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Montemayor Rev: 0
Signature A. Montemayor J Date 25-May-06 Checked Date Proj No.
Project File
Subject Centrifugal Refrigeration Compressor - Condenser Load Sheet 1 of
1
2 A set of 3 Trane Centrifugal Compressor Chillers are installed in parallel in Malaysia. Two Chillers are normally in
3 operation while the 3rd unit is in stand-by service.
4 Two - induced air, counter flow Cooling Water Towers are also installed in parallel, one for each of the operating
5 Chillers. In order to optimize the CWT service to each Chiller, their respective heat rejection loads must be calculated
6 since all related process calculations do not exist.
7
8 Basic Data is as follows:
9 1) The centrifugal compressors are Trane models CenTraVac CHVE 420; these machines are 3-stage models
10 with interstage economizer coolers. (as per Trane Manual downloaded from Trane website)
11 2) Evaporater duty = 400 Tons of refrigeration
12 3) Refrigerant employed = R-134a Sat'd. Press., psia
13 4) Liquid refrigerant temperature in evaporator = 42 o
F 51.7
14 5) Liquid refrigerant temperature out of condenser = 87 o
F 113.5
15 6) Cooling water temperature into refrigerant condenser = 82 o
F
16 7) Cooling water temperature out of refrigerant condenser = 85 o
F
17
18 Process Schematic:
19
20
1 2 3
21
22 CWR
23
24
Condenser
25 Evaporator
26
CWS
27
28
Receiver
29 Inter-stage Economizers
30
31
32
33 Evaporator cooling load = 80,000 Btu/min= 4,800,000 Btu/hr
34 Refrigerant vapor entering 1st Stage of compression = 27,768 lb/hr
35
36 Pressure of refrigerant vapor entering 1st Stage of compression = 51.7 psia
37 Pressure of refrigerant vapor entering water-cooled condenser = 116.5 psia
38 Overall compression ratio per machine = 2.25
39
40 Since interstage pressures are not known, assume all 3 compression stages are balanced as if each stage handles
41 the same compression ratio.
42
43
44
rC=
3 P2
P1
A B C D E F G H I J K L M
CALCULATION SHEET Date
Montemayor Rev: 0
Signature A. Montemayor J Date 25-May-06 Checked Date Proj No.
Project File
Subject Centrifugal Refrigeration Compressor - Condenser Load Sheet 2 of
45
46 Compression ratio per stage (wheel) = 1.3110 Economizers' Saturated temp., oF
47 1st Stage discharge pressure = 67.8 psia 57
48 2nd Stage discharge pressure = 88.9 psia 72
49
50 Heat and Material Balance around the two Economizers
51 The economizer are essentially nothing more than flash chambers. An overall heat balance is:
52
53
M2,H2
54 M 1 H 1 + M 4 h6 =M 1 h 2 + M 4 H 4 M4,H4
55 M 1 ( H 1 h 2 ) =M 4 ( H 4 h6 )
M1,H1
56
1 M2,H3 2
57 ( H 1 h2 )
58 M 4 =M 1
59
( H 4 h6 ) M1,h2
M2,h4
M4,h6
60 Where,
61 M4 = The refrigerant stream exiting the condenser, lb/hr
Inter-stage Economizers
62 M1 = The refrigerant stream exiting the 1st stage of compression, lb/hr
63 H1 = The enthalpy of the refrigerant discharged from the 1st stage of compression = ? Btu/lb
64 h2 = The enthalpy of the saturated refrigerant liquid in the 1st Economizer = 93.28 Btu/lb
65 H4 = The enthalpy of the saturated refrigerant vapor in the 2nd Economizer = 176.63 Btu/lb
66 h6 = The enthalpy of the saturated refrigerant liquid in the receiver = 104.34 Btu/lb
67
68 The compression within each stage takes place as an isentropic process (S = 0); a summary of the thermodynamic
69 stream values is listed below (refer to attached Thermodynamic tables):
70
71 Temp. Press. Enthalpy Entropy
72
Process Stream o
F psia Btu/lb Btu/lb-oR
73 1st Stage Suction 42 51.7 172.86 0.41209
74 1st Stage Discharge 59 67.8 175.37 0.41230
75 2nd Stage Suction 57 67.8 174.81 0.41122
76 2nd Stage Discharge 74 88.9 177.25 0.41129
77 3rd Stage Suction 72 88.9 176.79 0.41042
78 3rd Stage Discharge 89 113.5 179.09 0.41066
79
80 The refrigerant stream exiting the condenser = 31,534 lb/hr
81
82 Water-cooled condenser duty = 2,357,171 Btu/hr
83
84 Cooling water flow rate required by refrigerant condenser = 1,575 gpm
85
86 (The input data in the Yellow cells can be varied to generate different cooling water flow rate requirements. In this
87 manner, a range of values can be generated and a load cooling curve developed for the cooling tower)
88
A B C D E F G H I J K L M
CALCULATION SHEET Date
Montemayor Rev: 0
Signature A. Montemayor J Date 25-May-06 Checked Date Proj No.
