i

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 SIEMENS Preface

Description 1
Operating and display
SIMATIC elements 2

ET 200S distributed I/O Communication 3

IM 151-8 PN/DP CPU interface
module Memory concept 4

Operating Instructions Mounting and connectinq 5

Addressing 6

Commissioning 7

Service and maintenance 8

Functions 9
Debugging functions,
diagnostics and
troubleshooting
10

Technical data 11

Appendix A

06/2008
A5E02049034-01
I
I
I
I Table of contents
I 1
Preface
Description
3
11

I
1 . 1 F u n c t i o n o f t h e I M 1 5 1 - 8 P N / D P C P U i n t e r f a c e m o d u l e 11
1.2 Properties of the IM 151-8 PN/DP CPU interface module 12
1.3 Properties of the DP master module 14

I 2
1.4
Operating
Example
and
c o n fi g u r a t i o n s
display elements 17
15

I
2.1 Operating and display elements of the IM 151-8 PN/DP CPU interface module 17
2.2 Status and error displays of the IM 151-8 PN/DP CPU interface module 19
2.3 Display elements of the DP master module 20

B 3
3.1
3.1.1
3.1.2
Communication
Interfaces
PROFINET(PN)
PROFIBUSDP
21
21
21
25

I 3.2
3.2.1
3.2.2
Communication
Overview
PG
of communication
communication
services
services
27
27
29
3.2.3 OP communication 30
3.2.4 S7 communication 30
3.2.5 Routing 31
3.2.6 Data set routing 32
3.2.7 Data consistency 34
3.2.8 Communication by means of PROFINET 34
3.2.8.1 Introduction 34
3.2.8.2 PROFINET IO and PROFINET CBA 36
3.2.8.3 PROFINET IO System 38
3.2.8.4 Blocks for PROFINET IO 40
3.2.8.5 Open communication via Industrial Ethernet 42
3.2.8.6 SNMP communication service 45
3.3 Webserver 46
3.3.1 Language settings 49
3.3.2 Settings in HW C o n fi g , "Web" tab .'..' 51
3.3.3 Updating 53
3.3.4 Web pages Z..Z.Z.Z...54
3.3.4.1 Start page with general CPU information ZZZZZ'ZZZ^ZZZZ'.54
3.3.4.2 I d e n t i fi c a t i o n 66
3.3.4.3 Diagnostic buffer ZZZZZZZZZZZZZZZZZ.S7
3.3.4.4 Messages 58
3.3.4.5 PROFINET ZZZZZZZgQ
3.3.4.6 Va r i a b l e status 62
3.3.4.7 Va r i a b l e tables ZZZZZZZZZZZZ^...... 63

IM 151-8 PN/DP CPU interface module

Operating Instructions, 06/2008, A5E02049034-01

I
Table of contents

3.4 S7 connections
3.4.1 S7 connection as communication path !!!!!!!!!!!!!!!!! rr
3.4.2 Assignment of 67 connections. 5
3.4.3 Distribution and availability of S7 rannection resouriis."!.!!!!]"!."" eg
3.4.4 C o nlesuutcea
;ouun n e c t i olor
n routing r e s o u r c e s for routing 769

3.5 DP\/1

73
4.1 Memory areas and retentive memory 7o
4.1.1 Memory areas of the IM 151-8 PN/DP CPU interface"mriuieZZZZZ..Z 73
4 . 1 . 2 R e t e n t i v i t y o f l o a d m e m o r y, s y s t e m m e m o r y a n d R A M 74
4.1.3 Retentivity of memory objects -Z
4.1.4 Address areas of system memory "ZZ". 76
4.1.5 Properties of the SIMATIC Micro Memory Card ZZZZZZZZZZZZZZZZZZZ "ZZ 79
4.2 Memory functions 80
4.2.1 General: Memory functions .....ZZZZZZ.Z 80
4.2.2 Downloading user programs via SIMATIC Micro Memory Card to theVm'V51-8 PN/DP
CPU interface module ai
4.2.3 Handling blocks Z.ZZZ.ZZZZZZ 82
4.2.3.1 Download of new blocks or delta downloads . 09
4.2.3.2 Uploading blocks %
4.2.3.3 Deleting blocks ZZZZ 82
4.2.3.4 Compressing blocks
4.2.3.5 Promming (RAM to ROM) 83
4.2.4 CPU memory reset and restart Ao
4.2.5 Recipes ZZZZZZZZZZZZZZZZ 84
4.2.6 Measured value log fi l e s !..!!!!!!!!!!!!!!!!!!!!!!!!!! 85
4.2.7 Backup of project data to SIMATIC Micro Memory Car^ZZZZZZZZZZZZZZZZZZ!ZZZZZ 87

