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SOUTHERN

ALBERTA

CONCRETE PIPE
& Precast Drainage Systems 2016

Building better cities


CONCRETE PIPE
& Precast Drainage Systems 2016
Lafarge Pipe Contacts
General Manager Brad Gammill 403-292-9503 brad.gammill@lafargeholcim.com

Sales Manager Sales Inquires Ryan Finley, P.Eng. 403-292-9504 ryan.finley@lafargeholcim.com

Sales Coordinator Product Sales Inquiries Tanner Wilson 403-292-9236 tanner.wilson@lafargeholcim.com

Sales Coordinator Product Sales Inquiries Ben Molotsky 403-292-9507 ben.molotsky@lafargeholcim.com

Design & Marketing Engineer Engineering Inquiries Behzad (Ben) Bayat 403-292-9543 behzad.bayat@lafargeholcim.com

Operations Manager Field Inquiries Brian Ensign 403-292-9505 brian.ensign@lafargeholcim.com

Shipping Coordinator Shipping Megan Long 403-292-9501 megan.long@lafargeholcim.com

Project Coordinator General Inquiries Ivadeen Warden 403-292-9506 ivadeen.warden@lafargeholcim.com

Lafarge Pipe designs and


manufactures a wide range of
precast underground infrastructure
components, including Concrete
Pipe, Box Culvert, Manhole, Catch
Basin and Stormwater treatment
systems such as Stormceptor and
Jellyfish. Lafarge Pipe Plant Locations in Canada

CALGARY PIPE PLANT


PHONE: (403) 292-9500 | FAX: (403) 255-2677
Index

TERMS & CONDITIONS 6 5A & 1-S MANHOLE 24
PIPE 7 5A Manhole Components 24
5A Manhole Pricing 25
Concrete Pipe Dimensions 7
Estimating Guide 26
Concrete Pipe Class Estimation Table 8
Check Valve Manhole/Misc. 27
Standard Installation Beddings 9
1-S Manhole / Lift Station Dimension 28
SIDD & Low Head Pressure Pipe 10
Jacking and Microtunneling Pipe 11 1-S Manhole Pipe Angle Entry 29

Curved Alignment/Pipe Bends 12 LARGE MANHOLE/LIFT STATION 30


Flared Ends/Plugs, Caps and Transistion Slabs 13
T-Riser 14 BIG BOX MANHOLE 31
@Source_Energy Concrete Pipe 15 Big Box Manhole Dimensions 31

BOX CULVERT 16
OGS STORMCEPTOR/JELLYFISH 32
Concrete Box Dimensions 16 Stormceptor 32

Concrete Box Pricing 17 Jellyfish 36

DETENTION/RETENTION SYSTEM 18 INDUSTRIAL SOLUTION 37


Lafarge Detention/Retention System (LDR) 18
Advantages of LDR Systems 19 UTILITY BUILDING 38
LDR System - Sizing Table 20

CATCH BASIN 22 HANDLING & INSTALLATION 39


Catch Basin Components 22
Catch Basin Materials & Pricing 23

CALGARY PIPE PLANT


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3
Advantages of Concrete Pipe

ASTM CSA
DESIGNED IN ACCORDANCE

Easily Installed System


Certified through the
Plant Prequalification Program (PPP)

Perfectly connected to other concrete structures


like manholes, vaults, boxes, etc.

Engineered for a variety of sizes & applications


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ASCE
TO STANDARDS AND GUIDELINES

Overfill Soil

Engineered
Backfill

Typical Concrete Pipe Installation Typical Flexible Pipe Installation

Required Granular Backfill Required Granular Backfill

Reduced the engineered fill amount and


construction work

Successfully used for over 100 years.

RCP Soil
100% ____________________________________________________________________
90% _____________________________________________________________________
80% _____________________________________________________________________
70% _____________________________________________________________________
60% _____________________________________________________________________
50% _____________________________________________________________________
40% _____________________________________________________________________
30% _____________________________________________________________________
20% _____________________________________________________________________
Soil HDPE
10% _____________________________________________________________________
0% _____________________________________________________________________
Concrete Pipe HDPEPipe
Pipe Strength 5%
90%
Soil Strength 95%
10%

Provided 90% of overall strength, where flexible pipe


Concrete Pipe

typically provided 5% of overall strength and mainly


relies on back fill material and compaction*

Ref: American Concrete Pipe Association (ACPA)


TERMS & CONDITIONS
1. All concrete products in this catalogue are manufactured using sulphate resistant cement CSA A3000 Type HS.
2. Restocking/Cancelled order fee for undamaged stock material will be 15%.
3. Restocking/Cancelled order fee for damaged or unrepairable products may be up to 100%.
4. Restocking/Cancelled order fee for custom produced material may be up to 100%.
5. Prices effective January 2016, subject to change. Tax and freight NOT included.
6. Acceptance of terms: The purchaser agrees that the prices levied by Lafarge Canada Inc. for product/services
take into consideration and are predicted on the purchaser assuming and releasing Lafarge Canada Inc. of
certain liabilities and responsibilities by requesting product/services of Lafarge Canada Inc., the purchaser
voluntarily elects to enter into this agreement and to be bound by all terms and conditions hereof rather
than negotiate a different agreement which would execute the exculpatory indemnification, hold harmless
and other provisions herein and wherein, such negotiated agreement would among other things involve
substantially higher prices and/or require provisions of adequate insurance by and for the expense of the
purchaser to protect Lafarge Canada Inc. against the liabilities and responsibilities assumed by the purchaser
herein.
7. Lafarge Canada Inc. shall not be responsible for any direct or indirect damages whatsoever caused to the
purchaser or otherwise by delays in deliveries, whether arising from fires, strikes, labour difficulties, material
procurement difficulties, damage to plant or equipment, governmental regulations, accidents, transportation
delays, or from any other cause whatsoever.
8. Orders will be accepted for reasonable color uniformity and finish of material. However, Lafarge Canada Inc.
does not accept responsibility for exact shade duplication or finish.
9. Any production and delivery commitments made by Lafarge Canada Inc. are subject to the receipt by Lafarge
Canada Inc. of all necessary information, details, and final approved drawings within the time specified.
10. Material will be delivered in full truck-load quantities as close to the job site as trucks of Lafarge Canada Inc.
can reasonably proceed under their own power. Unloading time in excess of 30 minutes will be charged by
Lafarge Canada Inc. to the purchaser at prevailing rates.
11. The purchaser shall inspect all material at the time of delivery and mark any damage or shortage on the
delivery ticket. The use or installation of material or the failure to notify Lafarge Canada Inc. of any defect
within seven days after delivery will be deemed unconditional acceptance of the material and all obligations
of Lafarge Canada Inc. with respect to such material shall thereupon terminate the obligation of Lafarge
Canada Inc. under this warranty is expressly limited to repairing or replacing defective material and the
purchaser shall not have any claim for labour, other material or anything other than for such repair or
replacement. This warranty is in lieu of all other warranties, expressed or implied, with respect to the material
covered hereunder.
12. Lafarge Canada Inc. will not assume liability for any charge for defective materials or for alterations of
defective materials, or for any work, except in cases where the prior written authorization of Lafarge Canada
Inc. has been given.
13. All Clutches are considered as final sale and not returnable.
14. The purchaser shall assume responsibility for any dirt left on the street by Lafarge Canada Inc.s trucks as a
result of conditions at the place of delivery.
15. Terms of payment: Terms of payment rendered by Lafarge Canada Inc. are net cash within thirty (30) days
from the date of invoice issuance, in Canadian dollars and in accordance with any payment instructions
written on the invoice. If any invoice is not paid by the end of the said thirty (30) days, interest at the rate
of two percent (2%) per month (26.8% per annum) shall be charged on all outstanding amounts. For unpaid
amounts collected through legal proceedings or by a collection agency, the purchaser shall pay attorney and
agency fees and reasonable costs thereof incurred by Lafarge Canada Inc. in addition to the amount of the
invoice and any accrued interest.

CALGARY PIPE PLANT


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CONCRETE PIPE- DIMENSIONS
CONCRETE PIPE - DIMENSIONS
ASTM C76, CSA A257.2

PIPE
ASTM C361
Nominal Inside Lifting Weight Dimensions (mm)
Diameter Wall Pipe Clutches
Designation Style Required Wall Spigot
mm ()%*$+,in
!"#$%&' (Ton) kg/piece kg/m Pipe ID Pipe OD Bell OD
6$7.$%1 Thickness Length
( 0 ,$1;. -$#,%*$"%* (>##@
-$&#,.,/ 0 &''(C 2$3,Bell
( 8'9.:;,* -
300 12 ( 525 215 305 445 508 70 92
-,*$1%&.$"% 4.5', <,=9$/,+ 0 &''( E"$%.(
## 375 $%15 C Bell - 700 A1B#
A1B3$,:, 287 2$3, ()-
381 2$3, (C-
533 D,'' (C-
610 76 92
>?"%@ ?;$:A%,** 6,%1.;
450 18 B Bell - 750 307 457 593 711 64 92
!"" #$ % &'(( )$) $#) !") **) )"+ ," )"
525 21 C Bell - 1125 461 533 711 806 89 98
!,) #) % &'(( ,"" $+, !+# )!! -#" ,- -!
600 24 C Bell 2 1375 564 610 800 902 95 98
*)" #+ & &'(( ,)" !", *), ).! , ## -* -.
Bell 1650 676 889 1006 102
)$)675 $# 27 % C &'(( 2 ##$) *-# )!! 686 , ## +"- +. ,, 102
Straight 1550 635 890 - 102
-"" $* % &'(( $ #!,) )-* -#" +"" ."$ .) ,-
C Bell 2 1950 799 978 1099 108
750 30 &'(( #-)" -,- 762 ++. #""- #"$ +$102
-,) $, % X Straight $ 4 2875 1178 -+- 1085 - 162
/0123450 #))" -!) +." +." #"$ $*
C 2625 1076 1156 121
900 36 &'((Bell $ 4 #.)" ,.. 914 .,+ #"..1302 #"+ +. 102
,)" !" % X 2775 1137 ,-$ 1188 137
/0123450 * $+,) ##,+ #"+) #"+) #-$ +$
C Bell 3275 1342 1334 1461 133
1050 42 &'(( 4 $-$) #",- 1067 ##)- #!"$ #$# #"- 108
."" !- % X Straight * 4525 1855 .#* 1442 - 187
/0123450 $,,) ##!, ##++ ##++ #!, *.
B 3300 1352 1473 127
1200 48 &'((
Straight 4 !$,) #!*$ 1219 #!!* #*-# - #!! #"#102
#")" *$ % C * 3825 1568 #"-, 1511 146
/0123450 *)$) #+)) #**$ #**$ #+, .$
1350 54 B Straight 4 4050 1660 1372 1652 - 140 127
& !!"" #!)$ #*,! #*,! #$,
#$""
1500 *+ 60 C /0123450
Straight * 4 5575 2285 #$#.
1524 1866 - 171 #"$127
% !+$) #)-+ #) ## #) ## #*-
5850 2398 2006
#!)"1650 )* 66 & B /0123450
Straight * 4 *")" #--" #!,$1676 #-)$ #-)$ - #*"165 #$,127
C 6575 2695 2044 184
#)"" -" % /0123450 * )),) $$+) #)$* #+-- #+-- #,# #$,
6850 2807 2185 178
1800 72 & B Straight 8 )+)" $!.+ 1829 $""- $""- - #-) 127
#-)" -- C /0123450 * 7625 3125 #-,- 2223 197 #$,
% -),) $-.) $"** $"** #+*
1950 78 C Straight 8 8800 3607 1981 2401 - 210 140
& -+)" $+", $#+) $#+) #,+
#+""
2100 ,$ 84 B /0123450
Straight + 8 9100 3730 #+$.
2134 2540 - 203 #$,143
% ,-$) !#$) $$$! $$$! #.,
2400 96 C Straight 8 12775 5236 2438 2934 - 248 127
#.)" ,+ % /0123450 + ++"" !-", #.+# $*"# $*"# $#" #*"
2700 108 C Straight 20 15800 6475 2743 3289 - 273 127
$#"" +* & /0123450 + .#"" !,!" $#!* $)*" $)*" $"! #*!
3000 120 B Straight 20 15350 6291 3048 3606 - 279 152
$*"" .- % /0123450 + #$,,) )$!- $*!+ $.!* $.!* $*+ #$,
Notes:
$,"" #"+ % /0123450 $" #)+"" -*,) $,*! !$+. !$+. $,! #$,
1. Please call sales representatives for pipe pricing.
!""" #$" & /0123450 $" #)!)" -$.# !"*+ !-"- !-"- $,. #)$
2. Dimensions subject to changes.
3. Other wall designations for select pipe sizes available. Please call for additional information.
Notes:
4. Prices include lube (as required) and isoprene gaskets. Nitrile (fuel resistant) gaskets are available an additional cost.
1. Dimensions subject to changes.
5. Lay length for standard pipe is 2.44m, with the exception of 3000mm nominal diameter pipe (2.10m)
2. Other wall designations for select 12.5mm
6. Beveled pipe available (maximum pipe sizes available.
(1/2) Please
bevel) at call for
25% extra. additional
Contact us for information.
addition information and limitations.
7. Standard Installation Direct Design pipe (SIDD, ASTM C1417) available in sizes shown above. See page 10 for additional information.
BELL LENGTH
WALL WALL
THICKNESS THICKNESS

BELL THICKNESS
BELL O.D.

PIPE O.D.

PIPE O.D.
PIPE I.D.
PIPE I.D.