Project File
Subject Centrifugal Refrigeration Compressor - Condenser Load Sheet 3 of
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A B C D E F G H I J K L M
CALCULATION SHEET Date
Montemayor Rev: 0
Signature A. Montemayor J Date 25-May-06 Checked Date Proj No.
Project File
Subject Centrifugal Refrigeration Compressor - Condenser Load Sheet 4 of
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A B C D E F G H I J K L M
R-134a Liquid Phase Data
Data on Saturation Curve
Internal
Temperature Pressure Density Volume Enthalpy Entropy Cv Cp Sound
Energy
(F) (psia) (lbm/ft3) (ft3/lbm) (Btu/lbm) (Btu/lbm*R) (Btu/lbm*R) (Btu/lbm*R) Spd. (ft/s)
(Btu/lbm)
Auxiliary Data
Reference States
Internal energy U = 0 at 273.16 K for saturated liquid.
Entropy S = 0 at 273.16 K for saturated liquid.
Auxiliary Data
Reference States
Internal energy U = 0 at 273.16 K for saturated liquid.
Entropy S = 0 at 273.16 K for saturated liquid.
Auxiliary Data
Reference States
Internal energy U = 0 at 273.16 K for saturated liquid.
Entropy S = 0 at 273.16 K for saturated liquid.
Internal Sound
Temperature Pressure Density Volume Enthalpy Entropy Cv Cp
Energy Spd.
(F) (psia) (lbm/ft3) (ft3/lbm) (Btu/lbm) (Btu/lbm*R) (Btu/lbm*R) (Btu/lbm*R)
(Btu/lbm) (ft/s)
42 67.8 79.7 0.0125 89.124 89.281 0.24541 0.21177 0.32411 1,959 -0.0018
43 67.8 79.58 0.0126 89.448 89.605 0.24606 0.21194 0.32451 1,951 -0.0018
44 67.8 79.461 0.0126 89.772 89.93 0.24670 0.21211 0.32492 1,942 -0.0017
45 67.8 79.341 0.0126 90.097 90.255 0.24735 0.21228 0.32533 1,933 -0.0017
46 67.8 79.22 0.0126 90.422 90.581 0.24799 0.21245 0.32574 1,925 -0.0016
47 67.8 79.099 0.0126 90.748 90.907 0.24863 0.21262 0.32616 1,916 -0.0016
48 67.8 78.978 0.0127 91.074 91.233 0.24928 0.21279 0.32658 1,908 -0.0016
49 67.8 78.856 0.0127 91.401 91.56 0.24992 0.21296 0.327 1,899 -0.0015
50 67.8 78.734 0.0127 91.728 91.887 0.25056 0.21313 0.32743 1,890 -0.0015
51 67.8 78.612 0.0127 92.055 92.215 0.25121 0.21331 0.32787 1,882 -0.0015
52 67.8 78.489 0.0127 92.383 92.543 0.25185 0.21348 0.32831 1,873 -0.0014
53 67.8 78.366 0.0128 92.711 92.871 0.25249 0.21365 0.32875 1,865 -0.0014
54 67.8 78.242 0.0128 93.04 93.2 0.25313 0.21383 0.3292 1,856 -0.0013
55 67.8 78.118 0.0128 93.369 93.53 0.25377 0.214 0.32965 1,847 -0.0013
56 67.8 77.993 0.0128 93.699 93.86 0.25441 0.21418 0.33011 1,839 -0.0013
