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Proper Daikin terms were included in quotation and a copy of quote has been placed in Greensboro order file
Name Telephone
The following documents were Personally reviewed at submittal delivery with Contractor:
___________________________________________________________________________________
Name Date
1 Rev. 11-18-2011
Project Walk by H&H Project Mgr.: _________________________________________________________
Name Date
Stage of Construction: __________________________________________________
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Contractor Name Date
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Phase III Mid Construction
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Recommendations:
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2 Rev. 11-18-2011
Completion of Pre-Commissioning Checklist (PCC) (Please send completed copy to order file in GSO)
Commissioning Notes:
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Phase IV Job Start-Up
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3 Rev. 11-18-2011
Notes for VRV Refrigerant Piping
1. All joints shall be brazed except at the indoor units which shall be flared
2. All piping shall be installed in accordance with the mechanical design. Any deviation shall be
submitted for prior approval to the mechanical engineer prior to installation. Selected copper
tube must be of suitable wall thickness for higher operation pressures.
3. Flaring: Flared tube ends should have a smooth, even round flare of sufficient length to fully
engage the mating surface of the flare nut, without protruding into the threads. Use only PVE
or POE refrigeration oil when making flares. Dedicated flare block and tool is recommended.
Only use synthetic oil on the flare tool.
4. All piping exterior to building, shall be a minimum of type L, ACR rated straight pipe for R-
410A or as specified. All piping on the building interior shall be L, ACR rated rolled soft
copper or line set for R-410A or as specified, piping (after annealing) shall have sufficient wall
thickness for a continuous operating pressure of 600 PSI per ASME B 31.5-2010.
5. Dry Nitrogen: Dry nitrogen must be used during all brazing (pressure regulated to 3 PSI) to
prevent copper plate or oxidation formation.
6. Pressure testing: Tighten down stop valves before any pressure testing to prevent nitrogen
from leaking back through condenser and contaminating refrigerant.
Pressure testing shall be done in three (3) steps.
Step 1 Leak check 3 minutes at 150 PSI
Step 2 Leak check after 5 minutes at 325 PSI
Step 3 Leak check after 24 hours at 550 PSI (450 psi for systems with vertical Air Handlers)
Always check flare nuts for leaks using bubble solution. Be sure to use a recommended product.
Do not use a watered down fairy liquid solution.
7. Leak testing and evacuation shall be done in accordance with the US EPA Green Chill Best
Practices Guideline Ensuring Leak-Tight Installation of Commercial Refrigerant Equipment.
8. Evacuation procedures: Evacuation procedures shall be performed as follows:
A. Evacuate the system to 4000 microns. Break the vacuum with dry nitrogen to a pressure of
2-3 PSI and hold for 15 minutes.
B. Evacuate system to 1500 microns and maintain for 20 minutes. Break the vacuum with dry
nitrogen to a pressure of 2-3 PSI and hold for 15 minutes.
C. Evacuate system to below 500 microns and hold for 60 minutes.
D. Evacuate system to below 300 microns and hold for 24 hours.
Vacuum pump check valve should be used to prevent mineral oil from being drawn into the
system. These procedures must be adhered to, documented and included in the contractors
price.
9. Refrigerant charging: Weigh in additional refrigerant with digital scales. Calculate charge based
on total line length plus lb/ft of diameter. Check with each unit model for correct multiplier.
After the amount of refrigerant to be added is determined write it down on the label on the
back side of the front cover. After the vacuum/drying is complete, charge the additional
refrigerant in its liquid state through the liquid stop valve service port.
Make sure to use installation tools you exclusively use on R410A installations to withstand the
pressure and to prevent foreign material from mixing into the system.
Notes for Refrigerant Piping Page 1 of 2 Rev. 11-11-11
Notes for VRV Refrigerant Piping Continued
10. All refrigerant piping and Refnets exterior to the building shall have aluminum jacket covering
the insulation in accordance with the following specifications.
Equivalent to Pabco-childers metals aluminum roll jacketing, .016 thick, complying with
3105/3003 standard alloys, stucco empossed finish with polysurlyn moisture retarder. Provide
" aluminum band clamp every 10 to 12.
11. Insulation techniques: All pipe work must be insulated along its full run using code compliant
(25/50 rated), Armaflex model UT/Solaflex, " thick, high temperature and UV resistant
closed cell insulation.
Insulation of pipes should be done after performing work required by note 8 (air tight test and
vacuum drying). Insulate the liquid piping, the HP/LP gas piping, the gas piping, the equalizer
pipe (between the outside units for the outside multisystem) and these pipe connections.
