Tu r b i n e s

Steam

l Turbine Works
CJSC The Ura 17,
, F ro nt ov yk h Brigad st., 6200
18 sia
rin bu rg , S ve rd lovsk region, Rus
Ekate 333-56-75
48 -4 8, 32 6- 49 -25 fax: +7 343
tel.: +7 343 326- z.ru www.utz.ru
e-mail: mail@ut

2013
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Being initiated in 1938, the production of turbines has been
successfully continued by Ural Turbine Works CJSC which was
established in 2004. Having inherited trademark TMW from its
forerunner Turbomotor Works OJSC, the Ural Turbine Works
enterprise has also adopted the authority of one of the leading
Russian machine-building companies designing and producing
power equipment. Being a part of the RENOVA Group, the enter-
prise is currently specialising in producing cogeneration steam
turbines, gas turbines, and gas-compressor units for transporting
natural gas.
In the Ural region it has been produced more than a half (in
terms of capacity) of cogeneration turbine plants operating in
Russia and in 14 neighbouring countries, former Soviet repub-
lics. The turbines marked as TMW are installed in the Eastern
Steam Turbines
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European countries, Italy, Egypt, Mongolia, China, Korea, India,
and Japan.
The Ural gas-compressor units are used in world-famous gas
pipelines, including the Urengoy-Pomary-Uzhgorod pipeline sup-
plying gas to the Western European countries.
Having a wide range of machines and many years of experi-
ence in designing turbines, UTW CJSC meets the needs of differ-
ent customers. In spite of the variety of produced models, the UTW
specialists use only well-tried solutions, structurally unied units
and parts, which ensures sufcient serial production, increases
reliability and serviceability of turbines, and facilitates their repair.
The enterprises quality management system is in compliance
with ISO 9001:2000, which was approved by the British Standards
Institute (BSI).
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DELIVERY OF
2 MODERNISATION AND
EQUIPMENT SERVICE OF EQUIPMENT
SERVICE
STEAM MAINTENANCE OF
MODERNISATION AND SERVICE OF
STEAM TURBINE FOR STEAM POWER TURBINES FOR GASTURBINE AS
STEAM TURBINES PRODUCED BY UTW
UNITS COMBINED- PART OF
AND OTHER MANUFACTURES
CYCLE PLANTS COMBINED-CYCLE
PLANT

LOCALISATION OF
CONDENSERS PRODUCTION OF
UNITS AND PARTS
HEATERS SUPPLY OF
SERVICES ASPER
FABRICATED METALS SPARE PARTS TECHNOLOGIES
PETROCHEMICAL EQUIPMENT OF WORLD
MANUFACTURES

Business development strategies in UTW CJSC Service maintenance of gas turbines as a part of the combined-
At the present time, one of the enterprises most important tasks cycle plant in Russia;
is the development of new products and the change of technology Heaters, condensers, and metallic structures.
policy. Jointly with the specialists of Sulzer, the Swiss company, and
ROTEK CJSC the UTW specialists are modernising management
and technological schemes for successful mastering and adaptation
of foreign advanced technologies, which will considerably strengthen
the enterprises position in the market. The company is still develop-
ing optimal design solutions as far as its principal turbine equipment
is concerned. The UTW customers receive only modern solutions,
including those based on long-term post-guarantee service of steam
and gas turbines. Together with ROTEK CJSC we offer our Custom-
ers many effective service programs for steam and gas turbines.
UTW CJSC is currently developing the following products and of-
fering the following services:
Steam turbines for steam power plants (SPP) from 30 to 300 MW;
Steam turbines for combined-cycle power plants (CCPP) from
17 to 200 MW;
Modernisation and service of steam turbines produced by UTW
CJSC and by other manufactures with capacity of up to 250 MW;

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Engineering the famous Ural turbine-building-school, department Turbines and

The enterprises technical services include the special design
bureau, technological, metallurgical, scientic, and research depart-
ments. The services develop and adopt new types of turbines mod-
ernising the scientic and technological heritage of the enterprise.
The enterprises engineering services represent a number of re-
search laboratories united into the department of experimental tech-
nology and control of materials.
The staff of the technical services consists mainly of graduates of
Diesel Engines of the Ural Federal University.
When designing steam turbines, the UTW specialists use a modu-
lar concept of design. This approach allows using well-tried and reli-
able units of steam turbines in various models as well as speeding up
the process of designing.
The enterprise is equipped with benches for testing steam tur-
bines, which improves the quality of turbines, makes them more ef-
cient and reliable.

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Production
Ural Turbine Works CJSC is basically an enterprise with a
2
complete industrial cycle. Its production includes forging, thermal,
welding, tool-making, and mechanical assembly production and
consists of 4 divisions:
Turbine production
Blade production
Test bench of balancing of rotors
Blank production

Turbine production
The product range of the steam turbine production (STP) in-
cludes parts of steam turbines, adjustment units, spare parts for
power equipment.
The steam turbine production is divided into the following parts:
preliminary stator, nal stator, iron rings, and diaphragms, rotor
and gear-cutting, inserts, auxiliary.
The steam turbine production has assembly and test bench-
es for steam turbines -90/120-130/10-1, -100/120-130,
-140/165-130/15-2, -60/65-130-2, -185/210-130, -250/300-240,
and adjustment units. The site is equipped with universal machines
for carrying out adjusting activities in the process of assembly and
with cranes which allow transporting units of up to 125 tons.
The main equipment of the steam turbine production includes
the following: turning machines (diameter of processed parts
up to 2 m, length up to 10 m), turning and boring machines (di-
ameter of processed parts up to 12.5 m, length up to 5 m),
milling and boring machines Skoda with the height of processing of
up to 5 m, rotor and milling machines, and gear treating machines.
The steam turbine production produces adjustment units for
steam and gas turbines: servomotors (HP, MP, and LP parts),
pumping groups, valves of the disengaging clutch, different drives,
and adjustment units.

Blade production
Ural Turbine Works CJSC produces blades of various sizes:
from 50 mm to 1000 mm, both for steam turbines of its own pro-
duction and for steam turbines of other manufacturers.
The principal technological equipment includes specialised
machines of Swiss companies Lichty, Schaublin, Koher, Chiron
having high processing level and being approved by a number
of leading manufacturers of power equipment and turbine blades.
The modernisation of the blade complex started in 2006. Over
the years the site designed for high-speed processing of blades
was created and expanded. The introduction of modern equipment
in the blade production considerably speeds up the manufacture
of new blades, decreases the duration and labour intensiveness of
processing, the amount of adjusting and manual operations, and
makes the products more qualitative.

