Pa600 Separation System

f^^'^r^-ii-^:
" ^ ' ' / - - - / - : > ' ^ ' ^ ^ ^ : ^ ' ! : r ^ ^ \
/;:--^,<;^>-.r;>,^c,:v .l-î-vJ^-.^'-
.V -V.
^!B7i;<^-^
y ^
/ ^
LP/ X>y
LT^V y ' ^ \ L
E
0) PA600 Separation System
S
>
0) 31
c
o Ok
5(i
a
(/)
o
o
System Manual
English
%
Safety
PA600 System Description

Separation
System
Operating Instructions
Parameter List
Alarms and Faull
Only foreseeable conditions have been taken into

consideration. No warnings are given for
Installation System
situations arising from unintended usage of the Reference
system components and tools.
Service Manual
Marine & Diesel Equipment
Spare Parts Catalogue

Printed Jan 2003 8
Book No. 1817285-02
Product No. 1010O3O-01, 1
1010031-02
PA Purifier System
Dec 2004
1810894-02 V 2
iCRl

'^
I
\ 1
\
z
IMH NllBSftffil
PA PURIFIER SYSTEM SAFETY 1 SAFETY INSTRUCTIONS
1 Safety Instructions
Important - read this!
The centrifugal separator includes parts

that rotate at very high speeds, generating
huge forces. It is therefore essential for the
safe operation of this separator system that
you read and understand this manual,
including the warning signs and safety
precautions presented in this manual.
Failure to do so may cause a fatal accident.
1.1 Key Factors for Safe

Operation A DANGER
The purifier system is designed and supplied for
a specific function (tj^je of liquid, rotational
#
"*<'>tiail4#KK**i(
i_ ^
îss^
\
speed, temperature, density, etc.). The system

must be used for this function only, and strictly HT-^'--~-
within Alfa Laval's specifications. i.-*;*-.*it:>.--i-w::a-,mJ
Incorrect operation or maintenance may result

in a heavy unbalance, reduction of material
strength, etc. that could lead to serious
breakdown with fatal injury or damage to
property.
For safe operation, strictly follow the
instructions for installation, operation and
maintenance in this manual.
1810894-02
1 SAFETY INSTRUCTIONS PA PURIFIER SYSTEM SAFETY
T h e f o l l o w i n g is compulsory for s a f e
operation:
1 Never start up a separator before the bowl is
completely assembled, and all fastenings
securely tightened.
2 Never discharge a vibrating separator. Always

stop with the emergency stop button.
3 Never begin to disassemble a separator

before it has come to a complete standstill.
4 Always set the discharge intervals according

to instructions in the instruction book.
5 Never ignore alarms. Always eliminate the

cause before resuming operation.
6 Never use the separator for other liquids than

those specified by Alfa Laval.
7 Never operate a separator with a different
power supply frequency than stated on the
machine plate.
8 Ensure that enough conditioning water is

added before discharge, as described in the
instruction book.
9 Clean the operating system regularly to avoid
sludge discharge malfunction.
1 0 Ensure that personnel are fully trained and

competent in installation, operation,
maintenance, and emergency procedures.
1 1 Use only Alfa Laval genuine spare parts and

the special tools supplied.
1810894-02
1.2 Warning Sign Definitions

Below are definitions of the warning signs used.
Danger - serious injury or deatli Example:
This type of safety sign or instruction

indicates an imminently hazardous ^ ^ A M ^
situation which, if not avoided, will result in
death or serious injury.
Entrapment h a z a r d
Make sure that rotating parts have come to a
complete standstill before starting any
dismantling work.
Warning - serious injury or deatli Example:
This type of safety sign or instruction indicates

a potentially hazardous situation which, if not AÂBMING
avoided, could result in death or serious injury.
Breakdown hazard
Check that the power frequency is in agreement
with the machine plate. If incorrect, resulting
overspeed may cause breakdown.
Caution - minor or moderate injury Example:

This type of safety sign or instruction indicates ^
a situation which, if not avoided, could result in V yjyCA^*"*^
minor or moderate injury. \ *-^^
'CAUTION' used without the safety alert Burn hazard

symbol indicates a potentially hazardous Various machine surfaces can be hot and cause
situation which, if not avoided, could result in burns.
equipment damage.
1810894-02
1.3 Summary of Safety Hazards

Below follows a selection of the warnings which
have been used in the text of this instruction
manual to ensure safe installation, start-up,
operation, stop, and maintenance. Further
warnings are to be found in the appropriate
places throughout the manual.
Installation
^WABt*N
Crush hazards
Use only the two special lifting eyes (M12) for lifting
the machine. They are to be screwed into the
special threaded holes.
Other holes are not dimensioned for lifting the
machine.
A falling separator can cause accidents resulting in
serious injury and damage.
Start-up
Be especially observant during start-up. If

there is any abnormal vibration, immediately
stop the separator and investigate the cause.
Clean the bowl if it contains sediment.
^VIABHIHG
B r e a k d o w n hazard
Assemble the separator completely before start. All
couplings, covers, and guards must be in place and
properly tightened. Non-compliance may lead to
breakdown.
Continued on next page
1810894-02
Electrical hazard
Follow local regulations for electrical installation
and earthing (grounding).
Breakdown hazard
Checl< that the power frequency is in agreement
with the machine plate. If incorrect, resulting
overspeed may cause brealtdown.
Breakdown hazard
Use the separation system for the purpose, and
within the limits, specified by Alfa Laval. Failure to
do so could cause a violent breakdown.
Breakdown hazard
Always observe the separator during start-up after
assembly. If strong vibration occurs, stop by using
the Emergency Stop button and evacuate the room.
If power cable polarity has been reversed, the

separator will rotate in reverse, and vital rotating
parts can loosen.
1810894-02
Operation
XvlABNlNG
If strong vibration occurs, press the emergency
stop button and evacuate the room.
Never discharge a vibrating separator. Vibration
may then become violent and result in breakdown.
N o i s e hazard
Use ear protection if noise levels are high.
Never reset an alarm without first finding and
remedying the cause.
^CAUTION
Burn h a z a r d ^ ^ - - - ^^^cs,.
Avoid contact with hot surfaces. Process pipes, Wlj=^;;^'%i|i
various machine surfaces, and processed liquid can ^
be hot and cause burns.
KcAU-rioH
Slip h a z a r d
Check all connections for leakage.
Oil leakage may make the floor slippery.
1810894-02
Stop
Stop the separator by means of the control unit, and
not by turning off the motor.
Never attempt to clean the bowl by manual discharge

in connection with stop.
E m e r g e n c y stop
ÂBMIMG
Disintegration iiazard
If unusually strong vibration occurs, press the
Emergency Stop button and leave the room
Do not enter the room after an emergency stop
while the separator is still rotating.
Do not start the separator after an emergency stop
without first remedying the cause of the emergency.
Make sure that the bowl is clean before restart.
1810894-02
Maintenance
E n t r a p m e n t hazard
complete standstill before starting any dismantling
work. The rotation indicator lamp, where applicable,
must be off.
Disintegration liazards
Inspect regularly for erosion damage. Inspect
frequently if the process liquid is erosive.
Disintegration liizard
Pits and spots forming a line may indicate cracks
beneath the surface.
All forms of cracks are a potential danger and are
totally unacceptable.
Replace the part if corrosion can be suspected of
affecting its strength or function.
Disintegration liazard
All forms of cracks are potentially dangerous as
they reduce the strength and functional ability of
components.
Always replace a part if cracks are present.
Disintegration hazard
The assembly mark on the bowl hood must never
pass the mark on the bowl body by more than 25Q.
1810894-02
^VlM****
Entrapment hazard
To avoid accidental start, switch off and lock power
supply before starting any dismantling work.
iVIake sure that the separator has come to a
work.
Separator parts that are either missing, worn
beyond their safe limits, or incorrectly assembled,
may cause severe damage or fatal injury.
Do not weld nor heat parts that are subject to high-
speed rotation.
Cut hazards
The discs have sharp edges that can cause cuts.
Breaicdown hazard
Assemble the separator completely before restart.
All couplings, covers, and guards must be in place
and properly tightened. Non compliance may lead
to breakdown.
1810894-02
10 1810894-02
PA Purifier System
ir^v^î-r
* System Description
Printed Mar 2005
Book No. 1810895-02 V 2
TtLl
M^-
; 9
r
Contents
1 System Overview 1
1.1 The Oil Flow 1
1.2 System Layout 2
1.3 System Components,
PA 600/610 4
1.4 System Components, PA 625 5
2 The P r o c e s s 7
2.1 Purifying 7
2.2 Definition of Terms 8
1810895-02
1 System Overview
The PA Purifier System is designed for cleaning The system comprises:
of lubricating and fuel oils in marine and power
A separator.
applications and can handle the following tjrpes
of oil: Ancillary equipment including a control unit.
distillate Optional equipment such as oil feed pump,
oil heating system etc.
marine diesel oil
The separating systems can be operated as
intermediate fuel oil
single, parallel or serial systems.
heavy fuel oil with a maximum viscosity of
During the process, the cleaned oil leaves the
600 cSt
separator through the oil outlet, separated
detergent lubricating oil water leaves through the water outlet, and
sludge accumulates at the periphery of the
R&O lubricating oil
separator bowl.
In the purifier process, heated oil is fed through
The control unit initiates a sludge discharge at
the separator to clean the oil from solid
preset intervals.
particles and water.
Sludge and water are then discharged through
sludge ports at tfie periphery of the bowl and
collected in a sludge tank.
1.1 The Oil Flow Settling tank Change-over Backpressure

valve regulating
The unprocessed oil is fed by a positive valve
displacement pump, operating at a constant flow.
Depending on the oil type, the oil may need to be
heated.
After t h e heater the change over valve directs
the oil to the separator. The separated oil passes
the manually operated back-pressure regulating
valve to the receiving tank.
The oil can also be directed back to the tank,
bypassing the separator. This is the case when
the oil temperature is outside the preset range,
during separator start and stop procedures, and Pump Heater Separator Daily
service tank
during alarm conditions.
1810895-02
1 SYSTEM OVERVIEW PA PURIFIER SYSTEM SYSTEM DESCRIPTION
1.2 System Layout
Heater Temperature Pressure transmitter, Pneumatically controlled Separator

transmitter (TT1, oil (PT1) change-over valve (V1)
Heats unprocessed Cleans the oil by
TT2) removing water
oil to separation Measures the pressure Directs the unprocessed oil to
temperature. Measures the oil in the oil inlet, and the separator, or back to the and solid
temperature and signals the control unit. settling tank (recirculation - particles.
signals the control fuel oil only).
Feed pump
Feeds The position of FT
unprocessed oi depends on separator I p T
separator.
size and design. ^
Unprocessed
inlet
Oil return
Displacement water
Opening water
Closing water
Solenoid valve block, water Sludge outlet
Distributes separator opening/

Additional equipment closing water, and conditioning water
not part of the PA
1810895-02
PA PURIFIER SYSTEM SYSTEM DESCRIPTION 1 SYSTEM OVERVIEW
Control unit Pressure transmitter, oil Regulating valve (RV4)

(PT4) Regulates the bacl<-
Supervises the separation
system. Measures the pressure in pressure in the clean oil
the oil outlet, and signals the outlet.
control unit.
Clean oil outlet

< > to service tank
1810895-02
1.3 System Components, PA 600/610
u,
i^y Control unit
mr ^ <s ! EPC50 Regulating
m SB
Sfc
valve
m
.
Clean oil outlet
Temperature
transmitter
Pressure
transmitter (oil
inlet)
Oil recirculation
Change-over
valve
Pressure
transmitter (oil
outlet)
Sludge
and water
outlet
1810895-02
PA PURIFIER SYSTEM SYSTEM DESCRIPTION 1 SYSTEM OVERVIEW
1.4 System Components, PA 625
Control unit
0 EPC50
Operating water
Regulating
valve
Pneumatic
3-way valve
Temperature
sensor
Clean oil outlet
Oil inlet
Oil recirculation
1810895-02
1810895-02
PA PURIFIER SYSTEM SYSTEM DESCRIPTION 2 THE PROCESS
2 The Process
The terms used in this process description are
explained in section "2.2 Definition of Terms" on
page 8.
2.1 Purifying
A water seal is added to the separator bowl
through the water inlet.
The separator is equipped with a gravity disc,
chosen according to factors such as oil
temperature, density, and feed rate. This choice
decides the position of the interface between oil
and water seal.
The separator does not use a paring disc to pump
out the separated water. Instead, the water
leaves the bowl via the gravity disc, and leaves
the separator through the water/sludge outlet.
Process Cycle
1 A specific amount of water is added to the
separator bowl to form a water seal.
2 The feeding of unprocessed oil to the centre

of the separator bowl starts.
3 During the separation process sludge and

water accumulate at the periphery of the
separator bowl. Cleaned oil is fed from the
separator by the integrated paring disc.
Excessive water leaves the bowl through the
water/sludge outlet to the sludge tank.
4 After the preset time between discharge
sequences, the oil feeding stops.
5 Displacement water is added to the bowl. The

displacement water reduces the oil loss at the
following sludge discharge.
6 A sludge discharge is initiated while the

displacement water is still flowing.
The next process cycle starts with adding of

water for a new water seal.
1810895-02
2 THE PROCESS PA PURIFIER SYSTEM SYSTEM DESCRIPTION
2.2 Definition of Terms

Preset time b e t w e e n sludge discharge When this time has elapsed after a sludge
sequences discharge, the next discharge is initiated.
(Parameter value)
Water seal Water, added to the separator bowl to prevent oil
(Parameter value) from escaping at the water outlet.
Displacement water Water, added to the separator bowl to displace
the oil and ensure there is reduced loss of oil at
sludge discharge.
Purifier A separator that cleans the oil from water and
sludge with continuous evacuating of separated
water.
1810895-02
PA Purifier System
LT^v^^L
Operating Instructions
Printed Feb 2005
Book No. 1810896-02 V 2
Contents
Operating 1
1.1 Before Startup 1
1.2 Operator Panel 4
1.3 Startup 5
1.4 During operation 8
1.5 "Stop 11
1.6 Emergency Stop 13
1.7 After Emergency Stop 13
1810896-02
PA PURIFIER SYSTEM OPERATING INSTRUCTIONS 1 OPERATING
1 Operating
1.1 Before startup
1 Check that the separator is correctly
assembled and connected to power supply of
correct voltage and frequency.
A>MABM1HG
Breakdown hazard
Assemble the separator completely before start. All
properly tightened. Non compliance may lead to
breakdown.
yÂBwmG
Electrical h a z a r d
Follow local regulations for electrical installation and
earthing (grounding).
AÂRHtHG
50 Hz?
60 Hz?
Check that the power frequency is in agreement with
the machine plate. If incorrect, resulting overspeed
may cause breakdown.
Use the separation system for the purpose, and

within the limits, specified by Alfa Laval. Failure to do
so could cause a violent breakdown.
1810896-02
1 OPERATING PA PURIFIER SYSTEM OPERATING INSTRUCTIONS
2 Check the oil sump level. Top up if necessary.
For PA 600, 610:

The oil level should be slightly above middle
of the sight glass.
MOTE
Too much or too little oil can damage the separator

bearings.
For P 625:
Remove the oil pin and make sure that the oil
level is above the lower end of the pin.
1810896-02
Rotation Direction
Check the rotation of the bowl by doing a quick
start/stop. The motor fan must rotate in a clockwise
direction.
n
A^CAUTIOH Ci:îb
If power cable polarity has been reversed, the
parts can loosen.
..M^
~&
Air Valve Biocic (PA 600, 610)
Use the pressure gauge situated in the air valve

block to check that the air supply is correct.
See the Installation System Reference booklet. M
5Ve'
1810896-02
1.2 Operator Panel
General principle
The 'Enter' button is used to:
- enter into a parameter list
- enter into a parameter
- accept/store a new parameter value.

The '+' or the ' - ' buttons are used to change the
value flashing in the display window.
Process parameters
Set the process parameters to suit the
installation as follows:
1 Push 'Enter'. Parameter no. 1 in the process G g - MJ "f A\

SEPARATKM
parameter list is shown. \ J s
You have now come to the process parameter

list. Go through the list and set parameters.
2 When the parameters have been set, 'End I/O'

(flashing) shows. Push '+'. 'Standst.' now
ENTCK 1
A.
shows in the display.
1810896-02
1.3 Startup
Before startup make sure that all the main
supply valves for air, oil, and water are open.
Open heating media supply valve if applicable.
Switch on the power supplies. Make sure the
control selection switch is in the manual
position.
1 Start the oil feed pump from the pump starter.
0 ZZjm
2 If necessary, vent air from the heater through
the relief valve (if applicable).
Switch on the heater from the operator panel
(if applicable).
3 Press the process start/stop button
1 H HEATBt
STOf ;
aSCHARGG
V - ' " ^ op*CTive
1810896-02
Before the separator can be started, a number of

questions scroll across the display which have to
be answered:
"Assembled according to manual?

+ = YES, - = NO"
4 If the bowl has been dismantled and

assembled according to the instructions in the
Service Manual, press the '+' button.
6 Listen and observe.
Vibration may occur during start up, when

passing critical speeds.This is normal and
should pass without danger.
If vibration increases, or continues at full

speed, press the emergency stop button and
stand clear until the vibration stops.
The cause of vibration must be determined

and corrected before starting again!
See the Alarms and Fault Finding booklet.
^V*ABHIG
Always observe the separator during start-up after
assembly. If strong vibration occurs, stop by using
the Emergency Stop button and evacuate the room.
NOTE
If the system is equipped with a vibration sensor, and

has control of heater and feed pump, the Auto Start
can be used.
1810896-02
7 Ensure that the separator is at full speed (see

ammeter on starter). 'Start.' is shown on the
display.
8 Check the oil feed temperature by pressing

the ' + ' button twice.
9 Wait until the oil feed temperature is correct:
Heavy fuel mode 98 C
Lube oil mode 95 C (trunk engines), or 90 C

(cross-head engines)
Diesel oil mode 40 C
1 0 When 'Standby' is shown on the display, and

the oil is at the correct temperature, press the
process start/stop button on the operator
panel to start the separation process.
1810896-02
1.4 During operation
Operator panel information
Observe the operator panel information:

Heater operation LED lit (green)
Separator system operation LED lit (green)
Activated valve LED lit (green)
During normal operation, the time to next sludge

discharge is shown on the right hand side of the
display.
Any alarm is indicated on the display. For
further information see the Alarms and Fault
Finding booklet.
HOTE,
Regularly check connections. Tighten if necessary.
1810896-02
HOTE
-fir
The values displayed in the examples beow are not
recommendations. mB
-.Or
HEATER
m ^^
0
sei>MUTION
STOP
More operational information may be read as

required, by pressing the '+' button repeatedly.
m -i^~ DISCHARGE
-M' OP A C T I V E
ALARM
To return to normal display, i.e. the trigger

value, and time to next sludge discharge,
continue pressing the '+' button.
1 Oil feed temperature. For the correct

separation temperature see the Installation
System Reference bool^let.
TT1 98 C
2 Oil pressure, oil inlet
PT1
3 Oil pressure, oil outlet
PT4
4 Accumulated operating time in hours

Run time 5 hours
1810896-02
^WABMIHG
Noise h a z a r d
Use ear protection if noise levels are high.
KcAUTlOM
B u m hazard
Avoid contact with hot surfaces. Process pipes,
various machine surfaces, and processed liquid can vcc^
!^~f^î=-
be hot and cause burns. \ -
Slip h a z a r d
Check all connections for leakage.
Oil leakage may make the floor slippery.
10 1810896-02
1.5 Stop
To stop the system:

1 Stop the system by pushing the process start/
stop button button on the operator panel.
A sludge discharge is initiated.
The yellow LED for separator stop sequence
-((H9^Sw8^-ip o
L_d HEATER
starts to flash. W 1 SfWRATIOtt '
Q STOP
^
The stop sequence LED changes to steady ( "4_?" nSCHARGE
yellow, and the green LED for separation , o OPACTWE
system operation goes out, when the sludge

discharge is completed. M ALARM
2 If an external heater is used, stop the heater

from the operator panel.
Close the heating medium supply and outlet
valves (if applicable).
3 Wait until the oil feed temperature starts to

drop. Read the temperature by pressing the
'+' button.
4 When the oil feed temperature has started to

drop, the feed pump will be stopped
automatically (if controlled from the control
unit).
1810896-02 11
5 When the separator motor has stopped, apply

the brake.
6 Wait until the separator has come to a

complete standstill (after about 20 minutes).
^CAOTIOM
Stop the separator by means of the control unit, and
not by turning off the motor.
CAOTOH
Never attempt to clean the bowl by manual discharge

in connection with stop.
12 1810896-02
1.6 Emergency Stop
If an emergency situation occurs, press the

emergency stop button and evacuate the room.
Do not return until the separator has come to a
complete standstill.
iw,^BN
Disintegration i i a z a r d
If unusually strong vibration occurs, press the
Emergency Stop button and leave the room
Do not enter the room after an emergency stop
while the separator is still rotating.
1.7 After Emergency Stop
S e p a r a t o r standstill
Dismantling work must not be started before all

rotating parts have come to a complete
standstill.
^^M4GEB^
E n t r a p m e n t hazard
work.
1810896-02 13
Avoid a c c i d e n t a l s t a r t
^VIABHHG
Entrapment iiazard
To avoid accidental start, switch off and lock power
supply before starting any dismantling work.
Make sure that separator has come to a complete
standstill before starting any dismantling work
See the Alarms and Fault Finding booklet for

emergency procedures.
Remedy the cause
The cause of the emergency must be remedied

before attempting to restart the separator.
If the cause is not found, an overhaul must be
performed on the separator, and all moving parts
thoroughly checked
KANABHIHG
Do not start the separator after an emergency stop
without first remedying the cause of the emergency.
Make sure that the bowl is clean before restart.
Separator reassembled
The separator must be fully reassembled with all

covers and guards in place and tightened before
unlocking the power supply and starting the
system.
^>NAl*t*tt4G
Assemble the separator completely before restart. All
properly tightened. Non compliance may lead to
breakdown.
14 1810896-02
P-type Separation System
Xr^Ky^k^
Parameter List
Printed Mar 2005
Book No. 1810897-02 V 2
-.-i
Contents
1 Parameter Setting 1
2 Installation Parameters 5
3 Process Parameters 9
4 Factory Set Parameters 13
5 Sequence Diagram 17
5.1 Separation Sequence 19
1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST
1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST 1 PARAMETER SETTING
1 Parameter Setting
The parameters are set in the operator

panel for the different separator systems,
and for different conditions within the
systems.
There are three parameter types: Installation,

Process, and Factory Set parameters.
The parameters are initially set at installation.
The process parameters can also be set as
required during operation.
Parameters not in use are not displayed.
The parameter list in this booklet is valid for
PA and PU systems.
General principle
The 'ENTER' button is used to:
- enter into a parameter list
- enter into a parameter
- accept/store a new parameter value.

The '+' or the '-' buttons are used to change the
value flashing in the display window.
1810897-02
1 PARAMETER SETTING P-TYPE SEPARATION SYSTEM PARAMETER LIST
To change parameters, proceed as follows: 4 Push the '+' o r ' - ' button to change the
1 Push the 'ENTER' button. parameter value.
'Time to discharge P1 60' is shown. 'P1 is 5 Push the 'ENTER' button. The new value is
the parameter, and '60' is the set value. stored.
T h e ' 1 ' o f t h e ' P r is flashing. The parameter number is now flashing.
2 Push the '+' button until the number of the 6 Push the '+' o r ' - ' button to go to the next
parameter you wish to program appears in parameter to be changed.
the display window, 7 To leave the list, push the '+' and the '-'
The chosen parameter number is now buttons at the same time. The display shows
flashing. 'Standst.' or, when in operation, the trigger
value to the left, and time remaining to
3 Push the 'ENTER' button. discharge on the right.
The chosen parameter number is now
shown on the left side in the display. The
parameter value is shown flashing on the
right side of the display.
LED for heater

(green)
Heater on/off
push-button
LED for control

program running
(green)
Control program
on/off push-button
Schematic
diagram with LED for stop
position LEDs sequence running
(yellow)
Sludge
discharge push-
button
Display window - push- + push- Enter Alarm reset LED for common LED showing
button button push- mam alarm (red) this panel
button active
1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST 1 PARAMETER SETTING
The following lists are available for viewing

from a menu in the EPC-50 control unit:
Install (paranneters)
Factory (paranneters)
Alarms
Test
For detailed information see each list.

To open the menu and select a list, proceed as
follows:
1 Push the 'ENTER' button. The process
parameter list is now open.
2 Push the '+' button until 'End' is displayed.
3 Push the 'ENTER' button and the '+' button at

the same time. 'Install' will show flashing on
the display.
4 Use the '+' button to select a list.
5 Use the 'Enter' button to enter into the

selected list.
6 To leave the list, push the '+' and the '-'

buttons at the same time.
7 To leave the menu, press the '+' button

repeatedly until 'Exit' is displayed. Push the
'ENTER' button.
1810897-02
1 PARAMETER SETTING P-TYPE SEPARATION SYSTEM PARAMETER LIST
1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST 2 INSTALLATION PARAMETERS
2 Installation Parameters
The installation parameters must be set before
the initial start-up and before process
parameters are set. These parameters rarely
need to be adjusted again. If a new parameter
value is to be stored, it is necessary to go through
the whole list, and confirm at the end.
HOT6
Alfa Laval cannot be held responsible for injuries
and damage caused by usage of parameter values
w h i c h are not in proximity t o the factory values set
by Alfa Laval.
Parameter Factory s e t Plant set Range Description

value value
In1 GB/US GB/US = English Language. All Information displayed
DE = German on the operators panel is shown in
the selected language.
ES = Spanish
FR = French
IT = Italian
PT = Portuguese
Fl = Finnish
SE = Swedish
In 2 50 Disabled (Dis) Power supply frequency
50 Hz
60 Hz
In 3 Pur Clarifier(Glar) Separation mode
Purifier (Pur)
In 4 625 100, 150
600, 605
610,615
625
1810897-02
2 INSTALLATION PARAMETERS P-TYPE SEPARATION SYSTEM PARAMETER LIST
Parameter F a c t o r y set P l a n t set 1 Range Description

value value
Ins 1 1 -9 Separator identity
If more than one EPC on If more than one separator system is
same Sattbus connected to the internal Sattbus
communication, each system must
be given its own identity (1 or 2 or 3
etc.).
In 6 No No Speed sensor
Yes
In 7 No No Vibration sensor
Yes
In 8 No No OP remote
Yes
In 15 No No Sludge pump used
Yes
In 16 No No I/O expansion board used
Yes
In 17 C Celsius or Fahrenheit
In 18 No No (no heater) Heater type

El. (electrical heater)
Steam (steam heater)
In 19 56 7,8, 14,16,22,24,36,40, El heater size
50, 56, 65, 72, 86, 96, 98, Activated when El. is selected in
100,110,112,126,128, In 18
130, 144 Kw
In 20 120 0 - 999 seconds Steam-valve run time
Activated when Steam is selected in
In 18
1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST 2 INSTALU\TION PARAMETERS
Parameter Factory set Plant set Range Description

value value
(n 22 15 0 - 3 0 seconds Alarm delay time
In 23 15 0 - 240 seconds Change-over valve V1 temp, alarm
delay
Prevents false alarm due to any
fluctuations in temperature caused
by valve actions.
In 24 No No Change-over valve V1 off at extra
Yes alarm
When the extra alarm input is used,
action at alarm can be none (No) or
feed off (Yes).
In 25 Yes No Power fail alarm used
Yes If this alarm is not required, set the
parameter to No'.
in 26 No No Type of computer communication
ExtPC = Fieldbus board used
I-Net = Internet
In 27 0 0-255 Internet IP address, part 1
In 32 m^/h Flow rate in m^/h per hour or
USG/h US gallons per hour.
The feed flow measurement, based
on inlet pressure, can be displayed in
one of these ways.
1810897-02
2 INSTALLATION PARAMETERS P-TYPE SEPARATION SYSTEM PARAMETER LIST
1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST 3 PROCESS PARAMETERS
3 Process Parameters
The process parameters can be adjusted easily
and as often as required, even during operation,
to meet changes in the operating conditions, e.g.
time between sludge discharges, oil temperature,
alarm points.
note
Regularly check the condition of the bowl. If there Is
no noticeable amount of hard sludge in the sludge
space, the discharge interval may be increased by 30
minutes at a time. The total discharge interval must
not exceed three times the factory set value in order
to avoid an uneven build-up of sludge.
Parameter Factory set Plant Range Description

value set
value
Pr1 See table on 1 - 999 minutes Time to discharge
page 15
Pr2 HF380 MDO = Marine Diesel Oil Oil type
GO = Gas Oil
IFxxx = Intermediate Fuel Oil (XXX represents viscosity in Csl at
HFxxx= Heavy Fuel Oil 50C)
LO TP = Lubricating Oil for Trunk

Piston Engines
LO CH = Lubricating Oil for Cross
Head Engines
Pr3 OPIoc OPIoc = Local OP in control Control location
OPrem = Remote OP OPIoc Is standard. OPrem, ExtPC
Rmind = Remind using Sattbus and RemSW are shown only when
installed.
ExtPC = Extern Computer Board
RemSw = Remote switches
Pr5 0.0 0.0 = Not used Countdown service timer
0.1 to 10.0x1000 hours Action is to be taken when the timer
reaches 0.
1810897-02
3 PROCESS PARAMETERS P-TYPE SEPARATION SYSTEM PARAMETER LIST
Parameter F a c t o r y set Plant Range Description

value set
value
Pre 0 0 = service time elapsed Type of service
1 - 9 = Service text 1...9 When service timer Pr5 reaches 0,
an alarm is given and a message
shown
Pr7 0 Information Keys to special functions used by
1 = timers shown service engineer
2 = service mode When Pr7 is set to 1 during normal

operation, the actual timer is
displayed if the '+' button is pressed
once.
Pr10 3.0 0.0-5.0 bar High oil pressure limit
0.0 = oil pressure sensor disabled (cleaned oil outlet)
Pr11 0.8 0.0-5.0 bar Low oil pressure limit
Pr14 3.0 0.0-5.0 bar High feed pressure limit
0.0 = feed pressure sensor
disabled
Pr15 0.1 0.00 - 5.00 bar Low feed pressure limit
Low pressure indicates insufficient
flow. The low pressure limit must be
higher than any static pressure and
lower than normal pressure.
Pr16 105C 0-115Cor HFO/LO high temp, limit
0 - 255 F
0 = Temp sensor disabled
Pr17 85 C 0-115Cor HFO/LO low temp, limit
0 - 255 F
10 1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST 3 PROCESS PARAMETERS
Parameter Factory set Plant Range Description

value set
value
Pr 18 95 =C 0-110Cor HFO/LOsetpoint^)
0 - 240 F Setpoint for feed temperature Is valid
0 = Temp sensor disabled only when a temperature controller is
installed In the EPC.
Pr 19 40 C 0-115Cor DO high temp, limit
0 - 255 F
Pr 20 20 C 0-115 "Cor DO low temp, limit
0 - 255 F
Pr 21 30 C 0-110Cor DO setpoint^'
0 - 240 "F Setpoint for feed temperature is valid
only when a temperature controller is
Installed In the EPC.
Pr 22 40 10-500% P-constant^^
Preset value based on experience
with Alfa Laval Heatpac heaters.
Pr 23 1.2 0.1 -10.0 minutes l-constant^^
Preset value based on experience
with Alfa Laval Heatpac heaters.
Pr 25 2 0 - 240 seconds Sludge tank alarm delay (during Ti
68)
Pr 27 0 0-9 Separators in series. Purifier and
Clarifler.
Should be set to same number.
Pr 28 2 1 -4 Sludge discharge signal from purifier
to clarifler.
0 = No discharge signal to clarifler
1 = Every purifier discharge
2 = Every 2nd purifier discharge
3 = Every 3rd purifier discharge
4 = Every 4th purifier discharge
Pr 31 -0.05 1.00 bar PT1 decrease at discharge
^^ Parameter appears only when heater board installed.
1810897-02 11
3 PROCESS PARAMETERS P-TYPE SEPARATION SYSTEM PARAMETER LIST
12 1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST 4 FACTORY SET PARAMETERS
4 Factory Set Parameters

value value
Fa 10 13 300 0 - 1 3 300 rpm High speed
0 = sensor disabled
Fa 11 11 000 0 - 1 2 000 rpm Low speed
Fa 12 300 0 - 2 000 rpm Speed decrease during disciiarge
Fa 16 0.30 0.00 - 2.50 Shutdown limit for separator spindle
0.00 = sensor disabled amplitude
Fair 0.20 0.00 - 2.50 Vibration prewarning
Fa 18 0.5 0.00-2.50 Vibration sensor adjustment zero
point. Zero point should be within 1.5
Fa18
When expected feedback from a timer is given,

the timer is interrupted and the next timer
starts.
If feedback is not received within the preset
time, an alarm is given.
Timers for start are 5 0 - 5 9 .
Timers for operation are 6 0 - 6 9 .
Timers for discharge are 70 - 79.
Timers for stop are 8 0 - 8 9 .
If pump is started independent of Alfa Laval
starter, X6:4 - X40 must be connected to a free
closing contact at the external pump contactor.
1810897-02 13
4 FACTORY SET PARAMETERS P-TYPE SEPARATION SYSTEM PARAMETER LIST
Parameter F a c t o r y set Plant s e t Range Description

value value
Ti50 60 2 - 3 0 0 seconds Feed pump on
Ti52 4 0 - 6 0 minutes Separator start-up
Ti53 15 0 - 6 0 minutes Heater on (temp, feedback)
Temperature above low limit (Pr 17,
Pr 20) expected to confirm that the
heater works normally.
Ti55 See table on 0 - 1 2 0 minutes Max. time for Standby' mode. During
page 15 0 = no standby 'Standby' mode, the system is
waiting for an order to start the
process sequence. The process
sequence is started with a push of
the start button.
When Ti 55 = 0 the process starts
without delay.
Ti60 5.0 0.1 - 30 seconds Discharge - after a power blackout to
prevent a period between discharges
greater than Pr 1. (This is not a
proper discharge, since the bowl is
empty.)
Ti61 15 0 - 3 0 seconds Pause = Draining of operating
system
Ti62 See table on 0 - 6 0 seconds Close bowl
page IS
Ti63 See table on 0 - 6 0 seconds Sealing water added (does not apply
page 15 in clarifier mode)
Ti 64 30 0 - 6 0 seconds Oil feed on. Max 60 sees. Interrupted
by PT4
Ti66 10 0 - 3 0 seconds Tank draining
Ti68 See Pri 0 - 300 minutes Time between discharges. This is the
page 15 same as Pr 1. If one is changed, the
other one is automatically changed.
Ti70 15 0 - 3 0 seconds Oil feed off. Oil outlet pressure below
low limit (Pr 11) expected.
Ti72 6 0 - 300 Seconds Displacement of oil
Ti73 10 0 - 3 0 Seconds Tank draining
Ti74 3.0 0.1 - 5 . 0 seconds Discharge
Ti75 15 0 - 3 0 seconds Pause = Draining of operating
system
Ti76 15 0 - 60 seconds Closing water
Ti77 See table on 0 - 6 0 seconds Sealing water (does not apply in
page IS clarifier mode)
Ti79 10 0 - 6 0 seconds Feed on (not when STOP is ordered)
Ti80 10 0 - 3 0 seconds Tank draining
14 1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST 4 FACTORY SET PARAMETERS

value value
Ti 82 5 0 - 300 seconds Heater off.
Addition of water. This Is so thiattfie
bowl Is kept filled during stop
sequence (does not apply In clarifier
mode).
Ti 85 5 0 - 3 0 minutes Temperature decrease
The EPC switches the separator
motor off.
Decreasing oil feed temperature
greater than 5 C expected.
If Ti 85 = 0, no temperature control.
Ti 86 3 0 - 3 0 minutes Check motor off
Ti 87 60 0 - 300 seconds Pump off. Timer interrupted by
feedback signal.
Ti 89 30 0 - 6 0 minutes Waiting for zero speed.
Parameters depending on separator size
Separator size Pr 1 Ti 5 5 Ti62 Ti 6 3 Ti 7 7

