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Onshore and offshore, Alfa Laval provides technology,
know-how and services that drive your profitability.
Drawing on decades of field experience, we bring you
robust solutions that mean easy integration, trouble-free
uptime and long-term efficiency. Not only do we secure
the performance you count on, we save you time and
resources in the process.
Page 6 Page 7
Technology built for trust Cooperation that pays off
We offer a comprehensive range of equipment for oil Working with oil and gas is a long-term journey. At any
and gas, supporting not only your mission-critical step of the way, we can be a sounding board, an
processes, but also your energy efficiency and advisor or a close working partner, as we are to major
environmental goals. Ease of integration is the producers in installations worldwide.
common denominator, along with strong performance No matter how we cooperate with you, our focus is the
you can count on over time. same. Using our decades of experience and unique
We develop Alfa Laval technology by listening to you, technical insights, we find smart ways to overcome
and by witnessing your challenges first-hand through your challenges. Simply put, working with us means
work in the field. By ensuring that you can depend on much less to worry about and everything to profit by.
our equipment, we ensure that you can depend on
your processes.
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Solution
and selection
Once your solution is determined, the right equipment
has to be chosen to make it a reality. Alfa Laval has core
technologies and systems to meet the full spectrum of
needs and regulations. But just as importantly, we have
a thorough approach that makes selecting them a fast
and reliable process.
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Project
and deliveries
Alfa Laval has many decades of experience delivering
to oil and gas projects, involving thousands of
systems in many different types of applications.
Ourknowledge, capabilities and proven routines are
your assurance of a smooth and successfully
executed project.
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Installation
and start-up
In more than 100 years of supplying equipment
and systems, Alfa Laval has perfected the process
of bringing them into operation. From physically
installing them to securing optimal performance,
we create a solid foundation for successful long-
term operation.
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Operation and
maintenance
Oil and gas applications are some of the most
demanding on land or at sea. But no matter where
they are, were there to minimize risk and maximize
uptime. From the robustness of our equipment to
the strength of our global service network, you can
rely on Alfa Laval.
Alfa Laval is present in different ways throughout the Alfa Laval solutions increase productivity and profitability
journey from hydrocarbon extraction to finished oil or in oil production, no matter how difficult the conditions
gas product. on site or how complex the production processes
themselves.
The hydrocarbon chain ........................................... 16
Offshore oil production applications ....................... 30
Land-based oil production applications .................. 32
Solutions for oil production ..................................... 34
Process ................................................................... 34
DRILLING 19 Separation and stabilization .................................. 34
Process heating and cooling ................................. 34
Gas compression .................................................. 34
Alfa Laval provides high-performance solutions that Water injection ....................................................... 34
secure a smooth and cost-efficient drilling process, as Chemicals handling ............................................... 35
well as a wide range of drilling utility equipment and Cargo handling ...................................................... 35
effective means of dealing with waste. Crude Oil Washing (C.O.W) ................................... 35
Utility ....................................................................... 35
Offshore drilling applications ................................... 20 Closed-loop cooling .............................................. 35
Land-based drilling applications ............................. 22 Sea water lift ......................................................... 35
Solutions for drilling ................................................. 24 Steam and heat generation ................................... 36
Process ................................................................... 24 Waste heat recovery ............................................. 36
Drilling fluids management .................................... 24 Fresh water generation .......................................... 36
Mixing and dust recovery ................................... 24 Fuel and lube oil cleaning ...................................... 36
Tank cleaning and agitation ................................ 24 Inert gas production .............................................. 37
Mud cooling ....................................................... 24 Fire water pumping ............................................... 37
Waste and solids control .................................... 24 Power generation .................................................. 37
Utility ....................................................................... 24 Ballast water pumping ........................................... 37
Utility cooling ......................................................... 24 Environmental ......................................................... 38
Sea water lift ......................................................... 25 Produced water treatment .................................... 38
Fire water pumping ............................................... 25 Oily water treatment .............................................. 38
Fresh water generation .......................................... 25 Exhaust gas cleaning ............................................ 38
Fuel and lube oil cleaning ...................................... 25 Ballast water treatment ......................................... 38
Environmental ......................................................... 26 Slop oil treatment .................................................. 39
Ballast water treatment ......................................... 26
Oily water treatment .............................................. 26
Deck drain treatment ............................................. 26
start to finish
Alfa Laval is at the forefront as the gas market develops, Alfa Lavals global service network provides access to
providing an unmatched range of solutions that mean parts and expertise wherever your operations are.
