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000
with Paved Shoulders from KM 81.000 to Km 120.000 of Madurai Raman
of NH-49
JOB No.
RU20/ROB/BEARING LOADS/24+468/88/R1
TOTAL NO. OF PAGES
NAME SIGNATURE
DESIGNED Design Director
CHECKED GV
APPROVED
RELEASED FOR
U20/ROB/BEARING LOADS/24+468/88/R1
First submission 13 DD GV
SIGNATURE DATE
1/18/2016
CODE REV.
IRC R1
APPROVAL CONSTRUCTION
Bearing Loads For
38.973 m Skew Span
Improvement/Augmentation of Four Laning from Km 5.000 to Km 81.000 DOCUMENT NO.
PROJECT: and Two Laning with Paved Shoulders from KM 81.000 to Km 120.000 of
Madurai Ramanathapuram section of NH-49 RU20/ROB/BEARING
LOADS/24+468/88/R1
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
Contents
1 Introduction
2 Genaral Arrangement
3 Analysis & design methodology
4 Calculation of Horizontal Seismic force in any direction
5 Calculation of wind forces - Unloaded case
6 Calculation of wind force - Loaded case
7 Bearing Load Calculation
8 Translation Calculations
DATE
18.1.16
SHEET
Improvement/Augmentation of Four Laning from Km 5.000 to Km 81.000 DOCUMENT NO.
PROJECT: and Two Laning with Paved Shoulders from KM 81.000 to Km 120.000 of
Madurai Ramanathapuram section of NH-49 RU20/ROB/BEARING
LOADS/24+468/88/R1
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
1. Introduction
Proposed ROB at km 24+468, along Madurai Ramanathpuram (NH-49) in the state of Tamil Nadu. Steel-
Concrete composite girder superstructure system is proposed for the track span . This report details the
calculation of bearing loads for 38.973 skew span as per IRC codal provisions.
2. General Arrangement
The ROB consists of 3 structural spans and RE wall embankments for the approaches. Central track span is of
38.973m length (skew), Madurai side approach span is of 38.973 m length (skew) and Ramanathpuram side
approach span is of 38.973 length (skew). The superstructures are having a skew of 620 29' 33" with respect to
centre line of existing railway track. The vertical profile of the ROB is finalised based on the minimum vertical
clearance given by Railways, (6.525m from Rail top to deck bottom) in the approved GAD. Overall
superstructure width is 12.0m, which comprise 0.50m wide crash barrier on both sides and 1.5m wide footpath
+ 0.25m wide handrail at the outer end with 9.25m wide carriageway in between.
Simply supported pre-fabricated steel girders + cast-in-situ deck slab superstructure is proposed. Each
carriageway is formed with separate decks of 12.00m width using 5 girders. Superstructures are proposed to
rest on POT-PTFE bearings over RCC Trestle piers/Abutments at both ends resting on pile foundations.
Single unit strip seal expansion joint is proposed at abutment location. Bituminous wearing coat of 75mm thick
is proposed on the bridge.
18.1.16
SHEET
Nadu. Steel-
t details the
osed. Each
s are proposed to
foundations.
oat of 75mm thick
mbinations. As
on the latest
Improvement/Augmentation of Four Laning from Km 5.000 to Km 81.000 DOCUMENT NO.
PROJECT: and Two Laning with Paved Shoulders from KM 81.000 to Km 120.000 of
Madurai Ramanathapuram section of NH-49 RU20/ROB/BEARING
LOADS/24+468/88/R1
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
18.1.16
SHEET
Medium Soil
g x direction.
g z direction.
g y direction.
eismic force
Improvement/Augmentation of Four Laning from Km 5.000 to Km DOCUMENT NO. DATE
PROJECT: 81.000 and Two Laning with Paved Shoulders from KM 81.000 to
Km 120.000 of Madurai Ramanathapuram section of NH-49 RU20/ROB/BEARING
18.1.16
LOADS/24+468/88/R1
DESIGNED CHECKED SHEET
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
18.1.16
SHEET
d as per IRC:6-
deck is carrying
N/m2
N/m2
N/m2
DATE
18.1.16
SHEET
DOCUMENT NO.