2440 SPIGOT LENGTH


SPIGOT LENGTH
2440

a) Bell Type Concrete Pipe b) Straight/Jacking Concrete Pipe


PIPE I.D. Ranging 300mm diameter to 1050 diameter 1200 mm diameter and larger
ELEVATION VIEW OF CONCRETE PIPE

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CALGARY PIPE PLANT
CONCRETE PIPE - CLASS ESTIMATION TABLE
PIPE

Pipe Diameter Installation Maximum Depth to Invert (m) for: Pipe Diameter Installation Maximum Depth to Invert (m) for:
(mm) Type Class II Class III Class IV Class V (mm) Type Class II Class III Class IV Class V
1 14.9 1 6.4 8.1 12.0 16.7
2 10.5 2 4.7 5.9 8.7 11.9
300 1350
3 8.2 3 3.7 4.8 7.1 9.6
4 5.4 4 3.5 5.3 7.2

1 15.4 1 6.5 8.2 12.1 16.5


2 10.8 2 4.8 6.0 8.8 12.0
375 1500
3 8.5 3 3.8 4.9 7.1 9.6
4 5.7 4 3.6 5.5 7.3

1 15.7 1 6.6 8.3 12.1 16.5


2 11.0 2 4.9 6.1 8.9 12.1
450 1650
3 8.7 3 3.8 5.0 7.3 9.7
4 5.9 4 3.7 5.6 7.5

1 15.9 1 6.6 8.3 12.2 16.6


2 11.1 2 4.9 6.2 9.0 12.2
525 1800
3 8.9 3 3.9 5.0 7.3 9.8
4 6.1 4 3.7 5.7 7.6

1 11.6 16.0 1 6.7 8.4 12.3 16.7


2 8.1 11.2 2 5.1 6.4 9.2 12.3
600 1950
3 6.5 9.0 3 4.0 5.2 7.5 10.0
4 4.5 6.2 4 3.9 5.8 7.8

1 11.6 16.1 1 6.8 8.5 12.4 16.8


2 8.2 11.3 2 5.2 6.5 9.3 12.4
675 2100
3 6.6 9.1 3 4.0 5.3 7.6 10.1
4 4.6 6.5 4 6.0 7.9

1 11.6 16.1 1 7.0 8.7 12.5 16.9


2 8.2 11.3 2 5.4 6.7 9.5 12.7
750 2400
3 6.6 9.1 3 5.5 7.8 10.3
4 4.6 6.5 4 6.2 8.1

1 7.8 11.7 16.1 1 7.2 8.9 12.7 17.0


2 5.5 8.3 11.4 2 5.6 6.9 9.8 13.0
900 2700
3 4.4 6.7 9.2 3 5.7 8.1 10.6
4 3.1 4.9 6.7 4 6.4 8.4

1 6.2 7.9 11.8 16.3 1 7.4 9.1 12.9 17.2


2 4.4 5.7 8.5 11.6 2 5.8 7.2 10.0 13.2
1050 3000
3 3.5 4.5 6.8 9.3 3 5.9 8.3 10.8
4 3.2 5.0 6.9 4 6.7 8.6

1 6.3 8.0 11.9 16.3


2 4.6 5.8 8.6 11.8
1200
3 3.6 4.7 7.0 9.5
4 3.4 5.2 7.0

Notes:
1. Above tables are based on recommended loadings and calculations for the Standard Practice for the Design and Installation of Rigid Gravity
Sewer Pipe in the City of Calgary. This table is provided for convenience, but is not intended to replace proper engineering design.
2. Minimum cover over crown: Type 1 Installation: 0.6m /Type 2 Installation: 0.8m /Type 3 Installation: 1.2m /Type 4 Installation: 1.3m
3. For installation depths not shown in the table, or for other conditions not matching above, please contact your local Lafarge representative for
design assistance. The pipe will be designed for the required depth, using standard installation beddings.
4. Type 1 installations require prior approval from the City of Calgary for Calgary based projects.
5. Type 1 installations require greater soil stiffness from the surrounding soils than Type 2, 3 and 4 installations. Proper field verification of soil
properties and compaction levels must be performed to ensure compliance with the design requirements.

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STANDARD INSTALLATION BEDDINGS
Pipe design in the City of Calgary and most major municipalities are based on Standard Installation Beddings,
which outline four standard installation types. Type 1 installations represent the most compact soil material,
while Type 4 installations represent poor soil material. Type 2 installations are generally considered the most
common method. A generalized depiction of a standard installation for concrete pipe is presented below.

Standard Trench Installation (Ref: ACPA)


Soil Classifications

Overfill or Backfill - Category I, II, III Soil Description USCS Soil Types
Gravelly Sand (Category I) SW, SP, GW, GP
GM, SM, ML
H Also GC, SC with
See Note 1 Sandy Silt (Category II) less than 20% ass-
ing #200 Sieve
Do Do (Min.) Silty Clay (Category III) CL, MH, GC, SC, CH

Haunch

Di

Lower Side

Bedding Do/3
Middle Bedding loosely
Outer bedding material and placed uncompacted
compaction each side, same Foundation bedding except for Type 4
requirements as haunch
Note 1: Clearance between pipe and trench wall shall be adequate to enable specific compaction, but not less than Do/6.

Haunch and
Installation Type Bedding Thickness Outer Bedding Lower Side

D0/24 minimum; not less than 3 in. If rock 95% Category I Undisturbed natural soil with firmness
foundation, use D0/12 minimum; not less than equivalent to the following placed soils: 90%
Type 1
6 in. Category I, 95% Category II, or 100% Category
III, or embankment to use the same materials
D0/24 minimum; not less than 3 In. If rock 90% Category I or Undisturbed natural soil with firmness equivalent
foundation, use D0/12 minimum; not less than 6 95% Category II to the following placed soils: 85% Category I,
Type 2
In. 90% Category II, or 95% Category III, or
embankment to the same requirements.
D0/24 minimum; not less than 3 In. If rock 85% Category I, Undisturbed natural soil with firmness
foundation, use D0/12 minimum; not less than 90% Category II, or equivalent to the following placed soils: 85%
Type 3
6 In. 95% Category III Category I, 90% Category II, or 95% Category
III, or embankment to the same requirements.
No bedding required, except if rock founda- No compaction No compaction required, except if Category III,
tion, use D0/12 minimum; not less than 6 in. required, except if use 85% Category III
Type 4
Category III, use
85% Category III

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9
STANDARD INSTALLATION DIRECT DESIGN (SIDD)
& LOW HEAD PRESSURE CONCRETE PIPE
> SIDD PIPE:
SIDD concrete pipe, considers soil pipe interaction system and more robust engineering design versus that
offered by ASTM C76. SIDD design is an alternative design option for all pipes as per standards ASCE 15_98,
ASTM C147, and ASTM C1419.

BENEFICIAL CHARACTERISTICS OF SIDD DESIGN:


Conservative Analyses are based on the worst case (embankment) loadings, voids in the haunch zone, the
greatest predicted loads, and measurable requirements that more accurately assess long-term performance
of the system.
Versatile The designer can choose between installation types to suit specific site conditions and budgetary
constraints. The four standard installations can be used to optimize the total installed cost by evaluation of
the relative pipe cost and backfill material supply and compaction cost.
Quantifiable Definite and measurable levels of acceptance are prescribed, which provides better direction
for the designer and contractor.

Item Standard Classified Pipe SIDD Pipe


Design approach - Indirect method - Direct method based on the FEM method
- Uses bedding factors - Uses the Heger pressure distributions
- Ignores the lateral soil support for - Considers lateral soil support for both trench
trench conditions and embankment conditions
Factor of safety - Single factor of safety - Partial factors of safety
Installation Types - Types 1, 2, 3 and 4 - Types 1, 2, 3 and 4
Cost - Conservative design - Cost effective design - effective use of
reinforcement

Notes:
1. Pipe designed in accordance with ASCE 15-98 Standard Practice for Direct Design of Buried Precast Concrete Pipe using Standard Installations
(SIDD).
2. Shop drawings available upon request.
3. See page pipe dimensions table for lifting clutch requirements.
4. All the SIDD pipes are available in straight type except 1050 mm dia pipe which is available for both bell and straight type.

> LOW HEAD PRESSURE PIPE


Low Head Pressure Pipes are manufactured in accordance to ASTM C361 and shall be for hydrostatic heads
of 25, 50, 75, 100, and 126 ft measured to the centerline of the pipe. Where the hydrostatic head, external
loadings, and installation conditions vary from those given in ASTM C361, detailed design calculations shall
be made. Contact your local Lafarge representative for more information and engineering design.

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JACKING AND MICROTUNNELING PIPE
> J ACKING PIPE WITH STEEL BELL BANDS

> LEGEND
1. Steel Band
2. Reinforcing to Spec.
3. Jacking Cushion (not provided by Lafarge)
4. Single Offset Spigot
5. Lube or Grout Port
Notes:
1. Contact your local Lafarge representative for engineering details and prices.
2. Jacking pipe is straight wall pipe with a 200mm wide steel band around the bell for additional push force resistance. 12mm chipboard cushion,
typical, to be supplied and installed by contractor.
3. Microtunnelling pipe available. Please call for details.

CALGARY PIPE PLANT


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11
CURVED ALIGNMENT / PIPE BENDS

12.5mm Joint Opening


12.5mm Joint Opening Pipe Bends

Wall Designation
Nominal and 12.5mm Bevel
Inside Deflection Deflection
Diameter Minimum Angle Minimum Angle Weight
(mm) Lay Length
Radius (m) per Joint Radius (m) per Joint kg/piece
(Degrees) (Degrees)
300 C 81 1.61 - - 263 1.22
375 C 98 1.34 - - 350 1.22
450 B 116 1.21 - - 375 1.22
525 C 139 1.01 - - 563 1.22
600 C 156 0.90 - - 688 1.22
675 C 174 0.81 87 1.61 1650 2.44
750 C 191 0.73 96 1.46 1950 2.44
900 C 226 0.62 113 1.24 2625 2.44
1050 C 261 0.54 130 1.07 3275 2.44

B 288 0.49 144 0.97 3300


1200 2.44
C 295 0.48 148 0.96 3825
1350 B 323 0.43 162 0.87 4050 2.44
1500 C 357 0.39 179 0.78 5575 2.44

B 392 0.36 196 0.71 5850


1650 2.44
C 400 0.35 200 0.70 6575

B 427 0.33 214 0.66 6850


1800 2.44
C 434 0.32 217 0.64 7625
1950 C 469 0.30 234 0.60 8800 2.44
2100 B 496 0.28 249 0.56 9100 2.44
2400 C 566 0.24 284 0.49 12775 2.44
2700 C 643 0.22 321 0.44 15800 2.44
3000 B 705 0.20 353 0.40 15350 2.10

Notes:
1. If the specified radius is smaller than shown, bends and/or manholes will be required to meet the required radius.
2. Bends are custom manufactured to meet required angle.
3. Beveled pipe are not available in pipe sizes 300-600mm nominal diameter.
4. Above radii and angles are based on standard pipe wall dimensions shown on the Concrete Pipe Demension table.

: Deflection
Angle per Joint

N
OD

Pull

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FLARED ENDS /#$%&'(
OUTFALLS - DIMENSIONS & PRICING
)'*(+,-./#%$$+

($#-%8$"%8)*##+
!"#$%&' ,-$./0) 56$4-) Dimensions (mm)
< = 9&6):46--%)56$4-
Nominal Weight1.234 Price7&4/
($&)*##+ ; 9 , Bar Screen Price
Dia. (mm) kg/pc (Each) :3$."0 C 9-'' :3$."0 L
9-'' (Each)
A B W
!"" #$" %&'!(% )'* *)" )$*(
Spigot )$(( Bell#"+( #"*(
Spigot *""
Bell %&*"(%

300 $(" 240 $(" %&),"-"%


$890 !"(
186 *'(
610 FLARED ENDS/OUTFALLS
((" 1465 ((" )#!(
1455 )#!(
2075 -)$
2065 600 %&+*(%
$645
450 (#( %&),!#"% 305
$1,160 450 ))#"
#$" '-"
685 -*(550 '+( 550 )'(( )+*(
1235 )"*+
1235 %&-#"%
914 $820
*"" 1135*-( %&),(((% #(( )"(( +#( 965 +#( 875 )+'" )+'" )#"" %&),"("%
$%&'( )'*(+,-./#%$$+
525 $1,405 240 890 1855 1765 1067 $980
600 +(" 695 )"'" $1,655 %&#,"((% 255!"( )!-(
1055 (!" 725 $$( 725)-#( )'$"
1780 )(!(1780 %&),!)(%
1200 $1,120
Dimensions (mm)
750 -"" 1080)'*( $2,185
%&#,-)(% 305
Nominal
!'" 1395
)*#(
Weight
'$( 530 )")(
Price 445
#$+" 1925
#*$" 1840
)'#" 1535
%&),*'"% $1,400
C L Bar Screen
900 )"(" 1865#+*" $3,100 %&!,$#"%Dia 380
(mm) (!( kg/pc
1625
)*+" Each
+'" 845 )"("A 1015 #$(" B 2470
#+#" 2640
)-'" 1820
%&#,#"(% $1,785 W
1050 )#"" ($#-%8$"%8)*##+
2760#-+( $3,635 535 1670 780 1050 2450 Spigot 2720 Bell Spigot
1980 Bell
$2,345
%&!,-("% *(" )++( '+( '+( #*(" #*(" #)"" %&#,'-"%
4-)
1200 )!(" < 2975 !**( $4,195
%&(,)("%
= 300 650
*'(
240
1775
)**(
$835
875'-( 186 875
9&6):46--%)56$4-
'-( #($(
610
26501465#($(2650
#(*"
1455 2075
2100
%&$,#""%
2065
$3,075 600 $605
/ ; 9 ,
:3$."0
1350 9-'' :3$."0 9-''450 450 $1,090 305 685 550 550 1235 1235 914 $765
)("" 3665 !-'" $5,470
%&(,+"(% 685
+*" 1665
)(#( '#" 895 -#( 895#!$( 2545
#$#( 2560
#+$" 2545
%&$,+#(% $4,460
% )'* *)" )$*( )$(( #"+( #"*( 525*"" 1120 $1,320
%&*"(% 240 890 965 875 1855 1765 1067 $920
1500 3980 $6,055 760 1525 820 925 2345 2425 2740 $5,015
% !"( *'( ((" !"#$%&((" )#!( )#!( 600
-)$ 695 $1,555
%&+*(% 255 1055 725 725 1780 1780 1200 $1,050
Notes:). /01234%567%859:1857%;38%16<54,%=5<<%567%;38%3:4<54.
750 1080 $2,055 305 1395 530 445 1925 1840 1535 $1,315
% #$" '-" -*( '+( )'(( )+*( )"*+ %&-#"%
1. Spigot end required for inlet, and bell end for outlet.
% #(( )"(( +#(#. >3%?3<:@5%71AB3:64%36%=C8%AB8556A.
+#( )+'" )+'" 900 )#"" 1865%&),"("%
$2,915 380 1625 845 1015 2470 2640 1820 $1,680
2. No volume discount on bar screens.1050 2760 $3,420 535 1670 780 1050 2450 2720 1980 $2,205
% !"( )!-( (!" $$( )-#( )'$" )(!( %&),!)(%
% !'" )*#( '$( )")( #$+" #*$" 1200
)'#" 2975
%&),*'"%$3,950 650 1775 875 875 2650 2650 2100 $2,890

% (!( )*+" +'" )"(" #$(" #+#" 1350)-'" 3665%&#,#"(%


$5,150 685 1665 895 895 2545 2560 2545 $4,200
% *(" )++( '+( '+( #*(" #*(" 1500
#)"" 3980%&#,'-"%
$5,705% 760 1525 820 925 2345
&' 2425 2740 $4,725
*'( )**( '-( '-( #($( #(*" #($( %&$,#""%
Notes:
+*" )(#( '#" A!-#( #!$( #$#(1. Spigot
#+$"end required
%&$,+#(%
for inlet, bell end for outlet.
2. No volume discount on bar screens. Flared Ends Style up to 1500mm dia
8%16<54,%=5<<%567%;38%3:4<54. PROFILE
('&*+#,
$ "
6%=C8%AB8556A.
#
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W OR
!"#$%&'()!%')*+',-)*%.,./*'%")0%
P%?C8154Q%3;%71;;58564%567%485C4@564A%C85%C?C1<C=<5%;38%B36B8545%0105%3;%C<<%A1R5A,%16B<:7162%0<:2A,%BC0A,%
W% A OR
&'

