Interlock and Ptotection KMPCL

KSK Mahanadi Power Company Ltd.
6 X 600 MW Thermal Power Plant

Power from knowledge Interlock and Protection Diary
BTG & BOP

Interlock &Protection
U#3 -600 MW
1
CONTENT
SR.NO Description Document No Page
Boiler and its auxiliaries
1 AIR PRE HEATER A/B KMPCL/U#3 /C&I /I&P/BOILER /001 5
2 BOILER CIRCULATING WATER PUMP A/B/C KMPCL/U#3 /C&I /I&P/BOILER /002 9
3 FORCED DRAFT FAN A/ B KMPCL/U#3 /C&I /I&P/BOILER /003 12
4 INDUCED DRAFT FAN A/B KMPCL/U#3 /C&I /I&P/BOILER /004 14
5 PRIMARY AIR FAN A/B KMPCL/U#3 /C&I /I&P/BOILER /005 16
6 SCANNER AIR FAN A/B KMPCL/U#3 /C&I /I&P/BOILER /006 20
7 MASTER FUEL TRIP KMPCL/U#3 /C&I /I&P/BOILER /007 22
8 OIL FUEL TRIP KMPCL/U#3 /C&I /I&P/BOILER /008 24
9 OIL LEAK TEST KMPCL/U#3 /C&I /I&P/BOILER /009 25
10 FURNACE TEMP. PROBE KMPCL/U#3 /C&I /I&P/BOILER /010 26
11 MILL A/B/C/D/E/F/G KMPCL/U#3 /C&I /I&P/BOILER /011 27
Turbine And its auxiliaries
1 MOTOR DRIVEN BFP A KMPCL/U#3 /C&I /I&P/TG/001 49
2 TURBINE DRIVEN BFPA / B KMPCL/U#3 /C&I /I&P/TG/002 51
3 CONDENSOR VACUUM PUMP A/ B KMPCL/U#3 /C&I /I&P/TG/003 57
4 CONDENSATE EXTRACTION PUMP A/B KMPCL/U#3 /C&I /I&P/TG/004 59
5 TURBINE LUBE & JACKING OIL PUMP KMPCL/U#3 /C&I /I&P/TG/005 61
6 ELECTRO HYDRAULIC OIL SYSTEM KMPCL/U#3 /C&I /I&P/TG/006 63
7 EMERGENCY TURBINE TRIP SYSTEM KMPCL/U#3 /C&I /I&P/TG/007 64
8 HP-LP BYPASS KMPCL/U#3 /C&I /I&P/TG/008 65
9 GENERATOR STATOR COOLING SYSTEM KMPCL/U#3 /C&I /I&P/TG/009 67
10 OCCW PUMP A/B KMPCL/U#3 /C&I /I&P/TG/010 68
11 CCCW PUMP A/B KMPCL/U#3 /C&I /I&P/TG/011 70
12 CONDENSATE DELIVERY PUMP A/B KMPCL/U#3 /C&I /I&P/TG/012 72
13 CW PUMP A/B/C KMPCL/U#3 /C&I /I&P/TG/013 73
14 COOLING TOWER FANS KMPCL/U#3 /C&I /I&P/TG/014 76
15 BTG TESTING KMPCL/U#3 /C&I /I&P/TG/015 77
16 GENERATOR SEAL OIL SYSTEM KMPCL/U#3 /C&I /I&P/TG/016 80
17 TG MANUAL TRIP SYSTEM KMPCL/U#3 /C&I /I&P/TG/017 83
18 TURNING GEAR INTERLOCK & PROTECTION KMPCL/U#3 /C&I /I&P/TG/018 84
2
Balance Of Plant
1 ASH HANDLING PLANT KMPCL/U#3 /C&I /I&P/BOP/001 85
2 DM PLANT INTERLOCKS & PROTECTIONS KMPCL/U#3 /C&I /I&P/BOP/002 94
CHP CONVEYOR BELT INTERLOCK &
KMPCL/U#3 /C&I /I&P/BOP/003
3 PROTECTION 103
4 Fire Fighting Pump House KMPCL/U#3/C&I /I&P/FFPH /001-010 109
1 AIR COMPRESSOR 1 KMPCL/U#3/C&I /I&P/FFPH /001
2 AIR COMPRESSOR 2 KMPCL/U#3/C&I /I&P/FFPH /002
3 JOCKEY PUMP 1 KMPCL/U#3/C&I /I&P/FFPH /003
4 JOCKEY PUMP 2 KMPCL/U#3/C&I /I&P/FFPH /004
5 HYDRANT PUMP 1 KMPCL/U#3/C&I /I&P/FFPH /005
6 HYDRANT PUMP 2 KMPCL/U#3/C&I /I&P/FFPH /006
7 DIESEL HYDRANT PUMP 1 KMPCL/U#3/C&I /I&P/FFPH /007
8 DIESEL HYDRANT PUMP 2 KMPCL/U#3/C&I /I&P/FFPH /008
9 SPRAY PUMP 1 KMPCL/U#3/C&I /I&P/FFPH /009
10 DIESEL SPRAY PUMP 2 KMPCL/U#3/C&I /I&P/FFPH /010
5 CW CHLORINE DOSING SYSTEM 112
1 EVAPORATOR KMPCL/U#3/C&I /I&P/CCDS /001
2 CHLORINATOR KMPCL/ U#3/C&I /I&P/CCDS /002
3 BOOSTER PUMP KMPCL/ U#3/C&I /I&P/CCDS /003
4 ABSOPTION KMPCL/ U#3/C&I /I&P/CCDS /004
5 AUTO FILTER KMPCL/ U#3/C&I /I&P/CCDS /005
6 WATER INJECTOR KMPCL/ U#3/C&I /I&P/CCDS /006
3
Air Pre Heater A
KMPCL/U#3 /C&I /I&P/BOILER /001
Permissive/Trip Alarm Simulation
Sr. No. DESCRIPTION Delay Remarks
Value Value / Field
Start-up sequence of APH A Main Motor
Start APH guide and support oil Pump. (first
start Pump A, if start fail within 5s then start
1 Pump B)
2 Start the main motor of air heater
Open the primary air and secondary air
3 outlet dampers of air pre-heater
Open the flue gas inlet damper of air pre-
4 heater
Start-up sequence of APH A Auxiliary Motor
1 Pump B)
4 heater
Shutdown sequence of air pre-heater Main
Motor
1 Close the flue gas inlet damper
Close the primary air outlet damper, and
2 then close the secondary air outlet damper.
3 Stop the main motor of air pre-heater
Shutdown sequence of air pre-heater
Auxiliary Motor
No alarm initiated on the main motor of air
4 heater
5 Auxiliary motor of air heater has stopped
6 Loc APH fire detection cabinet running
7 heater
4
Permissive Simulation /
Sr. No. DESCRIPTION Delay Alarm Value Remarks
/Trip Value Field
Interlock start up condition between main and

auxiliary motors of air heater
The air heater auxiliary motor tripping on failure
will start, through interlock, the main motor
1 when it is placed standby.
The air heater main motor tripping on failure will
start, through interlock, the auxiliary motor
Guide bearing oil pumps
Interlock start up conditions

The interlock of guide bearing oil pump put into
1 operation, the guide bearing oil temperature >60
2 operation, the running pump stopped
Shutdown condition
1 When guide bearing oil temperature 50 <50
Supporting bearing oil pump

The interlock of supporting bearing oil pump put
into operation, the supporting bearing oil
1 temperature 50
2 into operation, the running pump stopped
Shutdown condition
When supporting bearing oil temperature
1 45 <45
5
Air Pre Heater B

S Permissive/Trip Alarm Simulation
DESCRIPTION Delay Remarks
r. No. Value Value / Field
Start-up sequence of APH B Main Motor
1 Pump B)
4 heater
Start-up sequence of APH B Auxiliary Motor
1 Pump B)
4 heater
Shutdown sequence of air pre-heater Main
Motor
Shutdown sequence of air pre-heater
Auxiliary Motor
4 heater
7 heater
6
Permissive Simulation /
/Trip Value Field
Interlock start up condition between main and
auxiliary motors of air heater
The air heater auxiliary motor tripping on failure
will start, through interlock, the main motor
The air heater main motor tripping on failure will
start, through interlock, the auxiliary motor
Guide bearing oil pumps

1 operation, the guide bearing oil temperature >60
Shutdown condition
1 When guide bearing oil temperature 50 <50
Supporting bearing oil pump

into operation, the supporting bearing oil
1 temperature 50
2 into operation, the running pump stopped
Shutdown condition
When supporting bearing oil temperature
1 45 <45
7
Boiler Circulating Pump A
Permissive/ Simulation
Trip Value / Field
Start-up Permissive of Boiler Circulation Pump
3 3
1 Flow of LP cooling water8 m /h {Flow S/W } 8 m /h
Differential temperature between case of pump
2 and boiler water( suction temp)55 55
3 Temperature of motor cavity >=4
4 Drum level is normal 100mm
5 Both BCP outlet valves open
BCW Trip conditions
1 Temperature of motor cavity>=66 {Temp. S/W} >=66 5S

Anyone outlet valve is not fully opened after
2 pump running 60s 3S
<287lit./mi
3 Lost LP cooling water {Flow S/W } n 300 S
Differential pressure60kPa between inlet and
4 outlet <60Kpa
Interlock start-up condition of the boiler
circulation pump
The interlock of boiler circulation pump put into

1 operation, if any running pump tripped.
operation, if differential pressure148.3kPa
2 between inlet and outlet of any running pump <148.3Kpa 3S
8
Boiler Circulating Pump B

Trip Value / Field
3 3
BCW Trip conditions

<287lit./mi
3 Lost LP cooling water {Flow S/W } n 300 S
4 outlet <60Kpa
circulation pump

9
Boiler Circulating Pump C
Permissive/T Simulation
rip Value / Field
3 3
BCW Trip conditions

3 Lost LP cooling water {Flow S/W } <287lit./min 300 S
4 outlet <60Kpa
circulation pump

10
Forced Draft Fan A
Permissive Simulation Remar
Sr. No. DESCRIPTION Delay Alarm Value
/Trip Value / Field ks
Steps of FDF Sequence start-up
1 Start the FDF hydraulic oil pump
2 Open the outlet damper of FDF
3 Close the moving blade of FDF to minimum position <5%
4 Start the motor of FDF
5 Open outlet damper of FDF with in 100Sec 100 S
Steps of FDF Sequence stop
Close the moving blade of FDF to the minimum
1 position
2 Stop the FDF
3 Close the outlet damper of FDF
Permissive conditions of FDF
Hydraulic oil pump is running and the oil pressure is Pr. >0.7
1 normal. Mpa
2 The moving blade is at the minimum position <5%
3 The IDF is running on the same side.
4 The outlet damper of the FDF is closed.
5 FDF bearing temperature normal. <80
6 FDF motor bearing temperature normal <80
7 FDF motor winding temperature normal <135
8 FDF no trip conditions
FDF Trip Conditions
1 FDF bearing temperature is HH >110 3S 95
2 FDF vibration is HH,delay 3s >7.1mm/s 3S 4.6mm/s
3 FDF motor bearing temperature is HH > 95 3S 90
4 FDF motor winding temperature is HHdelay 3s. >145 3S 135
Stall protection of FDF delay 120 Sec and vane
5 position 44 120s
6 Trip of IDF on the same side
7 MFT initiated and furnace pressure is HH 3240pa 20 S
The outlet damper is closed of FDF on the same side
8 after FDF running more than 60s 3S
Interlocks of FDF hydraulic Oil Pump
Start-up condition
1 hydraulic oil tank level not low Level S/W
The interlock of hydraulic oil pump put into
1 operation, the oil pressure is low 700 kpa
Shutdown condition
1 After FDF stopped 2 hours {7200 seconds}
Both hydraulic oil pumps are running, the oil
2 pressure is normal
Forced Draft Fan B
11
Permissive Alarm Simulation
/Trip Value Value / Field
Steps of FDF Sequence start-up
1 Start the FDF hydraulic oil pump
2 Open the outlet damper of FDF
3 Close the moving blade of FDF to minimum position <5%
4 Start the motor of FDF
5 Open outlet damper of FDF with in 100Sec 100 S
Steps of FDF Sequence stop
Close the moving blade of FDF to the minimum
1 position
2 Stop the FDF
3 Close the outlet damper of FDF
Permissive conditions of FDF
Hydraulic oil pump is running and the oil pressure is Pr. >0.7
1 normal. Mpa
2 The moving blade is at the minimum position <5%
3 The IDF is running on the same side.
4 The outlet damper of the FDF is closed.
5 FDF bearing temperature normal. <80
6 FDF motor bearing temperature normal <80
7 FDF motor winding temperature normal <135
8 FDF no trip conditions
FDF Trip Conditions
1 FDF bearing temperature is HH >110 3S 95
2 FDF vibration is HH. >7.1mm/s 3S 4.6mm/s
3 FDF motor bearing temperature is HH > 95 3S 90
4 FDF motor winding temperature is HH. >145 3S 135
Stall protection of FDF delay 120 Sec and vane
5 position 44 120s
6 Trip of IDF on the same side
7 MFT initiated and furnace pressure is HH 3240pa 20 S
The outlet damper is closed of FDF on the same side
8 after FDF running more than 60s 3S
Interlocks of FDF hydraulic Oil Pump
Start-up condition
1 hydraulic oil tank level not low Level S/W
1 operation, the oil pressure is low 700 kpa
Shutdown condition
1 After FDF stopped 2 hours {7200 seconds}
Both hydraulic oil pumps are running, the oil
2 pressure is normal
12
Induced Draft Fan A
Permissive/ Alarm Simulation
Trip Value Value / Field
Steps of IDF Sequence start-up
1 Start the IDF lubricating oil pump

2 Start the IDF cooling fan
3 Close the inlet damper of IDF
4 Close the outlet damper of IDF
5 Close the IGV of IDF to minimum position (<5%) <5%
6 Start the motor of IDF
7 Open inlet damper and outlet damper of IDF
Steps of IDF Sequence stop
1 Close the IGV of IDF to the minimum position (<5%)

2 Stop the IDF
Permissive conditions of ID fan
Lubricating oil pump is running and the oil pressure

1 is normal.
2 IGV is at the minimum position (<5%) <5%
3 The air heater is running on the same side
4 The outlet damper of the IDF is closed
5 The inlet damper of the IDF is closed
6 IDF bearing temperature normal. { 9 points} <70
7 IDF motor bearing temperature normal { 2 points} <80
8 IDF motor winding temperature normal { 6 points} <120
All 4 Damper
9 The inlet damper of ESP on the same side are open Open
All 4
Damper
10 The outlet damper of ESP on the same side are open Open
11 NO.1 or NO.2 cooling Fan of IDF is running.
12 No trip condition
13
IDF Trip Conditions
1 IDF bearing temperature is HH >110 3S 90