P 100,150 30 60 40 20 10
P600,605, 610, 615
P625 60 0 15 5 5
1810897-02 15
4 FACTORY SET PARAMETERS P-TYPE SEPARATION SYSTEM PARAMETER LIST
16 1810897-02
P-TYPE SEPARATION SYSTEM PARAMETER LIST 5 SEQUENCE DIAGRAM
5 Sequence Diagram
P r e p a r a t i o n for s t a r t Start Separation

Timer 50 1) 52 2) 53 3) 55 60 61 62 63 4) 64 66 5) 68
Time 60s 4m 15m 0/60 s 5.0/1.0 8 15s 15/40 8 5/20 S 30 8 lOs 60 m
Feed pump motor
Separator motor
SV 15
SV 16 6) : ;
SV 10
V1
Sludge pump 7)
^' interrupted by Contactor feedback signal

^' Interrupted when speed > low limit (if speed sensor is present)
^) Temperature should increase with 5C or above low limit. Alarm is activated if not so within the timer
*) Not used for Clarifier
^' Only if In15 = yes
^' 1 second every 5 minutes
'^) Sludge pump activated for 5 seconds every 30 minutes
MOTE
Note! This diagram is valid for normal operation only. See the flow chart on page 21 for a more
detailed sequence description.
1810897-02 17
5 SEQUENCE DIAGRAM P-TYPE SEPARATION SYSTEM PARAMETER LIST
Discharge Stop
Timer 70 1) 72 2) 73 3) 74 75 76 77 2) 79 1) 80 2) 82 2) 85 4) 86^) 87 6) 89 7)
time : . 15 s 6s 10 s 3.0 s 15 s 15 s 5/1 OS 10s 10s 5S 5 m 3m 60s 30 m

Feed pump motor
Separator motor
SV15
SV16 8)
SV10
V1
Sludge pump
''' Ti 70 is Interrupted by feedback signal (low pressure on PT4)

Ti 79 is not used in stop sequence discfiarge if Purifier
2' Not used for clarifier
3' Only If Inl 5 = yes
*' Interrupted by decreasing temperature
^' Interrupted by decreasing speed (if speed sensor is present)
^' Interrupted by feedback signal (Feed Pump Motor)
^' Interrupted by Zero speed (if speed sensor Is present)
^' 5 minutes after separator motor is stopped, SV16 is activated for 1 second
Flow rates for P 100, P 150, P 600, P 605, P 610, P 615

SV10:8.0l/m
SV15: 18 1/m
SV16;0.9l/m
Flow rates for P 625

SV10: 15.0 l/m
SV15: 11.01/m
SV16:2.8l/m
18 1810897-02
5.1 Separation Sequence

Timer Action A\ Alarms
Ti 60 = 5 sec. Discliarge
SV 15 To ensure that the operating system gets sufficient
water before closing.
Ti 61 = 15 sec. Draining of operating water
Ti 62 = 15 or 40 sec. Bowl closing

SV 16
i
Ti 63 = 5 or 20 sec. Filling of sealing water
SV 10
Ti 64 = 30 sec. Feed on to separator Oil backpressure PT4 - LOW

VI Alarm is given if no pressure
response in oil outlet within
Ti64.
B Ti 68 = 60 or 30 min.
V1 (SVI 6)
Separation
Closing water is fed for 1 sec. every 5 minutes.
During separation all necessary
functions are supervised.
1810897-02 19
Timer Action /K Alarms
Ti70 = 15 sec. Feed off. OIL PRESSURE PT4 HIGH

DURING Ti70.
Oil outlet pressure decreases.
Alarm given if no pressure
feedback.
Ti 72 = 6 sec. Displacement water

SV10
Ti 74 = 3.0 sec. Discharge

SV15
Ti75 = 15 sec. Pause
Ti 76 = 15 sec. Closing water

SV16
Ti77 = 5 or 10 sec. Sealing water (only in purifier mode)
Ti 7 9 = 10 sec. Feed on.

V1 Stabilizing of flow and pressure
Ti 80= 10 sec. Drain of sludge tank (if used)
Ti 82 = 5 sec. Water to the bowl (only in purifier mode)

SV10
Heater off
Ti 85 = 5 min. Waiting for oil feed temp, decrease. Temperature - NOT

DECREASING'
Separator motor off Timer is interrupted when temp, decrease below low
limit. If temp, not decreased within Ti
85.
Ti 86 = 3 min. Check motor off
Ti 87 = 60 sec. Timer is interrupted by pump off feedback

(contactor response)
Feed pump off
Ti 89 = 30 min. Waiting for zero speed
20 1810897-02
EPC 50 S e q u e n c e s Process Start
Standst.
Ti50-53 Sep.
start and temp
check
T
Ti55 Standby.
Push
Separation to
continue
Separation
1810897-02 21
Discharge Stop
Ti70 Feed off Ti82 Water into

bowl.Heater off
T
Ti72 J
Displacement Ti85 Sep. motor
of oil off. Check
decreasing temp
T
Ti86 Heater
cooling. Check
motor off
T
Ti87 Pump off
J
Ti89 Waiting for
0-speed
T
Standst.
22 1810897-02
P-type Separation System
ir^v^^tr
Alarms and Fault Finding
Printed Mar 2005
Book No. 1810898-02 V 2
I U-^ '
Pv'
,c
illiii';:iiiiili,
Contents
1 Alarms 1
1.1 Alarm Functions 1
1.2 Reading Alarm History List 1
1.2.1 Alarm message explanation: 2
1.3 Alarm Reset 2
1.4 Abnormalities not displayed 3
2 Display Alarms and Actions 4
3 Alarm Tests 17
1810898-02
1 ALARMS P-TYPE SEPARATION SYSTEM ALARMS AND FAULT FINDING
1 Alarms
1.1 Alarm Functions
The alarm system is designed to ensure a safe
separation system.
All alarms are shown on the operator panel
display, and_most of them are complemented by
light emitting diodes (LEDs).
The alarms are displayed in order of occurrence.
1.2 Reading Alarm History

List
To read the stored list of alarms, do as follows:
Push 'Enter'.
Push '+' until 'End' is shown on the display.
Push 'Enter' and '+' at the same time.
Push '+' repeatedly until 'AL list' shows on the
display.
Push 'Enter'.
Go through the list using the '+' pushbutton

until 'End' shows on the display.
Push 'Enter'.
Push '+' repeatedly until 'Exit' shows on the

display.
Push 'Enter' to return to normal display.
1810898-02
P-TYPE SEPARATION SYSTEM ALARMS AND FAULT FINDING 1 ALARMS
1.2.1 Alarm message explanation:

T h e display s h o w s :
Alarm no. 5 Alarm number

0:13 This alarm occured 13 minutes ago.
Feed pressure low Tjrpe of alarm
P1 60 Parameter P r 1 was set to 60 minutes.
00:02:13 The alarm was reset after 2 minutes 13 seconds.
1.3 Alarm Reset
^ ^ ^
Acknowledge the alarm signal by pressing the
m
alarm pushbutton.
The flashing LED then changes to steady
shine.
\ ALARM
2 Remedy the cause.
3 Reset the alarm function by pressing the

alarm pushbutton a second time.
The LED will go out.
It is possible to reset the system without

remedying the cause, but the alarm signal will
be repeated.
Risk of injury
Never return to the operator panel to acknowledge or
reset an alarm if doing so is by any means
hazardous.
1810898-02
1 ALARMS P-TYPE SEPARATION SYSTEM ALARMS AND FAULT FINDING
1.4 Abnormalities not

displayed
There are some abnormalities not shown on the
display. Below are listed the most common:
Why-i What to do
Smell Normal occurrence during start None.

while the friction blocl<s are
slipping.
Oil level in oil sump too low. Check oil level and add oil if
necessary.
Noise Height position of paring disc is Stop the separator, measure and
incorrect. adjust the height.
Bearing(s) damaged or worn. Renew all bearings.
Improper bowl assembly Check and reassemble.
Unsatisfactory separation result Incorrect separation Adjust.

temperature.
Throughput too high. Adjust.
Disc stack is clogged. Clean disc stack.
Sludge space In bowl is filled. Clean and reduce the time

between sludge discharges.
Bowl speed too low. Examine the motor and power

transmission for correct frequency
parts.
Check belt and coupling pads.
Bowl rotates in wrong direction Check the electrical connections

to the motor.
1810898-02
P-TYPE SEPARATION SYSTEM ALARMS AND FAULT FINDING 2 DISPLAY ALARMS AND ACTIONS
2 Display Alarms and Actions
o n page on page
The display The display
shows shows
Bowl speed sensor - ERROR 9 Local OP in control 15
Bowl speed - HIGH 8 NO SIGNAL FROM EXTRA INPUT X6:8 15
Bowl speed - LOW 8 Oil backpressure PT4 - HIGH 13
xxxxx board - ERROR 16 Oil backpressure PT4 - LOW 13
Communication - ERROR xxxxx 16 Oil feed temperature - HIGHxxxxx 10
Computer b o a r d - ERROR 16 Oil feed temperature - LOWxxxxx 11
Discharge feedback - ERROR 12 OIL PRESSURE PT4 HIGH DURING Ti70 14
Emergency s t o p - BUTTON PUSHED 10 Oil pressure sensor PT4 - ERROR 13
Feed flow PT1 - ERROR DURING Tixx 12 Parameter xx:xx - ILLEGAL 16
Feed pressure PT1 - HIGH 14 Parameters changes - LOCKED 14
Feed pressure PT1 - LOW 14 POWER FAILURE 15
Feed pressure sensor PT1 - ERROR 14 Pump starter - FAILURE 14
Heater-FAULT 15 Separator motor - FAILURE 12
Heater b o a r d - ERROR 16 Separator run-up - TO LONG 9
High frequency xxxx Hz 6 Series communication - ERROR 12
High v i b r a t i o n - W A R N I N G 7 Service alarm 16
High v i b r a t i o n - SHUTDOWN 6 Sludge tank level - HIGH 9
10 expansion board - ERROR 16 Switch power off/on 16
IP address - FAULT 14 Temperature increase - TOO SLOW 16
Level s w i t c h - DISABLED 16 Temperature alarm sensor - ERROR 11
1810898-02
2 DISPLAY ALARMS AND ACTIONS P-TYPE SEPARATION SYSTEM ALARMS AND FAULT FINDING
on page
The display
shows
XX
Temperature control sensor - ERROR 12
Vibration board - ERROR 16
Vibration sensor - ERROR 7
1810898-02
The display Why? What to do

shows
High vibration - SHUTDOWN Sludge remaining in part of the Dismantle, clean and check the
bowl bowl before restart. See Service
Manual.
KyiABHtHG
Disintegration hazards
If excessive vibration occurs, stop Disintegration hazard
separator and keep bowl filled with
The separator bowl must be
liquid during rundown.
manually cleaned before starting
The cause of the vibration must be
identified and corrected before the up again.
separator is restarted.
Bowl wrongly mounted Check assembly. See Service

Disc stack compression incorrect Manual.
Bowl assembled with parts from
other separators
Height position of paring disc is Stop the separator, measure and if

incorrect. necessary adjust the height.
Bowl spindle bent. Renew the bowl spindle.
The frame feet are worn out. Renew the frame feet.
Spindle top bearing spring Renew all springs.

broken.
High frequency xxxx Hz Frequency deviation more than Check power supply
+ 5%
1810898-02

shows
High vibration - WARNING Sludge remaining in part of the Dismantle, clean and check the
bowl bowl before restart.
AOMAB*^
Disintegration h a z a r d
The separator bowl must be
manually cleaned before starting
up again.
Bowl wrongly mounted Check assembly. See Service

Disc stack compression incorrect Manual.
Bowl assembled with parts from
other separators
Height position of paring disc is Stop the separator, measure and if

incorrect. necessary adjust the height.
Bowl spindle bent. Renew the bowl spindle.
The frame feet are worn out. Renew the frame feet.
Spindle top bearing spring Renew all springs.

broken.
Vibration sensor - ERROR Sensor or cable damaged Replace sensor. If no spare sensor
available, set parameter Fa 16 =
0.0 to be able to run the system.
1810898-02
The display Why? What t o do

shows
Bowl speed - HIGH High power (net) frequency Check power supply before
restart.
Incorrect transmission parts

(50 Hz belt pulley and belt for
60 Hz power supply).
^îSG
Disintegration l i a z a r d
Stop and change the belt
transmission to suit the power
supply frequency.
Bowl speed - LOW Slipping belt Change belt;
Wom coupling pads Check / change pads.
Bowl not properly closed Check closing water supply (valve

SV 16).
Check bowl operating system for
leakage.
Checknozzle.
Bowl not properly assembled Check that the lock ring is in

place.
Low power net frequency Check power.
Motor failure. Repair the motor.
Bearing(s) damaged. Renew all bearings.
Incorrect transmission parts (60

Hz belt pulley and belt for 50 Hz
power supply). ^S**^
Disintegration l i a z a r d
Stop and change the belt
transmission to suit the power
supply frequency.
1810898-02
The display Why-! What to do

shows
Bowl speed sensor - ERROR Sensor or cable damaged Replace sensor. If no spare sensor
available set parameter In 6 = No
to be able to run the system.
Sludge tank level - HIGH * Pump has not drained the tank Check the pump function.
Separator run-up - TO LONG Separator coupling slipping Check the coupling.
Belt slipping Check the belt.
Height position of paring disc is Stop. Check and adjust the height.
incorrect.
Motor failure Repair the motor.
Separator start button not Push start button.

pushed.
1810898-02
The display Why' What to do

shows
Emergency stop - BUTTON PUSHED Emergency button pushed Remedy cause for pushing button.
Reset pushbutton.
Oil feed temperature - HIGHxxxxx Steam supply valve faulty Investigate cause and remedy.
Faulty triac module(s) in the If relay K11 is on:

power unit or faulty controller in
Disconnect X12:10.
the control unit, (electric heater)
if the temperature is falling,
replace the control module in the
control unit.
If the temperature is not falling,
replace the triac module(s).
If relay K11 is off, but contactor
K12, K16, or K17 is on, and the
temperature is not falling:
Chectc if power is supplied from
the control unit to the contactor
which is on (X12:6 - X12:12, X12:7
- X12:12 , X12:9 - X12:12). If it is,
replace the control module in the
control unit.
Broken wiring or defective heater Check adjustment of P and I

resistance, or faulty controller in functions in the control unit.
the control unit.
If contactor sequence correct:
Check wiring and heater
resistance of each block or heater
element. See EHM heater
component booklet.
If contactor sequence not correct:
Replace the control module in the
control unit.
1810898-02 10

shows
Oil feed temperature - LOWxxxxx Heater clogged Investigate Cause and remedy.
Steam supply insufficient
Steam trap faulty
Steam supply valve faulty
Faulty fuses or burned Check and renew broken fuses.

contactors Reset overcurrent protection
(electric heater) (applicable for 8/7 - 24/22 kW
power unit).
Check wiring and contactor coils.
Broken wiring or defective heater Check wiring and heater

resistance resistance of each block or heater
(electric heater) element. See the Service Manual
booklet.
Temperature alarm sensor - ERROR Short circuit / broken sensor or Disconnect cable at sensor.
cable. Measure resistance between 1-3.
Resistance shall be within 100-142
ohms = 0-110 C / 32-230 F.
Test of EPC 50 input:
Disconnect cables from sensor,
(terminal X 5:1-2-3).
Move jumpers Xjl and Xj2
upwards - from Normal to Test.
(The jumpers can be found in
the upper left corner of the I/O
Board)
Indication within 50-60 C when
OK.
If no spare sensor available set
parameter Pr 16 = 0, or if control
sensor free, move connection
to that one.
11 1810898-02

shows
Temperature control sensor - ERROR Short circuit / brolcen sensor or Disconnect cable at sensor.
cable. Measure resistance between 1-3.
Resistance shall be within 100-142
ohms = 0-110 C / 32-230 F. If no
spare sensor available set
parameter Pr 18 = 0. Heater is then
out of function.
Feed flow PT1 - ERROR DURING Tixx Pump not working Checl( pump.
Pressure in feed line too low Check feed line.
Separator motor - FAILURE Feedback signal from contactor Check the contactor function.
K 2 missing Input terminal
X 6:5 in EPC 50.
Series communication - ERROR Communication between Check the Sattbus connection.

separators in series interrupted
Discharge feedback - ERROR Speed not decreased as discharge

feedback (below Fa12) caused by:
Strainer in the operating water Clean the strainer.

supply is clogged.
Water flow too low. Check opening water. Valve SV 15
Hoses between the supply Correct.

valves and separator are
incorrectly fitted.
1810898-02 12
2 DISPLAY ALARMSAND ACTIONS P-TYPE SEPARATION SYSTEM ALARMS AND FAULT FINDING
The display Why^ What to do

shows
Oil backpressure PT4 - LOW Broken water seal due to:
Strainer in operating water high Clean strainer.

pressure side clogged, or water Make sure that the water pressure
pressure too low. is 200 - 600 kPa (2 - 6 bar).
Seal rings in bowl defective. Install new seal rings.
MV 10 not opening. Examine the electrical system and

correct the fault (open circuit, low
or high voltage or dirt).
Decreased throughput Check feed pump and adjust flow.
Regulating valve open too much Adjust back pressure valve
Change over valve V1 in Check air pressure, solenoid valve

recirculation position SV1 and output from EPC 50
terminal X 8:1-X 4 1 .
Bowl opens unintentionally during

operation because:
Strainer in the operating water Clean the strainer.

supply is clogged.
No water in the operating water Check the operating water system

system. and make sure any supply valves
are open.
Hoses between the supply Fit correctly.

valves and separator are
incorrectly fitted.
Nozzle in bowl body clogged Clean the nozzle.
Rectangular ring in discharge Renew the rectangular ring.

slide is defective.
Valve plugs are defective. Renew all plugs.
Supply valve SV15 for opening Rectify the leak.

water is leaking.
Oil backpressure PT4 - HIGH Increased throughput Check. Reduce backpressure.
Regulating valve too restricted Adjust valve
Oil p r e s s u r e sensor PT4 - ERROR Sensor or cable damaged Replace sensor. If no spare sensor
available set parameter Pr 10=0.0
13 1810898-02

shows
OIL PRESSURE PT4 HIGH DURING TI70 No decrease in oil pressure Check function of change over
during this timer valve V1.
Feed pressure PT1 - HIGH Pipe restricted Check recirculation for restriction
Feed pressure PT1 - LOW Low flow Check pump and flow regulation.
Check heater for fouling.
Feed pressure sensor PT1 - ERROR Sensor or cable damaged Check cable connections
Replace sensor. If no spare sensor

available set parameter Pr 14=0.0
P u m p starter - FAILURE Feedback signal from contactor Check the contactor function.
K 3 missing
Check input terminal X 9:1 in the
ERC.
Parameters changes - LOCKED A code has been set to make Unlock the code.
parameter changes not possible
IP address-FAULT Wrong IP address used in Check the setting.

i In 27-30
1810898-02 14

shows
NO SIGNAL FROM EXTRA INPUT X6:8 Depends on use of the Input Depends on use of the input
Heater - FAULT OV in cable heater X12:3 to EPC Check the power supply to the
50X51:4 heater.
(electric heater)
High temp, switch released Check temp, setpoint in the

(electric heater) control unit.
Check the heater and clean if
necessary.
When the alarm is reset, the temp,
switch is also reset.
Local OP in control Attempt to operate remote OP Not legal when local OP is active.
POWER FAILURE Black-out has occurred with EPC Check plant conditions and
In operation restart.
15 1810898-02

shows
Parameter xx:xx - ILLEGAL If parameters are changed Switch EPC50 power off. Move
automatically by "thunderstorm" X J4 on I/O board to position right.
type influence, alarm is given to Switch power on. Parameters are
indicate out of range. now all set to default values. Move
X J4 back to original position.
Adjust all parameter settings to
correct value.
xxxxx board - ERROR OP (Operator Panel board), Check cables to board or replace
I/O board or OPr (Operator Panel the tioard (see Change of Circuit
remote board) in EPC not Board in the Service Manual
working booklet).
Computer board - ERROR Bad connection Check connection
Board faulty Replace the board
Communication - ERROR xxxxx Cable errors Check cables to board or replace

the board (see Change of Circuit
Board in the Service Manual
booklet).
Heater board - ERROR Optional heater board in EPC not Check cables to board or replace
working the board (see Change of Circuit
booklet).
10 expansion board - ERROR X71:2 and X71:3 are both set to Set X71:2 to X41 and jumper
0 or both set to 1 between X71:3 and X40
Vibration board - ERROR Optional vibration board in EPC Check cables to board or replace
not working the board (see Change of Circuit
booklet).
Temperature increase - TOO SLOW Insufficient heating during start Check heater function.
(Ti 53)
Switch power off/on Alarms comes at standstill after Investigate the cause for the stop
emergency or vibration shut and switch the power off and then
down on to the EPC 50.
Level switch - DISABLED If Pr 25=0 the high level alarm is The alarms comes as warning to
disabled operator.
Service alarm If Pr 5 is used, the text in Pr 6 is Take action according to what the
displayed text means (plant dependant).
1810898-02 16
3 ALARM TESTS PA PURIFIER SYSTEM ALARMS AND FAULT FINDING
3 Alarm Tests
note
If any parameter value Is changed to activate an
alarm, do not forget to reset to the original value
before operation.
Alarm m e s s a g e Red Sequence Method Terminal Reaction

diode
Standard functions
POWER FAILURE Start Switch power off / on during
operation
Feed pressure PT1 - HIGH PT1 Start Decrease limit (Pri 4)
Feed pressure PT1 - LOW PT1 Start Increase limit (Pr15)
Feed pressure sensor PT1 - PT1 Start Disconnect sensor X5:4
ERROR
Pump starter - FAILURE Pump Start Switcti pump off
Oil feed - TEN^PERATURE HIGH TT Start Decrease limit (Pri 6/Pr19) V1 off.
Heating off.
Oil feed - TEMPERATURE LOW TT Start Increase limit (Pr17/Pr20) or V1 off
decrease Ti 53
Temperature alarm sensor - TT Start Disconnect sensor X5:2 V1 off
ERROR Heating off.
Oil backpressure PT4 - HIGH PT4 Separation Increase backpressure V1 off
Oil backpressure PT4 - LOW PT4 Separation Decrease backpressure V1 off
Oil pressure sensor PT4 - PT4 Separation Disconnect sensor X5;6
ERROR
Emergency stop - BUTTON Separation Push the button Sep.motor
PUSHED off, heater
off, feed on
for 3 min,
stop.
Optional functions
Temperature control sensor - TT Start Disconnect X51:2
ERROR
Heater - FAULT (Heatpac power Heater Start Disconnect X51:4
unit only)
Temperature increase - TOO TT Start Start separator and EPC but
SLOW not heater, or start system
withTi 53 set to 1.
17 1810898-02
PA 600 Purifier System
Installation System Reference

Printed Oct 2003
Book No. 1810899-02 V 1
Contents
Technical Data 1 3 Remote Supervision 28
1.1 Demand Specifications W a t e r 1
4 Specifications 30
1.2 Demand Specifications Air 1
4.1 Cables 30
1.3 System Data 2
4.2 Cable Routing 31
Drawings 4 4.3 Oil, W a t e r , S t e a m , a n d
2.1 Flowchart 4 C o n d e n s a t e Piping 31
2.2 Drawings 5 4.4 Ambient Temperature
Limitation 32
2.2.1 P 600 Separator Mounting Drawing, DIN5
4.5 Sludge Tank 32
2.2.2 P 600 Separator Mounting Drawing, JIS 6
4.6 S l u d g e Piping 34
2.2.3 P 600 Separator Basic Size Drawing 7
2.2.4 P 600 Separator Foundation Drawing ,...8 5 Commissioning and Initial
2.2.5 Valve Block Oil, Dimension Drawing 9 Start 36
2.2.6 Valve Block Water Dimension Drawing 10 5.1 Completion Check List 36
2.2.7 Valve Block Air, Assembly Drawing 11 5.2 Initial Start-up 38
2.2.8 Control Unit EPC 50 Dimension 5,2.1 Calculating Operating Pressure 40
Drawing 12
2.2.9 Starter Dimension Drawing 13 6 Shut-down and Storage 41
2.3 E l e c t r i c a l S y s t e m Layout 14 6.1 Shut-down after U s e 41
2.4 Electrical Diagrams 15 6.2 Protection and S t o r a g e 42
2.4.1 CableList 15 6.3 R e a s s e m b l y a n d S t a r t up 43
2.4.2 Interconnection Diagram, Starter 18
2.4.3 Interconnection Diagram, Starter,
cont 19
2.4.4 Interconnection Diagram, Transmitters 20
2.4.5 Interconnection Diagram, Solenoid
Valves 21
2.4.6 Interconnection Diagram, Solenoid
Valves cont 22
2.4.7 Interconnection Diagram, Optional
Equipment 23
2.4.8 Circuit Diagram, Power Circuits 24
2.4.9 Circuit Diagram, Separator Starter and
Feed Pump 25
2.4.10 Circuit Diagram, ESD-relay and Trip
Contacts (optional) 26
1810899-02
1810899-02
PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE 1 TECHNICAL DATA
1 Technical Data
1.1 Demand Specifications Water
Specific requirements regarding the quality 5 pH > 6

of water Increased acidity (lower pH) increases the
Operating water is used in the separator for risk for corrosion; this is accelerated by
several different functions, e.g. to operate increased temperatures and high chloride
the discharge mechanism, to lubricate and ion content.
cool mechanical seals, etc. 6 Water pressure 2 - 6 bar
Alfa Laval accepts no liability for consequences

If the operating water is of poor quality, it
arising from unsatisfactorily purified operating
may with time cause scaling, corrosion
water supplied by the customer.
and/or operating problems in the
separator. The water must therefore be
treated to meet certain demands.
Tile following requirements are of

1.2 Demand
fundamental importance. Specifications Air
1 Clear water, solids content < 0,001% of Specific requirements regarding the quality
volume. of air
2 Max. particle size 50 pm. 1 Pressure 5 0 0 - 7 0 0 kPa.
3 Total hardness <180 mg CaCos per litre, 2 Free from oil.

which corresponds to 10 dH or 12.5 E.
3 Dry, with dew point min. 10 C below
Hard water may with time form deposits in
ambient temperature.
the operating mechanism. The precipitation
rate is accelerated with increased operating
temperature and low discharge frequency.
These effects become more severe the
harder the water is.
NOTE
4 Chloride content <100 ppm NaCI
(equivalent to 60mg Ci/I). Chloride ions Electrical interconnections must be made by
conthbute to corrosion on the separator qualified electricians.
Mechanical interconnections must be made by
surfaces in contact with the operating water, qualified mechanical technicians.
including the spindle. Corrosion is a process
that is accelerated by increased separating
temperature, and high chlohde ion
concentration. A chlohde concentration
above 60 mg/l is not recommended.
1810899-02
1 TECHNICAL DATA PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
1.3 System Data

IVIedia Fuel oil and lube oils for diesel engines
Feed density, max. 991 k g / m ^ a t 1 5 C
Viscosity, max. 50 cSt at 100 C (600 cSt at 50 C)
Pressure:
Oil inlet Max. 4 bar
Oil outlet Max. delivery height 2.5 bar
Sludge outlet from separator open outlet
Sludge outlet from sludge pump Max. 5 bar at 6 bar air pressure
Separated water Max. 4 bar
Feed temperature, max. 98 C 2 C
Ambient temperature Min. +5 C, max. +55 C

Operating water pressure Min 2 bar, max. 6 bar
Operating water temp. Min.+5 C, max.+55 C (unheated water)

Operating water density Max. 1000kg/m=
Operating water flow toSVIO: 8.0 l/m
toSV15:18l/m
to SV 16: 0.9 l/m
Air quality Instrument air
Air pressure Min. 5 bar, max. 7 bar
Drip tray volume Max. 35 litre
Drain connection size 2x1" (internally threaded)
Mains supply voltage 3x400/440/480 V 10%

Power consumption, control voltage; 230 V /110V/115 V/1OOV 10%, 10 A
EPC supply voltage
Control voltage, operating 24 V A C
Frequency 50 or 60 Hz max. 5%
Ambient temperature Max. 55 "C
Control cabinet max. distance from unit 50 m
Storage time before use (with bowl removed) 6 months
Storage temp. Min. +0 C, max. +70 C
Storage humidity Relative humidity (RH) 10% - 95 % Non Condensing
Enclosure class Min. IP 54
1810899-02
PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE 1 TECHNICAL DATA
Service intervals: Note! Regularly check connections. Tighten if necessary.

