Introduction 1

Contact us 2

Organization Chart 3

Directional Drilling 4

Directional Drilling Applications 5

Directional Drilling Method statement 6

6
Directional Drilling Projects References 7

Thrust Boring 8

Thrust Boring Method statement 9

Thrust Boring Projects References 10

Equipment Resources 11

Dubai Municipality and RTA Approvals 12

Commercial License 13

Greenway Contracting LCC

The Greenway The HDD Professionals.

Greenway Contracting LLC Head office is located in Emirates of Dubai, U.A.E, We

are specializes in the application of Trenchless technologies, Electrical cable laying and
associated civil works.

Our focus and objective is always the safe completion of drilling and installation to
ensure the health and well-being of not only our team members, but all others related to
each project.

At Greenway Contracting LLC, we also take our responsibilities very seriously when it
comes to environmental protection and adhere strictly to all regulations, policies and
procedures. You can count on our professionalism, expertise and experience to get the
job done accurately, safely and successfully each and every time on bore holes ranging
from 2 to 24 and distances of up to 410 meters in length.

The company continues to deliver and improve on objectives through a multi skilled
workforce, Greenway Contracting LLC service consists of:

Focusing on Client objectives and providing added value.

Continuously improving Trenchless Technologies and Management Processes.

Making Health and Safety a priority in all business activities.

Managing impact on the environment.

High business principles and values.

Developing arrangements to meet future requirements and developments in the industry.

Profitably Managing the Business.

Through sharing knowledge and best practice Greenway Contracting LLC continues to
establish new clientele as well as maintain and develop existing relationships

Only then we can really be enthusiastic and take pride of the Vision we have embarked on.

We are your partner and we are "Building Your Way for the Future".

For Greenway Contracting LLC

Dubai.U.A.E

Greenway Contracting LCC

Contact us.

Head Office

Post Box No. 97864

Dubai, United Arab Emirates

Contact Us

Tel. : +971 4 2726833

Fax : +971 4 2726813

E-mail : greenwaycontracting@yahoo.com

Greenway Contracting LCC

Organization Chart.
M.Khalid
General Manager
050-4620919

Sherayaz Adam officer

Muhammad Jamel
Civil Engineer

Baber Khan Assistant

Safety officer

Driver PRO

Driver
Directional Drilling GPR System
Navaff
Operator
Chemical Engineer

Anoop
Locator
050-3604510

Assistant Driver
Mud Man
Helper
2 Nos
4 Nos

Driver
3 Nos

Thrust Boring

Ahmed Faraz
Operator

Assistant Driver

Greenway Contracting LCC

Greenway Contracting LCC
Directional Drilling Machines

Horizontal Directional Drilling View

Greenway Contracting LCC

 A major use for HDD is installing high pressure gas and oil
pipelines under obstacles like waterways, airports, and major
roads and other large natural features or urban structures. By
putting the pipeline deep underground, often in solid rock, it's
protected from damage by dredging, anchors or surface
trenching. It also protects it from accidental or deliberate damage,
helping to manage risk and eliminate threats to the pipeline.

As with gas and oil, HDD can be used to carry water and
sewerage pipelines under and around almost anything. Lucas has
also used HDD to drill directly into deep underground sewer
tunnels. Apart from avoiding the cost and disruption of surface trenching, HDD's ability to
maintain a precise gradient and travel deep underground has dramatically reduced the
need for pumping stations, simplifying the sewerage system and reducing long-term costs.

As well as carrying conduits for fiber optic cables beneath rivers and other obstacles, Lucas
has used HDD to carry them to near-inaccessible mountain tops and microwave
transmission towers. By placing them deep into bedrock beneath the coastal sands and
surf zone, these fiber-optic cables are protected in the most vulnerable part of their route.

High-tension cables can be placed deep underground, protected from damage and avoiding
surface obstacles.

HDD has a wide variety of environmental uses: draining landslip-prone hillsides, extracting
methane gas from coal seams before mining, restoring sand to beaches, creating
underground barriers to reduce movement of contaminants, draining slag heaps and
rubbish dumps.