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Test bench of balancing of rotors
The test bench of balancing of rotors (TBBR) is used for activi-
ties on blading, assembly, and balancing of rotors of steam and gas
turbines.
The main processes include the following:
Testing of moment weight scales of working blades;
Blading of mounted disks and solid-forged parts of rotors of
steam turbines as well as blading of iron rings, rotors of the compres-
sor and rotors of gas turbines;
Assembly of rotors (attachment of disks and bushings, instal-
lation of half-couplings, adjustment of the high pressure rotor to the
pump rotor and adjustment of the disengaging clutch);
Fitting and mechanical activities, including turning of bladed rotors;
Static balancing of working wheels, dynamic vacuum balancing
of rotors of steam and gas turbines at balancing bench -10 (max
of a balanced part 5,000 mm, max length between supports
10,000 mm, max weight of a part 80 tons, max number of rotations
4,500 rpm, with a step-up reducer 9,000 rpm);
Repair of rotors, including disassembly of a rotor, re-blading,
fault detection, blading, assembly, and balancing.
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The balancing of rotors of other manufactures weighing up to 80
tons and with maximum speed of rotation in the vacuum chamber of
18,000 rpm is possible.
Blank production
The blank production includes welding, forging, and thermal ac-
tivities.
The welding production species metal cutting and welding of
metallic structures for turbines (condensers, heaters, associated and
accessory equipment).
In most cases the production of welding constructions is a process
completely connected with UTW CJSC. The process of production
begins from preparation of metal and severing of ats and bars and
ends in tests and separate operations.
The forging and thermal activities include forged pieces for steam
and gas turbines both at mechanical sites of UTW CJSC and for third-
party customers as well as heat treatment of workpieces and parts
after preliminary machining and welding.
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Basic characteristics of the steam turbine produced by UTW. Table 1

Type of Power, MW Live steam parameters and ow rate, kgf/cm2,

turbine 2 Starting of
Turbine trade mark
production
Nn Nm Nc 0 t0/t Dn Dm

-60/65-130-2 2004/2012 60 65 65 130 555 280 300

-50/60-130-6 - 50 60 50 130 555 245 225
-50/60-8,8* 2008 50 60 60 90 - 246 255
-115/125-130-1 1992/2010 115 125 80 130 555 490 500
-115/125-130-2 - 115 125 125 130 555 490 500
With heating extraction

-115/125-130-3 - 115 125 125 130 555 490 500

-110/120-130-5 1984/- 110 120 120 130 555 470 485
-116/125-130-7 1991/- 116 125 125 130 555 495 510
-120/130-130-8 1996/2011 120 130 130 130 555 515 520
-185/220-130-2 - 185 220 220 130 555 785 810
-185/215-130-4 - 185 215 215 130 555 785 810
-255/305-240-5 1991/- 260 305 305 240 540/540 980 1000
-285/335-240 - 285 335 335 240 560/560 1050 1050
-250/305-240- - 250 305 305 240 540/540 980 1000
-265/305-240- - 265 305 305 240 540/540 980 1000
-250/305-240- - 250 305 305 240 540/540 980 1000
-30/35-90/10-5 2004/2008 30 35 30 90 535 190 240
With process and heating

-40/50-90/13 - 40 50 50 90 535 238 240

-50/60-130/7-2 - 50 60 50 130 555 274 300
extraction

-90/120-130/10-1 1999/2007 90 120 80 130 555 490 500

-90/120-130/10-2 2000/- 90 125 125 130 555 490 500
-140/165-130/15-2 1984/- 142 167 120 130 555 788 810
-140/165-130/15-3 1989/- 142 165 120 130 555 788 810
-150/165-130/9-4 - 150 165 120 130 555 788 810

-110-130 - 112 114 - 130 555 480 485

and heating
With back-

extraction
pressure,
process

-90/100-130/10 - 90 125 - 130 555 490 500

-30/35-90/10/1,2 - 30 35 - 90 535 190 240

-102/107-130/15-2 1984/- 102 107 - 130 555 782 810

With back-
pressure

-105/125-130/30/8 - 105 125 - 130 555 790 810

-80-130/8-3 - 80 90 - 130 555 520 550

-35/47-7,4* - 35 47,5 47,5 75,5 498 146 146

-35/40-8,8* 2012 35 40 40 90 500 150 -
For CCPP

-40/50-8,8* 2012 40,2 49,6 49,6 90 550 165 -

-53/67-8,0* 2008 53 66,5 66,5 78,5 488 212,5 -
-63/76-8,8* 2012 63 75,5 75,5 89,8 502,8 237 -
-113/145-12,4* 2010 113 147,5 147,5 126 358 318 -
-70/110-1,6* - 70 110 110 1,6 - - -
-70-1,6* - 70 70 - 1,6 - - -

-35/55-1,6* 2007 35 55 55 1,6 - - -

Bottom

-35-1,6* - 35 35 - 1,6 - - -
-110-1,6* 2009 110 110 110 1,6 - - -
-55-1,6* - 55 55 55 16,3 285 325 325
-17-1,6* 2002 17 17 17 1,6 118 220 220
Condensing

-63-8,8 2009 63 63 63 90 500 257 265

-130-12,8 - 130 130 130 130 540/540 390

* Pressure is at MPa
**** In denominator start of production with index
** At t/h
*5 Its possible process steam extraction 45 t/h with pressure 0,78 P (8 kgf/sm2)
*** Two-stage heating available

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, t/h Thermal load Extraction pressure adjustment range, kgf/cm2 Cooling water

Process steam Heating steam Temperature of feed 2

Process Heating steam extraction water,

Dc extraction, t/h extraction, GCal/h Flow rate, t/h t
steam
Gn Gm Qn Qm upper lower
224 - - 100 105 - 0,6-2,5 0,5-2,0 8000 20 225
180 - - 90 90 - 0,6-2,5 0,5-2,0 8000 20 232
- - - 97 101 - - 0,7-2,5 8000 18 218
299 - - 180 185 - 0,6-2,5 0,5-2,0 8000 27 228
466 - - 180 185 - 0,6-2,5 0,5-2,0 13500 27 228
467 - - 160 185 - 0,6-2,5 0,5-2,0 13500 20 228
432 - - 175 184 - 0,6-2,5 0,5-2,0 16000 20 234
450 - - 184 193 - 0,6-2,5 0,5-2,0 16000 20 234
469 - - 188 197 - 0,6-2,5 0,5-2,0 16000 20 236
783 - - 280 280 - 0,6-3,0 0,5-2,0 27000 20 232
789 - - 290 290 - 0,6-2,5 0,5-2,0 27000 27 232
980 - - 360 370 - 0,6-2,0 0,5-1,5 28500 20 234
1050 - - 385 385 - 0,6-2,5 0,5-2,0 28500 20 273
980 - - 350 415 - 0,6-4,0 0,5-3,5 28500 20 234
980 - - 360 370 - 0,5-1,5 0,5-1,0 28500 20 235
980 - - 350 415 - 0,6-4,0 0,5-3,5 28500 20 232
119 83 160 63** 92** 8-13 - 0,7-2,5 5000 20 206
202 64 160 115 130 11-15 - 0,7-2,5 5000 20 219
188 118 160 40 60 5-10 0,6-2,5 0,5-2,0 7000 20 230
299 200 365 80 120 8-13 0,5-2,5 0,5-2,0 8000 27 228
477 200 365 80 120 8-13 0,6-2,5 0,5-2,0 13500 27 228
446 335 500 115 140 12-21 0,6-2,5 0,4-1,2 13500 20 232
453 335 500 120 140 12-21 0,6-2,5 0,4-1,2 13500 20 232
453 365 500 80 115 12-21 0,6-2,5 0,4-1,2 13500 27 232