Standard components Overhaul every 3 years operation
Sludge pump Overhaul every 18 months operation
EHM heater Cleaning:
New heater - after max. three months
LO - Every 3 months if the elements are heavily soiled on
latest inspection; every 6 months if they are only slightly
soiled
HFO/DO - Every 12 months
Separator Inspection every 2000 hours or 3 months operation
Overhaul every 8000 hours or 12 months operation
Note! Cleaning in place (CIP) is recommended to avoid Prior to inspection and overhaul
manual internal cleaning of the bowl. The following intervals HFO 1-2 months depending on oil quality
are recommended:
LO (Cross-head engines) 1 month
LO (Trunk engines) 1- 2 months depending on oil quality
and engine condition
Separation System Planned Maintenance Kits

Hours Period Separator Ancillary
Equipment
1000
2000
4000 6 months Inspection
12000 18 months Overhaul
24000 3 years Overhaul
As necessary Repair
(components)
With delivery Inspection

Tools
1810899-02
2 DRAWINGS PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
2 Dravvings
2.1 Flow Chart
(R)
Control unit
SV1
Starter
S 1 ,1
201 Oil inlet
206 Water for water seal

and displacement
<>^-(!i) 209 Oil Recirculation to
tank
220 Clean oil outlet

RV4 I
(2X2)- 221 Water outlet
222 Sludge discharge

outlet
371 Operating water
372 Opening water
373 Closing water
462 Drain, lower
463 Drain, upper
501 Operating air
Optional Alfa Laval

delivery
Block mounted
Not included in
Alfa Laval
standard delivery
Ref, 571332 Rev, 1
1810899-02
PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE 2 DRAWINGS
2.2 Drawings
2.2.1 P 600 Separator Mounting Drawing, DIN
en
!i
m CO
(O c.
-o 0)0 CVi
r^
I II
lO O
OlO CM
n 2.
.: V'?
<h D
u ^!
ill
So (O CD
il. I 7
Q.
in
7
U. zu.
o
f
1
8
"E 5^5 CSJ
S Z.
m
^
Tf
z
O >< 5
flM
in OJ
eg Srz ' 1= Q:
QO)
I- 0) J
> S-^
.CO
UJCNI
c
.0
0
C
11.
C
iL
o
UJ
O
U)
O)
c
Li.
1
1

fe?
9
o cvj eg CM 1^
C
1
(N CM rg <N CO CO CO un c
o m
u < O O LU
-GHCHSO
-M>
0<IS]
jo;ejed8S -|0
Ref. 571326 Rev. O
1810899-02
2.2.2 P 600 Separator Mounting Drawing, J IS
0
+-0
OO
P >'
0 CM
'03 h - CM CM
( D O (0 0
*- :30 c
ZV c. 0 f^ CM
CM
c
ro
1 Ex- K
CO
0}
B
CU
f/>
CQ
cn
CQ
cn tf
NS
O o > (B- l -) CO R 0
I
C >o c
ro c
- V V Y 0
" D
11
CO 0 0
.2
5 0)03 CX -S-c
"ro
o = "(3 c >iCD < < < !
0
1
o 0)
=3
Ol
c
5
CD
.9 0
CN
0)
0
U5

m
CO
0) 1
is
11t im
'c C CT 0
a> '55 CD (fi^-i. "c C er
'S O- _"E c 0 0 p.^.
cs
o. o ' * j 1
5
^ w
5 J3p O O 0 a.Q UJT- u_ W UJ u. 3.
S-t
^ 1
O s o
<N
CM
CS
IN
CM
Ri
CM (TJ Ilt r^
CO
h-
CO m m
o>
0
r^
C35
" < CQ 0 Q til
-0-m>
B<m
Ref, 571327 Rev. O
1810899-02
"0
IN)
CD >
en
N O
Connection 201 and 220 turnable 90 W TI
ro e
CO 2
-~J
r^^ All connections to be installed non- m
73 Maximum horizontal 0)
CD loaded and flexible
< displacement at the O C/)
U inlet/ outlet connections o <
during operation 20 (/) m
Maximum vertical mm (D ^
T3 ?
displacement at the solid en
phase outlet connection during fi>
operation 10 mm
>
f* r~
V-
-1
0 O
^
09 ^
U <
868 (/) H
m
786 0
ZI
(/>
m
N m
(D m
4S9
CO
O n
^ m
o 0)
00
CD
CO t
I
o 3
(0
J36_
All dimensions are nominal.
Resevtion for individual
deviations due to tolerances
o
>
O
X0Z336Â
2.2.4 P 6 0 0 Separator Foundation Drawing
Mm. lifting capacity required

wfien doing service: 300 kg
4
500 / : \
IVIax. height of largest

component incl. lifting tool.
1100 ntn
395
ff'7r>f^ff/f^/>?^//f7ffJ.>
<
Recommended free floor space for
unloading when doing service.
No fixed installation within this area
123 5fi
^
jn.
_22_
350
WSL s Centre of gravity (complete machine)
Vertical force not exceeding 5 kN/foot

\*
~1 B45 445
Ajr\ Horizontal force not exceeding 7 kN/foot
Total static load max. 4 kN
Centre of separator bowl \ /Centre of motor
8 holes for foundation bolts
Ref, 548711 Rev, 2
1810899-02
2.2.5 Valve Block Oil, Dimension Drawing
y
/o "^^
ir>
-^ K n '
\t 1 o /
V
Ref. 570951 Rev. 1
1810899-02
X)
CD o
73
>
O)
cn
CD O
XI Connector is not delivered with symtiol:

s
<
CD
< article no.
1765927-01. 1765927-02. 1765927-04
1765927-03
1765927-02 DO
5"
o
I
I'
(D
3
(/)
5'
O 3
00
CD O
CD
CD
-o
Technical Data >
to I.
H/ledla Fresh water max. 10 dH
3
Media temp. min. 5 C - max 55 C (O
TS
Water pressure 200-600kPa(2-6bar)
Ambient temperature min 10 C-max55 C

CO
Material Body - brass
Resilients - NBR (Buna-N)
Electrical data
Power consumtion 6W-9W
Electric connection ace. to DIN 43 650-A C/l
I
Cable connection Pg11 (for cable 0 9 - 0 1 1 ) >
Enclosure IP 65 r-

|>
Mounting style Upright as shown
O
Weight 2.8 kg z
CO
-<
CO
XI
m
ro >
CO
N O
O
sj "D
O) d
en XI
CD <
ro
CO fi) ?0
XI <
CD
< (D <
CO
1
00 m

0 <-
symbol: 0 C/)
View A 1
K >
1765928-01 1765928-02 r-
Identification labe! > r-
^ 1
IK -H
>
1765928-01 J
. 37 ^ Air inlet G I / J , * - - ^ . V , V 1 - * -
LO (z >
> CO
1/ tit
(/I CO
rhi^ :r>J L^^.J 1
(D m
H^lr-^ ^- S
o^ II M6l2x| <x> 3
-ES* 0" m
26 62 m
< 73
View B m
< 2
CX?
o
^ zn
m
G 1/8 1x31 D)
o OD
00 ^ 1
CO
ti 1
g 3
CO Q-
I (D
o Technical Data
N3
View c Media Air
1765928-02 i Eu
Media temp. min. 10 C-max55 C
96
37 Air inlel G 1/6 View E
Air pressure Max. 8.5 bar
i I^'
Ambient temperature min 10 C-max 55 C
I I tz
' m Orifice 0i.2 :
^
:i^^- A._K f^
C7^ M6l2xl oo LTI Material Body - brass
Seals - NBR (Buna-N)
Gl/8 ,- i 62
.
TV L Electrical data :
Enclosure IP 65
Supply voltage 24 V AC, 50/60 Hz
IS'. Power consumtion,
nom 6.3 W
Electric connection ace. to DIN 43 650-B
Mounting style Uprigfit as shown
O
%l
>
z
o
CO
2.2.8 Control Unit EPC 50 Dimension Drawing
Operating panel
9 Kx
Separator interlock
indication (optional) Emergency stop,
separator
Sludge valve
interlock indication
(optional)
On-off, feed
F ^ i - pump
On-off,
PC connection separator
w Plugged holes
-n for extra cable
^^'^^l* glands
m^
Technical Data
Ambient temperature Max. 55 C
Protection class IP 65
Material in cabinet Sheet steel
Power supply 100,115, or 230 V AC 50/60 Hz
Operating voltage 24 V AC 50/60 Hz
Power consumption 70 VA (+200 VA for I/O)
WeigtTt 19 kg
- Optional
Ref. 568304
12 1810899-02
2.2.9 Starter Dimension Drawing
2i5 15
1 L
col
1
Technical Data
Mains supply 3x230,400,440,480,575,
690 VAC Max fuse 40 A
Cun-ent ranges Ace. to order (for separator
2.5 - 16 A and for pump 0.4 --10 A)
Power supply to EPC : 230 V, 300 VA J
Weight 2 5 - 3 0 kg
Ref. 571340 Rev. 0
1810899-02 13
2.3 Electrical System Layout
c^
r- n
^ ^ r s ID ^
-^ ; ir^v 1 J BID ^
''fn\
Cj CO 0 )
C D CD
CO QJ
' ^ CD " '
= = = = = = = =i]
Ref. 571 357 Rev, 0
14 1810899-02
2.4 Electrical Diagrams
2.4.1 Cable List

No. Type Connection point Instruction Connection point Remarks
A B
Power cables (currents according to order)
1 MPRXCX 3x4 Mains supply Starter Fuse 20 A
1 MPRXCX 3x10 Mains supply Starter Fuse 35 A
2 MPRXCX 2x1.5 Starter EPC 50
3 MPRXCX 3x1.5 Starter Separator motor 2.5-6.3 A
3 MPRXCX 3x2.5 Starter Separator motor 6.3-16 A
71 MPRXCX 2x1.5 Starter Separator motor
4 MPRXCX 3x1.5 Starter Marked 3A Feed pump 0.4-6.3 A

4 MPRXCX 3x2.5 Starter IVIarked 3B Feed pump 6.3-10 A
72 MPRXCX 2x1.5 Starter Marked 3C Feed pump
Ref. 571356 Rev. 0
1810899-02 15
tio. Type Connection Instruction Connection Remarks

point A point B
Signal cables
11 RFE-HF 1x2x0.75 EPC5 SV1
17 RFE-HF 1x2x0.75 EPC50 SSC PT1
18 RFE-HF 1x2x0.75 EPC50 ssc PT4
22 RFE-HF 1 x2x0.75 EPC 50 SUM Alarm
23 RFE-HF 4x2x0.75 EPC50 SSC TT1/TT2
50 RFE-HF 4x2x0.75 EPC 50 Starter
51 RFE-HF 4x2x0.75 EPC 50 Starter
i
52 RFE-HF 1 x4x0.75 EPC 50 Starter t
Options (as ord ered)
25 (PVC 5G0.75) Starter SS, Sp.SwItch Included in
separator switch
30 RFE-HF 1 x4x0.75 EPC 50 YS, Vibr.Switch
31 RFE-HF 1 x4x0.75 EPC50 SSC+EMC Rem. OP Unit

32 RFE-HF 1 x4x0.75 EPC 50 Rem. Temp. al.
33 MPRXCX 5x1.5 EPC 50 Rem. Start/stop
34 RFE-HF 1 x4x0.75 EPC 50 SSC+EMC Comm. Module
35 RFE-HF 1x4x0.75 Starter GS, ValvSwitch
38 MPRXCX 4x1.5 EPC 50 Syst.Emergency 1)
40 RFE-HF 4x2x0.75 EPC 50 Power Unit

45 RFE-HF 1 x2x0.75 Starter Power Unit
41 RFE-HF 1 x4x0.75 EPC 50 Steam Reg. Val
44 RFE-HF 1 x2x0.75 EPC 50 Stiut-off Valve
1
^' Cable cannot be longer than 25 meter to avoid voltage drop.
Ref. 571356 Rev, 0
16 1810899-02
Other equivalent and approved cables may be

used.
Cable areas are calculated with correction
factor 0.7.
Cables used are Shipboard Cables, designed
according to IEC 92-3.
Flame retardant according to IEC 332-3/A.
Halogen-free according to IEC 754-1
Code designations for cables obtainable
through cable producers Helkama, Finland,
and Acatel, France.
Where SSC is indicated it should be a Signal
Shielded Cable with the shield properly
connected to earth as shown in the electrical
drawings.
For other connections, an armoured cable may
be used provided the armour is connected to
earth, as shown in the electrical drawings, and
gives sufficient EMI protection. Copper wire
armouring is normally used.
1810899-02 17
2.4.2 Interconnection Diagram, Starter
Mains suppy
3x230,400, 440, 480, 575 or 690 V AC
Select correct voltage on transformer 18
<D^ I 1-j
El
@3^
J- n z ~
Separator motor
E
Space heater 230 VAC
Separator motor
optional
n:;iv^ t n-i-
Contactor response, separator

:E>B
Potential free contacts, max. 250 V 0.5 A
Feed pump motor

optional
s ^ \
m
XI
Space heater 230 VAC n-i-

Separator motor
optional
^:i*r(5)- { 11-2-
Q I n
i
Contactor response, separator
-Bî
Potential free contacts, max. 250 V 0.5 A
I K> O
Jj
Systems emergency stop
(Control voltage off) :S:i:|<2)- m-2
.J
il:^=m:
Power supply to EPC 50 (Sheet 5)
230 V AC, 50/60 H? ^ M:
,J
Ref, 571072 Rev. 0 Sheet 1
1810899-02
2.4.3 Interconnection Diagram, Starter, cont.
Replaces jumper in terminals

= Internal connections
-50-1- XI: 101

-50-2- XI: 10?
-50-J- XI: 103
To EPC 50 (sheet 5) -50-<- XI: 104
50)
-50-5-
J -50--
-50-7-
XI; 105
XI: 107
-50-- XI: 108
-51-1 - XI: 109
-51-2 - X1:110
To EPC 50 (sheet 5) -51-5 - X1:111
-51-4 - X1:117
J -51-5-
-51-6 - XI:114
-25-1- Xi:ii5
-1 -25-2- XI: 116
C
Separator interlock switch
optional -2
2S-J
25-4
25)
J X1:117
Separator emergency stop XI: IIB

(optional, external) c^ Xl:119
XI: 120
c:; J XI:121 CO
WM.
XI: 173 73
Sludge valve interlock switch -35-111 XI: 124
optional Ihm. 7D
^SJ^ J
2002
2
X1:12B
Remote stop rfr- 7-XI; 129
XI: 130
Feed pump XI: 131
To EPC 50 (sheet 5)
Remote start C J XI: 132
r-
r XI: 133
Feed pump interlock c5: J!
XI; 134
Heater interlock -45-1- XI: 135
<45> -45-2-
Potential free contact max. 250 V 0.5 A XI: 156
^
(Feed pump running = contact closed) X1:137
Tripped motor circuit breakers (optional) X1:15B e
XI: 139
Potential free NC contacts, max. 250 V 0.5 A _J XI: 140
Ktt2
Emergency Shut Down (ESD) signal (optional) XI: 141
"UM]
XI: 142
Emergency Shut Down (ESD) feedback (optional) XI: H3,
XI: 144
To EPC 50 (sheet 3)
IXU45
mi
XO.
w
(52 IIa
J m.
X41
m.
Ref. 571072 Rev, 0 Sheet 2
1810899-02 19
2.4.4 Interconnection Diagram, Transmitters
JUL
11 XL2.
X1:3
X1:4
X?:1
-a>3o-i- 12
xs 1 -{D-30-2-1 IL2.
Vibration switch X2:4
{S 30}
Optional 30-3
t ^ 30-41 ^
R e m o t e O P unit
XJll -31-1- X3:'
-31-2- l i i
* Termination ALL
X1:3 -31-3- ^ l i i
j u m p e r Only at
s a t t b u s e n d units.
X1:4
X1:5
X1:6 3'
-31-4-
J X3:4
T e m p , sensor,
23-6 -
23-6- Ss O
23-7-
2xPT100 23-8-
o
TT 1 (Alarm) I 73
23
O
I T 2 (Control)
,J -23-1 -
23-2 -
w
X5L2. C
-2S-S-
23-4- a i 2
PT1
-17-1 m
X5:4
4-20mA
-17-2-ilVr-<^
u +; X5..
XI
O
en
-18-1-
O
X5:6
PT4 4~20mA
^^^ I ^ +; X5:7
-XSi.
XSil,
-30-3- X6:l
-30-4-
M
J<5i
F r o m Starter (Sheet 2)
-^52)
52-1 -
52-2-
52-3-
X6:4
XSi.
X6:6
X6:7
II
Notei,
X6:8
Ref. 5 7 1 0 7 2 Rev, O S h e e t 3
20 1810899-02
2.4.5 I n t e r c o n n e c t i o n D i a g r a m , Solenoid V a l v e s
-~^
082:7
Signal to alarm panel.
Pot, free contact, opens at alarm
-22-1 X7:1
r
cngoQ
o ^'*
22} 22-2 X7L2.

Max, 50 VAC/DC, 1,0 A ,^
X
X7:4
X7:5
X7:6
O
O
I
SV1
Oil feed
^^:;]h^ .jr
11-1
11-2
X8:' O
X8:2
m
XI
O
m en
O
SV10 hu-
Water sea! -(uy lt- '-
X8:4
SV15 XSJ
Opening water 1^15-2
.jr
SVT6 ""HI XR:6
Closing water K5^ - 16-2-ir
X9:l
X9:2
XSll.
Ref. 571072 Rev. O Slieet
1810899-02 21
2.4.6 Interconnection Diagram, Solenoid Valves cont.
X40:l
X40:2
X40:3
<
TD
X4Q:4
X4ai c/l
X40:6
X40:7
xai
X40:!
Ih 38-1 -
Systems emergency stop
38-2 -
wWm
(Control voltage off) (38> 4^
38-3
U Ih 38-4 .
Hre
HMEJ]
MET
Xilii.
x4TiT
Z3
CD
2. o
C
X41:16
3 3 'S ^ X41;17
"D TD X41:16
CD 05 o
3
X)
r-X43;1
xiii
X4J:2 - X4,3: 7 1^1X43:1
o"
-1X43; 3 X43:3 X43:2
X43:4 ^X43:4 X43:3
rX43:5 i-X43:5 X43:4
'f-X43:6 X43:6 X43:5
t X43: 7 - X43: 7
p o X43:6
<
'~-X43:8 < > NvT?
X43:8
CD
From starter (sfieet 1)
o
<I> t
2-1
2-2
-OE
50-1 - X45:l
50-2- X45;2
50-3- X45;j
From starter (sheet 2) 50-4- X45:4
(50)
50-5-
w 50-6 -
50-7-
X4(;:5,
X45:6
X45:7
50-8- X45;8,,
51-1 - X4^9
51-2 - X45:10
51-3- X45:11
-51-4 - X4:12
From starter (sheet 2)
-(> -51-5- X45ri3l
-51-6- X45:Ui
51-7 - X45:15|
5;-8 ~ X45:t6l
Ref, 571072 Rev. O Sheet 5
22 1810899-02
2.4.7 Interconnection Diagram, Optional Equipment
3< X
xSQil
CD
CD
X50;2
XSM
X50:4
XSO:S
mm
- f X51:1
12
U
X51:4
ISHJi
X5TT6I
o
Remote alarm indication 73
Higli temp, indication 32-1- X70:1 O
32
32-2-
32-3-
X7Q:2 =Z1
X70:3
Low temp, indication 32-3-
32-4- X70:4
32-4
Pot. free contacts
Max. 50 VAC/DC, 1.0 A
Contact closes at alarm.
O
Remote operation en
O
Remote mode selected -33-1 . 33-1 - X70:5
(output 24 V AC)
33-2-
Sep. status indication -33-2- HM
(output 24 V AC) 33
Separation Start/Stop J - 33-4-
X71:l
Note 33-5- rrtl
X71:5
Jumper X71:1 toX71:3to X71:4
X71:5
avoid false alarm when not X71:6i
used.
Data communication
Ref. 571072 Rev. O Sheet 6
1810899-02 23
2.4.8 Circuit Diagram, Power Circuits
ô
Mains supply
o> ui
Separator
m
Space heater ^-zy ^^1^
(optional) I hJoO^j-^
Feed pump
(optional)
/;^g:::::::::::::::^ J2_
Space heater
(optional) ^zzi 54^
Cont.
Ref. 571073 Rev, 1 Sheet 1
24 1810899-02
2.4.9 Circuit Diagram, Separator Starter and Feed Pump
H-H:tt! \m [in I K i ^ m <o r~- OD

:H=
Re
gl
O LU
ot u il
T t
n
. i
9 's 1-^ 5
2rii S<$> i T-~
S<8>
^^-
56
?
^ ! 3
2|I^
-t
^
O
~ . ' r xT2
1 1^
. 1
O
"
o X 1--1
5 1 1
'
s 1
^
X ^
- t<_L. . . ._-. . 1 _ .
i
1
1
. . .
. . J " 2:
^ \ p
o i<
3gV3
"" "" U3
o
r ~i o
, '" 1 UJ Q -r ^ L
X '
_5_ >5
1 M > ^ m * 1
^.J
CN j " ^
X S XI
x*:2 ^ ro
o
=1.
o
~ 1 5
<0 X~ 'S
Q: ^ o c
1-^
p*
r 1' V
,^ X
lill4.^ ^X
^
en X ifO
x#^ ::?

1 s
^ f^
CN
^ ^^ \
i
in i" J^
\
1^
i^ \
fO
J=-
ii: \
Si = i? S
_
2
o
o
_,
O
<. r--
2
OO
o
o
o
O
o
o O
O

^ to CTl
2 z z: ~
i
o
i S' ^ fS 5 o
CN
;; 'O X

~ l ~
x' s ^ X '2 >*' o
- " - 1
m " ' . , ifi m \Ci lO tO
S' o, 5 5' CN S 5* 5- to S'

i
^ t^^^ -^ <: , a
tx
:<
CN K^l
5^ a .
CN
CJ i^

CJ> ^ ^Vs
en H->
1/1 Kl
o
0. o: < < Q.
O o Q
LU m
3
!
LU Q
Li. LU
o CC LU Q
:2r -z. Q.
UJ o
LL
2
D-
LU
LU
LU
5" o CO
LI.
o
CC
LU
'S.
<
H
1
UJ
Q
Ui
UJ
f-
<
P
-t LU CO en u_ CO
-< O
i 1 J 41 X lô s ,r.< <J3
liD X I 'r X 1i
Ref, 571073 Rev. 1 Sheet 2
1810899-02 25
2.4.10 Circuit Diagram, ESD-reiay and Trip Contacts (optional)
ESD relay kit Trip contact kit

(optional) (optional)
X1^141 ^142
dK112 b Q2T
_ _ j - . ^ i 5 4 _ ^1
- L A J -
A l L J A2
[(35)55 56(36) 137
Jl]^0_ \_
'_1_51 jArT^ (41)65 66(42) 138
2 12 I Q3T
^_L52 l_ 157 .^1
'55 56 139
Ji^L53. 25-^
i-'l Q3T
"144 22
55 65 140
Ref, 571073 Rev, 1 Stieet 3
26 1810899-02
1810899-02 27
3 REMOTE SUPERVISION PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
3 Remote Supervision
NOTE
It is possible to supervise the Purifier System from
a remote position. It is, however, net possible to
operate the Purifier System from a remote position.
PC connection with REMIND

The cable supplied is used for communication
between the EPC 50 Control Unit and the PC.
This is connected between the contact at the
front of the operator panel, and a COM gate on
the PC. Communication is via an RS232
interface. Only one operator panel can be
connected to the PC.
PC connection with REMIND^^ via SATTBUS and SATTBUS kit for supervision and remote
control (art. no. 1766468-01)
Up to 9 EPC 50 Control Units can be connected
together via SATTBUS and then further
connected to a PC. In such cases, the PC must
have a SATTBUS card which is placed in a free
card space in the PC.
PC connection with REMIND via SATTBUS and SATTBUS converter SBSU232 for
supervision and remote control (art. no. 1766469-01)
Up to 9 EPC 50 Control Units can be connected
together via SATTBUS as described above. In
this case, however, there is no place for a
SATTBUS card in the PC. A SATTBUS
converter must be connected to the PC COM
gate. This transforms the SATTBUS signal to
RS232.
Connection to PC or steering system via PROFIBUS (art. no. 1766470-01)

PROFIBUS is a standardized communications use 200 bytes for data exchange. An interface
protocol which can be used in an EPC 50 card, EPC 50 PROFIBUS board, is needed to
Control Unit for connection to steering systems connect an EPC 50 Control Unit to PROFIBUS.
where SATTBUS communication cannot be This is mounted on the I/O card,
used. The EPC 50 Control Unit uses a
PROFIBUS D P Every node, or EPC 50 Control
Unit, on the bus has a unique address, and can
28 1810899-02
PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE 3 REMOTE SUPERVISION
PROFIBUS for EPC 50 Control Unit is for use REMIND^M via PROFIBUS is not available. If
in those cases where the user wants access to a PROFIBUS user wants to have a REMIND^^^
d a t a and operation information from the window on his monitor, a programme is needed
Control Unit, and supervision and/or remote to make the PROFIBUS information
control from his own steering system. accessable in REMIND.
Alternative REMIND EPC REMIND REMIND PROFIBUS

50 Basic (via Network (via Network (via
RS232) Sattbus) Sattbus)
31830-6409-1 31830-6410-1 31830-6411-1 31830-6559-1

User interface REMIND"^ REMIND'^ REMIND'^.
installation discs
included in SU delivery.
Cable Part no. 31830-6415-1 Pair-twisted Sattbus Pair-twisted Sattbus Cable for PROFIBUS
included in delivery. cable. Aqulred and cable. Aquired and aqulred and installed
installed by the installed by the by customer.
customer. customer.
PC card for Part no. 492720202
Sattbus
PROFIBUS card Part no. 31830-4585-1
SATTBUS SBSU232
converter converter.part no.
492829701 included in
delivery.
1810899-02 29
4 SPECIFICATIONS PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
4 Specifications
4.1 Cables
Cable Identification
All cables are marked to simplify identification
and fault finding.
Specifications
The following specifications apply to cables
connected to and from Alfa Laval equipment.
Follow the instructions given in the cable list.
Examples of cable types that can be used:
Steel armoured cable.
Copper armoured cable with a separate earth

core.
Steel armoured and shielded signal cable;

(k
pair twisted or parallel.
^ n.
Shielded signal cable; pair twisted or
parallel.
4_J!
30 1810899-02
PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE 4 SPECIFICATIONS
4.2 C a b l e Routing
Recommendations
Power cables carry the power supply to motors,
heaters, etc.
Any distance between signal and power cables
reduces electrical noise transfer.
i<g)<S)(S> l
Examples of recommended routing of various
cable types.
Power Signal
Power cables and signal cables routed on a Cables Cable
cable rack should be separated.
Sattbus cables should be routed away from
power cables.
If the space is limited, cables can be routed in
tubes.
4.3 O i l , Water, S t e a m , and Condensate Piping

For piping to and from Alfa Laval equipment,
see the specifications below.
Specifications
The correct pipe size must be used in the oil
system.
The number of bends in the oil pipes must
be minimized.
The suction height must be as low as
possible.
The oil feed pump must be a displacement
type pump.
The pump must be positioned close to the
oil tank.
The heater must be installed close to the
purifier unit to maintain correct feed oil
temperature.
The recirculation line should be connected
either directly to the settling tank (HFO) or to
the oil outlet line from the separator (LO).
The oil outlet line from the separator must be
connected to the system tank for lube oil, or
the service tank for fuel oil.
1810899-02 31
4.4 Ambient Temperature Limitation

Specification
Leading classification societies state in their
regulations for engine room equipment that the
maximum ambient temperature permissible is
+55 C. To meet this regulation, it is essential
that electrical and electronic components have
good ventilation, ant temperature control.
4.5 Sludge Tank

Sludge tank volume per Purifier System Ventilation pipe
should cover approximately up to 2 days
storage at a disctrarge interval of 2 hours (for
discharge volumes see technical data).
A manhole should be installed for inspection

and cleaning.
The tank should be fitted with a sounding
pipe.
Min. height
Sludge outlet 400 mm
The tank floor or most of it, should have a pump connection [
slope of minimum 15.
M\c\. slope 15
The sludge outlet pump connection should be
positioned in the lowest part of the tank.
A high level alarm switch, connected to the

sludge pump, should be installed.
A heating coil should be used to keep the
sludge warm and fluid while being pumped IVIanhole
out.
Tank ventilation must follow the classification

rules for evacuation of gases.
There should be a ventilation pipe to fresh air.
The ventilation pipe should be straight. If this

is not possible, any bends must be gradual.
The ventilation pipe must not extend below the
tank top.
A sludge tank with partition walls must have

ventilation pipes in all compartments, or
cutouts in the upper edge, to allow vapours to
travel through the tank.
32 1810899-02
The number of ventilation pipes, and their

minimum dimension, depend on the size and
number of separators connected to the same
tank. See table below.
Type 1 system 2 systems
PA 600 1 X 070 mm 1 X 0100 mm
1810899-02 33
4.6 Sludge Piping

Specification
The sludge pipe from the separator to the
sludge tank should be vertical.
If a vertical pipe is not possible, the deviation (A)

from the vertical line must not exceed 30.
The sludge pipe must not extend below the

tank top.
NOTE

An extended sludge pipe will obstruct ventilation and
create back pressure that could cause separator
problems.
34 1810899-02
If more t h a n one separator is connected to the

same sludge tank, a butterfly valve should be
installed in each sludge pipe.
NOTE
If a butterfly valve Is not used, the bowl and the

operating system may be affected.
If a butterfly valve is used, it should be

equipped with an interlocking switch
(connected to the separator starter) to prevent
the separator from being started when the
valve is not fully open.
1810899-02 35
5 COMMISSIONING AND INITIAL START PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
5 Commissioning and Initial Start

5.1 Completion Check List
It is essential before starting up the separation
system t h a t all units are in good operating
condition and t h a t all pipelines and control
equipment are properly connected to assure
correct operation.
Use this check list as a guide for completing the

system installation:
Breakdown Kazard
Check that the power frequency is in agreement with
the machine piate. if incorrect, resulting overspeed
may cause breal(down.
Check that transport seals are removed from

all pipes.
Use flushing filters to prevent pipe work debris

from being pumped into the separation
system.
NOTE
The flushing filters must be removed after initial

flushing.
Check that all separators are in proper

working condition. Follow the manufacturer's
instructions.
Make sure that separators are lubricated in
accordance with instructions.
Make sure that the spindle bearings are prelubricated
5 Separators are delivered without oil in the oil

sump. For information on oil filling and oil type,
see the Service Manual booklet.
36 1810899-02
PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE 5 COMMISSIONING AND INITIAL START
MOTE
Too much, or too little oil may result in damage the

separator bearings.
Neglecting an oil change may result in damage to
separator bearings.
6 Power on.
7 Check that the separator rotation direction

corresponds with the arrow on the frame by
doing a quick start/stop (1-2 seconds.) and
looking at the motor fan rotation.
CJVUTION
A
If power cables have been installed incorrectly, the
parts can unscrew.
8 Check the pump function and direction,
1810899-02 37
5.2 Initial Start-up

Use this check list for initial system start up:
1 Check that there is oil in the feed oil tank.
2 Check water and air supply. See "System

Data"on page 2.
3 Check power supplies to the control unit and

that the voltage is in accordance with data in
"System Data"on page 2.
4 Check all parameter settings in the control
unit. See Installation Parameters in the
Parameter List booklet.
NOTE
The Control Unit is supplied with standard
configuration parameters. You may have to make
some changes to suit your Installation.
5 Start the separation system as described in

the Operating Instructions booklet.
6 Start up step by step, checking that the
machine and units function properly.
7 Establish system pressures.
The delivery height pressure is the pressure in
the oil pipe work down stream from the
separation system, due to the pipe bends and
the height (head) to the cleaned oil tank. If the
cleaned oil tank is below the separation
system the delivery height pressure may be
very low. The oil paring disc pressure will have
to be greater than the delivery height pressure
for any oil to flow.
Proceed as follows:
Ensure the valves in the oil system are in the

correct positions.
The oil should be at separation temperature.
Cont.
38 1810899-02
PA 500 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE 5 COMMISSIONING AND INITIAL START
Ensure that VS is closed.

Fully open the back pressure regulating valve
RV4.
The shut off valve V4 should be open.
Open SVI 5 for 3 seconds to prime the
operating slide.
Open SV16 for 15 seconds to close the bowl,
Open SVIO for 30 seconds to put water into
the bowl.
Feed oil to the separator at the normal flow
rate by opening SVl.
Note the pressure in the oil outlet PT4, both on
the pressure gauge and in the EPC50 display.
This pressure is P min.
Gradually close the back pressure regulating
valve RV4. The pressure on PT4 will increase.
The water pressure (PT5) decreases slightly
as the paring tube moves inwards. The water
pressure will suddenly drop when oil passes
from the oil paring chamber to the water
paring chamber. Note the pressure of PT4
both on the pressure gauge and in the EPC50
display. This pressure is P max.
Open RV4.
Stop the oil feed to the separator and note the
pressure in the oil outlet. This is the delivery
height pressure P del.
Stop the heater
Stop the separator.
Stop the feed pump when the heater has
cooled.
1810899-02 39
5 . 2 . 1 C a l c u l a t i n g O p e r a t i n g Pressure
Calculate the normal back pressure level
during operation as follows:
P +P
-- mm ^ ^ max = Pnormal
Calculate the value for low pressure alarm

- setting (Pr 11) as follows:
'^min "*" '^normal

~ '"^low press.
2
Calculate the value for high pressure alarm

(PrlO) as follows:
"normal "*" "max

= P high press.
Adjust the back pressure to Ppormal

Set Pr 11 to give alarm at pressure decreasing
below the P|o^ p^ss. value.
Set Pr 10 to give alarm at pressure increasing
above the Phigh press, value.
40 1810899-02
PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE 5 SHUT-DOWN AND STORAGE
6 Shut-down and Storage

Storage before Installation
If the separation system is stored before
installation, the following safeguards must be
taken:
Storage period < 6 months > 6 months See

Action
Protect from dust, dirt, X . X Tfiis chapter
water, etc.
Protect with anti-rust X This chapter
oil
Inspection ; X X Service manual
Overliaul X Service manual
6.1 Shut-down after Use

If the separation system is going to be shut down
for a period of time, the following safeguards
m u s t be taken:
Shut-down < 3 months 3-12 > 12 See

period months months
(stand-by)
Action
Remove bowl X X X Dismantling and
Assembly \r\ the
Service Manual
Protect from dust, dirt. X X X This chapter
water, etc.
Protect witii anti-rust X X This chapter
oil
Inspection X X Service manual
Overhaul X Service manual
1810899-02 41
6 SHUT-DOWN AND STORAGE PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
6.2 Protection and Storage

All system equipment, both the separator and
the ancillary equipment, must be stored indoors
at 5 - 55C, if not delivered in water-resistant
box for outdoor storage.
If there is a risk for condensation of water, the
equipment must be protected by ventilation and
heating above dew point.
The following protection products are
recommended:
Anti-rust oil with long lasting effective
treatment for external surfaces. The oil should
prevent corrosion attacks and give a waxy
surface.
Anti-rust oil (Dinitrol 40 or equivalent) thin and

lubricating for inside protection. It gives a
lubricating transparent oil film.
Solvent, e.g. white spirit, to remove the anti-

rust oil after the shut-down,
If the storage time exceeds 12 months, the

equipment must be inspected every 6 months
and, if necessary, the protection be renewed.
Rubber Parts
Gaskets, O-rings and other rubber parts
should not be stored for more than two years.
After this time, they should be replaced.
Separator
Dismantle the separator bowl and take out the
o-rings. Clean the bowl with oil and reassemble
without the o-rings. Place in a plastic bag with
silica dessicant bags and seal the plastic bag.
Grease the spindle.
42 1810899-02
PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE 6 SHUT-DOWN AND STORAGE
Valves, Pipes and Similar Equipment

Components like valves need to be cleaned
with solvent and treated with anti-rust oil (type
112).
Water pipes should be drained and treated
with anti-rust oil (type 112).
Articles made of rubber or plastics (e.g. seals)
must not be treated with anti-rust oil.
6.3 Reassembly and

