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IS 14842:2000

Indian Standard
COIR VENEER BOARD FOR
GENERAL PURPOSES SPECIFICATION

ICS 79.060.99

Q BIS 2000

BUREAU OF INDIAN STANDARDS


MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

October 2000 Price Group 4


Wood Products Sectional Committee, CED 20

FOREWORD

This Indian Standard was adopted by Bureau of Indian Standards, after the draft finalized by the Wood Products
Sectional Committee had been approved by the Civil Engineering Division Council.
Coir veneer board is a panel material manufactured from renewable material fibres such as coir, jute with kraft paper
impregnated with suitable resin adhesive and wood veneers.

The technology for coir veneer board was developed by Coir Board at their Research Institute. COir fibres in combination
with jute fibres, kraft paper and wood veneers are converted into a composite rigid board with smooth finish. This can
be used as a panel material like any other wood based panel,
Unless otherwise provided for in an agreement between the purchaser and the supplier all the tests shall be carried out
as per this standard. For testing any other mechanical property for general purpose coir veneer board, subject to
agreement between the purchaser and the supplier, reference shall be made to the provisions of IS 1734: 1983
Methods of test for plywood.
The Committee responsible for the preparation of this standard is given at Annex D.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed
or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with 1S2:1960 Rules for
rounding of numerical values ( revised ). The number of significant places retained in the rounded off value should be
the same as that of the specified value in this standard.
1S 14842:2000

Indian Standard
COIR VENEER BOARD FOR
GENERAL PURPOSES SPECIFICATION
1 SCOPE 5.2 Jute
This standard covers the method of manufacture and Jute fibre layer used in the manufacture of
the requirement of coir veneer board ( coconut fibre coir veneer board shall be uniform with a minimum
with veneer ) for general purposes. of60 glm2.
.
2 NORMATIVE REFERENCES 5.3 Adhesive
The standards listed in Annex A contain provisions
Adhesive for manufacture of coir veneer board shall
which through reference in this text, constitute
conform to BWR/MR of 1S 848 for BWWMR grade
provisions of this standard. At the time of publication,
of boards.
the editions indicated were valid. All standards are
subject to revision and parties to agreements based 5.4 Veneer
on this standard are encouraged to investigate the
possibility of applying the most recent editions of the Any species of timber may be used for the manufac-
standards indicated in Annex A. ture of veneers,

3 TERMINOLOGY 5.5 Kraft Paper


3.1 For the purpose of this standard the following Kraft paper used in the manufacture of coir veneer
definitions shall apply. board shall be uniform with a minimum of40 g/m2.
3.2 Coir Veneer Board ( Coconut Fibre with 5.6 Thickness
Veneer )
The thickness of all veneers and minimum grammage
Coir veneer board is manufactured with a combination
of coconut fibre needled felt jute fibre and
of coconut fibre needled felt, veneer and jute fibres
kraft paper shall be uniform with a tolerance of
with kraft paper. Coconut fibre needled felt can be used * 5 percent.
as core/crossbands or as outer skins formed with jute
fibres and kraft paper. However, the composite ply 6 MANUFACTURE
should be a balanced construction on either side of
central ply. The blended mass of glued fibres is laid 6.1 Coconut fibres manufactured by mechanical
to form a mat which is pre needled. process as per IS 9308 ( Part 2 ) or 1S 9308( Part 3 )
are processed through needled felt plant ( Non-wo-
3.3 Sizing Material ven system ) to make uniform mat in different densi-
Alum, wax resin or other additive maybe introduced ties according to the requirement. Jute tibres are carded
to the agglomerate for coir veneer board prior to forming, and spread to give a uniform layer on kraft paper. These
primarily to increase water resistance. fibre mats thus produced are blended with resin and
wax. The impregnated fibre mats are sandwiched with
4 GRADES wood veneer in a press under controlled temperature
4.1 Coir veneer board for general purposes shall be and pressure.
of the following two grades:
6.2 Veneer
a) Boiling water resistant ( BWR ) grade, and
Veneer shall be either rotary cut or sliced. Treatment
b) Moisture resistant ( MR ) grade. as specified below shall be given at the veneer stage.
4.1.1 Boards shall be manufactured in accordance
6.2.1 Treatment
with 5 and 6 and shall conform to the requirements
given in 7, 8, 9 and 11. Venners from non-durable species and sapwood of
5 MATERIAL all species shall be soaked in 1.25 percent boric acid
equivalent (BAE) solution at a temperature of
5.1 Coconut Fibre 85-90 C for a period of 10-40 min depending upon
Coconut fibre layer used in the manufacture of the thickness of the veneers or the veneers may be
coir veneer board shall be uniform with a minimum dipped in 2 percent boric acid equivalent (BAE)
of 600 glmz. solution for 2 min and block stacked at least for 2 h.