56.56 67.8 77.923 0.0128 93.884 94.045 0.25477 0.21428 0.33037 1,834 -0.0012
56.56 67.8 1.4205 0.70396 165.97 174.81 0.41122 0.19155 0.23056 479 0.35368
57 67.8 1.4186 0.70493 166.06 174.91 0.41142 0.1915 0.23037 479 0.35217
58 67.8 1.4141 0.70714 166.26 175.14 0.41186 0.1914 0.22994 480 0.34879
59 67.8 1.4098 0.70934 166.46 175.37 0.41230 0.19131 0.22954 481 0.34548
60 67.8 1.4054 0.71153 166.67 175.6 0.41275 0.19123 0.22916 482 0.34223
61 67.8 1.4011 0.71371 166.87 175.83 0.41319 0.19116 0.22881 483 0.33905
62 67.8 1.3969 0.71588 167.07 176.06 0.41362 0.1911 0.22847 484 0.33593
63 67.8 1.3927 0.71804 167.27 176.29 0.41406 0.19106 0.22816 484 0.33287
64 67.8 1.3885 0.7202 167.47 176.51 0.41450 0.19102 0.22786 485 0.32987
65 67.8 1.3844 0.72234 167.67 176.74 0.41493 0.191 0.22758 486 0.32692
66 67.8 1.3803 0.72448 167.87 176.97 0.41537 0.19098 0.22731 487 0.32402
67 67.8 1.3762 0.72661 168.07 177.2 0.41580 0.19097 0.22706 488 0.32118
68 67.8 1.3722 0.72874 168.27 177.42 0.41623 0.19097 0.22683 488 0.31839
69 67.8 1.3683 0.73085 168.47 177.65 0.41666 0.19098 0.22661 489 0.31565
70 67.8 1.3643 0.73296 168.67 177.88 0.41709 0.19099 0.22641 490 0.31295
71 67.8 1.3604 0.73507 168.87 178.1 0.41751 0.19101 0.22622 491 0.3103
72 67.8 1.3566 0.73716 169.07 178.33 0.41794 0.19104 0.22604 492 0.3077
73 67.8 1.3527 0.73925 169.27 178.55 0.41836 0.19108 0.22587 492 0.30514
74 67.8 1.3489 0.74133 169.47 178.78 0.41879 0.19112 0.22571 493 0.30262
75 67.8 1.3451 0.74341 169.67 179.01 0.41921 0.19117 0.22557 494 0.30014
76 67.8 1.3414 0.74548 169.87 179.23 0.41963 0.19122 0.22543 495 0.2977
77 67.8 1.3377 0.74755 170.07 179.46 0.42005 0.19128 0.2253 495 0.2953
78 67.8 1.334 0.74961 170.27 179.68 0.42047 0.19134 0.22519 496 0.29293
79 67.8 1.3304 0.75166 170.47 179.91 0.42089 0.19141 0.22508 497 0.29061
80 67.8 1.3268 0.75371 170.67 180.13 0.42130 0.19148 0.22498 498 0.28831
81 67.8 1.3232 0.75575 170.87 180.36 0.42172 0.19156 0.2249 498 0.28605
82 67.8 1.3196 0.75779 171.07 180.58 0.42214 0.19164 0.22481 499 0.28383
83 67.8 1.3161 0.75982 171.27 180.81 0.42255 0.19173 0.22474 500 0.28164
84 67.8 1.3126 0.76185 171.47 181.03 0.42296 0.19181 0.22467 501 0.27948
85 67.8 1.3091 0.76387 171.67 181.26 0.42338 0.19191 0.22461 501 0.27735
86 67.8 1.3057 0.76589 171.87 181.48 0.42379 0.192 0.22456 502 0.27525