- - - 185 200 - 06-2,5 0,5-2,0 - - 232

- 200 345 92,5 130 8-13 0,6-2,5 0,5-2,0 - - 228

- 83 167 39 55 8-13 - 0,5-2,5 - - 206

- 670 - - - 12-21 - - - - 234

- 450 670 - - 8-13 - - - - 234

- 455 - - - 6-13 - - - - 228

146 - - 93 - - 0,6-2,5 0,5-2,0 8000 20 -

130 *5 - 150** - - 0,5-2,5 0,5-2,5 8000 15 -
158,6 - - 65,5 - - 0,5-2,5 0,5-2,5 8000 11
- - - 136 - - 0,5-2,5 0,5-2,0 8000 20 -
232,5 - - 90 - - 0,6-2,5 0,5-2,0 13500 20 -
307 - - 220 220 - 0,6-2,5 0,5-2,0 27000 12 -
- 300 - - - 0,5-2,5*** 20 - -
- 280 - - - 0,5-2,5*** - - -

0,5-2,5 ***
- 285 - - - 13500 27 -
0,5-2,5***

- 285 - - - 0,5-2,5*** - - -
- 285 - - - - 0,5-2,5*** 27000 20 -
325 - - - - - - - 13500 27
220 - - - - - - - 8000 20 105

265 - - - - - - - 8000 20 -

390 - - - - - - - 13500 27 -

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THE FAMILY OF TURBINES -250/300-240

2
FOR SUPERCRITICAL STEAM PARAMETERS
The family includes the base turbine -255/305-240-5 and four its
modications: -285/335-240*, -265/305-240-, -250/305-240-
and -250/305-240-. These turbines are intended for use at power
plants which supply heat and hot water to metropolises and cities.
They are highly efcient under heat-extraction conditions and, at the
same time, rather economically operate at purely condensing (sum-
mer) conditions.
The turbine type -265/305-240- is designed for power plants
with a reduced (0.3) extraction factor ( ) (cf. 0.5-0.6 of the
base model), that is appropriate for power plants located within city
boundaries. For this purpose, the ow rate of the heating-system wa-
ter through the heating system heaters (HSHs) is increased and the
extraction pressure is slightly lowered. The maximum heating of the
heating-system water is limited to 106 C.
The turbines type -250/305-240- and -250/305-240- are
designed for remote power plants located 30-35 km away from a cylinder (IPC-2). In the case of one- and two-stage heating of the
town. The heating-system water is heated in three stages to tempera- heating-system water, the pressure of the steam delivered to the user
ture of 150 (in case of the base model, in two stages to 117 ). is adjusted with regulating diaphragms installed in each ow of the
The turbine with index is installed in circuits with a deaerator of LPC. If three-stage heating is used, the adjustment is realized with a
7 kgf/cm2, while the turbine indexed is intended for deaerator- regulating valve mounted in the third heating stage of the extraction
free circuits where the direct-contact low-pressure heater (LPH) pipeline.
No. 2 acts as the deaerator.
All turbines of the family are designed as single-shaft four-cylinder For basic characteristics of the turbines comprising the family
units. They vary in the design of the second intermediate pressure -250/300-240 see Table 2.

* Design temperature of live steam and intermediate superheating steam for the base turbine and three of its modications is 540 , whereas for turbine type
-285/335-240 this temperature is 560 .

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Turbine longitudinal section view T-255/305-240-5

Table 2: Basic characteristics of turbines of the family -250/300-240

Parameter Modication

-255/305-240-5 -285/335-240 -250/305-240- -265/305-240- -250/305-240-

Power, MW:
nominal 260 250 250 265 250
maximum at condensing
305 335 305 305 305
conditions
Live steam ow rate, t/h:
nominal 980 980 980 980
maximum 1,000 1,050 1,000 1,000 1,000
Live steam parameters:
pressure, kgf/cm2 (MPa) 240 (23.5) 240 (23.5) 240 (23.5) 240 (23.5) 240 (23.5)
temperature, 540/540 560/560 540/540 540/540 540/540
Thermal load, GCal/h:
nominal 360 350 360 350
maximum 370 385 415 370 415
Extraction pressure adjustment
range, kgf/cm2

rst (lower) heating extraction 0.5-1.5 0.5 0.5-3.5 0.5-1.0 0.5-3.5

second (upper) heating

0.6-2.0 0.6-2.5 0.6-4.0 0.5-1.5 0.6-4.0
extraction
third extraction - - 3.0-8.5 - 3.0-8.5

Last stage blade length, mm 940 940 940 940 940

Number of stages:
HPC 12 11 12 12 12
IPC-1 10 10 10 10 10
IPC-2 62 62 52 62 52
LPC 32 32 32 32 32
Cooling water:
design temperature, 20 20 20 20 20
design ow rate, m3/h 28,500 28,500 28,500 28,500 28,500
Condenser cooling surface
14,000 14,000 14,000 14,000 14,000
area, m2
Regenerative system structural
3HPH+D+5LPH 3HPH+D+5LPH 3HPH+D+4LPH 3HPH+D+5LPH 2HPH+5LPH
formula
Design temperature of feed
265 273 265 265 265
water,
Maximum ow rate of heating-
8,000 8,000 8,000 16,000 8,000
system water, m3/h

Note: The equipment at the power plant includes two modernized turbines -250/300-240, which, after modernization, correspond, in terms of their param-
eters, to turbines -265/305-240-

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THE FAMILY OF TURBINES -185/220-130

The family includes
2 the base turbine -185/220-130-2* and its
modied version -185/215-130-4. The turbines of this family are
designed for power plants of large cities.
These turbines offer limited process steam extraction at pressure
of 25-35, 12-18 and 8-12 kgf/cm2. On customers choice, either or any
two of these extractions can be used as well as non-extraction opera-
tion. The pressure of steam supplied to the user from these extrac-
tions is maintained with regulating valves in the extraction pipelines.
Both turbines of this family have two-stage heating of the heating-
system water. The extraction steam pressure is controlled with regu-
lating diaphragms mounted in each ow of the LPC.
The turbines are single-shaft three-cylinder units with a unied
ow passage. The turbines indexed 2 and 4 are equipped with
exhaust rotor blades 830 mm and 660 mm long and their design tem- For the basic characteristics of the turbines type
perature of cooling water is 20 C and 27 C respectively. T-185/220-130 see Table 3.

Turbine longitudinal section view -185/220-130-2

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Table 3: Basic characteristics of the turbines type -185/220-130

Parameter Modication 2

-185/220-130-2 -185/220-130-2

Power, MW:

nominal 185 185

maximum 220 215

at condensing conditions 220 215

with HPH turned off 195 195

Live steam ow rate, t/h:

nominal 785 785

maximum 810 810

Live steam parameters:

pressure, kgf/cm2 (MPa) 130 (12.8) 130 (12.8)

temperature, 555 555

Thermal load: Process steam extraction, t/h:

downstream from 7th stage of HPC 90** 90**

downstream from 11th stage of HPC 100** 100**

downstream from 13th stage of HPC 100** 100**

Heating steam extraction, GCal/h:

nominal 280 280

maximum 290 290

with HPH turned off 325 325

Extraction pressure adjustment range, kgf/cm2: process steam
extraction:
downstream from 7th stage of HPC 25-35 25-35

downstream from 11th stage of HPC 12-18 12-18

downstream from 13th stage of HPC 8-12 8-12

upper heating steam extraction 0.6-3.0 0.6-2.5

lower heating steam extraction 0.5-2.0 0.5-2.0

Last stage blade length, mm 830 660

Number of stages:

