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1.0 The contractor should restrict its working movement of vehicles, manpower
executions of works etc. within the allowed strip and should not damage
forestry/trees beyond this allowable strip.
2.0 SECURITY
3.0 The contractor shall be responsible for obtaining necessary approvals for
acquisition of land, arrangement of security, shifting or re-alignment of
public utility etc. for their stockyard & fabrication yard, cement godown,
labour hutment etc. Nothing extra will be payable in the account.
401.2. Materials
401.2.1. The material to be used for the work shall be natural sand, moorum,
gravel, crushed stone, or combination the reof depending upon the grading
required. Materials like crushed slag, crushed concrete, brick metal and kankar
may be allowed only with the specific approval of the Engineer. The material
shall be free from organic or other deleterious constituents and conform to one
of the three gradings given in Table 400-1.While the gradings in Table 400-1 are
in respect of close-graded granular sub- base materials, one each for maximum
particle size of 75 mm, 53 mm and 26.5 mm, the corresponding gradings for the
coarse- graded materials for each of the three maximum particle sixes are given
at Table 400-2. The grading to be adopted for a project shall be as specified in
the Contract.
401.2.2. Physical requirements: The material shall have a 10 per cent fines value
of 50 kN or more (for sample in soaked condition) when tested in compliance
with BS:812 (Part 111). The water absorption value of the coarse aggregate
shall be determined as per IS : 2386 (Pan 3); if this value is greater than 2 per
cent, the soundness test shall be carried out on the material delivered to site as
per IS : 383. For Grading II and III materials, the CBR shall be determined at
the density and moisture content likely to be developed in equilibrium conditions
which shall be taken as being the density relating to a uniform air voids content
of 5 per cent.
TABLE 400-2. GRADING FOR COARSE GRADED GRANULAR SUB -BASK MATERIALS
Note :- The material passing 425 micron (0.425 mm) sieve for all the here
grading when vested according to IS : 2720 (Pan 5) shall have liquid
limit and plasticity index not more than 25 and 6 per cent respectively.
When the sub- base material consists of combination of materials men- tioned in
Clause 401.2.1, mixing shall be done mechanically by the mix- in-place method.
Manual mixing shall be permitted only where the width of laying is not adequate
for mechanical operations, as in small-sized jobs. The equipment used for mix-in
-place construction shall be a rotavator or similar approved equipment capable
of mixing the material to the desired degree. If so desired by the Engineer, trial
runs with the equipment shall be carried out to establish its suitability for the
work.
The speed of the roller shall not exceed 5 km per hour. Rolling shall be
continued all the density achieved is at least 98 per cent of the maximum dry
density for the material determined as per IS:2720 (Part 8). The surface of any
layer of material on completion of compaction shall be well closed, free from
movement under compaction equipment and from compaction planes, ridges,
cracks or loose material. All loose, segregated or otherwise defective areas shall
be made good to the full thickness of layer and re -compacted.
Control on the quality of materials and works shall be exercised by the Engineer
in accordance with Section 900.
The protection of edges of granular sub-base extended over the full forma tion
as shown in the drawing shall be considered incidental to the work of providing
granular sub-base and as such no extra payment shall be made for the same.
401.8. Rate
The Contract unit rate for granular sub-base shall be payment in full for carrying
out the required operations including full compensation for :
(i) making arrangements for traffic lo Clause 112 except for initial treatment
to verges, shoulders and construction of diversions;
(ii) furnishing all materials to be incorporated in the work including all
royalties, fees, rents where necessary and all leads and lifts;
(iii) all labour, tools, equipment and incidentals to complete the work to the
Speci - fications;
(iv) carrying out the work in pan widths of road where directed; and
(v) carrying out the required tests for quality control.
5.0 DRAINAGE LAYER (125mm)( FILTER MEDIA)
5.01 Drainage layer ( Filter Media) of 125 mm above GSB layer black
trap stone crushed material (Morth Specification Section 401) (Table 400-
I Gade-IV or V of MORTH Specification Rev. V-2013).
9.2 Wherever possible, the materials shall be got tested at site lab of
the contractor. The cost of samples including packing,
transportation and other incidental charges shall be borne by
Contractor.
9.5 The test result shall be final and binding on the contractor. The
decision of Engineer-in-charge in this regard shall be final and
binding on the Contractor.
9.6 All necessary tests as per CPWD specification / relevant BIS codes
shall be carried out on all the materials whether ISI marked or
otherwise. Wherever CPWD specification / relevant BIS codes are
not available the tests shall be carried out as per directions of
Engineer-in charge. Nothing extra will be payable on this account.