87 67.8 1.3022 0.7679 172.06 181.71 0.42420 0.1921 0.22452 503 0.27318
88 67.8 1.2988 0.76991 172.26 181.93 0.42461 0.19221 0.22448 504 0.27113
89 67.8 1.2955 0.77192 172.46 182.15 0.42502 0.19231 0.22444 504 0.26912
90 67.8 1.2921 0.77392 172.66 182.38 0.42543 0.19242 0.22441 505 0.26713
91 67.8 1.2888 0.77591 172.86 182.6 0.42584 0.19254 0.22439 506 0.26517
92 67.8 1.2855 0.7779 173.06 182.83 0.42624 0.19265 0.22438 506 0.26324
93 67.8 1.2822 0.77989 173.26 183.05 0.42665 0.19277 0.22436 507 0.26133
94 67.8 1.279 0.78187 173.46 183.28 0.42706 0.19289 0.22436 508 0.25944
95 67.8 1.2758 0.78385 173.66 183.5 0.42746 0.19301 0.22436 509 0.25758
96 67.8 1.2726 0.78582 173.86 183.73 0.42787 0.19314 0.22436 509 0.25574
97 67.8 1.2694 0.78779 174.06 183.95 0.42827 0.19326 0.22437 510 0.25393
98 67.8 1.2662 0.78976 174.26 184.17 0.42867 0.19339 0.22438 511 0.25213
99 67.8 1.2631 0.79172 174.46 184.4 0.42907 0.19353 0.22439 511 0.25036
100 67.8 1.26 0.79368 174.66 184.62 0.42947 0.19366 0.22441 512 0.24861
101 67.8 1.2569 0.79563 174.86 184.85 0.42988 0.1938 0.22444 513 0.24688
102 67.8 1.2538 0.79758 175.06 185.07 0.43028 0.19393 0.22447 513 0.24518
103 67.8 1.2507 0.79953 175.26 185.3 0.43067 0.19407 0.2245 514 0.24349
104 67.8 1.2477 0.80147 175.46 185.52 0.43107 0.19421 0.22453 515 0.24182
105 67.8 1.2447 0.80341 175.66 185.75 0.43147 0.19436 0.22457 515 0.24017
106 67.8 1.2417 0.80535 175.86 185.97 0.43187 0.1945 0.22461 516 0.23854
107 67.8 1.2387 0.80728 176.06 186.19 0.43227 0.19465 0.22466 517 0.23693
108 67.8 1.2358 0.80921 176.26 186.42 0.43266 0.19479 0.22471 517 0.23533
109 67.8 1.2328 0.81114 176.46 186.64 0.43306 0.19494 0.22476 518 0.23376
110 67.8 1.2299 0.81307 176.66 186.87 0.43345 0.19509 0.22481 519 0.2322
111 67.8 1.227 0.81499 176.86 187.09 0.43385 0.19524 0.22487 519 0.23066
112 67.8 1.2241 0.8169 177.06 187.32 0.43424 0.1954 0.22493 520 0.22913
113 67.8 1.2213 0.81882 177.26 187.54 0.43463 0.19555 0.22499 521 0.22763
114 67.8 1.2184 0.82073 177.46 187.77 0.43503 0.1957 0.22506 521 0.22613
115 67.8 1.2156 0.82264 177.67 187.99 0.43542 0.19586 0.22512 522 0.22466
116 67.8 1.2128 0.82454 177.87 188.22 0.43581 0.19602 0.22519 523 0.2232
117 67.8 1.21 0.82644 178.07 188.44 0.43620 0.19618 0.22527 523 0.22175
118 67.8 1.2072 0.82834 178.27 188.67 0.43659 0.19634 0.22534 524 0.22032
