blender
geometry and flow properties of the bulk solids.
Advantages
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
BLENDING SILO
Zepelin Centro-Blender
Type CB-16-4-8
d = 1600
Bulk density 8 kN/m
CB1648 007
7 m d = 400 b = 3750 h = 5400
CB1648 010
10 m d = 400 b = 5000 h = 6650
Type CB-20-4-8
d = 2000
Bulk density 8 kN/m
CB2048 015
15 m d = 600 b = 5000 h = 8000
CB2048 020
20 m d = 600 b = 6250 h = 9250
CB2048 024
24 m d = 600 b = 7500 h = 10750
Type CB-22-4-8
d = 2200
Bulk density 8 kN/m
CB2248 025
25 m d = 600 b = 6250 h = 9500
CB2248 028
28 m d = 600 b = 7500 h = 10750
Type CB-24-4-8
d = 2400
Bulk density 8 kN/m
CB2448 030
30 m d = 600 b = 6250 h = 9800
CB2448 040
40 m d = 600 b = 8750 h = 12300
CB2448 050
50 m d = 600 b =11250 h = 14800
Type CB-28-4-8
d = 2800
Bulk density 8 kN/m
CB2848 065
65 m d = 600 b =10000 h = 14100
Type CB-30-4-8
d = 3000
Bulk density 8 kN/m
CB3048 075
75 m d = 600 b =10000 h = 14000
CB3048 085
85 m d = 600 b =11250 h = 15250
CB3048 100
100 m d = 600 b =13750 h = 17750
CB3048 110
110 m d = 600 b =15000 h = 19000
Material:
EN AW-5754 (AIMg3) Type CB-35-4-8
d = 3500
Silo configuration: Bulk density 8 kN/m
Roof slope 15, hoper with 40 angle of CB3548 105
discharge 105 m d = 800 b =10000 h = 15050
CB3548 130
Standard accessories: 130 m d = 800 b =12500 h = 17550
1 Set of lifting lugs
If you cannot foresee a silo of a standard The standard dimensions are based on the configuration
diameter due to building constraints or other for PVC dryblend and bulk solids with comparable flow
reasons, please consult us. In such cases, characteristics. For other bulk solids, we configure Centro-
we are able to supply suitable products Blend blending silos in accordance with the verified
product flow characteristics.
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
BLENDING SILO
For free flowing, dry and cohesionless bulk solids with particle
sizes above approx. 0.5 mm, especially pellets.
Design
With extruded three-compartment pipes made from aluminium
respectively stainless steel.
Description
Via the intake openings of the blending pipes the bulk solids will
flow from different zones in the silo into the central hopper outlet,
resulting in different residence times which are used for blending.
Advantages
Zeppelin Multi-Pipe Gravity Blenders are applicable for different
filling levels up to approx. 25%. Design of the hopper for mass flow
guarantees good homogenization results.
Zeppelin Multi-Pipe Gravity Blenders can be used either
continuously or for batch-wise blending.
ZEPPELIN
For many applications the homogenizing effect of one single pass is
satisfactory due to the high number of discharge points. Thus, the
recirculation via an external pneumatic conveying system will,
therefore, only be necessary for a very high degree of homogeneity
or extremely wide fluctuations of product quality.
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
BLENDING SILOS
Zeppelin MultiPipe
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
BLENDING SILO
Description
The blending effect of the ZEPPELIN Multi-Flow Blender is
achieved by the installation of a blending hopper resulting in
different flow velocities and, thus, in different residence times of the
bulk solids. Multi-Flow Blending Silos are most advantageous if the
ratio of their height to the diameter is less than 2,5.
Design
- Multi-Flow Blending Hoppers can be welded into silos during
fabrication. Optionally existing silos can be retrofitted with the
hopper. For retrofitting the hopper can be subsequently welded
or flange-mounted to the silo.
- The Multi-Flow Blending Hopper is designed for mass flow
ensuring an optimum blending result and complete discharge of
the silo.
- For support of the hopper plane vertical ribs are used which
facilitates cleaning of the silo.
Operation
The Multi-Flow Blender is suitable for continuous operation as well
as for discontinuous, batch-wise operation. The blending process
can optionally be improved by external recirculation.