Mounting and connecting 8g

5.1 Content 8g
5.2 Installing the IM 151-8 PN/DP CPU interface module 89
5.3 Connecting the IM 151-8 PN/DP CPU interface module 90
5.4 Installing and connecting the DP master module 93

Addressing
6.1 Addressing the I/O modules Q5
6.1.1 Slot-oriented addressing of the centralized I/O modules."!.".."!'!!! 95
6.1.2 User-oriented addressing of the I/O Modules ZZZZZZZZZZZ. 97
6.2 Addressing on PROFINET IO 98
6.3 Addressing on PROFIBUS DP gg

Commissioning 1Q.
7.1 Overview
101
7.2 Commissioning procedure 101
7.2.1 Procedure: Commissioning the hardware !.!!!!!!!!!!!!!!!!!!!! 101
7.2.2 Procedure: Software commissioning ..!!!!!!!!!.!!!!!!.!!!!!!!!!!!.!. 1Q3
7.3 Commissioning check list 105

IM 151-8 PN/DP CPU interface module

Operating Instructions, 06/2008, A5E02049034-01
I
Table of contents

I 7.4 Commissioning the modules 106

7.4.1 Inserting/Replacing a SIMATIC Micro Memory Card...!.!.!.!!.!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!.... 106
7.4.2 Initial power on .Z.Z.ZZ.ZZZ.Z...'\QB
7.4.3 Reset the IM 151-8 PN/DP CPU interface module using the mode selector switch!!!!!!!!!!!!! 109

I 7.4.4 Formatting the S I M AT I C Micro

7.4.6 Connecting a programming device / PC to the integrated PROFINET interface of the IM

151-8 PN/DP CPU interface
Memory

module
Card 11 2
7 . 4 . 5 R e s e t t i n g t o t h e a s - d e l i v e r e d s t a t e ! ! . . . ! ! . ! ! ! . ! ! ! ! ! ! ! ! ! ! ! ! ! . ! ! ! ! . ! ! ! ! ! . . 11 3

11 5

I 7.4.7 Starting S I M AT I C Manager

7.4.8 Monitoring and modifying l/Os .!!..!.!..!!!!!!!!!..!..!!.!Z.!!!l18
7.5 Commissioning PROFINET IO
!!..!!!..........!!!!!!

122
11 7

7.5.1 Requirements for commissioning PROFINET !.!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!.!!!!!!l22

7.5.2 Configuring and commissioning the PROFINET IO system !.!!..!!!!!!!!!!!!.!.!!!!!!!!!!!!!l23
7.6 Commissioning PROFIBUS DP 128

I 7.6.1 commissioning the profibus dp network !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! 128

7.6.2 Commissioning the IM 151-8 PN/DP CPU interface module with DP'master"module"as"a

7.6.3
DP
Direct data
master
exchange !!!!!!!!!!!!!!!!!!!!!!!!l33
130

I 8
8.1
Service and
Overview
maintenance 135
135

I 8.2
8.3
Backing up
Updating
fi r m w a r e
the
on a S I M AT I C
fi r m w a r e
Micro
137
8.3.1 When should you update the IM 151-8 PN/DP CPU interface module? .!!!!!!!!!!!!.!!.!!!!!.!!!!....!!!!l37
Memory Card 135

8 . 3 . 2 F i r m w a r e u p d a t e u s i n g a S I M AT I C M i c r o M e m o r y C a r d . ! ! . 1 3 7
8.3.3 Updating the fi r m w a r e online (via networks) 138
8 . 4 B a c k i n g u p p r o j e c t d a t a o n a S I M AT I C M i c r o M e m o r y C a r d 1 3 9
8.5 Replacing the IM 151-8 PN/DP CPU interface module 140
8.6 Replacing the DP master module 142
9 Functions 145