Improvement/Augmentation of Four Laning from Km 5.000 to Km 81.000 and Two Laning with Paved Shoulders from KM 81.000 to Km 120.000
PROJECT:
of Madurai Ramanathapuram section of NH-49 RU20/ROB/BEARING LOADS/24+468/88/R1
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
Abutment
GB(T) FX FX GB(T) GB(T)
Bearings
kN kN kN kN kN kN kN kN kN
Load Cases +ve -ve +ve -ve +ve -ve +ve -ve +ve
DL+SIDL+FPLL 1605.4 1605.4 1159.4 1159.4 778.2 778.2 925.5 925.5 1215.1
Maximum / Minimum Reactions 258.1 -56.0 422.8 -6.4 567.2 -4.3 511.1 -5.0 442.1
Distance from CG of Brgs to each Brg. 5.0 -5.0 2.5 -2.5 0.0 0.0 2.5 -2.5 5.0
Distribution factor 0.08 -0.08 0.04 -0.04 0.00 0.00 0.04 -0.04 0.08
Vertical Load due to Centrifugal Moment 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Vertical Load due to Braking Moment 4.2 -4.2 4.2 -4.2 4.2 -4.2 4.2 -4.2 4.2
Vertical Load due to Transverse Seismic Moment 181.9 -181.9 90.9 -90.9 0.0 0.0 90.9 -90.9 181.9
Wind Unloaded Case
DOCUMENT NO.
Improvement/Augmentation of Four Laning from Km 5.000 to Km 81.000 and Two Laning with Paved Shoulders from KM 81.000 to Km 120.000
PROJECT:
of Madurai Ramanathapuram section of NH-49 RU20/ROB/BEARING LOADS/24+468/88/R1
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
Direct Vertical component (up or down) 49.8 -49.8 49.8 -49.8 49.8 -49.8 49.8 -49.8 49.8
Difference in bearing load due to FT 50.8 -50.8 25.4 -25.4 0.0 0.0 25.4 -25.4 50.8
Wind Loaded Case
Direct Vertical component 42.5 -42.5 42.5 -42.5 42.5 -42.5 42.5 -42.5 42.5
Difference in bearing load due to FT 54.8 -54.8 27.4 -27.4 0.0 0.0 27.4 -27.4 54.8
DOCUMENT NO.
Improvement/Augmentation of Four Laning from Km 5.000 to Km 81.000 and Two Laning with Paved Shoulders from KM 81.000 to Km 120.000
PROJECT:
of Madurai Ramanathapuram section of NH-49 RU20/ROB/BEARING LOADS/24+468/88/R1
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
Summary
Perm Vertical load Only Dead Loads 1605.4 1605.4 1159.4 1159.4 778.2 778.2 925.5 925.5 1215.1
Normal Case DL+SIDL+FPLL+LL (With Impact) 1916.7 1534.5 1666.8 1147.6 1457.3 768.9 1537.9 915.4 1745.3
Seismic Case DL+SIDL+FPLL+20% LL +Seis. 1849.5 1409.3 1351.8 1066.1 914.0 776.3 1138.9 832.6 1503.0
Wind Unloaded DL+SIDL+FPLL + Wind 1706.0 1504.7 1234.7 1084.2 828.0 728.3 1000.8 850.3 1315.7
Wind Loaded DL+SIDL+FPLL + LL Case-1 + Wind 2013.9 1437.3 1736.6 1077.8 1499.7 726.4 1607.7 845.6 1842.6
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
Fixed Bearing FX 1159 1667 1148 40 0 1352 1352 529 651 1737 1084 28
Fixed Bearing FX 778 1457 769 40 0 914 914 529 651 1500 728 28
Transverse Guided
GB(T) 926 1538 915 40 - 1139 1139 529 - 1608 850 28
Bearing
Transverse Guided
GB(T) 1215 1745 1190 40 - 1503 1028 529 - 1843 1114 28
Bearing
Pier
FR GB(L) GB(L) FR FR
Bearings
kN kN kN kN kN kN kN kN kN
Load Cases +ve -ve +ve -ve +ve -ve +ve -ve +ve
DL+SIDL+FPLL 1605.4 1605.4 1159.4 1159.4 778.2 778.2 925.5 925.5 1215.1
Maximum / Minimum Reactions 258.1 -56.0 422.8 -6.4 567.2 -4.3 511.1 -5.0 442.1
Distance from CG of Brgs to each Brg. 5.0 -5.0 2.5 -2.5 0.0 0.0 2.5 -2.5 5.0
Distribution factor 0.08 -0.08 0.04 -0.04 0.00 0.00 0.04 -0.04 0.08
Vertical Load due to Centrifugal Moment 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
DOCUMENT NO.
Improvement/Augmentation of Four Laning from Km 5.000 to Km 81.000 and Two Laning with Paved Shoulders from KM 81.000 to Km 120.000
PROJECT:
of Madurai Ramanathapuram section of NH-49 RU20/ROB/BEARING LOADS/24+468/88/R1
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
Vertical Load due to Braking Moment 4.2 -4.2 4.2 -4.2 4.2 -4.2 4.2 -4.2 4.2
Vertical Load due to Transverse Seismic Moment 181.9 -181.9 90.9 -90.9 0.0 0.0 90.9 -90.9 181.9
Wind Unloaded Case
Direct Vertical component (up or down) 49.8 -49.8 49.8 -49.8 49.8 -49.8 49.8 -49.8 49.8
Difference in bearing load due to FT 50.8 -50.8 25.4 -25.4 0.0 0.0 25.4 -25.4 50.8
DOCUMENT NO.