Advantages
The ZEPPELIN Multi-Flow Blending Hopper offers you the following
advantages:
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
BLENDING SILO
Zeppelin MultiFlow
d = 2400 MFE2400
d = 3000 MFE3000
d = 3500 MFE3500
d = 4200 MFE4200
d = 2400
d = 3000 MFF2400
d = 3500 MFF3000
d = 4200 MFF3500
MFF4200
Hopper for retrofitting existing silos by
welding (without flange connection)
d = 2400
d = 3000 MFS2400
d = 3500 MFS3000
d = 4200 MFS3500
MFS4200
Material:
EN AW 5754 (AIMg3) or stainless steel
Bolting for flanges: stainless material
Configuration:
50/60-mass flow hopper
Blending cone with central pipe
ZEPPELIN
Vertical support ribs
All dimensions in mm
If you cannot foresee a silo of a standard Standard dimensions are based on the design for free
diameter due to building constraints or other flowing bulk solids with a density of the bulk solids up to
reasons, please consult us. In such cases, 6 kN/m, a wall friction angle 20 and a design
we are able to supply suitable products. temperature of 60 C.
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
SILO FILLING
SILO FILLING
Filling pipe
R8 DN 80
R10 DN 100
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
SILO FILLING
FB1 DN80
Loose flange at connection to the
filling nozzle.
FB2 DN100
Loose flange at connection to the
filling nozzle.
FBS1 DN80
Fixed flange at connection to the
filling nozzle.
FBS2 DN100
Fixed flange at connection to the
filling nozzle.
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
SILO FILLING
L3 DN 80
(for filling pipe elbow FB1)
L4 DN 100
(for filling pipe elbow FB2 and
FBS1)
L5 DN 125
(for filling pipe elbow FBS2)
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
SILO FILLING
L15 DN80
L16 DN100
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
SILO FILLING
Filling dome
BD1 = DN80
BD2 = DN100
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
SILO FILLING
Squeezing valve
QV8 DN80
QV10 DN100
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
INSPECTION HOLES and MANHOLES
INSPECTION HOLES and MANHOLES
Roof manhole
M6 DN600
M8 DN800
VS10
Padlock for ME and M.
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
INSPECTION HOLES and MANHOLES
M7
M7 A
VS10
Padlock for ME and M.
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
INSPECTION HOLES and MANHOLES
MV5
MV6
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
INSPECTION HOLES and MANHOLES
M5 DN500
VS10
Padlock for ME and M.
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
INSPECTION HOLES and MANHOLES
ME5 DN 500
VS10
Padlock for ME and M.
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
INSPECTION HOLES & MANHOLES
DN 600
VS10
Padlock for ME and M.
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
PRODUCT DISCHARGE
PRODUCT DISCHARGE - FITTINGS
AK1
1 clamping flange
AK2
2 clamping flanges
AK3
3 clamping flanges
AK4
4 clamping flanges
AK8
8 clamping flanges
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
PRODUCT DISCHARGE - FITTINGS
SC15 DN150
SC20 DN200
SC25 DN250
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
PRODUCT DISCHARGE
Slide valve
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
PRODUCT DISCHARGE
AS15C DN 150
AS20C DN 200
AS25C DN 250
AS30C DN 300
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
PRODUCT DISCHARGE
Suspension mount
AR6 600 mm
AR9 900 mm
AR12 d 1200 mm
AR15 d 1500 mm
AR18 d 2100 mm
AR 21 d 2100 mm
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
PRODUCT DISCHARGE
Vibrating bottom
Appropriate suspension
arrangement: AR6 - AR21
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
DOORS and OPENINGS
DOORS and OPENINGS
Door
T1
850 x 1400 mm
T3
850 x 1800 mm
T4
500 x 800 mm
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
DOORS and OPENINGS
AU1
850 x 1400 mm
AU3
850 x 1800 mm
AU4
500 x 800 mm
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
DOORS and OPENINGS
DU10
bis 100 x 100 mm
DU25
bis 250 x 250 mm
DU50
bis 500 x 500 mm
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Roof railing
G24
silo 2400 mm
G30
silo 3000 mm
G35
silo 3500 mm
G42
silo 4200 mm
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Connection walkway
B6 600 mm
B9 900 mm
B12 200 mm
B15 1500 mm
B20 2000 mm
B25 2500 mm
B30 3000 mm
B35 3500 mm
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Safety barrier
UR
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Maintenance platform
WB3018
for silo 3000 mm
WB3518
for silo 3500 mm
WB4218
for silo 4200 mm
WB3036
for silo 3000 mm
WB3536
for silo 3500 mm
WB4236
for silo 4200 mm
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Manhole platform
MP1
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Safety gate
UT
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Access barrier
US
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Anti-slip coating
ASD
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
FILTER TECHNOLOGY
Filter technology
Assembly material
Bolts, nuts, washers made from stainless
steel. Gaskets made from Neoprene,
light. Compressed air supply G: .