2 IDF vibration is HH (mm/Sec) >7.1 3S 4.5
3 IDF motor bearing temperature is HH >95 3S 80
4 IDF motor winding temperature is HH. >130 3S 120
5 Stall protection of IDF. 60 S
6 Trip of air heater on the same side 30 S
MFT acted and furnace pressure is LL, 20-second delay
7 (< -2490 Pa) 20 S
The outlet or inlet damper is closed of IDF on the same
side, or, the outlet or inlet damper is closed of ESP on
the same side, after IDF running more than 60sdelay
8 3s. 3S
9 Both lube oil pump stop 5S
IDF Lubricating Oil Pump
Start permissive
1 lubricating oil tank level not low {Level S/W)

The interlock of lubricating oil pump put into <0.18
1 operation, the lubricating oil pressure is low. Mpa
The interlock of lubricating oil pump put into
Shutdown condition
1 After IDF stopped 2 hours {7200 seconds}
Both lubricating oil pumps are running, the lubricating
2 oil pressure is normal {Temp. S/W}
Interlocks of IDF Bearing cooling fan

The interlock of cooling fan put into operation, IDF
1 bearing temperature is High >90
The interlock of cooling fan put into operation, the
2 running cooling fan stopped
Shutdown condition
1 After IDF stopped 2 hours
Both cooling fans are running, IDF bearing
2 temperature is normal {Temp. S/W low} <75
14
Induced Draft Fan B

Permissive/ Alarm Simulation Remar
Sr. No. DESCRIPTION Delay
Trip Value Value / Field ks
Steps of IDF Sequence start-up
1 Start the IDF lubricating oil pump

2 Start the IDF cooling fan
5 Close the IGV of IDF to minimum position (<5%) <5%
6 Start the motor of IDF
7 Open inlet damper and outlet damper of IDF
Steps of IDF Sequence stop
1 Close the IGV of IDF to the minimum position (<5%)

2 Stop the IDF
Permissive conditions of ID fan
Lubricating oil pump is running and the oil pressure is

1 normal.
2 IGV is at the minimum position (<5%) <5%
3 The air heater is running on the same side
4 The outlet damper of the IDF is closed
5 The inlet damper of the IDF is closed
6 IDF bearing temperature normal. { 9 points} <70
7 IDF motor bearing temperature normal { 2 points} <80
8 IDF motor winding temperature normal { 6 points} <120
All 4 Damper
9 The inlet damper of ESP on the same side are open Open
All 4
Damper
10 The outlet damper of ESP on the same side are open Open
11 NO.1 or NO.2 cooling Fan of IDF is running.
12 No trip condition
15
Alarm Simulation
SL.NO DESCRIPTION Trip Value Delay Remarks
Value / Field
IDF Trip Conditions
1 IDF bearing temperature is HH >110 3S 90

2 IDF vibration is HH (mm/Sec) >7.1 3S 4.5
3 IDF motor bearing temperature is HH >95 3S 80
4 IDF motor winding temperature is HH. >130 3S 120
5 Stall protection of IDF. 60 S
6 Trip of air heater on the same side 30 S
MFT acted and furnace pressure is LL, 20-second delay
7 (< -2490 Pa) 20 S
The outlet or inlet damper is closed of IDF on the same
side, or, the outlet or inlet damper is closed of ESP on
the same side, after IDF running more than 60sdelay
8 3s. 3S
9 Both lube oil pump stop 5S
IDF Lubricating Oil Pump
Start permissive
1 lubricating oil tank level not low {Level S/W)

The interlock of lubricating oil pump put into <0.18
1 operation, the lubricating oil pressure is low. Mpa
The interlock of lubricating oil pump put into
Shutdown condition
1 After IDF stopped 2 hours {7200 seconds}
Both lubricating oil pumps are running, the lubricating
2 oil pressure is normal {Temp. S/W}
Interlocks of IDF Bearing cooling fan

The interlock of cooling fan put into operation, IDF
1 bearing temperature is High >90
The interlock of cooling fan put into operation, the
2 running cooling fan stopped
Shutdown condition
1 After IDF stopped 2 hours
Both cooling fans are running, IDF bearing
2 temperature is normal {Temp. S/W low} <75
16
Primary Air Fan A
Permissive Simulation
/Trip Value / Field
PA FAN
PA FAN start Sequence
1 Start PAF A lube oil pump and hydraulic oil pump
2 Close PAF A inlet adjustable blade feedback less than 5% <5%

3 Close PAF A outlet damper
4 Start PAF A delay 20s
5 Open PAF A outlet damp
PA FAN stop Sequence
1 Close PAF A inlet adjustable blade feedback less than 5% <5%

2 Stop PAF Adelay5s
3 Close PAF A outlet damp
START PERMISSIVE
1 PAF A Movable-Vane position < 5% <5%
2 PAF A outlet damper closed
Any hydraulic oil pump running and PAF A hydraulic oil
3 pressure not low. { Pr. S/W}
Any lube oil pump running and PAF A lube oil pressure 1.5Mpa<p<
4 normal. { Pr. S/W} 2.0Mpa
5 No MFT requirement
6 PAF A no trip condition
7 PAF A temperature OK
8 Motor wingding temperature < 120 <120
9 Motor bearing temperature < 80 <80
10 Fan bearing temperature < 80 <80
TRIP CONDITION
PAF A running more than 60 seconds but its outlet damper
1 still closeddelay3s
2 PAF A stalling,but G PAF A vane23 degree postion. 24 120 S
Bearing vibration HH and vibration >4.5mm/sec
3 (mm/Sec) >7.1 3S >4.5
4 MFT
5 Both lube oil pump stopped 5S
6 PAFA temperature very high
7 Motor wingding temperature > 145 >145 >135
8 Motor bearing temperature >85 and inlet flow low >85 >80
9 Fan bearing temperature >100 and inlet flow low >100 >85
17

PAF A Outlet Damper

Auto open conditions:
1 PAF A running on delay 15 seconds
Auto close conditions:
1 PAF A stopped (pulse stop)
PAF A hydraulic Oil Pump
Start permissive conditions:
1 PAF A hydraulic oil tank level not low. {Level S/W}
Auto start conditions:
1 PAF A running and inlet oil header pressure low
Stop permissive conditions:
1 PAF A stopped 7200 S
Both hydraulic pump are running and inlet oil header
2 pressure not low
PAF A hydraulic Oil tank Heater
1 PAF A hydraulic oil tank level not low
PAF A hydraulic oil temperature low and PAF A hydraulic
1 oil tank level not low
Auto stop conditions:
1 PAF A hydraulic oil temperature high (Auto mode)
PAF A lube Oil Pump
1 PAF A lube oil tank level not low
PAF A running and motor/fan bear inlet oil flow low 2
2 seconds delay
1 PAF A stopped 7200 S
Both lube oil pump are running and PAF A lube oil
2 pressure>0.5Mpa >0.5Mpa
3 Protect Stop conditions:
PAF A lube oil temperature <10 with 10 minutes on
4 delay <10 600 S
PAF A lube Oil tank Heater

1 Start permissive conditions:
2 PAF A lube oil tank level not low

PAF A lube oil temperature low and PAF A lube oil tank
1 level not low(AUTO MODE)
2 Auto stop conditions:
3 PAF A lube oil temperature high Auto mode
18
Primary Air Fan B

PA FAN B
PA FAN start Sequence
1 Start PAF B lube oil pump and hydraulic oil pump
2 Close PAF B inlet adjustable blade feedback less than 5% <5%

3 Close PAF B outlet damper
4 Start PAF B delay 20s
5 Open PAF B outlet damp
PA FAN stop Sequence
1 Close PAF B inlet adjustable blade feedback less than 5% <5%

2 Stop PAF Bdelay5s
3 Close PAF B outlet damp
START PERMISSIVE
1 PAF B Movable-Vane position < 5% <5%
2 PAF B outlet damper closed
Any hydraulic oil pump running and PAF B hydraulic oil
3 pressure not low. { Pr. S/W}
Any lube oil pump running and PAF B lube oil pressure 1.5Mpa<p<
4 normal. { Pr. S/W} 2.0Mpa
5 No MFT requirement
6 PAF B no trip condition
7 PAF B temperature OK
8 Motor wingding temperature < 120 <120
9 Motor bearing temperature < 80 <80
10 Fan bearing temperature < 80 <80
TRIP CONDITION
PAF B running more than 60 seconds but its outlet damper
1 still closeddelay3s
2 PAF B stalling,but G PAF A vane23 degree postion. 24 120 S
Bearing vibration HH and vibration >4.5mm/sec
3 (mm/Sec) >7.1 3S >4.5
4 MFT
5 Both lube oil pump stopped 5S
6 PAF B temperature very high
7 Motor wingding temperature > 145 >145 >135
8 Motor bearing temperature >85 and inlet flow low >85 >80
9 Fan bearing temperature >100 and inlet flow low >100 >85
19
PAF B Outlet Damper

Auto open conditions:
1 PAF B running on delay 15 seconds
Auto close conditions:
1 PAF B stopped (pulse stop)
PAF B hydraulic Oil Pump
1 PAF B hydraulic oil tank level not low. {Level S/W}
1 PAF B running and inlet oil header pressure low
1 PAF B stopped 7200 S
Both hydraulic pump are running and inlet oil header
2 pressure not low
PAF B hydraulic Oil tank Heater
1 PAF B hydraulic oil tank level not low
PAF B hydraulic oil temperature low and PAF A hydraulic
1 oil tank level not low
Auto stop conditions:
1 PAF B hydraulic oil temperature high (Auto mode)
PAF B lube Oil Pump
1 PAF B lube oil tank level not low
PAF B running and motor/fan bear inlet oil flow low 2
2 seconds delay
1 PAF B stopped 7200 S
Both lube oil pump are running and PAF B lube oil
2 pressure>0.5Mpa >0.5Mpa
3 Protect Stop conditions:
PAF B lube oil temperature <10 with 10 minutes on
4 delay <10 600 S
PAF B lube Oil tank Heater

1 Start permissive conditions:
2 PAF B lube oil tank level not low

PAF B lube oil temperature low and PAF B lube oil tank
1 level not low(AUTO MODE)
2 Auto stop conditions:
3 PAF B lube oil temperature high Auto mode
20
Flame Scanner cooling Fan A

Trip Value / Field
Flame detector cooling fan
The interlock of cooling fan put into operation,
1 flame detector cooling air pressure is low 2S
2 the running cooling fan stopped
Shutdown condition
MFT condition exists and furnace outlet flue
1 gas temperature 120 <120
Both fans are running and pressure of flame
2 detector cooling air is normal 4kpa
21
Flame Scanner cooling Fan B
Trip Value / Field
Flame detector cooling fan
1 flame detector cooling air pressure is low 2S
2 the running cooling fan stopped
Shutdown condition
MFT condition exists and furnace outlet flue
1 gas temperature 120 <120
Both fans are running and pressure of flame
2 detector cooling air is normal 4kpa
22
Master Fuel Trip System

MFT Conditions
Furnace pressure HH (+3240Pa, pressure switches, 2/3 ,
1 no delay) 3240Pa
Furnace pressure LL (-249Pa, pressure switches, 2/3 , no
2 delay) -2490pa
120m
3 Drum level HHH (+250mm, 2/3, delay 3s) >250mm m
-
170m
4 Drum level LLL( -300mm, 2/3, delay 3s) <-300mm m
5 Both FD fans are tripped, no delay { 2/3 fuse}
6 Both ID fans are tripped, no delay { 2/3 fuse}
7 Both air preheaters are stopped 30 S
All the boiler circulation pumps are stopped, no delay or
differential pressure117.2Kpa between inlet and
8 outlet of all the boiler circulation pumps, delay 3s <117.2kpa 3S
9 Emergency manual trip
Furnace air flow is less than 25 B-MCR flow, 3-second
10 delay <550tph 3S
Loss of flame detectors cooling air (cooling air pressure
is LL, pressure switches, 2/3 or all flame detectors
11 cooling fans stopped, 30-second delay) 3.4 30 S
Loss of flame (when any mill is running flame is lost at all
levels, coal level 2/4, oil level 3/4 indicates absence of
12 loss) 1st mill-60sec; others- 3sec 3S
Both PA fans are tripped when coal level is in operation
and oil level is not in operation, (coal level 2/4indicates
presence of flame, oil level 3/4 presence of flame) , no
13 delay
Loss of fuel (with oil level operation memory, all mills
and coal feeders stopped and all corner oil valves and oil
14 trip valves closed) , 3S
Light-up failure (No oil gun operating 1 hour after
furnace is purged or three times of oil gun ignition failed
15 after furnace is purged) 3600 S
Turbine trip (Load300MW and turbine tripped, no
delay or load150MW load300MW and turbine
tripped and anyone HP bypass valve is closed delay 3s
or load150MW and turbine tripped and all HP bypass
16 valves are closed delay 3s )
Boiler re-heater protection trip, if load120MW and any
or the following conditions will trigger the re-heater
protection turbines either all TV or all GV closed and
both HP bypass valves are closed or turbines either all
17 RSV or all IV closed and both LP bypass valves are closed. 5S
23
Post MFT Conditions
1 OFT signal is initiated
2 Close oil main trip valve
3 Close all oil corner valves
4 Close all purging steam valves
5 Close all atomizing valves
6 Igniters stop igniting
7 Trip both PA fans
8 Trip all mills
9 Trip all coal feeders
10 Close fast-closing outlet shutoff dampers of all mills
11 Close all motorized attemperating water valves
12 Shutdown soot blower system
13 Trip turbine
14 Open all second air dampers to furnace purge position
Furnace purge conditions

1 Any FDF is running
2 Any IDF is running
3 Any air preheater is running
4 Two of the boiler circulation pumps are running at least
Heavy oil main trip valve and all heavy oil corner valves
and all heavy oil steam purge valves and all heavy oil
5 atomizing steam valves are closed
Light oil main trip valve and all light oil corner valves and
6 all light oil steam purge valves are closed
7 All coal mills stopped
8 All coal feeders stopped
9 All mill outlet shutoff dampers are closed
10 No flame is indicated by any flame detectors
11 Oil leakage testing is finished
Flame detector cooling air pressure is normal (no low
12 pressure alarm given)
13 Furnace pressure is normal (-996Pa996 Pa
14 Set secondary air valves at purging position >54.4
15 No MFT signal is present
24
OIL Fuel Trip