Insulation shall withstand temperatures of 248 degrees F or more for the HP/LP gas piping, the
equalizer pipe and gas piping.
Cover flare nuts on the fan coils using the insulation provided or condensation will occur causing
leaks.
12. Un-insulated joints will condense moisture around the fittings. Line components: Do not install
driers, oil traps, sight glasses or any other line component in the pipe work as this will affect the
performance and warranty.
14. VRV systems shall be installed by a manufacturer certified and trained contracting company and
shall have documentation of VRV installation & commissioning training. Field Superintendent
shall have VRV training and certification.
VRV supplier shall include a special VRV tool kit allowance for the installing contractor consisting
of:
A. Standard R-410A gauge kit with multiple tools
B. Torque wrench set
C. R-410A flare tool
D. R-410A plastic flare size gauge
If installing contractor does not currently have these special tools.
15. In applications where the Refnet kits are installed in an environment requiring fire-rated
material to be used, it is necessary for the installer to obtain from a third part supplier and to
utilize, for installation, fire-rated materials that meet all applicable building codes and other
requirements. The factory supplied insulation should be discarded in a manner meeting all
applicable law.
Notes for Refrigerant Piping Page 2 of 2 Rev. 11-11-11
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3 Liquid pipe connection port $ 318 brazing con:1ection
2 HPILP gas pipe connection port
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BSVQ-P 5
(LP) SUCTION REFRIG. LINE
(FROM INDOOR UNIT)
NOTE: CONTRACTOR TO PROVIDE 5/16" THREADED
ROD HANGERS WITH DOUBLE SIDED RUBBER (1/2" THICK) ~ ,/
ISOLATORS AT EACH SUSPENSION BRACKET (4- EACH)
ON BRANCH SELECTOR FOR SUSPENSION OF UNIT (HP) LIQUID REFRIG. LINE
(TO INDOOR UNIT)
_~N
DUAL STEM SEAL DESIGN W/TEFLON
PACKING INTERNAL PRIMARY SEAL.
VALVE SHALL PERMIT OPERATION WITHOUT
REMOVAL OF SEALS OR TEFLON GASKETS.
PROVIDE W/INTERNAL BALL TYPE RELIEF (HP) LIQUID REFRIG. LINE
PORT FOR DUAL DIRECTIONAL SHUT-OFF. (FROM OUTDOOR UNIT)
PROVIDE FULL FLOW PORTS ON ALL SIZES
1/4" THROUGH 7/8".
(NOTE: SHUT-OFF VALVES SHALL BE (HP) HOT GAS REFRIG. LINE
ZERO-CLEARANCE TYPE. ALL BRONZE. (FROM OUTDOOR UNIT)
BRAZED CONNECTIONS WITH 1/4" SCHRADER
TYPE SERVICE FIniNG IN VALVE. TYPICAL
FOR EACH LINE).
Rev. 11-11-11
OUTSIDE UNIT SIDE BRANCH SIDE
Rev. 11-11-11
PRESSURE-REDUCING VALVE ~
TAPE
NITROGEN
NOTES:
\ REfRIGERANT PIPING
USE DEDICATED MANIFORD. GAUGES AND
HOSES TO GUARD AGAINST CROSS CONTAMINATION
SERVICE PORT CHANGE DIAMETER 1/4" ENLARGED TO 5/16"
Rev. 11-11-11
RECOMMENDED EQUIPMENT
CLEARANCES:
3" ABOVE
12" ENTERING (3 PIPE)
IN SPACE CONDITIONS THAT
DO NOT ALLOW 3" ABOVE THE
DEVICE, MAINTAIN A 1" AIR
SPACE BELOW UPPER DECK
HANGERS AND INSTALL 1/2" FOAM HANGERS
(TYP) INSULATION ON THE TOP OF (TYP)
THE DEVICE.
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III II
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BRANCH
SELECTOR
UNIT
Rev. 11-11-11
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REFRIGIERANT PIPING
AND POWER CONDUIT(S)
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Rev. 11-11-11
REFRIGERANT PIPING
FROM OUTSIDE UNIT
OR INTERIOR BRANCH
SELECTORS TYPICAL VRV "REFNET" REFRIGERANT
BRANCH PIPING DEVICE INSTALLED
IN A TRUE AND LEVEL POSITION
PARALLEL TO CEILING BELOW OR
FLOOR STRUCTURE ABOVE
LONG SWEEP
ELBOW OR LONG
BEND OF SOFT
COPPER (TYP)
CAL VRV 4 OR 8
CONNECTOR "HEADER" DEVICE
MIN. 20
BEFORE ELBOW
TO TYPICAL INTERIOR
TERMINAL UNIT
Rev. 11-11-11
REFRIGERANT PIPING
FROM OUTSIDE UNIT
OR INTERIOR "BS"
BRANCH SELECTORS
THE REFNET KITS ARE SUPPUED WITH INSULATION
INTENDED TO FIT OVER THE MAIN BODY OF THE "REFNET"
JOINT AFTER INSTALLATION OF THE "REFNET" KIT IS COMPLETE.