PROFILE
B C

H85C45%/438C25 L
D5B85CA5%E<3F G6B85CA5%E<3F PLAN
&*+#,
B$ C"
L#
(#!)
PLUGS, CAPS Flared
DGIJHKGL>%LE%EMLNAND Ends Style larger than 1500mm dia
TRANSITION SLABS
PLAN
A variety of different end treatments are available for concrete pipe of all sizes, including plugs, caps, and transitions slab
)RULQIRUPDWLRQUHJDUGLQJH[LELOLW\GHVLJQGLPHQVLRQVRUSULFLQJSOHDVHFRQWDFW\RXUORFDO/DIDUJHUHSUHVHQWDWLYH
!"#$%&'()!%')*+',-)*%.,./*'%")0%
%567%485C4@564A%C85%C?C1<C=<5%;38%B36B8545%0105%3;%C<<%A1R5A,%16B<:7162%0<:2A,%BC0A,%C67%48C6A14136A%A<C=A.%
> P
 LUGS, CAPS AND TRANSITION SLABS:
Create Storage
A variety of different endO105%HC0
treatments are Decrease Flow O105%O<:2 Increase Flow
available for concrete pipe of all sizes,
H85C45%/438C25
A5%E<3F including plugs, caps, and transitions
G6B85CA5%E<3F DIRECTION OF FLOW
slabs. For information regarding
!" design, dimensions, or !"#$"%& '()(*'(#"+,
flexibility,
DGIJHKGL>%LE%EMLN !""#$%&'(#%)*#+,'-./0#1/%,.'(#'&0,%

pricing, please contact your local


Lafarge representative.
Pipe Cap Pipe Plug

C0 O105%O<:2
CALGARY PIPE PLANT
10 PHONE: (403)All292-9500
CALGARY PIPE PLANT
Taxes and freight|charges
FAX: (403) 255-2677
extra
W,KE 13&y
60 C 1904 6000 $11,570

B
TEE RISERS 2075 6275
T-RISER
66 $12,770
C 2056 7000
Nominal Inside Diameter BWall Designation 2227
Effective Height
Weight 7275 Price
72
mm in Diameter
Nominal Inside
kg/piece Each $14,080
Weight Price
C Wall Designation 2208
Effective Height kg/piece 8050 (Each)
1050 mm 42 in C 1237 3700 $8,295

78 1050 42C B C 2496


1618 1237 3700
3725 9225 $8,805 $16,410
1200 48 $8,830
C B 1599 1618 3725
4250
1200 48 $9,370
84 B C 2642 1599 4250 9525 $20,160
1350 1350 54 54 B B 1770 1770 4475
4475 $10,205
$10,830
96
1500 1500 60 60C C C 2991
1904 1904 6000
6000 13200$12,280
$11,570 $22,070
B B 2075 2075 6275
6275
108
1650
1650
66
66C
C
3321 2056 7000
16225$13,555
$12,770
$23,795
C 2056 7000
B 2227 7275
120 1800 72B
C
3632 2208 8050
15775$14,940 $26,000
B 2227 7275
1800 72 $14,080
1950 78 C C 2208 2496 9225
8050 $17,415
2100 84 B 2642 9525 $21,390
1950 78 C 2496 9225 $16,410
2400 96 C 2991 13200 $23,415
2100 84 B 2642 9525 $20,160
2700 108 C 3321 16225 $25,245
2400 3000 96 120 C B 2991 3632 13200
15775 $22,070
$27,585
2700 108 C 3321 16225 $23,795
Notes:
3000
1. 120 as pipe.
T-Riser is considered B 3632 15775 $26,000

DIAMETER

EFFECTIVE
HEIGHT

DIAMETER

LENGTH
PROFILE PLAN
LENGTH
PROFILE PLAN

For more information on concrete pipe, please


For more information
For more
onLafarge
refer to the manhole
Pipe eManual at www.
information on manhole
lafarge-na.com/Pipe_and_Precast_Flipbook_
and catchbasin material,
and catchbasin please
material,
Publication/index.htmlplease
refer to the Lafarge
refer to the Lafarge Pipe eManual atPipe eManual at
www.lafarge-na.com/pipe
www.lafarge-na.com/pipe

22 CALGARY PIPE PLANT W,KE &y


All Taxes and freight charges extra
CALGARY PIPE PLANT
14 PHONE: (403) 292-9500 | FAX: (403) 255-2677
@SOURCE-ENERGY Geothermal Energy Capture Concrete Pipe
> INDUSTRY LEADING INNOVATION!
Lafarge pipe has reached an agreement with Geothermal Energy Recovery
Renewable Resource Recovery Corporation (R3Corp)
to offer @Source-Energy Pipe in Western Canada.
The @Source-Energy pipe system represents a
major innovation in the concrete pipe industry that
ects
is focused around the concept of geothermal energy 2% solar energy

capture.

> THE @SOURCE-ENERGY PIPE SYSTEM:


An enormous amount of heat energy is stored in the
Remaining solar energy
ground where it lies dormant and largely underutilized. ected by
The @Source-Energy pipe system functions as stan- atmosphere. FEATURE
47% of solar energy is
absorbed by earth

dard concrete pipe, with the added service of extract-


ing heat energy from the effluent in the pipes and from
the adjacent ground. Manufacture of @Source-Energy

Fea
Pipe is similar to standard concrete pipe, except that @SOURCE-ENERGY Frost depth varies
a small diameter HDPE conduit, similar to a natu- GEOTHERMAL ENERGY CAPTURE
ral gas line, is wound throughout the core
along with the steel reinforcement. This REINFORCED CONCRETE PIPE
HDPE conduit is filled with a 30%
ethanol/water blend that acts Heat from Earths core
Building Heat
as a heat transfer fluid Pump and
Circulator(s)
PRO
throughout the pipe PER
> R3CORP
TY L
INE Industry Lea
system once in-
Valve & Box R3Corp is a Canadian owned and operated
stalled. Building Sewer Lead Lafarge Pipe is
company based in Sudbury, Ontario. The
agreement with
Pipe @Source-Energy technology was pioneered (R3Corp) to offe
Penetrating
Building by R3Corp, with the initial installation taking
@Source-Energ
place in a 19 home Ontario sub-division the concrete
in pip
HDPE Piping
Geothermal 2009. geothermal ene
Field Piping
Supply and
The right schematic Return Headers
> WE WANT TO HEAR FROM YOU! The @Sourc
outlines a typical
Please contact Lafarge for more information,
@Source-Energy installation. Here, a series of concrete pipe The @Source-E
product brochures, or if interested in the a
pipe, with
located along the sewer main service a home that controls the
receiving a lunch and learn presentation on
HIXHQWLQWKHS
energy system using a heat pump. The advantage of using
@Source-Energy. of @Source-En
@Source-Energy pipe is that as the storm and sanitary pipe except that a sm
needs to be installed as part of development, gas line, is wou
the incremental cost of the @Source-Energy UHLQIRUFHPHQW7
component is relatively minimal. The mass ZDWHUEOHQGWKD
of concreate, being a dense material, makes system once ins
it an ideal casing for heat transfer to the The schematic
ethanol/water conductive media. The result installation. Her
is an innovative, highly efficient system that sewer main ser
uses 100% on-site renewable energy. a heat pump.Th
that as the storm
of development
component is re

CALGARY PIPE PLANT


PHONE: (403) 292-9500 | FAX: (403) 255-2677
15
R3Corp
CONCRETE BOX - DIMENSIONS

Precast concrete box sections are designed to meet


job specific requirements and are manufactured
under factory controlled conditions employing the
latest in dry cast manufacturing technology. Precast
box sections are the logical solution to problems of
restricted head room, minimum cover, limited trench
width or excessive over fills, and can be designed for
jacking under roads without traffic interruption.
Concrete box sections can be used in a variety
KEZdKy^d/KE^/DE^/KE^
of applications to meet the needs of your project
beyond the conveyance of storm water, industrial
KEZdKy^d/KE^/DE^/KE^
waste and sanitary sewage. Innovative product
solutions
Precast include:
concrete box sections are designed to meet job Concrete box sections can be used in a variety of applications
VSHFLFUHTXLUHPHQWVDQGDUHPDQXIDFWXUHGXQGHUIDFWRU\ to meet the needs of your project beyond the conveyance of
> Highway
controlled
bridgebox
Precast conditions
concrete culverts
sections are
employing designed
the to dry
latest in meetcast
job Concrete
stormbox sections
water, can be used
industrial wastein and
a variety of applications
sanitary sewage. Innovative
> Stormwater
manufacturing retention tanks
VSHFLFUHTXLUHPHQWVDQGDUHPDQXIDFWXUHGXQGHUIDFWRU\
technology. Precast box sections are the to meet the needs
product of yourinclude:
solutions project beyond the conveyance of
controlled conditions employing the latest in dry cast storm water, industrial waste and sanitary sewage. Innovative
> Rural
logical bridgetoapplications
solution problems of restricted head room, minimum
manufacturing technology. Precast box sections are the product solutions include:
FRYHUOLPLWHGWUHQFKZLGWKRUH[FHVVLYHRYHUOOVDQGFDQEH
> Vertical vaultsto problems of restricted head room, minimum
logical solution Highway bridge culverts
GHVLJQHGIRUMDFNLQJXQGHUURDGVZLWKRXWWUDIFLQWHUUXSWLRQ
FRYHUOLPLWHGWUHQFKZLGWKRUH[FHVVLYHRYHUOOVDQGFDQEH Stormwater
Highway retention tanks
bridge culverts
> Rip-rap lined culverts for fish crossing
GHVLJQHGIRUMDFNLQJXQGHUURDGVZLWKRXWWUDIFLQWHUUXSWLRQ Rural retention
Stormwater bridge applications
tanks
> Utility corridors or pedestrian tunnel crossings Vertical
Rural vaults
bridge applications
Vertical vaults
5LSUDSOLQHGFXOYHUWVIRUVKFURVVLQJ
5LSUDSOLQHGFXOYHUWVIRUVKFURVVLQJ
Utility corridors or pedestrian tunnel crossings
Utility corridors or pedestrian tunnel crossings

For moreForFormore
moreinformation
information information on
on box
on box sections,box sections,
sections,
please
please
please refer to therefer
refer to
to the
Lafarge the Lafarge
Lafarge
Pipe Pipe
eManual eManual
Pipe eManual
atatwww.lafarge-na.com/pipe
www.lafarge-na.com/Pipe_and_Precast_
at www.lafarge-na.com/pipe
Flipbook_Publication/index.html

Approximate
Box Size Standard Side Wall Top Wall Bottom Wall Haunch Plug/Top/Base Storage Volume
Span x Rise Length Thickness Thickness Thickness Length Slab Thickness
DIMENSIONS (mm) (m3)

DIMENSIONS
1200 x 600
Box Size (mm)
2000
Standard
125
Side Wall
190
Top Wall
150
Bottom Wall Haunch
125
Plug/Top/Base
300 1.35
Approximate Storage
1200Span
x 900
x Rise 2000
Length 125
Thickness 190
Thickness 150
Thickness Length 125 Slab Thickness
300 2.05
Volume (m3)
Box
1800 Size
x 1200 Standard
2000 Side
175Wall Top
200Wall Bottom
175 Wall Haunch
175 Plug/Top/Base
300 Approximate
4.15 Storage
1200 x 600 2000 125 190 150 125 300 1.35
Spanx 1200
2400 x Rise Length
2000 Thickness
225 Thickness
215 Thickness
215 Length
200 Slab300
Thickness Volume (m3)
5.60
1200 x 900 2000 125 190 150 125 300 2.05
2400 x 1800 2000 200 200 200 250 300 8.35
1200 x 600 2000 125 190 150 125 300 1.35
1800 x 1200 2000 175 200 175 175 300 4.15
2440x 2440 2440 200 200 200 200 300 14.30
1200 x 900 2000 125 190 150 125 300 2.05
30002400 x 1200
x 2400 2000
2000 225
250 215
250 215 250 200 250 300 300 5.6014.15

1800
2400x 1200
x 1800 2000
2000 175
200 200200 200 175 250 175 300 300 8.35 4.15
Notes:
2400
1. Shorter xstandard
2440x1200
2440
lengths2000
are available for225
2440 200
all box sizes with215
200
the exception of 215
200 200 200
those highlighted
300- 300above.
in italics in the table
14.30 5.60
2. For 3000
2400 x 2400
adjustable
x 1800 2000
box sizes2000 250
up to 4.0m x 4.0m 250200
200rise and span, refer to Big250
Box sections
200 250
for details.
250 300 300 14.15 8.35

2440x 2440
Notes: 2440 200 200 200 200 300- 14.30
CALGARY
1. PIPE PLANT
Shorter
3000 x 2400
standard lengths are available for all box sizes with the exception of those highlighted in italics in the table above.
2000 250 250 250 250 300 14.15
16 PHONE: 2.(403)
For 292-9500
adjustable box|sizes
FAX:up(403)
to 4.0m255-2677
x 4.0m rise and span, refer to page 23 for details.

