Perancangan Pressure Vessel Water Tank

Ukuran Utama :

Panjang = 128 Inch

Volume = 334950 Inch3
M.A.W.P = 125 Psig @180 oF
M.D.M.T = -20 oF
Material = SA-445
Zona Gempa = Diluar Zona Gempa

1. Menentukan Diameter Shell (Di)

L = 4V
.di2
Di = 4V
L
= 4 . 334950
128 . 3,14
= 57.735 Inch 58 Inch

2. Tekanan Desain
Pd = Po + a + Static Head
Dimana : Po = Tekanan Operasi
= 125 Psi
a = 0.1 x 125
= 12.5 Psi
Static Head = .g.h
= 62.4 (lb/ft3) x 32.2 (ft/sec2) x 128/12 ft
= 21432
144.07
= 14.79 Psi
Pd = Po + a + Static Head
= 125 + 12.5 + 14.79
= 152.29 Psi 153 Psi
3. Temperature Design
Td = To + 50 oF
To = 180 oF + 50 oF
= 230 oF

4. Perhitungan Ketebalan Shell and Head Pengaruh Internal Pressure

Material baja karbon SA-455
Suhu 230 oF
Didapatkan nilai S = 18.300 ASME sec II Div 1
S = Allowable stress
Pd = 153 Psi
Di = 58 Inch
= joint efisiency = 0,85 (Spot RT)

4.a. Perhitungan Tebal Shell Acuan ASME sec 8 Div I

Berdasarkan circumferential stress (longitudinal joint)

153 29 4437
t = 0,6 Pd = = = 0.286 inch 0.29
18.300 0,850,6 153 1555591.8
Inch

Bersadarkan longitudinal stress (circumferential joint)

153 29 4437
t = 2 0,4 Pd = = = 0.142 Inch 0.15
2 18.300 0,85+0,4 153 3111061.2
Inch

Judgement : longitudinal joint = 0,29 inch

circumferential joint = 0,15 inch

Dipilih tebal shell 0.29 Inch

4.b. Perhitungan Tebal Head Acuan ASME sec 8 Div I

153 29 4437
t= = = = 0.143 inch 0.15 Inch
2 0,2 2 18.300 0,850,2 153 3111030.6

h =
2

+(2 0,29)
=
4

58+(2 1029)
= = 15.21 Inch
4
5. Berdasarkan faktor luas

Pd = 15 Psi (ASME UG 28)

Tshell = 0,29 inch

6. Panjang vessel section (Ls)

Ls = L 2 (h) + 2/3 (h)

= 128 2 (15.21) + 2/3 (15.21)

=107.72 Inch

Diamter luar (Do) = 2t + Di

= 2 x 0,29 + 58

= 58.58 Inch 58.6 Inch

Ls/Do = 107.72 /58.6 = 1.838

Do/t = 58.6/0.29 = 202.068

7. Faktor A
Ls/Do = 107.72 /58.6 = 1.838
Do/t = 58.6/0.29 = 202.068
Faktor A = 0.00022
SA-445 = 26.01 x 106 PSi

2 2 ( 0.00025 ) 26.100.000 11484

t= = = = 18.94 Psi Acceptable
3( ) 3 (202.068) 606.204

Acceptable > 15 Psi

T Shell = 0.4 + (1/16)

= 0.4 + 0.0625

= 0.4625 Inch

8. FAKTOR B

ASME UG-37

Ro = Ki x Do Dimana Ki = 0.9

= 0.9 x 58.6

= 52.74 Inch

A = 0.125.t
(Ro)
= 0.125 x 0.15
(52.74)
= 0.000355

Desain external pressure = 15 Psi

Do = 58.6 Inch

Tebal Head = 0.15 Inch

`Faktor B 4700

Po = __B__
(Ro/t)
= ___4700___
(52.74/0.15)
= 13.36 Psi Failed
Acceptable > 15 Psi

New Input

Desain external pressure = 15 Psi

Do = 58.6 Inch

Tebal Head = 0.25 Inch

A = 0.125.t
(Ro)
= 0.125 x 0.25
(52.74)
= 0.0006
`Faktor B 7500

Po = __B__
(Ro/t)
= ___7500__
(52.74/0.25)
= 35.55 Psi Acceptable
Acceptable > 15 Psi

T Head = 0.25 + 1/16

= 0.25 + 0.0625

= 0.3125 Inch