I
IS 14842:2000

6.2.2 Thickness 8.3.1 The following tolerance on the nominal thick-


ness shall be permissible
The thickness of all veneers shall be uniform with a
tolerance of * 5 percent. a) Less than 6 mm * 1oOA
b) 6 mm and above * 590
6.3 Application of Adhesive
NOTE Any other dimension as agreed to between the
Coconut fibre needled felt and jute fibres with kraft
manufacturer and the purchaser may be used.
paper shall be applied with the adhesive either by
spraying or soaking/spreading process. 9 WORKMANSHIP AND FINISH

6.4 Conditioning of Adhesive Coated Coconut Fibre 9.1 Coir veneer board shall be of uniform thickness
Needled Felt and Jute Fibre with Kraft Paper and and density throughout the length and width of the
Veneer boards. .
Adhesive coated coconut fibre needled felt and jute 9.2 The squareness and edge straightness of the board
fibre with kraft paper to attain cohesiveness shall be when measured according to the procedure given in
allowed sufficient length of open, assembly time and/ Annex B shall be as specified in 1S12049.
or passed through a band dryer at a temperature ranging 10 SAMPLING
between 80C and 90C to bring down the moisture
content of adhesive coated coconut fibre needled felt 10.1 The method of drawing representative samples
to 8 to 12 percent. and the criteria for conform ity shall be as prescribed
in IS 7638.
6.5 Assembly
11 TESTS
Adhesive coated and conditioned coconut fibre
needled felt and veneer shall be assembled alterna- 11.1 Test Specimen
tively with layer of conditioned adhesive coated jute Eighteen test specimens, cut from each of the boards
fibres with kraft paper forming as face layer. Care shall selected under 9.1 shall be subjected to the tests
be taken to see on either side of the central ply same specified in 11.2.1, 11.2.2 and 11.2.3.
material and same thickness is used to get balanced
construction. 11.2 Glue Adhesion

6.6 Hot Pressing Glue adhesion shall be deemed satisfactory if the coir
veneer board complies with requirements specified
Assembly of the adhesive coated coconut fibre in 11.2.1, 11.2.2 and 11.2.3.
needled felt, jute fibre with kratl paper and veneer shall
11.2.1 Glue Shear Strength in Dry State
be hot pressed at not less than 140 C for BWR grade
and at 100%2to 110C for MR grade at a specific pressure Coir veneer board shall be tested in accordance with
of 2.0 to 3.0 N/mmz. Annex C. The average and the minimum individual
glue shear strength shall not be less than the values
7 PERMISSIBLE DEFECTS
specified in Table 1.
7.1 Gaps in cores and crossbands shall not be
11.2.2 Mycological Test
permitted.
Coir veneer board shall be tested in accordance with
7.2 Splits in cores and crossbands may be permitted
IS 1734 ( Part 7 ) for mycological test. The average
to an extent of 2 per core or crossband.
and the minimum individual glue shear strength
7.3 Overlap shall be permitted in core/crossbands only. values determined in accordance with Annex C shal I
not be less than the values specified in Table 1.
8 DIMENSIONS AND TOLERANCES
11.2.3 Water Resistant Test
8.1 The dimensions and tolerances of coir veneer board
shall be quoted in the following order. The first Coir veneer board shall be tested in accordance
dimension shall represent the length, the second with IS 1734( Part 6 ) for water resistance test. The
dimension the width and the third dimension the average and the minimum individual glue shear strength
thickness. values determined in accordance with Annex C shal 1
not be less than the values specified in Table 1.
8.2 The dimensions and tolerances of coir veneer
board shall be as prescribed for plywood in 1S 12049. 11.3 Moisture Content
8.3 Thickness of coir veneer board shall be 3 mm, Coir veneer board when tested in accordance with
4mm,5mm,6mm,9mm, 12mm, 16mm, 18mm, 20mm IS 1734 ( Part 1 ) shall have a moisture content not
and 25 mm. less than 5 percent and not more than 15 percent.
2
IS 14842:2000
Tab!e 1 Average and Minimum Individual Glue indelibly marked or stamped with the following :
Shear Strength for Coir Veneer Board
a) Indication of the source of manufacture,
( Clauses 11.2.1,11 .2.2 and 11.2.3)
b) Year of manufacture,
SI Grade Shear Strength, Min ( N )
No. c) Batch No., and
Dry Mycolo- Water
State gical Resist- d) The grade and type as follows:
ance
(1) (2) (3) (4)
1) Boiling water resistant ( BWR ), and
(5)