HPC 13 13

IPC 9 9

LPC 32 22

Cooling water:

design temperature, 20 27

design ow rate, m3/h 27,000 27,000

Condenser cooling surface area, m2 12,000 12,000

Regenerative system structural formula 3HPH+D+4LPH 3HPH+D+4LPH

Design temperature of feed water, 232 232

* This turbine was designed as part of a group of turbines with live steam ow rate of approximately 800 ton per hour. The group includes turbines -185/220-130,
-140/165-130/15 and -100-130/15; these turbines have identical HPCs, each of the turbines has two shut-off valves, and there are several other common
conceptual and design solutions
** When process steam extractions are used, the heating thermal load and electrical power of the turbine decrease

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THE FAMILY OF TURBINES -140/165-130/15

The family consists
2 of the base turbine -140/165-130/15-2* and
three its modied versions: -140/165-130/15-3, -150/165-130/9-4
and -140/165-130/15-5. The turbines of this family are installed at
big industrial heating power stations working under large process
steam extraction load. The base turbine is outtted with exhaust
blades 830 mm long and is designed for the cooling water tempera-
ture of 20 . The turbines indexed 3, 4 and 5 have exhaust
rotor blades 660 mm long and their design cooling water tempera-
ture is 27 . The turbine indexed 4 differs from the other two
turbines in the nominal pressure of the process steam extraction,
which equals 9 kgf/cm2 instead of 15 kgf/cm2. Therefore this turbine
has a different number of HPC and LPC stages. All the turbines
are provided with two heating steam extractions. A regulating dia-
phragm is installed downstream of each extraction, except for the
turbine indexed 5. The turbine indexed 5 is tted with a single regulating valves installed at the LPC inlet. An additional process
regulating diagram, which is installed downstream of the lower heat- steam extraction with the pressure of 25-35 kgf/cm2 is provided. The
ing steam extraction. In the case of one- or two-stage heating of the pressure is maintained downstream of the regulating valve in the
heating-system water the extraction pressure is adjusted using one extraction line. The turbines are made as single-shaft two-cylinder
regulating diaphragm of the lower extraction. If extraction serves units.
other auxiliary power, the extraction pressures can be separately
controlled by both regulating diaphragms. The pressure of the main Basic characteristics of the turbines type -140/165-130/15 are
process steam extraction from the HPC exhaust is maintained with summarized in Table 4

Turbine longitudinal section view -140/165-130/15

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Table 4: Basic characteristics of the turbines type -140/165-130/15

Parameter Modication 2

-140/165-130/15-2* -140/165-130/15-3 -150/165-130/9-4 -140/165-130/15-5

Power, MW:
nominal 142 142 150 142
maximum 167 165 165 165
at condensing conditions 120 120 120 120
Live steam ow rate, t/h:
nominal 788 788 788 788
maximum 810 810 810 810
Live steam parameters:
pressure, kgf/cm2 (MPa) 130 (12.8) 130 (12.8) 130 (12.8) 130 (12.8)
temperature, 555 555 555 555
Thermal load:
- Process steam extraction, t/h:
nominal 335 335 385 335
maximum 500 500 500 500
- Heating steam extraction, GCal/h:
nominal 115 120 80 120
maximum 140 140 115 140
Extraction pressure adjustment range,
kgf/cm2:
process steam extraction: 12-21 12-21 9-15 12-21
upper heating steam extraction 0.6-2.5** 0.6-2.5** 0.6-2.5** 0.6-2.5**
lower heating steam extraction 0.4-1.2 0.4-1.2 0.4-1.2 0.5-2.0
Last stage blade length, mm 830 660 660 660
Number of stages:
HPC 13 13 14 13
LPC 12 11 10 11
Cooling water:
design temperature, 20 27 27 27
design ow rate, m3/h 13,500 13,500 13,500 13,500
Condenser cooling surface area, m2 6,000 6,000 6,000 6,000
Regenerative system structural formula 3HPH+D+4LPH 3HPH+D+4LPH 3HPH+D+4LPH 3HPH+D+4LPH
Design temperature of feed water, 232 232 232 232

* This turbine was designed as part of a group of turbines with live steam ow rate of approximately 800 ton per hour. The group includes turbines -185/220-130,
-140/165-130/15 and -100-130/15; these turbines have identical HPCs, each of the turbines has two shut-off valves, and there are several other common
conceptual and design solutions
** In conditions of independent pressure adjustment in both heating steam extraction circuits, pressure in the upper heating steam extraction may vary within
the limits of 0.9 to 2.5 kgf/cm2

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THE FAMILY OF BACK-PRESSURE TURBINES -100-130/15

The family includes
2 the base turbine -102/107-130/15-2* and
its two modied versions: -105/125-130/30/8 and -80-130/8-3.
The turbines of this family are installed at big industrial heating power
stations, which serve users of large amounts of process steam.
Turbine -105 provides considerable extraction of process steam
with the pressure higher than in back-pressure line. The second and
the third turbine models offer analogous steam extraction on a limited
scale. The pressure of steam supplied to the user is maintained with
a valve installed in the extraction line.

For the basic characteristics of the turbines type -100-130/15

refer to Table 5.

Turbine longitudinal section view P-102/107-130/15-2

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Table 5: Basic characteristics of the turbines type -100-130/15

Parameter Modication
-102/107-130/15-2 -105/125-130/30/8 -80-130/8-3

Power, MW:

nominal 102 105 80

maximum 107 125 90

Live steam ow rate, t/h:

nominal 782 790 520

maximum 810 810 550

Live steam parameters:

pressure, kgf/cm2 (MPa) 130 (12.8) 130 (12.8) 130 (12.8)

temperature, 555 555 555

Thermal load of process steam extraction, t/h:

nominal - 200 -

maximum 90 270 60

Back-pressure steam ow rate, nominal, t/h 670 450/670** 455

Pressure adjustment range, kgf/cm2

Process steam extraction - 25-35 -

Back-pressure 12-21 8-13 6-13

Regenerative system structural formula 3HPH 3HPH 3HPH

Design temperature of feed water, C 234 234 228

* This turbine was designed as part of a group of turbines with live steam ow rate of approximately 800 ton per hour. The group includes turbines -185/220-130,
-140/165-130/15 and -100/130/15; these turbines have identical HPCs, each of the turbines has two shut-off valves, and there are several other common
conceptual and design solutions
** At zero process steam extraction

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THE FAMILY OF TURBINES -110/120-130