Permissiv
Alarm Simulation
Sr. No. DESCRIPTION e/Trip Delay Remarks
Value / Field
Value
LDO OFT Caused by
Any light oil corner valve is open and light oil pressure is
1 LL 0.3Mpa
Any light oil corner valve is open and main trip light oil
2 valve is shut off
3 MFT-interlocked OFT
HFO OFT caused by
Any heavy oil corner valve is open and heavy oil pressure
1 is LL
Any heavy oil corner valve is open and heavy oil
2 atomizing steam pressure is LL 1.8Mpa
Any heavy oil corner valve is open and main trip heavy
3 oil valve is shut 0.4Mpa
4 MFT-interlocked OFT
Post Light oil OFT Conditions

1 Shutoff of all light oil corner valves
2 Shutoff of all light oil steam purge valves
3 Shutoff of light oil main trip valve
4 Shutoff of light oil return main trip valve
Heavy oil OFT initiates following equipment to operate
5 through interlock
6 Shutoff of all heavy oil corner valves

7 Shutoff of all heavy oil steam purge valves
8 Shutoff of all heavy oil atomizing steam valves
9 Shutoff of heavy oil main trip valve
10 Shutoff of heavy oil return main trip valve
25
OIL Leakage Test
Oil leakage testing Permissive
(same process for HFO and LDO)
1 Main oil pipe pressure is normal

2 Main trip valve is closed
3 Return oil main trip valve is closed
4 All oil corner valves are closed
5 MFT
Oil leakage testing process

1 Step 1: Start oil leakage testing.
Step 2: (Test of Oil line) Open main trip valve and return
oil main trip valve to charge main oil pipe. If the required
oil pressure cannot be achieved in 30 seconds, alarm of
oil charging failure will be given and the testing process
2 should be halted.
Step 3: (Test of supply Valve) Close main trip valve,
discharge oil 10 seconds and close return oil main trip
valve. At that time, if the change of oil pressure remains
less than 0.3Mpa in 2 minutes, the main trip valve is
3 considered to have passed leakage test.
Step 4: (Test of return Valve) Open main trip valve to
charge oil 10 seconds and close main trip valve. At that
time, if the change of oil pressure remains less than
0.3Mpa in 2 minutes, corner oil valves and return oil
main trip valve are considered to have passed testing.
4 Oil leakage testing terminates.
26
Furnace Temperature Probe
Permissive Simulation
/Trip Value / Field
Furnace Probe
Insert Permissive
1 Temperature probe boiler wall in Remote
2 Temperature probe boiler wall not fault
3 Temperature probe boiler wall no High alarm 538
Retract Permissive
Temperature probe boiler wall in Remote and
1 Temperature probe boiler wall not fault
Auto Retract
1 Temperature probe boiler wall fault
2 Temperature probe boiler wall High alarm 538
27
Interlock Protection for MILL A
Simulation
SL.NO DESCRIPTION Trip Value Delay Alarm Value Remarks
/ Field
MILL A
MILL A Start Permissive
1 coal level A operation conditions are met
2 No mill A trip condition
any lubricating oil pump has been in operation and
lubricating oil pressure is normal and DP filter lube
3 oil mill A not high
4 Mill A all outlet dampers are fully open
5 Mill PA flow is >80 tph and any PA fan is running >80 TPH
6 Mill outlet temp. is normal 65<t<80
Mill has no temp. alarm (NDE,DE, classifier upper
and lower,thurst and thrust gear box, shaft out and
7 in gear box) <60
8 classifier has been in operation
9 Mill A reject O/L valve opened
10 any seal air fan running
11 DP between seal air and mill lower bowl >2Kpa
12 coal layer A ignition permit
AB oil layer running or mill B running and coal feeder
b flow >40TPH and LOAD >240 MW or unit load >480
13 MW
Mill A Interlock trip
1 Mill A running and lubricating oil pressure L & LL 60 S
2 Mill A outlet temp high (120,rate-2) >120, 3S
Mill A motor bearing temp HH(DE& NDE-95,rate-
3 2,classifier upper & lower-107,rate-2) >95 3S
4 Mill A motor winding temp high (130,rate-2) >130, 120
Mill A inlet coal feeder A belt motor run and PA
5 flow<78.4 TPH <78.4 TPH 3S
6 Mill A O/L valve closed (2/4) and Mill A running 3S
7 MFT
Mill A DP between bowl lower mill A and Seal
8 air<1Kpa <1Kpa 30 S
Mill A coal layer Flame lost(2/4 fire lost ,feeder and
9 Mill A running for 60 Sec) 3S
10 both PA stopped
11 Mill A gear box thrust bearing >80(rate-2) >80 3S 75
28
Alarm Simulation
Value / Field
12 Mill A gear box shaft in or shaft out >95(rate-2) >95 3S
Mill A Interlock trip with following equipments
1 coal feeder A tripped
2 Mill outlet dampers closed(1,2,3,4)
mill A inlet HOT PA damper and COLD PA damper
3 closed
4 classifier VFD tripped
5 coal feeder A inlet, outlet valve closed
interlock of mill lube oil pump A
1 start permit condition
2 temp of lube oil tank>25
3 level of lube oil tank not low<200 mm <200 mm 2 Sec
interlock start condition
interlock of oil pump A put in to operation and oil
1 pressure is low<0.09Mpa 2 Sec
2 pump B stops
3 flow is low<160 lit/min <160 lit/min 2 Sec
4 shut down condition
5 after mill A stops for 2 hr
both oil pump are running and oil pressure is not
6 low(<0.09Mpa)
interlock of mill lube oil pump B
2 temp of lube oil tank>25 >25
interlock of oil pump B put in to operation and oil
1 pressure is low<0.09Mpa <0.09Mpa 2 Sec
2 pump B stops
interlock of oil pump B put in to operation and iol
6 low(<0.09Mpa)
interlock of heater of lube oil tank
the heater is in remote and temp of lube oil tank is
1 low(<35) and lube tank level not low <35 2Sec
29
Alarm Simulation
Value / Field
interlock stop condition
temp of lube oil tank is high(>40) and heater is in
1 remote >40 2Sec
2 open condition for mill A inlet Hot PA gate
3 mill inlet clod PA damper open
4 no mill inter lock trip condition
coal feeder A start permissive
1 coal feeder A out let no coal chocking signal
2 coal feeder A inlet damper opened
3 coal feeder A outlet damper opened
4 Mill A running
5 coal feeder A federate command <10.1 TPH <10.1 TPH
6 no feeder trip condition
Coal feeder A interlock trip condition
1 Mill A stopped
2 MFT
3 feeder outlet chocked
30
Interlock Protection for MILL B

Alarm Simulation
DESCRIPTION Trip Value Delay Remarks
L.NO Value / Field
MILL B
MILL B Start Permissive
1 coal level B operation conditions are met
2 No MILL B trip condition
3 oil MILL B not high
4 MILL B All outlet dampers are fully open
7 in gear box) <60
9 MILL B reject O/L valve opened
AB oil layer running or MILL A or C running and coal
feeder A or C flow >40TPH and LOAD >240 MW or
13 unit load >480 MW & BC oil Layer running
Mill B Interlock trip
1 Mill B running and lubricating oil pressure L & LL 60 S
2 Mill B outlet temp high (120,rate-2) >120, 3S
Mill B motor bearing temp HH(DE& NDE-95,rate-
4 Mill B motor winding temp high (130,rate-2) >130, 120
Mill B inlet coal feeder B belt motor run and PA
5 flow<78.4 TPH <78.4 TPH 3S
6 Mill B O/L valve closed (2/4) and Mill B running 3S
7 MFT
Mill B DP between bowl lower Mill B and Seal
Mill B coal layer Flame lost(2/4 fire lost ,feeder and
9 Mill B running for 60 Sec) 3S
10 both PA stopped
11 Mill B gear box thrust bearing >80(rate-2) >80 3S 75
31
Alarm Simulation
Value / Field
12 Mill B gear box shaft in or shaft out >95(rate-2) >95
Mill B Interlock trip with following equipments
1 coal feeder B tripped
mill B inlet HOT PA damper and COLD PA damper
3 closed
5 coal feeder B inlet, outlet valve closed
2 pump B stops
5 after MILL B stops for 2 hr
6 low(<0.09Mpa)
2 pump B stops
5 after MILL B stops for 2 hr
6 low(<0.09Mpa)
32
Alarm Simulation
Value / Field
1 remote >40 2Sec
2 open condition for mill B inlet Hot PA gate
coal feeder B start permissive
1 coal feeder B out let no coal chocking signal
2 coal feeder B inlet damper opened
3 coal feeder B outlet damper opened
4 Mill B running
5 coal feeder B federate command <10.1 TPH <10.1 TPH
Coal feeder B interlock trip condition
1 Mill B stopped
2 MFT
33
Interlock Protection for MILL C
Alarm Simulation
Value / Field
MILL C
1 coal level C operation conditions are met
2 No mill C trip condition
3 oil mill A not high
4 Mill C all outlet dampers are fully open
7 in gear box) <60
9 Mill C reject O/L valve opened
12 coal layer C ignition permit
BC oil layer running or mill B or D running and coal
feeder B or D flow >40TPH and LOAD >240 MW or
13 unit load >480 MW or CD oil Layer Gun
Mill C Interlock trip
1 Mill C running and lubricating oil pressure L & LL 60 S
2 Mill C outlet temp high (120,rate-2) >120, 3S
Mill C motor bearing temp HH(DE& NDE-95,rate-
4 Mill C motor winding temp high (130,rate-2) >130, 120
Mill C inlet coal feeder A belt motor run and PA
5 flow<78.4 TPH <78.4 TPH 3S
6 Mill C O/L valve closed (2/4) and Mill C running 3S
7 MFT
Mill C DP between bowl lower Mill C and Seal
Mill C coal layer Flame lost(2/4 fire lost ,feeder and
9 Mill C running for 60 Sec) 3S
10 both PA stopped
11 Mill C gear box thrust bearing >80(rate-2) >80 3S 75
34
Alarm Simulation
Value / Field
12 Mill C gear box shaft in or shaft out >95(rate-2) >95
Mill C Interlock trip with following equipments
1 coal feeder C tripped
Mill C inlet HOT PA damper and COLD PA damper
3 closed
5 coal feeder C inlet, outlet valve closed
2 pump B stops
5 after Mill C stops for 2 hr
6 low(<0.09Mpa)
2 pump B stops
5 after Mill C stops for 2 hr
6 low(<0.09Mpa)
35
Alarm Simulation
Value / Field
1 remote >40 2Sec
2 open condition for Mill C inlet Hot PA gate
coal feeder C start permissive
1 coal feeder C out let no coal chocking signal
2 coal feeder C inlet damper opened
3 coal feeder C outlet damper opened
4 Mill C running
5 coal feeder C feed rate command <10.1 TPH <10.1 TPH
Coal feeder C interlock trip condition
1 Mill C stopped
2 MFT
36
Interlock Protection for MILL D
Alarm Simulation
Value / Field
MILL D
1 coal level D operation conditions are met
2 No MILL D trip condition
3 oil MILL D not high
4 MILL D all outlet dampers are fully open
7 in gear box) <60
9 MILL D reject O/L valve opened
CD oil layer running or mill C or E running and coal
feeder C or E flow >40TPH and LOAD >240 MW or
13 unit load >480 MW
MILL D Interlock trip
1 MILL D running and lubricating oil pressure L & LL
2 MILL D outlet temp high (120,rate-2) 60 S
MILL D motor bearing temp HH(DE& NDE-95,rate-
3 2,classifier upper & lower-107,rate-2) >120, 3S
4 MILL D motor winding temp high (130,rate-2) >95 3S
MILL D inlet coal feeder A belt motor run and PA
5 flow<78.4 TPH >130, 120
6 MILL D O/L valve closed (2/4) and MILL D running <78.4 TPH 3S
7 MFT 3S
MILL D DP between bowl lower MILL D and Seal
8 air<1Kpa
MILL D coal layer Flame lost(2/4 fire lost ,feeder and
9 MILL D running for 60 Sec) <1Kpa 30 S
10 both PA stopped 3S
11 MILL D gear box thrust bearing >80(rate-2)
37
Alarm Simulation
Value / Field
12 MILL D gear box shaft in or shaft out >95(rate-2) >95
MILL D Interlock trip with following equipments
1 coal feeder D tripped
MILL D inlet HOT PA damper and COLD PA damper
3 closed
5 coal feeder D inlet, outlet valve closed
2 pump B stops
5 after MILL D stops for 2 hr
6 low(<0.09Mpa)
2 pump B stops
5 after MILL D stops for 2 hr
6 low(<0.09Mpa)
38
Alarm Simulation
Value / Field
1 remote >40 2Sec
2 open condition for MILL D inlet Hot PA gate
coal feeder D start permissive
1 coal feeder D out let no coal chocking signal
2 coal feeder D inlet damper opened
3 coal feeder D outlet damper opened
4 MILL D running
5 coal feeder D federate command <10.1 TPH <10.1 TPH
Coal feeder D interlock trip condition
1 MILL D stopped
2 MFT
39
Interlock Protection for MILL E
Alarm Simulation
Value / Field
MILL E
1 coal level E operation conditions are met
2 No MILL E trip condition
3 oil MILL E not high
4 MILL E all outlet dampers are fully open
7 in gear box) <60
9 MILL E reject O/L valve opened
EF oil layer running or mill D or F running and coal
feeder D or F flow >40TPH and LOAD >240 MW or
MILL E Interlock trip
1 MILL E running and lubricating oil pressure L & LL 60 S
2 MILL E outlet temp high (120,rate-2) >120, 3S
MILL E motor bearing temp HH(DE& NDE-95,rate-
4 MILL E motor winding temp high (130,rate-2) >130, 120
MILL E inlet coal feeder E belt motor run and PA
5 flow<78.4 TPH <78.4 TPH 3S
6 MILL E O/L valve closed (2/4) and MILL E running 3S
7 MFT
MILL E DP between bowl lower MILL E and Seal
MILL E coal layer Flame lost(2/4 fire lost ,feeder and
9 MILL E running for 60 Sec) 3S
10 both PA stopped
11 MILL E gear box thrust bearing >80(rate-2) 60 S
40
Alarm Simulation
Value / Field
12 MILL E gear box shaft in or shaft out >95(rate-2) >95
MILL E Interlock trip with following equipments
1 coal feeder E tripped
MILL E inlet HOT PA damper and COLD PA damper
3 closed
5 coal feeder E inlet, outlet valve closed
3 level of lube oil tank not low<200 mm <200 mm 2 S
1 pressure is low<0.09Mpa 2 S
2 pump B stops
3 flow is low<160 lit/min <160 lit/min 2 S
5 after MILL E stops for 2 hr
6 low(<0.09Mpa)
1 pressure is low<0.09Mpa <0.09Mpa 2 S
2 pump B stops
5 after MILL E stops for 2 hr
6 low(<0.09Mpa)
1 low(<35) and lube tank level not low <35 2S
41
Alarm Simulation
Value / Field
1 remote >40 2S
2 open condition for MILL E inlet Hot PA gate
coal feeder E start permissive
1 coal feeder E out let no coal chocking signal
2 coal feeder E inlet damper opened
3 coal feeder E outlet damper opened
4 MILL E running
5 coal feeder E federate command <10.1 TPH <10.1 TPH
Coal feeder E interlock trip condition
1 MILL E stopped
2 MFT
42
Interlock Protection for MILL F
Alarm Simulation
DESCRIPTION Trip Value Delay Remarks
L.NO Value / Field
MILL F
1 coal level A operation conditions are met
2 No MILL F trip condition
3 oil MILL F not high
4 MILL F all outlet dampers are fully open
7 in gear box) <60
9 MILL F reject O/L valve opened
oil layer running or mill E or G running and coal
feeder E or G flow >40TPH and LOAD >240 MW or
MILL F Interlock trip 60 S
1 MILL F running and lubricating oil pressure L & LL >120, 3S
2 MILL F outlet temp high (120,rate-2) >95 3S
MILL F motor bearing temp HH(DE& NDE-95,rate-
3 2,classifier upper & lower-107,rate-2) >130, 120
4 MILL F motor winding temp high (130,rate-2) <78.4 TPH 3S
MILL F inlet coal feeder F belt motor run and PA
5 flow<78.4 TPH 3S
6 MILL F O/L valve closed (2/4) and MILL F running
7 MFT <1Kpa 30 S
MILL F DP between bowl lower MILL F and Seal
8 air<1Kpa 3S
MILL F coal layer Flame lost(2/4 fire lost ,feeder and
9 MILL F running for 60 Sec)
10 both PA stopped 60 S
11 MILL F gear box thrust bearing >80(rate-2) >120, 3S
43
Alarm Simulation
Value / Field
12 MILL F gear box shaft in or shaft out >95(rate-2) >95
MILL F Interlock trip with following equipments
1 coal feeder F tripped
MILL F inlet HOT PA damper and COLD PA damper
3 closed
5 coal feeder F inlet, outlet valve closed
1 pressure is low<0.09Mpa 2 S
2 pump B stops
5 after MILL F stops for 2 hr
6 low(<0.09Mpa)
1 pressure is low<0.09Mpa <0.09Mpa 2 S
2 pump B stops
5 after MILL F stops for 2 hr
6 low(<0.09Mpa)
44
Alarm Simulation
Value / Field
1 remote >40 2S
2 open condition for MILL F inlet Hot PA gate
coal feeder F start permissive
1 coal feeder F out let no coal chocking signal
2 coal feeder F inlet damper opened
3 coal feeder F outlet damper opened
4 MILL F running
5 coal feeder F federate command <10.1 TPH <10.1 TPH
Coal feeder F interlock trip condition
1 MILL F stopped
2 MFT
45
Interlock Protection for MILL G