Notes:
CONCRETE BOX-PRICING
ASTM C1433

Cover Range Lift


Span x Rise x 1.0-3.0m 3.0-7.0m 0.0-1.0m Weight (kgs) Clutches
Item Description
Length 7.0-10.0m Per Piece Required
A B C (Ton)

CULVERT
BOX
Culvert Per Meter $805 $940 $1,020 3375

1200 X 600 Plug/Cap Each $1,160 $1,160 $1,160 1350/1150


4
2.0m Long Bend Each $3,020 $3,645 $3,960 3375
Sloped/Outfall End Each $2,290 $2,735 $3,035 2430
Culvert Per Meter $1,085 $1,200 $1,335 3750

1200 X 900 Plug/Cap Each $1,425 $1,425 $1,425 1800/1500


4
2.0m Long Bend Each $4,075 $4,705 $5,255 3750
Sloped/Outfall End Each $3,130 $3,445 $3,760 2700
Culvert Per Meter $1,765 $1,990 $2,200 6450

1800 X 1200 Plug/Cap Each $2,245 $2,245 $2,245 3500/2800


8
2.0m Long Bend Each $6,985 $7,925 $8,745 6450
Sloped/Outfall End Each $5,215 $5,680 $6,255 4635
Culvert Per Meter $2,205 $2,460 $3,240 9250

2400 X 1200 Plug/Cap Each $2,500 $2,500 $2,500 4850/3750


8
2.0m Long Bend Each $8,780 $9,850 $10,940 9250
Sloped/Outfall End Each $6,435 $7,090 $7,560 6050
Culvert Per Meter $2,920 $3,285 $3,695 9825

2400 X 1800 Plug/Cap Each $3,760 $3,760 $3,760 6125/4400


8
2.0m Long Bend Each $11,530 $13,045 $14,915 9825
Sloped/Outfall End Each $8,670 $9,280 $9,865 6915
Culvert Per Meter $3,145 $3,455 $3,975 13375 20

2440 X 2440 Plug/Cap Each $6,085 $6,085 $6,085 8550/6400 8


2.44m Long Bend Each $12,540 $13,665 $15,860 13375 20
Sloped/Outfall End Each $8,285 $8,935 $10,050 9630 20
Culvert Per Meter $3,900 $4,390 $4,895 15650 20

3000 x 2400 Plug/Cap Each $7,780 $7,780 $7,780 10700/8100 8


2.0m Long Bend Each $15,675 $17,680 $19,555 15650 20
Sloped/Outfall End Each $11,660 $12,540 $13,170 11070 20

Notes:
1. Prices are based on standard applications designed to ASCE26-97 and produced to ASTM C1433. Please contact your local Lafarge
representative for specific project quotes or CHBDC designs.
2. See Large Manhole section for pricing of vertically installed boxes (Manhole).
3. Monolithic end pieces are available at the cost of culvert piece, plus Plug/Cap, plus an additional $1500 charge.
4. Rough opening is an additional $250 for pipes up to 600 dia., $400 for pipes larger than 600 dia., and for manhole opening an additional
$1500 each.
5. Rub-R-Nek/Kent Seal gasket is available for box joints but may not provide a water tight seal. Additional measures by contractor may be
needed if a water tight seal is required. See Misc. Material section for pricing.
6. Additional Box sizes ranging up to 4m x 4m internal span are available. See Big Box section for additional information. Please call for
pricing.
7. Refer to your local municipalitys installation requirements for information on joint connections and requirements. Contractor is responsible
for water tightening the joints, if required.
8. Possible 1 metre length is available for boxes sizing 1200x900, 1800x1200, 2400x1200, and 2400x2400. Call for Custom pricing.

CALGARY PIPE PLANT


PHONE: (403) 292-9500 | FAX: (403) 255-2677
17
Retention tanks retain the run off for on-site
use, and the overflow is directed to the
STORMWATER STORAGE
public stormwater system. Contact your local
Public Drain

Schematic Diagram of a Detention Tank


WATERSTORMWATER
STORAGE
STORMWATERSTORAGESTORAGE Lafarge Detention / Retention (LDR)
Lafarge Pipe representative for design, available
Lafarge
Detention Detention
/ Retention
Lafarge / Retention
(LDR) Systems
Detention (LDR) Systems
sizes and pricing.
/ Retention (LDR) Systems
STORMWATER STORAGE
Concrete box pipe sections offer a high quality, structurally sup
ATER STORAGE STORMWATER STORAGESTORAGE
STORMWATER ground stormwater storage for every day or Low Impact Deve
Concrete
pipe sections offer box
a high pipe sections
quality,
Concrete offer
structurally
box pipe a high alternative
superior
sectionsquality,
offer astructurally
high superior
forquality,
underground alternative
and
structurally above
superiorforalternative
underground and above and above
forconcrete
underground
over 100 years, box sections are the dependable cho
water storage ground
for everystormwater
dayground
or Low storage
Impactfor every day
Development or Low Impact
projects. With Development
an estimated projects.
life span With
of
stormwater storage for every day or Low Impact Development projects. With an an estimated lifeestimated
span of life span of
DETENTION /
RETENTION

over
s, concrete box 100 years,
sections are concrete
the box
dependable sections
choice are
for the dependable
conveying and choice
storing for conveying
stormwater. and storing stormwater.
over 100 years, concrete box sections are the dependable choice for conveying and storing stormwater.
DETENTION AND RETENTION TANKS
Detention tanks are designed to collect stormwater
DETENTION
N AND RETENTION AND RETENTION
TANKS
DETENTION TANKS TANKS
AND RETENTION run off for a period of time and slowly release the Internal
Detention
ks are designed to collecttanks are designed
stormwater
Detention tanks areto collect stormwater
designed to collect stormwater Drain
run off into the public stormwater system.
run off
eriod of time and for arelease
slowly period of
the time and
Internalslowly release
run off for a period of time and theDetention
slowly Internal
release
Drain the
Stormwater Stormwater Detention
Internal
Drain Stormwater Detention
Tank Tank
run off
public stormwater into therun
system. public stormwater system.
off into the public stormwater system.
Drain Tank
Retention tanks retain the run off for on-site
use, and Flow
Flow Regulator
theRegulator
overflow Flow
is Regulator
directed to the
Retention
ks retain the run off fortanks retain
on-site the run off for on-site
Retention tanks retain the run off for on-site public stormwater system. Contact your local
overflow is use, and to
directed theuse,
overflow
the and theis overflow
directed to the
is directed to the Public Drain Public Drain Schem
Lafarge Pipe representative for design, available
Public Drain
water system.public
Contact stormwater
local system.
yourpublic Contact
stormwater your
system. local
Contact your local
Schematic Schematic Diagram
Diagram of a Detention Schematic
Tank of
sizesa Detention
and pricing. Tank
Diagram of a Detention Tank
representativeLafarge Pipeavailable
for design, representative
Lafarge for design, available
Pipe representative for design, available
ing. sizes and pricing.
sizes and pricing.

Installation

Installation Manhole access to surface


Installation
Installation InstallationInstallation
CALGARY PIPE PLANT
PHONE: (403) 292-9500 | FAX: (403) 255-2677

Installation
Installation Installation
Manhole Manhole access
access to surface
Installation to surface
Manhole access to surface

CALGARY PIPE PLANT PIPE PLANT P


CALGARY PIPE PLANT CALGARY PIPE PLANT CALGARY
18 PHONE: (403) 292-9500
PHONE: (403) 292-9500 | FAX: (403) 255-2677 | PHONE:
FAX: (403)
(403) 292-9500
255-2677 | FAX: (403) 255-2677
PHONE: (403) 292-9500 | FAX: (403) 255-2677
Advantages of Lafarge Detention / Retention (LDR) Systems

Precast
Precast concrete
concrete is durable,
is durable, with anlifetime
with an expected expected
of overlifetime
100 yearsof over 100 years
Engineered to carry loads based on various types of land applications such as driveways (CL-800/625 and
Engineered to carry loads based on various types of land applications such as
HS 25/20 loading as per project requirement), parking lots, human occupation, etc.
driveways (CL-800/625 and HS 25/20 loading as per project requirement), parking
Designed for shallow,
lots, human medium and
occupation, deep applications
etc.
Reduced engineered backfill material and compaction compared to other products
(An
Designed for
average of shallow,
100 medium
cubic metres and
of storage deep
can applications
be produced or installed per day)

DETENTION /
RETENTION
High quality construction in a controlled plant environment (PPP certified)
Reduced engineered backfill material and compaction compared to other products
Adaptable modular
(An average offootprint
100 cubicto meet site layout
metres requirements
of storage can be produced or installed per day)
Low risk of floatation due to the weight of the concrete
Easily
High accessible
quality construction in maintenance
for inspection and a controlled plant environment (PPP certified)
Available as a watertight or infiltration/exfiltration system
Adaptable modular footprint to meet site layout requirements
Provides LEED and LID credit opportunities
Low risk of floatation due to the weight of the concrete

Easily accessible for inspection and maintenance

Available as a watertight or infiltration/exfiltration system

Provides LEED and LID credit opportunities

CALGARY PIPE PLANT CALGARY PIPE PLANT


PHONE: (403) 292-9500 | FAX: (403) 255-2677 PHONE: (403) 292-9500 | FAX: (403) 255-2677
19
Lafarge DETENTION / RETENTION (LDR) System - Sizing Table

The table below can be used to estimate the number of boxes required for your detention or retention project.
Simply look up the required storage volume in the column on the left, then read across the row to determine the
number of boxes required depending on the box size chosen.

Box Dimensions (m) - Span x Height x Lenth


Storage
Capacity (m3)
1.2 x 0.9 x 2.0 1.8 x 1.2 x 2.0 2.4 x 1.2 x 2.0 2.4 x 1.8 x 2.0 2.4 x 2.4 x 2.4 3.0 x 2.4 x 2.0

10 5 3 2 2 1 1
DETENTION /

25 12 6 5 3 2 2
RETENTION

50 24 12 9 6 4 4

75 36 18 14 9 6 6

100 48 24 18 12 7 8

125 60 30 23 15 9 9

150 72 36 27 18 11 11

175 84 42 32 21 13 13

200 96 48 36 24 14 15

225 108 54 41 27 16 16

250 120 60 45 30 18 18

275 132 66 50 33 20 20

300 144 72 54 36 21 22

400 191 96 72 48 28 29

500 239 120 90 60 KEZdKy^d/KE^/DE^/KE^


35 36

750 358 179 134 90 53 54


Precast concrete
Precast concrete boxbox sections
sections are
are designed
designed to to meet
meet job
job Concr
Concre
1,000 477 239 179 120 VSHFLFUHTXLUHPHQWVDQGDUHPDQXIDFWXUHGXQGHUIDFWRU\
70 71 to mee
to mee
controlled conditions
controlled conditions employing
employing thethe latest
latest in
in dry
dry cast
cast storm
storm
1,500 716 358 268 179 manufacturing 105
manufacturing technology.
technology. box107
Precast box
Precast sections are
sections are the
the produc
produc
logical
logical solution
solution to
to problems
problems ofof restricted
restricted head
head room,
room, minimum
minimum
Example: FRYHUOLPLWHGWUHQFKZLGWKRUH[FHVVLYHRYHUOOVDQGFDQEH High
High
For a 150 cubic metre storage tank, eighteen 2.4 x 1.8 x 2.0 boxes are required. GHVLJQHGIRUMDFNLQJXQGHUURDGVZLWKRXWWUDIFLQWHUUXSWLRQ Stor
Stor
Rura
Rur
Vert
Vert
5LS
Utilit
Utili

Notes:
1. Manufacturing of box sections includes supply of concrete product only. Rub-R-
Nek is available upon request, but does not constitute a water tight seal. Sealing is
the responsibility of the installation contractor, including choice of sealing product and
sealing procedure. It is recommended that the groundwater conditions at the site be
taken into consideration, as hydraulic gradients may impact sealant performance.
2. Storage design can be achieved using any box sizes offered in our catalogue.
3. For technical, design and pricing inquiries please contact your local Lafarge Pipe
representative.

DIMENSIONS (mm)
DIMENSIONS (mm)

Box Size Standard Side Wall Top Wall Bottom Wa


Span x Rise Length Thickness Thickness Thickness
CALGARY PIPE PLANT CALGARY PIPE PLANT
20 PHONE: (403) 292-9500 | FAX: (403) 255-2677
1200
1200 xx 600
600
PHONE: (403) 292-9500 | FAX: (403) 255-2677
2000
2000 125
125 190
190 150
150

1200
1200 xx 900
900 2000
2000 125
125 190
190 150
150
Available as a watertight or infiltration/exfiltration system
Provides LEED and LID credit opportunities
Lafarge DETENTION / RETENTION (LDR) System
StormceptorTM connected to a Lafarge
Detention/ Retention System

Stormwater
Lafarge TankSystem
Detention StormceptorTM connected to a Lafarge
Detention/ Retention System

Sediment Chamber Stormwater Tank

CALGARY PIPE PLANT


PHONE: (403) 292-9500 | FAX: (403) 255-2677

Installation of Lafarge Detention System

CALGARY PIPE PLANT


PHONE: (403) 292-9500 | FAX: (403) 255-2677
21
CATCH BASIN COMPONENTS

> CATCH BASIN (CB)


Catch Basin is a chamber or sump usually built at the curb which seperates debris and allows surface water
runoff tod,^/EKDWKEEd^
enter the stormwater conveyance system.
d,^/EKDWKEEd^
d,^/EKDWKEEd^

WEEPER
HOLES
(75mm DIA)
BARRELS only incl. in
152 1067 tall
305 Barrel and
457 ML09001080
610 xxx
762
914
1067

610610 610
405
405

405
1310
1310

1310

1120
1120

1120

790790
500
500

790

500
200
200

200

930930 930

1120
1120 1120
PLAN
PLAN PLAN
1270
1270 1270
DEPTH
DEPTH= DEPTH
130=-130
= 130
- 120mm
120mm - 120mm DEPTH = 130 - 120mm PLAN
PLAN PLAN
SLOPED
SLOPED
SLOPEDBACK
BACK
BACKTOWARDS
TOWARDS
TOWARDS CURB
CURB
CURB
SLOPED BACK TOWARDS CURB
FOR
FORFORC OR
C OR K1
C OR FRAME
K1 FRAME
K1 FRAME AND
AND ANDGRATE
GRATE
GRATE DEPTH
DEPTH
DEPTH= = 130
130 =- 130
- 120mm
120mm- 120mm DEPTH = 130 - 120mm
FOR C OR K1 FRAME AND GRATE SLOPED BACK TOWARDS CURB
SQUARESQUARE
CURB
SQUARE CURBCURB SLOPED
SLOPED
BACK
BACK
TOWARDS
TOWARDS CURB
CURB
SLOPED BACK TOWARDS CURB
SQUARE CURB FOR C OR K2 FRAME AND GRATE
FORFOR
K2 FRAME
K2 FRAMEANDANDGRATE
GRATEFOR K2 FRAME AND GRATE
ROLLED CURB
ROLLED
ROLLEDCURB CURB ROLLED CURB

DEPTH= 150mm DEPTH= 150mm


FOR K3 FRAME AND GRATE FOR MANHOLE FRAME AND COVER
AREA DRAIN AREA DRAIN OR SOLID TOP COVER

1414 CALGARY
CALGARY
PIPE
PIPE
PLANT
PLANT W,KE
W,KE
CALGARY PIPE PLANT &y
&y
W,KE &y
14 All All
Taxes
Taxes
andand
freight
freight
charges
charges
Allextra
extra
Taxes and freight charges extra

CALGARY PIPE PLANT


22 PHONE: (403) 292-9500 | FAX: (403) 255-2677
CATCH BASIN MATERIALS & PRICING
ASTM C478, CSA A257.4

Lifting
Weight Price
Item Description Clutches
kg/pc (Each)
(Ton)
Monolithic Catch Basin xxx indicates openings size.
1080 mm High Up to 300 mm pipe. 4 1602 $1,010
Complete with Benched Base Complete with Gasket for SDR 35
and 4 Weeping Holes or rough opening
Upstream Monolithic Catch Basin
Complete with Higher Benching Complete with Gasket for SDR 35 4 1420 $1,010
1080 mm High
Bases 914 mm ID

xxx indicates openings size.