The family consists
2 of the base turbine -110/120-130-5* and
its four modied versions: -116/125-130-7, -120/130-130-8,
-120/130-130-12,8 and -110-130 (back-pressure). The turbines of
this family are intended for newly constructed or extended power stations
serving large or medium-size cities. Considering that the thermal load
of these power stations is often uncertain or is not provided during initial
years of operation, the T-100 turbine has been designed as a partially uni-
versal one: it operates rather efciently both under various thermal loads
and at straight-condensing conditions. The turbine can run at thermal
schedule regimes (with back-pressure) when the built-in condenser banks
are cooled with makeup or heating system water. It has a rather devel-
oped low-potential section, a condenser group with an optimal ow rate of
cooling water, and a developed regenerative system. Many advanced ap-
proaches worked out for extraction turbines have been realized in the tur-
bine. It has been constantly improved and has passed ve modernizations
(index 5). Thanks to the above merits, the turbines of T-110/120-130
family have been produced on the largest scale ever known: today these
turbines run to over two hundreds in number.
The modied versions differ from the base turbine in the ow rate
of live steam and, correspondingly, in nominal power and thermal
load. Besides, the turbine TP-110-130 has neither LPC nor condens-
er group. In the currently produced turbines of the family, the dou- extraction steam pressure of the rst three turbines is maintained with
ble-row regulating stage has been replaced by the single-row stage. regulating diaphragms installed in each ow of the LPC, while in the
Design of the HP cylinder has been changed as well. Turbines with fourth turbine the pressure is controlled by moving regulating valves
the single-row regulating stage bear the index O at the end of their of the high-pressure section.
designation. The single-row regulating stage enhances efciency of The turbines are made as single-shaft three-cylinder units, except
the turbines in operating conditions, which are close to design ones, for -110-130 that is made as a single-shaft two-cylinder unit.
i.e. when the turbines operate in base-load conditions. The same so-
lution can be applicable to turbines -115. All the four turbines of Basic characteristics of the turbines type-110/120-130 are listed
the family offer two-stage heating of the heating-system water. The in Table 6.

Turbine longitudinal section view T-110/120-130-5

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Table 6: Basic characteristics of the turbines type-110/120-130

Parameter Modication

-110/120-130-5 -116/125-130-7 -120/130-130-8 -110-130

Power, MW:
nominal 110 116 120 112
maximum 120 125 130 114
at condensing conditions 120 120 130 -
Live steam ow rate, t/h:
nominal 480 495 515 480
maximum 485 510 520 485
Live steam parameters:
pressure, kgf/cm2 (MPa) 130(12.8) 130(12.8) 130(12.8) 130(12.8)
temperature, 555 555 555 555
Thermal load: Heating steam extraction,
GCal/h:
nominal 175 184 188 185
maximum 184 193 197 200
Extraction pressure adjustment range, kgf/cm :
2

upper heating steam extraction 0.6-2.5 0.6-2.5 0.6-2.5 0.6-2.5

lower heating steam extraction 0.5-2.0 0.5-2.0 0.5-2.0 0.5-2.0
Last stage blade length, mm 550 550 550 375
Number of stages:
HPC 9 9 9 9
IPC 14 14 14 14
LPC 22 22 22 -
Cooling water:
design temperature, 20 20 20 -
design ow rate, m3/h 16,000 16,000 16,000 -
Condenser cooling surface area, m2 6,200 6,200 6,200 -
Regenerative system structural formula 3HPH+D+4LPH 3HPH+D+4LPH 3HPH+D+4LPH 3HPH+D+3LPH
Design temperature of feed water, 234 234 236 232

* This turbine was designed as part of a group of turbines with similar live steam ow rates and several other common conceptual and design solutions. The
group includes turbines -100-130, -50-130, -50-130/7, -40-130/31 and -50-130-6 (rotational speed of 3600 RPM)
Note: Non-controlled steam extraction of up to 50 ton per hour in addition to regeneration from the steam extraction pipeline to LPH No.3 is possible in all the
turbines

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THE FAMILY OF TURBINES -115/125-130

This family is2 intended for technical re-equipment of power sta-
tions through their extension or replacement of obsolete turbines
rated at 25, 50 and 100 MW. The turbines can be installed at
newly constructed power stations as well. The family of turbines
-115/125-130* has been developed on the basis of the turbine
-110/120-130-5. However, taking into account that the turbines
of this family are installed in turbine hall of existing power sta-
tions, they are framed in two cylinders and have a simplified re-
generative system (one HPH and one LPH are removed), one
condenser instead of two condensers, and lower flow rate of cool-
ing water. Since boiler equipment is usually replaced later than
turbines, the turbines of this family can continuously operate (if so
stated in the order) on live steam with p0= 90 kgf/cm2 (8.8 MPa)
and t0= 535 C with subsequent change-over to live steam with
p0= 130 kgf/cm2 (12.8 MPa) and t0= 555 C when required.
The family comprises three models: -115/125-130-1,
-115/125-130-2, and -115/125-130-3. In addition to the
main heating steam extractions, all the three turbines provide
limited auxiliary steam extraction (indexed with small Russian
letter ).
If the turbines type -115/120-130 are installed at operating
power stations, thermal loads of the turbine are generally well
known and therefore the most suitable modification (model) of the
turbine can be selected for particular power station conditions.

Table 7: Basic characteristics of the turbines type -115/125-130

Parameter Modication
-115/125-130-1 -115/125-130-2 -115/125-130-3
Power, MW:
nominal 115* 115* 115*
maximum 125 125 125
at condensing conditions 115 125 125
Live steam ow rate, t/h:
nominal 490 490 490
maximum 500 500 500
Live steam parameters:
pressure, kgf/cm2 (MPa) 130 (12.8) 130 (12.8) 130 (12.8)
temperature, 555 555 555
Thermal load:
process steam extraction, t/h:
nominal 70 70 70
maximum 70 70 70
Heating steam extraction, GCal/h:
nominal 180 180 160
maximum 185** 185** 185**
ditto, with HPHs turned off 210 210 210
Extraction pressure adjustment range, kgf/cm2:
process steam extraction 12-18 12-18 12-18
upper heating steam extraction 0.6-2.5 0.6-2.5 0.6-2.5
lower heating steam extraction 0.5-2.0 0.5-2.0 0.5-2.0
Last stage blade length, mm 550 660 940
Number of stages:
HPC 9 9 9
LPC 16 16 17
Cooling water:
design temperature, 27 27 20
design ow rate, m3/h 8,000 13,500 13,500
Condenser cooling surface area, m2 3,100 6,000 6,000
Regenerative system structural formula 2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+4LPH
Design temperature of feed water, 228 228 228

* The turbine was designed as a part of turbine group which includes the family -90/120-130/10

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For example, the turbine indexed 1 having the last stage blades efficiency of turbines of T-110-130 family. The design temperature 2
550 mm long is appropriate in the case of large thermal loads of cooling water is 20 C.
(small steam flow rates in the condenser), which are preserved, Basic characteristics of the turbines -115/125-130 group are
to a certain extent, in summer period. Such usage is appropriate given in Table 7 and Table 8 for the steam pressure p0= 130 kgf/cm2
because this turbine is most efficient under large thermal loads (12.8 MPa) and p0= 90 kgf/cm2 (8.8 MPa) respectively. See also
(low losses at the blades of the low-pressure section): it requires the note for the turbine -120/130-12,8.
only 8000 m3/h cooling water and can operate under the thermal
regime with the built-in condenser bank being cooled either with
make-up or heating-system water. However, at low thermal load
and, all the more so, under straight-condensing conditions, this
turbine is inferior to the other turbines in efficiency. Note also that
the condensing power of the turbine is limited to 115 MW.
The turbine indexed 2 has the last stage blades 660 mm
long. It is less efficient than the turbine indexed 1 under full ther-
mal load but is more profitable under small thermal loads and un-
der straight-condensing conditions. The condensing power of the
turbine 2 is 125 MW. The cooling water flow rate is 13,500 m 3/h.
When working under the thermal regime, only make-up water can
be passed through the built-in bank (system water is excluded).
The design temperature of cooling water of the turbines
1 and 2 is 27 C.
The turbine indexed 3 is equipped with last stage blades
940 mm long. The turbine is fit for continuous operation under
straight condensing conditions. Here its efficiency approximates