Alarm Simulation
Value / Field
MILL G
1 coal level G operation conditions are met
2 No mill G trip condition
3 oil mill G not high
4 Mill G all outlet dampers are fully open
7 in gear box) <60
9 Mill G reject O/L valve opened
12 coal layer G ignition permit
oil layer running or mill running and coal feeder
f flow >40TPH and LOAD >240 MW or unit load
13 >480 MW
Mill G Interlock trip
1 Mill G running and lubricating oil pressure L & LL 60 S
2 Mill G outlet temp high (120,rate-2) >120, 3S
Mill G motor bearing temp HH(DE& NDE-95,rate-
4 Mill G motor winding temp high (130,rate-2) >130, 120
Mill G inlet coal feeder G belt motor run and PA
5 flow<78.4 TPH <78.4 TPH 3S
6 Mill G O/L valve closed (2/4) and Mill G running 3S
7 MFT
Mill A DP between bowl lower mill G and Seal
Mill G coal layer Flame lost(2/4 fire lost ,feeder and
9 Mill G running for 60 Sec) 3S
10 both PA stopped
11 Mill G gear box thrust bearing >80(rate-2) 60 S
46
Value Value / Field
12 Mill G gear box shaft in or shaft out >95(rate-2) >95
Mill G Interlock trip with following equipments
1 coal feeder G tripped
mill G inlet HOT PA damper and COLD PA damper
3 closed
5 coal feeder G inlet, outlet valve closed
interlock of mill lube oil pump G
3 level of lube oil tank not low<200 mm <200 mm 2S
interlock of oil pump G put in to operation and oil
1 pressure is low<0.09Mpa 2S
2 pump B stops
3 flow is low<160 lit/min <160 lit/min 2S
6 low(<0.09Mpa)
3 level of lube oil tank not low<200 mm <200 mm 2S
1 pressure is low<0.09Mpa <0.09Mpa 2S
2 pump B stops
3 flow is low<160 lit/min <160 lit/min 2S
6 low(<0.09Mpa)
47

1 remote >40 2S
2 open condition for mill G inlet Hot PA gate
coal feeder G start permissive
1 coal feeder G out let no coal chocking signal
2 coal feeder G inlet damper opened
3 coal feeder G outlet damper opened
4 Mill A running
5 coal feeder G federate command <10.1 TPH <10.1 TPH
Coal feeder G interlock trip condition
1 Mill A stopped
2 MFT
48
Motor Driven Boiler Feed Pump

KMPCL/U#3 /C&I /I&P/TG/001
Permissive/Trip Simulation /
Value Field
A MDBFP start permissive
MDBFP hydraulic coupler scoop tube at

1 minimum opening position 5%
MDBFP minimum flow recirculation valve
2 fully opened 95 C
hydraulic coupler header lubricating
3 pressure H { Press. S/W}
MDBFP inlet motor-operated valve fully
4 opened
5 MDBFP no speed reverse
6 Deaerator level not Low 1500 mm
MDBFP bearing temperature not high (3
7 points) 90 C 85C
MDBFP electric motor winding
8 temperature not high (6 points) 125 C 85C
MDBFP and electric motor bearing
9 temperature not high (6 points) 90 C 90C
Temperature of MDBFP hydraulic coupler
10 bearing not high (10 points) 90 C 90C
MDBFP lube oil cooler inlet and outlet oil
11 temperature not high 65 C 65C
Motor-operated valve in MDBFP outlet
12 closed or in interlock
B MDBFP Trip Condition

MDBFP and electric motor bearing
1 temperature HH (5 points) >100 C 85C
MDBFP electric motor winding
2 temperature HH (6 points) >135 C 85C
MDBFP bearing temperature HH (4
3 points) >100 C 90C
Temperature of MDBFP hydraulic coupler
4 bearing HH (10 points) >95 C 90C
MDBFP working oil cooler inlet oil
5 temperature HH >130 C 110C
MDBFP working oil cooler outlet oil
MDBFP lube oil cooler inlet oil
MDBFP lube oil cooler outlet oil
49
Permissive/Trip Simulation /
Value Field
MDBFP mechanical seal Circulating liquid
10 MDBFP inlet valve closed

MDBFP hydraulic coupler header
11 lubricating pressure LL 0.08 Mpa 5S 0.16 Mpa
MDBFP inlet pressure LL when MDBFP is
12 running at a period of 30s, delay 5s 0.8 Mpa 5S
When MDBFP is running, MDBFP outlet
feed water flow LL and MDBFP minimum
13 flow recirculation valve position<60%, 290 Tph 8S
14 DE aerator level LL 100 mm 1700 mm
C MDBFP in Standby Action

When interlock is input and any T-BFP
1 trips, interlock will start MDBFP
D MDBFP inlet Motorised valve

Interlock will start the auxiliary oil pump
when interlock is input and any of below
conditions occurs:
MDBFP hydraulic coupler header lube oil
1 pressure<0.15Mpa 0.15 MPa
2 MDBFP stops
Interlock will stop the auxiliary oil pump
when MDBFP is running and MDBFP
3
hydraulic coupler header lube oil
pressure>0.22Mpa > 0.22 MPa 30 S
E MDBFP inlet Motorized valve
when MDBFP is at stop condition, the
1 valve can be closed
Interlock will open the valve when MDBFP
2 in interlock
F MDBFP outlet motorized valve
When MDBFP stops, interlock will close
1 the valve
Interlock will open the valve when MDBFP
2 in interlock and no speed reverse
50
Turbine Driven Boiler Feed Pump A

Value Value / Field
A T-BF Booster Pump start permit
1 T-BFP minimum flow amount recirculation >90%
valve fully opened
2 DE aerator level not low >1750 MM
3 T-BF Booster Pump inlet motorized valve
fully opened
4 T-BFP driven end radial bearing temperature > 90 C
not high
5 T-BFP free end radial bearing temperature > 90 C
not high
6 Temperature of T-BF Booster Pump motor > 90 C
driving end radial bearing not high
free end radial bearing not high
8 No electrical trip, no inhibited operation, no
interlock trip condition, not at local control
mode
B T-BF Booster Pump interlock protection
trip condition
1 T-BF Booster Pump inlet valve is closed and
Booster Pump Running
2 T-BF Booster Pump outlet water flow LL and <229 TPH 8S
recirculation control valve position<60%,
delay 8s
3 DE aerator water level LL 100 MM
4 T-BF Booster Pump bearing temperature HH >100 C
5 T-BF Booster Pump motor bearing >95 C
temperature HH
TDBFP Trip Conditions
1 Seal Liquid Suction and discharge temp. HH > 90 C 30 S
2 Main pump inlet water pressure is LLdelay 0.8 Mpa
30s
3 Main pump radial bearing temperature HH >100 C
100Csuction and discharge side
4 Main pump thrust bearing temperature HH >115 C
95C
51

Value Value / Field
5 Main pump is running and water flow < 290 < 290 TPH 8S
TPH, and TBFP recirculation control valve
position<60%
6 TDBFP Booster Pump stops
7 DE aerator water level is LL <100 MM
8 Lube oil pressure is LL0.08MPa (0.08MPa)
9 Shaft displacement +0.6mm/-1.0mm (+0.6mm/-
1.0mm)
10 Exhaust steam pressure HH -41.7 KPa
11 speed5478 RPM 5478 RPM
12 Shaft vibration0.120 MM 0.120MM
13 EH oil pressure is LL < 7.8 Mpa
C BFPT lube oil pump
1 Pump is at standby mode, when running < 0.15 Mpa
pump stops
2 Pump is at standby mode, BFPT lube oil
pressure low
D BFPT emergency lube oil pump
1 When interlock is put in, and all BFPT lube oil 4S

pumps stop
2 When interlock is put in, BFPT lube oil 0.08 Mpa
pressure low
3 When interlock is put in, interlocked lube oil
pump start fault, interlock protection will
start the pump
E BFPT oil tank exhaust fan
1 Fan is at standby mode, when running fan
stop, interlock protection will start standby
fan
F BFPT IP steam inlet drain valve
1 When interlock is put in and BFPT trips or

load is lower than 15%, interlock opens the
valve
2 When interlock is put in and load is higher
than 15%, interlock closes the valve
G BFPT shaft seal supply drain valve/ BFPT
shaft seal leakage drain valve
1 When interlock is input and BFPT trips or
valve
2 When interlock is input and load is higher
52

Value Value / Field
H Motor-operated valve from cold RH to
BFPT
1 If turbine not tripped, the valve can open
2 When turbine tripped or BFPT tripped,
interlock closes the valve
I T-BFBP A(B) inlet motorized valve
When T-BFBP A(B) is stopped, permissive
close the valve
J T-BFP A(B) outlet motorized valve
1 When T-BFP is stopped, the valve can be

manually opened/closed
2 When T-BFP is stopped, interlock will close
the valve
53
Turbine Driven Boiler Feed Pump B

Value Value / Field
A T-BF Booster Pump start permit
1 T-BFP minimum flow amount recirculation >90%
valve fully opened
2 DE aerator level not low >1750 MM
3 T-BF Booster Pump inlet motorized valve
fully opened
4 T-BFP driven end radial bearing temperature > 90 C
not high
5 T-BFP free end radial bearing temperature > 90 C
not high
driving end radial bearing not high
free end radial bearing not high
8 No electrical trip, no inhibited operation, no
interlock trip condition, not at local control
mode
B T-BF Booster Pump interlock protection
trip condition
1 T-BF Booster Pump inlet valve is closed and
Booster Pump Running
2 T-BF Booster Pump outlet water flow LL and <229 TPH 8S
recirculation control valve position<60%,
delay 8s
3 DE aerator water level LL 100 MM
4 T-BF Booster Pump bearing temperature HH >100 C
5 T-BF Booster Pump motor bearing >95 C
temperature HH
TDBFP Trip Conditions
1 Seal Liquid Suction and discharge temp. HH > 90 C 30 S
2 Main pump inlet water pressure is LLdelay 0.8 Mpa
30s
3 Main pump radial bearing temperature HH >100 C
100Csuction and discharge side
4 Main pump thrust bearing temperature HH >115 C
95C
54
Value Value / Field
5 Main pump is running and water flow < 290 < 290 TPH 8S
TPH, and TBFP recirculation control valve
position<60%
6 TDBFP Booster Pump stops
7 Deaerator water level is LL <100 MM
8 Lube oil pressure is LL0.08MPa < (0.08MPa)
9 Shaft displacement +0.6mm/-1.0mm (+0.6mm/-
1.0mm)
10 Exhaust steam pressure HH -41.7 KPa
11 speed5478 RPM 5478 RPM
12 Shaft vibration0.120 MM 0.120MM
13 EH oil pressure is LL < 7.8 Mpa
C BFPT lube oil pump
1 Pump is at standby mode, when running < 0.15 Mpa
pump stops
2 Pump is at standby mode, BFPT lube oil
pressure low
D BFPT emergency lube oil pump
1 When interlock is put in, and all BFPT lube oil 4S

pumps stop
2 When interlock is put in, BFPT lube oil 0.08 Mpa
pressure low
3 When interlock is put in, interlocked lube oil
pump start fault, interlock protection will
start the pump
E BFPT oil tank exhaust fan
1 Fan is at standby mode, when running fan
stop, interlock protection will start standby
fan
F BFPT IP steam inlet drain valve
1 When interlock is put in and BFPT trips or

valve
2 When interlock is put in and load is higher
G BFPT shaft seal supply drain valve/ BFPT
shaft seal leakage drain valve
1 When interlock is input and BFPT trips or
valve
2 When interlock is input and load is higher
55