Monolithic Catch Basin Up to 300 mm pipe. 4 $1,300
1200 mm High Flat Bottom Complete with Gasket for
SDR 35 or rough opening
Monolithic Catch Basin xxx indicates opening size.
980 tall Flat Bottom with Sump Up to 300 mm pipe. Complete w/ gasket for SDR 4 1602 $1,010
(Red Deer or Airdrie Spec) 35 or rough opening.
xxx dictates openings size.
Shallow Monolithic Catch Basin Up to 300 mm pipe.
406 mm High 4 715 $880

CATCH
BASIN
Complete with Gasket for SDR 35
Complete with Benched Base or rough opening
Flat CB Base 1100 Dia. x 152 Deep Base 4 405 $355
914 ID x 1067 High (36 x 42) With 4 Weeper
1067 mm High w/ Weeper holes 4 865 $610
Holes
Barrels 914 mm ID

914 mm High 914 ID x 914 High (36 x 36) 4 740 $560


762 mm High 914 ID x 762 High (36 x 30) 4 615 $505
610 mm High 914 ID x 610 High (36 x 24) 4 495 $460
457 mm High 914 ID x 457 High (36 x 18) 4 370 $415
305 mm High 914 ID x 305 High (36 x 12) 4 250 $355
152 mm High 914 ID x 152 High (36 x 6) 4 125 $320
C Top To fit Square Curb (Tee Top) 4 345 $415
K2 Top To fit Rolled Curb 4 325 $415
Tops & Collars

K3 Top Rectangular Opening 4 285 $415


M Top Circular Opening 4 285 $415
K3/C1 Collar K3 Top/C Top Collar - 67mm High 40 $145
C2 Collar C Top Side Inlet Collar - 67mm High 30 $65
CoC 152 mm High Frame
City of Calgary CoC Solid Cover 150 $965
Frame and Cover/Grate CoC Slotted Grate
Frame & Covers

C Top Rectangular Frame


C Frame and Grate C Top Rectangular Inlet Grate 150 $1,450
C Top Side Inlet Grate
K2 Frame and Grate K2 Top Rectangular Frame 210 $1,785
To fit Rolled Curb K2 Top Rectangular Grate
K3 Top Rectangular Frame
K3 Frame and Grate 85 $810
K3 Top Rectangular Grate

Notes:
1. Pre-benching is for dead ends only.
2. Barrels, Flat CB Base, Type M and K3 Top Slabs have a 25mm joint lip. Monolithic CBs, Type C and K2 Top slabs have flat joint.

CALGARY PIPE PLANT


PHONE: (403) 292-9500 | FAX: (403) 255-2677
23
(811 FOR 600
TYPE 5A MANHOLES
PIPE SEE PG. 17)

150
5A MANHOLE - COMPONENTS TYPICAL ASSEMBLY

FRAME &
COVER
Lafarge produces 5A manholes with 1220mm (48) internal diameter in an octagonal /
round shape at prebenched base. The boot-style gasket clamps onto the pipe, reducing COLLARS
50 - 203
infiltration and exfiltration. For ribbed pipe, a straight wall adaptor is recommended to
maintain the integrity of the seal, as per project specifications. TOP

279
SLAB
TYPE 5A MANHOLES
OCTAGON PRE-BENCHED

102
MANHOLE BASE
PREBENCHED BASE
E 5A MANHOLES All newly built prebenched bases incorporate
an engineered pipe to manhole FRAME &
connector. The
boot-style gasket clamps ontoCOVER
the pipe, reducin
LQOWUDWLRQDQGH[OWUDWLRQ)RUSUROHSLSH LHX
rib, X2), a straight wall adaptor is recommende
maintain the integrity of the seal.
COLLARS
BARRELS 50 - 203
FRAME & 305
COVER 406
16 CALGARY PIPE PLANT W,KE &y
TOP
813

279
All Taxes and freight charges extra 1
MANHOLE

SLAB
1220
COLLARS
TYPE 5A MANHOLES 2440
5A

50 - 203

102
TOP
279

SLAB

ROUND PRE-BENCHEDFRAME &


MANHOLE BASE COVER
102

PREBENCHED
MANHOLE BASE
711 BARRELS
HIGH COLLARS
(811 FOR 600
305 50 - 203
PIPE SEE PG.
40617)
813
TOP 1

279
1220

150
SLAB
BARRELS 2440
TYPICA
305
406

102
813 1220 I.D. 127 WALL
1220
2440

PREBENCHED
MANHOLE BASE
711 HIGH
BARRELS
(811 FOR 600
305 17)
PIPE SEE PG.
406
PREBENCHED
813 1
MANHOLE BASE

150
1220
711 HIGH
2440 TYPIC
(811 FOR 600
PIPE SEE PG. 17) PREBENCHED BASE
All newly built prebench
1474 ROUND an engineered pipe to m
150

OR boot-style gasket clamp


TYPICAL ASSEMBLY LQOWUDWLRQDQGH[OWUDWLR
rib, X2), a straight wall a
maintain the integrity of
PREBENCHED
MANHOLE BASE
711 HIGH
(811 FOR 600
CALGARY PIPE PLANT W,KE
16 PIPE
All SEE
Taxes PG.
and 17) charges extra
freight
150

TYPIC
PREBENCHED BASE
All newly built prebenc
an engineered pipe to
boot-style gasket clam
LQOWUDWLRQDQGH[OWUDWLR
CALGARY PIPE PLANT rib, X2), a straight wall
24 PHONE:
PREBENCHED BASE
(403)built
All newly 292-9500 | bases
prebenched FAX: incorporate
(403) 255-2677 maintain the integrity o
an engineered pipe to manhole connector. The
boot-style gasket clamps onto the pipe, reducing
5A MANHOLE - PRICING
ASTM C478, CSA A257.4
Lifting Weight Price
Item Description Clutches kg/pc Each
(Ton)
100/150 mm Maximum Pipe size of 150mm (6) 4 2200 $1,545
Prebench 200 mm Maximum Pipe size of 200mm (8) 4 2200 $1,595
1220 mm ID/813 mm High

Prebench 250 mm Maximum Pipe size of 250mm (10) 4 2200 $1,650


Prebench 300 mm Maximum Pipe size of 300mm (12) 4 2200 $1,660
Prebench 375 mm Maximum Pipe size of 375mm (15) 4 2200 $1,735
Bases

Prebench 450 mm Maximum Pipe size of 450mm (18) 4 2200 $1,765


Prebench 525 mm Maximum Pipe size of 525mm (21) 4 2200 $1,775
Prebench 600 mm Maximum Pipe size of 600mm (24) See notes 2 & 3 4 2200 $1,850
Prebench Cul-De-Sac 4 or more openings See Note 5 4 2200 $1,850
Prebench Flat Mono Base Monolithic Flat Base (720 tall) 4 1900 $1,545
Flat Base 1600 mm Square x 254 mm Deep Base 4 1300 $890
2440 mm High Spigot up or Bell up- 6 Steps at 406mm spacing 4 3300 $1,870
1220 mm High Spigot up or Bell up- 3 Steps at 406mm spacing 4 1650 $1,000
Barrels & Adapters

813 mm High Spigot up or Bell up- 2 Steps at 406mm spacing 4 1100 $760
1220 mm ID

406 mm High Spigot up or Bell up- 1 Step 4 550 $470


305 mm High Spigot up or Bell up- 1 Step 4 425 $450
914 mm High Perforated 914 mm High Perforated Barrel 4 705 $880
305 mm High Spigot Spigot-Spigot Adapter c/w 1 Step 4 525 $510
to Spigot Adaptor
508 mm High Bell High Bell-Bell Adapter c/w 1 Step 4 530 $510
to Bell Adaptor

MANHOLE
STD Top Slab 1220 ID x 178 Deep with 710 Dia. Offset Opening 4 630 $450

5A & 1-S
C Top Slab 1220 ID x 178 Deep with Opening for C Frame and Grate 4 630 $450
Top Slab & Collars

Red Deer Top Slab 1220 ID x 178 Deep with 640 Dia. Offset Opening 4 630 $450
203 mm MH Collar 710 ID x 203 High c/w MH Step Recesses for Step-G Hooks 205 $225
152 mm MH Collar 710 ID x 152 High c/w MH Step Recesses for Step-G Hooks 155 $185
101 mm MH Collar 710 ID x 101 High c/w MH Step Recesses for Step-G Hooks 105 $160
75mm MH Collar 710 ID x 76 High c/w MH Step Recesses for Step-G 75 $140
50 mmMH Collar 710 ID x 50 High c/w MH Step Recesses for Step-G 50 $140
CoC 600 mm dia x 152 mm High Frame 150 $965
City of Calgary CoC 600 mm dia x 254 mm High Frame 170 $1,065
Frame and Cover/Grate CoC Solid Cover (weight/price included with Frame)
CoC Slotted Grate (weight/price included with Frame)
Town and Country Style T&C 570 mm Dia x 152mm High Frame
Frame and Cover/Grate T&C Solid Cover (weight/price included with Frame) 190 $630
T&C Slotted Grate (weight/price included with Frame)
Accessories

Aluminum Step 300mm Wide Ladder Rung - Install in Barrels $40


with 25mm Dia. Drilled Hole
Aluminum Poly Step 300mm Wide Poly Coated Ladder Rung - $40
Install in Barrels with 25mm Dia. Drilled Hole
Galvanized Step 300mm Wide Ladder Rung - $40
Install in Collars in Step Recess
Gasket Super Seal - 1220mm ID Manhole Gasket $45
Notes:
1. Prebenched bases are made to order. Please contact your local Lafarge representative for a schedule. Approved drawings or manhole order forms
required for manufacture.
2. Standard Prebench height from invert to shoulder 711mm, with the exception of Prebench with 600mm concrete pipe 811mm.
3. 600mm diameter PVC pipe requires a minimum 90 degrees between lines. 600mm diameter concrete pipe may only be accomplished in a
straight through manner, otherwise, upsizing to a 1-S Manhole is required. Please see page 22 for more information on 1-S manholes.
4. Any Prebench with 4 or more openings will be charged as a Cul-De-Sac Prebench.
5. Prebench pipe openings available in 45 degree increments. Other angles accommodated through flexibility in connection of pipe with manholes
or an oversized hole. Oversized opening will come with no gasket. Contractor is responsible for water tight seal and/or any other products.
6. Prebench Manhole come complete with cast in place gaskets for connection to SDR 35 PVC pipe. Other pipe styles would require concrete
opening.
7. In areas with high groundwater, manhole gaskets and 2440mm high Manhole Barrels are recommended.
8. Rough opening is an additional $250 for pipes up to 600 dia., $400 for pipes larger than 600 dia.
9. All Manhole material designed to meet City of Calgary specifications. Please advise if other requirements are necessary.
10. Nitrile Cast in Place Gaskets available for 200-600mm. Allow 4-5 weeks for delivery time. Please call for pricing.

CALGARY PIPE PLANT


PHONE: (403) 292-9500 | FAX: (403) 255-2677
25
ESTIMATING GUIDE FOR 1200MM DIAMETER TYPE 5A MANHOLES
Estimating Guide for 1200mm Diameter Type 5A Manholes

Depth Prebenched Manhole Barrels Top Collars 150mm Frame


to Lowest Base Slab &
Invert (m) 720 1220 813 406 305 280 203 152 101 Cover
2.00 1 1 1 1 1 1
2.10 1 1 1 1 1 1 1
2.20 1 1 1 1 1
2.30 1 1 1 2 1
2.40 1 1 1 1 1 1
2.50 1 1 1 1 1 1
2.60 1 1 1 1 1 1 1
2.70 1 1 1 1 2 1
2.80 1 1 1 1 1 1
2.90 1 1 1 1 1 1
3.00 1 1 1 1 1 1
3.10 1 1 2 1 1 1
3.20 1 1 1 1 1 1 1
3.30 1 1 1 1 1 1
3.40 1 1 1 1 1 1
3.50 1 1 1 1 2 1
MANHOLE

3.60 1 1 1 1 1 1 1
5A & 1-S

3.70 1 1 1 1 1 1 1
3.80 1 1 1 1 1 1 1
3.90 1 1 1 1 1 2 1
4.00 1 2 1 1 1 1
4.10 1 2 1 1 1 1
4.20 1 2 1 1 1 1
4.30 1 2 2 1 1 1
4.40 1 2 1 1 1 1 1
4.50 1 2 1 1 1 1
4.60 1 2 1 1 1 1
4.70 1 2 1 1 2 1
4.80 1 2 1 1 1 1 1
4.90 1 2 1 1 1 1 1
5.00 1 2 1 1 1 1 1
5.10 1 2 1 1 1 2 1
5.20 1 3 1 1 1 1
5.30 1 3 1 1 1 1
5.40 1 3 1 1 1 1
5.50 1 3 2 1 1 1
5.60 1 3 2 1 1 1
5.70 1 3 1 1 1 1 1
5.80 1 3 1 1 1 1
5.90 1 3 1 1 1 1 1
6.00 1 3 1 1 1 1 1

Notes:
1. 50mm and 75mm Collars are not used in the above but are available for grade adjustment.
2. 2440mm High barrels are not shown above but may be used in place of 2 - 1220mm high barrels.

CALGARY PIPE PLANT


26 PHONE: (403) 292-9500 | FAX: (403) 255-2677
CHECK VALVE MANHOLES / MISC. MATERIALS
CHECK VALVE MANHOLES/MISC. MATERIALS

> CHECK VALVE MANHOLES


CHECK VALVE MANHOLES
Nominal Pipe Size (mm) Manhole Type Weight (kg/piece) Price (Each)
Nominal Pipe Weight Price
150 Manhole
1200 Type
dia. Monolithic base 1900 $1,545
Size (mm) (kg/piece) Each
200
150 12001200 dia. Monolithic
dia. Monolithic basebase 1900
1900 $1,545
$1,740
200
250 1200 dia. 1.5m
Monolithic base
Type 1-S 1900
7100 $1,740
$8,865
250
300 1.5m1.5m
TypeType
1-S1-S 7100
7100 $8,750
$8,865
300
400
1.5m1.9m
TypeType
1-S1-S 7100
11300
$8,750
$11,650
400 1.9m Type 1-S 11300 $11,545
Notes:
Notes:
1. Distance from invert to base 450mm.
1. Distance from invert to base 450mm.

450mm.

MANHOLE/MISC
CHECK VALVE
> MISCELLANEOUS MATERIAL MISCELLANEOUS MATERIAL
Description Price (Each)
Price Each
Description No Discount
No Discount
Kalicrete - Type HS (formerly Type 50) Cement 20kg bag $30
Kalicrete - Type HS (formerly Type
20kg50)
bagCement 20kg bag $20
Concrete, Cement

Patching Cement Compound $40


& Lube
Concrete, Cement

& Lube

Patching CementBarrel
Compound
Gaskets 20kg bag $30
Products,

1200 Dia. Manhole $45


Products,

1200Thick
25mm Dia.Mastic
Manhole
Coil Barrel
Gasket Gaskets $40 $35
Gaskets
Gaskets

Gasket
25mm Lubricant 3.5kg pail
Thick Mastic Coil Gasket $65 $30
Subaqueous Gasket Gasket
Lubricant (underwater
Lubricant 3.5kguse)pail
3.5kg pail $85 $55
Pair of 2 Ton Clutches (Final Sale) $475
Subaqueous Gasket Lubricant (underwater use) 3.5kg pail $75
Clutches

Pair of 4 Ton Clutches (Final Sale) $540


LiftingLifting

Pair of 2 Ton Clutches $450


Pair of 8 Ton Clutches (Final Sale) $1,085
Clutches

Pair of 4 Ton Clutches $505


Pair of 20 Ton Clutches (Final Sale) $2,845
Pair of 8forTon
Safety Platforms Clutches
manholes Call $1,025
Other Others

Pair of 20 Ton Clutches


Hatches Call $2,700
Safety Platforms for manholes Call
Hatches Call
Notes:
1. All Clutches are final sale and not returnable.