Table 8: Basic characteristics of the turbines type -115/125-130 operating on live steam with 0= 90 kgf/cm2
(8.8 MPa), t0= 535 C
Modication
-90/100-90-1 -90/105-90-2 -90/109-90-3 -100/110-88*

90** 90** 90** 100

100 105 109 115
75 105 109 115

400 400 400 440

405 405 405 460

90 (8.8) 90 (8.8) 90 (8.8) 90 (8.8)

535 535 535 535

70 70 70 70
70 70 70 70

155 155 130 165

160** 160** 160** 172
185 185 185 -

12-18 12-18 12-18 12-18

0.6-2.5 0.6-2.5 0.6-2.5 0.6-2.5
0.5-2.0 0.5-2.0 0.5-2.0 0.5-2.0
550 660 940 550

9 9 9 9
16 16 17 16

27 27 20 27
8,000 13,500 13,500 8,000
3,100 6,000 6,000 3,100
2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+4LPH 2HPH+D+3LPH
228 228 228 228

* The pressure in MPa

** The nominal power is provided under the nominal thermal (heating) load and when process steam extraction is zero
*** When the heat of the condenser steam is used

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Turbine longitudinal section view T-115/125-130

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THE FAMILY OF TURBINES -90/120-130/10

The family includes three turbines: -90/120-130/10-1*, 2

-90/125-130/10-2 and -90/100-130/10. Like other turbines

of the group, the turbines of this family are based on the turbine
-110/120-130-5. They can be used for technical re-equipment of
existing power stations or can be installed at newly constructed
plants. The turbines have a simplied regenerative system. The tur-
bines -90/120-130/10-1 and -90/125-130/10-2 offer a low ow
rate of cooling water and can run, if so stated in the order, on live
steam with p0= 90 kgf/cm2 (8.8 MPa) and t0= 535 C.
The turbines indexed 1 and 2 are equipped with last stage
blades 550 mm and 660 mm long respectively. Therefore, when
deciding which model to order, consider the information presented
in Section 6 for the turbines T-115/125-130 indexed 1 and 2.
The turbine -90/100-130/10 has no condensing plant (con-
denser, circulating and condensate pumps) and does not require
circulating water supply. As a result, the thermal circuit of the power Basic characteristics of the turbines -90/120-130/10 family
plant is simplied, the cost is reduced, and the labor input to the are summarized in Table 9 and Table 10 for operation on steam with
manufacture and installation of the turbine plant is lowered. How- p0= 130 kgf/cm2 (12.8 MPa) and p0= 90 kgf/cm2 (8.8 MPa) respec-
ever, the turbine can operate continuously only if an all-year-round tively. See also the note for the turbine -120/130-12,8.
thermal (heating) load is provided.
* The turbine was designed as a part of turbine group which includes the family -115/125-130

Turbine longitudinal section view -90/120-130/10

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Table 9: Basic characteristics of the turbines type -90/120-130/10 Table 10. Basic characteristics of the
turbines type -90/120-130/10* oper-
2
ating on live steam with 0= 90 kgf/cm2
(8.8 MPa), t0= 535 C

Parameter Modication Modication

-90/120-130/10-1 -90/125-130/10-2 -90/100-130/10 -65/95-90/10-1 -65/95-90/10-2

Power, MW:

nominal 90 90 90 65 65

maximum 120 125 100 95 100

at condensing conditions 80 125 - 75 100

Live steam ow rate, t/h:

nominal 490 490 490 400 400

maximum 500 500 500 405 405

Live steam parameters:

pressure, kgf/cm2 (MPa) 130(12.8) 130(12.8) 130(12.8) 90 (8.8) 90 (8.8)

temperature, 555 555 555 535 535

Thermal load:

process steam extraction, t/h:

nominal 200 200 200 170* 170*

maximum
Heating steam extraction,
GCal/h:
nominal 80 80 92.5 65 65

maximum 120 120 130 120 120

ditto, with HPHs turned off 145 145 159 145 145
Extraction pressure adjustment
range, kgf/cm2:
process steam extraction 8-13 8-13 8-13 8-13 8-13

upper heating steam extraction 0.6-2.5 0.6-2.5 0.6-2.5 0.6-2.5 0.6-2.5

lower heating steam extraction 0.5-2.0 0.5-2.0 0.5-2.0 0.5-2.0 0.5-2.0

Last stage blade length, mm 550 660 375 550 660

Number of stages:

HPC 9 9 9 9 9

LPC 16 16 14 16 16

Cooling water:

design temperature, 27 27 - 27 27

design ow rate, m /h 3
8,000 13,500 - 8,000 13,500
Condenser cooling surface
3,100 6,000 - 3,100 6,000
area, m2
Regenerative system structural
2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+3LPH
formula
Design temperature of feed
228 228 228 228 228
water,

Note: Similar to the turbines -115/125-130, the turbines -90/120-130/10-1 and -90/125-130/10-2 * Similar to the turbines -115/125-130, the
allow process steam extraction up to the 70 t/h at the pressure of 12-18 kgf/cm2 turbines allow process steam extraction up to the
70 t/h at the pressure of 12-18 kgf/cm2

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TURBINES RATED AT 30-60 MW

The turbines rated at 30-60 MW are installed at power plants of me- 2

dium- and small-size cities and towns. The turbines type -60/65-130,
-50/60-130/7, -50-130-6 (rotational speed of 3600 RPM) and
-40-130/31 form, together with the turbine T-100-130, a single group
united by common principal and design approaches.
The turbines type T and have the two-stage heating of heating-
system water. The pressure at the heating and process steam extrac-
tions is maintained with the help of regulating revolving diaphragms
installed in the LPC. The turbines types T and are housed in two
cylinders. The turbine type P is a single-cylinder unit.
The turbine type P-40-130/31 has the following parameters of the
live steam: p0= 130 kgf/cm2 (12.8 MPa) and t0= 555 . The maximum
steam ow rate is 470 t/h, the nominal power is 40 MW, and the nomi-
nal back-pressure equals 31 kgf/cm2.
The turbines type -30/35-90/10 and its modication The turbine -30/35-90/10 can be installed instead of -25-4
-30/35-90/10/1,2 have been designed. They have single-cylinder and -25-3 turbines, after expiry of their service life, on the exist-
design and the single-stage heating of heating-system water. The ing foundation.
pressure at the heating and process steam extractions is maintained Basic characteristics of the turbines types , and are given
with regulating revolving diaphragms in Table 11.