i) BWR 2) Moisture resistant ( MR ).


Average I 350 I 000 I 000 12.2 All marking shall be dons on the face of coir .
Minimum individual I 100 800 800 veneer board near one corner.
ii) MR
12.3 BIS Certification Marking
Average 1000 800 800
Minimum individual 800 650 650 Coir veneer board may also be marked with the
Standard Mark.
11.4 Re-Test 12.3.1 The use of the Standard Mark is governed by
If the samples selected as specified in 10.1 are found the provision of Bureau oflndian Standards Act, 1986
not to be fully complying with the requirement of 11.2 and the Rules and Regulations made thereunder. The
and 11.3, a further similar set of samples shall be taken details of conditions under which the Iicence for the
at random from the same batch and subjected to the use of Standard Mark may be granted to manufactur-
tests. If any of the samples in the second set is also ers or producers may be obtained from the Bureau of
found not to comply fully with the requirements of Indian Standards,
tests, all the boards in the batch represented by the
13 DELIVERY
samples shall be rejected.
12 MARKING Unless otherwise specified, coir veneer board shall
be delivered in a clean condition and shall be suit-
12.1 Each coir veneer board shall be legibly and ably packed.

ANNEX A
( Clause 2 )
LIST OF REFERRED INDIAN STANDARDS

IS No. Title 1S No. Title

848:1974 Synthetic resin adhesive for ply- 7638:1999 Wood/lignocellulosic based panel
wood ( phenolic and amino- products Method for sampling
plastics ) (firs~ revision ) ( second revision)
1734 Method of test for plywood: 9308 Specification for mechanically
extracted coir fibres:
(Part 1): 1983 Determination of density and
moisture content (.secondrevision) (Part 2): 1987 Mattress coir fibre (first revision)
(Part 3): 1987 Decorticated coir fibre (first
(Part 6): 1983 Determination of water resistance
revision )
( second revision)
12049:1987 Dimensions and tolerance relating
(Part 7): 1983 Mycological test (second revision ) to wood based panel materials

3
IS 14842:2000

ANNEX B
( Clause 9.2)
METHOD FOR TEST FOR SQUARENESS AND EDGE STRAIGHTNESS

B-1 PROCEDURE FOR EDGE STRAIGHTNESS shall be measured to the nearest millimetre and re-
corded.
B-1.l The straightness of the edges and ends of
cou veneer board shall be verified against a straightedge B-2 PROCEDURE FOR SQUARENESS
not less than the full length of the coir veneer board.
If the edge on the end of coir veneer board is convex, B-2.1 The squareness of coir veneer board shall be
it shall be held against the straightedge in such away checked with a 1 200 mm x 1 200 mm square, by
as to give approximately equal gap at each end. The applying one arm of the square to the coir veneer board.
largest gap between the straightness and the edge The maximum width of the gap shall be recorded.