Greenway Contracting LCC

Directional Drilling Method Statement
Purpose: Install utilities (Pipes & or cables) underground, without disturbing ground surface.

As per the drawings provided for the location where directional drilling works to be
carried out, detailed information of the existing utilities, proposed route drawings and
references marks.

Carry out survey to locate all existing utilities by making trail pits and by using Electronic
detectors if necessary to trace underground utilities and then to make soil test to
understand the ground condition. A surface level is taken prior to all Drilling works.

Make a bore plan (profile)clearly mentioning all existing utilities, exact location of entry
and exit pits and the different levels in which the directional drilling (Pilot bore) is to be
carried out.

Prepare the drilling location with all necessary safety materials, machines and required
length and dia meter of HDPE pipes joined together using butt fusion welding machine.

The machine (drill unit) is anchored to the ground, location supposed to be the entry pit
with anchor stakes for proper fixing the machine.

The pilot: a sonde contained metal body with angled bit is drilled into the ground in the
desired angle as to start the pilot bore as per the bore plan or profile made.

Fluid mixing system (Bentonite mixer): the Ditch Witch FM 13 mixing system comes
with a 1000 gal mixing capacity and can attain a maximum flow rate of 300 gal per minute.
Normal flow rate used is 10 gal per minute during pilot bore and 30 gal per minute during
back reaming/pipe pulling.

The fluid: a mixture of Bentonite (pure clay oil) and water mixed in a proper proportion
to obtain good slurry is sprayed with pressure through the pilot head (angle bit) at 10gal
per minute to lubricate the drill procedure and to cool the electronic tracking device sonde
inside the pilot.

Greenway Contracting LCC

 The locater: an electronic signal receiver is used to track the pilot from the ground surface.
This helps the head to deviate to desired angle and depth as the pilot is pushed by the
drilling unit without rotating and later drilled by pushing and rotating the pilot.

When the drill head reaches the planned destination it is steered to the ground surface and
obtained in the receiving place on exit pit made.

The reamer: the back reamer is designed and made in different shapes and sizes so as to
reach the user requirement according to the soil condition and size of the pipe to be
installed as the size differs from diameter 110mm, 200mm, 225mm,
300mm,350mm,380mm, 415mm, 450mm and 480mm so as to be used for installation
pipes diameter differing from 100mm,110mm,160mm,180mm,200mm,315mm,400mm
and also installing number of pipes together like 3 way,4 way and 6 way of 100 mm and
110 mm,
3-way and 4 ways of 160mm, 180mm pipes and also 3-way of 200mm pipes.

The back reaming: when the drill head is received in the exit pit it is then de-attached
from the drill pipes and a back reamer is attached to it which is then pulled back to the
entry side using slurry with a pressure depending on the soil condition (30 gal per minute
for normal soil). The back reaming process is made a number of times in different sizes to
reach the required size of drill whole for the pipe to freely run through it.

Pipe installing: a swivel is attached to the back reamer, connected to the pipes to be
installed, towing to the machine (entry pit) side. Back reaming and pulling the pipes at the
same times will allow the pipes to be installed underground without excavation, during
this process the drill fluid will assist the lubrication factor and creating a slurried area
around the drill hole for the pipe to be installed without any void.

The back reaming and pull back will continue until reamer and pipes reach the launch side
of the directional drilling, then disconnect swivel and towing head from the pipes will
complete the drilling work.

A surface level is again repeated later six months and one year after the directional drilling
job is finished as for the surface settlement limit is not more than 2mm at a period of six
months and not more than 5mm at a period of one year. The formula for maximum surface
settlement is:
Smax = 0.313 VLD2/i
D excavated diameter of bore/tunnel
I distance form bore/tunnel centerline to point of inflexion of settlement trough
Smax maximum settlement with a settlement trough
VL volume loss as ratio of notional excavated volume of tunnel
As per OReilly and New proposal the relation between i and Zo for normal soil is:
i = 0.28Zo 0.12

Greenway Contracting LCC

Pilot Detail History

During Drilling we are main ting record of each Pilot for our client reference's.