CALGARY PIPE PLANT W,KE &y CALGARY PIPE PLANT


25
All Taxes and freight charges extra
PHONE: (403) 292-9500 | FAX: (403) 255-2677
27
1-S MANHOLE/LIFT STATION - DIMENSION & PRICING

Weight (kg) Dimension


For Pipe per piece Price
Description Sizes up (Half (Each)
to (mm) A B C D E F G
Structure)
Top & Bottom Half 1990 High 900 2650 175 980 1010 200 150 1200 1500 $6,460
1000 High Intermediate - 2040 - 1000 - 150 1200 1500 $3,240
Top Half 980 High 675 2650 175 980 150 1200 1500 $3,805
1.2
1-S Bottom Half 1010 High 675 2650 1010 200 150 1200 1500 $3,805
Flat Base Slab - 1620 - - 250 - - 1500 $1,175
Skimming Manhole
- 2950 175 1160 200 150 1200 1500 $6,990
(Top & Bottom Half)
Top & Bottom Half 1990 High 1050 3550 175 1010 200 150 1500 1800 $8,865
1000 High Intermediate - 2400 - 1000 - 150 1500 1800 $4,505
Top Half 980 High 675 3550 175 980 150 1500 1800 $5,070
1.5
1-S Bottom Half 1010 High 675 3550 1010 200 150 1500 1800 $5,070
Flat Base Slab - 2330 - - 250 - - 1800 $1,655
Skimming Manhole - 3950 175 1160 200 150 1500 1800 $9,395
(Top & Bottom Half)
Top & Bottom Half 1990 High 1500 5650 200 980 1010 200 150 1930 2230 $11,650
1000 High Intermediate - 3100 - 1000 - 150 1930 2230 $5,830
Top Half 980 High 675 5650 200 980 200 150 1930 2230 $6,665
1.9
1-S Bottom Half 1010 High 675 5650 1010 200 150 1930 2230 $6,665
Flat Base Slab - 3580 - - 250 - - 2230 $2,540
Skimming Manhole - 6100 200 1160 200 150 1930 2230 $12,180
(Top & Bottom Half)
Top & Bottom Half 2405 High 1800 11680 250 1180 1225 250 230 2400 2860 $23,415
1000 High Intermediate - 5700 - 1000 - 230 2400 2860 $8,740
MANHOLE

1750 High Intermediate 10000 - 1750 - 230 2400 2860 $14,750


1-S

2.4 Top Half 1180 High 900 11680 250 1180 250 230 2400 2860 $13,555
1-S
Bottom Half 1225 High 11680 1225 230 2400 2860 $13,555
Flat Base Slab - 5890 - - 250 - - 2860 $4,310
Skimming Manhole - 11680 250 1200 250 230 2400 2860 $23,945
(Top & Bottom Half)
Top & Bottom Half 2805 High 2100 18140 250 1380 1425 250 230 2800 3260 $30,495
1000 High Intermediate - 11500 250 1000 - 230 2800 3260 $10,265
1750 High Intermediate - 18140 - 1750 - 230 2800 3260 $17,910
2.8 Top Half 1380 High 1050 18140 250 1380 250 230 2800 3260 $17,535
1-S
Bottom Half 1425 High 18140 1425 230 2800 3260 $17,535
Flat Base Slab - 7650 - - 250 - - 3260 $5,010
Skimming Manhole - 18140 250 1400 250 230 2800 3260 $31,025
(Top & Bottom Half)

Notes:
1. 1-S Manholes and Lift Stations are NOT prebenched.
2. Non-Standard hole sizes available at $300 each.
3. Standard depth of Cover is 5 meters
4. Use intermediate sections between top and bottom sections of 1-S Manhole to meet drop manhole invert requirements.
5. Where design invert to rim elevation is less than the minimum shown, the City of Calgary requires a complete top on bottom to be used, in which
case it must be lowered and field benched to invert. Elsewhere, a top half 1-S (half of price shown) plus a base slab may be used, subject to approval
by project engineer.
6. Kent Seal gasket (see page 28) is available for 1-S Manhole joints but is very dependent on field installation. Additional measures by contractor may
be needed if a watertight joint is required.
7. Top and bottom half wall taper is from the thickest point at top/base slab to the center (dimension E), including haunches in corners. This may
affect mounting of equipment, gates, etc.

CALGARY PIPE PLANT


28 PHONE: (403) 292-9500 | FAX: (403) 255-2677
1-S MANHOLE- PIPE ANGLE ENTRY

Pipe Size Maximum Angle off of Face for Type 1-S Manhole Size:
(mm) 1200mm 1500mm 1930mm 2400mm 2800mm
300 45 45 45 45 45
375 45 45 45 45 45
450 45 45 45 45 45
525 40 45 45 45 45
600 35 45 45 45 45
675 30 45 45 45 45
750 25 40 45 45 45
900 0 30 45 45 45
1050 - 15 40 45 45
1200 - - 30 45 45
1350 - - 20 40 45
1500 - - 10 30 40
1650 - - - 25 35
1800 - - - 10 30
1950 - - - - 20
2100 - - - - 15

990 mm
1010 mm

CALGARY PIPE PLANT


PHONE: (403) 292-9500 | FAX: (403) 255-2677
29
LARGE MANHOLE / LIFT STATION MATERIAL -
TEE RISERS
DIMENSIONS & PRICING
ASTM C478, CSA 257.4
ASTM C1433
Nominal Inside Diameter Weight Price
Wall Designation Effective Height
Description Lifting Clutches Weight Price
Item kg/piece Each
mm in (Nominal I.D.) Required (Ton) (kg/piece) (Each)
1050 42 1500 Dia. C 2440 High 1237
Barrel 3700 5575 $8,295$3,220
4
(C wall Typical) Base Slab/Top Slab 1925/1925 $1,585
Large Diameter Round Manholes

B 1618 3725
1200 48 1800 Dia 2440 High Barrel 6850 $8,830$4,630
C 1599 8 4250
(B wall Typical) Base Slab/Top Slab 2600/2725 $2,530
1350 54 2100 Dia B 2440 High 1770
Barrel 4475 9100 $10,205
$6,535
8
(B Wall Typical) Base Slab/Top Slab 3525/3800 $3,400
1500 60 C 1904 6000 $11,570
2400 Dia 2440 High Barrel 12775 $9,140
B 2075 8 6275
(C wall Typical) Base Slab/Top Slab 4675/5175 $4,630
1650 66 $12,770
2700 Dia. C 2440 High 2056
Barrel 20 7000 15800 $9,810
(C wall Typical) Base Slab/Top Slab 8 5950/6525 $5,070
B 2227 7275
1800 72 2100 High Barrel 20 15350 $10,445
$14,080
3000 Dia. C 1220 High 2208
Barrel 8 8050 8925 $6,070
(B wall Typical) 610 High Barrel 8 4475 $3,035
1950 78 C 2496 9225 $16,410
Base Slab/Top Slab 8 7050/8000 $5,455
2100 84 B 2000 High2642
Box 9525 3375 $20,160
$2,485
1200x600 4
Base Slab/Top Slab 925 /1150 $1,400
2400 96 C 2991 13200 $22,070
2000 High Box 3750 $3,220
2700 108 1200x900 C 3321 4 16225 $23,795
Base Slab/Top Slab 1225/1500 $1,720
3000 120 B 2000 High3632
Box 15775 6450 $26,000
$5,330
Concrete Boxes

1800x1200 8
Base Slab/Top Slab 2325/2800 $2,730
2000 High Box 9250 $7,410
2400x1200 8
Base Slab/Top Slab 3225/3750 $3,115
2000 High Box 9825 $8,740
2400x1800 8
Base Slab/Top Slab 4150/4400 $4,560
2440 High Box 13375 $11,270
2440x2440 8
Base Slab/Top Slab 5725/6400 $7,540
2000 High Box 20 15650 $11,460
EFFECTIVE 3000x2400
HEIGHT
Base Slab/Top Slab 8 7150/8100 $9,500

DIAMETER
Notes:
1. Standard barrel and box heights shown. For short sections required, a monolithic base is available (base slab price plus per meter price for a barrel/
box plus $1500).
2. Rough opening is an additional $250 for pipes upto 600 dia., $400 for pipes larger than 600 dia. Cored holes are also available. Please call for pricing.
3. Oversized base slabs available to resist flotation in high ground water conditions. Please call for pricing.
4. Prices include rubber wedge gaskets and lube for large diameter round manholes only. Rub-R-Nek/Kent Seal gaskets are also available for box
manhole joints, however are very dependent on field installation. Additional measures may be needed if a watertight joint is required.
LENGTH
5. For large diameter Manhole dimensions, refer to Pipe dimension on page 5.
PROFILE PLAN
6. Top Slabs are typically 450 mm thick and base slabs are typically 300 mm thick; however the thickness may vary to suit engineering design.
7. 3 lifting clutches are required to lift all circular bases and top slabs, and 4 required for square/rectangular slabs.

For more
For more information
information on on manhole
manhole and
and catchbasin
catchbasin material,
material, please please
refer to the
Lafarge Pipe
refer to theeManual
Lafarge at http://www.lafarge-na.
Pipe eManual at
com/Pipe_and_Precast_Flipbook_Publication/
www.lafarge-na.com/pipe
index.html

CALGARY PIPE PLANT


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22 CALGARY PIPE PLANT W,KE &y
All Taxes and freight charges extra
/'KyDE,K>^
BIG BOX MANHOLE - DIMENSIONS
Our biggest box manholes are available for use as Type 1-S manholes or lift stations. These sections are able
Our to
biggest boxup
handle manholes are available
to 3000mm diameterforpipe.
use as Type
The 1-SBox
Big manholes or liftform
manhole stations. Theseasections
provides precast are able to handle
alternative up to
to cast-
3000mm diameter pipe.
in-place structures for all pipe sizes within Lafarge Pipes product offering (i.e. up to 3000mm diameter),
including our standard precast box sections (i.e. 3000 x 2400). The Big Box size ranges from 2x2m, up to
4x4m with .5m increments in spans. The wall thicknesses are also adjustable to 300 and 350mm thicknesses,
and the joints are similar to those of a standard box section measuring 140mm in length.
TOP SLAB WITH MH OPENING
OR HATCHES AS REQUIRED

0.5 Increments
2-4m in

BOX LENGTHS
2-4m in 500
2000
2500
1000
0.5 Increments
/'KyDE,K>^ 1500
2000
2500

e as Type 1-S manholes or lift stations. These sections are able to handle up to

Plan Section
SECTION

ASTM C1433

TOP SLAB WITH MH OPENING 300mm Wall Thickness 350mm Wall Thickness
OR HATCHES AS REQUIRED
Box Size Lifting Lifting Haunch
Span x Rise Base Slab/Top Slab Weight of BaseThe Big Box
Slab/Top Slab manhole
Weightform
of provides a precast
Dimension
Clutches alternative Clutches
Weight (kgs) Section (kg) Weight (kgs) to cast-in-place
Section (kg)structures for all pipe sizes
(Ton) (Tons)
within Lafarge Pipes product offering (i.e. up to 3000
3.0m x 2.5m 10650 8000 24000 20 11325 8525 including
mm diameter), 28250 20 precast
our standard 300box
sections (i.e. 3000 x 2400). As with our 1-S manholes
3.0m x 3.0m 12300 9500 25875 20 13000 10075precast
and standard 30450
box sections, 20 pipe openings
300 can
BOX LENGTHS be accommodated in the manhole walls to suit the
3.0m x 3.5m
500 14050 10900 27750 20 14700 11600 32625 20 300
1000
1500
needs of most projects. The wall thicknesses are also
2000
3.0m x 4.0m
2500
15725 12375 29625 20 adjustable
16400 to 300 and
13150 350 mm thicknesses,
34825 20 and the
300
joints are similar to those of a standard box section

Manholes
Big
measuring 140 mm in length.

MANHOLE
3.5m x 3.5m 15925 12600 29625 20 16625 13375 34825 20 300

BIG Box
Section
SECTION

BOX
3.5m x 4.0m 17800 14325 31500 20 18525 15150 37000 20 300

4.0m x Box
The Big 4.0mmanhole 19900
form provides a16250
precast 33375 20 20650 17125 39200 20 300
alternative to cast-in-place structures for all pipe sizes
within Lafarge Pipes product offering (i.e. up to 3000
Notes:
mm diameter), including our standard precast box
1. sections
All weights are approximate
(i.e. 3000 andour
x 2400). As with based on 2.5m section lengths. For shorter lengths and spans, please contact your local Lafarge representative.
1-S manholes
2. and
Forstandard
sizes notprecast
shown,boxconsider
sections,using
pipe openings
standardcanbox sections in the Box Culvert section or call for additional information.
be accommodated in the manhole walls to suit the
3. needs
Call for pricing
of most and construction
projects. schedules.
The wall thicknesses are also
4. adjustable
Opening tois300 and 350 mm thicknesses, and the
an additional $1500 charge for top slabs.
joints are similar to those of a standard box section
Manholes
Big Box

measuring 140 mm in length.

CALGARY PIPE PLANT


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W,KE &y 23
CALGARY PIPE PLANT
PHONE: (403) 292-9500 | FAX: (403) 255-2677
31
Stormceptor is an oil/grit separator disgned to capture oil, sediment and pollutants which are washed off of paved
or impervious surfaces when it rains. These contaminants are captured through gravity based principles. The
Stormceptor system is located inline, and is sized to meet specific site requirements for any project. For industrial,
commercial, residential and government sites - virtually anywhere there is pavement, a Stormceptor model is
available to meet a variety of complex site conditions.

According to the City of Calgary specification, Stormceptors are required for: - Heavy industrial and manufacturing sites
- Sites over 0.4 ha - Any commercial/industrial sites that drain into vegetated swales/
- Gas stations, lube and oil change facilities, vehicle maintenance and ditches
mechanical shops (including adjacent parking lots), and sites with onsite - In lieu of forebay and skimming weirs/skimming manholes, prior
storage or fuel to any pipes with standing water

Which stormwater product is best for your project?