ANNEX C
( Clauses 11.2,1, 11.2.2 and 11.2.3 )
METHOD OF TEST FOR COIR VENEER BOARD FOR DETERMINATION OF
GLUE SHEAR STRENGTH

C-1 OBJECT veneer. The grain of the centre ply shall be perpen-
C-1. 1 This test is intended to estimate the tenacity dicular to the direction of application of load. The width
with which the bonding material holds the coir of each specimen and distance between the notches
veneer board together. shall be measured to nearest 0.025 cm to determine
the shear area.
C-2 TEST SPECIMEN
C-3.2 During the test, the load shall be applied to the
C-2. 1 Six test specimens shall be cut from the coir test specimens as uniformly as possible, and so ad-
veneer board from three locations separated by the justed as to have the traverse of the moveable head
greatest possible distance from each other. of 1mm/min.
C-2.2 The test specimens shall be prepared as shown C-3.3 The maximum load at the time of complete
in Fig. 1. failure of each specimen shall be recorded. Record
C-2.3 The test pieces for 3-ply coir veneer board shall shall be made regarding the type of failure whether
be prepared by gluing an additional 3-ply coir veneer in ply or in glue by visual exatihation of the area
board as shown in Fig. 1A. The test pieces for 5-ply under shear. In case of ply failure, the percentage
shall be prepared as shown in Fig. 1B. The test pieces ply failure shall also be recorded.
for 7-ply coir veneer board shall be prepared as shown
C-4 REPORT
in Fig. lC.
C-4.1 Shear strength of the specimens determined in
The specimen is glued with room temperature setting
accordance with C-3 shall be straight averaged.
epoxy resin and clamped/tied overnight.
C-4.2 All details shall be recorded under the follow-
NOTE This method of preparation of specimen will
ing sub-heads.
avoid the failure on notches.

C-2.4 Before test, the specimen shall be conditioned a) Name of the manufacturer/source from whom
to constant mass at relative humidity of 65 * 5 the coir veneer board is procured,
- percent and at a temperature of 270 C * 20 C. b) Type and grade of coir veneer board,
C-3 PROCEDURE c) Adhesive used,

C-3.1 Each test specimen shall be gripped symmetri- d) End use of coir veneer board,
cally at two ends in the jaws of a suitable testing e) Specimen No./Ref,
machine, and shall be pulled apart. The distance f) Area of cross-section of bonding surface
between the notches on the test specimen and the under shear,
end of the gripping jaws of the testing, machine shall
be between 10 mm and 20 mm. The pull should be, g) Maximum load, and
as far as possible, in the centre line of the central h) Percentage failure of glue/ply.
4
IS 14842:2000

VENEER
COIR

.
25, 0.3+~ l+- 25,0.3= Reinforcement

1A 3-ply Test Specimen

I-----+ o-----l

3-tt-53-tt-3
COIR VENEER

252 0.3++ ~25~03

1B 5-ply Test Specimen

I !:
1! IL
2sf 03

l+ 150--

3+-+ 53+3

COIR .VENEER

2St O03+-+--+25~O*3

1C 7-ply Test Specimen

All dimensions in millimetres.

FIG. 1 TEST SPECIMENFORGLUEADHESIONTEST

5
IS 14842:2000

ANNEX D
(Foreword)
COMMIITEECOMPOSITION

Wood Products Sectional Committee, CED 20

Chairman

SHRI V. SIVANANrJA
29 SrikmrtturLayout, Bangalore

Members Representing

DR H. N. JACADEESH IrrdianPlywood Industries Research and Training Institute, Bangalore


SHRI B.S. ASWATHANARAYANA
( Alternate )

SHRI P. D. AGARWAL Public Works Department, Uttar Pradesh


SHRI V.S. SINGH ( Alternate )

SHRI K. K. BARUAH Forest Department, Government of Assam, Guwahati


SHRI T. K. DAS( Alternate )

SHRIN. M. CHACHAN Plywood Manufacturers Association of West Bengal, Calcutta


SHRIB. B. ROY( Alternate )

SHRI A. K. CHATTERJEE Directorate General of Technical Development, New Delhi


SHRI O. P. SHARMA( Alternate )

SHRI P. G. DESHMUKH Indian Institute of Packaging, Mumbrti


SHRI P. L. NAGARSEKHAR( Alternate )
SHRI M. GANGARAJU Directorate General of Supplies & DisposrJs, New Delhi
SHRI V. K. VERMA ( Alternate )