I 9.1 Assigning parameters of the reference junction for the connection of thermocouples 145
9.2 Removal and insertion of modules during operation 147

I
9.2.1 Overview !!!!!.!!!!!!!.!l47
9.2.2 What happens when modules are removed during operation !!!!!!!!!.!..!!.!!.147
9.2.3 Procedure when modules are inserted during operation !!!!.!!l48
9.3 Switching power modules off and on during operation 150

i 10 Debugging
10.1
functions, diagnostics
Overview
and troubleshooting 151
151

I
10.2 Identification and maintenance data of the IM 151-8 PN/DP CPU interface module 151
10.3 Debugging functions 154
10.3.1 Overview: Debugging functions !!!!!!!!!!!.!!!!!!!!!!!.!!!!.....!!!!!!!l54
10.3.2 Overview: Diagnostics I!!!!!!!!!!!!!!!. 156

I 10.3.3 Diagnostic tunctions available in STEP 7 !.!!!!!!!!!!!!!!!!!!!!! 159

10.3.4 Network infrastructure diagnostics (SNMP) !.!!!!!!!!!!!! 159

I
I IM 151-8 PN/DP CPU interface module
Operating Instructions, 06/2008, A5E02049034-01
 Table of contents

10.4 Diagnostics using status and error LEDs

10.4.1 Introduction 162

lot? f!?^ 11 6 2
a<Caa I a Uatng *" SF LED ln case of software errors J5
i n _ t i Va ' u a t l R 9 t h e S F L E D l n c a s e o f h a r d w a r e e r r o r s J 2
_ 2 t 5 Status
10.4.6 ? t a and
t U Serrora ndisplays
d e r of
r othe
r DP
d i smaster
P , a v module
s f o r t h-ZZZZZZZZZZZZZZZZZZ
e P N i n t e r f a c e 168
Ill

10.5 Basics of diagnostics in PROFINET IO 169

10.6 Diagnostics on the PROFIBUS DP
10.6.1 Diagnostics of the IM 151-8 PN/DP CPU interface 'Z^a7ai'ma^ZZZZZZZ i
11 Technical data
173
11.1 General technical data
173
11.2 IM 151-8 PN/DP CPU interface module

1 1 . 2 . 2 I M 1 5 1 - 8 P N / D P C P U t e c h n i c a l s p e c i fi c a t i o n s " Z Z Z Z Z . 1 7 4
11.3 DP master module
1 1 . 3 . 1 T e c h n i c a l s p e c i fi c a t i o n s - D P m a s t e r m o d u l e ! ! ! ! " < ? ? ?
. loo
A Appendix
185
A.1 Order numbers
A.1.1 Module order numbers !!!!!!!!!!!!!!!!!!!!!!!!!!!! 185
A.1.2 Order numbers of accessories....!.!!!!!!!!!!.!! !]?5
. 186
A._: Dimension drawings
A.2.1 IM 151-8 PN/DP CPU interface module! HI
A.2.2 DP master module .... 187
. _ _ 188
A.3 Cycle and response times
A.3.1 Overview 189
A.3.2 Cycle time ZZ 189
A.3.2.1 Overview: Cycle time 190
A.3.2.2 Calculating the cycle time ZZZ.ZZZZ. 19
A.3.3 Response time 193
A.3.3.1 Overview: Response time ZZZZZ..ZZZZ Jq5
A.3.3.2 Shortest response time ...!! " 95
A.3.3.3 Longest response time """ ]97
A.3.4 Interrupt response time .."".," 198
A.3.4.1 Overview: Interrupt response time....!!!!!!!!.!!!!!"!.'!!!!!!!!!!!!!!! !loo
199
A.4 Additional documentation
Glossary
203
Index
233

IM 151-8 PN/DP CPU interface module

10
Operating Instructions, 06/2008, A5E02049034-01
I
I
I
I Description |
I
1.1 Function of the IM 151-8 PN/DP CPU interface module

I_ff 'M 12r2

withPN/DP
degreecpu interface module is aIM
component of the ET Interface
200S distributed
system of protection IP20. The 151-8 PN/DP CPU Sle is anI/O

I intelligent preprocessor". It enables you to decentralize control tasks.