valuable security even in the most challenging gas Ourexperts knowledge, skills and support can extend
undertakings. performance throughout the equipment life cycle.
Drillships and
drilling barges
Jackup rigs
Drilling
Semi-submersible rigs
FPSO, FSO and
FLNG vessels
Drilling services
and equipment
Land rigs
Fixed Spar Tension-leg Semi-submersible
platforms platforms platforms platforms
Production
Oil gathering
Gas processing
Power
Terminals Underground
storage
Pipelines Storage
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DRILLING
In the eld, drilling is where it all begins. This is the true start
of the hydrocarbon chain, and performance has to be there
from the time the bit starts spinning. With comprehensive
knowledge and proven technologies for the drilling process
and beyond, Alfa Laval ensures it.
Drilling
Knowledge that brings security Support both deep and wide
The efficiency of drilling operations is crucial to Alfa Laval core technologies are perfectly suited to
profitability. As projects bore deeper on land and move drilling fluids and the drilling process, but also to
farther out to sea, the risk of downtime increases utilities and waste management. As environmental
along with the consequences and costs. These days, regulations tighten, for example, we offer the most
theres simply no room for mistakes. trusted solutions for securing compliance and reducing
cost in difficult offshore conditions.
Staying ahead means looking for a performance
partner instead of a supplier, especially when it comes Like our portfolio, our commitment is extensive.
to mixing and maintaining the all-important drilling Through close cooperation, open dialogue and
fluids. Alfa Laval understands not only drilling in-depth services like Alfa Laval Rig Surveys, we keep
equipment, but also drilling reality, and works to applications and equipment in step as needs and
keep drilling operations problem-free. technologies develop.
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DRILLING
Offshore drilling
applications
Alfa Laval can be found in nearly every
aspect of drilling offshore. From creating
fluids at floating mud plants to minimizing
drilling waste and oily water on a drill ship Sea water lift
or rig, our solutions ensure performance
and compliance.
Utility cooling
20
DRILLING
Service
21
DRILLING
Land-based
drilling applications
Alfa Laval solutions help mud plants create
drilling fluids with exact properties for high
performance. At the rig, our solutions maintain,
recover and clean those fluids, in addition to
performing a wide range of utility functions.
22
DRILLING
Cooling
Service
23
DRILLING
24
DRILLING
25
DRILLING
26
DRILLING
SERVICE
Besides simplifying performance, Alfa Laval extends it.
Discover the role of service in all our solutions on p 55.
27
OIL PRODUCTION
28
OIL PRODUCTION
Oil production
Solutions that tip the balance Securing the perfect match
The needs of oil production plants vary as widely as Over years of working with oil production, weve
the plants themselves, which can be found increas- become adept at delivering performance within
ingly far afield. Todays production involves challenging footprint and integration constraints. Important at all
conditions like those in oil sands or deep seas, plus a times, these are critical in upgrade and conversion
growing range of processes, such as advanced oil projects, for example from vessel to FPSO.
recovery techniques.
Whether our solutions are to be used offshore or on
As a result, the margins of profitability are often tighter. land, we tailor them fully to the process and the
Alfa Laval expertise and equipment can make the conditions, ensuring easy implementation and lasting
difference, creating viable options that stay cost-effec- availability. Our own availability for consultation,
tive as conditions change. Our separation solutions, support and service is a constant from start to finish.
thermal solutions and other offerings enable processes
and keep them problem-free.