SHRI M. M. JALAN Federation of Indian Plywood and Panel Industry, New Delhi
SHRI P. V. MEHTA( Alternate )

SHRIM. KANCHAN Central Public Works Department, New Delhi


SHRIK. D. NARULA( Alternate )

SHRI D. K. KANUNGO National Test House, Calcutta


SHRI TARACHANDANI( Alternate )
SHRI A. K. KADERKUnY The Western Indian Plywood Ltd, Cannanore

SHRI SUDEV BARAR NUCHEM Ltd, Faridabad


SHRI P. B. VENKATSASTRY( Alternate )

SHRI PARESHKAPADIA The Indian Institute of Architects, Mumbai


SHRI DIVYA KHUSH ( Alternate )

SHRI HARISH KHAITAN Andaman Chamber of Commerce and Industry, Port Blair
SHRI S. KUMAR( Alternate )

SHRI RAVINOERKUMAR Ministry of Defence ( R&D ), New Delhi

SHRI P. T. S. MENON The Indian Plywood Manufacturing Company Ltd, Mumbai

SHRIMATIP. MEENAKSHI Engineer-in-Chiefs Branch, Army Headquarters, New Delhi


SHRIMATIAMRITARAJ ( Alternate )

SHRI A. MUKHERJEE Directorate of Standardization, Ministry of Defence, New Delhi


SHRI B. S. NARULA ( Alternate )

&sw S. A. NAQUI Novopan India Ltd, Hyderabad


SHRI A. V. V. RAGHAVACHARYA
( Alterna~e )

DR A. N. NAYER In personal capacity ( C-29 lnderpuri, New Delhi 110012 )

DR K. S. RAO Institute of Wood Science and Technology, Bangalore


SHRI A. K. ANANTHANARAYANA
( Alternate )
( Continued on page 7 )

6
IS 14842:2000

( Continuedfrom page 6 )

Members Representing

SHR[ S. L. YADAV Assam Plywood ManufacturersAssociation, Tinsukhia

SHR[ K. SANKARAKRMHNAN The South Indian Plywood Manufacturers Association, Kmrnur

SHRIN. K. SHUKLA Forest Products Division, Forest Research Institute, Debra Dun
SHR[ J. D. JAiN( Alternate )

SHRI S. N. SANYAL Indian Academy of Wood Science, Bangalore


SHRI K. S. SHUKLA( Ahernafe )

SHRI F. C. SHARMA Directorate General of Civil Aviation, New Delhi


SHRi N. M. WALECHA( Alternate )
DR Y. SINCiH Central Building Research Institute (CSIR), Roorkee
DR L. K. AGARWAL( Alternate )
SHIO J. K. SINHA Ministry of Defence (DGQA), New Delhi
SHRI RAM CHANDRA( Alternate )

DIRECTORSTANDARDS( CARRIAGE) Ministry of Railways (RDSO), Lucknow


ASSISTANTDIRECTOR(Alternate)

SHRI ANIL TALWAR Mangalam Timber .Products Ltd, Calcutta


SHRI K. SRiDHAR ( Alternate )

SHRI M. ZAFRULLA Sitapur Plywood Manufacturers Ltd, Sitapur


SHRI TRIDIB SEN ( Alternate )
SHRI S. S. SETHL Director General, BIS ( E.r-ojicio Member)
Director ( Civ Engg )

Member-Secretary

SHRIMATI RACHNASEHCiAL
Deputy Director ( Civ Engg ), BIS

Wood Based Building Boards Sub-Committee, CED 20:6

Convener

DR H. N. JAGADEESH Indian PlywwxJ Industries Research and Training Institute, Bangalore

Members

DR L. K. AGARWAL Central Building Research Institute (CSIR), Roor.kee


SHRI B. SINGH( Alternate )

SHRI A. K. CHATTERJEE Directorate General of Technical Development, New Delhi


SHRI O. P. SHARMA( Alternate )

SHRI B. S. ASWATHANARAYANA Indian Plywood Industries Research and Training Institute, Bangalore
SHRI M. VENUGOPALNAIDU( Alternate )