Daily Site Report

Client : Date :
Consultant : Project No. :
Utilities check list: Type of Drilling :

Rod No. Position of pilot Head Angle Depth

Remarks : _______________________________________________________________________
________________________________________________________________________________
________________________________________________________________________________

Site Supervisor Client Representative

Greenway Contracting LCC

 SITE SAFETY CHECK LISTS

Contract Ref:

Date of Inspection : Time :

Work Description / Location :

Sl. No. Item to be checked If OK Not OK Not Remarks

Applicable
1. Wear appropriate Personal Protective
Equipment (P.P.E.), e.g. helmets,
safety shoes, goggles, masks, gloves,
safety belts, ear plugs etc.
2. Accident & Near misses recorded &
investigated
3. Safety & Warning signs placed
4. Safe pedestrian access to buildings
and roads to be provided
5. Protection & support to under-ground
utility services
6. Sides are shored / sheathed
7. Open excavated area being
barricaded
8. Road side / Public area to be warned
with flashing lights during night time
9. No Environmental Impact
10. Excavated material are stacked
properly
11. Site kept clean
12. Electrical sockets, connections, lifting
equipments and machineries
13. First Aid Kit
14. Proper lighting arrangement during
night work

Notes :

Name of Inspector: . Signature:

Greenway Contracting LCC

Butt Welding of PE pipes

Butt Welding is the most common method to joint HDPE pipes, stub ends, tees, elbow, bends etc.

The pieces to be welded are not added any welding material but the surfaces to be pointed are heated up by
means of a heater plate. The melted surfaces are then pressed together and the molecule chains will thus
intrude each other and form a strong joint. There is no chemical connection between the molecule chains;
the strength of the joint is based mainly on cohesion between the molecules.

The pressure applied in the weld will vary from stage to stage of the welding operation. For each size of a
welding machine the respective hydraulic pressures to be used for different outside diameters and wall
thickness.

Provided that the pipe ends are properly trimmed butted and aligned, the ends softened by the heat will
fuse and will remain so when the weld cools. A small bead has been formed inside and outside during the
operation.

The butt-welding is carried out with machines specially designed for this purpose. The machines have a
strong body frame, guide rods for the pipe end trimmer electric heater plate. The compressive thrust is
produced hydraulically or by means of lever or spring mechanism. To achieve a good welding result one
always has to use a machine for the operation.

Working Procedure

The Butt fusion operation is divided in to the following steps:

Fixing of pipe to the machine

Aligning and trimming of pipe ends
Heating up of surfaces to be welded
Removal of heater plate
Welding
Cooling
Dismantling of the pipe from the machine Inspection

Greenway Contracting LCC

Project References

Client : Dubai Municipality

Location : U.A.E. (Dubai)
Scope of Work : Directional Drilling
Purpose : DEWA Power cable (HV and LV cables)
Pipe Type : HDPE
Diameter of Pipe User : 110 mm / 160 mm
1 Length of Drilling : 2000 Lm
Work Schedule : 2007, completed
Machines Use : Ditch Witch 2720, Trailer, and Water Tanker and
Mitsubishi Pickup with Hulbe Crane
Manpower : Drilling Team of 6 Persons
HDPE pipe welding Team of 3 persons

Client : Time Electro & Contracting Company

Location : U.A.E (Dubai, Abu Dhabi )
Scope of Work : Directional Drilling
Purpose : HV and LV cables for DEWA & ADEWA
Pipe Type : HDPE

2 Diameter of Pipe User : 110 mm / 160 mm / 200 mm

Length of Drilling : 1500 Lm
Work Schedule : 900 Lm completed and still going on
Machines Use : Ditch Witch 2720, Trailer, and Water Tanker and
Mitsubishi Pickup with Hulbe Crane
Manpower : Drilling Team of 6 Persons

Greenway Contracting LCC

 Client : K.C.C (Kuwait Contracting Company)
Location : U.A.E. (Dubai)
Scope of Work : Directional Drilling
Purpose : DEWA Power cable (HV and LV cables)
Pipe Type : HDPE
Diameter of Pipe User : 110 mm / 160 mm
3 Length of Drilling :250 Lm
Work Schedule : 2007, on going
Machines Use : Ditch Witch 2720, Trailer, and Water Tanker and
Mitsubishi Pickup with Hulbe Crane
Manpower : Drilling Team of 6 Persons
HDPE pipe welding Team of 3 persons

Client : Ghantoot Gulf Contracting.

