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F A S T team
The KLEIBERIT FASTteam specialises in bonds for the
Filter, Automotive, Sandwich and Textile field and is
available to apply its expertise to the realisation of your
complex projects.
Filter- Automotive-Sandwic h- Textile Dr. Jrn Kster +49 7244 62-319
joern.kuester@kleiberit.com
Asia: Teoh Hock Chin
+65 975 587 70
teoh.hockchin@kleiberit.com
Europe: Peter Becker
+49 7244 62-231
peter.becker@kleiberit.com
North America: Office
+1 704 843 3339
info.usa@kleiberit.com
South America: Emilio Abelenda
+55 418 725 3434
emilio.abelenda@kleiberit.com
Sandwich...
Overview
Adhesive Overview 14 - 16
3
Core Materials and Surface Layers
for Sandwich Panels and Lightweight Panels
Aluminium
Steel
Stainless Steel
Aluminium honeycomb Plastic honeycomb
GPR
GRP
HPL
ABS
MDF
Plywood, etc.
Paper honeycomb Mineral woll
4
Sandwich Panel Construction Applications
Sandwich panels and lightweight panels are made up of KLEIBERIT, an experienced adhesive supplier and source of
multi-layer construction. Depending on the application, dif- ideas, develops individual and tailor made adhesives togeth-
ferent core materials are bonded with different surface layers. er with their customers.
The sandwich panel first gets its high load capacity and rigid-
ness as a result of bonding the shear connected core with the
surface layers.
Application Fields
Surface layer
Adhesive
Core
Adhesive
Automotive Air-conditioning
Surface layer
5
KLEIBERIT Adhesive-Systems
KLEIBERIT is able to offer panel producers a complete range Since 1.10.2010, CE-labelling according to EN 14509 for
of products to satisfy the individual demands of customers. For self-supporting metal-sandwich insulation panels will be manda-
sandwich panel production, the operator has the perfectly suited tory in the EU. Mineral-wool panel manufacturers will only have
KLEIBERIT 1C or 2C PUR adhesive system available. the opportunity to label their products according to EN 14509
Class A2 if the appropriate adhesive-systems are used.
The KLEIBERIT range includes filled and unfilled systems, foam-
ing and non foaming systems to suit the varying production lines For compliance with EN 14509 A2, KLEIBERIT has developed
supplied into this industry. Furthermore, KLEIBERIT continues to the new 1C and 2C PanelPUR A2 series with low calorific value
develop and investigate new formulations to maximise the adhe- (PCS).
sive and ultimately the finished panels performance. The main
2C PUR systems that are used in this industry are: This allows the filled KLEIBERIT 577.1 good processing
with spray application, e.g. jet stream, due to the low
High foaming systems these rely on the foaming of the
viscosity at room temp.
adhesive to penetrate into the core material and fill any voids
Excellent and stable processing properties
between the surface layer and core material.
Increased application quantities possible due to low
PCS values
Non-foaming or slightly foaming systems - are used
Excellent tensile strength
for non-permeable core materials or honeycomb material.
DUR2 and Wedge tested
Tensile strength
(material break
mineral wool)
6
Thermo-activated 2C PUR-Adhesive
Mineral wool and coilcoating steel cover layers bonded with PanelPUR A2 Aluminium honeycomb bonded with aluminium cover layers with KLEIBERIT
KLEIBERIT 983.2. 543.8 2C PUR adhesive.
KLEIBERIT 983.2 has a very long open time, thermo-activating The advantage of thermo-activated adhesive is the long open
properties and a good bead positioning which allows for vari- time which is available when the adhesive is applied as a bead
ability between adhesive application and the delivery of the or with a roller with simultaneous short process cycles.
metal surface layer, which is especially advantageous in discon- The layers are pressed for approx. 5 minutes at 65C.
tinuous production and for variable double belt line speeds in The finished panel can be further processed directly out of the
continous production, e.g. breaks, very slow operation or if there press.
is a large distance from the portal where the adhesive is applied.
7
KLEIBERIT Adhesive-Systems
UV Stable 2C PUR-Adhesive
8
KLEIBERIT PUR-Hotmelts
With product group 706, KLEIBERIT offers multiple applica- Numerous market requirements of particular types can be
tion-oriented products. solved with KLEIBERIT flat lamination adhesives. Special
products have the following characteristics:
KLEIBERIT 706.0 is established in the market as a suc-
cessful, universal PUR surface adhesive with a wide bond Fire retardant
ingspectrum. UV stable
High temperature resistance
KLEIBERIT 706.2 shows especially good wetting on dif-
ficult to bond substrates. This is only a small extract from the comprehensive KLEIBERIT
product range for flat lamination.
KLEIBERIT 706.5/706.8 or 706.6 can be used for ap-
Realize innovation through working together with KLEIBERIT.
plications with high memory effect.
9
Application Methods
Continuous Production with 2C PUR-Adhesives
After mixing and dosing it is essential that the cure speed is tuned
to match ...
10
Manual Application
When selecting the adhesive the following parameters must be For manual application with a spatula, universal types with lon-
considered to ensure the correct choice of adhesive for the pro- ger open time are available.
duction line:
Cleaning
KLEIBERIT 820.0 for daily cleaning of non-cured adhesive in
the hose and application unit.
KLEIBERIT 825.0 for daily storage of application units with
un-cured adhesive.
KLEIBERIT 826.0 for cleaning components contaminated with
cured material. Please note that the components must be heated
up to 180 C until all traces of the cured material has been
removed.