119 67.8 1.2045 0.83024 178.47 188.89 0.43698 0.1965 0.22542 525 0.21891
120 67.8 1.2017 0.83213 178.67 189.12 0.43737 0.19666 0.2255 525 0.21751
121 67.8 1.199 0.83403 178.87 189.35 0.43776 0.19682 0.22558 526 0.21612
122 67.8 1.1963 0.83591 179.08 189.57 0.43815 0.19698 0.22566 527 0.21475
123 67.8 1.1936 0.8378 179.28 189.8 0.43853 0.19715 0.22575 527 0.21339
124 67.8 1.1909 0.83968 179.48 190.02 0.43892 0.19731 0.22584 528 0.21205
125 67.8 1.1883 0.84156 179.68 190.25 0.43931 0.19748 0.22592 529 0.21071
126 67.8 1.1856 0.84344 179.89 190.47 0.43969 0.19765 0.22602 529 0.2094
127 67.8 1.183 0.84532 180.09 190.7 0.44008 0.19781 0.22611 530 0.20809
128 67.8 1.1804 0.84719 180.29 190.93 0.44047 0.19798 0.2262 530 0.2068
129 67.8 1.1778 0.84906 180.49 191.15 0.44085 0.19815 0.2263 531 0.20552
130 67.8 1.1752 0.85093 180.7 191.38 0.44123 0.19832 0.2264 532 0.20425
131 67.8 1.1726 0.85279 180.9 191.61 0.44162 0.19849 0.2265 532 0.20299
132 67.8 1.1701 0.85466 181.1 191.83 0.44200 0.19866 0.2266 533 0.20175
133 67.8 1.1675 0.85652 181.31 192.06 0.44238 0.19884 0.2267 533 0.20052
134 67.8 1.165 0.85837 181.51 192.29 0.44277 0.19901 0.22681 534 0.1993
135 67.8 1.1625 0.86023 181.71 192.51 0.44315 0.19918 0.22691 535 0.19809
136 67.8 1.16 0.86208 181.92 192.74 0.44353 0.19936 0.22702 535 0.19689
137 67.8 1.1575 0.86393 182.12 192.97 0.44391 0.19953 0.22713 536 0.1957
138 67.8 1.155 0.86578 182.32 193.19 0.44429 0.19971 0.22724 537 0.19453
139 67.8 1.1526 0.86763 182.53 193.42 0.44467 0.19988 0.22735 537 0.19336
140 67.8 1.1501 0.86948 182.73 193.65 0.44505 0.20006 0.22747 538 0.19221
Auxiliary Data
Reference States
Internal energy U = 0 at 273.16 K for saturated liquid.
Entropy S = 0 at 273.16 K for saturated liquid.
Internal Sound
Temperature Pressure Density Volume Enthalpy Entropy Cv Cp
Energy Spd.
(F) (psia) (lbm/ft3) (ft3/lbm) (Btu/lbm) (Btu/lbm*R) (Btu/lbm*R) (Btu/lbm*R)
(Btu/lbm) (ft/s)
Auxiliary Data
Reference States
Internal energy U = 0 at 273.16 K for saturated liquid.
Entropy S = 0 at 273.16 K for saturated liquid.
Internal Sound
Temperature Pressure Density Volume Enthalpy Entropy Cv Cp
Energy Spd.
(F) (psia) (lbm/ft3) (ft3/lbm) (Btu/lbm) (Btu/lbm*R) (Btu/lbm*R) (Btu/lbm*R)
(Btu/lbm) (ft/s)
Auxiliary Data
Reference States
Internal energy U = 0 at 273.16 K for saturated liquid.
Entropy S = 0 at 273.16 K for saturated liquid.