US^SlS1!T*2?S ^,M 151_8 PN/DP CPU can exerclse Ml and-lf necessary,

^dependent control
canover
be a process-related functional unit. An IM 151-8 PN/DP CPU
1 interface module
* PRORBnus S5^%S22^ deVlC6 (Wlth r Wlthout proxy **** for
PROFIBUS DP) on the PROFINET The DP master module must also be connected for

1
the proxy functionality for PROFIBUS DP.
a DP master on the PROFIBUS DP together with the optional DP master module.

I
^h!_f_ 6 ,M_151"8
standardization PN/t?P CPUfunctional
of process-related interfaceunits
module
and,eads t0 clear
simple, further modularization
machine concepts.and

1
I
I
I
r

IM 151-8 PN/DP CPU Interface module

Operating Instructions, 06/2008, A5E02049034-01
11
 Index

(
(Simple Network Management Protocol), 45 Commissioning
Checklist, 105
Hardware Requirements, 101
IM 151-8 PN/DP CPU as a DP master, 130
Accessories Procedure with the hardware, 102
IM 151-8 PN/DP CPU, 186 Procedure with the software, 104
Address area PROFIBUS DP, 128
of the I/O modules, 96 PROFINET IO, 122
Address assignment Reaction to errors, 105
for analog and digital modules, 96 Software requirement, 103
Addresses Commissioning stage, 169
Start addresses, 97 Communication
Addressing Communication protocols, 43
Data consistency, 34
Assignment of addresses, 97
slot-oriented, 95 Data set routing, 32
OP communication, 30
Unassigned, 97
Application View, 36 Open IE communication, 42
Asynchronous error, 156 Programming device communication, 29
Automation concept, 36 S7 communication, 30
Sen/ices of the IM 151-8 PN/DP CPU interface
module, 27
B Communications concept, 36
Component-Based automation, 35, 36
Back up Compression, 82
Operating system, 135 Connect the PROFINET connector, 92
The firmware, 135 Connect the RJ45 connector, 92
Basic knowledge required, 3
Connecting
Blocks, 40 IM 151-8 PN/DP CPU, 90
compatibility, 40 PG, 115
Deleting, 82 Connecting the supply voltage, 92
Delta download, 82 Connection
Download, 80 DP master module, 94
Reloading, 82 Consistency, 99, 100
Upload, 82 Constant bus cycle time, 132
Bus termination, 140
Cycle time
Bus terminator, 142
Calculation, 193
Definition, 190
Extension, 192
Process image, 190
Sequence of cyclic program processing, 191
Time slice model, 190

IM 151-8 PN/DP CPU interface module

Operating Instructions, 06/2008, A5E02049034-01
233
 Index
Data consistency, 34, 99,100
Data set routing, 32
Default addressing, 95
Deleting, 82
Delta download, 82
Diagnostics
in DP Master mode, 170
with Diagnosing Hardware, 159
with LEDs, 162
with system functions, 158
Diagnostics address, 171
Diagnostics buffer, 157
Diagnostics Concept, 169
Dimensional diagram
DP master module, 188
IM 151-8 PN/DP CPU, 187
Direct data exchange, 133
Display elements
DP master module, 20
IM 151-8 PN/DP CPU, 17
Display languages
of the web server, 49
Disposal, 4
Documentation
Additional, 200
Download
of blocks, 80
DP master module
connecting, 94
Dimensional diagram, 188
Display elements, 20
installing, 93
Properties, 14
Technical specifications, 183
Error
Asynchronous, 156
Synchronous, 156
Error displays, 19
ET 200S with IM 151-8 PN/DP CPU
initial power on, 108
Event recognition, 172
Failure
ET200S (PROFINET IO), 140, 142
Firewall, 48
Firmware
Backup, 135
234
Forcing, 155
FREEZE, 132
Guide
Operating Instructions, 4
I
l&M data, 151
I/O process image, 77
Identification, 167
identification and maintenance data, 151
Identification data, 151
IM 151-8 PN/DP CPU
Accessories, 186
commissioning as a DP master, 130
Connecting, 90
Dimensional diagram, 187
Display elements, 17
installing, 89
Memory reset, 109
Operating elements, 17
Properties, 12
Response after replacement, 141
IM 151-8 PN/DP CPU factory settings
Lamp images during reset, 114
Properties, delivery state, 113
Restore delivery state, 114
IM151-8 PN/DP CPU
Technische Daten, 174
Industrial Ethernet, 34
installing
DP master module, 93
IM 151-8 PN/DP CPU, 89
interfaces
PROFIBUS DP interface:Time synchronization, 26
Interfaces
PROFIBUS DP interface, 25
PROFIBUS DP interface:Connectable devices 26
PROFINET interface, 21
PROFINET interface properties, 22
PROFINET interface: configuring the port
properties, 23
PROFINET interface:Addressing the ports, 24
PROFINET interface:Connectable devices, 22
PROFINET interface:Disabting a port, 23
PROFINET interfacerSend clock, 24
PROFINET interface:Time synchronization, 21
PROFINET interface:Update Time, 24
IM 151-8 PN/DP CPU interface module
Operating Instructions, 06/2008, A5E02049034-01
I Index