Which stormwater product is best for your project?

anywhere a spill may occur

of free hydrocarbons anywhere a spill may occur


traditional Stormceptor STC
ofparticles
free hydrocarbons
traditional
particles Stormceptor STC
particles particles
particles
particles

and larger
STORMCEPTOR

and larger
/JELLYFISH

Which configuration is best for your project?


Which configuration is best for your project?

Series
Series
degrees between inlet between inlets meters
and outlet between inlet pipes or multiple inlets
degrees between inlet between inlets meters
and outlet between inlet pipes or multiple inlets

CALGARY PIPE PLANT


32 PHONE: (403) 292-9500 | FAX: (403) 255-2677
Standard Stormceptor (STC-300 to STC-6000)

Surface access for


ease of mainenance Easy to install
Small footprint saves
time and money with
limited disruption to
Durable precast your site.
concrete
Weir directs water to
quiet chamber below

Impervious liner
Patented technology provides double
prevents captured Seamless
wall containment for
pollutants from hydrocarbons Minimal drop between inlet
scouring and outlet pipes makes
Stormceptor ideal for retrofits
and new development
projects.
Captures and stores Treated water
a wide range of particle exits the unit
sizes, from 20 to 2,000
microns, for removal
Flexible
Free oils are Multiple inlets can
Sediment lies dormant trapped for connect to a single unit.
for later removal later removal Can be used as a bend
structure.

Quiet chamber creates


ideal conditions for free
oils to rise and sediment
to settle

Series Stormceptor (STC-9000 to STC-14000)


Designed to treat larger drainage areas, the Series
Stormceptor consists of two adjacent Stormceptor units that
function in parallel. This design eliminates the need for
additional structures, reducing excavation costs.

STORMCEPTOR
/JELLYFISH
Inlet Outlet

Total inlet flow and Intermediate Raised weir around


outlet flow pipe with weir inlet drop tee and
Half of inlet flow outlet riser pipe
diverted to first unit
for treatment; half of
inlet flow diverted to
second unit for
treatment

CALGARY PIPE PLANT


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33
Our standard design for most stormwater treatment applications, the Inline Stormceptor is available in a variety of sizes
and shapes, as outlined below.

00 00 2000 3000 4000 5000 6000

9000 0000 4000

2,4

1.8

2.8

2.8 24 11,8

2.229 24 11,8

2.978
STORMCEPTOR
/JELLYFISH

4.7

1.22

1.22

4.7 1.22

Notes:

For more information on the system, including pricing, site design, or sizing, or to arrange a lunch and learn session at
your office, please contact your local Lafarge Pipe representative.

CALGARY PIPE PLANT


34 PHONE: (403) 292-9500 | FAX: (403) 255-2677
The StormceptorMAX responds to the needs of large-scale industrial and residential areas which may require a single
stormwater management device. It provides stormwater quality treatment for areas 10 to 100+ acres and industrial spill
volume capture of 55,000+ litres.
One StormceptorMAX can provide protection for an entire neighbourhood, a full-scale industrial plant or other large
developments.

Unique, comprehensive site coverage.


Increased sedimentation chamber extends
horizontally rather than vertically.
Non-turbulent treatment environment allows oil to
rise and sediment to settle.
Industrial spill protection in dry and wet conditions.
Patented scour prevention technology contains
captured oil and sediment for safe storage and easy
removal.
Ideal for industrial or residential sites with
established infrastructure. Stormceptor MAX installation.
A
Atten box Stormceptor MAX unit was
was used
used toto treat
treat 110
110 ha.
ha.
(5 boxes
(5 boxes shown)
shown)

Stormceptor MAX installation. A four box Stormceptor MAX unit was used to treat 45 ha.
Pipe

CALGARY PIPE PLANT


PHONE: (403) 292-9500 | FAX: (403) 255-2677
35
The Jellyfishfiltration
The Jellyfish

filtration
systemsystem takes
takes total total suspended
suspended solid capturesolid capture
to the to- the
next level next level
far beyond that of- an
faroil/grit
beyond that ofThe
separator. anJellyfish
oil/grit Filter
separator.
The Jellyfish
(patent pending) Filter (patent
is an pending)
engineered is an engineered
stormwater stormwater
quality treatment technologyquality treatment
featuring technologyfiltration
unique membrane featuring unique stand-
in a compact membrane
The Jellyfish
alone
filtration in filtration
treatmenta compact system
system. The takes total suspended
unit consists
standalone treatment solid capture
of a fiberglass disc The
system. to the
that nexta level
holds
unit - far
series
consists beyond
ofof
sedimentthat of anand
filters
a fiberglass oil/grit
disc separator.
is that
housed The Jellyfish
by concrete
holds ofFilter
a seriesmanholesediment
(patent pending)
components, is to
similar antheengineered
Stormceptorstormwater quality
system. Each treatmentJellyfish
lightweight technology
Filter featuring
cartridgeunique
consists membrane
of multiple filtration in a compact stand-
membrane-encased filter
filters and
alone treatment
elements is housed
attached system. by concrete
The unithead
to a cartridge manhole
consists of a fiberglass disc that holds a series of sediment filters and is housed by concrete manhole Filter
plate. components, similar to the Stormceptor system. Each lightweight Jellyfish
components, similar to the Stormceptor
cartridge consists of multiple membrane-encased system. Each lightweight Jellyfish attached
filter elements Filter cartridge
to a consists
cartridge of head
multiple membrane-encased filter
plate.
elements attached
Pollutant to a cartridge head plate.
Removal Filtration
Pollutant Removal Filtration

hydrocarbons and bacteria.


LEED Credits
hydrocarbons and bacteria.
LEED Credits

Pretreatment Self-Cleaning Filters


Pretreatment Self-Cleaning Filters

Jellyfish filter installation in St. Albert, AB. A JF8-6-2 was installed to obtain LEED credits and treat up to 32.5 L/s

Jellyfish filter installation in St. Albert, AB. A JF8-6-2 was installed to obtain LEED credits and treat up to 32.5 L/s
Features Benefits
Features Benefits
2. 2. ,
lower cost
3. ly s
2. 2. ,
3. .
lower cost
3. ly s
5. , Superior pollutant capture.
3. .
5.
5. , Superior pollutant capture.
5. or sizing, or to
For more information on the Jellyfish filtration system, including pricing, site design,
arrange a lunch and learn session at your office, please contact your local Lafarge Pipe representative.
For more information on the Jellyfish filtration system, including pricing, site design, or sizing, or to
arrange a lunch and learn session at your office, please contact your local Lafarge Pipe representative.

CALGARY PIPE PLANT


36 PHONE: (403) 292-9500 | FAX: (403) 255-2677
INDUSTRIAL SOLUTIONS

Are you an engineer designing a large scale project?

Lafarge Industrial Solutions can be applied to a variety of oil and gas, power, and mining operations,
including the construction or upgrading of:
- Oil and Gas Processing Plants
- In-Situ Heavy Oil/SAGD Facilities
- Gas Treatment Facilities
- Oil and Gas Batteries
- Compression Stations
- Renewable Energy Facilities

Lafarge Pipe designs and manufactures a wide range of


precast underground infrastructure components, including:
> Concrete Pipe (300 to 3000 mm diameter)
> Box Culverts (1200x600 mm to 4000x4000 mm)
> Manhole and Catch Basin Components
Precast concrete pipe and box sections are an engineered
product that can be designed to suit nearly any installation
condition, including deep fills, shallow fills, and heavy
INDUSTRIAL
SOLUTIONS
equipment loading.

CALGARY PIPE PLANT


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37
UTILITY BUILDING

Lafarge produces Utility Buildings for variety of applications such as pump stations, electrical rooms, equipment
rooms, material storage, recycled material and garbage storage, some chemical material storage, and bike and
car garages. Each module of Lafarge precast room is a concrete box in sizes of 1800 (W) x 2400 (H) x 2000
(L) mm, 2400 x 2400 x 2400 mm, and 2400 x 3000 x 2000 (L) mm. The length of Lafarge precast building
can be extended by modules with or without interval walls. The lifetime of Lafarge precast building can be
up to 100 years with minimal maintenance. The outside of the building can be painted or exposed and any
window or door opening can be made through the building walls, base, and roof. For technical/sales inquires
please contact your local Lafarge representative for design, sizing, and pricing.
BUILDING
UTILITY

CALGARY PIPE PLANT


38 PHONE: (403) 292-9500 | FAX: (403) 255-2677
HANDLING AND INSTALLATION GUIDELINE

Concrete Pipe Handling


Although each shipment of pipe is blocked and tied down by the hauler, inspect each pipe shipment upon
arrival before unloading. Set aside damaged pipe and notify the pipe plant so that repair or replacement can
be arranged. Damaged ends, chips or cracks that do not pass through the wall can usually be repaired.
Provide padding between the pipe and lifting device to avoid damage during offloading. Stockpile pipe
with all the bells arranged at the same end. If stacking pipe, each row should be arranged in the opposite
direction with the spigot end protruding to keep the bells from resting on them. Ensure that the bottom row
of stockpiled pipe is securely blocked at each end.
All flexible gasket materials, including joint lubricating compounds, should be stored in a cool dry place.
Rubber gaskets and performed bulk mastics should be kept clean, away from oil, grease, excessive heat and
out of the sun. Gaskets are made so that a percise volume of rubber is used from each joint, to provide long
lasting, tight and flexible joint. O-ring gaskets for ASTM C76 & C361 pipe require a lubricant for proper
installation. See Gasket Installation on the following page for gasket and lubrication procedures.
Do NOT transport pipe over uneven ground using lift anchors this dynamic loading may cause damage to the
lift anchor and concrete. Care must be taken not to tamper with lift pins. Tampering would include heating,
hammering, welding, or side loading the pins or anything else that could damage the pin or concrete.
Keep the trench clean and dewatered with a firm bottom free of mud, taking care to prevent foreign material
from entering the joint or pipe. Before the pipe is installed a bell hole must be dug in the bedding to
accommodate the bell. Failure to do this can cause beam breaks or cracks in the barrel of the pipe.
During insertion of the spigot into the bell, before the pipe is homed, the pipe should be partially supported to
minimize lateral pressure on the gasket and to maintain concentricity until the gasket is properly positioned.
Once the bell and spigot have been carefully aligned, the pipe must be homed with a direct thrust and not
moved from side to side as it enters the bell. Proper homing can be achieved as shown or with blocks and
lever bars, or mechanical come-alongs suitably braced to ensure even entry into the bell. Back hoes and
tractors are NOT recommended for this purpose. If the bell and spigot are not carefully aligned, the gasket
will be displaced causing a leak or splitting of the bell.

INSTALATION
GUIDELINE

CALGARY PIPE PLANT


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39
CONCRETE PIPE INSTALLATION PROCEDURES
CONCRETE PIPE INSTALLATION PROCEDURES

Transporting,
CONCRETE PIPE INSTALLATION
Lowering and Placing Pipe inPROCEDURES
Trench
CONCRETE
Pipe is PIPE
laid intoINSTALLATION
Transporting, position
Lowering PROCEDURES
using the Pipe
andLaying Sling in its
Placing Pipe in Trench
symmetrical mode. They are lowered into the trench close to the
Pipe is laidpipe
previous intolaid.
position using the Pipe Laying Sling in its
>symmetrical
T
 RANSPORTING,
mode. TheyLOWERING AND
are lowered intoPLACING
the trench PIPE
close to the
The pipepipe
previous maylaid.
be prevented from rolling laterally by partial
Transporting,
IN TRENCH Lowering and Placing Pipe in Trench
EDFNOOLQJ
The pipe may be prevented from rolling laterally by partial
Pipe is laid intois
Pipe position using
laid into the Pipe
position Laying
using theSling
PipeinLaying
its
EDFNOOLQJ
symmetrical mode. They are lowered into the trench close to the
Slinglaid.
previous pipe in its symmetrical mode. They are lowered
into the trench close to the previous pipe laid.
The pipe may be prevented from rolling laterally by partial
EDFNOOLQJThe pipe may be prevented from rolling laterally
by partial backfilling.

Joining Pipe
> JOINING PIPE
The long leg
Joining of the Pipe Laying Sling is attached to the farthest
Pipe
The long
anchor on thelegpreviously
of the Pipe laid Laying
pipe. The Sling
free islegattached
is attachedto - out of
The long
thetheway leg
onofthe
theclevis
Pipe link
Laying Sling is attached to the farthest
provided.
farthest anchor on the previously laid pipe.
anchor on the previously laid pipe. The free leg is attached - out of The
Locate
the free the
way leg
oncenter
isthe of liftlink
attached
clevis over
- out the
of closest
provided.the wayanchor
on theof the previously
clevis
Joining Pipe
laid pipe. This will properly align the direction of pull.
link the
Locate provided.
center of lift over the closest anchor of the previously
The longThelegpipe
of the Pipe Laying
is pulled Sling isbyattached
into position to the farthest
laid pipe. This will properly align theslowly raising
direction the boom on the
of pull.
onLocate
anchor crane the center
theorpreviously of lift over the
backhoe without moving the boomattached
laid pipe. The free closest
leg is anchor
forward of of
-orout
backward.
the wayThe pipe
the
on theisclevis
pulledlink
previously into position
provided.
laid by slowly
pipe. This raising the
will properly boom
align theon the
crane or backhoe without moving the boom forward or backward.
Locate thedirection
center ofofliftpull.
over the closest anchor of the previously
laid pipe. This will properly align the direction of pull.
The pipe is pulled into position by slowly raising the
The pipe is pulled into position by slowly raising the boom on the
boom onwithout
crane or backhoe the crane
movingorthebackhoe without
boom forward moving the
or backward.
boom forward or backward.