Improvement/Augmentation of Four Laning from Km 5.000 to Km 81.000 and Two Laning with Paved Shoulders from KM 81.000 to Km 120.000
PROJECT:
of Madurai Ramanathapuram section of NH-49 RU20/ROB/BEARING LOADS/24+468/88/R1
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
Summary
Perm Vertical load Only Dead Loads 1605.4 1605.4 1159.4 1159.4 778.2 778.2 925.5 925.5 1215.1
Normal Case DL+SIDL+FPLL+LL (With Impact) 1916.7 1534.5 1666.8 1147.6 1457.3 768.9 1537.9 915.4 1745.3
Seismic Case DL+SIDL+FPLL+20% LL +Seis. 1849.5 1409.3 1351.8 1066.1 914.0 776.3 1138.9 832.6 1503.0
Wind Unloaded DL+SIDL+FPLL + Wind 1706.0 1504.7 1234.7 1084.2 828.0 728.3 1000.8 850.3 1315.7
Wind Loaded DL+SIDL+FPLL + LL Case-1 + Wind 2013.9 1437.3 1736.6 1077.8 1499.7 726.4 1607.7 845.6 1842.6
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
Normal Case Braking Force (distributed as per IRC:6) 0.00 0.00 0.00 0.00 0.00
Seismic case Braking Force + Transverse Seismic 0.0 0.0 0.0 0.0 0.0
Seismic case Longitudinal Seismic 0.0 0.0 0.0 0.0 0.0
Wind unloaded No Live load 0.0 0.0 0.0 0.0 0.0
Wind loaded Loaded 0.00 0.00 0.00 0.00 0.00
Longitudinal Guided
GB(L) 1159 1667 1148 0 0 1352 1352 0 651 1737 1084 0
Bearing
Longitudinal Guided
GB(L) 778 1457 769 0 0 914 914 0 651 1500 728 0
Bearing
LOADS/24+468/88/R1 18.1.16
CHECKED SHEET
GV
LOADS/24+468/88/R1 18.1.16
CHECKED SHEET
GV
-49.8
-50.8
-42.5
-54.8
ENT NO. DATE
LOADS/24+468/88/R1 18.1.16
CHECKED SHEET
GV
1215.1
1189.7
1028.1
1114.4
1092.4
GB(T)
kN
-
-
-
-
-
GB(T)
kN
40.00
528.5
511.5
ENT NO. DATE
LOADS/24+468/88/R1 18.1.16
CHECKED SHEET
GV
27.8
26.53
ENT NO. DATE
LOADS/24+468/88/R1 18.1.16
CHECKED SHEET
GV
nd
HT
139
139
FR Total Load
kN kN
-ve
1215.1 5683.6
-17.9 2201.3
-5.0
-0.08
0.0
ENT NO. DATE
LOADS/24+468/88/R1 18.1.16
CHECKED SHEET
GV
-4.2
-181.9
-49.8
-50.8
ENT NO. DATE
LOADS/24+468/88/R1 18.1.16
CHECKED SHEET
GV
-42.5
-54.8
1215.1
1189.7
1028.1
1114.4
1092.4
FR
kN
-
-
-
-
-
FR
kN
ENT NO. DATE
LOADS/24+468/88/R1 18.1.16
CHECKED SHEET
GV
0.00
0.0
0.0
0.0
0.00
nd
HT
139
139
-
GB FRE
(T) E
FIXE GB
D (L)
FIXE GB
D (L)
GB FRE
(T) E
GB FRE
(T) E
Improvement/Augmentation of Four Laning from Km 5.000 to Km DOCUMENT NO.
PROJECT: 81.000 and Two Laning with Paved Shoulders from KM 81.000 to Km
120.000 of Madurai Ramanathapuram section of NH-49 RU20/ROB/BEARING
LOADS/24+468/88/R1
DESIGNED CHECKED
TITLE: Bearing Loads For POT-PTFE Bearings For ROB at Ch. 24+468
DD GV
8. Translation Calculations
Temperature Change = 30 Deg
= 0.000012
Temperature Strain =1.20E-0530.0 = 0.000360
Shrinkage Strain (After 28 days IRC: 18-2000) = 0.00020
Creep Strain (90% of fck, IRC: 18-2000) = 0.00044
Total Strain = 0.001000
Eff. span between Fixed & Free end = 38.973 m
Total Translation = 38.97 mm
DATE
18.1.16
SHEET