Value Value / Field
H Motor-operated valve from cold RH to
BFPT
1 If turbine not tripped, the valve can open
2 When turbine tripped or BFPT tripped,
interlock closes the valve
I T-BFBP A(B) inlet motorized valve
When T-BFBP A(B) is stopped, permissive
close the valve
J T-BFP A(B) outlet motorized valve
1 When T-BFP is stopped, the valve can be

manually opened/closed
2 When T-BFP is stopped, interlock will close
the valve
56
Condenser Vacuum Pump A

A VACUUM PUMP START PERMIT
1 Vacuum pump inlet butterfly valve closed
2 Motor stator winding temperature normal < 120 C
3 Bearing temperature normal < 85 C
4 Steam-water separator level not low > 130 MM
B VACUUM PUMP TRIP CONDITIONS
1 Steam-water separator level very low < 130 MM 600 S
2 Bearing temperature very High 95 1S

3 Motor stator winding temperature very High 135 1S
Vacuum pump inlet valve not opened while 120 S
4 running.
C VACUUM PUMP STANDBY CHANGE OVER
When the pump is at standby status, if FCB in
1 Action, stand-by pump will start
When the pump is at standby status, if the
2 running pump stops, the stand-by pump will start
When the pump is at standby status, The running -80.3KPa
3 pump has run and pressure of condenser is high,
the standby pump will start.
PNEUMATIC BUTTERFLY VALVE OF VACUUM
D
PUMP INTERLOCK OPEN
When pump is running, if inlet pneumatic valve -83KPa
1 front and rear differential pressure high, the
valve will be opened
E
PUMP INTERLOCK CLOSE
1 If the pump stops, the valve will be closed
VACUUM PUMP MAKEUP WATER SOLENOID
F
VALVE
If the steam and water separator level low, the LL :
valve will be opened; if the level high, Vacuum 130 MM
1 pump A stopped with 5 seconds delaythe valve HH :
will be closed 350 MM
G VACUUM BREAKER VALVE OPEN PERMIT
Turbine trip or Gen trip or OPC active and turbine
1
speed2000rpm
57
Condenser Vacuum Pump B

A VACUUM PUMP START PERMIT
1 Vacuum pump inlet butterfly valve closed
2 Motor stator winding temperature normal < 120 C
3 Bearing temperature normal < 85 C
4 Steam-water separator level not low > 130 MM
B VACUUM PUMP TRIP CONDITIONS
1 Steam-water separator level very low < 130 MM 600 S
2 Bearing temperature very High 95 1S

3 Motor stator winding temperature very High 135 1S
Vacuum pump inlet valve not opened while 120 S
4 running.
C VACUUM PUMP STANDBY CHANGE OVER
When the pump is at standby status, if FCB in
1 Action, stand-by pump will start
When the pump is at standby status, if the running
2 pump stops, the stand-by pump will start
When the pump is at standby status, The running -80.3KPa
3 pump has run and pressure of condenser is high,
the standby pump will start.
D
PUMP INTERLOCK OPEN
When pump is running, if inlet pneumatic valve -83KPa
1 front and rear differential pressure high, the valve
will be opened
E
PUMP INTERLOCK CLOSE
1 If the pump stops, the valve will be closed
VACUUM PUMP MAKEUP WATER SOLENOID
F
VALVE
If the steam and water separator level low, the LL :
valve will be opened; if the level high, Vacuum 130 MM
1 pump A stopped with 5 seconds delaythe valve HH :
will be closed 350 MM
G VACUUM BREAKER VALVE OPEN PERMIT
Turbine trip or Gen trip or OPC active and turbine
1
speed2000rpm
58
Condensate Extraction Pump A
Permissive/Trip Alarm Simulation /
Value Value Field
A CONDENSATE PUMP START PERMIT
1 Motor-operated valve in condensate pump
inlet opened
2 Thrust bearing temp normal <75 C
3 Condensate pump motor stator winding <130 C
temperature not high < 130(6 points)
4 Condensate pump and motor bearing <70 C
temperature not high< 70
5 Water level of Hot well not L
outlet closed or in standby.
B CONDENSATE PUMP TRIP CONDITIONS
1 The outlet is still closed after the pump is 30 S
running at a period of 30sec
inlet closed
3 Thrust bearing temp high 80 C
4 Condensate pump motor stator winding 140 C
temperature HH > 140 (6 points)
5 Condensate pump thrust bearing temperature 80 C
HH > 80
6 Hot well very low
7 Condensate pump is running, Pump outlet
water flow <415t/h and recirculation control <415t/h
valve position<50%.
C CONDENSATE PUMP CHANGE OVER
1 Condensate pump outlet header pressure low, 2.5 Mpa
interlock will start the standby pump
2 If the pump is at standby status and the
running pump stops
D CONDENSATE PUMP OUTLET MOV
1 The valve will open when pump runs 5s. 5S
2 The valve will close when pump stops
59
Condensate Extraction Pump B
Value Value Field
A CONDENSATE PUMP START PERMIT
inlet opened
2 Thrust bearing temp normal <75 C
3 Condensate pump motor stator winding <130 C
temperature not high < 130(6 points)
4 Condensate pump and motor bearing <70 C
temperature not high< 70
5 Water level of Hot well not L
outlet closed or in standby.
B CONDENSATE PUMP TRIP CONDITIONS
1 The outlet is still closed after the pump is 30 S
running at a period of 30sec
inlet closed
3 Thrust bearing temp high 80 C
4 Condensate pump motor stator winding 140 C
temperature HH > 140 (6 points)
5 Condensate pump thrust bearing temperature 80 C
HH > 80
6 Hot well very low
7 Condensate pump is running, Pump outlet
water flow <415t/h and recirculation control <415t/h
valve position<50%.
C CONDENSATE PUMP CHANGE OVER
1 Condensate pump outlet header pressure low, 2.5 Mpa
interlock will start the standby pump
2 If the pump is at standby status and the
running pump stops
D CONDENSATE PUMP OUTLET MOV
1 The valve will open when pump runs 5s. 5S
2 The valve will close when pump stops
60
Turbine Lube Oil System
Value Value / Field
A Turbine AC lube oil pump Interlock Start

When the pump is at standby status, if turbine 2900 RPM
1 trip or speed 2900 RPM, the oil pump will
start
When the pump is at standby status, if lube oil 0.115MPa
2 pressure is low,
the oil pump will start
When the pump is at standby status, the 1.205MPa
3 pressure low of main oil pump discharge outlet
the oil pump will start
B Turbine AC lube oil pump Stop permissive
Lube oil pressure is normal (> 0.115MPa) and >2850 RPM
1
speed>2850 rpm.
HP Down in temp < 150 C and IP inlet metal 150 C
2 temp <150 C and turbine not reset
Turbine DC emergency oil pump Interlock
C
Start
When the pump is at standby status, if turbine 1.205MPa
AC lube oil pump stops and pressure low of
1
main oil pump discharge outlet(1.205MPa) ,
DC oil pump will start
When the pump is at standby status, if turbine
2 AC lube oil pump starting fails, DC oil pump
will start
When the pump is at standby status, if lube oil 0.105MPa
3 pressure is LL (0.105Mpa), DC oil pump will
start
D Stop permissive condition
HP Down in temp < 150 C and IP inlet metal 150 C
1 temp<150 C and turbine not reset
Emergency lube oil pump running and aux lube
2 oil pump run and press of o/l turbine low
Lube oil pressure is normal (> 0.115MPa) and >2850 RPM
3
speed >2850 RPM.
E Turbine jacking oil pump Start permit
The oil pump inlet pressure not low 0.03MPa
1
(>0.03MPa)
F Turbine jacking oil pump Interlock Start
When the pump is at standby status, if running
1 pump stops , interlock protection will start the
oil pump
2 speed2500rpm interlock protection will start
the oil pump
Value Value / Field
61
When the pump is at standby status, if running 7MPa
3 pump outlet pressure low, interlock protection
will start the oil pump
G Turbine jacking oil pump Interlock Stop
If Jacking oil pump inlet oil pressure is low 0.03MPa 10 S
1
(<0.03MPa)
If turbine speed>2500r/min on delay 10 2500 RPM 10 S
2
seconds
Turbine Lube oil tank exhaust fan Interlock
H
Start
When the fan is at stand-by status, if the
1 running fan stops, the stand-by fan will start
Turbine Lube oil tank heater Interlock Start
J
Lube oil temperature low (< 20C) and lube oil 20C
1 tank level not low 1000 mm
K Turbine Lube oil tank heater Interlock Stop

1 Lube oil temperature high (> 35C) 35 C 3S
2 Heater surface temp very high (>150C) 150 C
Turbine lube oil tank level LL (< 950 mm), 950 mm 2S
3
delay 2 sec
L Turbine start-up oil pump Interlock Start
When the pump is at standby status, if turbine
1 trip , the oil pump will start
2 speed < 2900 RPM, the oil pump will start
When the pump is at standby status, if MOP 0.07MPa
3 inlet pressure low, the oil pump will start
M Turbine start-up oil pump Stop permissive

Lube oil pressure is normal or speed 0.115MPa
1 > 2850 RPM, Press of oil turbine not low or
turbine reset
62
Turbine EH Oil System

Value Value Field
A EH OIL PUMP START PERMISSIVE
1 EH oil temperature > 20 20 C
2 EH oil tank level not Low Low 120 mm
B EH oil Pump Auto Start
1 EH oil pressure less than 9.2MPa, 9.2 Mpa

another EH oil pump auto start (in
standby position)
2 One EH oil pump stop, another EH oil
pump auto start (in standby position)
C EH OIL PUMP AUTO STOP
1 EH oil tank oil level is Low and very 120 mm 2S
Low
D EH OIL CIRCULATING PUMP
INTERLOCK
1 One EH oil circulating pump trip ,
another EH oil circulating pump auto
start.
E EH OIL CIRCULATING PUMP AUTO
STOP
1 EH oil tank oil level LL and L, auto stop 120 mm
EH oil circulating pump
63
Emergency Trip System

Alarm
Sr.NO DESCRIPTION Trip Value Delay Simulation / Field Remarks
Value
A Emergency Trip System (Turbine)
1 113% electric over speed protection 3310 RPM
2 110 % TSI over speed protection 3300 RPM
3 103 % DEH over speed protection (OPC) 3090 RPM Not
Checked
4 Boiler MFT
5 Generator trip
6 Lube oil pressure LL {2/3} <0.069MPa
7 Condenser vacuum LL < -76KPa
8 EH oil pressure LL < 7.8MPa
9 HP steam exhaust inner wall temperature > 432 1S
10 Shaft vibration (TSI) > 250 m
11 Displacement of shaft <
(Axial Shift ) (TSI) {2/3} 1.65mm,
> +1.2mm
12 Differential Expansion of LP casing (<-8mm,
>+30mm )
13 Differential Expansion of HP casing (<-6.6mm,
>+11.6mm)
14 Remote manually stop
15 Thrust bearing temperature >110
16 Turbine bearing temperature >115
17 DEH system power failure 220 VDC
18 Generator stator lost cooling water <64 TPH 30 S Not
Checked
19 LP exhaust steam temperature >107
20 Main steam Temperature LL
21 CRH Pressure HH >4.8MPa
22 MOT level LLL 1050 mm
64
HP-LP Bypass System

A HP BYPASS VALVE QUICK CLOSE

1 As the back temperature of HP bypass valve390, 390 3S
delay3s,HP bypass valve quickly close
2 As LP bypass valve quickly close, HP bypass valve
quickly close
B HP BYPASS VALVE QUICK OPEN

1 As turbine trip or generator trips, HP bypass valve
quickly open and load> 180 MW and no quick close
interlock
2 As Fast cut back comes, and Load > 360 MW
HP BYPASS VALVE DESUPERHEATING

C
BLOCK VALVE
1 The position of HP bypass valve3% auto open 3% 1S
2 The position of HP bypass valve<2%auto close 2% 1S
HP BYPASS VALVE DISURPERHEATER

D
CONTROL VALVE
1 The position of HP bypass valve3%auto change 3%
to auto mode, and track the current temperature(the
low limit of temperature is 320) 320
2 The position of HP bypass valve3%auto close 10 S

3 The open permit of HP bypass valve desuperheating 230
control valve: the back temperature of HP bypass
valve230
E LP BYPASS VALVE QUICK OPEN

HRH pressure > 3.8 Mpa 3.8 Mpa
No quick close condition
As HP bypass valve quickly open, LP bypass valve
quickly open.
65
F LP BYPASS VALVE QUICK CLOSE
1 As condensate water level 1350mm, LP bypass 1350 mm

valve quickly close
2 Condensate vacuum-80.3Kpa, LP bypass valve -80.3 Kpa
quickly close
3 Condensate DSH water pressure1.5Mpa, LP bypass 1.5 Mpa 3S
valve quickly close
4 The back temperature of LP bypass valve120,or 120 deg C 60 S
condensate temperature HH, LP bypass valve quickly
close
LP BYPASS VALVE DISURPERHEATER

G
BLOCK VALVE
1 The position of LP bypass valve3% auto open 3% 1S
2 The position of LP bypass valve< 2%auto close 2% 1S
H HP BYPASS OIL PUMP INTERLOCK START
1 Pump in Standby, Other pump is running and Out let 20.1 Mpa
oil pressure of bypass station low and tank level not
low
I HP BYPASS OIL PUMP INTERLOCK STOP
1 Oil station tank level very low

2 Oil station tank temperature high
J LP BYPASS OIL PUMP INTERLOCK START
1 Pump in Standby, Other pump is running and Out let

oil pressure of bypass station low and tank level not
low
K LP BYPASS OIL PUMP INTERLOCK STOP

1 Oil station tank level very low ( 170 mm)
2 Oil station tank temperature high( 65 C)
66
Generator Stator Water System

Value Value Field
Generator stator cooling water

A
pump Auto Start
When the pump is at standby status,
1 if running pump stops interlock
protection will start the pump
if inlet flow of Generator Stator
2 72 tph
Cooling Water is low, interlock
protection will start the pump
if outlet main pipe pressure is low,
3 250 Kpa
interlock protection will start the
pump
Generator stator cooling water fill

