IN6331 Assignment 6 Part 2 Solution

15-14.

(a)
p1 0.02;1 1 0.05 0.95; p2 0.15; 0.10
k 0.9369; h1 1.0436; h2 1.3399; s 0.0660
X A 1.0436 0.0660n; X R 1.3399 0.0660n
n XA XR Acc Rej
1 0.9776 1.4059 n/a 2
2 0.9116 1.4719 n/a 2
3 0.8456 1.5379 n/a 2
4 0.7796 1.6039 n/a 2
5 0.7136 1.6699 n/a 2
6 0.6476 1.7359 n/a 2
7 0.5816 1.8019 n/a 2
8 0.5156 1.8679 n/a 2
9 0.4496 1.9339 n/a 2
10 0.3836 1.9999 n/a 2
11 0.3176 2.0659 n/a 3
12 0.2516 2.1319 n/a 3
13 0.1856 2.1979 n/a 3
14 0.1196 2.2639 n/a 3
15 0.0536 2.3299 n/a 3
16 0.0124 2.3959 0 3
17 0.0784 2.4619 0 3
18 0.1444 2.5279 0 3
19 0.2104 2.5939 0 3
20 0.2764 2.6599 0 3
21 0.3424 2.7259 0 3
22 0.4084 2.7919 0 3
23 0.4744 2.8579 0 3
24 0.5404 2.9239 0 3
25 0.6064 2.9899 0 3
26 0.6724 3.0559 0 4
27 0.7384 3.1219 0 4
28 0.8044 3.1879 0 4
29 0.8704 3.2539 0 4
30 0.9364 3.3199 0 4
31 1.0024 3.3859 1 4
32 1.0684 3.4519 1 4
33 1.1344 3.5179 1 4
34 1.2004 3.5839 1 4
35 1.2664 3.6499 1 4
36 1.3324 3.7159 1 4

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 37 1.3984 3.7819 1 4
38 1.4644 3.8479 1 4
39 1.5304 3.9139 1 4
40 1.5964 3.9799 1 4
41 1.6624 4.0459 1 5
42 1.7284 4.1119 1 5
43 1.7944 4.1779 1 5
44 1.8604 4.2439 1 5
45 1.9264 4.3099 1 5
46 1.9924 4.3759 1 5
47 2.0584 4.4419 2 5
48 2.1244 4.5079 2 5
49 2.1904 4.5739 2 5

The sampling plan is n = 49, Acc = 1 and Rej = 4.

15-16.
N = 3000, AQL = 1%
General level II
Sample size code letter = K
Normal sampling plan: n = 125, Ac = 3, Re = 4
Tightened sampling plan: n = 125, Ac = 2, Re = 3
Reduced sampling plan: n = 50, Ac = 1, Re = 4

15-20.
N = 2000; LTPD = 1%; p = 0.25%
n = 490; c = 2; AOQL = 0.2%

p D = N*p Pa ATI AOQ

0.001 2 0.9864 511 0.0007
0.002 4 0.9235 605 0.0014
0.003 6 0.8165 767 0.0018
0.004 8 0.6875 962 0.0021
0.005 10 0.5564 1160 0.0021 AOQL
0.006 12 0.4361 1341 0.0020
0.007 14 0.3330 1497 0.0018
0.008 15 0.2886 1564 0.0016
0.008 16 0.2489 1624 0.0015
0.009 18 0.1827 1724 0.0012
0.010 20 0.1320 1801 0.0010
0.011 22 0.0942 1858 0.0008
0.012 24 0.0664 1900 0.0006
0.013 26 0.0464 1930 0.0005
0.014 28 0.0321 1952 0.0003
0.015 30 0.0220 1967 0.0002
0.016 32 0.0150 1977 0.0002
0.017 34 0.0102 1985 0.0001
0.018 36 0.0068 1990 0.0001
0.019 38 0.0046 1993 0.0001
0.020 40 0.0031 1995 0.0000

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 ATI Curve for N=2000, n=490, c=2 OC Curve for N=2000,n=490,c=2, AOQL=0.21%

2500 1.00

2000 0.80

Pa, Pr{acceptance}
1500 0.60
ATI

1000 0.40

500 0.20

0 0.00
0.000 0.002 0.004 0.006 0.008 0.010 0.012 0.014 0.016 0.018 0.020 0.000 0.002 0.004 0.006 0.008 0.010 0.012 0.014 0.016 0.018 0.020

p, proportion defective p, proportion defective

The AOQL is 0.21%.

Note that this solution uses the cumulative binomial distribution in a spreadsheet formulation. A more
precise solution would use the hypergeometric distribution to represent this sampling plan of n = 490
from N = 2000, without replacement.

15-21.
Dodge-Romig single sampling, AOQL = 3%, average process fallout = p = 0.50% defective

(a)
Minimum sampling plan that meets the quality requirements is 50,001 N 100,000; n = 65; c = 3.

(b)
OC Curve for Dodge-Romig, n=65, c=3 ATI Curve for N=50,001, n=65, c=3

1.20000 60,000

1.00000 50,000
Probability of acceptance, Pa

0.80000 40,000
ATI

0.60000
30,000

0.40000
20,000

0.20000
10,000

0.00000
0.000 0.020 0.040 0.060 0.080 0.100 0.120 0.140 0.160 0.180 0.200 0
0.000 0.050 0.100 0.150 0.200 0.250
Fraction defective, p
p

let N 50, 001

Pa Binom(3, 65, 0.005) 0.99967
ATI n (1 Pa )( N n) 65 (1 0.99967)(50, 001 65) 82

On average, if the vendors process operates close to process average, the average inspection required
will be 82 units.

(c)LTPD = 10.3%

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15-22.

(a)
N = 8000; AOQL = 3%; p 1%
n = 65; c = 3; LTPD = 10.3%

(b)
c 3
Pa binomial(n, p) b(65, 0.01) 0.9958
d 0 d 0

ATI n (1 Pa )( N n) 65 (1 0.9958)(8000 65) 98

(c)
N = 8000; AOQL = 3%; p 0.25%
n = 46; c = 2; LTPD = 11.6%

c 2
Pa binomial(n, p ) b(46, 0.0025) 0.9998
d 0 d 0

ATI n (1 Pa )( N n) 46 (1 0.9998)(8000 46) 48

16-2.
LSL 150; 5
p1 0.005;1 1 0.05 0.95; p2 0.02; 0.10

From variables nomograph, n = 120 and k = 2.3.

Calculate x and S.
Accept the lot if Z LSL x 150 S 2.3

16-6.
N = 500, inspection level II, AQL = 4%
Sample size code letter = E
Assume single specification limit
Normal sampling: n = 7, k = 1.15
Tightened sampling: n = 7, k = 1.33

16-7.
LSL = 225psi, AQL = 1%, N = 100,000
Assume inspection level IV, sample size code letter = O
Normal sampling: n = 100, k = 2.00
Tightened sampling: n = 100, k = 2.14
Assume normal sampling is in effect.
x 255; S 10
Z LSL x LSL S 255 225 10 3.000 2.00, so accept the lot.