29
OIL PRODUCTION
Waste heat
recovery
Steam and
heat generation
Closed-loop cooling
Cargo handling
Chemicals handling
Water injection
Gas compression
30
OIL PRODUCTION
Inert gas
production Fire water pumping
Power generation
Produced water
treatment
31
OIL PRODUCTION
Land-based oil
production applications
Alfa Laval is involved in the full spectrum of oil
production processes on land. From increasing
process productivity to reducing environmental
impact, our solutions prove their value under
the toughest demands and conditions.
Waste heat
recovery
Closed-loop cooling
Gas compression
Process heating
and cooling
32
OIL PRODUCTION
Power generation
Service
33
OIL PRODUCTION
Solutions for
oil production
PROCESS PROCESS cont.
Water injection
Process heating and cooling Injecting water maintains reservoir pressure and
Optimal separation of the crude oil requires effective boosts oil production but is not without challenges.
heating beforehand. Afterwards, the separated oil The pumping system must be flexible enough for
must be cooled down to prevent equipment corrosion changing reservoir conditions, plus robust enough to
and to minimize the production of hazardous gases. avoid erosion and scaling when using produced water.
Alfa Laval gasketed plate heat exchangers offer a Framo water injection pumps increase flexibility and
compact and robust solution for both processes serviceability through a design where individual impel-
resistant to gas, sand and other impurities in the lers can be fitted without rebalancing the rotating
crude. Drawing on many decades of assembly. Tungsten carbide wear surfaces, combined
application experience, we configure with double mechanical seals
the heating and cooling circuits to and barrier fluid, ensure
make the most effective reuse of reliability even when injecting
process heat. produced water.
34
OIL PRODUCTION
PROCESS cont.
UTILITY
Cargo handling
Whether moving crude for separation and stabilization
or pumping oil from a cavern reserve, robust and Sea water lift
effective pumping is needed. Framo cargo Sea water lift is common in offshore applications.
pumps are the industry standard at sea, Itmay be used continuously to supply cooling water,
while Framo cable-free electric submersible but also intermittently, for example during ballasting.
pumps are among the few with the capacity Installing caissons and using Framo pumps for the
and reliability for cavern applications. All purpose eliminates flooding risk while reducing
Framo cargo pumping systems are full CAPEX and OPEX.
scale tested prior to delivery to ensure easy
installation during commissioning. The pumps employ a cable-free concept that
eliminates cable handling and submerged cable
penetrations. Designed with overpres-
Crude Oil Washing (C.O.W) sure protection of the motor and all
electrical and rotating parts, they
Regular use of Alfa Laval Gunclean Toftejorg high
provide safe and reliable operation in
impact crude oil washing tank cleaning machines is
hazardous areas. All Framo sea water
strongly recommended to clean areas around the
lift systems are full scale tested prior
cargo pumps and to avoid corrosion caused by
to delivery to ensure easy installation
sediments in storage tanks. Due to a
during commissioning.
huge variety of options these machines
can be customized to meet any built-in
requirement for offshore installations
and meet all rules and regulations
for C.O.W.
35
OIL PRODUCTION
36
OIL PRODUCTION
37
OIL PRODUCTION
38
OIL PRODUCTION
ENVIRONMENTAL cont.
SERVICE
Besides simplifying performance, Alfa Laval extends it.
Discover the role of service in all our solutions on p 55.
39
GAS PRODUCTION
40
GAS PRODUCTION
Gas production
Answers in the widest scope The experience to go further
Each gas production plant has unique challenges, Our abilities and flexibility become even more relevant
deriving from its location and from the properties of the as gas projects grow more ambitious. FLNG plants, for
gas to be processed. Alfa Laval is uniquely prepared example, will take the full brunt of deep-sea conditions
to help meet them, with decades of global experience while handling the entire processing scope in a fraction
and an often game-changing breadth of solutions. of the traditional space.