Start up
Clean away the anti-rust oil with white spirit.
Remove the silica gel bags from all units.
Follow all relevant instructions in the Service
Manual and Operating Instructions.
1810899-02 43
6 SHUT-DOWN AND STORAGE PA 600 PURIFIER SYSTEM INSTALLATION SYSTEM REFERENCE
44 1810899-02
PA 600 Purifier System
Service Manual
Printed Oct 2003
Book No. 1810900-02 V 1
Contents
1 Separator Basics 1 2.9.1 Vibration analysis 38
1.1 Design a n d function 1 2.9.2 Vibration switch (optional) 39
1.1.1 Application 1 2.10 General directions 40
1.1.2 Design 2 2.10.1 Ball and roller bearings 40
1.1.3 Outline of function 2 2.10.2 Before shut-downs 43
1.1.4 Separating function 3
Dismantling/Assembly 44
1.1.5 Sludge discharge function 5
3.1 Inlet/outlet and bowl 46
1.1.6 Power transmission 7
3.1.1 Inlet/outlet and bowl-dismantling 49
1.1.7 Sensors and indicators 8
3.1.2 Inlet/outlet and bowl-assembly 54
1.2 Definitions 9
3.2 B o w l spindle a n d f r a m e 64
2 Service Instructions 11 3.2.1 Bowl spindle and frame -dismantling ..64
2.1 Periodic m a i n t e n a n c e 11 3.2.2 Bowl spindle and frame -assembly 70
2.1.1 Introduction 11 3.3 Friction coupling 78
2.1.2 Maintenance intervals 11 3.3.1 Friction coupling -dismantling 79
2.1.3 Maintenance procedure 13 3.3.2 Friction coupling -assembly 81
2.1.4 Service kits 13 3.4 Flat belt and tightener 84
2.2 I M a i n t e n a n c e Logs 14 3.4.1 Belt replacement and tightening 84
2.2.1 Daily checks 14 3.5 Oil filling d e v i c e 89
2.2.2 Oil change - monthly 14 3.5.1 Dismantling/assembly 89
2.2.3 IS - Intermediate Service 15 3.6 Water tank 90
2.2.4 MS - Major Service 16 3.7 Brake 90
2.3 Check points at Intermediate 3.7.1 Exploded view 90
Service 18 3.7.2 Checking of friction element 91
2.3.1 Corrosion 18 3.8 Frame feet 92
2.3.2 Erosion 20 3.8.1 Mounting of new frame feet 92
2.3.3 Cracks 21
Technical Reference 93
2.3.4 Discharge mechanism 22
4.1 Technical data 93
2.3.5 Bowl hood and sliding bowl bottom 22
4.1.1 Product description 93
2.3.6 Spindle top cone and bowl body nave 25
2.3.7 Threads of inlet pipe, paring disc 25
4.2 Connection list 95
4.3 B a s i c size d r a w i n g 97
2.3.8 Threads on bowl hood and bowl body.26
4.3.1 Dimensions of connections 98
2.3.9 Priming of bowl parts 27
4.4 Interface description 99
2.3.10 Disc stack pressure 28
4.4.1 Scope 99
2.4 C h e c k p o i n t s a t IMajor Service...29
4.4.2 References 99
2.4.1 Paring disc height adjustment 29
4.4.3 Definitions 99
2.4.2 Radial wobble of bowl spindle 30
4.4.4 Goal ..100
2.5 3-year s e r v i c e 31
4.4.5 Description of separator modes 101
2.6 Lifting i n s t r u c t i o n s 32
4.4.6 Handling of connection interfaces 102
2.7 Cleaning 33
4.4.7 Fluid connections 103
2.7.1 Cleaning agents 34
4.5 W a t e r quality 107
2.7.2 Cleaning of bowl discs 35
4.6 Lubricants 108
2.8 Oil change 36
4.6.1 Lubrication chart 108
2.8.1 Oil change procedure 36
4.6.2 Alfa Laval lubricating oil groups 109
2.9 Vibration 38
1810900-02
4.6.3 Recommended lubricants 110
4.6.4 Recommended lubricating oils 112
4.6.5 Recommended oil brands 113
4.7 Drawings 115
4.7.1 Foundation plan 115
4.7.2 Gravity disc nomogram 116
4.7.3 Electric motor 117
4.7.4 Machine platesand safety labels 119
4.7.5 Operating water interface
(Purifier) 121
(Clarifier) 122
4.7.7 Performance data,
in- and outlet device 123
4.7.8 Interconnection diagram 125
4.8 Storage and installation 126
4.8.1 Storage and transport of goods 126
4.8.2 Planning of installation 129
4.8.3 Foundations 131
5 C h a n g e off C i r c u i t B o a r d 132
5.1 C i r c u i t Board T e m p e r a t u r e s . . . . 134
6 C l e a n i n g in P l a c e 135
6.1 C l e a n i n g in P l a c e , S e p a r a t o r . . . 135
1810900-02
PA 600 PURIFIER SYSTEM SERVICE MANUAL ^ SEPARATOR BASICS
1 Separator Basics
1.1 Design and function
i.1.1 Application
The P 600 is a high-speed centrifugal separator

intended for marine and land applications. It is
specifically designed for cleaning of mineral oils
from water and solid particles (sludge). The
cleaned oil is discharged continuously, while the
sludge is discharged at intervals.
The separator handles the following types of
lubricating oils and low viscosity fuel oils:
Distillate, viscosity 1,5 - 5,5 cSt/40 C
Marine diesel oil, viscosity 13 cSt/40 C

Intermediate fuel oil and heavy fuel oil
(viscosity 30-380 cSt/50 C)
Lubricating oil of R & O type, detergent or

steam turbine.
The separator can be operated either as a

purifier or as a clarifier. When operated as a
purifier the separator discharges the separated The P 600 separator.
water continuously.
When the oil contains only small amounts of
water the separator is operated as a clarifier,
discharging the water together with the solid
particles.
T h e separator h a s to be installed together with
devices for control of its operation.
t^P^^S-
Use the separator only for the purpose and
parameters (type of liquid, rotational speed,
temperature, density etc.) specified in chapter
4 Technical Reference, page 93 and in the Purchase
Order documents.
Consult your Alfa Laval representative before any

changes outside these parameters are made.
1810900-02
1 SEPARATOR BASICS PA 600 PURIFIER SYSTEM SERVICE MANUAL
1.1.2 Design
The P 600 separator comprises a frame

consisting of the frame lower part, the
intermediate part and the frame top part with a
frame hood.
The separator bowl (C) is driven by an electric
motor (A) via a flat-belt power transmission (D)
and bowl spindle (B). The motor drive is 372
equipped with a friction coupling to prevent
overload.
The bowl is of disc type and hydraulically
operated at sludge discharges. The hollow bowl 221./'/ /
222 463 4621 ~ ] S
spindle (B) features an impeller which pumps
closing water from a built-in tank to the
operating system for sludge discharge.
The main inlets and outlets are shown with their
connection numbers in the illustration. The
connections are listed in chapter 4 Technical Sectional view
Reference, page 93, where also the basic size Main parts, inlets and outlets
drawing can be found.
A Electric motor
B Bowl spindle
C Bowl
D Flat belt
1.1.3 Outline of function E Closing water tank
F Brake handle
The separation process takes place in the
rotating bowl. Unseparated oil is fed into the 201 Oil inlet
220 Oil outlet
bowl through the inlet (201). The oil is cleaned in 221,222 Water/sludge outlet
the bowl and leaves the separator through the 372 Opening water inlet
outlet (220) via a paring chamber. 373 Bowl closing water
377 Overflow
Impurities heavier than the oil are collected in 462 Drain
463 Drain
the sludge space at the bowl periphery and
removed automatically at regular intervals.
Permissible pressures and operating conditions
are specified in chapter 4 Technical Reference,
page 93.
The processing parts of the separator are shown
in the illustration on next page.
There are no contacting surfaces between
process rotating parts (the bowl) and stationary
parts (inlet, outlet, feed devices), and the
interfacing surfaces are not sealed. As the
separation process is carefully balanced
regarding pressures and fluid levels, any
leakages will not occur as long as the correct
running conditions are maintained.
1810900-02
PA 600 PURIFIER SYSTEM SERVICE MANUAL 1 SEPARATOR BASICS
1.1.4 Separating function
Liquid flow
Separation takes place in the separator bowl to
which unseparated oil is fed through the inlet
pipe (201). The oil is led by the distributor (T)
towards the periphery of the bowl.
When the unseparated oil reaches the slots of
the distributor, it will rise through the channels
formed by the disc stack (G) where it is evenly
distributed into the disc stack.
The oil is continuously separated from water and
sludge as it will flow towards the center of the
bowl. When the cleaned oil leaves the disc stack
it rises upwards and enters the paring chamber.
From there it is pumped by the paring disc (F)
and leaves the bowl through the outlet (220).
Separated sludge and water move towards the
bowl periphery. In purification separated water
rises along the outside of the disc stack, passes
from the top disc channels over the edge of the
gravity disc (K) and leaves the bowl into the
372=
common sludge and water outlet (221) of the
separator.
Heavier impurities are collected in the sludge -B
space (H) outside the disc stack and are
discharged at intervals through the sludge ports
(L).
373
F Paring disc 201 Oil inlet

G Disc stack 206 Water seal and
H Sludge space displacement water
I Top disc inlet
K Gravity disc
L Sludge ports 220 Oil outlet
R Bowl body 221 Water outlet
S Bowl hood 372 Opening water inlet
T Distributor 373 Bowl closing water
U Paring cliamber cover 377 Overflow
1810900-02
W a t e r s e a l in p u r i f i c a t i o n
206
To prevent the oil from passing the outer edge of
the top disc (I) and escaping through the water
outlet (221), a water seal must be provided in the
bowl. This is done by filling the bowl with water
through the water inlet (206), before
unseparated oil is supplied. When oil feed is
turned on the oil will force the water towards the
bowl periphery and an interface (X) is formed
between the water and the oil. The position of
the interface is determined by the size of gravity
disc (K).
D i s p l a c e m e n t o f oil
To avoid oil losses at sludge discharge,

displacement water is fed to the bowl. X Y
Prior to a discharge the oil feed is stopped and Principle of liquid seal and
displacement water in purification
displacement water added through the water
inlet (206). This water changes the balance in H Sludge s p a c e
I Top disc
the bowl and the interface (X) moves inwards to K Gravity disc
a new position (Y), increasing the water volume X Normal interface position
in the sludge space. When the sludge discharge Y Interface position just before
discharge
takes place sludge and water alone are
discharged.
206 Water inlet
Sludge discharge occurs while the displacement 221 Water outlet
water is still flowing. A new water seal will
therefore establish immediately afterwards. The
oil feed is then turned on again.
Gravity d i s c
In the purification mode, the position of the

interface (X) can be adjusted by replacing the
gravity disc (K) for one of a larger or smaller size.
A gravity disc of a larger size will move the
interface towards the bowl periphery, whereas a
disc of a smaller size will place it closer to the
bowl centre.
The correct gravity disc is selected from a
nomogram, see 4.7.2 Gravity disc nomogram,
page 116.
The sizes of the gravity discs are normally
stamped on the discs.
1810900-02
Glarlfier disc
In the clarification mode, the gravity disc is
replaced by a clarifier disc which seals off the
water outlet. In this case no water seal is
required and consequently there is no oil/water
interface in the bowl. The clarifier disc is an
optional disc with a hole diameter of 40 mm.
This disc is not shown in the nomograms.
1.1.5 Sludge discharge function
Sludge is discharged through a number of ports

(L) in the bowl wall. Between discharges these 206
ports are covered by the sliding bowl bottom (M),
which forms an internal bottom in the
separating space of the bowl. The sliding bowl
bottom is pressed upwards against a sealing ring
(m) by force of the closing water underneath.
The sliding bowl bottom is operated
hydraulically by means of operating water
supplied to the discharge mechanism from an
external freshwater hne. Opening water is
supplied directly to the operating system in the
bowl while closing water is supplied to the but-
in closing water tank, and pumped to the
operating system through the bowl spindle.
The opening and closing only takes a fraction of
X Y
a second, therefore the discharge volume is
limited to a certain percentage of the bowl Sludge discharge mechanism
L Sludge ports
volume. This action is achieved by the closing M Sliding bowl bottom
water filling space above the upper distributor Sealing ring
Upper distributing ring
ring a n d pushing the sliding bowl bottom Operating slide
upwards. Simultaneously, the water in the Lower distributing ring
chamber below the operating slide is drained off Bowl body
through t h e nozzles in the bowl body.
1810900-02
Bowl opening
The key event to start a sludge discharge is the
downward movement of the operating slide. This
is accomplished by supply of opening water (372)
to the discharge mechanism. Water is drained off
through nozzles (Y) in the bowl body. The sliding
bowl bottom is rapidly pressed downwards by
the force from the liquid in the bowl, opening the
sludge ports.
Bowl closing
After the sludge is discharged the sliding bowl
bottom is immediately pressed up and the sludge
ports in the bowl wall are closed.
Supply of opening water and closing water
372 Opening water
B Closing and mal<e-up water through

bowl spindle
Y Nozzles

1810900-02
1.1.6 Power transmission

Bowl spindle
In addition to its primary role in the power
transmission system, the bowl spindle also
serves as:
pump for the closing water
supply pipe for the closing water
lubricator for spindle ball bearings.
Closing water is pumped through the hollow
spindle (B) to the discharge mechanism in the
bowl. For this purpose a pump sleeve (b4) is
fitted in the lower end.
The two spindle bearings are lubricated with oil
mist. An oil pump (b3) creates the oil mist, which
Bowl spindle assembly
is sucked through the upper ball bearing by a fan
(bl). Oil is supplied via a n oil filling device, B Bowl spindle
which also serves as a level indicator. bl Fan
b2 Rubber buffers
b3 Oil pump
Two identical ring-shaped rubber buffers (b2) b4 Sleeve
support the top bearing housing. The buffers are
held in place by a buffer holder and form
channels through which the recirculated oil
passes.
Belt drive
The bowl spindle is driven by a flat belt.
Adaptation to 50 or 60 Hz power supply is made
by selecting the motor belt pulley with the
appropriate diameter. A longer belt is needed for
the pulley for 50 Hz.
^M-J^^
Belt drive
Correct tension is set by means of a spring-
loaded belt tightener.
Friction coupling
The friction coupling on the motor pulley ensures
gentle start-up and prevents overload of the
electric motor. Centrifugal force creates a torque
_
that acts on the pulley through the friction
elements.
Friction coupling
1810900-02
1.1.7 Sensors and indicators
Sight glass
The sight glass shows the oil level in the oil
sump.
Vibration switch (option)

The vibration switch, properly adjusted, trips on
a relative increase in vibration.
The vibration switch is sensitive to vibration in a
direction perpendicular to its base. It contains a
vibration detecting mechanism that actuates a
snap-action switch when the selected level of
vibration is exceeded. After the switch has
tripped it must be reset manually by pressing
the button on the switch.
Reset push button on vibration switcin
1810900-02
1.2 Definitions
Back pressure Pressure in the separator outlet.

Clarification Liquid/solids separation with the intention of separating
particles, normally solids, from a liquid having a lower
density than the particles.
Clarifier disc An optional disc, which replaces the gravity disc in the
separator bowl, in the case of clarifier operation. The disc
seals off the heavy phase outlet in the bowl, thus no liquid
seal exists.
Counter pressure See Back pressure.
Density !\/lass per volume unit. Expressed in kg/m^ at a specified
temperature, normally at 15 C.
Gravity disc Disc in the bowl hood for positioning the interface between
the disc stack and the outer edge of the top disc. This disc
is only used in purifier mode.
Interface Boundary layer between the heavy phase (water) and the
light phase (oil) in a separator bowl.
Intermediate Overhaul of separator bowl and inlet/outlet. Renewal of
Service (IS) seals in bowl and inlet/outlet.
Major Service (MS) Overhaul of the complete separator, including bottom part
(and activities included in an Intermediate Service).
Renewal of seals and bearings in bottom part.
Phase Light phase: the lighter liquid separated, e.g. oil.
Heavy phase: the heavier liquid separated, e.g. water.
Purification Liquid/liquid/solids separation with the intention of
separating two intermixed and mutually insoluble liquid
phases of different densities. Solids having a higher density
than the liquids can be removed at the same time. The
lighter liquid phase, which is the major part of the mixture,
shall be purified as far as possible.
Sediment (sludge) Solids separated from a liquid.
Sludge discharge Ejection of sludge from the separator bowl.
Throughput The feed of process liquid to the separator per time unit.
Expressed in m^/hour or litres/hour.
Fluid resistance against movement. Normally expressed in
Viscosity
centistoke
(cSt = mm^/s), at a specified temperature.
Water in the solids space of the separator bowl to prevent
Water seal the light phase (oil) from leaving the bowl through the heavy
phase (water) outlet, in purifier mode.
1810900-02
10 1810900-02
PA 600 PURIFIER SYSTEM SERVICE MANUAL 2 SERVICE INSTRUCTIONS
2 Service Instructions
2.1 Periodic maintenance
2.1.1 Introduction
Periodic, preventive maintenance reduces the
risk of unexpected stoppages and breakdowns.
Maintenance logs are shown on the following
pages in order to facilitate periodic maintenance.
Separator parts that are worn beyond their safe limits
or incorrectly assembled may cause severe damage
or fatal injury.
2.1.2 Maintenance intervals

The following directions for periodic
naaintenance give a brief description of which
parts to clean, check and renew at different
maintenance intervals.
The service logs for each maintenance interval
later in this chapter give detailed enumeration of
the checks t h a t must be done.
Daily c h e c k s consist of simple check points to
carry out for detecting abnonnal operating
conditions.
Oil c h a n g e interval is 1500 hours. If the total

number of operating hours is less than 1500
hours change oil at least once every year.
Time of operation between oil changes can be
extended from the normal 1500 hours to 2000
hours if a synthetic oil of group D is used.
In seasonal operation change the oil before a new
period.
1810900-02 11
2 SERVICE INSTRUCTIONS PA 600 PURIFIER SYSTEM SERVICE MANUAL
IS - Intermediate Service consists of an

overhaul of the separator bowl, inlet and outlet
every 3 months or 2000 operating hours. Seals in
bowl and gaskets in the inlet/outlet device and
operating device are renewed.
MS - Major Service consists of an overhaul of
the complete separator every 12 months or 8000
operating hours. An Intermediate Service is
performed, and the flat belt, friction elements,
seals and bearings in the bottom part are
renewed.
3-year service consists of service of the
coupling bearings, service of frame intermediate
part and renewal of frame feet. The rubber feet
get harder with increased use and age.
Service schedule
Oil change QB *
Intermediate Service = IS
Major Service = MS
3-year Service
MS WIS MS MS
IS IS IS IS IS IS IS IS IS IS IS IS IS IS IS IS
<^'
Installation 1st year 2nd year 3-year

Service
Other
Check and prelubricate spindle bearings of
separators which have been out of service for 6
months or longer. See also 2.10.2 Before shut-
downs, page 43.
NOTE
Do not interchange bowl parts!

To prevent mixing of parts, e.g. in an installation
comprising several machines of the same type, the
major bowl parts carry the machine manufacturing
number or its last three digits.
12 1810900-02
2.1.3 Maintenance procedure

At each intermediate and major service, take a
copy of the service log and use it for notations
during the service.
An intermediate and major service should be
carried out in the following manner:
1 Dismantle the parts as mentioned in the
service log and described in chapter
3 Dismantling/Assembly, page 44.
Place the separator parts on clean, soft
surfaces such as pallets.
2 Inspect and clean the dismantled separator
parts according to the service log.
3 Fit all the parts delivered in the service kit
while assembling the separator as described
in chapter 3 Dismantling/Assembly, page 44.
The assembly instructions have references to
check points which should be carried out
during the assembly.
2.1.4 Service kits
Special service kits are available for

Intermediate Service (IS) and Major Service
(MS).
For other services the spare parts have to be
ordered separately.
Note t h a t the parts for IS are n o t included in the Spare parts kits are available for
MS kit. Intermediate Service and Major Service
The contents of the service kits are described in

the Spare Parts Catalogue.
NOTE
Always use Alfa Laval genuine parts as otherwise the

warranty will become invalid.
Alfa Laval takes no responsibility for the safe
operation of the equipntent if non-genuine spare
parts are used.
1810900-02 13
2.2 M a i n t e n a n c e Logs
2.2.1 Daily checks

The following steps should be carried out daily.
Main component and activity Part Page Notes
Inlet and outlet
Check for leakage Connecting housing -
Separator bowl
Check for vibration and noise -
Belt transmission
Check for vibration and noise -
Oil sump
Check Oil level -
Electrical motor
Check for vibration, heat and noise
See manufacturer's instructions
2.2.2 Oil change - monthly

The oil change and check of belt transmission
should be carried out every 1500 hours of
operation.
When using a group D oil, time of operation
between oil changes can be extended from the
normal 1500 hours to 2000 hours.
When the separator is run for short periods, the
lubricating oil must be changed every 12 months
even if the total number of operating hours is
less than 1500 hours (less than 2000 hours if a
group D oil is used).
See chapter 4.6 Lubricants, page 108 for further
information on oil brands etc.

Bowl spindle and transmission
Check Belt tension 84
Change Oil in oil sump 36
14 1810900-02
2.2.3 IS - Intermediate Service

Name of plant: Local identification:
Separator: P 600 Manufacture No./Year:
Total running hours: Product No.: 881099-06-01
Date: Signature:
Renew all parts included in the Intermediate Service kit (IS) and do the following activities.

Inlet and outlet, frame
Clean and inspect Threads of inlet pipe 25
Paring disc 25
Housings and frame hood -
Separator bowl
Clean and inspect Bowl hood 26
Top disc 35
Bowl discs 35
Distributor -
Nozzles in bowl body 22
Sliding bowl bottom 22
Discharge mechanism 22
Threads on bowl hood and
bowl body 26
Bowl spindle cone and bowl
body nave 25
Check Disc stack pressure 28
Galling of guide surface 26
Corrosion, erosion, cracks 18 -20
Power transmission
Check Belt and belt tension 84
Change Oil in oil sump 36
Electrical motor
Lubrication (if nipples are fitted) See sign on motor -
Signs a n d labels on separator
Check attachment and legibility Safety label on hood 119
Other plates and labels 119
1810900-02 15
2.2.4 MS - Major Service
Name of plant: Local identification:

Separator: P 600 Manufacture No.ATear:
Total running hours: Product No.: 881099-06-01
Date: Signature:
Renew all parts included in the Intermediate and Major Service kits and do the following
activities.

Inlet and outlet, frame
Clean and inspect Threads of inlet pipe 25
Paring disc 25
Housings and frame hood -
Separator bowl
Clean and inspect Bowl hood 26
Top disc 35
Bowl discs 35
Distributor -
Nozzles in bowl body 22
Sliding bowl bottom 22
Discharge mechanism 22
Threads on bowl hood and
bowl body 26
Bowl spindle cone and bowl
body nave 25
Check Height of paring disc 29
Disc stack pressure 28
Galling of guide surface 26
Corrosion, erosion, cracks 18-20
16 1810900-02

Vertical driving device
Clean and inspect Oil mist fan 67
Oil pump 67
Water tank 90
Pump sleeve
Bowl spindle 64
Ball bearing housing
indentations 64
Check Radial wobble of bowl spindle 30
Oil sump
Clean Oil sump 36
Change Oil 36
Clean and inspect Oil filling device 89
Friction coupling
Clean and inspect Friction coupling 81
Electrical motor
Replace Bearings^)
Signs and labels on separator
Check attachment and legibility Safety label on hood 119
Other signs and labels 119
^^ See manufacturer's instructions.
1810900-02 17
2.3 Check points at

Intermediate Service
2.3.1 Corrosion
Evidence of corrosion attacks should be looked

for and rectified each time the separator is
dismantled. Main bowl parts such as the bowl
body and hood must be inspected with particular
care for corrosion damage.
^PCtiO^^
Inspect regularly for corrosion damage. Inspect Main bowl parts to check for corrosion
frequently if the process liquid is corrosive.
Always contact your Alfa Laval representative if

you suspect that the largest depth of a corrosion
damage exceeds 1,0 mm or if cracks have been
found. Do not continue to use the separator until
it has been inspected and given clearance for
operation by Alfa Laval.
Cracks or damage forming a line should be
considered a s being particularly hazardous.
N o n - S t a i n l e s s s t e e l a n d c a s t iron p a r t s
Corrosion (rusting) can occur on unprotected

surfaces of non-stainless steel and cast iron.
Frame parts can corrode when exposed to an
aggressive environment.
18 1810900-02
Stainless steel
Stainless steel parts corrode when in contact

with either chlorides or acidic solutions. Acidic
solutions cause a general corrosion. The chloride
corrosion is characterised by local damage such
as pitting, grooves or cracks. The risk of chloride
corrosion is higher if the surface is
exposed to a stationary solution, Example of chloride corrosion in
stainless steel.
in a crevice,
covered by deposits,
exposed to a solution that has a low pH value.
A corrosion damage caused by chlorides on

stainless steel begins as small dark spots that
can be difiicult to detect.
Inspect closely for all types of damage by
corrosion and record these observations
carefully. "SSJC.
Polish dark-coloured spots and other Polish corrosion marks to prevent

further damage.
corrosion marks with a fine grain emery cloth.
This may prevent further damage.
i^!i^
Pits and spots forming a line may indicate cracks
beneath the surface.
All forms of cracks are a potential danger and are

totally unacceptable.
Replace the part if corrosion can be suspected of

affecting its strength or function.
Other m e t a l parts
Separator parts made of materials other than
steel, such as brass or other copper alloys, can
also be damaged by corrosion when exposed to
an aggressive environment. Possible corrosion
damage can be in the form of pits and/or cracks.
1810900-02 19
2.3.2 Erosion
Erosion can occur when particles suspended in

the process liquid slide along or strike against a
surface. Erosion can become intensified locally
by flows of higher velocity.
Inspect regularly for erosion damage. Inspect
frequently if the process liquid Is erosive.
Always contact your Alfa Laval representative if Max. 1 mm

the largest depth of any erosion damage exceeds
1,0 mm. Valuable information as to the nature of
the damage can be recorded using photographs,
plaster impressions or hammered-in lead.
Erosion is characterised by: Maximum permitted erosion.
Burnished traces in the material.
Dents and pits having a granular and shiny
surface.
Parts of the bowl particularly subjected to

erosion are:
The paring disc.
The top disc.
The underside of the distributor in the vicinity
of the distribution holes and wings,
The sludge ports.
Look carefully for any signs of erosion damage.

Erosion damage can deepen rapidly and
consequently weaken parts by reducing the
thickness of the metal.
20 1810900-02
2.3.3 Cracks
Cracks can initiate on the machine after a period
of operation and propagate with time.
Cracks often initiate in areas exposed to higln
cyclic material stresses. Tinese cracks are
called fatigue cracks.
Cracks can also initiate due to corrosion in an
aggressive environment.
Although very unlikely, cracks may also occur
due to the low temperature embrittlement of
certain materials.
The combination of an aggressive environment
and cyclic stresses will speed-up the formation of
cracks. Keeping the machine and its parts clean
and free from deposits will help to prevent
corrosion attacks.
ÂNGEB^
Atl forms of cracks are potentially dangerous as they
reduce the strength and functional ability of
components.
Always replace a part if cracks are present
It is particularly important to inspect for cracks

in rotating parts.
Always contact your Alfa Laval representative if
you suspect that the largest depth of the damage
exceeds 1,0 mm. Do not continue to use the
separator until it has been inspected and cleared
for operation by Alfa Laval.
1810900-02 21
2.3.4 Discharge mechanism
Dirt and lime deposits in the sludge discharge

mechanism can cause discharge malfunction or
no discharge.
Thoroughly clean and inspect the parts. Pay
special attention to important surfaces (1, 2, 3
and 4). If necessary, polish with steel wool.
Clean nozzles (5) using soft iron wire or
similar. Note that lime deposits can with
advantage be dissolved in a 10% acetic acid
solution.
Use Loctite 242 on the threads if the nozzles
have been removed or replaced.
2.3.5 Bowl hood and sliding bowl

bottom
Poor sealing between the bowl hood seal ring and

the edge of the sliding bowl bottom will cause a
leakage of process liquid from the bowl.
A Sealing surface in the bowi between bowi

hood and sliding bowl bottom.
22 1810900-02
Fit a new bowl hood seal ring at each

Intermediate Service (IS) if the old ring is
damaged or indented more than 0,5 mm.
Fit a new ring as follows:
Press the ring into the groove with a straight
board (1" x 4"), placed across the ring.
NOTE
If a new ring is too narrow, put it into hot water,

70 - 80 C for about 5 minutes.
If it is too wide it will recover after drying at

80 - 90 C for about 24 hours.
Exchange of seal ring in bowl hood.
1810900-02 23
Check the sealing edge (a) of the sliding bowl

bottom.
If damaged through corrosion or erosion or in
other ways it can be rectified by turning in a
lathe. Minimum pennissible height of sealing
edge: 4,5 mm.
Min. 4,5 mm
Sealing edge on sliding

bowl bottom
Removal of seal ring on

sliding bowl bottom.
24 1810900-02
2.3.6 Spindle top c o n e and bowl body

nave
Impact marks on the spindle cone or in the bowl

body nave may cause the separator to vibrate
while running.
Corrosion may cause the bowl to stick firmly to
the spindle cone and cause difficulties during the
next dismantling.
Remove any impact marks using a scraper
and/or a whetstone.
Rust can be removed by using a fine-grain
emery cloth (e.g. No. 320).Finish with
polishing paper (e.g. No. 600).
NOTE
Always use a scraper with great care. The conicity

must not be marred.
Use whetstone or scraper with great care
2.3.7 Threads of inlet pipe, paring

disc
Damage to threads or a broken paring disc can

prevent correct tightening of the inlet pipe and
cause the paring disc to scrape against the top
disc, even though the height adjustment of the
paring disc has been made correctly.
1 Examine the threads for damage and rectify if
required.
2 Examine the paring disc for damage and to
see if the disc walls have parted. If they have,
the inlet pipe has to be replaced with a new
one.
1810900-02 25
2.3.8 Threads on bowl hood and bowl

body
Excessive wear or impact marks on threads and

guide surfaces of the bowl hood or bowl body can
cause seizure damage.
Examine the thread condition by tightening the
bowl hood after removing the disc stack and top
disc from the bowl.
When the bowl is new the alignment marks on
the bowl hood and the bowl body should be
aligned. If not, contact an Alfa Laval
representative.
Wear
If thread wear is observed, mark the bowl body
at the new position by punching a new alignment
mark. If the mark on the bowl hood passes the
mark on the bowl body by more than 25, (A in
the illustration) an Alfa Laval representative
should be contacted immediately.
The measure A in millimetres (mm) is obtained
by calculating bowl outside diameter D times
0,2.
If the marks are illegible, an Alfa Laval
representative should be contacted for
determination and punching of new alignment (MAX 25)
marks.
ÂflGEB^
Wear on threads must not exceed safety limit, f mark
on bowl hood must not pass f mark on bowl body by
more than 25.
26 1810900-02
Damage
Contact surfaces to inspect on the bowl
The position of threads, contact and guide
surfaces are indicated by arrows in the
illustration.
Examine for burrs and protrusions caused by
impact.
Clean the threads, contact and guide surfaces
with a suitable degreasing agent.
.CAUTION
Cut hazard
The threads have sharp edges which can
cause cuts.
If damage is found, rectify by using a whetstone
or fine emery cloth. Recommended grain size:
240.
If the damage is bad, use a fine single-cut file,
followed by a whetstone. After rectifying, the
threads have to be primed with Molykote 1000.
2.3.9 Priming of bowl parts
The instruction refers to contact surfaces (dark

shaded) of both matching parts.
Before assembly:
1 These surfaces should be sprayed with
Molykote D321R after a careful cleaning.
2 Air cure for 15 minutes.
3 Polish to an even, homogenous surface.
4 Spray a second time.
5 Air cure for 15 minutes.
6 Polish to a shiny surface, the surface shoud
look like well polished leather when properly
done.
7 Finish the treatment by lubricating the
surfaces with lubricating paste see 4.6.3
Recommended lubricants, page 110.
1810900-02 27
2 . 3 . 1 0 Disc s t a c k pressure
The bowl hood exerts a pressure on the disc

stack clamping it in place.
NOTE
Insufficient pressure in the disc stack may affect the

bowl balance, which in turn will cause abnormal
vibration of the separator and shorten the life of ball
bearings.
Place the bowl hood on the top of the disc

Stack and tighten it by hand.
The assembly mark on the bowl hood should
now be positioned at the angle a (see
illustration), 30 - 60 ahead of the
corresponding mark on the bowl body. 1 Bowl hood
2 Bowl body
3 Disc stack. Number of discs
If the bowl hood can be tightened by hand - below wing insert: 42
without resistance until the marks are in line - above wing insert: at least 41
with each other, an extra disc must be added
to the top of the disc stack beneath the top
disc.
3 If one or more discs have been added re-

check the disc stack pressure by repeating
the procedure above.
NOTE
The top disc can stick inside the bowl hood

and fall when the hood is lifted.
a Angle 30 - 60 between assembly marks

before final tightening
28 1810900-02
2.4 Check points at Major

Service
2 . 4 . 1 P a r i n g disc h e i g h t a d j u s t m e n t
The height of the paring disc above the frgime

hood must be measured if the bowl spindle has
been dismantled or if the bowl has been replaced
with a new one.
NOTE
Incorrect height position c a n cause the paring disc

(14) t o scrape against the p a r i n g chamber cover.
Pay attention to scraping noise at start-up after

service.
Assemble the bowl and frame hood as

described in chapter 3.1.2 Inlet/outlet and
bowl - assembly, page 54.
Measure the distance according to the

illustration above. Adjust the distance by
adding or removing height adjusting rings (7).
Fit the support ring (5) and the inlet/outlet

housing. Tighten the nut with 30 Nm.
Left-hand thread!
1810900-02 29
4 Rotate the bowl spindle by hand by means of

the flat belt. If it does not rotate freely or if a
scraping noise is heard, incorrect height 30 Nm
adjustment or incorrect fitting of the inlet pipe
can be the cause. Remove the parts and
readjust.
5 Finally fit the safety device.
2 . 4 . 2 Radial w o b b l e of b o w l spindle
The bowl spindle wobble must be measured if

the bowl spindle has been dismantled or if rough
bowl run (vibration) occurs.
C^^
Spindle wobble will cause rough bowl run. This leads
to vibration and reduces lifetime of ball bearings.
Check the wobble before removing the bowl

spindle.
If the bowl spindle has been dismantled check
the wobble before installing the bowl.
1 Fit a dial indicator in a support and fasten it in
position as illustrated.
2 Remove the water tank from the frame bottom
part for access to the flat belt. Use the flat belt
Max. 0,04 mm
to turn the spindle.
3 Permissible radial wobble: max. 0,04 mm.
If the spindle wobble is more than the

maximum permitted value, contact Alfa Laval
representatives.
4 Finally fit the water tank to the frame bottom
part.
Incorrect belt tension causes displacement of the

vertical line of the spindle centre, but does not
affect the wobble of the spindle.
30 1810900-02
2.5 3-year service
Exchange of frame feet

See 3.8.1 Mounting of new frame feet, page 92.
Friction <M>upiing
Exchange of ball bearings, see 3.3 Friction
coupling, page 78.
Frame intermediate part

Replace O-ring and gasket, see 3.2.2 Bowl
spindle and frame - assembly, page 70.
1810900-02 31
2.6 Lifting instructions
1 Remove the inlet/outlet housings, the frame

hood and the bowl according to the
instructions in chapter 3.7.7 Inlet/outlet and
bowl - dismantling, page 49.
2 mm
NOTE
Make sure to remove the cap nut fixing the bowl to

the bowl spindle.
Before lifting the bowl, check that the bowl hood

has been screwed home into the bowl body. Less
than 2 m m of bowl hood threading must remain
above the bowl body edge. See illustration.
When lifting the bowl, use the compression tool

fastened on the distributor.
2 Disconnect the motor cables,

3 Tighten the frame hood.
4 Fit the lifting eyes. The two eyebolts must be
fitted in the holes nearest to the electric motor.
5 Use two endless slings to lift the separator.
Length of each sling: minimum 1,5 metres.
Thread the slings through the lifting eyes and
fit them to the hook of the hoist.
6 Unscrew the foundation bolts.
7 When lifting and moving the separator, obey
normal safety precautions for lifting large
heavy objects. A Minimum 750 mm distance between lifting eye
and hook.
Do n o t lift the separator unless the bowl has Use a lifting hook with catch.
been removed.
NOTE
8 Remove the lifting eyes afterwards.
Separator without bowl: Use lifting slings for
WLL 300 kg.
^VARWNG
Bowl: Use lifting slings for WLL 100 kg.
Crush hazards
Use only the two special lifting eyes (M12) for lifting
the machine. They are to be screwed into the special
threaded holes.
Other holes are not dimensioned for lifting the
machine.
A falling separator can cause accidents resulting in
serious injury and damage.
32 1810900-02
2.7 Cleaning
External cleaning Use a brush and a sponge or cloth when cleaning.
The external cleaning of frame and motor should

be restricted to brushing, sponging or wiping
while the motor is running or is still hot.
Never wash down a separator with a direct
water stream. Totally enclosed motors can be
damaged by direct hosing to the same extent as
open motors and even more than those, because:
Many operators believe that these motors are
sealed, and normally they are not.
A water jet played on these motors will

produce an internal vacuum, which will suck
the water between the metal-to-metal contact
surfaces into the windings, and this water
cannot escape.
Water directed on a hot motor may cause

condensation resulting in short-circuiting and
Never wash down a separator with a direct
internal corrosion. water stream or spray.
Be careful even when the motor is equipped with
a protecting hood. Never play a water jet on the
ventilation grill of the hood.
1810900-02 33
2.7.1 Cleaning agents
When using chemical cleaning agents, make sure

you follow the general rules and suppliers'
recommendations regarding ventilation,
protection of personnel, etc.
For separator bowl, inlet and outlet

A chemical cleaning agent must dissolve the
deposits quickly without attacking the material
of the separator parts.
For cleaning of lube oil separators the most

important function of the cleaning agent is to
be a good solvent for the gypsum in the
sludge, it should also act as a dispersant and
emulsifier for oil. It is recommended to use
Alfa Laval cleaning liquid for lube oil
separators which has the above mentioned
qualities. Note that carbon steel parts can be
damaged by the cleaning agent if submerged
for a long time.
Fuel oil sludge mainly consists of complex

organic substances such as asphaltenes. The
most important property of a cleaning liquid
Alfa Laval cleaning liquid for lube oil
for the removal of fuel oil sludge is the ability and fuel oil separators.
to dissolve these asphaltenes.
.CAUTION
Skin irritation hazard

Read the instructions on the label of the plastic
container before using the cleaning liquid.
Always wear safety goggles, gloves and protective

clothing as the liquid is alkaline and dangerous to
skin and eyes.
34 1810900-02
For parts of the driving devices

Use white spirit, cleaning-grade kerosene or
diesel oil.
Oiling (protect surfaces against corrosion)

Protect cleaned carbon steel parts against
corrosion by oiling. Separator parts that are not
assembled after cleaning must be wiped and
coated with a thin layer of clean oil and protected
from dust and dirt.
2 . 7 . 2 C l e a n i n g of b o w l d i s c s
Bowl discs
Handle the bowl discs carefully so as to avoid
damage to the surfaces during cleaning.
uot^
Mechanical cleaning is likely to scratch the disc
surfaces causing deposits to form quicker and
adhere more firmly.
A mild chemical cleaning is therefore preferable to

mechanical cleaning.
Remove the bowl discs from the distributor

and lay them down, one by one, in the
cleaning agent.
Let the discs remain in the cleaning agent until

the deposits have been dissolved. This will Put the discs one by one into the
cleaning agent.
normally take between two and four hours.
3 Finally clean the discs with a soft brush.
h^fsa^
Cut hazards
The discs! have sharp edges that can cause cuts.
Clean the discs with a soft brush.
1810900-02 35
2.8 Oil change
2.8.1 Oil change procedure
NOTE
Before adding or renewing lubricating oil in the oil
sump, the information concerning different oil
groups, handling of oils, oil change intervals etc.
given in chapter 4.6 Lubricants, page 108 must be
well known.
The separator should be level and at standstill

w^hen oil is filled or the oil level is checked. The
MIN-line on the sight glass refers to the oil level
at standstill.
1 Place a collecting vessel under the drain hole.