9.7 At the time off handing over of completed work to the department
all the damages, pot holes and undulations caused by any traffic
shall be made good and road repaired properly by the contractor to
the satisfaction of Engineer-in-charge. Nothing extra shall be
payable to the contractor.
9.9 Geo Textile and Geo-grid material testing should be approved by BTRA
and the ultimate tensile strength of bi-axial geogrid and remaining
material properties should be satisfied as per IRC:113-2013.
12.0 Royalty at the prevalent rates wherever payable, shall have to be paid by
the contractors on the boulders, metal, shingle, sand and bajri etc or any
other materials collected by him for the work direct to the revenue
authority of the District /State Government concerned. He should submit
money receipts in lieu of deposits made or obtain clearance from
Geological Department for getting released his final bill.
13.0 The contractor shall ensure that sufficient quantity of water (suitable for
construction) is available at site for proper execution of work. Nothing
extra for arranging of water at site will be paid to the contractor by the
corporation.
14.0 Unless otherwise specified in the schedule of quantities, the rates for all
items of work shall be considered as inclusive of pumping out or bailing
out water from all depths if required for which no extra payment will be
made. This will include water encountered from any source, such as rains,
floods, sub soil water being high due to any other cause whatsoever etc.
15.0 The malba /garbage, removed from site shall be disposed off by the
Contractor at his own cost to any suitable place as directed by Engineer-
in-charge.
16.0 The existing salty and slushy layer if any of borrow pits, and earth filling
area should be removed and disposed off as directed by the Engineer in
charge. Nothing extra shall be paid to the contractor on this account.
17.0 The contractor should make all arrangements for the alignment, survey and
fixing the shortest distance by using GPRS and measuring the distance by
using road meter etc., Nothing extra will be payable on this account.
Annexure - II
Specifications for Gabions and Revet Mattresses
This specification covers the application of double twist wire mesh product Gabions
for retaining wall/erosion protection and Revet Mattresses for Erosion Control
along embankment slopes for use at Border roads and Border link road of NBCC.
Gabions and Revet Mattresses to be used as per this specification shall be made
from zinc coated steel wire with polyvinyl chloride (PVC) coating and conform to
ASTM specification A 975, details of which are given in the following paragraphs.
1. Terminology
Definitions of terms specific to following standards are given below:
a) Double Twisted (DT) Wire Mesh: A non-ravelling mesh made by
mechanically twisting continuous pairs of wires through three one-half turn
(commonly called double twisted) which are then interconnected to the
adjacent wires to form hexagonal-shaped openings.
b) Mesh size: The average distance measured at right angles between twisted
sides over meshes.
c) Selvedge wire: Terminal wire used to edge the wire mesh perpendicular to
the double twist by mechanically wrapping the mesh wires around it at least
2.5 times.
d) Edge wire: Terminal wire used to edge the wire mesh parallel to the double
twist by continuously weaving it mechanically into the wire mesh.
e) Lacing wire: It is Zinc + PVC coated metallic wire which interconnects empty
units, to close and secure stone filled units and for stiffeners.
f) Stiffener: A length of Zinc+PVC coated steel wire used for support of facing
by connecting the front panel to the back or side panel of a gabion or across
the corners of gabion cell. Stiffener formed at the project site must be of wire
having the same diameter and composition as for the lacing wire.
2. Mesh Classification and Characteristics
Mesh opening size D as defined in Figure in the next page, shall be 100 mm. The
specifications of mesh, wire and PVC coating are given in Table 1.