Location : U.A.E. (Dubai)
Scope of Work : Directional Drilling.
Purpose : DEWA Power cable (HV and LV cables)
Pipe Type : HDPE
Diameter of Pipe User : 110 mm / 160 mm
4 Length of Drilling :850 Lm
Work Schedule : 2007, on going
Machines Use : Ditch Witch 2720, Trailer, and Water Tanker and
Mitsubishi Pickup with Hulbe Crane
Manpower : Drilling Team of 6 Persons
HDPE pipe welding Team of 3 persons

Greenway Contracting LCC

 Client Centaur Electromechanical Contracting Company
Location : U.A.E (Dubai - Jabel Ali)
Scope of Work : Directional Drilling
Purpose : HV cables
Pipe Type : HDPE

5 Diameter of Pipe User

Length of Drilling
: 160 mm
:1400 Lm on Schedule
Work Schedule : 2007 and still going on
Machines Use : Ditch Witch 2720, Trailer, Water Tanker and
Mitsubishi Pickup with Hulbe Crane
Manpower : Drilling Team of 8 Persons

Client : Heliopolis
Location : Dubai U.A.E
Scope of Work : Directional Drilling
Purpose : 11KV Cable Laying in Dubai
Pipe Type : HDPE

6 Diameter of Pipe User

Length of Drilling
: 160mm
: 400Lm
Work Schedule : 2007 & Still going on
Machines Use : Ditch Witch 2720, Trailer, Water Tanker.
Manpower : Drilling Team of 6 Persons

Greenway Contracting LCC

 THRUST
BORING

Greenway Contracting LCC

 Thrust Boring

Thrust Boring is also part of Greenway Contracting LLC service rendering to our valuable
customers. In this field we are in well experienced hand and never fail to develop and use modern
method and strategy.

To handle such type of works we can able to do Thrust Boring from

4 to 56. We are using American Machine Ditch Witch to work from
4 to 20 and another machine bore it type fro 12 to 30, and Boland
Machine for 30 to 56.
We done major works by using this machinery as mentioned in list of job carried out.

Thrust Boring Views

Greenway Contracting LCC

Thrust Boring Method Statement

Procedures

Set out thrust receiving pits as per approved drawing ensuring that the location is free
of obstruction and services.

All safety measures needed are to be taken in to consideration prior commencement of

excavation, including warning taps and concrete barricades.

Thrust and receiving pits shall be excavated as per relevant approved drawings,
nothing that trench shall be free of water by using dewatering pump at all times,
during the operations, if found necessary.

The dimension of the Thrust pit shall be 10 meter long with a width of 2 meter for
jacking 6-meter long pipe sleeves. If 3 meter long sleeves to be used, only the length
of the Thrust pit shall be 7 meter depth to decided by the consultant / Client. But
normally, the required for 200mm dia casing is between (1.2 to 1.5) meter and for
300mm dia the depth is between (1.5 to 2) meter.

Thrust and receiving pits excavation shall be 3 meter away from the edge of the road
asphalt or 2 meter from the edge of the footpath.

Thrust pit shall be leveled and compacted to provide solid bid for the guiding tracks
for proper alignment and level fixing at the required depth. Concrete thrust blocks
shall be firmly fixed in excavated trench.

If the crossing is longer than 30 meter, it is recommended that 5cm thickness of the
concrete to be castled in the Thrust pit to provide solid bed for proper alignment.

Thrust boring machine shall be installed in driving (Thrust) pit. The cradle guides shall
be installed in front of machine to the correct line and level.

Greenway Contracting LCC

 300 or 200mm steel sleeves pipes 6 meter a long as required, shall be used in driving
operation which will be initially slow to ensure that thrust boring is to the correct level
& alignment. The spoil shall be retraced from the driving pit side.

Prior to work commencement, level control points shall be established to keep level
monitoring during Thrust bore operation. These points to be fixed at edges and center
of existing asphalt read. Level check by assigned surveyor to be recorded before,
during and after completing proposed Thrust bore.