B
water solenoid valve
If generator stator cooling water
1 tank level low, the solenoid valve -100 mm
will be opened
If generator stator cooling water
2 tank level high, the solenoid valve 100 mm
will be closed
67
OCCW Pump A
Permissive/Trip Simulation
Value / Field
START-UP CONDITIONS FOR OCCW
A
PUMP
1 Motor Stator winding temperature Normal <120 C
2 Motor bearing temperature Normal <75 C
3 Inlet valve of OCCW open
Pressure of Circulating water in B condenser
4 and Pressure of circulating water in A > 0.1 Mpa
condenser
B OCCW PUMP INTERLOCK STOP
1 OCCW Inlet MOV closed
2 Motor Stator winding temperature HH >130 C
3 Motor bearing temperature HH >90 C
4 Outlet valve is closed after pump start up 2S
Motor operated strainer inlet or outlet valve
5 closed and motor operated strainer bypass 2S
valve closed
6 and Pressure of circulating water in A <=0.05 Mpa 15 S
condenser
OCCW PUMP A AUTO STARTUP
C
(WHEN PUT IN STAND-BY)
Another OCCW pump stopped (3-second
1 3S
pulse)
Other Pump running and Pump outlet
2 pressure falls below 0.25 Mpa and OCCW < 0.25 Mpa
Pump start permit
INLET MOTORIZED STRAINER
D
BYPASS MOV CLOSE PERMISSIVE
The motorized strainer inlet and outlet
1
motorized valve open.
MOTORIZED STRAINER INLET MOV
E
CLOSE PERMISSIVE
The motorized filter bypass motorized valve
1
is opened.
MOTORIZED FILTER OUTLET MOV
F
CLOSE PERMISSIVE
1
is opened.
G
OPEN PERMISSIVE
1 The motorized filter start up
68
OCCW Pump B
Permissive/Trip Simulation
Value / Field
START-UP CONDITIONS FOR OCCW
A
PUMP
1 Motor Stator winding temperature Normal <120 C
2 Motor bearing temperature Normal <75 C
3 Inlet valve of OCCW open
4 and Pressure of circulating water in A > 0.1 Mpa
condenser
B OCCW PUMP INTERLOCK STOP
1 OCCW Inlet MOV closed
2 Motor Stator winding temperature HH >130 C
3 Motor bearing temperature HH >90 C
4 Outlet valve is closed after pump start up 2S
Motor operated strainer inlet or outlet valve
5 closed and motor operated strainer bypass 2S
valve closed
6 and Pressure of circulating water in A <=0.05 Mpa 15 S
condenser
OCCW PUMP B AUTO STARTUP
C
(WHEN PUT IN STAND-BY)
Another OCCW pump stopped (3-second
1 3S
pulse)
Other Pump running and Pump outlet
2 pressure falls below 0.25 Mpa and OCCW < 0.25 Mpa
Pump start permit
INLET MOTORIZED STRAINER
D
BYPASS MOV CLOSE PERMISSIVE
The motorized strainer inlet and outlet
1
motorized valve open.
MOTORIZED STRAINER INLET MOV
E
CLOSE PERMISSIVE
1
is opened.
F
CLOSE PERMISSIVE
1
is opened.
G
OPEN PERMISSIVE
1 The motorized filter start up
69
Closed Circulation Cooling Pump A

Value Value Field
CLOSED CIRCULATION COOLING WATER

PUMP
A START PERMIT
Closed circulation cooling water expansion
1 tank water level is normal. 700 mm
The inlet valve of closed circulation cooling
2 water pump is open.
The outlet valve of closed circulation cooling
water pump is close or the pump is in
3 standby.
Not electrical trip, no interlock trip, no
4 inhibited operation, not at local control mode
B INTERLOCK TRIP CONDITION
The outlet valve is still closed after the pump
1 is running at a period of 15s 15 S
2 tank water level LL 700 mm 2S
C INTERLOCK START CONDITION IN STAND-BY
If the pump is at standby status and the
running pump stops, interlock protection will
1 start the standby pump
outlet main pipe pressure low, interlock
2 protection will start the standby pump 0.3 Mpa
D
PUMP OUTLET MOTOR-DRIVEN GATE VALVE
Interlock will open the valve when pump is
1 running
Interlock will close the valve when pump
2 stops
70
Closed Circulation Cooling Pump B


Value Value Field

PUMP
A START PERMIT
1 tank water level is normal. 700 mm
The inlet valve of closed circulation cooling
2 water pump is open.
The outlet valve of closed circulation cooling
water pump is close or the pump is in
3 standby.
Not electrical trip, no interlock trip, no
4 inhibited operation, not at local control mode
B INTERLOCK TRIP CONDITION
The outlet valve is still closed after the pump
1 is running at a period of 15s 15 S
2 tank water level LL 700 mm 2S
C INTERLOCK START CONDITION IN STAND-BY
running pump stops, interlock protection will
1 start the standby pump
outlet main pipe pressure low, interlock
2 protection will start the standby pump 0.3 Mpa
D
PUMP OUTLET MOTOR-DRIVEN GATE VALVE
Interlock will open the valve when pump is
1 running
Interlock will close the valve when pump
2 stops
71
Condensate Delivery Pump A
Value Value / Field
Condensate delivery pump Start

A
Permissive
If level of condensate water tank is not low,
1 1M
the pump can start
Condensate delivery pump Trip

B
Condition
If level of condensate water tank is LL,
1 0.3 M
Interlock will stop the pump
Condensate delivery pump Change Over

C
in Standby

running pump stops or pressure of
1 condensate water header in condensate 0.7MPa 1S
pump low, interlock protection will start
the standby pump
72
Condensate Delivery Pump B

Value Value Field
Condensate delivery pump Start

A
Permissive
If level of condensate water tank is not low,
1 1M
the pump can start
Condensate delivery pump Trip

B
Condition
If level of condensate water tank is LL,
1 0.3 M
Interlock will stop the pump
Condensate delivery pump Change Over

C
in Standby

running pump stops or pressure of
1 condensate water header in condensate 0.7MPa 1S
pump low, interlock protection will start
the standby pump
73
CW Pump - A

Value Value Field
A CIRCULATING WATER PUMP START

PERMIT
1 CW Lower BRG Temp. normal < 65 C
2 Hydraulic outlet butterfly valves of CWP
are remote control.
3 CWP control selected to Remote.
4 CWP SUMP level normal > 8.7 M
5 No protection trip signal of CWP
6 The cooling water pressure >0.1MPa
7 CWP Guide bearing temperature normal <80
8 CWP Thrust bearing temperature normal <80
9 CWP motor winding temperature normal <120
B CIRCULATING WATER PUMP

PROTECTION TRIP CONDITION
1 CW Lower BRG Temp. Very High > 90
2 Outlet butterfly valve still shut while CWP
running 30 seconds
3 CWP SUMP level LL with 2 seconds delay <5.1 M 2S
4 CWP motor stator winding temperature <130
very High > 100
5 CWP bearing temperature Very High > > 90
80
6 CWP motor bearing temperature Very
High > 80
7 CWP out MOV open 15% and delay 2s
while CWP running 90s.
C CW PUMP AUTO START

1 When the pump is at standby status, if the
running pump stops, the standby pump
will start
2 When the pump is at standby status, if the < 0.1 MPa
running pump outlet pressure is low, the
standby pump will start or pressure of
CCW ( Aux Cooler ) unit -3 Low
74
CW Pump - B

Value Value Field

PERMIT
are remote control.

running 30 seconds
very High > 100
80
High > 80

will start
75
CW Pump - C

Value Value Field

PERMIT
are remote control.

running 30 seconds
very High > 100
80
High > 80

will start
76
Cooling Tower Fans


Value Value / Field
A. COOLING TOWER FAN START PERMISSIVE

1 Oil level of cooling tower fan motor not low (>=235 mm)
2 Oil temperature of cooling tower fan motor not (<= 70 C)
high
3 Oscillation/Vibration of cooling tower fan motor (<=
not high 4mm/Sec)
B. COOLING TOWER FAN TRIP CONDITIONS

1 Oil level of cooling tower fan motor LL (< 235 mm)
2 Oil temperature of cooling tower fan motor HH (> 85 C)
3 Oscillation/Vibration of cooling tower fan motor (> 12 mm/Sec)
HH
77
BTG TESTING
PRE- POST-
TEST TEST Alarm Simulation /
Remarks
Sr. No. DESCRIPTION KKS Value Field
STATUS STATUS
1 1st Extraction lbd10cz430 OPEN CLOSE
2 2nd Extraction lbd20cz430 OPEN CLOSE
3 3rd extraction lbd30cz430 OPEN CLOSE
4 4th self-extraction 1 lbd40cz430 OPEN CLOSE
5 4th self-extraction 2 lbd40cz431 OPEN CLOSE
6 5th extraction lbd50cz430 OPEN CLOSE
7 6th extraction lbd60cz430 OPEN CLOSE
8 1st self-extraction MOV lbd10cz130 OPEN CLOSE
9 2nd self-extraction MOV lbd20cz130 OPEN CLOSE
10 3rd self-extraction MOV lbd30aa130 OPEN CLOSE
11 4th self-extraction MOV lbd40aa130 OPEN CLOSE
4th self-extraction to
12 lbd40aa131 OPEN CLOSE
Deaerator MOV
1st self-extraction MOV front

15 lbd11aa560 CLOSE OPEN
drain valve
1st self-extraction NRV Back
drain valve
2nd self-extraction MOV front
drain valve
2nd self-extraction NRV back
drain valve
78
PRE- POST-
TEST TEST Alarm Simulation /
Remarks
Sr. No. DESCRIPTION KKS Value Field
STATUS STATUS
3rd self-extraction MOV front

drain valve
3rd self-extraction NRV back
drain valve
4th self-extraction MOV front
drain valve
4th self-extraction NRV back
drain valve
4th self-extraction 2 NRV
back drain valve
drain valve
drain valve
drain valve
drain valve
28 MS Left pipe drain valve lba11aa560 CLOSE OPEN
29 MS Left pipe drain valve lba13aa560 CLOSE OPEN
30 MS Right pipe drain valve lba12aa560 CLOSE OPEN
31 VV lbc10aa160 CLOSE OPEN
PCV (ELECTROMAGNETIC
32 lba10aa530 CLOSE OPEN
RELIEF VALVE)
33 HP Exhaust NRV 1 lbc10aa430 OPEN CLOSE
34 HP Exhaust NRV 2 lbc10aa431 OPEN CLOSE
HP Exhaust pipe right drain

35 lbc13aa560 CLOSE OPEN
valve
HP Exhaust pipe left drain
valve
HP Exhaust steam header pipe
drain valve
PRE- POST- Alarm Simulation / Remarks
Sr. No. DESCRIPTION KKS
TEST TEST Value Field
79
STATUS STATUS
reheat steam header pipe drain

38 lbb10aa560 CLOSE OPEN
valve
reheat steam left pipe drain
valve
reheat steam right pipe drain
valve
HP bypass valve front drain
41 lba14aa560 CLOSE OPEN
valve
LPBP VALVE FRONT
DRAIN VALVE
CLOSE HP inner casing drain
43 maz40aa260 CLOSE OPEN
valve close
HP control valve body interior
drain valve
HP main stop valve body
upper drain valve
HP control valve main steam
pipe drain valve
RSV-ICV body and IP casing
drain valve
48 Break drain valve maz15aa530 CLOSE OPEN
49 SOE EMERGENCY PRINT
80
GENERATOR SEAL OIL SYSTEM

Alarm Simulation
Sr. No. DESCRIPTION Permissive/Trip Value Delay Remarks
Value / Field
GENERATOR H2 SIDE SEAL OIL MKW10AP001

PUMP A
1 START GEN H2 SIDE 280 mm,
PERMIT SEAL OIL TNK 1MKW30CL401L
LV NOT L
2 AUTO 1 GEN H2 SL OIL 4S
START PMP B START
CMD
GEN H2 SL OIL
PMP B NOT RUN
2 GEN H2 SL OIL 0.58 Mpa
PMP OUT PR
L(NC)
GEN H2 SL OIL 4S
PMP B RUN
3 GEN H2 SL OIL
PMP B TRIPPED
GENERATOR H2 SIDE SEAL OIL MKW10AP002
PUMP B
1 START GEN H2 SIDE 280 mm,
PERMIT SEAL OIL TNK 1MKW30CL401L
LV NOT L
2 AUTO 1GEN H2 SL OIL 4S
START PMP A START
CMD
GEN H2 SL OIL
PMP A NOT RUN
2 GEN H2 SL OIL 0.50 Mpa
PMP OUT PR
L(NC)
GEN H2 SL OIL 4S
PMP A RUN
3 GEN H2 SL OIL
PMP A TRIPPED
GENERATOR AIR SIDE D.C. SEAL MKW10AP003
OIL PUMP
1 START
PERMIT
2 AUTO 1 GEN AIR SIDE 4S
START AC PMP B ST
CMD
GEN AIR SIDE
AC PMP B NOT
RUN
2 GEN AIR SIDE 4S
AC PMP A ST
CMD
81
Alarm Simulation
Value / Field
GEN AIR SIDE

AC PMP A NOT
RUN
3 GEN AIR SIDE
AC PMP B RUN 6S
AND GEN AIR
SIDE AC PMP A
RUN
GEN AIR SD 0.54 Mpa, 4S
PMP O/L PR L 1MKW10CP202C
(NC)
4 EITHER OF AC 6S PULSE
(A & B) PUMP
TRIPPED
GEN AIR SD 0.54 Mpa 4S
PMP O/L PR L (1MKW10CP202C),
(NC)
5GEN AIR SIDE 2S

AC PUMP A AND
GEN AIR SIDE
AC PUMP B
STOP
3 HARDWIRE NO PERMIT
D PB START REQUIRED,
DIRECTLY
WIRED TO
STARTER
PANEL
GENERATOR AIR SIDE A.C. SEAL
OIL PUMP A
1 START
PERMIT
START AC PMP B ST DELAY
CMD
GEN AIR SIDE
AC PMP B NOT
RUN
2 GEN AIR SIDE 4S
AC PMP B RUN
GEN AIR SD 0.54 Mpa
PMP O/L PR L (1MKW10CP202C)
(NC)
3GEN AIR SIDE
AC PMP B
TRIPPED
GENERATOR AIR SIDE A.C. SEAL MKW10AP005
OIL PUMP B
1 START
PERMIT
82
Alarm Simulation
Value / Field