In applications such as gas compression, fractionation Alfa Lavals dependable systems, deep experience
and treatment, its the mix that determines our and demonstrated engineering know-how are
strength. With many strong technologies to draw from, instrumental in this context. In a setting where so
we can develop the solution most effective for the much is at stake, it becomes all the more important
process and the one most cost effective as well. to have a partner who is proven.
41
GAS PRODUCTION
Closed-loop cooling
Chemicals handling
Regasification
MEG regeneration
NGL fractionation
Gas treatment
42
GAS PRODUCTION
applications
Power generation
Tank cleaning
43
GAS PRODUCTION
Land-based gas
production applications
From compressing gas to isolating its valuable
components, Alfa Laval solutions allow smarter gas
production. Our solutions can be found in nearly all
production stages, offering ways to increase safety,
reliability and profitability.
Steam and heat
generation
Sea water lift
Closed-loop cooling
NGL fractionation
Gas treatment
Separation and
stabilization
Gas compression
44
GAS PRODUCTION
Power generation
Service
Gas wellhead
compression
45
GAS PRODUCTION
Solutions for
gas production
PROCESS PROCESS cont.
46
GAS PRODUCTION
47
GAS PRODUCTION
PROCESS cont.
UTILITY
48
GAS PRODUCTION
The pumps employ a cable-free concept that elimi- Waste heat recovery
nates cable handling and submerged cable penetra-
Todays diesel engines and gas turbine engines are
tions. Designed with overpressure protection of the
far more efficient than their predecessors. Yet a vast
motor and all electrical and rotating parts, they pro-
amount of fuel energy is still released as heat. By
vide safe and reliable operation in hazardous areas.
using heat energy from various sources to produce
All Framo sea water lift systems are full
steam and hot water, Alfa Laval Aalborg waste heat
scale tested prior to delivery to ensure
recovery systems improve plant efficiency overall.
easy installation during commissioning.
Proven effective, our waste heat
recovery systems deliver documented
Condensate handling fuel savings and reductions in CO2
emissions. Compact and flexible, they
After treatment, the heavy hydrocarbons
can be installed and maintained easily
condensed from the gas are a valuable commodity
even within an existing plant.
for trade. Framo cargo pumps, with their ability to
handle even the most viscous materials, are an excel-
lent solution for managing condensate storage and
offloading condensates for onward sale.
The submerged cargo pumps, which are hydraulically
driven, save topside space and weight. The
offloading system can be combined with a
Fresh water generation
Framo chemical pumping system, or installed Alfa Laval fresh water generators let offshore facilities
with its own separate hydraulic power sys- make economical use of abundant seawater.
tem. All Framo cargo pumping systems are Wepioneered the compact production of fresh water
full scale tested prior to delivery to ensure through vacuum distillation, doing away with
easy installation during commissioning. bunkered water for crew and technical needs.
Introduced over 50 years ago, our thermally driven
technology has since developed into a range of
Steam and heat generation compact, energy-efficient systems. Using waste heat
Large quantities of steam, hot water or hot oil are or electricity, we can configure an efficient solution
required by many production processes. Alfa Laval from our Alfa Laval ORCA,
has both decades of thermal expertise and a proven AQUA, DOLPHIN or
track record in supplying innovative boiler and MEP series.
combustion systems.
Our high-efficiency Alfa Laval Aalborg systems
available with multi-fuel combustion technology
can be supplied as tailored
modules for any requirement. Fully
integrated and ready to install, they
ensure safe, trouble-free operation
with low environmental impact and
low cost of ownership.
49
GAS PRODUCTION
50
GAS PRODUCTION
SERVICE
Besides simplifying performance, Alfa Laval extends it.
Oily water treatment Discover the role of service in all our solutions on p 55.
Oil-contaminated slop and bilge water is unavoidable
on offshore facilities. Within it are hydrocarbon resi-
dues and particles from coarse to fine, but also other
components, such as chemicals contributing to
stable emulsions.