Turbine longitudinal section view -30/35-90/10-5

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Table 11: Basic characteristics of turbines rated at 30-60 MW

Parameter 2 Modication

-50-130-6 -60/65-130-2 -50/60-130/7-2 -50/60-8,8 -30/35-90/10-5 -30/35-90/10/1,2 -40/50-90/13

Power, MW:

nominal 50 60 50 50 30 30 40

maximum 60 65 60 60 35 35 50

at condensing conditions 50 65 50 60 30 - 50

Rotor speed, RPM 3600 3000 3000 3000 3000 3000 3000

Live steam ow rate, t/h:

nominal 245 280 274 246 190 190 238

maximum 255 300 300 255 240 240

Live steam parameters:

pressure, kgf/cm2 (MPa) 130 (12.8) 130 (12.8) 130 (12.8) 90 (8.8) 90(8.8) 90 (8.8) 90 (8.8)

temperature, 555 555 555 535 535 535 535

Thermal load:

process steam extraction, t/h:

nominal - - 118 97 83 83 64

maximum - - 160 101 160 160 160

Heating steam extraction,

GCal/h:

nominal 90 100 40 97 63* 72* 115

maximum 90 105 60 101 92* 100* 130*

Extraction pressure
adjustment range, kgf/cm2:

process steam extraction - - 5-10 - 8-13 8-13 10-15

upper heating steam

0.6-2.5 0.6-2.5 0.6-2.5 - - - -
extraction
lower heating steam
0.5-2.0 0.5-2.0 0.5-2.0 0.7-2.5 0.7-2.5 0.5-2.5 0.7-2.5
extraction
Last stage blade
650 550 550 550 432 152 432
length, mm

Number of stages:

HPC (HPS) 9 9 9 16 10 16 10

LPC (LPS) 13 16 15 2 8 7 4/3

Cooling water:

design temperature, 20 20 20 18 20 - 20

design ow rate, m /h 3
8,000 8,000 7,000 8,000 5,000 - 5,000

Condenser cooling surface

3,300 3,000 3,000 3,090 1,700 - 1,700
area, m2
Regenerative system
3HPH+D+4LPH 3HPH+D+4LPH 3HPH+D+4LPH 2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+3LPH 2HPH+D+3LPH
structural formula
Design temperature of feed
225 232 230 218 206 206 219
water,

* At t/h

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STEAM TURBINES FOR COMBINED-CYCLE POWER PLANT

Currently, issues concerning development of modern equipment 2

operating as part of combined-cycle power plants (CCPPs) are be-

coming more and more vital. Providing succession of UTW steam
turbine manufacture design decisions, the company has worked over
CCPP variants with capacity 95 450 MW. A classic CCPP includes
one or two gas turbines, one or two waste-heat boilers and one steam
turbine with the appropriate number of generators.
For a CCPP with capacity of 90 100 MW, UTW offers the sin-
gle-shaft steam extraction turbine -35/47-7,4 (see the Table below).
For a CCCP with capacity of 115 MW, steam turbine -40/50-8,8 is
offered.
For two-circuit CCPPs with capacity of 170...230 MW, we offer
steam extraction turbines -53/67-8,0 and -63/76-8,8 (see the Table
below). On the basis of this turbine, the plant can also manufacture
condensing turbines with capacity of 6070 MW. plant can also manufacture condensing turbines with capacity of
For three-circuit CCPPs with resuperheating function and capacity 130150 MW.
of 400450 MW, UTW offers steam extraction turbine -113/145-2,4
(see the Table below), which, with its design preserved, but depend-
ing on different steam parameters, may also bear designations from Basic characteristics of the turbines for CCPPs are provided in
-100/130-12,0 to -125/150-12,6. On the basis of this turbine, the Table 12.

Turbine longitudinal section view -56/70-6,8

Developed projects of steam turbines for CCPPs

Steam turbine model CCPP model Example of implementation of the steam turbine project

-40/50-8,8 CCPP-115 Novobereznikovskaya TEC (Power Company TGK-9)

Supply from the manifold of the

-35/40-8,8 Novokuibyshevskaya TEC (The turbine has been shipped)
built-up CCPP

Izhevskaya TEC-1; Kirovskaya TEC-3 (Power Company TGK-5);

-63/76-8,8 CCPP-230 Vladimirskaya TEC-2 (Power Company TGK 6) (the turbines have been
shipped); Novobogoslovskaya TEC

Nizhneturinskaya GRES, Akademicheskaya TEC (Power Company

-63-7,7 CCPP-230
TGK-9)

-113/145-12,4 CCPP-410 Krasnodarskaya TEC (already in operation)

-53/67-8,0 CCPP-230 Minskaya TEC (Belarus) (already in operation)

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basic ow diagram of turbine plant with turbine T-113/145-12,4

2 PH SCVU
PH SCVU process heating
HP SCVU
stop-control valves unit
HP SCVU high pressure
stop-control valves unit
GH gland heater
GE gland ejector
HP SCVU
ME main ejector
CC condensate cooling
DWH district-heating
water heaters

to GH
to GE

to GH

to GH
to GE
CGH condensate gas heater

to GE
PH process heating

Condensers
steam from deaerator
reserve
steam input

PH HP IP LP direct
district water DWH-2 DWH-1

recovery boiler
CC GH GE ME

}
return Condenser
district water dilator to atmospheric
drenage collector

Table 12: Basic characteristics of turbines for combine cycle power plants
Parameter Modication
-35/47-7,4 -35/40-8,8 -40/50-8,8 -53/67-8,0 -63/76-8,8** -113/145-12,4*
Power MW: nominal / maximum 35.6/47.5 35/40 40.2/49.6 53/66.5 63/75.5 113/145.7
condensing conditions 47.5 40 49.6 66.5 75.5 145.7
HP steam ow rate, t/h: nominal
146 150 165 212.5 237 316.7
/ maximum
HP steam parameters:
pressure, kgf/cm2 (MPa) 75.5 (7.4) 90 (8.8) 90 (8.8) 78.5(7.7) 89.8 (8.8) 126(12.35)
temperature, 498 500 550 488 502.8 557.6
LP steam ow rate, t/h: nominal
36 51 15.6 57.2 35 50.2
/ maximum
LP steam parameters:
pressure, kgf/cm2 (MPa) 5.8(0.57) 6.12 (0.6) 7.2 (0.71) 7.14(0.7) 14.25 (1.4) 4.8(0.475)
temperature, 229 210 208.2 208 296 247.7
Thermal load, GCal/h: nominal /
93 80 65.5 136 90 220
maximum
Extraction pressure
adjustment range**, kgf/cm2
rst (lower) 0.5-2.0 0.5-2.5 0.5-2.5 0.5-2.0 0.5-2.0 0.5-2.0
second (upper) 0.6-2.5 - - 0.6-2.5 0.6-2.5 0.6-2.5
Last stage blade length, mm 550 550 550 550 660 940
Cooling water:
Design temperature,
nominal conditions 20 15 11 20 20 12
condensing regime 20 28.5 20 20 20
design ow rate, m3/h 8,000 8,000 8,000 8,000 13,500 27,000
Condenser cooling surface
3,100 3,100 3,100 3,100 6,000 12,020
area, m2
Number of stages: HPC/LPC
21/2 15/2 20/2 10/15 19/2 11/13/32
(HPS/LPS)

* The turbine has 3 circuits and process heating that is overlapping with IP circuit with parameters: ip= 30.7 (3.0) kgf/cm2 (MPa); tip= 554 ; ow rate = 63.7 t/h
** Upon the customers request, provisions for process steam extraction from the turbine may be introduced (with the amount of steam = up to 50 ton per hour
and with a pressure = approximately 13 kgf/cm2)