2 Pull out (A) the oil filling device and turn it half
a turn (B).
3 Collect the oil in the vessel.
CAUTION
h^
Burn hazards
The lubricating oil and various machine surfaces can
be sufTiciently hot to cause burns.
4 Turn the oil filling device back to its normal

position (A), the drain hole pointing upwards.
I40TE
When changing from one group of oil to another, the

frame housing and the spindle parts must be
thorougly cleaned before the new oil is filled.
36 1810900-02
5 Fill the oil sump in the frame housing with new

oil. The oil level should be slightly above
middle of the sight glass. Information on
volume see 4.7 Technical data, page 93.
6 Push in the oil filling device.
1810900-02 37
2.9 Vibration
2.9.1 Vibration analysis
A separator normally vibrates and produces a

different sound when passing through its critical
speeds during run-up and run-down.
It also vibrates and sounds to some extent when
running. It is good practice to be acquainted with
these normal conditions.
Excessive vibrations and noise indicate that
something is wrong. Stop the separator and
identify the cause.
Use vibration analysis equipment to periodically
check and record the level of vibration.
The level of vibration of the separator should not
exceed 9 mm/s.
When excessive vibration occurs, keep bowl filled
and stop separator.
The cause of the vibration must be identified and

corrected before the separator is restarted.
Excessive vibration can be due to incorrect

assembly or poor cleaning of the bowl.
38 1810900-02
2 . 9 . 2 V i b r a t i o n s w i t c h (optional)
A d j u s t m e n t of s e t p o i n t
The vibration switch is adjusted with the

separator in operation. The cover must be
removed to gain access to the setpoint adjusting
screw (1).
1 Back-off the setpoint adjusting screw counter-

clockwise (A) two or three turns. Press the
reset button. If the armature does not remain
in the reset position, turn the adjusting screw
another turn or two until the armature stays in
position when the reset button is pressed.
2 Now turn the adjusting screw slowly clockwise

until the armature rocks. Mark this position
with a line immediately in front-of the adjusting
screw pointer (2).
3 Back-off the adjusting screw counter-
clockwise a three-quarter turn. Press the reset
button. If the armature now rocks, turn the
adjusting screw counter-clockwise another
quarter turn and so on until the armature
remains in the reset position.
Setpoint adjustment
Refit the cap and fasten with the screws. 1. Adjusting screw
2. Pointer
A. Direction of increased checkpoint
tlO-TE (admit higlier vibration)
Further adjustment may become necessary if alarm

occurs due to vibration from surrounding equipment.
1810900-02 39
2.10 General directions
2.10.1 Ball and roller bearings
Specially designed bearings for the bowl , , -i
1ir
-^1
spindle %m.2 M,^ 2
The bearings used for the bowl spindle are mr^ /i w^
special to withstand the speed, vibration,
1
ml
temperature and load characteristics of high- jjjm-4 |l j pf|-4
speed separators.
Only Alfa Laval genuine spare parts should be
used.
1. Outer race
A bearing that in appearance looks equivalent to 2. Ball/roller
the correct may be considerably different in 3. Inner race
various respects: inside clearances, design and 4. Cage
tolerances of the cage and races as well as
material and heat treatment.
C^^
Using an incorrect bearing can cause a serious
breakdown with injury to personnel and damage to
equipment as a result.
Do not re-fit a used bearing.
Always replace it with a new one.
Dismantling
Remove the bearing from its seat by using a
puller. If possible, let the puller engage the inner
ring, then remove the bearing with a steady force
until the bearing bore completely clears the
entire length of the cylindrical seat.
The puller should be accurately centered during
dismantling; otherwise it is easy to damage the
seating.
For bearings where no drivlng-off sleeve
is included in the tool kit, use a puller
when removing bearings.
Do not hit with a hammer directly on the bearing.
40 1810900-02
Cleanir^ and inspection

Check shaft (spindle) end and/or bearing seat in
the housing for damage indicating that the
bearing has rotated on the shaft (spindle) and/or
in the housing respectively. Replace the damaged
part, if the faults cannot be remedied by
polishing or in some other way.
Assembly
Leave new bearings in original wrapping until
ready to fit. Tine anti-rust agent protecting a
new bearing should not be removed before
use.
Use the greatest cleanliness when handling

Clean and smear ttie bearing seating
the bearings. before assembly.
To facilitate assembly and also reduce the risk of

damage, first clean and then Ughtly smear the
bearing seating on shaft (spindle) or
alternatively in housing, with a thin oil.
When assembling ball bearings, the beahngs

must be heated in oil to maximum 125 C.
HOTE
Heat the bearing in a clean container with a cover.
Use only clean oil with a flash point above 250 C.
The bearing must be well covered by the oil and not

be in direct contact with the sides or the bottom of
the container. Place the bearing on some kind of
support or suspended in the oil bath. Thie bearing must not be in direct contact
with the container.
1810900-02 41
There are several basic rules for assembling

cylindrical bore bearings;
- Never directly strike a beahng's rings, cage

or rolling elements while assembling. A ring
may crack or metal fragments break off.
- Never apply pressure to one ring in order to

assemble the other.
- Use an ordinary hammer Hammers with
soft metal heads are unsuitable as
fragments of the metal may break off and
enter the bearing.
- Make sure the bearing is assembled at a Use a driving-on sleeve for bearings that are not
right angle to the shaft (spindle). heated.
If necessary use a driving-on sleeve that

abuts the ring which is to be assembled with
an interference fit, otherwise there is a risk that
the rolling elements and raceways may be
damaged and premature failure may follow.
Angular contact ball bearings

Always fit single-row angular contact ball
bearings with the wide shoulder of the inner race
facing the axial load (upwards on a bowl
spindle). The wide shoulder of the inner race must
face the axial load.
42 1810900-02
2.10.2 Before shut*downs
Before the separator is shut-down for a period of

time, the following must be carried out:
Remove the bowl, according to instructions in
clrapter 3 Dismantling/Assembly, page 44.
Protect parts in contact witii process liquid
from corrosion by applying a thin layer of oil.
Remove the O-rings.
Protect cleaned carbon steel parts against
corrosion by oiling. Separator parts that are not
assembled after cleaning must be wiped and
protected against dust and dirt.
NOTE
The bowl must not be left on the spindle during

standstill for more than one week.
Vibration in foundations can be transmitted to the ^

bowl and produce one-sided loading of the bearings.
C=l 1=1 O l
The resultant indentations in the ball bearing races
^ '
can cause premature bearing failure. ^
Remove tine bowl if the separator is left at
If the separator has been shut-down for more standstill for more than one week.
than 3 months but less than 12 months, an
Intermediate Service (IS) has to be made before
the separator is put into operation again.
If the shut-down period has been longer than 12
months, a Major Service (MS) should be carried
out.
1810900-02 43
3 DISMANTLING/ASSEMBLY PA 600 PURIFIER SYSTEM SERVICE MANUAL
3 Dismantling/Assembly
References to check points
In the text you will find references to the check
point instructions in chapter 5. The references
appear in the text as in the following example:
Check point
2.3.10 Disc stack pressure, page 28. O I
In this example, look up check point Disc stack
pressure for further instructions.
Switch off and lock power supply before starting any

dismantling work.
Tools
Special tools from the tool kit must be used for
dismantling and assembly. The special tools are
specified in the Spare Parts Catalogue.
Additional tools needed for dismantling but not
included in the tool kit are shown here.
For bowl and bowl spindle

1 Screw driver
2 Torque wrencli (50 Nm) witli socl<et 16 mm
3 Pliers for internal snap ring
4 Ball bearing puller

5 Screw vice with copper liners
6 Adjustable wrench, length approx. 400 mm
7 Adjustable wrench or spanner width of jaws

24 mm
Two lifting slings, working load limit (WLL):

>300 kg are also needed.
44 1810900-02
PA 600 PURIFIER SYSTEM SERVICE MANUAL 3 DISMANTLING/ASSEMBLY
For friction coupling and flat belt

^
1 Pliers for internal snap ring 3 n
2 Pliers for external snap ring
3 T-handle, extension rod and socket 16 mm
4 Adjustable wrench or spanner, width of Jaws
36 mm
5 Hammer
1810900-02 45
3.1 Inlet/outlet and bowl
1. Safety device
ÂNGER^
2. Nut Interlocking switch (optional)
6. Insert
Entrapment hazard
To avoid accidental start, The support ring is removed
switch off and loci< power from the frame hood top, at
paring disc adjustment (Major
supply before starting any
Service).
dismantling work.
3. Inlet/outlet housing
5. Support ring
7. Height adjusting ring
8. Frame hood
9. Lock ring
11. Gravity disc/Clarifier disc
13. Paring chamber cover

IS Intermediate service kit
MS Major service kit
T4. Inlet pipe with paring disc
46 1810900-02
(IS)-
15. Bowl hood-
(IS)-
16. Top disc
17. Bowl discs
18. Wing insert-
19. Bowl discs
20. Distributor
21. Sliding bowl bottom
IS Intermediate service kit (IS)-

MS Major service kit
1810900-02 47
22. Cap nuL Left-hand thread
23. Upper distributing ring.
24. Valve plug-
25. Operating slide-
26. Lower distributing ring_
27. Bowl body-

28, Nozzle-
48 1810900-02
3 . 1 . 1 Inlet/outlet a n d b o w l -
dismantling
The frame hood and the heavy bowl parts must
be lifted by meems of a hoist. Position the hoist
exactly above the bowl centre. Use an endless
sling and a lifting hook with catch.
The parts must be handled carefully. Don't place
parts directly on the floor, but on a clean rubber
mat, fibreboard or a suitable pallet.
1 Remove safety device and iooi< through the

slot in the frame hood to see if the bowl still
rotates.
AÂNGE^
Entrapment hazard
work.
The bowl parts can remain very hot for a

considerable time after the bowl h a s come to a
standstill.
Unscrew nut clockwise and lift off inlet- outlet

housing together with the connecting hoses.
When removing the connecting hoses, do not
drop the washer.
Left-hand thread!
1810900-02 49
3 Remove the bolts and lift off frame hood (8).
4 Unscrew lock ring (9) clockwise by using the

special tool; spanner for lock ring.
Left-hand thread!
5 Lift off gravity disc (clarifier disc) (11).
6 Carefully prise loose paring chamber cover

(13) by using a screwdriver Lift off the paring
chamber cover.
NOTE
if the gravity disc has to be replaced owing to
changed operating conditions, see 4.7.2 Gravity disc
nomogram, page 116.

50 1810900-02
8 Preparations for unscrewing of bowl hood

(15):
b
- Fit the spanner to the bowl hood and secure c

it with the bolt (a).
15-. j ^ ^ ^
- Fit the compression tool and screw down
^ ^ ^ ^ ^ < B , ^ ^ ^ ^ ^ ^ M ^ ^ ^ ^
the central screw (b) until it stops
- Compress the disc stack by tightening the
1 r^^ ^^*. " ^ ^ 1
nut (c) firmly. ^^**"^!^*'^ * * ^-^^^
Use the compression tool as instructed.

Use of substitute tools can damage the equipment.
9 Unscrew bowl hood (15) clockwise by using a

tin hammer.
Left-hand thread!
1 0 Lift off the bowl hood with the spanner stil

attached.
1810900-02 51
1 1 Lift out the top disc, the bowl discs with wing
insert and the distributor.
Screw the nut of the compression tool up
against the eye bolt, turn the unit with the tool
still attached upside down and hit it against a
firm base. This will facilitate loosening of the
top disc.
1 2 Lift out sliding bowl bottom (21) using the

special tool.
Ease the sliding bowl bottom off with the
central screw of the tool. If necessary, knock
on the handle.
1 3 Unscrew cap nut (22).

Left-hand thread!
1 4 Remove upper distributing ring (23) using the
special tool.
Detach the distributing ring either:
- by jerking, or
- by tightening the nuts equally
52 1810900-02
1 5 Lift out operating slide (25) using the special

tool: lifting bolts for operating slide.
1 7 Lift out bowl body (27) using the special tool.
1 8 Ease the bowl body off with the central screw

of the tool. If necessary, knock on the handle.
1 9 Soak and clean all parts thoroughly in suitable
cleaning agent, see 2.7.1 Cleaning agents,
page 34.
2 0 Clean nozzles (28) in bowl body (27) using

soft iron wire of maximum 1,2 mm diameter,
see 2.3.4 Discharge mechanism, page 22.
NOTE
Dirt and lime deposits in the sludge discharge

mechanism can cause discharge malfunction or
failing discharge.
2 1 Remove 0-rings and replace them with spares

from the intermediate service kit (IS).
1810900-02 53
3.1.2 I n l e t / o u t l e t a n d bowl - a s s e m b l y
Make sure that the following check points are

carried out before and during assembly of the
separator bowl.
Check point
2.3.7 Corrosion, page 18,
2.3.2 Erosion, page 20,
2.3.3 Cracks, page 21,
2.3.4 Discharge mechanism, page 22,
2.3.6 Spindle top cone and bowl body nave,
page 25,
2.3.7 Threads of inlet pipe, paring disc, page
25,
2.3.8 Threads on bowl hood and bowl body,
page 26,
2.3.10 Disc stack pressure, page 28,
2.4.1 Paring disc height adjustment, page 29.

54 1810900-02
22. Cap nut- Left-hand thread
23. Upper distributing ring.
24. Valve piug-
25. Operating slide-
26. Lower distributing ring_
27. Bowl body-

28. Nozzle-
1810900-02 55

MS Major service kit (IS)-
15. Bowl liood
(IS)-
16. Top disc
17. Bowl discs
18. Wing insert-
19. Bowl discs
t-
MOTC
20. Distributor -
Be sure bowl parts are not

interchanged.
2 1 . Sliding bowl bottom Out of balance vibration

will reduce ball bearing
life.
(IS)-
56 1810900-02
1. Safety device
2. Nut
Interlocking switch (optional)
6. Insert
IS Intermediate service kit The support ring is removed

MS Major service kit from the frame hood top, at
paring disc adjustment (Major
Sen/ice).
3. Inlet/outlet housing
5. Support ring
7. Height adjusting ring
8. Frame
9. Lock ring
11. Gravity disc/Clarifier disc
13. Paring chamber cover
NOTE
Be sure bowt parts are not
interchanged.
Out of balance vibration

will reduce ball bearing T4. inlet pipe with paring disc
life.
1810900-02 57
1 Clean the hollow part (b) of the spindle top

and the radial hole (a). Wipe clean the spindle
top and nave bore in the bowl body. Apply oil
to the tapered end of the spindle, smear the oil
over the surface and wipe off surplus with a
clean cloth.
2 Clean the nozzles in the bowl body, see 2.3.4

Discharge mechanism, page 22.
Check point
2.3.6 Spindle top cone and bowl body nave,
page 25 and 2.3.9 Priming of bowl parts, page
27.
3 Fit the bowl body (27) on the spindle.

Avoid damaging the spindle cone.
- Attach the special lifting tool to the bowl
body nave.
- Screw down the central screw of the tool,
then lower the bowl body until the screw
rests on the spindle top.
- Screw up the central screw and the bowl
body will sink down on the spindle cone.
4 Place the lower distributing ring (26) in the

bowl body.
Using the lifting bolts fit the operating slide

(25).
Make sure that the seal rings lie concentrically

in their grooves.
If replacing valve plugs (24), use a rubber

mallet.
58 1810900-02
5 Fit the upper distributing ring so that drill mark

(a) is in line with hole (c) on the distributing
ring.
When the distributing ring is in correct position

the guide pin (b) will enter hole (c).
NOTE
The two guide pin (b) in the distributing ring have to

be fitted properly in the hole (c).
Check the distance "A". If the play is larger than 2

mm the guide pins have not entered the holeproperly.
a. Drill mark
b. Guide pin
c. Guide pin
6 Screw cap nut (22) counter-clockwise onto the

spindle. ^
Tighten firmly. (jk
Left-hand thread! ^ ^ ^ / 2 2
'S^==S-,=^'</
Fit sliding bowl bottom (21).

Make sure that the square seal ring lies
concentrically in its groove.
Press the sliding bowl bottom down on the
upper distributing ring.
1810900-02 59
Check point
Before assembling the bowl discs, check the
threads of the bowl hood and bowl body, see
2.3.8 Threads on bowl hood and bowl body,
page 26.
8 Assemble the bowl discs with wing insert and

top disc on the distributor. Note the angular
positioning (six options).
Ensure that the pins in the distributor fit
properly into the holes of the top disc.
9 Preparations for lifting in the disc stack

- Fit the compression tool and screw down
the central screw (a) until it stops
- Tighten the compression nut by hand
1 0 Fit the disc stack assembly in the bowl body.

Make sure that the cuts in the wings on the
underside of the distributor fit properly in the
corresponding lugs of the bowl.
1 1 Fit bowl hood (15):

Molykote
- Apply a thin layer of Molykote Paste 1000 to Pastel coo
threads and on contact and locating
surfaces.
- Fit the spanner for the bowl hood and
secure it with the bolt (a).
- Screw on the bowl hood by hand.
Left-hand thread!
60 1810900-02
1 2 Fit the compressing tool and screw down the

central screw (a) until it stops.
Compress the disc stack by tightening the nut
(b) firmly.
NOTE
Use the compression tool as instructed.

Use of substitute tools can damage the equipment.
Check point
2.3.10 Disc stack pressure, page 28.
1 3 Attach the spanner and tighten the bowl hood

by using a tin hammer.
Strike the spanner handle until the bowl hood
lies tightly against the bowl body. In a new
bowl, the assembly marks now will be in line
with each other.
ÂfGER^
The assembly mark on the bowl hood must never
pass the mark on the bowl body by more than 25.
See also 2.3.8 Threads on bowl hood and bowl

body, page 26.
1 4 Place inlet pipe (14) in the bowl.
Check point
2.3.7 Threads of inlet pipe, paring disc, page
25.
1810900-02 61
1 5 Fit paring chamber cover (13) by pressing it

down gently.
1 6 Assemble gravity disc/ clarifier disc (11).
1 7 Fit lock ring (9).

Apply a thin layer of Molykote Paste 1000 to
the threads and on contact and locating
surfaces.
Left-hand thread!
1 8 Fit frame hood (8).

The two eye-bolts must be fitted in the holes
nearest to the electric motor.
In case of Major Service remove the

connecting housing and fit a new 0-ring on
the insert (2).
Check point
2.4.1 Paring disc height adjustment, page 29.
To be performed at Major Service and if the
bowl spindle has been dismantled.
62 1810900-02
1 9 Fit inlet/outlet housing.

Tighten nut.
30 Nm
Left-hand thread!
2 0 Then rotate the bowl by means of the flat belt.
If the bowl does not rotate freely or a scraping
noise is heard, incorrect bowl assembly or
incorrect height adjustment of the paring disc
can be the cause.
NO-re
To avoid damage on the inlet pipe the tightening

torque must not exceed 30 Nm.
2 1 Make sure that the gasket on the safety device
is in position. If not, glue with Loctite 407.
Fit and secure safety device.
2 2 Fit the connecting hoses if they have been
removed. Make sure to fit their gasket rings.
2 3 Fit the water tank on the frame bottom part if it
has been removed.
1810900-02 63
3.2 Bowl spindle and frame
3 . 2 . 1 B o w l spindle and f r a m e -
dismantling
Before dismantling the bowl spindle, the inlet

and outlet housing, frame hood and bowl as well
as the flat belt must be removed.
Before dismantling, in the case of Major Service,
or if the separator vibrates while running, see
Check point
2.4.2 Radial wobble of bowl spindle, page 30.
1. Lip seal ring (MS) MS Parts to be renewed at

Major Service
2. Screen
3. Gasket
4. Frame, top part-
64 1810900-02
-CD> ^ ^ 5, Deflector ring
6. Top bearing cover

7. Gasl<et (MS)
MS Parts to be renewed at
8. Fan Major Service
9. Buffer holder
10. Rubber buffer (MS)
11. Bowl spindle
12. Ball bearing holder

13. Ball bearing
14. Snap ring
15. Ball bearing
16. Oil pump
17. Belt pulley
18. Pump sleeve
19. Rubber buffer
20. O-ring.
(MS)
21. Frame, intermediate
22. O-ring
1810900-02 65
1 Loosen but do not remove the motor adapter

screws.
2 Remove the water tani<.
3 Remove the brake.
4 Remove the flat belt.
5 Remove the screws and lift off frame top part

(4). Lip seal ring (1) must be removed in the
case of Major Service, or if found damaged.
66 1810900-02
6 Clean the bowl spindle cone in place and

remove deflector ring (5).
7 Remove, in the following sequence:

- Top bearing cover (6)
- Gasket (7)
- Fan (8)
- Buffer holder (9)
- Rubber buffer (10). Ô
NOTE
Be very careful not to damage the wings of

the buffer holder.
1810900-02 67
8 Screw the cap nut counter-clockwise (left-

hand thread) onto the spindle top to protect Left-hand thread
the top and bore.
Lift out spindle assembly (11), rubber buffer

(10)andO-ring(20).
Remove snap ring (14) by using a pair of

pliers and pull off ball bearing holder (12).
9 Clamp the bowl spindle (11) in a screw vice.

Remove the pump sleeve (18). When turning
the spindle upside down there is a risk that the
vane in the pump sleeve can slide down partly
or entirely into the spindle. Therefore, after
unscrewing the sleeve, check that the vane
has not been damaged.
1 0 Remove the belt pulley (17). If the pulley has

stuck proceed with point 10.
1 1 Lubricate the mounting/dismantling tool.
Fit the mounting/dismantling tool and screw it

down as far as it will go (A).
Use a long spanner (450 - 650 mm) to press

the belt pulley off the spindle (B).
Remove the oil pump (16) by hand, do not

loos the flat key.
Molykote paste 1000
68 1810900-02
1 2 Pull off ball bearing (15) using a puller and

thrust washer Thrust washer
Puller
Pull off bearing (13) using the special

mounting tool and a hammer.
NOTE,
Always discard a used bearing.
Special mounting tool
I n c a s e of 3-year-service
1 3 Loosen the screws and lift off the frame

intermediate part (21).
1 4 Discard the O-ring (22).This O-ring is not
included in any service kit, but must be
ordered separately.
1810900-02 69
3 DISMANTLING/ASSEMBLY PA 600 PURIFIER SYSTEM SERVICE MANUA L
1 5 Remove the screen (2) from the frame top part

(4).
Discard the gasket (3). This gasket is not

included in any service kit, but must be
ordered separately.
1 6 Clean the oil sump.
1 7 Clean all dismantled parts thoroughly in a

degreasing agent and check for damage and
corrosion.
Replace all parts supplied in the spare parts

kits.
3.2.2 B o w l spindle a n d f r a m e -
assembly
The bowl spindle and frame is assembled in
reverse sequence to dismantling.
1. Lip seal ring (MS) MS Parts to be renewed at

Major Service
2. Screen-
3. Gasket-
4. Frame, top part-
70 1810900-02
5. Deflector ring
Molykote ^ 000 paste Silicone grease (thin layer)
(thin layer to be rubbed into surface)
6. Top bearing cover MS Major service kit

.7- Gasket (MS)
8. Fan
9. Buffer holder
10. Rubber buffer (MS)
Silicone grease (thin layer)
W>^
11. Bowl spindle-
12. Ball bearing holder

13. Ball bearing
14. Snap ring
15. Ball bearing
16. Oil pump
17. Belt pulley
18. Pump sleeve
19. Rubber buffer.

20. O-ring
21. Frame, intermediati
Loctite 242

22. 0-fing
1810900-02 71
In case of 3-year-service
1 Fit a new O-ring (22) and assemble the frame

intermediate part (21).
Use a torque wrench and tighten the screws 45 Nm

lightly crosswise at first. Then tighten all
around to 45 Nm.
Secure the screws with Loctite 242.
2 Fit a new gasket (3).
Fit the screen (2).
3 Clear the spindle bore from dirt and lime

deposits with the special reamer
72 1810900-02
4 Inspect the tapered end and the hollow part of

the bowl spindle for wear and clean if
necessary. Assemble ball bearings (13 and
Mounting tool
15).
Heat the new ball bearings in oil to maximum

125 C. Use the special mounting tool from the
tool kit. ]
NOTE
Always fit new bearings.
If in doubt how to install roller bearings in a correct

way, please see the detailed description in
2.10.1 Ball and roller bearings, page 40.
Max 125 C
Fit oil pump, flat key and belt pulley. Make

sure that the recess in the belt pulley fits over
the guide pin in the oil pump.
Molykote 1000 paste

(Thin layer to be
rubbed into surface)
1810900-02 73
6 Check that the radial hole (0 1 mm) in the

pump sleeve is clean, and fit the pump.
7 Fit ball bearing holder (12) and secure it with

snap ring (14),
Fit O-ring (20) and rubber buffer (19).
Lower spindle assembly (11) carefully into the

separator intermediate frame.
74 1810900-02
8 Assemble, in the following sequence:

- Rubber buffer (10)
- Buffer holder (9)
- Fan (8)
- Gasket (7) <3>
- Top bearing cover (6)
Make sure that the 0 3 mm hole in fan (8) is

clean and the lugs in the fan enter the
recesses in the bowl spindle.
Before tightening, make sure that there is

some play (a) between top bearing cover
(6) and the frame. The play will disappear
when the screws are tightened.
Tighten the screws sequentially (not

crosswise) in order to successively
compress the rubber buffers.
9 Push down deflector ring (5) till it stops.
Silicone grease
{thin layer)
1810900-02 75
1 0 Assemble frame top part (4). If lip seal ring (1) Silicone grease
has been removed, fit a new one before the (thin layer)
frame top part is put in place.
Make sure the lip seal is turned the correct

way. See illustration.
Silicone grease
(thin layer)
1 1 Tighten the screws of the top frame using a

torque wrench (width across flats 16 mm).
Tighten the screws slightly crosswise at first.

Then tighten all around to 45 Nm.
Secure the screws with Loctite 242.
76 1810900-02
1 2 Fit and adjust the flat belt, see 3.4.7 Belt

replacement and tightening, page 84.
Check point
2.4.2 Radial wobble of bowl spindle, page 30.
1 3 Fit the water tank and tighten the screws.
1810900-02 77
3 DISMANTLING/ASSEMBLY PA 600 PURIFIER SYSTEM SERVICE MANUA L
3.3 Friction coupling

If the separator does not attain full speed within
about 2 minutes, the friction elements or the
coupling may be worn or greasy. The friction
elements must then be replaced with new ones
or be thoroughly cleaned from grease.
Entrapment hazards
work.
3. Ball bearings
6, Coupling hub
7. Friction element
8, Cover
9. Snap ring
10. Washer
11. Spring washer
12, Screw
(MS) = Set of friction elements

included in the Major service Kit for
50 Hz or 60 Hz
78 1810900-02
3.3.1 Friction coupling -dismantling
1 Check that the belt tightener is in backward

position.
2 Remove the motor adapter screws.
3 Remove the water tank and the flat belt.
Note that the tank must be lowered past

spindle end (A) before it can be withdrawn
(B).
4 Remove the flat belt.
5 Remove the electric motor complete with the

friction coupling and motor adapter.
Weight of motor including adapter and friction

coupling is not more than 35 kg.
6 Remove snap ring (9), cover (8) and friction ^

elements (7). ((y
/7^_8
If the friction elements are worn, fit new ones.
Replace all friction elements even if only one
^7^~>~r^ <:::::^lP-^
/A^^fe
;V^9
r-^ ifi
MV(
is worn.
p^L^
IKi^^^ 0 / ^ ^ 3l^^
If the friction elements are only greasy: ^^
Clean the friction elements and the inside of ^ oJ:^-'^-5
belt pulley (5) with a degreasing agent.
1810900-02 79
7 Remove the screw (12), spring washer (11]

and washer (10) from the friction coupling.
Complete dismantling of the friction coupling
8 Lubricate and fit the special mounting and

dismantling tool.
Ease off the coupling.
Mounting tool
Molykote 1000 Paste
(thin layer to be rubbed into
surface) t L ^ U|U-
9 Remove snap rings (1 and 2) and drive off

coupling hub (6). Turn the coupling, i.e. belt
pulley (5) with bearings (3), the other way
round and drive off the ball bearings and
washer by using a tube.
1 0 Clean all parts in a degreasing agent and

replace parts supplied in the spare parts kits.
NOTE.
Always discard a used bearing.
80 1810900-02
PA 600 PURIFIER SYSTEM SERVICE MANUAL 3 DISMAMTLING/ASSEMBLY
3.3.2 Friction coupling -assembly

Before the friction coupling is assembled,
examine all parts thoroughly for wear and
corrosion.
1 Assemble the new ball bearings in belt pulley

(5) by using a tube and a hammer.
Apply Loctite 641 on the outer surfaces of ball

bearings (3).
Knock down the bearings carefully (do not

forget washer 4) by using the tube which must
rest on the outer race of the bearing.
Loctite 641
The new bearings must not be heated as they
are packed with grease and sealed with
plastic membranes.
After the assembly of the bearings, fit snap

ring (2).
Do not refit used bearings.
2 Apply Loctite 641 on the coupling hub (6) and

knock it down into the belt pulley by using a
hammer.
3 Fit snap ring (1).
Loctite 641
1810900-02 81
Wipe clean the motor shaft and apply a thin oil

film on it. Fit the special mounting and
dismantling tool to the motor shaft (by means
of the small screw on one end of the tool) and
press the friction coupling onto the shaft.
Molykote 1000 Paste - r-

(thin layer to be rubbed into J[\
surface) ffW L
5 Fit the screw (T 2) with the washer (11) and

spring washer (10) to secure the friction
coupling.
Assembly of friction elements
Fit new friction elements (7), cover (8) and

snap ring (9).
- A coupling with two friction elements is
used for 60 Hz installations.
- A coupling with four friction elements is

used for 50 Hz installations.
82 1810900-02
Degrease and clean the contact surfaces of

frame and motor adapter Lubricate the
contact surfaces with Molykote 1000 paste.
Then fit the electric motor with adapter and
friction coupling in position.
Also lubricate the threads of the belt tightener

with Molykote 1000 paste or similar.
8 Fit and tighten the flat belt, see 3.4.7 Belt

replacement and tightening, page 84.
9 Install the water tank and the cover.
NOTE
The belt must be re-tightened before starting the

separator, see next page.
1810900-02 83
3.4 Flat belt and tightener

The flat belt must be removed before
dismantling of the bowl spindle or the friction
coupling. The procedure is the same when
replacing the belt at a Major Service.
A new belt must be re-tightened twice:
30 minutes after the belt has been installed.
The separator must not be started until the re-
tightening has been done.
after approximately 24 hours of operation.
NOTE
Do not start the separator unless the flat belt has
been re-tlghtened after 30 minutes. If started, the belt
may slip and be damaged.
3.4.1 Belt replacement and

tightening
If only tightening of flat belt should be done, only
steps 3 and 7-11 have to be performed.
tm^^
E n t r a p m e n t hazards
work.
Look into the slot in the frame hood to see If

separator parts are rotating or not.
1 Remove the water tank and brake.