START AC PMP A ST
CMD
GEN AIR SIDE
AC PMP A NOT
RUN
2 GEN AIR SIDE 4S
AC PMP A RUN
GEN AIR SD 0.54 Mpa(
PMP O/L PR L 1MKW10CP202C)
(NC)
3 GEN AIR SIDE
AC PMP A
TRIPPED
3 HARDWIRE 1 NO PERMIT LOGIC
D PB START REQUIRED, NOT
DIRECTLY EXIST
WIRED TO
STARTER
PANEL
83
TG MANUAL TRIP SYSTEM

OPERATOR STATION HARDWIRED PUSH BUTTONS

Date :
MODE OF
Sr. No. ACTIVITY REMARK / SOE
CHECKING
1 MFT
2 TURBINE TRIP
3 DRUM EMERGENCY DRAIN VALVE
4 DC JACKING OIL PUMP
5 TURBINE AC LUBE OIL PUMP
6 TURBINE DC LUBE OIL PUMP
7 TURBINE VACCUME BREAKER VALVE

8 GENERATOR BREAKER TRIP
9 GENERATOR FIELD EXLINETION BREAKER TRIP
10 DIESEL GENERATOR START
11 DC SEALOIL PUMP
12 ANNUNCIATOR MUTE
13 ANNUNCIATOR ACKNOWLEDGE
14 ANNUNCIATOR RESET
15 ANNUNCIATOR TEST
16 GENERATOR BREAKER ON
17 SPEED LOWER
18 SPEED RAISE
19 VOLTAGE LOWER
20 VOLTAGE RAISE
21 TBC ON
22 TBC OFF
84
TURNNING GEAR

Value Value / Field
START PERMISSIVES
TURBINE LUBE OIL Pr. NOT LOW

0.1217 Mpa
1 1 AND
JOP A OR JOP B O/L Pr. NOT LOW > 8 MPa 10S
TURBINE BARRING GEAR FROM
2
PERMISSION LOCAL
AUTO START
2
TURBINE ROTATIONAL SPEED 30S, 5S
1 FROM TSI
ZERO RPM (1TSITODCS002) PULSE
AUTO STOP
TURBINE ROTATIONAL SPEED

1 >20 RPM
3 (DEHSPEED)
PROTECTION STOP
1 START PERMIT NOT AVAILABLE
TURNING GEAR SOLENOID
START PERMISSIVES
1
TURBINE BARRING GEAR
1
PERMISSION (1PCTODCS002)
AUTO START
2
TURBINE ROTATIONAL SPEED 5S
1 0 RPM
ZERO RPM (1TSITODCS002) PULSE
AUTO STOP
3
TURBINE BARRING GEAR MOTOR
1
RUNNING (1PCTODCS004)
PROTECTION STOP
4
TURBINE BARRING GEAR
1
RUNNING (1PCTODCS001)
85
ASH HANDLING PLANT

AHP Protection & Interlocks

BA FEED GATE A1,A2 and B1,B2
Alarm(soft/backup Mode Of
Sr. No open/start permit Value Time Remarks
desk Checking
CLINKER GRINDER-
1
FORWARD
Sr. No Trip condition
1
CLINKER GRINDER- NOT
FORWARD
OPEN COMMAND SW OF
ECO HOPPER DISCH VV
ECO SV-1/2/3/4/5/6
Sr. No Start Permissive:
BOILER ECONOMIZER ASH

1
HOPPER DISCH VV Closed

OPEN COMMAND FOR ECO
1
JET PUMP WTR INLET VV
ECOSV
ECO SV-1/2/3/34/5/6

1 ECO SV Closed
BOILER ECONOMIZER ASH
HOPPER A DISCH VV
2 Opened
86
CLINKER GRINDER-A1,A2 and B1,B2
S.No open/start permit Value Time Remarks
desk Checking
1
CLINKER GRINDER
SEAL WTR NOT L
2 P JET PP A1 INL WTR

NOT L
CLINKER GRINDER
3 ZERO SPEED
NOT EMERGENCY
4 CLOSE
BOILER BOTTOM ASH
HOPPER DISCH VV
5 A1/A2 OPND
BOILER BOTTOM ASH
HOPPER DISCH VV
6 B1/B2 CLSD
CLINKER GRINDER-
7 B1/B2 STOP
S.No Protection Close Value Time Remarks
desk Checking
CLINKER GRINDER-
1 A1,A2 and B1,B2 JAM
CLINKER GRINDER
REVERSE START-
1 A1,A2 and B1,B2
CLINKER GRINDER-
2 A1,A2 and B1,B2 JAM
3 CLINKER GRINDER
NOT RUNNING
CLINKER GRINDER
4
ZERO SPEED
87

DRAIN PP OF BLR
desk Checking
>2.5m
1
L DRAIN PIT OF BLR
1
L DRAIN PIT OF BLR
<0.5m
SEWAGE PP- 1 / 2
L SEWAGE WATER
1 >2.2m
POND

L SEWAGE WATER
1
POND <0.6m
OVERFLOW PUMP-
A/B
Sr. No
Start Permissive:
>3m
1
L OVERFLOW TANK
<1m
1
L OVERFLOW TANK
88
FILTER/SEPERATOR
D SYSTEM RELIEF
VALVE A/B/C/D
desk Checking
FILTER/SEPERATOR
1
DIFFERENTIAL >4.75
PRESSURE
TRANSMITTER
STA-UP UNIT 3 VAC

PP-
1A,2A,3A,4A,1B,2B,3
B,4B
FEED WATER PUMP

1
RUNNING
2 VAC PP INL VV CLD

VAC PP AUTO MAKE-
3
UP SV OPENED
FILTER/SEPERATOR
VACUUM AIR LINE
DUST DETECTOR
4 SIGNAL NOT PRESENT

FEED WATER PUMP
1
STOP
FILTER/SEPERATOR
2 VACUUM AIR LINE DUST
DETECTOR SIGNAL
PRESENT
3
TEMP.MOT BRG OF >80
VAC PP
TEMP.MOT WDG OF >130
4 VAC PP
89
HP PP 1A,1B,2A,2B
desk Checking
HP PP INL MOV OPEN
1
2 L 1 RECYCLED WTR BIN >1.8m
SEALING WTR PP IN
3
WTR PP HOUSE
RUNNING
HP PP OUT MOV
4 CLOSE

1 L 1 RECYCLED WTR BIN
<1.5m
2 HP PP OUT MOV CLOSE
3 HP PP INL MOV CLOSE

TEMP.MOT WDG OF HP
4 PP >130
T LOWER MOT BRG OF HP
5 PP >80
6
T UPPER MOT BRG OF
HP PP >80
MUD PP IN ASH SLURY
PP-1,2
desk Checking
L SEWAGE WATER
POND IN ASH SLURY >2.5m
1 PP HOUSE

L SEWAGE WATER
POND IN ASH SLURY <0.5m
1 PP HOUSE
90

SEWAGE WATER
PUMP A/B OF FLY
ASH SILO
desk Checking
L SEWAGE WATER
1
POND OF FLY ASH >2.5M
SILO

L SEWAGE WATER
1
POND OF FLY ASH
<0.5M
SILO
BA SLURRY PP
A,B,C
SEALING WATER SV
1
FOR BA SLURRY
BA SLURRY PP OUTL
2 MOV CLOSED
BA SLURRY PP INL MOV

OPEN
3
L 1 NO.1 BA & ECO. FLY
4 ASH SLURRY POND
>1.8M
BA SLURRY PP OUTL
MOV CLOSED
1
BA SLURRY PP INL MOV
CLOSED
2
L 1 NO.1 BA & ECO. FLY
3 ASH SLURRY POND <1.7M
TEMP.THRUST BRG OF
4 BA SLURRY PP >80
TEMP.MOT WDG OF BA
5 SLURRY PP >130
91

BA SLURRY PP
DISTRIBUTOR
FLUSHING WTR MOV
desk Checking
JET PP INL WTR VV
1
CLOSED

JET PP INL WTR VV
1
OPEN
HCSD PP VFD
1 MIXING TK ART RUN

HCSD PP LUB OIL
2 FILTER DP WITHOUT
ERROR
HCSD PP LUB OIL T
WITHOUT ERROR
3
HCSD PP LUB OIL P
WITHOUT ERROR
4
HCSD COMPRESSOR
RUNNING
5
6 HCSD PP CTRL CIRCUIT OK

HCSD LUB OIL PP
7 RUNNING
HCSD CHARGE PP RUN
8
HCSD GEAR AIR FAN
9 RUNNING
P SUCTION OF HCSD >0.16MPa
10 PP
SLURRY DENSITY FOR >0.9
11 CTRL LOOP OF MIXING
TK
12
>3.5M
L MIXING TK
92
ASH SILO DISCH SYS

13 NO.1 ROTARY FEEDER
RUN
ASH SILO DISCH SYS NO.1
14 PADDLE FEEDER RUN
CHARGE PP SUCTION
15 VV OPD
HCSD PP LEVEL WK1
WITHOUT ERROR
16
P INST AIR OF HCSD
SYS NOT L
17
TRIP
MAX-PRESS FOR HCSD PP
1 NO.2 STOP
MIN-PRESS FOR HCSD
2 PP NO.2 STOP
3 MIXING TK ART NOT RUN
HCSD PP LUB OIL

FILTER DP NOT
4 WITHOUT ERROR
HCSD PP LUB OIL T
5 NOT WITHOUT ERROR
HCSD PP LUB OIL P
6 NOT WITHOUT ERROR
HCSD COMPRESSOR
NOT RUNNING
7
HCSD PP CTRL CIRCUIT NOT

8 OK
HCSD LUB OIL PP NOT
RUNNING
9
HCSD CHARGE PP NOT
RUN
10
HCSD GEAR AIR FAN
NOT RUNNING
11
L MIXING TK <1M
12
93

HCSD CHARGE PP
desk Checking
HCSD CHARGE PP
1
SUCTION VV OPEN
MIXING TK ART RUN
L MIXING TK
>1.5m

MIXING TK ART NOT
1
RUN
L MIXING TK
2 <1m
ASH WTR
RECYCLING PP
A,B,C
L ASH WTR RECYCLING

PP SECTION BASIN <1.8M
1
94
DM PLANT
RO HP WTR PP NO.1/2/3/4/5/6
desk Checking
1
P INL OF HP PP OF
RO NOT LL
2
P OUTL OF HP PP OF
RO NOT HH
P INL OF HP PP OF RO
1
LL
P OUTL OF HP PP OF
2
RO HH
DM WTR PP No.1/2/3/4/5
Sr. No Start Permissive: Value Time Remarks
desk Checking
L DM WTR TK NOT
1
LL
2 >1m
L DM WTR TK
L DM WTR TK NOT
1
LL
2
L DM WTR TK <1m
DM WTR TNK OUTL

3
MOV Open
CW BLOWDOWN TRANSFER PP-A/B/C/D
95
desk Checking
Temp. MOT WDG OF
1
CW BLOWDOWN < 130
TRANSFER PP
Temp. MOT BRG OF
2 CW BLOWDOWN < 75
Temp. MOT WDG OF

1
CW BLOWDOWN >130
TRANSFER PP
Temp. MOT BRG OF
2 CW BLOWDOWN >75
TRANSFER PP
SERVICE WTR PP-A/B/C
desk Checking
Temp. MOT WDG OF
1 SERVICE WTR PP < 130
Temp. MOT BRG OF

2 SERVICE WTR PP < 75
Temp. MOT WDG OF

1
SERVICE WTR PP >130
Temp. MOT BRG OF

2 SERVICE WTR PP >75
TRANSFER PP
96
RAW WTR BSTR PP-A/B/C/D/E/F

desk Checking
Temp. MOT WDG

1
OF RAW WTR <120
BSTR PP
Temp. MOT BRG OF
2
RAW WTR BSTR PP <90
RAW WTR BSTR PP A

OUTL HYDR VV OPD
3 15 DEG
4 L RAW WTR BSTR >0.8m

PP INL BASIN
Sr. No
Trip condition
Temp. MOT WDG

1
OF RAW WTR >120
BSTR PP
Temp. MOT BRG OF
2
RAW WTR BSTR PP >90
RAW WTR BSTR PP A

OUTL HYDR VV Less
3 than OPD 15 DEG
L RAW WTR BSTR <0.8m

4 PP INL BASIN
97
SERVICE WTR PP-A/B/C
desk Checking
Temp. MOT WDG

1
OF SERVICE WTR <120
PP
Temp. MOT BRG OF

2
SERVICE WTR PP <90
L2 CLARIFIED WATER
3
RESERVOIR >0.5m

Temp. MOT WDG
1
OF SERVICE WTR >120
PP
Temp. MOT BRG OF
2
SERVICE WTR PP >90
L2 CLARIFIED WATER
3
RESERVOIR <0.5m
CW MAKE-UP WTR PP-A/B/C/D
Alarm(soft/backup
Sr. No Start Permissive: Value Time
desk
Temp. MOT WDG
1
OF CW MAKE-UP <120
WTR PP
Temp. MOT BRG OF
2
CW MAKE-UP WTR PP <90

Temp. MOT WDG
1
OF CW MAKE-UP >120
WTR PP
Temp. MOT BRG OF

2
CW MAKE-UP WTR PP >90
98
POTABLE WTR SUPPLY PP-A/B/C
Sr. No Trip condition Value Time Remarks
desk Checking
1 POTABLE WTR
SUPPLY PP outlet
MOV CLOSED
MUD BOOSTER PP-1/2/3
Alarm(soft/backup
Sr. No Trip condition Value Time
desk
L MUD STORAGE
1
POND <0.5
REFLEX PP-1/2
Alarm(soft/backup
Sr. No Trip condition Value Time
desk
L INTERMEDIATE
1
POND <0.5
SLUDGE FEEDING PP-1/2/3/4/5
L MUD
1
BALANCING POND <0.5
MR Protection & Interlocks
99
MILL REJECT HP WTR PP A,B,C
desk Checking
1
MILL REJECT HP WTR
PP A INL MOV OPEN
2 MILL REJECT HP WTR PP A

OUTL MOV CLOSE
L BUFFER WATER TANK
3 >2.0M
OF MILL REJECT
MILL REJECT SEAL
4 WTR PP RUNNING
MILL REJECT SEAL

1
WTR PP STOP
L BUFFER WATER TANK
2 OF MILL REJECT <1.5M
3 MILL REJECT HP WTR PP

RUNNING
MILL REJECT HP WTR PP
4 A OUTL MOV CLOSE
OVERFLOW PUMP
A/B FOR PYRITE MILL
SYSTEM
desk Checking
MILL REJECT
1
OVERFLOW WTR PP
OUTL MOVOPEN
L OVERFLOW POND
2 FOR PYRITE MILL >2.4M
SYSTEM