Releasing the Load


When the pipe the
Releasing has been
Loadpulled into position, the load is released and the Pipe Laying System is moved to the next pipe, and
the process is repeated.
>When
RELEASING THE
the pipe has LOAD
been pulled into position, the load is released and the Pipe Laying System is moved to the next pipe, and
Warning:
the process Anchors can become overloaded and fail if the crane or backhoe continues to apply load after the connection has
is repeated.
When
been the pipe has been pulled into position, the load is released and the Pipe Laying System is
completed.
Releasing moved
the
Warning: Anchors Load
can become overloaded and fail if the crane or backhoe continues to apply load after the connection has
to theprecast
next pipe, andelements,
the process is repeated.
When
been handling
completed. concrete extreme care should
When thebe pipe
takenhas been pulled
to ensure into position,
that impact the load
or dynamic loads is are
released
kept toand
a the Pipe Laying System is moved to the next pipe, and
When
the processWarning:
handling
is Anchors
repeated.precast can become
concrete overloaded
elements, extreme and failshould
care if the crane or backhoe continues to apply load
minimum. Impact or dynamic loads can greatly increase the applied
be taken
after
load to ensure
the
to the that impact
connection
anchors. or dynamic
has been loads are kept to a
completed.
Warning: Anchors can become overloaded and fail if the crane or backhoe continues to apply load after the connection has
minimum. Impact or dynamic loads can greatly increase the applied
been completed.
When
Failure tohandling
observe precast
aboveconcrete
warningselements,
may lead toextreme
load to the anchors.the property
damage,
When handling personnel
precast
caretoshould bethe injury
concrete
taken and death.
elements,
to warningsextreme
ensure that care should
Failure observe above mayimpact
lead to orproperty
be taken to ensure that impact or dynamic loads are kept to a
dynamic
damage, loads are
personnel injurykept
andtodeath.
a minimum. Impact or
minimum. Impact or dynamic loads can greatly increase the applied
load to thedynamic
anchors.loads can greatly increase the applied load
Failure to to the anchors.
observe the above warnings may lead to property
damage, personnel
Failure toinjury andthe
observe death.
above warnings may lead to
property damage, personnel injury and death.
INSTALATION
GUIDELINE

34 CALGARY PIPE PLANT W,KE &y


All Taxes and freight charges extra
34 CALGARY PIPE PLANT W,KE &y
All Taxes and freight charges extra

CALGARY PIPE PLANT


4034 PHONE: (403) 292-9500 | FAX: (403) 255-2677
CALGARY PIPE PLANT W,KE &y
All Taxes and freight charges extra
'^<d/E^d>>d/KEW/W
'^<d/E^d>>d/KEW/W
'^<d/E^d>>d/KEW/W
GASKET INSTALLATION - PIPE
Gasket
Gasket
GasketInstallation
Installation
Installation
Self-Lube
Self-Lube
Self-Lube Wedge
Wedge
Wedge
Gasket
Gasket
Gasket O-Ring
O-Ring
O-Ring
Gasket
Gasket
Gasket GASKET
> SELF-LUBE > 2100-3000mm
WEDGE GASKET
2100-3000mm
2100-3000mm
PipePipe
Pipe Gasket
Gasket
Gasket
> O-RING GASKET
450-1200mm
450-1200mm
450-1200mm
PipePipe
Pipe 300-375mm
300-375mm
300-375mm
PipePipe
Pipe
1950mm
1950mm
1950mm
PipePipe
Pipe C361
C361
C361
PipePipe
Pipe

Gasket
Gasket
Gasket Gasket
Gasket
Gasket Gasket
Gasket
Gasket
Spigot
Spigot
Spigot
Spigot
Spigot
Spigot Spigot
Spigot
Spigot

Carefully
Carefully
Carefully
cleanclean
Carefully clean
all dirt
clean all
all
alland
dirt
dirtand
and Carefully
Carefully
CarefullyCarefully
cleanclean
clean
all
all dirt
allall
dirt and
dirt
dirtand
and and
foreign
foreign
foreign
foreign
and substances
substances
substances
foreign from from
substances the
fromthethe foreign
foreign
foreign
substances substances
substances
substances
from thefrom from
the
jointingfromthethe
jointing
jointing
jointing
from surface
thesurface
surface
of theofof
jointing bell
the
theor
bell
belloror jointing
surfacejointing
jointing
surface
of surface
thesurface
of the
bell orofofbell
the
theor
groove bell
bell
end oror
groovegroove
groove
end of
end
end
pipe.
ofofpipe.
pipe. groovegroove
groove
end ofend
end
pipe.
ofofpipe.
pipe.
surface of the bell or of pipe.
groove end of pipe.

Lubricate
Lubricate bell
Lubricate
Lubricate jointing
bell jointing
bell surface
belljointing
jointing
liberally.
surface
surfaceUseliberally.
surface aliberally.
liberally.brush,
Use Use cloth,
aUse aa
brush,
spongebrush,
brush,
cloth,
cloth,
cloth,
sponge
or gloves sponge
tosponge
or or
cover or
entire
gloves
insidegloves
gloves
to cover
totocover
surface. cover
entireentire
Only entire
inside
inside
approved inside
surface.
surface.
surface.
OnlyOnly
approved
Onlyapproved
approved
lubricant
lubricant
should
lubricant
lubricant
should
be used.
should
should
be used.
be beused.
used.

Carefully
Carefully
Carefully
Carefully clean
cleanclean
clean
spigot spigot
spigot
spigot
or oror Carefully
Carefully cleanclean
Carefully
Carefully clean
spigot or tongue
spigot
spigot
or oror
tongue
tongue
ortongue
end of
end
tongue end
pipe,
ofofpipe,
end ofpipe,
pipe, tongue
end tongue
of tongue
end of
pipe, end
end
pipe,
ofofpipe,
including pipe,
the gasket
including
including
including
the gasket
including the
thegasket
the gasket
recess.
gasket recess.
recess. including
including
recess. including
the gasket
the
thegasket
gasket
recess.
recess.
recess.
recess.

Lubricate
Lubricate
Lubricate
Lubricate the spigot
the
thespigot
spigot spigot
or oror
or tongue
tongue
end tongue
of tongue
end of
pipe, end
end
pipe,
ofofpipe,
especiallypipe,
the gasket
especially
especially
especially
the gasket
the
thegasket
gasket
recess.
recess.
recess.
recess.

Lubricate
Lubricate
Lubricate
Lubricate the gasket
the the
thegasket
gasket gasket
thoroughly
thoroughly
thoroughly
thoroughly
before
before
before
it is placed
it itisisplaced
placed
before it is placed on the spigot or
on the
onon
spigot
the
thespigot
spigot
or tongue.
orortongue.
tongue.
tongue.

Fit
Fit theFitFit
gasket
the
thegasketcarefully.
gasket
carefully. Equalize
carefully.
carefully.
Equalize
the Equalize
Equalize
rubber the rubber
the
gasket therubber
rubber
gasket
stretch gasket
gasket
stretch
by stretch
stretch
running by running
abybyrunning
running
smooth, a smooth,
aasmooth,
round smooth,
round
object, round
round
object,object,
insertedobject,
inserted
inserted
inserted
between gasket
betweenbetween
between gasketgasket
gasket
and spigot,
and
andspigot,
spigot,
and
aroundspigot,
around
around around
the entire
thetheentirethe entire
entire
circumference
circumference
circumference
circumference several
several times.
several
several
times.times.
times.

AlignAlign
bell bell
Alignand
bell and
bellspigot
and spigot
andspigot
spigot
of pipes
ofofpipes
pipes Align bell
AlignAlign
bell
Alignand
bell
bellspigot
and of pipes
andspigot pipes
spigot
of to
ofofpipes
pipes
to beof
tojointed.
tobe
bejointed.
pipes jointed.
Before
to beBefore
Before
homing
jointed.homing
homing to be
be tojointed.
tobe
jointed.bejointed.
jointed.
Before
Before Before
Before
homing
homing homing
homing
the
the joint,
thethejoint,
Before check
joint, check
check
homing that the
that
thatthe
the the the joint,
joint,thethejoint,
checkcheck
joint,check
thatcheck
that
thethe
that
thatthe
gasket theis
gasket
gasket
gasket
is in is
contact
isinincontact
contact
with with
the
withthe
the gasket
gasket
gasket
is in is
contact
isinincontact
contact
with with
the
withthethe
joint, check that the in contact with the entry taper
entryentry
taper
entrytaper
taper
around around
around
the entire
the
theentire
entire entryentry
taper
entrytaper
taper
around around
around
the entire
the
theentire
entire
gasket
circumference. is inMake
circumference.
circumference. contact
Make
Make
sure sure
sure around the entire
circumference.
circumference.
circumference.Makecircumference.
Make
Make
sure sure
sure
pipewith
pipe
ispipe the
aligned. entry taper
isisaligned.
aligned. Make issure
pipepipepipe ispipe
aligned. is aligned.
isaligned.
aligned.
around the entire
circumference. Make
sure pipe is aligned.

CALGARY
CALGARY
CALGARY
PIPEPIPE
All Taxes
PLANT
PIPEPLANT
AllAllTaxes
and
PLANT
Taxes
W,KE
freight
and
W,KE
W,KE&y
andfreight
freight
charges
charges
charges
extra extra
extra
&y
&y 35 35
35
CALGARY PIPE PLANT
PHONE: (403) 292-9500 | FAX: (403) 255-2677
41
Kyh>sZd,E>/E'
BOX CULVERT HANDLING
How to Handle and Set Concrete Box
Kyh>sZd,E>/E'
Sections
> H
 OW TO HANDLE AND SET CONCRETE BOX SECTIONS
As with lifting any concrete element, special care should be taken
Asthe
by with lifting
driver any
of the concretevehicle
placement element, special
to ensure care
that the impact or
How
dynamic
should be to
loads Handle
are
taken reduced and
to ofSet
the Concrete
a minimum.
by the driver Box loads
Impact of dynamic
placement
Direction
Vertical
of Lift
Sections
can greatly overload the anchors and cause failure.
vehicle to ensure that the impact or dynamic loads are
LoadAs
must be applied Spreader Bar
reducedwith
tolifting any to
a minimum.
all anchors
concrete
Impact
simultaneously.
element, special loads
of dynamic care should
can be taken
by the driver of the placement vehicle to ensure that the impact or
greatly overload
dynamic loadsthe
are anchors and
reduced to cause failure.
a minimum. Impact of dynamic loads Direction
Vertical
of Lift
can greatly overload the anchors
Load must be applied to all anchors andsimultaneously.
cause failure.
Load must be applied to all anchors simultaneously. Spreader Bar

Direction of Box Section Movement


This Box Section Does Not Move
This Box Section Does Not Move

Direction of Box Section Movement


This Box Section Does Not Move
This Box Section Does Not Move
Correct Method for Pulling Box Sections Together
>  ORRECT METHOD FOR PULLING BOX SECTIONS TOGETHER
C
To pull the box section into position, the long leg of
To pull the box section into position, the long leg of the lift sling is coupled to the previously
the lift sling is coupled to the previously placed box
placedThe
section. boxfree
section.
short The
leg isfree
hungshort leg hook
into the is hung into the hook provided Direction
for this purpose.
Vertical
Correct
provided Method for Pulling Box Sections Together
for this purpose. of Lift
Ensure that the top guide pulley of the crane is over
Ensure
theTo that lifting
pull
outer the box
the topanchor
guide
sectionpulley
into
of theofpreviously
the crane
position, isplaced
the longover
leg of Spreader Bar
the outer
the liftlifting
slinganchor of the
is coupled topreviously placed
the previously box box
placed
box section
section so that sothethat the direction
direction of pull of pull inclined
is slightly is slightly
section. The free short leg is hung into the hook Direction Vertical
inclined
towards thetowards
provided placed the
for thisbox placed box section.
section.
purpose. of Lift
EnsureThe
Warning:
Warning: thatanchors
The the top can
anchors canbebe
guide overloaded
of the and
overloaded
pulley failisfail
and
crane over Spreader Bar
if thethe
crane continues
outer lifting to pullofon
anchor the
the sling afterplaced
previously the box
if the crane continues to pull on the sling after the
connection
sectionissocomplete.
that the direction of pull is slightly inclined
connection
towards theis complete.
placed box section.
Warning: The anchors can be overloaded and fail
if the crane continues to pull on the sling after the
connection is complete.

36 CALGARY PIPE PLANT W,KE &y


All Taxes and freight charges extra

CALGARY PIPE PLANT


42 PHONE: (403) 292-9500 | FAX: (403) 255-2677
36 CALGARY PIPE PLANT W,KE &y
All Taxes and freight charges extra
d,^/EEDE,K>,E>/E'
d,^/EEDE,K>,E>/E'
CATCHBASIN AND MANHOLE HANDLING
Lifting Eye Installation
Lifting Eye Installation
> LIFTING EYE INSTALLATION
Extended Lip
Extended Lip
Direction of Lift
Direction of Lift

Notes: Direction of extended lip should be in the direction of the lift.


Note: Direction of extended lip should be in the direction of the lift.
Note: Direction of extended lip should be in the direction of the lift.

> How toUSE


HOW TO UseTHEthe Universal
UNIVERSAL Lifting
LIFTING EYE Eye
How to Use the Universal Lifting Eye

Side View
Side View
Spreader Bar
Spreader Bar

Side View Side View


Side View Side View
Two typical each side
A = Minimum Two typical each side
A = Minimum
Edge Distance
Edge Distance

Top View Top View


Top View Top View
Lift Anchors
Lift Anchors

Note: Load must be applied simultaneous to all Swift Lift Anchors in order to safely lift product.
Loadmust
Notes: Load
Note: mustbebe applied
applied simultaneous
simultaneous to all
to all Swift LiftSwift LiftinAnchors
Anchors in order
order to safely to safely lift product.
lift product.

CALGARY PIPE PLANT W,KE &y 37


CALGARY
All PIPE PLANT
Taxes and freight charges extra W,KE
All Taxes and freight charges extra
&y 37
CALGARY PIPE PLANT
PHONE: (403) 292-9500 | FAX: (403) 255-2677
43
d,^/EEDE,K>,E>/E'

CATCHBASIN AND MANHOLE HANDLING

Typical Applications
> TYPICAL APPLICATIONS Base/Extension
Base/Extension
> Strip
Strip
Lift> Lift
Set> Set

Base/Slab/Lid/Roof
Base/Slab/Lid/
> Strip
Roof
Strip
> Handle
Handle
Set
> Set

Base/Extension/Roof
Base/Extension/
Roof
> Strip
Strip
> Lift
Handle
Set
> Set

38 CALGARY PIPE PLANT W,KE &y


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CALGARY PIPE PLANT


44 PHONE: (403) 292-9500 | FAX: (403) 255-2677
LAFARGE PIPE eManual

The Lafarge Pipe eManual is


a living document designed
to be a one-stop shop for all
concrete pipe and precast
concrete drainage structures
offered by Lafarge, both
across Western Canada and in
specific market areas.
The eManual can be found at
www.lafarge-na.com/pipe Lafarge is Canadas largest
provider of solutions to the
construction and development
industry and is a member of the
global group, LafargeHolcim.
With more than 6000 employees
across Canada, our mission
is to provide construction
solutions that build better cities
and communities. The cities
where we live, work, and raise
out families along with the
infrastructure that supports our
communities such as roads,
bridges, transportation links,
water, and waste management
benefit from the solutions
provided by Lafarge. Our product
lines include Aggregates, Asphalt
& Paving, Cement, Concrete &
Concrete Products and Road
Construction.

Lafarge Pipe designs and manufactures a wide range of precast underground infrastructure
components, including:
> Concrete Pipe
> Box Culverts
> Manhole and Catch Basin Components
> Stormceptor (Oil/Grit Separators)
Lafarge Pipe is based in Western Canada with offices in Calgary, Edmonton and Winnipeg. For a list
of complete product offerings, please download the most up to date Lafarge Pipe Catalogue for your
market area through the links provided at http://www.lafarge-na.com/Pipe_and_Precast_Flipbook_
Publication/index.html
Educate your staff on topics such as pipe and
drainage systems with a one hour free Lunch & Learn
seminar from Lafarge engineers at your office or our
plant. Contact us for a plant tour and/or Lunch &
Learn seminar at (403) 292-9543

www.lafarge-na.com

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