Compressed air hose: approx. 3 m. 4
pipe brackets made from stainless steel
Filter cartridges
Each equipped with adapter ring, support
cage and reflector. Filter material 100 %
polyester, thermally bound, recyclable.
Heat resistant to max. 100 C. Set of
filter cartridges, filter area 16 m
ZEPPELIN FP1601 Standard
FP1602 Anti-static
FP1603 PTFE-Membrane
FP1604 PTFE-Membrane and
anti-static
Set of filter cartridges, filter area 24 m
FP2401 Standard
FP2402 Anti-static
FP2403 PTFE-Membrane
FP2404 PTFE-Membrane and
anti-static
FG9 Appropriate filter
flange
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
NOZZLES, FLANGES and VALVES
NOZZLES, FLANGES and VALVES
Flange nozzles
D2
150 x 150 mm / internal diameter d =
100 mm with 4 threaded holes d = 18
on hole circle d = 170
D3
d=120/70 mm, with 4 threaded holes
M 6 on hole circle d=90
D4
d=150/70 mm, with 4 threaded holes
M 6 on hole circle d=90
C4
DN100
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
NOZZLES, FLANGES and VALVES
Flange nozzle
DIN ANSI
C1 DN50 AC1 1
C2 DN65 AC 1
C3 DN80 AC2 2
C4 DN100 AC3 3
C5 DN125 AC4 4
C6 DN150 AC5 5
C7 DN200 AC6 6
C8 DN250 AC8 8
C9 DN300 AC10 10
C10 DN350 AC12 12
C11 DN400 AC14 14
C12 DN450 AC16 16
C13 DN500 AC18 18
AC20 20
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
NOZZLES, FLANGES and VALVES
Blind flange
DIN ANSI
CB1 DN50 ACB1 1
CB2 DN65 ACB 1
CB3 DN80 ACB2 2
CB4 DN100 ACB3 3
CB5 DN125 ACB4 4
CB6 DN150 ACB5 5
CB7 DN200 ACB6 6
CB8 DN250 ACB8 8
CB9 DN300 ACB10 10
CB10 DN350 ACB12 12
CB11 DN400 ACB14 14
CB12 DN450 ACB16 16
CB13 DN500 ACB18 18
ACB20 20
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
NOZZLES, FLANGES and VALVES
Filter nozzle
Filter nozzle
Round filter nozzle with flange,
without gasket and screws,
mounted on top of silo
A11
internal diameter 500 - 84 mm
A12
internal diameter 850 -
1200mm
A13
internal width 500 - 84 mm
A14
internal width 850 - 120 mm
AB11
for internal diameter 500 -
849mm
AB12
ZEPPELIN for internal diameter 850 -
1200mm
AB13
for internal width 500 - 849 mm
AB14
for internal width 850 - 1200
mm
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
NOZZLES, FLANGES and VALVES
DV 3
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
NOZZLES, FLANGES and VALVES
Vent nozzle
Vent nozzle
ES1 DN 200
(Open cross-section 0.02 m)
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
NOZZLES, FLANGES and VALVES
GM R
GM 1 R 1"
GM 1 R 1
GM 2 R 2"
GM 2 R 2
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
NOZZLES, FLANGES and VALVES
DB2
150 x 150 mm / d=120, with 4
threaded holes M 16 on hole circle
d=170
DB3
d=120/70 mm, with 4 threaded holes
M 6 on hole circle d=90
DB4
d=120/70 mm with 4 threaded holes
M 8 on hole circle d=90
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ELECTRONICS
ELECTRONICS
KS1
29 mm internal diameter
KS2
50 mm internal diameter
KS3
80 mm internal diameter
KS4
100 mm internal diameter
KB1
29 mm internal diameter
KB2
50 mm internal diameter
KB3
80 mm internal diameter
KB4
100 mm internal diameter
KD1
ZEPPELIN 29 mm internal diameter
KD2
50 mm internal diameter
KD3
80 mm internal diameter
KD4
100 mm internal diameter
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ELECTRONICS
Visual warning
WZ90012
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ELECTRONICS
Acoustic warning
WZ90011
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ELECTRONICS
Switch cabinet
SS1001
Switch cabinet for 1 silo
SS1002
Switch cabinet for 2 silos
SS1003
Switch cabinet for 3 silos
SS1004
Switch cabinet for 4 silos
SS1005
Switch cabinet for 5 silos
SS1006
Switch cabinet for 6 silos
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
FILLING LEVEL CONTROL
FILLING LEVEL CONTROL
Rotary paddle
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
FILLING LEVEL CONTROL
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
FILLING LEVEL CONTROL
Radar
Radar sensor
Operating temperatur:
-40 +130 C
RS15
Scale range up to 15m
RS30
Scale range up to 30m
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
FILLING LEVEL CONTROL
Silot
Silot / Electromechanical
plumbline gauge
Fields of application
For virtually continuous indication of
the silo contents with granular and
heavily dusting bulk solids.