IMPORTANT: SEE NOTE@) BELOW
LONG SWEEP
MIN. 20" ELBOW OR LONG
TYPICAL VRV BEND OF SDFT
"REFNET" DEVICE BEFORE ELBOW COPPER (TYP)
Rev. 11-11-11
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Rev. 11-11-11
Summary of the Commissioning Request Procedure
The following outlines the procedure for smooth processing of the installing contractors
commissioning request:
Request will not be honored without required purchase order(s) from Distributor/Rep).
Contractor Information
Company Name:
City, State & Zip:
Phone/Fax #:
Contact:
Email Address:
Rep or Distributor Information (Must supply Purchase Order)
Company Name:
City, State & Zip:
Contact:
Phone:
Email Address:
Equipment Information
Number of Systems to be Commissioned _______________
Note: each system will require a separate form
OUTDOOR UNIT(s)
Outdoor Serial Quantity Quantity
Numbers of Indoor of BS
Outdoor Model # Units Boxes
System 1
System 2
System 3
System 4
System 5
System 6
System 7
System 8
System 9
System 10
System 11
System 12
NOTE: if more than 12 Systems complete additional form
Indoor Unit
Model Number(s) and serial numbers:
QTY Model # Serial No. QTY Model # Serial No.
Controller(s):
Additional Accessories
Manufacturer Model Number Description
Status of Installation
1. All equipment must be running and wiring issues identified prior to Daikin arriving onsite.
2. You agree that you will be responsible for any tools and Freon needed on-site.
3. Daikin request the system to be pressure tested to 550 PSIG for 24hrs.
4. Daikin request a triple evacuated to below 500 microns and must hold 500 or below for 1 hr.
5. Daikin requires a 2 wire, stranded, non-shielded, 18 gauge. This will ensure that there are no
communication issues when the system is started up.
The above must be achieved before DAIKIN arrives on-site to complete this commission. If this
is not completed when Daikin arrives you will be charged an extra fee.
Contractor Signature:
Date Submitted:
..
Commissioning SRO#:___________
INSTALLING CONTRACTOR AND SITE INFORMATION:
Installing Contractor: Telephone:
E-Mail: Fax:
Job/Location Name:
Site Address:
SITE CHECKLIST
1. REFRIGERANT PIPING Yes No
(a) Has all system piping been completed in accordance with installation
guidelines?
(b) Has the system piping been pressure tested and leak checked?
If the system has been pressure tested, what pressure was applied?
PSIG
MICRONS
How many microns was the system evacuated to?
How long was the evacuation held? HOURS
(e) Has the total liquid line length been calculated?
List the total line lengths for each pipe size used?
1/4 O.D. 3/8 O.D. 1/2 O.D.
(f) Has the additional refrigerant charge been calculated?
If charge has been calculated what is the amount? LBS OZ
(g) Has all system piping been insulated, including RefNET and flare connections?
(e) What type and gauge wire was used for control wiring?
(i.e. 18AWG stranded non-shielded)?
TYPE: GAUGE:
(f) What is the supplied line voltage?
L1 L2 L3
(g) If new construction, is building still being supplied with temporary
power?
I further verify that the job is ready for commissioning. I realize that if upon arrival to the commissioning the job is not
ready for start up, that I will be subject to additional fees as described in the Daikin Policies and Procedures Guide.
Quali f i e d A g e n t n a m e :
i - T o u c h C o n t r o l l e r
PPD Option Yes No NOTE: MUST provide MAC address and Basic Software ID for the WEB and PPD option
L O N W O R K S : Yes No
FRONT END SYSTEM
24 VAC Power to Lonworks: MANUFACTURER:________________
Yes No
MODEL:________________
By completing these forms, you hereby certify that all items on this list have been checked, and that all information is correct. You further verify that the job is
ready for commissioning. You realize that if upon arrival to the commissioning the job is not ready for start up, that I will be subject to additional fees as described
in the Daikin Policies and Procedures Guide.
I hereby certify that all items on this list have been checked, and that all information is
correct.
I further verify that the job is ready for commissioning. I realize that if upon arrival to
the commissioning the job is not ready for start up, that I will be subject to additional
fees as described in the Daikin Policies and Procedures Guide.
Contractor Signature:
Date:
14