Note that the tank must be lowered past
spindle end (A) before it can be withdrawn
(B).
~*^
84 1810900-02
2 Check that the belt tightener is in backward

position.
NOTE_
Pay attention to the air gap "A" between the cup

springs and the threaded sleeve.
The distance "A" must not exceed 0,5 mm.
Otherwise a correct belt tightening will be
impossible.
\^S3 Molykote 1000 Paste I

To guarantee a proper function of the belt tightener it
Is advisable to protect the surfaces ^-f:^^ ^^î^Z^
^ ^
Knock out the tubular spring pin and separate i
the parts, lubricate and assemble the parts.
Remove the existing belt and clean the

raceways of the bowl spindle and the friction
coupling by using a degreasing agent. Wipe
the raceways with a clean rag after cleaning.
Exercise the greatest possible cleanliness.

There must be no dirt, oil or grease on the
raceways.
1810900-02 85
Remove the motor adapter screws. Lift the

Molykote 1000 Paste
motor together with adapter and friction
coupling and check that there is a sufficient
film of Molykote 1000 Paste, or an equivalent
lubricating paste, between the adapter and
the frame surface. Lower the motor after
checking. Fit the motor adapter screws but do
not tighten them.
The weight of motor including adapter and

friction coupling is not more than 35 kg.
The threads of the belt tightener should be ^:i

lubricated with a thin layer of Molykote 1000
Paste.
(to be rubbed into surface)
6 Fit a new belt. Start on the motor side.

Tighten the belt by moving the motor
backwards by hand.
Pull the belt around a few turns by hand.
7 Rotate the belt tightener by rotating the shaft

until it makes contact with the frame pad.
86 1810900-02
8 Tighten the shaft (1) further until the threaded

sleeve (2) and dog (3) are disengaged.
"Shake" the motor by hand several times
during this operation in order to overcome the
friction between the motor adapter and the
frame.
1 0 Loosen the belt tightener by rotating the 2

threaded sleeve (2) backwards.
"p 1
IJWW ^
ittl
1 '
1810900-02 87
1 1 Rotate the shaft (1) relative to the threaded

sleeve (2) until the sleeve (2) and dog (3) are
engaged again with a clicking sound.
NOTE
If the springs (4) are not decompressed they will

loose their tension and correct tightening of belt will
be impossible.
1 2 Let the belt stay in this position for at least 30

minutes without starting the separator.
Then repeat steps 3 and 7-7 7 above. After this

proceed to step 13.
NOTE
Do not start the separator unless the flat belt has

been re-tightened after 30 minutes.
If started, the belt may slip and be damaged.
13 Fit the water tank and brake.

1 4 The separator may now be started.
NOTE
The belt must be re-tightened when the separator has

been in operation approximately 24 hours after the
belt change: Repeat steps 3 and 7-11.
88 1810900-02
3.5 Oil filling device
3.5.1 Dismantling/assembly
Drain off the oil, see 2.8 Oil change, page 36.
Unscrew nipple (4) and pull off the oil filling
device. Then unbend the round safety wire (6)
and pull off nipple (4).
1 If plate (8) is to be replaced, wipe the sight glass (7) with a degreasing agent.
2 Fit the new plate on the outside of the sight glass. The plate is self-adhesive.
3 Mark the position of the plate relative to the recess in sleeve (1).
Assemble the oil filling device and fit it into the frame. Note that the mark on sleeve (1) must be
positioned opposite the mark on the frame. Fill the sump with new oil.
^ \
6, Round safety wire 5 sealing ring

Nipple
2. 0-ring
1. Sleeve for oil filling
7. Sight glass
8. Plate
3. 0-ring,
1810900-02 89
3.6 Water tank
Remove the water tank (1).

Note that the tank must be lowered past the
spindle end (A) before it can be withdrawn (B). 2. Elbow
Check the tank interior and clean out if

necessary.
Check that the pipes are not defective.
Replace if necessary.
If the parts fitted on the tank have been
remioved, it is necessary to fit the parts properly 1. Water container
together at assembly.
2. Elbow
Seal the water inlet pipe with Loctite 573.
3.7 Brake
3.7.1 Exploded view
5. Split pin
1. Spindle with friction element

2. Spring "6. Brake handle
3. Bracket
4. Cylindrical pin with hole
90 1810900-02
3.7.2 Checking of friction element
A worn or oily friction element will lengthen the

stopping time. Remove bracket with the brake.
Examine the friction element.
If the friction element is worn; Fit a new
complete spindle (includes friction element).
If the friction element is oily; Clean the element
and its surface in contact with the belt pulley
with a suitable degreasing agent.
Checking of bracket, spindle and spring

Rust can form on the brake parts and cause the
brake to jam.
Remove rust from the spindle and the
corresponding guide surface on the bracket. Rub
the surface of the spindle with a thin layer of
lubricating paste. Replace the spring with a new
one if it h a s lost its stiffness. Oil the spring when
assembling. A = Coupling surface
Checking the brake

After the brake assembly h a s been fitted, release
the brake ind rotate the bowl slowly by hand. If
a scraping noise is heard, t h e friction element is
probably touching the coupling pulley surface
(A). If so, it is necessary to adjust the position of
the motor adapter and re-tighten the flat belt,
see 3.4 Flat belt and tightener, page 84.
1810900-02 91
3.8 Frame feet
3.8.1 M o u n t i n g of n e w f r a m e f e e t
When replacing the frame feet, the separator

must be lifted.
Remove the bowl before lifting the separator.
Follow 2.6 Lifting instructions, page 32.
1 Loosen the foundation bolts and lift the

separator.
2 Remove the existing frame feet.

3 Mount the new feet.
4 Place the separator in its original position and
fasten the foundation bolts.
5 Remove the two lifting eye bolts.
6 Assemble the separator bowl, see 3.1.2 Inlet/
outlet and bowl - assembly, page 54.
92 1810900-02
PA 600 PURIFIER SYSTEM SERVICE MANUAL 4 TECHNICAL REFERENCE
4 Technical Reference
4.1 Technical data
4.1.1 Product description

Mfa Laval ret 570871. rev. 0
Product number:
881099-06-01
Separator type:
P600
Application:
Mineral oil
Technical design:
Purifier (clarifier as option) with partial discharge.

iVIachine bottom part for belt drive
Intended for marine and land applications.
Colour of finish painting of painted parts according to order. Quality of painting according to
specifications on drawings.
Sealings available in Nitrile.
Designed i n accordance with directives and standards:
98/37/EC Directive of the European

91/368 E E C Parliament and the Council
93/44 EEC relating to machinery.
ISO 3744 Acostics - determination of sound
power levels of noise sources
using sound pressure.
E N 292-2 Safety of machines. Use of the
machine in applications subject
to hygienic demands require a
well adapted cleaning program.
Operational limits: Not to be used for liquids with flashpoint below

60 C
Max. Allowed speed 9510 r/minute
Maximum allowed density of operating liquid:
Discharge interwall: 2 - 6 0 minutes
1000 kg/m^
Feed temperature: 0 C to + 100 C
Ambient temperature: + 5 C to + 55 C
1810900-02 93
4 TECHNICAL REFERENCE PA 600 PURIFIER SYSTEM SERVICE MANUAL
Alfa Laval ref. 561687, rev. 1,
Maximum density feed 1100kg/m^

sediment 2631 kg/m^
Power consumption idling 0,8 kW
running (at max. capacity) 1,8 kW
max. power consumption 2,8 kW (at starting-up)
Bowl speed 9510/9305 max. rev/min. 50Hz/60Hz
Speed motor shaft 3000/3600 max. rev/min. 50Hz/60Hz
Gear ratio (pulleys) 130:41 (5QHz)
106:41 (60 Hz)
Starting time 1.8-2,3minutes
Stopping time Running down without brake average 14 minutes
With brake min. 3, max. 4 minutes
Maximum running time without Empty bowl 180 minutes
flow Filled bowl 180 minutes
Sludge volume total/efficient 0,6 / 0,2 litres
Bowl volume 1,5 litre
Discharge volume 1 litre (nominal) fixed
Required water quality Se4,5 Water quality, page 107
Lubrication See 4.6 Lubricants, page 108
Lubricating oil volume 0,5 litre
Sound pressure level 69 dB(A)
Vibration level New separator Max. 5,6 mm/sec
Separator in use Max. 9 mm/sec
Weight Separator without motor Net weight approx. 191 kg
Motor 16 kg
Complete bowl 35 kg
Overhead hoist for 300 kp is required
Motor power 2,2 Kw
Bowl material AL 111 2377-02 stainless steel
NOTE
The separator is a component operating in an

integrated system including a monitoring system. If
the technical data In the system description does
not agree with the technical data in this instruction
manualrthe data in the system description is the
valid one.
94 1810900-02
4.2 Connection list

A/fe Laval ref. 561658, rev. 1
Connection Description Requirements/limits

No.
201 Inlet for process liquid.
- Flow: See 4.7.7 Performance data,

in- and outlet device, page
- Pressure:
123
206 Inlet for liquid seal and displacement liquid.
- Quality requirements: See 4.5 Water quality, page

107
- Flow, set value: 8 litres/minute
220 Outlet for ligtit phase, clarified liquid.
- Counter pressure: See 4.7.7 Performance data,

in- and outlet device, page
- Capacity: 123
(221) Outlet for heavy phase (water). Should be possible to drain

liquids by gravity.
222 Outlet for solid phase.

- Discharge volume: See 4 Technical Reference,
page 93
The outlet after the separator
should be installed in such a
way that you can not fill the
frame top part with sludge.
(Guidance of sludge pump or
open outlet)
372 Inlet for discharge liquid.
- Flow , set value: 18 litres/minute

107
1810900-02 95
Connection Description Requirements/liniits

No.
373 Inlet for make-up liquid.
- Flow, set value: 0,9 litres per minute

107
- Consumption: 0,9 litres per discharge
377 Outlet for operating liquid. Should be possible to drain

liquids by gravity.
462 Drain of frame top part, lower. Should be possible to drain

liquids by gravity.
463 Drain of frame top part, upper. Should be possible to drain

liquids by gravity.
701 Motor for separator
Allowed deviation from nominal frequency 5%

(momentarily during maximum 5 seconds): (10%)
753 Unbalance sensors, vibration
- Type: Mechanical switch
- Frequency range: < 300 Hz
- Vibration measurement range: <4,5g
- Internal impedance: 4 l < n + 5%
- Reset coil voltage: 48 V DC
- Reset coil power: Max. 14 W
- Switch rating, resistive load max 2 A @ 24 V DC
Location of connections on the separator, see 4.3

Basic size drawing, page 97, and 4.3.1 Dimensions
of connections, page 98.
96 1810900-02
4.3 Basic size drawing

Alfa Laval ref. 565297. rev. 1
S6S
7B6 786
552
490
458 429
372
254
///>///
183
465
163
163
487
732
Connections 201 and 220 are turnable 90.

A Maximum horizontal displacement during operation 20 mm
B Maximum vertical displacement during operation 10 mm
1810900-02 97
4.3.1 Dimensions of connections

Alfa Laval ret 565297 rev. 1
-:;3E
nsO-G 1/2) I (113
ISO-G 1/2
463
ISO-G 1/2
EEj^
(150-G 3/4) ISO-G 3/4
ml 220)
ISO-G 3/4
All dimensions are nominal.

Reservation for individuall deviations due to tolerance.
All connections to be installed non-loaded and flexible.
Data for connections see 4.2 Connection list, page 95
98 1810900-02
4.4 Interface description

Alfa Laval ref. 565810, rev. 0
4.4.1 Scope
This document gives information, requirements
and recommendations about operational
procedures and signal processing for safe and
reliable operation of the separator. It is intended
to for designing auxiliary equipment and control
system for the separator.
4.4.2 References
This Interface Description is one complementary
document to the sepau-ator. Other such
documents that contain necessary information
a n d are referred to here are:
Interconnection diagram
Connection List
Tecirnical Data
Operating Water Interface
Standards referred to are:
EN 418 Safety of machinery - Emergency
stop equipment, functional aspects -
Principles of design
EN 1037 Safety of machinery - Prevention of
unexpected start-up
4.4.3 Definitions
For the purpose of this document, the following
definitions apply:
Synchronous speed: The speed the machine
will attain when it is driven by a three-phase
squirrel-cage induction motor and there is no
slip in the motor and the drive system,
Full speed: The synchronous speed minus
normal slip.
1810900-02 99
4.4.4 Goal
To eliminate situations that can cause harm, i.e.
injury, damage to health or property and
unsatisfactory process result are e.g.:
Situation Effect
Unbalance caused by uneven sediment Too high stress on bowl and bearing
accumulation in the bowl. system which might cause harm.
Too high bowl speed. Too high stress on bowl which might
cause harm.
Access to moving parts. Can cause injury to person who
accidentally touches these parts.
Insufficient cleaning of separator. Unsatisfactory product quality.
Bowl leakage. Product losses.
Information and instructions given in this

document aim at preventing these situations.
Control and supervision can be more or less
comprehensive depending on the type of used
control equipment. When a simple control unit is
used it would be impossible or too expensive to
include many of the functions specified here
while these functions could be included at nearly
no extra cost when a more advanced control unit
is used. For this reasons functions that are
indispensable or needed for safety reasons to
protect the machine and/or personnel are
denoted with shall while other functions are
denoted with should.
100 1810900-02
4.4.5 Description of separator

modes.
For control purposes the operation of the
separator should be divided into different modes.
The normally used modes are described below
but other modes might exist.
It is assumed that:
The separator is correctly assembled.
All connections are made according to
"Connection List", "Interconnection Diagram"
and "Interface Description".
The separator control system is activated.
If above conditions are not fulfilled the separator
is unready for operation.
STAND STILL means:
The power to the separator motor is off.
The bowl is not rotating.
STARTING means:
The power to the separator motor is on.
The bowl is rotating and accelerating.
RUNNING means:
The power to the separator motor is on.
The bowl is rotating at full speed.
RUNNING is a collective denomination for a
number of sub modes which e.g. can be:
- STAND BY: Separator is in a waiting mode
and not producing.
- PRODUCTION: Separator is fed with
product and producing.
- CLEANING: Separator is fed with cleaning
liquids with the intention to clean the
separator.
1810900-02 101
STOPPING means:
The power to the separator motor is off.
The bowl is rotating and decelerating.
STOPPING is a collective denomination for

a number of sub modes which e.g. can be:
- NORMAL STOP: A manually or
automatically initiated stop.
- SAFETY STOP: An automatically initiated

stop triggered by too high vibrations.
- EMERGENCY STOP: A manually initiated

stop at emergency situations. This stop will
be in effect until it is manually reset.
4.4.6 Handling off c o n n e c t i o n

interfaces.
Electrical connections.
701 Separator motor.

The separator is equipped with a 3-phase DOL
(Direct On Line) started motor.
There shall be an emergency stop circuit
designed according to EN 418 and a power
isolation device according to EN 1037.
There shall be a start button close to the
separator that shall be used for first start after
assembly of the separator.
There should be a counter to count number of
running hours.
There should be a current transformer to give an
analogue signal to the control unit about the
motor current.
102 1810900-02
753 Unbalance sensor.

For indication of any abnormal unbalance and to
be able to perform appropriate countermeasures,
the separator may be equipped with a vibration
initiated mechanical switch on the separator
frame.
The vibration monitor shall include a self-check
function to be performed at least at initiation of
STAETING.
If to high vibrations occur the separator shall be
stopped the quickest way possible and it shall
not be restarted until the reasons for the
vibrations have been found and measures to
remove t h e m have been taken.
Signal processing in STARTING:
If to high vibrations occur the separator shall
be stopped automatically by SAFETY STOP.
If the self-check system triggers, an alarm
shall be given and an automatic stop by
NORMAL STOP shall be initiated.
Signal processing in RUNNING:

If to high vibrations occur the separator shall
be stopped automatically by SAFETY STOP.

shall be given.
Signal processing in STOPPING:
shall be given.
Signal processing in NORMAL STOP:

If to high vibrations occur the system shall turn
over automatically to SAFETY STOP
4.4.7 Fluid connections.

Complementary information is given in 4.2
Connection list, page 95.
1810900-02 103
201 Inlet for process liquids (feed).

Processing in STAND STILL:
Shall be closed.
Processing in STARTING:
Should be closed. Bowl will be open and
empty or closed and filled depending on if
start is done from STAND STILL or STOPPING.
Processing in RUNNING:
Could be closed or open.
Shall be closed before a discharge. See 4.7.5

Operating water interface (Purifier), page 121
or 4.7.6 Operating water interface (Clarifier),
page 122.
Processing in NORMAL STOP or EMERGENCY

STOP:
Could be closed or open but the bowl should

be filled unless the stop is initiated in
STARTING.
Processing in SAFETY STOP:
Could be closed or open but the bowl shall be
filled unless the stop is initiated in STARTING.
206 Inlet to liquid seal.

Shall be closed.
Shall be closed.
Supplying a liquid seal prior to opening the
feed: See 4.7.5 Operating water interface
(Purifier), page 121 or 4.7.6 Operating water
interface (Clarifier), page 122.
Displacing (the interface) before a discharge:
See 4. 7.5 Operating water interface (Purifier),
page 121 or 4.7.6 Operating water interface
(Clarifier), page 122.
104 1810900-02
2 2 0 and 221 Outlets

Could be closed or open.
Processing in other modes:
Shall be open.
3 7 2 Inlet for discharge liquid.

Shall be closed.
Shall be closed.
A discharge is initiated according to
procedure in "Operating Water Interface".
After a discharge has been triggered the
motor current or bowl speed should be
monitored to indicate if there comes a current
peak or a sudden drop in speed. The absence
of such a signal indicates that the discharge
has failed and corrective action should be
taken (e.g. trigger a new discharge). Absence
of a discharge may result in problems due to
solidification of the sediment.
That the current returns to original value after
discharge could also be supervised. If current
is much higher after the discharge this might
be an indication that the bowl has not closed
properly after the discharge.
For service purposes there should be a

counter to count number of discharges.
1810900-02 105
373 Inlet for make-up liquid.

Shall be closed.
Shall be closed.
The separator bowl is closed according to
procedure in
"Operating Water Interface".
The separator bowl is closed in a discharge

sequence according to procedure in
"Operating Water Interface".
106 1810900-02
4.5 Water quality

/A/fe Laval ret 553406, rev. S
Quality requirements for operating water

Operating water is used in the separator for several
different functions: e.g. to operate the discharge
mechanism, to lubricate and cool mechanical seals, etc.
Poor quality of the operating water may with time
cause erosion, corrosion and/or operating problem in
the separator and must therefore be treated to meet
certain demands.
The following requirements are of fundamental

importance
i Turbidity-free water, solids content <0,001% by volume.
Deposits must not be allowed to form in certain areas in
the separator.
2 Max particle size 50 |im.
3 Total hardness less than 180 mg CaCOs per litre, which

corresponds to 10 dH or 12,5 "E.Hard water may with
time form deposits in the operating mechanism. The
precipitation rate is accelerated with increased operating
temperature and low discharge frequency. These effects
become more severe the harder the water is.
4 Chloride content max 100 ppm NaCI (equivalent to 60 mg

Cl/i).
Chloride ions contribute to corrosion on the separator
surfaces in contact with the operating water, including the
spindle. Corrosion is a process that is accelerated by
increased separating temperature, low pH, and high
chloride ion concentration. A chloride concentration
above 60 mg/l is not recommended.
5 pH>6
increased acidity (lower pH) increases the risk for
corrosion; this is accelerated by increased temperature
and high chloride ion content.
NOTE
Alfa Laval accepts no liability for consequences

arising from unsatisfactorily purified operating water
supplied by the customer
1810900-02 107
4.6 Lubricants
Alfa Laval ref. 553216-01 rev. 6
4.6.1 Lubrication chart.
Lubricating points Lubricants

1 Bowl spindle ball bearings and buffers are lubricated by Lubricating oil as specified in 4.6.5 Recommended oil
oil mist. brands, page 113.
2 Bowl spindle taper. Lubricating oil, only a few drops for rust protection.
3 Metal buffers of bowl spindle. Lubricating oil.
4 Bowl: Sliding contact surfaces and pressure-loaded Pastes as specified in 4.6.3 Recommended lubricants.
surfaces such as lock rings, threads of lock rings, bowl page 110.
hood and cap nut.
5 Rubber seal rings. Grease as specified in 4.6.3 Recommended lubricants,

page 110.
6 Friction coupling ball bearings. The bearings are packed with grease and sealed, they
need no extra lubrication.
7 Electric motor. Follow the manufacturer's instructions.
108 1810900-02
4 . 6 . 2 A l f a L a v a l lubricating oil groups

Alfa Laval ref. 553216-01 v. 6
Group A o i l : a high quality gear oil on paraffin base with stable AW (anti wear)
additives.
Group B o i l : a high quality gear oil on paraffin base with stable EP (extreme
pressure) additives.
Group D o i l : a synthetic base oil with additives stable at high operating

temperatures.
Group E o i l : Characteristics as a group D-oil but suitable at a higher operation
power ( 5 5 kW)
Do not mix different oil brands or oils from different oil groups.
Always use clean vessels when handling lubricating oil.
Great attention must be paid not to contaminate the lubricating oil. Of particular
importance is to avoid mixing of different types of oil. Even a few drops of motor oil
mixed into a sjmthetic oil may result in severe foaming.
Any presence of black deposits in a mineral type oil is an indication that the o
base has deteriorated seriously or that some of the oil additives have precipitated.
Always investigate why black deposits occurs.
If it is necessary to change from one group of oil brand to another it is
recommended to do this in connection with an overhaul of the separator. Clean the
gear housing and the spindle parts thoroughly and remove all deposits before
fiUing the new oil.
NOTE
Always clean and dry parts (also tools) before

lubricants are applied.
Check the oil level before start. Top up when

necessary.
Oil volume = see 4 Technical Reference, page 93.
It is of u t m o s t importance to use the lubricants recommended in our

documentation.
This does not exclude, however, the use of other brands, provided they have
equivalently high quality properties as the brands recommended. The use of
oilbrands and other lubricants than recommended, is done on the exclusive
responsibility of the user or oil supplier.
A p p l y i n g , handling and storing of lubricants
Always be sure to follow lubricants manufacturer's instructions.
1810900-02 109
4.6.3 Recommended lubricants

Pastes for non-food applications:
NOTE
The data in below tables is based on supplier
information in regards to lubrication properties.
Trade names and designations might vary from
country to country, contact your local supplier for
more information.
Brands with Alfa Laval article numbers are approved

and recommended for use.
Manufacturer Designation Alfa L a v a l N o .
Fuchs Lubritech Gleitmo 805 K

Gleitmo 705 K
Dow Corning Molykote 1000 (Paste) 537086-02(1000 g)

Molykote 1000 (Paste) 537086-03 (100 g)
Molykote G-rapid plus 537086-04 (50 g)
(Paste)
Rocol Antiscuffing (ASP) (Paste)
Kluber Wolfracoat C (Paste)
Bonded coatings
Manufacturer Designation Alfa Laval No.
Fuchs Lubritech Gleitmo 900 (Varnish or

spray)
Dow Corning Molykote D321R (Spray) 535586-01 (300 ml)

Molykote 0321R (Varnish) 535586-02 (60 ml)
110 1810900-02
Silicone grease for rubber rings
Manufacturer Designation Alfa Laval No.
Dow Corning Molykote 111 (Compound) 539474-02 (100 g)

Molykote 111 (Compound) 539474-03 (25 g)
Fuchs Lubritech Gleitmo 750
Kluber Unisilkon L 250 L
Wacker Silicone P (Paste)
Greases for ball and roller bearings:
piOTE
Always follow the specific recommendation for

lubrication as advised by the manufacturer.
Manufacturer Designation
BP Energrease MM-EP2
Energrease LS2
Castro! APS 2 Grease

EPL2
Chevron Duralith grease EP2
Elf Epexa 2
Esso/Exxon Beacon EP2

Unirex N2
Fina Marson EPL 2A
Mobil Mobilith SHC 460

Mobilux EP2
Gulf Gulfiex MP2
Q8/Kuwait Petroleum Rembrandt EP2
Shell Albida Grease EP2

Alvania EP Grease 2
SKF LGEP2 or LGMT2
Texaco IVtultifak AFB 2
1810900-02 111
4.6.4 R e c o m m e n d e d lubricating oils

Alfa Laval ret 553219-09 v. 0
Two different groups of lubricating oils are

approved. They are designated as Alfa Laval
lubricating oil groups A and D which are
described in 4.6.2 Alfa Laval lubricating oil
groups, page 109.
The numerical value after the letter in the table
states the viscosity grade..
Ambient temperature Alfa Laval lubricating oil Time in operation

group
Oil change interval
between +15 and +45 "C A/150 1500 h
between +2 and +65 C D/220 2000 h
The corresponding commercial oil brands are

listed on next page.
MOTE
When the separator is operated for short

periods, lubricating oil must be changed
every 12 months even if the total number of
operating hours is less than stated in the
recommendations above.
Check and prelubricate spindle bearings on

separators which have been out of service for
6 months or longer.
In seasonal operation: change oil before every
operating period.
Alfa Laval do not accept responsibility for any

damage caused by the use of lubricants which
deviate from the recommended lubricants listed
in this manual.
112 1810900-02
4.6.5 Recommended oil brands
Alfa Laval lubricating oil group A/tSO

MOTE
The data in below tables Is based on supplier

country to country, contact your tocal supplier for
more information.
Brands with Alfa Laval article number are approved
Alfa Laval lubrication oil group A
Viscosity grade VG (ISO 3448/3104) 150

Viscosity index VI (ISO 2909) >95
Alfa Laval 546098-80(20 litres)

546098-81(4 litres)
546098-82(208 litres)
546098-83(1 litre)
BP Bartran 150
Castro! Alpha ZN 150
Esso/Exxon Nuto 10
Teresso 150
Terrestic 150
Mobil DTE oil Extra Heavy
Q8/Kuwait Petroleum Haydn 150
Shell Morlina 150

Tellus150
Texaco/Caltex Regal Oil 150

Paper Machine Oil Premium 150
1810900-02 113
Alfa Laval lubricating oil group D/220

Alfa Laval ref. 553218-08 v. 3
Specification: Synthetic lubricating oil, category

PAO (ISO-L-) CKE 220
MOTt
The data in below tables is based on supplier
country to country, contact your local supplier for
more information.
Brands with Alfa Laval article number are approved
Alfa Laval lubrication oil group D
Viscosity grade VG (ISO 3448/3104) 220
Alfa Laval 542690-80(20 litres)

542690-81(4 litres)
542690-82(208 litres)
BP Enersyn HTX 220
Castrol Alphasyn EP 220

Alphasyn HG 220
Chevron Tegra 220
ELF Epona SA 220
Esso/Exxon Terrestic SNP 220

Teresso SHP 220
Mobil SHC 630
Q8/Kuwalt Petroleum Schumann 220
Shell Paolina 220

Omala RL 220
The lists of recomimended oil brands are not complete. Other oil brands may
be used as long as they have equivalently quality as the brands
recommended. The oil must have the same viscosity class and ought to follow
the ISO standard 12925-1, category ISO-L-CKE (ISO 6743-6) or DIN 51517,
part 3 CLP, but shall have a synthetic base oil of polyalphaolefin type (PAO)
instead of mineral base oil. The oil must be endorsed for worm gear with
brass worm wheel. The use of other lubricants than recommended is done on
the exclusive responsibility of the user or oil supplier.
114 1810900-02
4.7 Drawings
4.7.1 Foundation plan

/\/fe Laval ret 548711, rev. 2
14 11
570 S=j" 8 ( 0
\M\
r^
cr|if j Lap
A Center of separator bowl

B
C
D
Center of motor
8 holes for foundation bolt
Foundation bolt
0 Vertical force not exceeding 5 kN/foot
E Service side Horizontal force not exceeding 7 kN/foot

F Max. height of largest component incl. lifting tool
Service area
1810900-02 115
4 . 7 . 2 Gravity disc n o m o g r a m
Alfa Laval ref. 565798 rev. 0
0 m Tl
- ^ . _ , _ _
-_-
' .^_ - 50,5
95o~~~
-- 1 52
^'~~-. :--_:
54
-. ^
57
'~~~~- --^-, __.. __
:
61.
II ^^:^~>--. --^-^_
^ I^ _o
~ ~. _^
66
~""~-^
- ; ;
-p^- r:-.-
:"- '.-:
soo~~
>:i:^^; ^,uM^
: : " ' :
: : . :
- - ^ ^ - - _ ^^î. . - : : ; '
e0 ga
20 30 40 50 60 70 10
'C
3 0.2 0,4 0,6 0,8 1 1,2 1,4
|l{l|l|l|l|l|l|l|i|l|l|l|l|l|l{ m71-
60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 21 2
Oil density, kg/nr' at 15C Gravity disc tiole diameter, (j) mm

Oil temperature, C, F Throughput, m^/h
The nomogram is based on the properties of

fresh water.
Example I in nomogram Example II in nomogram

Reference in graph: Reference in graph:
Oil density 965 kg/m^ Oil density 875 kg/m^

at 1 5 C ( 6 0 F ) at 1 5 C ( 6 0 F )
Separation Separation,
temperature 70C(158F) temperature 60 C ( 1 4 0 T )
Throughput 0,7 m^/h Throughput 1 m^/h
From the graphs (heavy line), the correct From the graphs (broken line), the correct
gravity disc has a hole diameter of 54 mm. gravity disc has a hole diameter of 66 mm.
116 1810900-02
4.7.3 Electric motor

Alia Laval ref. 552807, rev. 4
8h9 The rotor balanced with half key
^ 1 C\|
!_1
rs
M
-i^
50
,5 100
270
Maximum vibration velocity T 8 mm/s (rms) ace. to IEC
34-14.
97
M8
*24I6
A N
foj\ JJ
!a
11 ill '^-/^
1 H
\jt
av^'f*
/
^^^Cw 1
^*^^^^l
3,5 X
C A5
B
A Knock out openings for cable glands on both sides 2 x 23
B Sheet-steel fan hood
C 4 holes l 2
HOTTE.
T h e m o t o r bearings are permanent lubricated.
Manufacturer ABB Motors Type of mounting Degree of protection

IEC 34-7 IEC 34-5
M a n u f a c t u r e r s d r a w i n g CAT. BA/Marine motors GB 98-05
Standards IEC 34-series, 72,79 and 85
Size 90L IM 1001
Q
Type M2AA 90L
Weight 16 kg o IM 3001
IP 55
Poles 2
Insulation class
Bearings
F
D-end 6305-2Z/C3, N-end 6204-
a IM 3011
2Z/C3
M e t h o d of cooling 10 411 (IEC 34-6) 0 IM 3031
Specification Totaly enclosed three-phase motor

for marine service"^'
1810900-02 117
4 TECHNICAL REFERENCE PA 600 PURIf lER SYSTEM SERVICE MANUAL
Article No. Output Speed Freq. Voltage Current Power st/l^' Termist. Note
kW RPM Hz V A Factor C o s . j C<2
552807-01 2,2 2870 50 220D 8,1 0,87 6,6
380Y 4,7
552807-01 2,5 3460 60 220D 8,0 0,90 5,9
255D 8,1 0,87 6,8
440Y 4,7
552807-01 2,2 3435 60 220D 8,0 0,90 5,9
255D 8,1 0,87 6,8
440Y 4,7
552807-02 2,2 2870 50 415Y 4,3 0,87 6,6
552807-03 2,2 2870 50 440 Y 4,1 0,87 6,6
552807-04 2,2 2870 50 200Y 8,9 0,87 6,6
552807-05 2,5 3460 60 240Y 4,7 0,87 6,8 Y-ser.
220Y 9,4 Y-par.
552807-06 2,5 3460 60 460Y 4,5 0,87 6,8 Y-ser.
230Y 9,0 Y-par.
552807-07 2,5 3460 60 575Y 3,6 0,87 6,8 CSA-plated
552807-09 2,2 2870 50 400Y 4,5 0,87 6,6
552807-10 2,2 2870 50 230D 7,8 0,87 6,6
552807-11 2,2 2870 50 500Y 3,6 0,87 6,6
552807-12 2,2 2870 50 660Y 2,7 0,87 6,6
552807-13 2,2 2870 50 690Y 2,6 0,87 6,6
552807-14 2,5 3460 60 440Y 4,7 0,87 6,8
552807-15 2,5 3460 60 460Y 4,5 0,87 6,8
552807-16 2,5 3460 60 480Y 4,3 0,87 6,8
552807-17 2,5 3460 60 690Y 3,0 0,87 6,8
552807-18 2,5 3460 60 230D 9,0 0,87 6,8
552807-19 2,5 3460 60 220D 9,4 0,87 6,8
552807-20 2,5 3460 60 200D 10,3 0,87 6,8
552807-21 2,5 3460 60 380Y 5,4 0,87 6,8
1) 1st/l=starting current/rated current at direction on line starting.