Functional description
A manually operated starting impulse
lowers the measuring cable with the
contact weight by means of a cable
winch. When the weight touches the
product, the weight is pulled up
again. During this upward movement
counting impulses are released after
every 10 cm of collected cable
length.
Product description
Basic housing and flange made from
die-cast aluminium. Flange
connection DN 100, PN 16
Measuring cable made from
stainless steel. Cable protection tube
made from aluminium,
length 500 mm. Weather protection
hood made from plastics
Contact weight made from PVC
Measuring rage max. 30 m, adjusted
according to silo filling height
Start impulse to be activated
manually Integrated heating
Operating temperature
-20 C bis+50 C with gasket and
bolts (only in conjunction with the
purchase of a silo)
Electro technical data
Mains voltage 230 V AC, 50 Hz
Protection class IP65
Cables not included in the scope of
supply. Counting impulses are
ZEPPELIN released as analogous signals (0/4 -
20 mA).
SL1
Silot in standard design
SL1EX
Silot with permission for dust
explosion classes 10 and 11
Appropriate nozzle: C4
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
FILLING LEVEL CONTROL
Ultrasonics
Mains voltage: 24 V DC
Operating temperature:
-20 to +60 C
Protection class: IP 68
US10
Measuring range up to 10 m
US20
Measuring range up to 20 m
US30
Measuring range up to 30 m
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
FILLING LEVEL CONTROL
Protective hood
SD
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
FILLING LEVEL CONTROL
Levelflex
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
SILO ACCESSORIES
SILO ACCESSORIES
Rain collar
RK24
For 2400 mm silo diameter.
RK30
For 3000 mm silo diameter.
RK35
For 3500 mm silo diameter.
RK42
For 4200 mm silo diameter.
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
SILO ACCESSORIES
Silo insulation
Silo insulation
Silo pre-configured for insulating
jacket to be mounted on site,
comprising accessible, double-skin
silo roof, insulated with 100 mm
mineral wool, roof overhang and,
supporting ring flange to fasten the
insulation mats and cladding panels
when silo is assembled.
IS1024
for silo diameter 2400 mm
IS1030
for silo diameter 3000 mm
IS1035
for silo diameter 3500 mm
IS1042
for silo diameter 4200 mm
S1100
Silo shell insulated with mineral mats
100 mm thick and with 1 mm
aluminium sheet. Price per m
Insulation for silo accessories on
request.
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
ANCHORAGE
ANCHORAGE
d = 2400
FZ2412 25 - 48 m
FZ2424 70 m
d = 3000
FZ3012 35 - 75 m
FZ3024 80 - 110 m
FZ3032 125 m
FZ3048 140 / 150 m
d = 3500
FZ3545 100 m
FZ3524 110 - 150 m
FZ3532 154 - 173 m
FZ3540 190 - 197 m
FZ3552 214 - 221 m
FZ3568 238 - 245 m
d = 4200
FZ4212 93 - 140 m
FZ4224 162 - 208 m
FZ4232 231 - 243 m
FZ4248 266 - 312 m
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
SERVICES
SERVICES
Conveying: TV01/02
Tests for determination of design and operating data as well as bulk solids
characteristics
Determination of product abrasion during pneumatic conveying
Determination of dust emission during pneumatic conveying
Performance test for components and vessels
Determination of the behavior of bulk solids during pneumatic conveying (up to 60 t/h)
Blending: SV09
Separating:
Laboratories:
Measurements for determination of specific gravity (true density), bulk density, and
vibration density SV07
Measurements for determination of fluidization behavior / ability of retaining air SV08
Shear test, if necessary with tests for time consolidation SV01-06
Determination of fines using the wet separation method SV11/12
Size grading (mesh analysis) SV10
Measurements for determination of moisture content
ZEPPELIN
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com
SERVICES
Assembly
Assembly
We will carry out the complete assembly of silos or provide the
services of supervisors or skilled assemblers on request. As a rule,
the assembly operation breaks down into the following stages:
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen Germany
Tel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: vertrieb.fn@zeppelin.com www.zeppelin-industry.com