Alfa Lavals centrifugal separation technology removes
these impurities continuously, even in the roughest of
seas. Employing many times the force of gravity, it
breaks emulsions and minimizes chemical dosing.
Asa result, Alfa Laval OF and PureBilge separators
secure discharge compliance
with little waste for onshore
disposal.
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Service for
oil and gas
SERVICE FOR OIL & GAS
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SERVICE FOR OIL & GAS
Extending
performance
Expertise in easy reach Driven by your needs
Alfa Lavals committed service team secures Our teams sole focus is bringing you peace of mind.
performance that keeps you competitive throughout You experience it in the form of reliable uptime,
your equipments life cycle. Our service experts equipment and process optimization, and the
possess deep process and application knowledge, availability of parts and expertise worldwide.
drawn from Alfa Lavals vast installed base and over
Our experts save you time and money by preventing
130 years of experience.
unplanned interruptions, helping you stop problems
Youll find our network wherever your operations are, before they occur. They care about your equipment
supplying the services and solutions to adapt your and process performance, and they know that every
equipment to new challenges. Local professionals with minute counts. By listening closely to your needs, they
thorough expertise and relevant certification help you provide the right solutions for you even as the
benefit from a long tradition of finding solutions in oil challenges you face change over time.
and gas applications worldwide.
55
SERVICE FOR OIL & GAS
Extending performance
with the Alfa Laval 360
Service Portfolio
Whatever your equipments type or age, there are options to
safeguard or enhance its operation. The Alfa Laval 360 Service
Portfolio offers full support from planning, installation and
commissioning to advice on the best replacement if the time comes.
START-UP
Installation
Installation Supervision
Commissioning MAINTENANCE
Commissioning Supervision Calibration
Cleaning Services
Exchange
Preventive Maintenance
Reconditioning
Repair
Service Kits
Service Tools
Spare Parts
MONITORING
Condition Monitoring
Condition Audit
Performance Audit
SUPPORT
Exclusive Stock
IMPROVEMENTS Technical Documentation
Equipment Upgrades Telephone Support
Redesign Training
Replacement & Retrot Troubleshooting
SERVICE FOR OIL & GAS
Our expert maintenance both secures the function of Inspections or audits of your equipment are one
your Alfa Laval equipment and helps you get more out approach to monitoring and a good way to identify
of peripheral equipment. Our offering includes cleaning opportunities. Another is condition monitoring, in
services that save time and optimize performance, as which operating data is reviewed in order to optimize
well as reconditioning that leaves equipment good service intervals and prevent unplanned downtime.
asnew. The earlier you identify an issue, the smaller and more
cost-effective the solution to correct it.
Meticulously designed Alfa Laval spare parts, which
ensure lasting reliability, are readily delivered from
stocks worldwide.
Performance Agreements
Support services
Expert assistance anytime, anywhere Top performance at a predictable cost
Every minute is costly when a problem slows you Performance Agreements are tailor-made
down. But with Alfa Laval, youre never alone. In service solutions, combining your choice of
services from the Alfa Laval 360 Service
person, by phone and even online, our committed
Portfolio. You can choose different services
service experts help you troubleshoot and solve
for different pieces of equipment, and review
issues effectively.
or change your agreement as needed.
Our service specialists, who can be found in every part
of the world, have in-depth knowledge that can protect More than the sum of the parts
Combining services achieves a greater total
your equipment and improve the way you use it.
result. You enjoy top performance and
Similar insights are provided through our in-depth
maximum uptime, while knowing your service
trainings, which take place both at our own sites and
costs in advance. That brings you true
in other locations around the globe. security, as well as a short payback time.
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SERVICE FOR OIL & GAS
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SERVICE FOR OIL & GAS
Alfa Laval service centres reflect the breadth of our product portfolio.
Some services, e.g. boiler and inert gas generator repair, are only available at selected service centres.
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Alfa Laval in brief
Alfa Laval is a leading global provider
of specialized products and
engineering solutions.
PEP00198EN 1608