Internet
Service & support, 5 Monitoring and modifying variables
Controlling outputs in STOP of the IM 151-8 PN/DP
Interrupt response time CPU interface module, 121
Definition, 199
IM 151-8 PN/DP CPU, 199 Creating a connection to the IM 151-8 PN/DP CPU
interface module, 120
Process interrupt processing, 200
Creating a variable table, 118
Modifying variables, 119
Monitor variable, 118
opening the VAT, 120
LAN, 90 Saving the variable table, 120
LED setting the trigger points, 119
LED, 12,14
Load memory, 73
Local data, 78 N
Longest response time Network Diagnostics, 159
Calculation, 199 Network node, 31
Conditions, 198

M
OB 83,42
Maintenance data, 151
OB86, 42
Memory OP communication, 30
Compression, 82 Operating elements
Memory areas IM 151-8 PN/DP CPU, 17
Load memory, 73
Operating Instructions
System memory, 74
Changes since previous version, 4
Work memory, 74
Purpose, 3
Memory functions
Operating system
Compression, 82 Back up, 135
Deleting blocks, 82
Delta downloading for blocks, 82 Updating, 137
Order numbers
Download of blocks, 80
Accessories, 186
Downloading blocks, 82 Cables, 186
Memory reset, 83 Connector, 186
Promming, 83 DP master module, 185
RAM to ROM, 83 IM 151-8 PN/DP CPU, 185
Restart, 83 Organization blocks, 42
Uploading blocks, 82
Warm start, 83
Memory reset, 83,109
DP parameters, 112
IP parameters, 112 Parameterization
with mode selector switch, 109 Reference junction, 145
Mode selector switch, 18 PG
Memory reset with, 109 Connecting, 115
Modifying Pin assignment
of variables, 154 Bus connector, 94
Monitor Pin assignment for supply voltage, 92
of variables, 154 RJ45 connector, 92
Power on
initial, 108
Requirements, 108