6 / 3 meter length of 200 / 300mm dia steel pipe sleeves shall be jacked with
consequent 6 / 3 meter length pipe welded and jacked in the same manner.

The driving operation shall be continued till the head of cutter appears in the receiving
pit side. At this stage, the auger shall be retracted from the driving pit side.

While taking all precautionary measures to avoid any settlement to the existing asphalt
road as per requirements of concerned departments and applicable specification.

Once NDRC operation has been completed, the equipment shall be dismantled. The
contractor shall reinstate the area.

Tolerances of misalignment (Vertical / Horizontal) are to be according to Contract

specifications. i.e. The line and grade combined is 200mm / 100m. Installed pipes in
the casing will be tested separately.

Removing of excavated material outside of pit from 6 to 12 by manually. If it is

more than 12 up to 30 by manual with our crane.
Thrust Bore works under rock area

Various types of special cutter heads used for different types rocks. Under rock area
special heads used for as shown.

Greenway Contracting LCC

 Minimum depth of cover over the crown of casing pipe shall be according to the
requirements of contract.

Minimum clearance between the thrust bit and edge of the road according to the
requirement of contract.

Greenway Contracting LCC

Pr oject Refer ences

Client : M/s Gulf Sand

Description : Electrical Cable Laying

Location : Dubai
Length of Crossing : 1,200 m

Client : Kuwait Cont. Co.,

Description : Electrical Cable & Pipe Laying

Location : Dubai
Length of Crossing : 1,000 m

Client: Time Electro Co.,

Description : 6 Upvc Pipe

Location : Abu Dhabi & Dubai
Duration : 3 Months

Length of Crossing : 850 m

Client: M/s Ghantoot Gulf Contracting,

Description : 6 Upvc Pipe

Location : Dubai
Duration : 3 Months

Length of Crossing : 1,200 m

Client: Econ.

Description : 6 Upvc Pipe

Location : Dubai
Duration : 3 Months

Length of Crossing : 125 m

Greenway Contracting LCC

Accessories for Horizontal Directional Drilling.

Greenway Contracting LCC

Copy right Flora Boring L.L.C

The Welded
Joint
Unacceptabl
is not
Joint is not
bejoint have
e
pieces as a
to
acceptable. be
accepted. of
result
different
accepted.
Pipe with
Bead has
poor
melting line-a
Low
thicker wall
sharp notch
up.
temperatur
pressure
should
reaching
Maximum
es or the
has resulted
preferably
the
allowed
temperatur wall
in abeveled.
be too low
thickness.
deviation
e of the is
bead.
Welding
10%
heater ofplate
wall Equipment Resources
temperatur
thickness
has been
e too low or
when
different.
plate
straight Machineries
removal
joint is in
time (open
question. S No. Name of the Machine Brand No. Boring Dia. Make Quantity
time) too
1 Ditch Witch Jet Track 2720 04 to 20 USA 1 Nos
long.
2 Wamet Thrust Boring Mach. TP 56 30 to 56 Boland 1 No

3 Bor-It Thrust Boring Mach. 24 12 to 30 England 1 No

Water Tanker : 2 No
JCB Back Hoe Loader : 1 Nos
Bob cat : 1 No
Dewatering Machines : 4 Nos
Jetting Pump : 1 No
Steel Welding Machines : 3 Nos
Upvc Pipe Welding Machines : 2 No
Small Vibrating Roller 4 Ton : 1 No
Electric Generator BSP 7500 : 3 No
Sub site 750 Tracker Beacon Locator : 2 No
Sub site 66 TKRW Tracker Beacon Locator : 2 No
Trailer Flat : 2 Nos
Vacuum Tanker : 1 No

Pickup with Haibe Cranes

Mercedes Pickup with Haibe Crane : 2 Nos
Mitsubishi Pickup with Haibe Crane : 1 No
International Truck Bentonite Mixer : 2 No
Mitsubishi Pickup with Haibe Crane : 1 No
Mitsubishi D cabin Pickup : 2 Nos

Greenway Contracting LCC