L OVERFLOW POND
1 FOR PYRITE MILL <1M
SYSTEM
MR Protection & Interlocks
100
MILL REJECT DRAIN PP A,B
desk Checking
1 >1.2M
L DRIAN POND OF MILL
REJECT
L DRIAN POND OF MILL

1 REJECT <0.3M
MILL REJECT SEAL WTR PP-A,B
desk Checking
MILL REJECT SEAL
1 WTR PP RUNNING
101
HVAC Protection & Interlocks

COOLING TOWER
NO.1,2,3
S.No open/start permit Value Time Remarks
desk Checking
1
COOLING TOWER NO.1
REMOTE
2 T COOLING WTR SUPPLY 32
CPU Protection & Interlocks
102
OP MIXED BED INL WTR MOV FOR CPU
desk Checking
1
PD MIXED BED BYP 90
MCV FOR CPU
1 Bypass Valve OPEND
STA-UP MIXED BED

RECI PUMP FOR CPU
MIXED BED NO.1/2/3

1 INL WTR PENU
BUTTERFLY VV FOR
CPU OPEND
MIXED BED NO.1/2/3
RECI WTR PENU
2 BUTTERFLY VV FOR
CPU OPENED
OP MIXED BED OUTL WTR MOV FOR CPU
Sr. No CLOSE permit Value Time Remarks
desk Checking
PD MIXED BED BYP 90

1 MCV FOR CPU
Sr. No PROTECTION CLOSE
1 Bypass Valve OPEND

PD MIXED BED BYP 90
2 MCV FOR CPU
MIXED BED INL WTR MOV
3 FOR CPU CLOSED
103
CHP Conveyor Belt interlock and protection

(1A/B/C/D, 2A/B/C/D, 3A/B/C/D, 4A/B/C/D, 5A/B/C/D, 6A/B/C/D, 7A/B/C/D, 8A/B, 9A/B,

10A/B, 11A/B, 12, 13, 14)
Alarm(
SR. Timer Soft Simulation
DESCRIPTION VALUES Remarks
NO Delay /Backup / Field
desk)
START PERMISSIVES
1 Conveyor Belt Second Deviation Not Healthy
2 T2 1# Three-Way A Side Block Not Healthy
3 T2 1# Three-Way B Side Block Not Healthy
4 Conveyor Belt Split 10mm
5 Pull Chord Not Available
6 Belt Current Not High
7 Belt Temperature Not High
8 Emergency Stop
9 Hydraulic coupler Ok
10 Conveyor Belt Breaker To Be Healthy
11 Remote Position
12 Forbidden Operation Tag Not Available
13 Comprehensive Alarm(Fault) Not Available
TRIP CONDITIONS
1 Conveyor Belt Slipping 5 sec
2 Hydraulic coupler Fault
3 Belt Flow Stop
4 Pull Chord
5 Second Deviation High 5 sec
6 Conveyor Belt Slip Out 5 sec
7 Current High 21 5 sec
Conveyer Belt Motor Hydraulic Coupler Outlet Oil
8 85 C 3Sec
Temp.
9 Conveyer Belt Motor Hydraulic Coupler Inlet Oil Temp. 50 C 3Sec
10 Belt Hydraulic coupler Outlet Pressure 0.4Mpa 3Sec
11 yard-coal 1# sampler multiple fault 3Sec
12 Emergency Stop
13 BHJ Protect Trip
14 BHJ Run Alarm
15 Protect & Compare Alarm
16 Motor Ctrl Coil Disconnect
104
Alarm(
desk)
ALARMS
1 Outlet PE202 Of Conveyer Belt Hydraulic Coupler 0.4Mpa 3Sec
2 Conveyer Belt Coal Interruption 20Sec
3 2A Conveyer Belt Motor Temperature 1 120 C
4 2A Conveyer Belt Motor Temperature 2 120 C
5 Conveyer Belt Stator Winding U Temperature 120 C
6 Conveyer Belt Stator Winding V Temperature 120 C
7 Conveyer Belt Stator Winding W Temperature 120 C
8 85 C 3Sec
Temp.
10 Belt hydraulic coupler speed indicator 1500RPM
105
CHP Crusher
(Crusher A/B/C/D)
Alarm(
Timer Soft Simulation
. NO DESCRIPTION VALUES Remarks
Delay /Backup / Field
desk)
START PERMISSIVES
1 Hydro coupler Ok
2 Remote Position
3 Crusher not Faulted
4 Crusher not Running
5 Forbidden Operation Tag Not Available
6 Crusher Motor Current Not High 64 7Sec
7 Emergency Stop
8 Crusher Not Close
TRIP CONDITIONS
1 Crusher BHJ Protect Trip >95 C 5 sec
2 Crusher BHJ Run Alarm
3 Crusher Protect & Compare Alarm
4 Crusher Motor Ctrl Coil Disconnect
5 Crusher Motor Current High 7Sec
6 Hydraulic Trip
ALARMS
coal crusher vibration detector X direction
1 0.2mm
1#diaplacement
1# coal crusher vibration detector X direction 2#
2 0.2mm
displacement
1# coal crusher vibration detector Y direction
3 0.5mm
1#diaplacement
1# coal crusher vibration detector Y direction 2#
4
displacement
1# coal crusher hydraulic coupler OUTLET OIL pressure
5 0.4Mpa
PE202
Down Limit Position of 2# coal crusher motor hydraulic
6 0.5
coupler
Up Limit Position of 2# coal crusher motor hydraulic

7 1
coupler
CHP Roller Screen
106
(Roller Screen A/B/C/D)

Alarm(
desk)
START PERMISSIVES
1 Roller Screen Auto
2 Roller Screen surface reaching
3 Roller Screen not be in bypass reaching
4 Roller Screen Surface Reaching
5 Roller Screen Not to be block coal
6 Roller Screen Not to be overload
7 Roller Screen motor Not to be Running
8 Roller Screen Tag Not to be Available
9 Roller Screen Not to be in start
10 Hydro coupler Belt running
11 System to be Unlock
12 Roller Screen to be Remote
PUSH ROD BYPASS PERMISSIVES
1 Roller Screen Not to be Auto
2 Roller Screen not to be in bypass reaching
3 Roller Screen Not to be in overload
5 Roller Screen motor Not to be in Running
Roller Screen Push Rod Surface Output not to be
7
Available
8 Roller Screen Push Rod Not to be stop
PUSH ROD SURFACE PERMISSIVES
1 Roller Screen Not to be Auto
2 Roller Screen Not to be Surface Reaching
3 Roller Screen overload Not Healthy
5 Roller Screen motor Not to be Running
Roller Screen Push Rod Bypass Output not to be
7
Available
Alarm(
desk)
107
TRIP CONDITIONS
8 85 C 3Sec
Temp.
10 Belt Hydro coupler Outlet Pressure 0.4Mpa 3Sec
ALARMS
1 Outlet PE202 Of Conveyer Belt Hydraulic Coupler 0.4Mpa 3Sec
2 Belt hydraulic coupler speed indicator 1500RPM
3 85 C 3Sec
Temp.
108
Fire Fighting System

MPCL /U#3/C&I/I&P/FFPH /001
AIR COMPRESSOR (1)
Alarm( Soft
DCS Simulation
SR.NO DESCRIPTION Value Timer /Backup Remarks
SOE / Field
desk)
Start Signal
Air Compressor-1 start when Hydro-pneumatic 9
1 tank pressure low kg/cm2
Stop Signal
Air Compressor-1 stop when Hydro-pneumatic 10
2 tank pressure High kg/cm2
KMPCL /U#3/C&I/I&P/FFPH /002

AIR COMPRESSOR (2)
Alarm(
DCS Soft Simulatio
SL.NO CONTENT Value Timer Remarks
SOE /Backup n / Field
desk)
Start Signal
Air Compressor-2 start when Air Compressor-1
Fail to Start & Hydro-pneumatic tank pressure 8
1 very low kg/cm2
Stop Signal
Air Compressor-2 stop when Hydro-pneumatic 10
2 tank pressure High kg/cm2

JOCKEY PUMP (1)
Alarm(
Simula
DCS Soft Rema
SL.NO CONTENT Value Timer tion /
SOE /Backup rks
Field
desk)
Start Signal
1 Jockey Pump-1 start when Hydro Pneumatic Tank Level low
Start Signal
2 Jockey Pump-1 stop when Hydro Pneumatic Tank Level High
109

JOCKEY PUMP (2)
Alarm(
DCS Soft Simulation Remar
SL.NO CONTENT Value Timer
SOE /Backup / Field ks
desk)
Start Signal
Jockey Pump -2 start when Air Compressor-1 Fail to
1 Start & Hydro-pneumatic tank pressure very low
Stop Signal
Jockey Pump -2 stop when Hydro-pneumatic tank
2 pressure High

HYDRANT PUMP (1)
Alarm( Soft
DCS Simulation
SL.NO CONTENT Value Timer /Backup Remarks
SOE / Field
desk)
START SIGNAL
Hydrant Pump -1 Start when Hydrant header pressure will
1 come down 7 kg/cm2 7 kg/cm2
STOP SIGNAL
2 Manually

HYDRANT PUMP (2)
Alarm( Soft
DCS Simulation
SOE / Field
desk)
START SIGNAL
Hydrant Pump -2 Start when Hydrant header pressure will
STOP SIGNAL
2 Manually
110
DIESEL HYDRANT PUMP (1)
Alarm( Soft
DCS Simulation
SOE / Field
desk)
START SIGNAL
Diesel Hydrant Pump -1 Start when Hydrant header
1 pressure will come down 5 kg/cm2 5 kg/cm2
STOP SIGNAL
2 Manually

DIESEL HYDRANT PUMP (2)
Alarm( Soft
DCS Simulation
SOE / Field
desk)
START SIGNAL
Diesel Hydrant Pump -2 Start when Hydrant header
1 pressure will come down 4 kg/cm2 4 kg/cm2
STOP SIGNAL
2 Manually

SPRAY PUMP (1)
Alarm( Soft
DCS Simulation
SOE / Field
desk)
START SIGNAL
Spray Pump -1 Start when spray header pressure will
STOP SIGNAL
2 Manually

DIESEL SPRAY PUMP (1)
Alarm( Soft
DCS Simulation
SOE / Field
desk)
START SIGNAL
Diesel Spray Pump -1 Start when Hydrant header pressure
1 will come down 6 kg/cm2 6 kg/cm2
STOP SIGNAL
2 Manually
111
KMPCL /C&I /I&P/CCDS/001
EVAPORATOR
Alarm( Soft
DCS Simulation
SOE / Field
desk)
Start Signal
1 Evaporator temperature low < 80C

Stop Signal
2 Evaporator temperature high >84C
Alarm( Soft
DCS Simulation
SOE / Field
desk)
Start Signal
1
Stop Signal
Auto stop Evaporator Outlet diaphragm
2 Pressure <0.05kg/cm2

CHLORINATOR
Alarm(
DCS Soft Simulatio
SL.NO CONTENT Value Timer Remarks
SOE /Backup n / Field
desk)
Start Signal
1 Evaporator START feedback
Stop Signal
2 Evaporator stop feedback

BOOSTER PUMP
Alarm(
Simula
DCS Soft Rema
SL.NO CONTENT Value Timer tion /
SOE /Backup rks
Field
desk)
Start Signal
1
Start Signal
2
No Interlock
112
CHLORINE TONNER
Alarm(
DCS Soft Simulation Remar
SL.NO CONTENT Value Timer
SOE /Backup / Field ks
desk)
Start Signal
1
Stop Signal
2
No Interlock
ABSORPTION
Alarm( Soft
DCS Simulation
SOE / Field
desk)
START SIGNAL
1 Chlorine when reaches 0.5ppm it starts 0.5ppm
STOP SIGNAL
2 Chlorine when reaches 0ppm it stops 0ppm

AUTO FILTER
Alarm( Soft
DCS Simulation
SOE / Field
desk)
START SIGNAL
1
STOP SIGNAL
2
113

WATER INJECTOR
Alarm( Soft
DCS Simulation
SOE / Field
desk)
START SIGNAL
1
STOP SIGNAL
2
No Interlock
114

Interlock and Ptotection KMPCL

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Interlock and Ptotection KMPCL

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KSK Mahanadi Power Company Ltd.

6 X 600 MW Thermal Power Plant

BTG & BOP

Interlock start up condition between main and

Guide bearing oil pumps

Interlock start up conditions

Supporting bearing oil pump

Interlock start up conditions

Air Pre Heater B

Guide bearing oil pumps

Interlock start up conditions

Supporting bearing oil pump

Interlock start up conditions

1 Temperature of motor cavity>=66 {Temp. S/W} >=66 5S

The interlock of boiler circulation pump put into

Boiler Circulating Pump B

1 Temperature of motor cavity>=66 {Temp. S/W} >=66 5S

The interlock of boiler circulation pump put into

1 Temperature of motor cavity>=66 {Temp. S/W} >=66 5S

The interlock of boiler circulation pump put into

1 Start the IDF lubricating oil pump

1 Close the IGV of IDF to the minimum position (<5%)

Permissive conditions of ID fan

Lubricating oil pump is running and the oil pressure

1 IDF bearing temperature is HH >110 3S 90

IDF Lubricating Oil Pump

Interlock start up conditions

Interlock start up conditions

Induced Draft Fan B

1 Start the IDF lubricating oil pump

1 Close the IGV of IDF to the minimum position (<5%)

Permissive conditions of ID fan

Lubricating oil pump is running and the oil pressure is

1 IDF bearing temperature is HH >110 3S 90

IDF Lubricating Oil Pump

Interlock start up conditions

Interlock start up conditions

2 Close PAF A inlet adjustable blade feedback less than 5% <5%

PA FAN stop Sequence

1 Close PAF A inlet adjustable blade feedback less than 5% <5%

Permissive Alarm Simulation

PAF A Outlet Damper

PAF A lube Oil tank Heater

Auto start conditions:

Primary Air Fan B

2 Close PAF B inlet adjustable blade feedback less than 5% <5%

PA FAN stop Sequence

1 Close PAF B inlet adjustable blade feedback less than 5% <5%

PAF B Outlet Damper

PAF B lube Oil tank Heater

Auto start conditions:

Flame Scanner cooling Fan A

Master Fuel Trip System

Furnace purge conditions

OIL Fuel Trip

Post Light oil OFT Conditions

6 Shutoff of all heavy oil corner valves

1 Main oil pipe pressure is normal

Oil leakage testing process

Interlock Protection for MILL B

Interlock Protection for MILL G

Permissive Alarm Simulation

Motor Driven Boiler Feed Pump

MDBFP hydraulic coupler scoop tube at