2) Thermistors tripping temperature if applicable.
3) The motors can be designed to fulfil requirements of following
Classification Societies (Essential Service, if required).
Lloyds Register of Shipping (LRS) Nippon Kaiyi Kyokai (NK)
Det Norslê Veritas (DnV) Korean Register of Shipping (KR)
Germanischer Lloyd (GL) Polski Rejester Statkow (PRS)
Bureau Veritas (BV) China Classification Societies (CCS)
American Bureau of Shipping (ABS) Indian Register of Shipping (IRS)
Registro Italiano Navale (RINA) Maritime Register of shipping (RMS)
Required classification society must always be specified when

ordering. Factory test certificate to be enclosed at the delivery.
Rated output (kW) valid for temp-rise max. 90 " C.
The motors can be provided with space heaters for 110 V or
220 V, 25 W as option.
State supply voltage when ordering.
Connection to separate terminal board in the main terminal
box ace. to attached connection diagram.
118 1810900-02
4.7.4 Machine plates and safety

labels
Location of machine plates and safety fables
1. M a c h i n e plate
Separator P600
Manufacturing serial No / Year XXXX
Product No 881099-06-01
Inlet and outlet 561312-01
Bowl 561123-01
Machine bottom part 565390-01
Max. speed (bowl) 9512 r/min (50 Hz), 9307 r/min (60 Hz)
Direction of rotation (bowl)
Speed motor shaft 3000 r/min (50 Hz), 3600 r/min (60 Hz)
El. current frequency 50/60 H z '
Recommended motor power 2,2 kW (50 Hz), 2,2 kW (60 Hz)
Max. density of feed 1100 kg/m^
Max. density of sediment 2631 kg/m^
Process temperature min./max. 0/+100C
1810900-02 119
3. Safety label
A
Text on label:
DANGER
Read the instruction manuals before
installation, operation and maintenance.
Consider inspection intervals.
Failure to strictly follow instructions can lead
to fatal injury.
If excessive vibration occurs, stop separator
and keep bowl filled with liquid during
rundown.
Out of balance vibration will become worse if
bowl is not full.
Separator must stop rotating before any
dismantling work is started.
4. Name plate
6. Power supply frequency
7. Label
Text on label:
Read the instruction manual before lifting.
A. Space for label indicating

representative
120 1810900-02

(Purifier)
Alfa Laval ref. 565819. rev. 0
Proposed operation of operating water interface for purifier execution.

Closing t h e bowl and supplying liquid seal:
1 Initialise by opening connection 372 for 1 second.
2 Close the bowl by opening connection 373 for 40 seconds.
3 Supply liquid seal by opening connection 206 for 12 seconds.
4 Open the feed (connection 201).

Starting sequence illustrated graphically:
Performing a discharge:
1 Close the feed (connection 201).
2 Open connection 373 and perform a displacement (of the interface) by opening
connection 206.
3 After 8 seconds open connection 372 during 1 second.
4 After another 12 seconds close connections 206 and 373.
Dischau-ge sequence illustrated graphically:
During t h e separating process the make-up

water supply volume is maintained by opening
connection 373 for 2 seconds every 15 minutes.
1810900-02 121
4 . 7 . 6 Operating w a t e r i n t e r f a c e
(Clarifier)
Alfa Laval ret 565849. rev. 0
Proposed operation of operating water interface
for clarifier execution.
Closing the bowl:
1 Initialise by opening connection 372 for 1
second.
2 Close the bowl by opening connection 373 for
40 seconds.

Starting sequence illustrated graphically:
Performing a discharge:
1 Close the feed (connection 201).
2 Open connection 373.
3 After 12 seconds open connection 372 during
1 second.
4 After another 15 seconds close connection
373.

Discharge sequence illustrated graphically:
373
372
206

201
.c5 0 5 10 15 20 25 30
During the separating process the make-up
water supply volume is maintained by opening
connection 373 for 2 seconds every 15 minutes.
122 1810900-02
4.7.7 Performance data,

in- and outlet device
Alfa Laval ret 565805, rev. 0
Maximum light phase counter pressure as a

function of throughput and viscosity:
A. Max. light phase counter pressure, kPa

B. Light phase throughput, rrP'lh
10cSt
30cSt
48 est
1810900-02 123
Inlet pressure as a function of throughput

and viscosity
A
250
200 /
150
100
50
0
() 05 1 15 2 25 3 35 4 45
-50
B
A. Pressure kPa
B. Throughput nv'lh
124 1810900-02
Maximum heavy capacity as a function of

gravity disc:
A. litres/hour
B. Gravity disc
4.7.8 Interconnection diagram

Alt Laval ret 561723, rev. 0
1
2 Reset Coil S
3 NO
Bosei rAAAAq
4 Common
5 HC
))()))
6
7 Heater
8 ^53)
Vibration sensor (mechanical switch)
1810900-02 125
4.8 Storage and

installation
4 . 8 . 1 S t o r a g e and transport of g o o d s
Storage
Specification
Upon arrival to the store, check all
c o m p o n e n t s a n d keep them:
1 Well stored and protected from mechanical
damage.
2 Dry an protected from rain and humidity.
3 Organized in the store in such a way that the
goods will be easily accessible when
installation is about to take place.
126 1810900-02
A separator can be delivered with different types

of protection:
Fixed on a pallet.
\j\ (0
The separator must be stored in a dry storage

room, protected from rain and humidity. It must
be well protected from mechanical damage.
|%J
Si [^ |%)|
Fixed on a pallet
In a wooden box which is not water tight. 9
The separator must be stored in a dry storage *-^-^

room, protected from rain and humidity. /
/
1 <^<-eaw.> ^ A
7
yfeCVU ai -,\
1f^ ^=^ l\
S
J. \ti> [*_
In a wooden box which is not water tight

In a special water-resistant box for outdoor
storage.
The separator and its parts have been treated

with an anti-corrosion agent. Once the box has
been opened, store dry and protected from rain
and humidity.
The packaging for outdoor storage is only to

special order.
In a special water-resistant box for outdoor storage
1810900-02 127
4 TECHNICAL REFERENCE PA 600 PURIFIER SYSTEM SERVICE MANUA _
Transport
Specification
During transport of the separator, the bowl
must always be removed from the machine
and transported separately.
When lifting a separator it must always be
hung securely. See details in chapter 2.6
Lifting instructions, page 32.
K^NIVRNING
Crush hazard
Use correct lifting tools and follow lifting
instructions.
During erection, all inlets and outlets to

separators and accessories must be covered
to be protected from dust and dirt.
H - minimum 750 mm
128 1810900-02
4 . 8 . 2 Planning of installation
introduction
The space required for one or more separators
can be calculated by consulting 4.3 Basic size
drawing, page 97, and instructions for ancillary
equipment, electrical and electronic equipment
and cables.
Check the drawings when planning the installation

Important measurements
Important measurements are the minimum

lifting height for lifting tackle, shortest distance
, C '
between driving motor and wall, free passage for Ji '
dismantling and assembly, maintenance and
operation.
'
Plan your installation with sufficient room for iL \j^
the controls and operation so that instruments I'-WfMV""" '
are easily visible. Valves and controls must be Suitable space must be obtained for the maintenance
within convenient reach. Pay attention to space work
requirements for maintenance work, work
benches, dismantled machine parts or for a
service trolley.
Space for separator

The separator shall be placed in such a way that
suitable space for maintenance and repair is
obtained.
Specification
See the 4.7.1 Foundation plan, page 115 for the
service space required with the separator
installed.
Recommendation
The spanner for the bowl hood should have
sufficient space to make a complete turn without
touching any of the ancillary equipment
surrounding the separator.
1810900-02 129
Lifting height for transport of bowl
Specification
A minimum height is required to lift the bowl,
bowl parts and the bowl spindle, see the drawing
4.7.1 Foundation plan, page 115.
Recommendation
When two or more separators are installed, the
lifting height may have to be increased to enable
parts from one separator to be lifted and moved
over an adjoining assembled separator.
Space for oil changing
Specification
The oil filling device must not be blocked by floor
plate arrangement, etc.
Recommendation
It should be possible to place a portable
collecting tray under the oil filling device drain
hole.
130 1810900-02
4.8.3 Foundations
I40TE
When lifting a separator it must always be hung

securely, see separate lifting instructions in this
bool<.
See 4.7.7 Foundation plan, page 7 75.
The separator must be installed on a strong

and rigid foundation to reduce the influence of
vibrations from adjacent machinery.
The foundation should be provided with a

cofferdam.
Fit the separator frame on the foundation as

follows;
- Check that the bolts do not press against

the edges of the holes, otherwise the
elasticity of the mounting of the separator
frame will be impeded.
- Fit height adjusting washers required.

~ Check that the separator frame is horizontal
and that all feet rest on the foundation.
- Tighten the screws.
1810900-02 131
5 CHANGE OF CIRCUIT BOARD PA 600 PURIFIER SYSTEM SERVICE MANUAL
5 Change of Circuit Board

If a circuit board has to be changed, proceed as
follows:
Note down the run time (days only) as shown in

the function Ust of the EPC 50.
Change the board according to the instructions
below.
Go to parameter Fa 90, and insert the run time.
OP-Board
Switch power off.
Remove the snap-in transparent cover.
Disconnect the two cable plugs (do not

remove the cables from the plugs).
Disconnect the flatcable connector at the top.
Unscrew the five hexagon nuts.
Mount the new board, and connect in reverse
order.
I/O-Board
Switch power off.
If there is no optional board installed:
Disconnect all the cable plugs on the large
board (do not remove the cables from the
plugs).
Unscrew the hexagon nuts. Take care to note

where the special nuts for optional board(s)
are located.
Mount the new board, and connect in reverse
order.
132 1810900-02
PA 600 PURIFIER SYSTEM SERVICE MANUAL 5 CHANGE OF CIRCUIT BOARD
If one or more optional board is installed:

Switch power off.
Disconnect the cable plug(s) on the optional
plug(s)).
Disconnect the flatcabie connector at the top.
Unscrew the three hexagon nuts.
Note the position of the board and remove the
board.
Disconnect all the cable plugs on the large
plugs).
Unscrew the hexagon nuts. Take care to note
where the special nuts for optional board(s)
are located.
Mount the new board in the same position as
the old, and connect in reverse order
1810900-02 133
5 CHANGE OF CIRCUIT BOARD PA 600 PURIFIER SYSTEM SERVICE MANUAL
5.1 Circuit Board

Temperatures
Circuit board temperature information can be
read as follows:
Set Pr 7 = 2.
Push '+' and '-' at the same time ('Standst.'
now shows on the display).
Push'-'
The actual temperature, max. temperature, and

the number of times the temperature has been
above 70 C for the transducer scrolls across the
display.
For further circuit board temperatures, push
t h e ' - ' button.
To leave the list push the '+' and the'-' buttons
at the same time.
Reset Pr 7 = 0.
134 1810900-02
PA 600 PURIFIER SYSTEM SERVICE MANUAL 6 CLEANING IN PLACE
6 Cleaning in Place
The use of Cleaning In Place (CIP)
equipment is recommended for best
separation results. For further information
concerning the CIP equipment, see the CIP
booklet, bookno. 1817261.
6.1 Cleaning in Place,

Separator
1 Remove the pipe connecting plate with pipes
from the separator.
2 Attach the CIP equipment as shown in the
illustration.
NOTE
The top outlet on the CIP unit should be connected to
the top inlet on the separator.
The middle inlet on the CIP unit should be connected
to the middle oil outlet on the separator.
The lower CIP inlet should be connected to the lower
water outlet on the separator.
1810900-02 135
6 CLEANING IN PLACE PA 600 PURIFIER SYSTEM SERVICE MANUAL
136 1810900-02
PA 600 Separation System
Spare Parts Catalogue i^vT^^M^
Product No. 570862-01

Book No. 1810901-02 V 1
Separator Part No. 881099-06-01
Printed Oct 2003
Spare Parts Catalogue Catalogo parti di ricambio

Reservdelskatalog Catalogo de pecas
Ersatzteilkatalog sobressalentes
Catalogue de pieces de Varaosaluettelo

rechange Eeii
Catalogue de piezas de feeeeef
recambio Reserveonderdelen-
catalogus
EeTginf
âno Reservedel skatalog
Contents
Separator 8 2.15 Starter 67
1.1 Machine bottom part 8 2.16 Basic kit for starter 68
1.2 Oil filling device 10 2.17 Sep. Starter 69
1.3 Brake 12 2.18 Pump Starter 69
1.4 Separator bowl 14 2.19 ESD-relay kit 70
1.5 Inlet and outlet device 16 2.20 Trip contact kit 70
1.6 Parts for mounting of motor, ^
Index 72
50/60 Hz 18
1.7 Friction coupling, 50/60 Hz 20
1.8 Belt tightener 22
1.9 Parts for mounting of NEMA
standard motor 6 0 Hz 24
1.10 Friction coupling, 60 Hz NEMA
motor 26
1.11 Set of plates 28
1.12 Gravity disc for clarification,
0 4 0 mm 30
1.13 Vibration monitoring unit 32
1.14 Set of tools 34
1.15 Interlocking switch 36
1.16 Intermediate service kit 38
1.17 Major service kit 40
1.18 3-years service kit 42
1.19 Tool box 44
Ancillary Equipment 46
2.1 Valve block w a t e r 46
2.2 Extra spare parts, valve block
water 48
2.3 Valve block air 50
2.4 Extra spare parts, valve block
air 52
2.5 Valve block oil 54
2.6 Spare parts kit, pneumatic
change-over valve 56
2.7 Connection kit, oil 58
2.8 Sludge outlet kit 60
2.9 Butterfly valve kit 62
2.10 Spare parts, EPC 50 Control
Unit 64
2.11 Control unit 66
2.12 Remote operating system,
desktop 66
laptop 66
profibus 67
1810901-02
1810901-02
SPARE PARTS CATALOGUE
Read this first
l^v^^L
tiaMSSJ&''i^5K^SWi*^
en
D Check the machine unit number on the name-plate before using this catalogue
sv Kontrollera maskinenhetens nummer p maskinskylten innan du anvnder katalogen
de Das Typenschild - ein Hinweis zur korrekten Ersatzteilnummer
fr I La plaque de la machine, un guide pour trouver le numro de piece de rechange correct
es La placa-marca de la mquina - guia del nmero correcto del repuesto
I ru elaf fy ee-i-e l o e f - egae i'eef TT f T 1 gi'nf T-=-ne
it La targhetta della macchina - guida al corretto nmero dei ricambi

V J
pt A placa do fabricante da mquina - um guia do nmero correto das partes sobressalentes

V J
fl Konekilpi - opastin oikeaan varaosanumeroon
el I Q efeB g Ig^fP afe Y i'g Y Yy leeeeeYy
Het gegevensplaatje - een wegwijzer naar het juiste onderdeeinummer
da Typeskiltet - en guide til det rette reservedelsnummer

en
Safeguard your commitment to quality by always using genuine Alfa Laval
spare parts. Most Alfa Laval spare parts are individually marked with the
part number and Alfa Laval sign. All Alfa Laval parts are delivered in
packaging with Alfa Lava! markings and labels. These are indications that
the parts are genuine Alfa Laval spare parts. Accept only parts with
Alfa Laval markings and packaging.
Remember, Alfa Laval cannot accept responsibility for the failure of a
separator equipped with non-original spare parts. We guarantee the quality
and reliability of our products.
sv
Skra kvaliteten genom att alitid anvnda original Alfa Laval reservdelar.
De fiesta Alfa Lavais reservdelar r individuellt mrkta med artikelnummer
och Alfa Lavais logo. Alia Alfa Lavals reservdelar levereras i frpackningar
med Alfa Laval-mrkning och -etiketter. Detta anger att delarna r original
Alfa Lava! reservdelar. Acceptere enbart delar med Alfa Lavais
mrkning och frpackning.
Korn ihg att Alfa Laval inte tar ngot ansvar for fei p en separator, som
innehller icke-originaldelar. Vi garanterar kvaliteten och driftskerheten
endast hos vara egna produkter.
de
Achten Sie auf Qualitt und verwenden Sie stets original Alfa Laval
Ersatzteile. Die meisten Alfa Laval Ersatzteile sind individuell mit der
Teilenummer und dem Alfa Laval Zeichen markiert. Alle Alfa Laval
Ersatzteile werden in Verpackungen mit Alfa Laval Markierungen und
Etiketten geliefert. Dies zeigt, da es sich um original Alfa Laval Ersatzteile
handelt. Akzeptieren Sie nur Teile mit Alfa Laval Markierungen und in
Alfa Laval Verpackung .
Vergessen Sie nicht, Alfa Laval kann keine Verantwortung fr das
Versagen eines Separators bernehmen, der nicht mit Originalersatzteilen
versehen ist. Wir garantieren Qualitt und Zuverlssigkeit unserer
Produkte.
fr
Preservez la qualit de vos quipements en n'employant que des pieces de

rechange Alfa Laval d'origine. La plupart des pieces de rechange
Alfa Laval sont marquees du numro de piece et du logo Alfa Laval. Toutes
les pieces Alfa Laval sont livres dans un emballage portant les marques et
les etiquettes Alfa Laval. Ces indications attestent qu'il s'agit bien de pieces
de rechange Alfa Laval d'origine. N'acceptez que les pieces qui portent
les marques et l'emballage Alfa Laval.
N'oubliez pas qu'Alfa Laval decline toute responsabilit en cas de panne
d'un sparateur non quip de pieces de rechange d'origine.
Nous garantissons la qualit et la fiabilit de nos produits.
es
Mantenga su compromiso con la calidad al usar siempre piezas de
repuesto Alfa Laval autnticas. La mayoria de las piezas de repuesto de
Alfa Laval estn marcadas individualmente con el nCimero de pieza y la
marca Alfa Laval. Las piezas Alfa Laval se entregan embaladas con
marcas y etiquetas Alfa Laval, que es la garantia de su autenticidad.
Acepte solo piezas con marcas y embalajes de Alfa Laval.
Recuerde que Alfa Laval no acepta responsabilidad por el fallo de una
separadora equipada con piezas de repuesto no originales. Garantizamos
la calidad y fiabilidad de nuestros productos.
ru
feaea faaf Tfi e^na n en'i'TeQy YTaf f a

g i j i f a -^ne Alfa Laval, f aTeufno gVanf-^nae Alfa Laval
eg i i T 1 a aee e fie i Te Alfa Laval. Ana aee Alfa Lava!
VTnaeyt3ny oVT ti laooTT nlTTI Alfa Laval.
YT egaa f T, H-T ye gVnf -^fie yaeylDny VTef f l e
a e y l e Alfa Laval. EnYTegea TeeT aee ft l a o o T T
oYT Alfa Laval.
QVTl fo, -^T Alfa Laval f ffio Toonof f Tfio g VToai
naVT, Tnfaf ftT fVTaf f l e gV-^nole.
1 feal e-âiiT faaf Tfi f o egae.
it
Salvaguardate la qualit del vostro investimento utilizzando sempre ricambi
originali Alfa Laval. La maggior parte dei ricambi Alfa Laval marcata
singolarmente con il numero di particolare ed il logo Alfa Laval. Tutti i
ricambi Alfa Laval sono forniti in imballi con marcatura ed etichette
Alfa Laval. Esse attestano che i ricambi sono ricambi originali Alfa Laval.
Accettate esclusivamente ricambi con marcature ed etichette
Alfa Laval.
Tenete presente che la Alfa Laval non pu accettare responsabiiit per
avaria ad un separatore attrezzato con parti di ricambio non originali.
Noi garantiamo la qualit l'affidabilit dei nostri prodotti.
Proteja o seu compromisso com a qualidade utilizando sempre pegas

sobresselentes Alfa Laval. A maioria das pegas Alfa Laval est marcada
individualmente com o respective numero e com o si'mbolo Alfa Laval.
Todas as pegas Alfa Laval so fornecidas em embalagens com marcas
e etiquetas que atestam a sua autenticidade como pegas sobresselentes
genufnas Alfa Laval. Aceite apenas pegas com embalagens e marcas
Alfa Laval.
No esquega que Alfa Laval no aceita responsabiiidade por faiha de uma
separadora equipada com pegas sobressalentes no genuinas. Ns
garantimos a qualidade e a confianga dos nossos produtos.
d
Varmistakaa vastuunne laadusta kyttmll aina alkuperisi
Alfa Laval -varaosia. Useimmat Alfa Lavalin varaosat on yksilllisesti
merkitty osanumerolla ja Alfa Laval -merkill, Kaikki Alfa Lavalin osat
toimitetaan Alfa Lavalin merkinnill ja tarroilla varustetuissa pakkauksissa.
Ne osoittavat, ett osat ovat alkuperisi Alfa Laval -varaosia. Hyvksyk
ainoastaan ne osat, joissa on Atfa Lavalin merkinntja pakkaus.
Muistakaa, Alfa Laval ei vol hyvksy vastuuta ei-alkupersill varaosilla
varustetun separaattorin vaurioista. Me takaamme tuotteidemme laadun ja
kyttvarmuuden.
el
Te oget> ieg -=-fiQel rarepf lf'i' iPea
feeeee g Alfa Laval. VA efee feeeee g
Alfa Laval YnVf Y t>l eaeYf g. Vê feeeee g
Alfa Laval Qnife ea i Ynae aafioU a e
eeYa g Alfa Laval. Te'i'yf fTae e TnPl
Bfe ffse ieeeee g Alfa Laval. Aia-raBa l f Y
feeeee l aanoU a g ea g
Alfa Laval.
^ ô oougf e g Alfa Laval af felfe ene eyfg e
Clo aYnYlg-=-ft, Ygf YY Y-^Yf nlY 11> ftê
feeeee. Al Yeg a eet eaeYfi lfY e
ee 1 nYf.
nl
Als u wilt dat de kwaliteit te allen tijde gewaarborgd blijft, gebruik dan altijd
originele Alfa Laval-reserveonderdelen. De meeste reserveonderdelen van
Alfa Laval zijn voorzien van hun onderdeelnummer en het
Alfa Laval-beeldmerk. Alle Alfa Laval-onderdelen worden geieverd in een
verpakking met daarop Alfa Laval-aanduidingen en labeis. Hierdoor weet u
dat de onderdelen originele Alfa Laval-reserveonderdelen zijn. Accepteer
alleen onderdelen met het Alfa Laval-beeldmerk die in een
Alfa Laval-verpakking zitten.
Vergeet niet dat Alfa Laval niet verantwoordelijk is voor een defecte
separator die niet-originele onderdelen bevat. Wij garanderen de kwaliteit
en betrouwbaarheid van onze eigen Produkten.
da
For at opn den bedste kvalitet skal De altid at anvende gte
Alfa Laval-reservedele. De fleste Alfa Laval-reservedele er mrket
enkeltvis med delnummeret og Alfa Laval-symbolet.
Alle Alfa Laval-reservedele leveres i originalemballage med Alfa Laval-
mrkerog etiketter. Hermed kan De se, at delene er originale
Alfa Laval-reservedele. Kun de dele, som er pakket i originalemballage
og forsynet med Alfa Laval-mrker br anvendes.
Husk, at Alfa Laval ikke kan ptage sig noget ansvar for fejl p en
separator, som indeholder uoriginale dele. Vi kan kun garantere kvalitet
og driftsikkerhed p vore egne produkter.
Translation list
versttningslista
berzetsungsiiste
Liste de traduction
Lista de traducciones
> >
en SV
de JD es
Part no. Reservdelsnummer Teil-Nr. Numero de piece Pieza No.
Qty Antal Anzahl Quantit Cantidad
Description Benmning Bezeichnung Denomination Descripcion
Notes Anmrkningar Anmerkungen Remarques Notas
IMachine type Maskintyp Maschinentyp Type de machine Tipo de mquina
Product no. Produktnr Produktnummer Numero de produit Nijmero de producto
Macliine unit Maskinblocksbenmning Bezeichnung des Denomination de partie Descripcin de seccin

description Maschinenblocks de machine de la mquina
Machine unit no. Maskinblocksnr Maschinenblock Nr. Partie de machine n No. de seccin de
mquina
Subassembly Undergruppsbenmning Bezeichung der Denomination de Descripcin de

description Untergruppe sous-ensemble subconjunto
Subassembly no. Undergruppsnr Untergruppe Nr. N de sous-ensemble Numero de subconjunto
See page Se sidan Siehe Seite Voir page Vase la pagina
Fig. ref. Figurhnvisning Bildhinwelse Rf. de fig. Referenda de figura
Product name Produktnamn Produktname Norn du produit Nombre del producto
Exchange necessitates Utbyte ndvndiggr Austasch erfordert Le remplacement El racmbio requiere el

rebalancing of bowl ombalansering av kulan Wiederauswuchtung der ncessite le reequilibrado del rotor
Trommel rquilibrage du bol
See separate spare Se separat Siehe separate Voir liste spare des Vase la lista de piezas
parts list reservdelslista Ersatzteilliste pieces de rechange separada
Not delivered as spare Levereras ej som Nicht als Ersatzteil Non livre comme piece No se entrega como
part reservdel geliefert de rechange pieza de recambio
Translation list
NeT Ydaa
Lista traduzioni
Lista para tradugo
Knnsluttelo
en ru it
S fi
Part no. e ^ Nr.parte. Numero de peca Varaosanumero
Qty T-T Quantita Quantidade Lukumr
Description flfTie Descrizione Descricao Nimitys
Notes Tolâiy Note Notas Huomatuksia
Machine type 1 a i a l l Tipo macchina Tipo de maquina Konetyyppi
Product no. Aeee ^ Nr.produtto No. do produto Tuotteen no
Machine unit f a i r T a i e eT Nr. unita macchina Descricao da unidade da Koneenosan nimitys

description 1 aiu maquina
Machine unit no. AT l f u 1 Descrizione sottogruppo Numero de unidade da Koneenosan no

maquina
Subassembly f a i f T a a f oi l Descrizione unita Descriao do subconjunto Alaryhmn nimitys

description maccliina
Subassembly no. o11 a 1 Nr. sottogruppo. NCimero de subconjunto Alarytimn no
See page N i . nafe Vedi pagina Vase la pagina Ks sivu
Fig. ref. Nfiee f gng Rif. flg. Referenda de figura Kuvaviite
Product name raeliTai Nome prodotto Nombre del producto Tuotteen nimi
deee
Exchange necessitates gaiia La sostituzione comporta El racmbio requiere el Vailidettaessa kuula

rebalancing of bowl ae fnflTa f la lequilibratura de! reequilibrado del rotor tasapainoitettava
tamburo uudelleen
See separate spare N i. leie Vedi lista separata delle Vase la lista de piezas Katso erillist
parts list T-î gavanf parti di ricambio se parada varaosaluetteloa
^ne
Not delivered as spare f iTnei i n n Non fomito come parte di No se entrega como Ei toimiteta varaosana
part g i n i 1 ânyi ricambio pieza de recambio
Translation list
ENi
Vertaallijst
Oversttelseliste
el nl da
en
Part no. Eneel aiOeaoVy Onderdeelnr. Reservedelsnummer
Qty Oyflei Hoeveelheid Antal
Description DanentJ Besclirijving Betegnelse
Notes DncnJJe Opmerl<ingen Bemaerkninger
Macliine type OyT I p - i - f P i i Machinetype Maskintype
Product no. Aneei anViifr Produl<tnr. Produktnr.
Machine unit Danent' Macliineblol<benannlng Maskinbetegnelse

description enVtiiT Ig-^fl^
Machine unit no. fiee 1 en Tot" 1 T Machineblokbenamning Maskinnr.

lgît>
Subassembly DaneflP Subgroepbenamning Undergruppsbetegnelse

description TenTt'T T
Subassembly no. An i Subgroepnr. Undergruppenr.

TaenrPi T
See page eVa aeJ Zie biz. Se side
Fig. ref. D n T i a f ' a eei Afb. ref. Figurhenvisning
Product name 1 II ile fiiuii Produl^tnaam Produktnavn
Exchange necessitates iegP eaS Vervangning vereist Udskriftning kraever ny

rebalancing of bowl aeinnyeitp herbalanceren van de afbalcering af kuglen
eTnfiil i' kogel
yifY
See separate spare eYa aP eS Vervangning vereist van Se spaat reservedelsliste

parts list ieeeeeta ( de kogel
Not delivered as spare ii nSe Niet geleverd als Levereres ikke som
part feeeee reserveonderdeel reservedel
1 SEPARATOR PA 600 SEPARATION SYSTEM SPARE PARTS CATALOGUE
1 Separator
1.1 Machine bottom part
Machine unit number or

Subassembly description
565390
Ref Part No Description -01 Notes
Quantity
1 548010 03 Frame bottonn part 1
2 545892 01 Frame foot 4
3 223107 35 Spring washer 4
4 221045 29 Screw 4
5 223412 38 0-ring 1
6 548012 02 Frame intermediate part 1
7 548152 03 Washer 6
8 221040 05 Screw 6
9 543619 80 Rubber buffer 2
10 560757 01 Bowl spindle "1
11 548051 05 Ball bearing
12 37535 Ball bearing
13 545601 80 Oil pump
14 223610 07 Flat key
15 223403 16 0-ring
16 560763 01 Belt pulley
17 545597 01 Wing
18 560767 80 Pump sleeve
19 543609 02 Ball bearing holder
20 223642 36 Snap ring
21 545620 02 Buffer holder
22 544203 02 Fan
23 543612 01 Gasket
24 543613 02 Top bearing cover
25 221035 02 Screw
26 544337 02 Deflector ring
27 223406 29 O-ring
28 73547 Seal ring
29 223412 49 O-ring
30 566279 01 Frame top part
31 548152 03 Washer
32 221040 05 Screw
33 543662 02 Gasket
34 543645 01 Screen
35 260244 01 Screw
36 223404 82 O-ring 2
37 546057 02 Gap nut
38 560985 80 Water container
39 221040 41 Screw 2
40 545831 80 Oil filling device See page 10
41 548046 80 Brake See page 12
42 548152 03 Washer 2
43 221040 05 Screw 2 1
44 526337 06 Reducing hexagon nipple ! [ ;
45 543953 05 Nipple
46 565393 01 Hose nipple
1810901-02
PA 600 SEPARATION SYSTEM SPARE PARTS CATALOGUE 1 SEPARATOR
1810901-02
1.2 Oil filling device

545831
Quantity
1 545817 01 Sleeve
2 223406 27 0-ring
3 223406 27 O-ring
4 544024 01 Nipple
5 542392 02 Seal ring
6 545818 01 Round wire retaining ring
7 545819 01 Oil glass
8 545832 01 Plate
10 1810901-02
1810901-02 11
1.3 Brake

548046
Quantity
1 548047 80 Spindle
2 32652 Spring
3 548049 02 Adapter
4 553159 02 Handle
5 222137 10 Cylindrical pin
6 222210 21 Split pin
12 1810901-02
1810901-02 13
1.4 Separator bowl

561123
Quantity
1 561072 80 Bowl body complete 1
1A 545869 01 Nozzle 0 1,2 mm 2
2 223406 35 0-ring
3 68011 O-ring
4 545800 01 Rectangular ring
5 545655 02 Distributing ring lower
7 545871 01 Valve plug
8 545654 02 Operating slide
9 260104 91 O-rIng
11 73632 O-ring
12 561104 80 Distributing ring upper
12A 222111 95 Cylindrical pin
14 543567 01 Sliding bowl bottom
15 545657 80 Distributor
15A 545684 01 Distributor
15B 543590 06 Parallel pin 6
16 559714 82 Bowl disc 32
17 561972 80 Wing insert
18 559714 82 Bowl disc 31
19 559714 82 Bowl disc
20 544925 01 Top disc
21 541691 01 Seal ring
22 543566 01 Bowl hood
23 223406 22 O-ring
24 545797 02 Paring chamber cover
25 223406 14 O-ring
26 560916 01 Gravity disc 0 50,5 mm
27 560916 02 Gravity disc 0 52 mm
28 560916 03 Gravity disc 0 54 mm
29 560916 04 Gravity disc 0 57 mm
30 560916 05 Gravity disc 0 61 mm
31 560916 06 Gravity disc 0 66 mm
32 560916 07 Gravity disc 0 73 mm
33 561000 02 Lock ring
14 1810901-02
33
26,27,28,
29,30,
31,32
24
25
1810901-02 15
SEPARATOR PA 600 SEPARATION SYSTEM SPARE PARTS CATALOGUE
1.5 Inlet and outlet device

561312
Quantity
1 561272 80 Inlet pipe with paring disc 1
2 74067 0-ring 1
3 223412 54 O-ring 1
4 561315 02 Frame hood 1
5 548152 03 Washer 2
6 221040 05 Screw 2
7 546157 80 Lifting eye 2
8 561307; 01 Height adjusting ring 3
9 561013 02 Support ring 1
10 221035 06 Screw 4
11 223406 29 O-ring
12 561297 02 Connecting housing
13 223404 20 O-ring
14 223404 22 O-ring
15 223404 10 O-ring
16 559266 01 Nut
17 561271 80 Safety device
18 70560 Washer
19 221035 06 Screw
20 552766 08 Washer 2
21 562596 01 Nipple 2
22 548152 04 Washer 2
16 1810901-02
1810901-02 17
1.6 Parts for mounting of

motor, 50/60 Hz

547255
Ref Part No Description -05 -06 Notes
Quantity
50 Hz 4-
60 Hz i
1 545782 02 Motor adapter 1 1
3 544575 80 Friction coupling 1 See page 20
3 544575 81 Friction coupling See page 20
4 543669 01 Washer 1
5 221035 12 Screw 1
6 70915 Spring washer 1
7 545856 80 Belt tightener 1 See page 22
8 221040 05 Screw 4 4
9 548152 03 Washer 4 4
10 260169 22 Flat belt 1
10 260169 23 Flat belt 1
11 221040 52 Screw 4 4
12 548152 03 Washer 4 4
1810901-02
1810901-02 19
1.7 Friction coupling, 50/60

Hz

544575
Quantity
50 Hz i
60 Hz i
1 543858 02 Belt pulley 1
2 233211 66 Ball bearing 2 2
3 542986 04 Washer 1 1
4 223642 34 Snap ring 1 1
5 544058 02 Coupling nave 1
5 546915 02 Coupling nave 1
6 223641 17 Snap ring 2 2
7 544060 01 Friction element 4 2
8 543857 01 Cover 1 1
20 1810901-02
1810901-02 21
1.8 Belt tightener

545856
Ref Part No Description .80 -81 Notes
Quantity
50/60 Hz i
60 Hz NEMA standard i
1 545848 01 Shaft 1
1 545848 02 Shaft . 1
2 226314 11 Spring 10 10
3 545853 01 Sleeve 1
3 545853 02 Sleeve 1
4 546562 01 Conveyor i 1
5 222119 51 Tubular spring pin 1 1
22 1810901-02
1810901-02 23
1.9 Parts for mounting of

NEM A standard motor
60 Hz
Type 182TC "C-flange" (Motor shaft with hole
MIO depth 22 required)
547255
Ref Part No Description 02 Notes
Quantity
1 547251 02 Motor adapter 1
2 547260 01 Screw 4
3 544575 84 Friction coupling See page 26
4 543669 01 Washer
5 70915 Spring waslier
6 221035 08 Screw
7 545856 81 Belt tightener See page 22
8 41456 Washer 4
9 221040 05 Screw 4
10 260169 23 Flat belt 1
24 1810901-02
1810901-02 25
1.10 Friction coupling, 6 0 Hz