IM 151-8 PN/DP CPU Interface module

Operating Instructions, 06/2008, A5E02049034-01
235
 Index

Process interrupt processing, 200

PROFIBUS, 34
PROFIBUS DP S7 communication, 30
Commissioning, 128 S7 connections
Direct data exchange, 133 Distribution, 69
PROFIBUS DP interface, 25 End point, 66
PROFIBUS International, 35 IM 151-8 PN/DP CPU, 70
PROFINET, 34 Time sequence for allocation, 68
Implementation, 35 Transition point, 66
Objectives, 35 Scope
Switch, 90 Operating Instructions, 3
PROFINET CBA, 35, 36 Security
PROFINET interface, 21 of the web server, 48
PROFINET 10,35, 37 Service & Support, 5
Commissioning, 122 Service case, 169
Programming device communication, 29 SFLED
Properties Evaluation, 163
DP master module, 14 SFB 52,40
IM 151-8 PN/DP CPU, 12 SFB 53,40
SFB 54,40
SFB 81,40
SFC 12,40
SFC 14, 99,100
RAM to ROM, 83 SFC 15, 99,100
Recycling, 4 SFC 49,41
Reference junction SFC 58, 40
Parameter assignment, 145 SFC 59, 40
Reloading, 82 SFC 70,40
Replacing SFC 71, 41
DP master module, 143
SFC102.40
IM 151-8 PN/DP CPU interface module, 141 SFC13.40
Response time SFC5,40
Calculating the longest, 199 Shortest response time
Calculating the shortest, 197 Calculation, 197
Conditions for the longest, 198 Conditions, 197
Conditions for the shortest, 197 SIMATIC Manager, 117
Definition, 195 start. 117
DP cycle times, 195,196 SIMATIC Micro Memory Card
Factors, 195 Properties, 79
Fluctuation width, 195 Service life, 80
Restart, 83 Slot, 18
Retentive memory, 74 Slot assignment
Load memory, 74 ET200S.96
Retentive behavior of the memory objects, 75,194 Slot-oriented addressing of the centralized I/O
System memory, 74 modules, 95
Routing SNMP, 45,159
Access to a CPU on another subnet, 31
Startup
Network node, 31 IM 151-8 PN/DP CPU as a DP master, 131
Requirements, 32 IM 151-8 PN/DP CPU as an IO controller, 127
Status displays, 19
Stepping mode, 154
Switch, 90
SYNC, 132

IM 151-8 PN/DP CPU interface module

236
Operating Instructions, 08/2008, A5E0204S034-01
 Index

Synchronous error, 156 V

System and Standard Functions, 40,41
Variables
System memory, 74, 76
I/O process image, 77 Forcing, 155
Local data, 78 Modifying, 154
Monitor, 154

W
Technical specifications
DP master module, 183 WAN, 90
Technical support, 5 Warm start, 83
Technische Daten Web access to IM 151-8 PN/DP CPU
IM151-8 PN/DP CPU, 174 via HMI devices, 47
via PDA, 47
Training center, 4
Transfer memory via programming device / PC, 47
Access from the user program, 99,100 Web server, 46
activate, 52
Troubleshooting, 156
Automatic update, 52
Display classes of the messages, 52
U Display languages, 49
Printing refresh status, 53
Update Screen content refresh status, 53
Operating system, 137 Security, 48
Upload, 82 Set the language, 52
Useful life of a SIMATIC Micro Memory Card, 80 without SIMATIC Micro Memory Card, 48
User program Work memory, 74
Deleting, 82
Delta download, 82
Reloading, 82
Upload, 82
User-oriented addressing of the I/O Modules, 97

IM 151-8 PN/DP CPU interface module

Operating Instructions, 06/2008, A5E02048034-01
237
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Terasen
9
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5475S3*_s_C_S_yiTlC_ Q_. ml403M79722 MIIWHrmi wW.mbi_ll.rarti,

FCT FLAMES PTY.LTD

FUEL SKID INSTRUMENTATION &

MECHANICAL MANUAL
 SQM5... Reversing Actuators
Technical Instructions
Document No. 155-517P25
February 22, 2006

Table Of Contents
Application
Product Numbers Page 2

Pr1dLCTaSbterre"aSSemb'edUL/CSA/CE-aPPraved
Product numbers for accessories, Table 2 Page 4
Page 5
,Installation
,iy5- Product Number Instructions
Identification Legend
and Operating Page 6
Shaft Installation
Rotational Direction Verification Page 7
Actuator Mounting Page 8
Switch Adjustment Page 8
Shaft Adjustment Page 8
Cam Drum Adjustment Page 9
Wiring Page 9
Electrical Connection
Grounding Page 9
Wiring Connections Page 9
AGA56.1... circuit boards
AGA56.41/42/43... circuit boards Page 10
AGA56.9... circuit boards Page 11
Commissioning Page 13
Modulation Adjustment
Zero Adjustment Page 15
Span Adjustment Page 15
Cover Installation Page 15
Features Page 16
SQM5x.xxxxxZx actuators
Page 16
m
SQM5x.xxxxxGx actuators
SQM5x.xxxxxHx actuators Page 18 m
SQM5x.xxxxxKx actuators Page 18
SQM5x.xxxxxAx actuators Page 18
Service Guide Page 18
Reversing Rotational Direction
Shaft Installation Page 18
Circuit Board Installation Page 20
AG A56.41/42/43... Page 20
AGA56.9A Page 20
AGA56.1A97 Page 22
Potentiometer Removal/Installation Page 24
Specification Data Page 25
Dimensions Page 26
Page 29

Siemens Building Technologies, Inc.