28

EXTRACTION STEAM TURBINES OPERATING ON LIVE STEAM WITH
0= 90 KGF/CM2 (8.8 MPA), t0= 535
The extraction steam turbines designed to work on live steam with
pressure of 130 kgf/cm2 (12.8 MPa) and temperature of 555 are
capable of operating continuously on live steam with p0= 90 kgf/cm2
(8.8 MPa) and t0= 535 without any modications made in the tur-
bine design. This is important for power plants where the turbine hall
is reequipped without replacement of the boiler equipment. In this
case the turbine parameters (live steam ow rate, electric power,
process steam ow rate, and heating load) lower correspondingly.
Steam Turbines
URAL
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2
For example, when the base turbine type -140/165-130/15 works
on live steam with pressure of 90 kgf/cm2 (8.8 MPa), it turns into the
turbine -100/130-90/13 after a slight modication.
To improve characteristics of the turbine operating on low-param-
eter steam, certain design changes can be made. If necessary, the
turbine can be switched back to operation on live steam with pressure
of 130 kgf/cm2 (12.8 MPa). This option is realized in the family of tur-
bines Tn-115/125-130 and -90/120-130/10.
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CONDENSING STEAM TURBINES

If minor changes
2 are introduced in the design of the turbines manufac-
tured at Ural Turbine Works, they can serve as a basis for development of
condensing steam turbines with the following parameters:

1) live steam at 90 kgf/cm2 (8.8 MPa) and 535 C:

- rotational speed of 3,000 rpm and power equal to 50-150 MW;
- rotational speed of 3,600 rpm and power equal to 50-60 MW.

2) live steam at 130 kgf/cm2 (12.8 MPa) and 555 C:

- rotational speed of 3,000 rpm and power equal to 50-220 MW;
- rotational speed of 3,600 rpm and power equal to 50-60 MW.

3) for CCPP (see Table 12)

4) exhaust steam (see Table 14)

Table 13: Condensing steam turbines

Parameter Modication
-63-8,8 -130-12,8

Power, MW: nominal/ maximum 63/63 130/130

Live steam ow rate, t/h:

Nominal/maximum 257/265 390/390

Live steam parameters:

pressure, kgf/cm2 (MPa) 90(8.8) 130(12.8)

temperature, 500 540/540

Last stage blade length, mm 550 660

Number of stages: HPC/LPC 18/- 10/17

Cooling water:

Design temperature, / design ow rate, m3/h 20/8,000 27/13,500

Condenser cooling surface area, m 2

3,090 6,000

Regenerative system structural formula 2HPH+D+3LPH 3HPH+D+4LPH

Design temperature of feed water, 220 -

30
 Steam Turbines
URAL
TURBINE
WORKS

EXHAUST STEAM TURBINES

Ural Turbine Works offers, to its customers, exhaust steam tur- 2

bines. They work from heating collectors and process steam extrac-
tion of turbines , , , , and T when they are not loaded
to its purpose. Process steam extraction for heating can be organ-
ized from the turbines worked from the collector. Incomplete load-
ing of heating extraction can exist in spring-autumn period; during
summer, the loading can be zero. Absence of steam consumption
from exhaust of the turbine type P leads to full stop. Decrease of
process steam extraction from turbine types , and P reduces
turbo-generator set power. In these cases exhaust-steam turbines
installation allows a complete loading of the turbines and provides
their work at an efcient design condition. Besides, electric power
of power plants increases due to new turbines at comparatively low
capital inputs, because installation of new power-generating boilers
is not necessary.

Main technical data of exhaust steam turbines are summarized

in Table 14.

Turbine longitudinal section view K-110-16

31
 Steam Turbines
URAL
TURBINE
WORKS

2
basic ow diagram of turbine plant with turbine K-110-1,6

to GE

to GE

to D

to GE
to GE

H4 H3 H2 H1 GE ME
valves

to HPH P-100
recirculation

Table 14: Basic characteristics of exhaust steam turbines

Parameter Modication
-70/110-1,6 -70-1,6 -35/55-1,6 -35-1,6 -110-1,6 -55-1,6 -17-1,6

Power, MW:

nominal 70 70 35 35 110 55 17

maximum 110 70 55 35 110 55 17

at condensing conditions 110 - 55 - 110 55 17

Exhaust steam ow rate:

nominal, t/h 650 650 325 325 650 325 222

Exhaust steam parameters:

pressure, kgf/cm2 (MPa) 16.3 (1.6) 16.3 (1.6) 16.3 (1.6) 16.3 (1.6) 16.3 (1.6) 16.3 (1.6) 1.6 (0.16)

temperature, 285 285 285 285 285 285 112,7

Thermal load, GCal/h:

nominal 280 300 140 150 - - -

Extraction pressure adjustment

0.5-2.5 0.5-2.5 0.5-2.5 0.5-2.5 - - -
range, kgf/cm2:*

Last stage blade length, mm 660 375 660 305 660 660 660

Number of stages 9+4 7 11 9 11+2 11 3

Cooling water:

design temperature, 27 - 27 - 20 27 20

design ow rate, m3/h 27,000 - 13,500 - 27,000 13,500 8,000

* Two-stage heating is possible

32

SERVICING AND REPAIRS
1 Consultations concerning problems that may arise during opera-
tion or repairs
2 Description of service maintenance schedule
3 Working out special technical solutions:
For repairs;
In connection with changes in operating conditions.
4 Engineering assistance in repairs carried out by local repair
companies:
Taking part in identication of defects and preparation of the
technical solution;
Supervision over repairs.
UTW offers conclusion of long-term service agreements for service maintenance
of steam turbines
Modernization of the installed steam turbines
UTW has developed modernization packages for the entire model
range of the turbines (among them such models as -185, -100,
-50, -135, -50, -25-3(4), and -100). The modernization Carrying out modernizations and reconstructions
packages allow extending the turbines service lives by 200 thousand
hours.
The company offers a modernization package including the fol-
lowing:
Steam Turbines
URAL
TURBINE
WORKS
5 Formation of the scope of repair activities in excess of the nor- 2
mal level
6 Carrying out non-typical maintenance at UTW working area or
with help of service division at customer area
7 Spare parts supply on the following basis:
In-advance preparation of the typical set of the required spare
parts for each repair;
Prompt manufacturing of spare parts for emergency cases; or
Supplying spare parts from the companys reserve stock.
8 Operational examination of the equipment (pre-repair, post-repair
(post-modernization) or in connection with any identied problems).
Substantiation of the need to carry out modernizations and re-
equipment
Project development
Delivery of units and parts for modernizations and reconstruc-
tions
Supervision over the activities, including start-up tests
33
 Steam Turbines
URAL
TURBINE
WORKS

538 434
1
2
1
2 10
1 10
4
3
3
4
3
3
4
6 41
4
10
10
20
14
14
45 53
45 14
65
1
2
5

34
2
 Tu r b i n e s
Steam

l Turbine Works
CJSC The Ura 17,
, F ro nt ov yk h Brigad st., 6200
18 sia
rin bu rg , S ve rd lovsk region, Rus
Ekate 333-56-75
48 -4 8, 32 6- 49 -25 fax: +7 343
tel.: +7 343 326- z.ru www.utz.ru
e-mail: mail@ut

2013