DEPUTY DIRECTORSTANDARDS( CARRIAGEIII ) Ministry of Railways (RDSO), Lucknow


ASSISTANTDIRECTORSTANDARDS( CARRIAGE111 )
(Alternate)

SHRi ARVINDJOLLY Jolly Board Limited, Mumbai


SHRI N. K. PADHYE( Alternate )

SHR1 K. P. KAMALUDDIN The Western India Plywoods Limited, Cannanore


SHRi K. R. BIRIE ( Alternate )

SHRI SUDEV BARAR NUCHEM Ltd, Faridabad


SHRI P. B. VENKATSASTRY( Alternate )

( Continued on page 8 )

7
IS 14842:2000

( Continuedfiom page 7 )

Members Representing

SHRI PARESHKAPAIXA The Indian Institute of Architects, Mumbai


SHRI DWYA KUSM( Alternate )

SHR[ S. KUMAR Andaman Chamber of Commerce and Industry, Port Bkrir


SHRI ASHOKKUMARBANKA ( Alternote )

SHR[ M. L. LAHOTI Assam Hardboard Limited, Calcutta


SHRI L. N. BAHETI ( Alternate )
SHRI YASHKARAN.%NGHLAULY Gurdit Institute Private Limited, Dhrmwad
SHRI S. N. SHARMA( Alternate )

SHRiMATiP. MEENAKSHI Engineer-in-Chiefs Branch, Army Headquarters, New Delhi


COL N. A. KUMAR( Alternate )
SHRI P. T. S. MENON The Indian Plywood Manufacturing Company Ltd, Mumbai
SHRI P. N. HOSAMANI( Alternate )
SHRI GiRISH V. NALVADE Godrej & Boyce Manufacturing Company Limited, Mumbai
SHR1MANUBHAI M. SHAH ( Alternate )
SHRI S. A. NAQLH Novopan India Ltd, Hyderabad
( Alternate
SHRI A. V. V. RAGHAVACHARYA )

SHRI K. SANKARAKRISHNAN The South Indian Plywood Manufacturers Association, Kannur

SHRI K. SANKARAKRISHNAN Kutty Flush Doors and Furniture Private Limited, Chenrmi
SHRi M. V. D. MENON ( Alternate )

SHRI K. S. SHUKLA Forest Products Division, Forest Research Institute ( Composite


Wood ), Debra Dun
DR S. P. SINGH ( Alternate )

, SHRIJ. K. SINHA Ministry of Defence (DGQA), New Delhi


( Alternate )
MAJR. N. SAICiAL

SHRI N. SRINIVAS Lloyd Insulation ( India ) Private Limited, New Delhi


SHRJ MOHIT KANNA ( Alternate )

SHR[ P. S. SRWASTAVA Ministry of Defence ( R&D ), New Delhi


SHRI RAWNOERKUMAR( Alternate )
SUPEIUNTENDINO
EN~~NEER ( S & S ) Central Public Works Department, New Delhi
EXECUTIVEENGINEER( S & S ) ( Alternate )

SHRI ANIL TALWAR Mangalam Timber Products Limited, Calcutta


SHW K. SRIOHAR( Alternate )
SHRI N. K. UPAOHYAY Directorate General of Supplies& Disposals, New Delhi

SHRI M. ZAFRULLA Sitapur Plywood Manufacturers Ltd, Sitapur


SHRI TRtDIB SEN ( Alternate )

8
. .--. ---
=-

Bureau of Indian Standards

BIS is a statutory institution established under the Bureau ofIndian Standard.v.4 et, 1986 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending td
connected matters in the country.

Copyright

BIS has the copyright of all its publications. NO part of these publications maybe reproduced in any form without
the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the!
standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating tp
copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amekldments are issned to standards as the need arises on the basis of comments. Standards are also revi:wed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes qe
needed; if the review indicates that changes are needed, it is taken up for revision. Users of lndian Standards
should ascertain that thf j are in possession of the latest amendments or edition by referring to the latest issue
of BIS Handbook a~ J Standards : Monthly Additions.

This Indian Standard has been developed from Doc : No. CED 20 ( 5795).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

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