11
Application Methods
Roller application with PUR-Hotmelt
KLEIBERIT PUR-Hotmelts
Application
The application temperature of reactive PUR hotmelts is usually
between +120 C and +140 C.
12
The covering substrate is then either applied by hand or machine Cleaning
and the required pressure is applied via the press rollers. This
After completion of work the application rollers have to be
process is mainly used for very large areas using rigid materials.
cleaned completely with KLEIBERIT 761.8 Cleaner or
761.5. Remaining hot melt in pipes and melting vessels should
With slot nozzle systems the adhesive is usually applied to the
be kept under air and humidity tight condition.
flexible rolled up material and the online pressing is done imme-
diately afterwards via large area calendars. Slot nozzle openings can be sealed airtight and therefore re-
maining hot melt can be left inside the system. Any other remain-
The maximum line speed is max. 80 m/min. ing PUR hot melt should be cleaned off with KLEIBERIT 761.7
Cleaner.
13
KLEIBERIT PUR-HM for Sandwich and Panel Production:
Product Viscosity Viscosity Open Time Shore A/D Shore A/D
Insulating material
HPL / CPL Panels
Epoxy lacquers
compounds
Solid wood
Aluminium
PVC / ABS
Veneer
panels
Steel
700.5 6.000 3.000 2,5 93/26 96/36
14
Flame retardant material
Impermeable Materials
Honeycomb panels
Application- Characteristics
Sanding paper
Application fields
methods Advatages
PVC foil
Spray
Extremely tacky Polystyrene, wood and wood based materials, PVC,
Roller
Good wetting even ofdifficult substrates aluminium, sheet metal
Nozzle
Spray Highly resilient bond
Veneer on wood based materials, carpet on Baypreg-
Roller Low process temperature
panels, trunk flooring
Nozzle Very high green strength
Roller Very resilient
Doctor blade Suitable slot nozzle, very good doctor blade, can be applied Microemission, universal PUR
Nozzle with roller
High strength
Spray
Low process temperature
Roller
Very high green strength
Door panels
Doctor blade Highly creep resistant
15
KLEIBERIT 1C PUR for Sandwich and Panel Production
Viscosity Density Open time Pressing
Product Colour Properties Application fields
[mPas] [g/cm] [min] time [h]
Elastic transparent glue Laminate bonding of wooden materials,
502.1 transparent 6.600 1,07 50 24
line sandwich panels
506.6 amber 4.000 1,14 50 2 Medium hard glue line Sandwich panels, OSB and EPS
541.6 beige 30.000 1,59 541.7 4:1 45 min D 82 Moulding material and adhesive
manual application
542.8 beige 10.000 1.47 542.9 5:1 7h A 85 Flexible glue line Sandwich-Elements
Sandwich-Elements
543.8 beige 6.600 1.42 543.9 100 : 25 50 min D 70 Thermo-activated
Alu-Honeycomb
50g
Start time: 30 sec Continuous Sandwich panel
578.8 transparent 4.000 1,08 578.0 100 : 170 Foamed adhesive
Adhesion-free: production
38 sec
16
Series
KLEIBERIT 2C PUR-Adhesives for continuous lamination of mineral wool panels class A2 according to EN 13 501-1
PCS Tack-free
Mixing Ratio Viscosity Application Start Time
Application Calorific Time Press Time*
Comp. A Type (A/B) at @20C Temperature (80 g mixture
Technology Value at 20C) [sec]
(80 g mixture [min]
by weight (A/B) [mPas] (A/B) [C] at 20C) [sec]
[MJ/kg]
n.a.
508.9 1C PUR spray or bead system 21,5 10,000 20-30 n. a. n. a. 6 at 45C
(10% water mist)
spray system
570.2 2C PUR 100:40 16 9,500/300 20-30 20 90 3-4 at 45C
(e.g. PUMA / Robor)
3,400/300 (B1)
570.4 2C PUR wiper system 100:58 17 20-30 26 72 3-4 at 45C
3,400/950 (B2)
570.5 2C PUR bead system 100:36 17 6,000/300 20-30 18 120 3-4 at 45C
spray system
570.9 2C PUR 100:56 17 3,000/300 20-30 20 47 3-4 at 45C
(e.g. PUMA / Robor)
spray system
577.9 2C PUR 100:40 18 14.000/300 20-30 33 110 4 at 45C
(e.g. PUMA / Robor)
2C PUR
578.1 spray or wiper system 100:115 27.2 350/300 20-30 10 25 3-4 at 45C
unfilled
jet stream application
2C PUR
578.5 head 100:140 26.8 170/1,000 20-30 29 63 3-4 at 45C
unfilled
(high pressure system)
Notes
17
Notes
18
KLEIBERIT Adhesives worldwide
KLEIBERIT Adhesives (Head Office)
KLEBCHEMIE M. G. Becker GmbH & Co. KG
Weingarten/Germany
KLEIBERIT Adhesives UK
Coalville, Leicestershire, UK
KLEIBERIT Russia
Moscow, Russia
KLEIBERIT Belarus
Minsk, Belarus
KLEIBERIT-UKRAINE LLC.
Kiev, Ukraine
19
07/2016
Copyright by KLEIBERIT Brandname of KLEBCHEMIE GmbH & Co. KG
KLEBCHEMIE
M. G. Becker GmbH & Co. KG
Max-Becker-Str. 4
76356 Weingarten/GERMANY
www.kleiberit.com Phone: +49 7244 62-0
Fax: +49 7244 700-0
Email: info@kleiberit.com