INI E M A motor

544575
Quantity
2 233211 66 Bali bearing 2
3 542986 04 Washer 1
4 223642 34 Snap ring 1
5 544058 04 Coupling hub 1
6 223641 17 Snap ring 2
7 544060 01 Friction element 2
8 543857 01 Cover 1
26 1810901-02
1810901-02 27
1.11 Set of plates

549572
Quantity
3 1270320 Set of safety labels
3A 1270020 01 Safety label sv
3B 1270020 02 Safety label en
3C ; 1270020 03 Safety Jabelde
3D 1270020 04 Safety label fr
3E 1270020 05 Safety label es
3F 1270020 06 Safety label ru
3G 1270020 07 Safety label it
3H 1270020 08 Safety label pt
31 1270020 09 Safety label pi
3J 1270020 10 Safety label el
3K 1270020 11 Safety label fi
3L 1270020 12 Safety label zh
3M 1270020 13 Safety label da
3N 1270020 14 Safety label ar
30 1270020 15 Safety label nl
3P 1270020 16 Safety label cs
3Q 1270020 17 Safety label ja
3R 1270020 18 Safety label ko
3S 1270020 19 Safety label no
6 553171 01 Label 50 Hz
6 553272 01 Label 60 Hz
7 1270001 Lifting instruction
8 554214 02 Cable tie
28 1810901-02
3,3A-S
DA NGER
Hil
50 Hz
60 Hz
rdl^. I r ^^^^^vftr|jj"H^r'FTrr~
^ ^ y
1.
"
O er.'îtb K ^ t f O f b rritf r^ JCJTHJI^ ;Mjf:?d
1810901-02 29
1.12 Gravity disc for

clarification, 0 40 mm

560915
Quantity
560915 02 Gravity disc 1| 1 1 1 1 1 1
30 1810901-02
1810901-02 31
1.13 Vibration monitoring

unit

536498
Quantity
1 536469 80 Support 1
1A 536470 01 Plate 1
1B 536471 01 Cap 1
1C 221135 11 Screw 3
ID 70915 Spring washer 3
1E 221716 01 Screw 3
2 221726 01 Screw 2
4 530307 01 Vibration switch 1
5 221711 13 Screw 4
32 1810901-02
' ^
1810901-02 33
1.14 Set of tools

546166
Quantity
1 545840 80 Puller and lifting tool 1 Bowl body
2 545841 80 Puller and lifting tool 1 Sliding bowl bottom
3 546293 80 Puller 1 Distributing ring upper
3A 27345 Nut 3
SB 221035 60 Screw 3
3C 546222 01 Hose 3
4 548806 81 Compression tool 1 Disc stack
5 221035 60 Screw 2 Operating slide/ Distributing ring
6 545844 80 Mounting and dismounting tool Friction coupling
7 544555 01 Mounting tool Ball bearing
8 545867 80 Spanner for bowl hood Bowl hood
9 545837 02 Spanner for lock ring Lock ring
10 527355 03 Hexagon socket head key Nozzle
11 527380 07 Spanners double
12 526378 19 Open-ended spanner
14 528927 01 Tin hammer 3 kg
16 561624 80 Driving off tool Ball bearing
17 561628 80 Cleaning cutter Bowl spindle
34 1810901-02
32:
mi
[/IjMiigi
-^,
(I
10 11 12
13 14 15
16 17
1810901-02 35
1.15 Interlocking switch

559889
Quantity
1 559882 01 Support plate 1
2 551337 01 Limit switch 1
3 221121 15 Screw 2
4 223101 41 Washer 2
5 221803 20 Nut 2
6 221711 17 Screw 2

36 1810901-02
1810901-02 37
1.16 Intermediate service

kit
546669
Quantity
1 223406 29 O-ring 1 Support/ Connecting housing
2 545800 01 Rectangular ring 1 Distributing ring upper
3 5:45800 02 Rectangular ring 1 Distributing ring lower
4 545800 03 Rectangular ring 1 Operating slide
5 543446 02 Rectangular ring 1 Sliding bowl bottom/ Bowl body
6 223404 20 O-ring 1 Inlet pipe/ Connecting housing
7 223404 10 O-ring 1 Inlet pipe/ Safety device
8 223406 14 O-ring 2 Leader cone/ Top disc
9 260104 91 O-ring 2 Distributing ring upper
10 73632 O-ring 1 Distritxjting ring upper
11 223404 82 O-ring 2 Cap nut
12 68011 O-ring 1 Distributing ring lower
13 223406 35 O-ring 1 Distributing ring lower
14 223406 22 O-ring 1 Bowl hood/ Paring disc chamber
15 74067 O-ring 1 Paring disc/ Support
16 545871 01 Valve plug 3 Operating slide
17 541691 01 Seal ring 1 Bowl hood
18 223404 22 O-ring 1 Inlet pipe/ Connecting housing
19 537086 03 Molybdenum disulfide past 1
20 539474 03 Silicone grease 1
38 1810901-02
1810901-02 39
1.17 Major service kit
Mactiine unit number or

546670
Quantity
50 Hz J-
60 Hz i
1 223403 16 O-ring 1 1 Pump sleeve/ Belt pulley
2 223406 29 O-ring 1 1 Deflector ring/ Bowl spindle
3 223412 49 O-ring 1 1 Frame intermediate part
4 543619 80 Rubber buffer 2 2 Frame intermediate part/ Buffer holder
5 223412 54 O-rlng 1 1 Frame top part/Frame hood
6 548051 05 Ball bearing 1 1 Bowl spindle/ Ball bearing holder
7 37535 Ball bearing 1 1 Frame intermediate part/ Bowl spindle
8 543612 01 Gasket 1 1 Top bearing cover
9 544060 01 Friction element 4 2 Friction coupling
10 260169 22 Flat belt 1
10 260169 23 Flat belt 1
11 544465 02 Locking liquid 1 1
40 1810901-02
1810901-02 41
1.18 3-years service kit

555613
Quantity
1 233211 66 Ball bearing 2 Friction coupling
2 545892 01 Frame foot 4 Frame bottom part
3 223107 35 Spring washer 4 Frame foot
4 : 73547 Seal ring 1 Frame intermediate part
5 223412 38 0-ring 1 Frame intermediate part/ Frame bottom part
6 70915 Spring waslner 1 Friction coupling
7 : 543662 02 Gasket 1 Screen/Frame intermediate part
8 260244 01 Screw 6 Screen/ Frame intermediate part.
9 545818 01 Round wire retaining ring 1 Oil filling device
10 223406 27 0-ring 2 Oil filling device
11 542392, 02 Seal ring 1 Oil filling device
42 1810901-02
1810901-02 43
1.19 Tool box

558533
Quantity
7 558533 10 Padlock 1| 1 1 1 1 1 1
44 1810901-02
1810901-02 45
2 ANCILLARY EQUIPMENT PA 600 SEPARATION SYSTEM SPARE PARTS CATALOGUE
2 Ancillary Equipment
2.1 Valve block water

570807
Quantity
1 176592702 Valve block, water 1
2 176603708 Flow valve, 8 l/min 1 SV10
3 176603705 Flow valve, 18.0 l/min 1 SV15
4 176603704 Flow valve, 0.9 l/min 1 SV16
5 55122813 Connecting for solen.valv 3
6 5355065301 Flexible hose, water 1
7 5355065401 Flexible connection 1
46 1810901-02
PA 600 SEPARATION SYSTEM SPARE PARTS CATALOGUE 2 ANCILLARY EQUIPMENT
( 2 ) ( 5 ) ( 4 )
v_.^' y^y >._,^
/ // / /
t<?^
.:S^f '^ '^^,x.
--:>#" hil X -
>fc1
YU / lii^^,
/ >
/ / /
' /
( ..0
r
1810901-02 47
2.2 Extra spare parts, valve block water

1765993
Ref Part No Description .83 Notes
Quantity
1 176599301 Retaining clip
2 176599302 Spring
3 176599303 Core
4 176599304 Spring washer
5 176599305 0-ring
6 176599306 Piston
7 176599307 Valve
8 176599308 Non-return valve
9 176599309 0-ring
10 176599310 0-ring
11 176599311 Coil
12 176600407 Wastier adhesive tape
13 176600408 Indicator
14 176599313 Drain valve
48 1810901-02
113;^,, S -il
^;^ ,^r^.
m - 5 .
,,i...
SV 10 j - ^ - - V 15 SV 16 - f e i - - - - ^ . ,
h^-^f^/-r^f-^ ,
i^ E5sr EJ>\, > I
1 I
-4
r-^Tt
i
/
"
1 j
QBIz
nr tu j ! . .J- .^ . ^
1810901-02 49
2.3 Valve block air
Machline unit number or

570849
Quantity
1 176592802 Valve block 1
3 55121710 Spade connection 1
50 1810901-02
Mlir----
î
^ , - '
hJUJ " T ,
1810901-02 51
2.4 Extra spare parts, valve block air

1766004
Ref Part No Description 82 IMotes
Quantity
1 176600401 Retaining clip
2 176600402 Spring
3 176600403 O-ring
4 176600404 O-ring
5 176600405 Screw
6 176600406 Coil
7 176600407 Washer adhesive tape
8 176600408 Indicator
9 176600409 Manometer
52 1810901-02
f : ^
( 5 :
,r+i'i
>'^^>:^'-'
tnr XH
I' .^^^
"-t->J - w -- ^ \
-i.ii-> ^
1810901-02 53
2.5 Valve block oil

567846
Quantity
1 176587701 Valve block
2 5355082780 Connection flange
3 176630001 Regulating valve, DN 25
4 55122813 Connecting for solen.valv
5 176215201 Angular coupling
6 176509801 Non-return valve
7 176473301 Pneumatic 3-way valve
8 153551761602 Washer
9 176183403 Coppar washer
10 52635004 Plug
11 52635002 Plug
12 176508209 Nipple
13 176390303 Needle valve
14 176589701 Pressure transmitter
15 176591101 Elbow
16 54305405 Pressure gauge
17 176443980 Temperature sensor
18 52635003 Plug
19 5355075880 Connection kit, oil
20 176275118 Flange 3
21 176590801 Gasket 8
22 22104546 Screw 8
23 22310149 Washer 4G
24 22104551 Screw 4
25 22180333 Nut 1
26 22104528 Screw 4
27 22104528 Screw A
28 22104551 Screw A
29 176183403 Coppar washer
30 176183406 Washer
31 55122813 Connectiion for solen.valv
32 176589701 Pressure transmitter
33 176390303 Needle valve
34 176183406 Washer 1
!
35 176508209 Nipple
36 176183406 Washer
37 5355171602 Washer 2
54 1810901-02
Sealed with 544465-03
1810901-02 55
2.6 Spare parts kit, pneumatic change-over valve

1764734
Quantity
1A 176473404 Diaphragm 1
IB 176473405 Stuffing box kit 1
1C 176473406 Stem/disc kit 1
56 1810901-02
^^-P ^/
1 V.^//M
1810901-02 57
2.7 Connection kit, oil

53550758
Ref Part No Description -80 tiotes
Quantity
1 5355076201 Connecting plate 1
3 5355065601 Flexible connection : 1
4 22340616 0-ring 2
5 22364114 Snap ring 2
6 22172618 Screw 1
7 22310149 Washer 1
8 54622908 Rectangular ring 2
58 1810901-02
1810901-02 59
2.8 Sludge outlet kit

53550763
Ref Part No Description 01 -02 Notes
Quantity
5355085380 Sludge outlet DIN 1
5355085381 Sludge outlet JIS
1 5355085380 Inspection pipe DIN 1
4 176201701 Hose 1
5 176202003; Hose clip 2 2
60 1810901-02
1810901-02 61
2 ANC1LIJ\RY EQUIPMENT PA 600 SEPARATION SYSTEM SPARE PARTS CATALOGUE
2.9 Butterfly valve kit

568399
Ref Part IMo Description -01 Notes
Quantity
1 176600701 Butterfly valve 1
56830403 Sludge valve interlock 1 Mounted in Control Unit
62 1810901-02
-TOT-
L^
E
1810901-02 63
2.10 Spare p a r t s , EPC 5 0 Control Unit

568452
Quantity
1 31830 62451 Epc 50 op front module
2 31830 45486 Epc 50 I/O board
3 31830 63461 Cable
4 31830 62411 Epc 50 transformer
9 5350046201 Push button
10 5350020103 Switch
11 5350020110 Sealing
12 5350020111 Led bulb, white, 24 V AC
18 5350045102 Pilot lamp
21 31830 63731 Fuse kit
64 1810901-02
/ /T
1810901-02 65
2 . 1 1 Control unit

568303
Quantity
56830404
31830 64091
Control unit epc
Epc 50 remind
1
1
1
2 . 1 2 R e m o t e operating s y s t e m , d e s k t o p

1766468
Ref Part No Description -Ol Notes
Quantity
31830 64101 Epc 50 remind networl< kit Mounted in starter
5350002807 Relay Mounted in starter
5350002808 Relay socket Mounted in starter
56830402 Separator interlock Mounted in Control unit
2.13 R e m o t e operating s y s t e m , laptop

1766469
Quantity
31830 64111 Epc 50 remind network kit Ij
56830402 Separator interlock Mounted in Control unit
66 1810901-02
2.14 Remote operating system, profibus

1766470
Quantity
31830 65591 Epc 50 profibus board
5350002808 Relay socket Mounted in Starter
56830402 Separator Interlock Mounted in Control unit
2.15 Starter

571306
Qua itity
571306 01 Basic kit for starter
571306 10 Sep. starter, 2.5-4A
571306 11 Sep. starter, 4-6.3A
571306 12 Sep. starter, 6.3-1 OA
571306 13 Sep. starter, 10-16A
571306 20 Pump starter, 0,4-0,63A
571306 21 Pump starter, 0.63-1A
571306 22 Pump starter, 1-1.6A
571306 23 Pump starter, 1.6-2.5A
571306 24 Pump starter, 2.5-4A
571306 25 Pump starter, 4-6.3A
571306 26 Pump starter, 6.3-1 OA
1810901-02 67
2.16 Basic kit for starter

571306
Quantity
2 568026 02 Wall mounting kit
4 1761990 02 Product label
8 53500453 01 Ground connection
F8 53500167 02 Fuse
Q1 1764712 06 Switch
Q8 53500098 36 Circuit breaker
18 568027 01 Transformer
X1 53500402 19 Terminal 55
X2 53500257 01 Bus bar
XE8 53500141 04 Earth terminal
XF8 53500402 18 Fuse terminal
XT8 53500202 04 Terminal :
68 1810901-02
2.17 Sep. starter

571306
Ref Part No Description -10 -11 -12 -13 Notes
(2.5-4.0A) (4.6-3.0A) (6.3-1 OA) (10-16A)

Quantity
K2 53500460 02 Contactor 1 1 1
K2 53500460 04 Contactor 1
K21 53500461 01 Aux. contact block 1 1 1 1
K22 53500461 02 Aux. contact block ^,1 1 1 1
P2 53500006 01 Ammeter 1
P2 53500006 02 Ammeter 1 1
P2 53500006 04 Ammeter 1
Q2 53500098 28 Circuit breaker 1
2.18 Pump starter

571306
Ref Part No Description -20 -21 -22 -23 -24 -25 -26 Notes
(0.4- (0.63- (1.0- (1.6- (2.5- (4.0- (6.3-
0.63A) 1.0A) 1.6A) 2.5A) 4.0A) 6.3A) 10 A)
Quantity
K30 53500460 02 Contactor 1 1
K31 53500461 01 Aux. contact block 1 1
K32 53500461 02 Aux. contact block 1 1
1810901-02 69
2.19ESD-relay kit

571306
Quantity
K112 5350002809 Relay 1
K112.1 5350002808 Relay socket 1
2.20 Trip contact kit

571306
Quantity
Q2.1 5350009838 Trip contact block 1
Q3.1 5350009838 Trip contact block 1
70 1810901-02
Jij'' XT
Q1 02 03 08
Si
L-l F8
T8
|TA2
1
X40
/ X41
K2 K3 I X1
X2
1 - ^
1810901-02 71
3
O
o
<
CM CO CM CM o CO (0 CO CD CO * CO CO
-* 00 O CM oo en o 00 Tt tn CM cn O 00 m O (0 (M O (0 CM Tf cn m o CO Tf O rj
CO n >t <t T Cl CO Cl ICl Cl CO Tf ro CM CM CM CM OJ CM Tf CO Tf CvJ Tf Tf un tn CO
<
* *
*
D-
L
(X
< ^ in IT) m (O to o o CN CM " ^ * to CM CM N- r~~ (71 Ol Ol in m 00 00 Ol ^ r- r^ ^ ^ (O (O CO CM rg ro ro ro T- to CM ro Tf m ro (O f-
CL C) Cl CO Cl CM CM IM CN CM CM
0
T - r- T -
^- ^
IM CM C-M CM CM Cl CO Cl
^>
"i- in o ^ CO Cl T- CO CD to (31 Ol CM CM CM CM CM o o O o CJ ( j ^
o o O
co rl- Tf <o to to <o (Cl to CO to to ro CO CO CM o CM -rf -r- Tf (31 (71 Tf Tf o o o o
CT
t^
ri
t^
o
h-
Cl Cl
CO
Cl
M-
o "^
Cl O o o o O O Cl Cl ri o o Cl Cl
C-J CM CM T
CM
Tf
,
-T
Cl
*
Cl
Ol
(d
Ol
(O (O (O 1 Tf Tf
f~-
ro in Ul iri
00
1^
in
Ul ni CO
t
Cl Cl C)
r" *
Cl

Cl
*
t *
Cl
<t
Cl
<^
M-
^
*
C ) C)
<t Tt
C)
>1-
C)
*
Cl
*
Cl ^ CM
CO^ CM
Cl * (M
Cl Cl
*
t M-
Cl ro
ff
Cl
>!
Cl
M-
Cl
CO
Cl
^
1
*
lO
Cl
tfl
Cl
Cl
<0
(M
Cl
CM
Cl
CM
Cl
T
O
T
Cl
T
O
T
O
T T
Cl
CM
(1
IM
c:i
C! Cl
1
Cl
CO
Cl Cl Cl Cl C)
fN CM
ro Cl CM CM
ro
CM CM CM
ro CM
CM CM CM CM CM
ro
Cvl Cl Cl Cl
ri o > IM to to 1^ 1^ f-
>- CM CM
CM
CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM
CM CM CM IM rvi CM CN rM CM
CM CM IM
(0 (O (O to tn CCI (d (0 to rg CM <M rvi IM (M (M
(/I
CM C\i CM CM CM CM CM CM CM CM CM CM CM CM CM CN CM CM CM CM CM CM CM CM CM CM (M m in in Ul Ul Ul U) l-f)
z
o
I
<
CC
<
Q_
UJ
C/l
<
CN
OO Tf Tf Tf (D CM (0 CM h- 00 00 CO Tf Tf o rsj CM co CO (O Tf 00 Tf Tf Tf 00 (O 00 00 00 Tf Tf Tf Tf Tf CO CM ^^l to CM CM m CD CNJ CN CM (D Tf CO O
rM CM CO CD to CM Ul in tD Ul Ul CM Cl CO CM LO Ul in in Ul Cl CO Cl CO CO CO in CO CNJ T- -r- ro
m T
O
cn
o
T
o r\i o CM Cl Tf ro ro Tf ro CO CM (0 CM to (0 00 CM O o Ul m in Ul CM CO 00 (O in ro 1^ on o rfi C71 C
OO CO O CO CO O O O CM o o O O o o O O o O o CD to o o o o Tf Ul CM CM Tf Ul Ul T-
o o OJ Tf
r-- rM CO rg rM o Tf Tf Tt Ul Ul in m '"
Ul m in o o o o o o tn in Ul ^- uo ' ^- T- T)-
^
-^
Cl
(O
in ^-
1^
Tf
\n (O
Tf
O
Tf
O o in in CM ro ro ro o
* *
ro ro Cl ro (O ro (O Tf Tf Tf Tf Tf Tf Tf
Ul
Tf Tf Tf
Ul
Tf
T-
CM ro ^ ,- (O CO
CM
to
r^l
Cl
o T- CO t -
T
o
-T
O
00 00 m I-- m Cl Cl Cl (1 cn CO Ul
Ol o Cl Cl o o o ti Cl Cl o o Cl Cl ri o ri ri Cl Cl 1^ l-~ h- N. 00 T- CM ^
in Ul Ul (71 (O (O 00 en 0(1 CO ro CO to () Cl CO
^j- TJ- Tf m Tf Tf CO lU f- Tf Tf f- to til lU Ul to CM CM r^ rM CM CM rsi CM CM CM (M CM CM CM r-J CM rvj CM CM CM CM tM tM CM CM CM (vt
in Ul Ul in m in Ul Ul in Ul Ul CM 1^ h- r^ r- f- CM CM CM CM CM CM CM CM CM CM CM CM ^^^ CM
CM CM CM CM CM CM rM CM Csl CM C\J CM Cvl
X
o CO
Cl
oo Tf
Cl
CM CO o
Tj-
Tf
CM
CD
CM

CM
* Tf
Cl
Tf co
Cl
CO CO Tf
CM
Cil
Cl
CM
Tf
CM
Tf
Tf
T
CO
CO
CO (D cn en
Cl
CO
Cl
(O o
Tf
cn
Ul
O
CM
Tf
Cl
rvi
CM
Tf 00
CM
CO
CM
Tf
Ul
en CO cn o CO o
cg
CO

c 1^
tu
f~-
Tf
Ul
Tf
rM in
Ul C )
Ul
Cl
CD
Ul
Tf
CO
Tf
in
f^
o
Tf
Tf
T- T
o m m
to Ol 01
Ul in f-
r" Tf
CM
Cl
rj
Cl
f^
CO
O
^~
Tf
C.3
o

Tf
o
*
rv] rvi
cu
Tf
(1
CO
Tf
(1
Tf-
Ul
CM
Ol
Tf
Cvl
Tf
T"
T-
Tf
Tf
O
CO
m
o CM
to CJ o
o 00 in T
Tf Tf CM O
o
rM
o
CO
Ol
CO
Ul tn C71
o o cg
o o IS)
Tf Tf Tf O
f~-
CM
(O
,-
o Tf
C71
CM
(O
t^ CD
(O
Tf
T
O
t^
(O
CM rM rg rg
CJ o CJ o
ro rg cn CM
to Ul cn
CM
O
[^
Ol
rg
o
ri
ri
CJ Ul to Ul in Tf 0 Ul CJl Ol Ul to to Cl Tf Tf Tf Tf Tf Tf to C71 cn CO Ol n ro Tf o o Tf Tf (O Ul to (O ai r^ 1^ CO
Tf f^ tM t^ f^ Tf Tf UJ o CJ f^
o O o Cl ro C ) Tf Cl Cl Cl Cl Cl ro Cl IN in in Tf ri o Tf ro ro Cl Cl Cl ro Ul lO in
t-- t^ CM Cl Cl ro Tf Tf f^ r^ h- f-- f^ f- t^ t^ CM tM (M rvi rM CM CM Tf Tf Tf Tf 1^ 1^ to CM CM rM (N CM CM CM Tf Tf Tf Tf Tf Tf Tf
^ "* tM cg tM tM CM ^^l CM Ul tn Ul Ul T - rM t^ CM CM CM cg cg CM CM U) u> U) m Ul Ul Ul
CO CN
CO
1^
0 O P ^ - ^ ' * ' * - * - * ' < t 0 O ' t C D - < t - * P C D ( D C D P ' ^ T t - - * P 0 0 0 O e O C O ( O t ~ - C O r ^ ( ^ ^ - h - N K N N h - f ^ h - 0 O C O C O 0 O 0 O 0 O 0 O C O C O C O C O 0 O 0 O
T - T - 1 - T - T - C O C O i - T - C D C D C D C D l D C D t D C O t D t D P C D t D C D C D C D C M C N C M C M C M C v J C M C M C M C M C N J C M C M
O CM CM CO ^
m CO h- o CM CM o o O o CM CM p__ O o ^ CM ^ CM CM M- O ^ C M C O O T - C M C O t n c D ^ C M C O i n t D h - -
00 o o o o o a o O : CO a o OU CO CO CO o o o 00 00 00 o o o o o O o 03 o T - T- CN CM (N CM Cvj CM
(0 to CO (O to CO to in o to CM T-
^ CM r- r^ in * on CM to ro en CO t-~ * to (O to
* *
^- CD CO O O P o p o o P o p
<r> a> t-) h~ C) f- i~- cn o CM CM O) o: t-. CM
r-- CM O C5 O c> t-> c> O O CM CM CM CM CM CM CM CM CM CM CM CM CNJ
r- ^
m m CTl oi tn m O) m (11 o CI o T CM CM CM 0) o CD lO p to CN o
m CI nC) CO CI C) to ro CO P P P O P O O O
o
to
o o o o C3 o o c 3 t3
<o CO to to to CO to to to to to to
T T
CO

CO CO to to to <v
IM U! to CO a; CO 00 a>
to to til to to tu to CO to h- ^ t--
O O
t^
O
N-
O
f^
O
r^
O
h^
O O
r~- ^-
in in in in m ill in in m U) in in in m in u> m m HI in in in m in U) IT) in m m U> r U1 U) m m in mincNCNCMCMCM CM CM CM CNJ CM CM CM
CM
O o Tf CM CM CM 00 M- CO 00 CM 00 00 CO CO CM CM 00 CO CO CO to CO CO
- C) ^
o CM CM CM CO
*
T- O
'"
O
CJ)
o
CO CO T- CM ro V CM^ o o ^-
V- T- t- CM < - CO o CM CM T- ro (M o o CM in m CO CO ro ro T-
-* o to CO ro T - CO CM r T-
, rM o V- CM CM
^ o't ^-
p p o o p p 00 P P: P CO t p o p o o P P OO p p P CJ p OtJ 00 P p o P P P P o 00 P p P o P 00 CO P
T T- T-
p
-
^ o
CM (
~- CO CO CO (0 r~- tT> T - CM CM r~- CM P CO m y - O o CM CO t^ O) T - T~ CM CM CM CM CM CO f^ on on co r^ to cn CM M- co to -* ^ rM N- ro
p p :r '" CO
ro -st- Tt m m m to CO to r^ cn m oU) CM CM cn m CO -t m m
U) T m U) U1 U) CO CM CM cv) CO to in h- C) CO 00 m to
3 on on m on CO on 00 CO CM CM (M a> CM CM r) Cl ^ *
P p T r- T T 00 CM CM CM CM CO 1^ T (M CM in CM N- r^ ro f-
O m in ue>t m m m in on
m Tt m M-
u> U) m
on in to (O CO to to c~ r-
o
00 n
on Ta) on CO o
00 CO CO to O) 00 on V-
CM C) CO on c m
cn in n) o r^
C5
CO CO CO CO CO 00
M- M- 'rt- Tt "t t st i- "t rt TT in in m
m in m in
m mU) in ^
in m m in 10 to CO
O in in in LO in in S in S * ^ S -^ ^
* * * * * * * < * *
in m m in in in m in tn in in in m m m in ir) m in m m in in in m in in m tn U1 in U) in in m in if^ m
m m
<
O
(/)
I-
<
CL
UJ
CH
<
CL
tA
I cn CM CM rvl on on 00 to Tf 00 Tf Tf Tf 00 o 00 O) CO 00 00 o to o o CO o CO o 00 00 o Tf 00 CO 00 Tf Tf Tf Tf CO Tf
CO CO CO CO CD CO CO CO CO CO CO ^
T C) o CO Tf Tf
*
CM CM CM CM CM o
t o
CM CM CM Tf Tf O
>
CO
^ <^ m (-
z
o Nt Tf o T ro ro CM Tf m IM CM CO CM T o p CM T CM Tf m T CM T CM CM CM p 1^ O CM r-j CM o y T- T CM
< o o p O o 00 O o o o O o o O o O o o o o O o CO CD p O t-J o P o o o P O p o o o o p p CO CO o CO O o o OU O P P o
T- o m p CO Tf T T- CM CO CO CO CO o O) (M rM m cn m rM m m t^ f-- on cn CO Tf on o o o CO f- in in m m K
^ o Tf in t-- Tf O O o
< Tt
Tf
CO
Tf
1^
*
T
f- 00
Tf o
f^
Tf cn 01
CO CO
cn
ro
on
0) o
S Tf
Tf
Tf
Tj-
to
m
cn t:j
in CO to to CD to ^
to
to
CO
(O
to
CO
to
in
00 m LO Ul m CM
CO CO OO cn C:J
m
o
to to to C) ro
o o o fM CO
CO m f- r^ m
Tf in tn in tn
t^ rM U)
to to CO
U)
to
UJ
tt3
00 c J
fO CO
o
00
ti
tJO
O o CO to to t- m CM CM CO ro ro D ro C) M CO ro ro ro C) to rt) Cl ro C) ro ro Tf Tf Tf in U) in U) m U) U1 U) in U)
CM
in
CM
m
ro CT
U) u>
o
in
ro
U)
ro
m
n r")
in u>
C)
U)
Tf Tf
m U} in m
Tf Tt Tf Tf Tf
m in U5 U) U) m
Tf Tf Tf Tf Tf
lO m
Tf Tj-
tn in
Tf
U)
Tf
in
Tf
UJ
Tf
U]
Tf
UJ
Tf Tf Tf Tf
in U) U) U) u>
^ Tf
U)
5 ^ ^ :? Tf
U) u> tn U) U)
5 5 Tf 5
Tf
U) U) U) U) U)
Tf Tf Tf
UJ U) U)
Tf
UJ
Tf
U)
Tf Tf
UJ m
Tf
m m
Tf
ro ro
m m
<
o.
3 INDEX PA 600 SEPARATION SYSTEM SPARE PARTS CATALOGUE
1270020 15 28 1766037 04 46 53500451 02 64

1270020 16 28 1766037 05 46 53500453 01 68
1270020 17 28 1766037 08 46 53500460 02: 69
1270020 18 28 1766300 01 54 53500460 02 69
1270020 19 28 53500461 02 69 53500461 01 69
1761834 06 54 53550654 01 46 53500461 01 69
1761834 06 54 318304548 6 64 53500461 02 69
1761834 06 54 318306241 1 64 53500462 01 64
1761990 02 68 318306245 1 64 53550653 01 46
1762017 01 60 318306346 1 64 53550655 01 46
1762020 03 60 318306373 1 64 53550656 01 58
1762152 01 54 318306409 1 66 53550657 01 58
1762751 18 54 318306410 1 66 53550758 80 54
1763903 03 54 318306411 1 66 53550762 01 58
1763903 03 54 318306559 1 67 53550827 80 54
1763911 04 50 53500006 01 69 53550853 80 60
1764712 06 68 53500006 02 69 53550853 80 60
1764733 01 54 53500006 04 69 53550853 81 60
1764734 04 56 53500028 07 66 53551716 02 54
1764734 05 56 53500028 07 66 1535517616 02 54
1764734 06 56 53500028 07 66
1765082 09 54 53500028 07 66
1765082 09 54 53500028 07 67
1765098 01 54 53500028 07 67
1765877 01 54 53500028 08 66
1765897 01 54 53500028 08 66
1765897 01 54 53500028 08 66
1765908 01 54 53500028 08 66
1765911 01 54 53500028 08 67
1765927 02 46 53500028 08 67
1765928 02 50 53500028 08 70
1765934 02 60 53500028 09 70
1765993 01 48 53500098 24 69
1765993 02 48 53500098 25 69
1765993 03 48 53500098 26 69
1765993 04 48 53500098 27 69
1765993 05 48 53500098 28 69
1765993 06 48 53500098 28 69
1765993 07 48 53500098 29 69
1765993 08 48 53500098 29 69
1765993 09 48 53500098 30 69
1765993 10 48 53500098 30 69
1765993 11 48 53500098 31 69
1765993 13 48 53500098 36 68
1766004 01 52
1766004 03 52
1766004 04 52
1766004 05 52
1766004 07 48
1766004 07 52
1766004 08 48
1766004 08 52
1766004 09 52
1766007 01 62
74 1810901-02

Pa600 Separation System

Caricato da

Informazioni sul documento

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

Pa600 Separation System

Caricato da

Copyright:

Formati disponibili

f^^'^r^-ii-^:

" ^ ' ' / - - - / - : > ' ^ ' ^ ^ ^ : ^ ' ! : r ^ ^ \

PA600 System Description

Alarms and Faull

Only foreseeable conditions have been taken into

Spare Parts Catalogue

Important - read this!

The centrifugal separator includes parts

1.1 Key Factors for Safe

speed, temperature, density, etc.). The system

Incorrect operation or maintenance may result

2 Never discharge a vibrating separator. Always

3 Never begin to disassemble a separator

4 Always set the discharge intervals according

5 Never ignore alarms. Always eliminate the

6 Never use the separator for other liquids than

8 Ensure that enough conditioning water is

1 0 Ensure that personnel are fully trained and

1 1 Use only Alfa Laval genuine spare parts and

1.2 Warning Sign Definitions

This type of safety sign or instruction

Warning - serious injury or deatli Example:

This type of safety sign or instruction indicates

Caution - minor or moderate injury Example:

'CAUTION' used without the safety alert Burn hazard

1.3 Summary of Safety Hazards

Be especially observant during start-up. If

Continued on next page

If power cable polarity has been reversed, the

Never attempt to clean the bowl by manual discharge

1.1 The Oil Flow Settling tank Change-over Backpressure

1.2 System Layout

Heater Temperature Pressure transmitter, Pneumatically controlled Separator

Solenoid valve block, water Sludge outlet

Distributes separator opening/

Control unit Pressure transmitter, oil Regulating valve (RV4)

Clean oil outlet

1.3 System Components, PA 600/610

Clean oil outlet

1.4 System Components, PA 625

Clean oil outlet

2 The feeding of unprocessed oil to the centre

3 During the separation process sludge and

5 Displacement water is added to the bowl. The

6 A sludge discharge is initiated while the

The next process cycle starts with adding of

2.2 Definition of Terms

Use the separation system for the purpose, and

2 Check the oil sump level. Top up if necessary.

For PA 600, 610:

Too much or too little oil can damage the separator

Air Valve Biocic (PA 600, 610)

Use the pressure gauge situated in the air valve

1.2 Operator Panel

- enter into a parameter list

- enter into a parameter

- accept/store a new parameter value.

1 Push 'Enter'. Parameter no. 1 in the process G g - MJ "f A\

parameter list is shown. \ J s

You have now come to the process parameter

2 When the parameters have been set, 'End I/O'

1 Start the oil feed pump from the pump starter.

3 Press the process start/stop button

V - ' " ^ op*CTive