Page 3
 547S53AveSJ_.Cala_xyABT2C4N2C_n_|0 TEL 1 403 5479722 FAX 1 4035479760 www.^b^on^olu,.^

FCT FLAMES PTY.LTD

i \ m

<J)K S3 q__^n_
1 1)0

(Tk)
i _rrm

Electrical and Control Panel Manual

TABLE OF CONTENTS

1 Project Overview 3
1.1 Measurement Units 3
1.2 Reference Codes and Standards 3
2 MAIN FUEL SYSTEM ZZZZ.4
2.1.1 Main Fuel Header 4
2.1.1.1 Appliance Manual Va l v e 4
2.1.1.2 Pressure regulator 4
2.1.1.3 Low Fuel Gas Pressure Switch (PSLL108) Z.Z.Z.4
2.1.1.4 Fuel Header Safety Shut Off Valves (SSOV109A/B, SSOV110A/B) 4
2 . 1 . 1 . 5 H i g h F u e l G a s P r e s s u r e S w i t c h ( P S H H 11 7 ) 4
2.1.1.6 Fuel Modulating Control Va l v e ( F V 11 8 ) 5
2.1.2 Main Burners 5
2.1.2.1 Main Burner Fuel Safety Shut Off Solenoid Valves (SOV128A/B/C/D/E)..Z."!!I 5
2.1.2.2 Isolation Va l v e s 5
2.2 PILOT FUEL SYSTEM 6
2.2.1 Pilot Header ..ZZZZZZZ.6
2.2.1.1 Appliance Manual Va l v e ' " 6
2.2.1.2 Pressure Regulator ZZZZZZZ.6
2.2.2 Pilot Burners and Pilot Piping ZZZZZZZZZZZZZZZ. 6
2.2.2.1 Pilot Burner Fuel Safety Solenoid Valve (SOV101A/B - SOV105A/B) 6
2.2.2.2 Pilot Burner Manual Va l v e s ZZZ 6
2.2.2.3 Pilot Burner Regulators and pressure gauges 6
2.2.2.4 Pilot Ignition (EX101 A/B - EX105A/B) ZZZZZ. 6
2.2.2.5 Pilot Flame Detection (BSLL101 A/B - BSLL105A/B) 6
3 Control System 7
3.1 BMSPLCandHMi ZZZZZZZZZZZZZZZZZZZZZZZZZZ. 7
3.2 System Manual Reset ZZZZZZZZ.ZZ.ZZZZZZ.ZZZ. 7
4 Burner Management System Operation '.'ZZZZZZZZZZZZZZZZZZZ. 7
4.1 Pre-startup Permissives ZZZZZ. 7
4.2 Startup fi
4.3 Alarms 'zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz. 9
4.4 Trips ZZZZZZZ. 9
4.5 Keyed Bypasses '''ZZZZZZZZZZZZZZZZZZZZ 10

Combustion Solutions Inc. Page 2 of 10 January 26,2010

aBa'___s_ft5ssa_?_B_KSu--
outside the scope of Combustion Solutions Inc.

RSK__Sfi___,5ss___K_saaf
1.1 Measurement Units
All measurements are in Imperial units.

1.2 Reference Codes and Standards

Date
Codes and Standards Description
Code for Field Approval of Fuel 2005
CSA B149.3
Related Components on Appliances and
Equipment
2006
C22.1 Canadian Electrical Code Part 1
C22.2N0. 142-M1987 Process Control Equipment Industrial
Products
C22.2 No. 248 Low Voltage Fuses
C22.2 No. 158-1987 Terminal Blocks - General Instructions
C22.2 No. 0-M91 General Requirements - Canadian
Electrical Code Part II

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