Mesh Type 10 x 12
D (mm) 100 (EN 10223-3/ASTM 975)
Table 1 Mesh, wire and PVC coating characteristics
Mesh Type 10 x 12 Specifications
Mesh Opening D mm 100 EN10223
Mesh Tolerance +16% to 4% EN10223
Unit Dimensions LxW xH
Tolerances in sizes of units 5% ASTM A975
Mesh Wire Diameter (mm) 2.7 / 3.7 (Inner Dia/Outer EN10223
Dia)
Tolerance () mm 0.08 BS1052
Zn Coating Min (gsm) 240 ASTM A 641
Selvedge / Edge Wire 3.4 / 4.4 (Inner Dia/Outer EN10223
Diameter(mm) Dia)
Tolerance () mm 0.10 BS1052
Zn Coating (Selvedge / Edge 260 ASTM A 641
Wire) Min (gsm)
Lacing Wire Diameter (mm) 2.2 / 3.2 (Inner Dia/Outer
Dia)
Tolerance () mm 0.06 BS1052
Zn Coating (Lacing Wire) Min 220 ASTM A 641
(gsm)
Fasteners (mm) 3.0 / 4.0 (Inner Dia/Outer
Dia)
Stiffeners (mm) 2.2 / 3.2 (Inner Dia/Outer
Dia)
Zn coating on fastener/ stiffener 240 ASTM A 641
(gsm)
PVC Coating
Colour Grey-RAL 7037 ASTM D 1482
Thickness Nominal (mm) 0.50 ASTM A 975
Thickness Minimum (mm) 0.38 ASTM A 975
Specific Gravity 1.30 1.35 ASTM D 792
Tensile strength Not less than 20.6 MPa ASTM D 412
Modulus of Elasticity Not less than 18.6 MPa ASTM D 412
Hardness Between 50 and 60 Shore ASTM D 2240
D
Brittleness temperature Not higher than 90C ASTM D 746
Weight loss Less than 5% after 24 hour ASTM D 2287
at 1050 C
Abrasion Resistance The percentage of weight ASTM D 1242
loss shall be less than
12%
Salt spray Exposure and a) The PVC shall show no ASTM B 117
Ultraviolet Light exposure effect after 3000 hours of
salt spray exposure
b) The PVC shall show no ASTM D 1499
effect of exposure to and G 23
ultraviolet light with test
exposure of 3000 hours
using apparatus Type E at
630C
c) Evaluation of coating
after salt spray and
ultraviolet exposure test:
After the salt spray test
and exposure to ultraviolet
light, the PVC coating shall
not show cracks or
noticeable change of
colour, or blisters or splits.
In addition, the specific
gravity, tensile strength,
hardness and resistance to
abrasion shall not change
more than 6%, 25%, 10%
and 10% respectively from
their initial values.
Appearance The PVC Coating shall not
show cracks or breaks
after the wires are twisted
in fabrication of the mesh.
Item Description
This work shall consist of furnishing and placing of approved non-woven geotextile. The
Geotextile shall allow passage of water while retaining in-situ soil without clogging the
Geotextile.
2. Material
Non-woven Geotextile shall be manufactured only from the thermally bonded process and
have material proposed with 70% of polypropylene (PP) core and remaining 30% covered
with polyethylene (PE) sheath. The Geotextile shall confirm to the following properties:
Geotextile shall be supplied in roll length of not less than 100m and the roll width not less
than 4.5m.
The finished geotextile shall be free from such defects that would affect the specific
properties of geotextile or its proper functioning.
The Geotextile shall meet the minimum requirements as mentioned above. They need to be
procured only from an Indian suppliers / Indian authorized Distributor who must be dealing
with the Geotextile product and having experience in supply of the same. The Geotextile
manufacturer shall be ISO 9001:2000 certified. General manufacturing procedures shall be
performed in accordance with the manufacturers internal quality control guide and or/
documents. The Indian supplier must have supplied a minimum 70,000 Sqmtr. of thermally
bonded non woven Geotextile in any single road project work in India.
5. Equipment
All equipment necessary for the placing of the geotextile shall be approved before the work
begins.
6. Construction Requirements
Installation of geotextile shall be in accordance with the manufacturers instructions. The
supplier shall provide a method of statement detailing installation procedure.
A. Site preparation The site shall be prepared by cleaning, grubbing and excavation or
filling to the design grade and compaction. Unevenly planed or broken surfaces should be
regulated with a suitable fine asphalt mix.
C. Joints and overlaps A minimum overlap of 150 mm shall be provided between the
adjacent rolls and at the transverse joints as well.
D. Prior to covering, the geotextile shall be inspected by Engineer in charge to ensure that the
geotextile has not been damaged during installation. Damaged geotextile has identified by
the Engineer in charge shall be repaired immediately. The damaged area of geotextile shall
be covered with geotextile patch which extends 500 mm beyond the damaged area.
E. The sub-base shall be placed by end dumping onto the geotextile from the edge of the
geotextile. Construction vehicles shall not be allowed directly on the geotextile. The sub-base
shall be placed such that at least minimum specified lift thickness shall be between the
geotextile and the equipment tires or tracks at all times.
7. Method of Measurement
The Geotextile shall be measured by the square meter or fraction thereof in place.
Excavation, backfill, bedding and cover material are separate pay items.
8. Basis of Payment
Unless otherwise noted in the Plans, the accepted quantity of Geotextile complete in place
shall be paid for at the contract unit
LIST OF APPROVED MAKES/AGENCIES
CIVIL WORKS
1 MODULAR TYPE SOCKETS AND SWITCHES Legrand Myrus, Anchor woods, M K Blanze
9 MCBs, MCCBs, RCCBs, ELCBs & MCB LEGRAND / L&T /SIEMENS / HAVELLS
DBs/Switch Fuse Unit (HRC Type) (of all
ratings)
10 HT/LT CABLES HAVELLS/GLOSTER/CCI/FINOLEX/POLYCAB