Group: 03 No.

: 06 Date: May, 14

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Please ensure these pages are distributed to all relevant staff for their information; and a copy made
available for future reference, with the above repair manual.

Section Title Paragraph

Please see the attached list on page 2.

The revised pages listed above are attached.

(The corrected parts are indicated by arrows.)

This Bulletin does not cause the Flat Rate Manual to be changed.

2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of Toyota Motor
Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria. 1/16
 Section Title Paragraph
REMOVAL
(2006/10-2009/06)
REMOVAL
2GR-FE ENGINE (2009/06-)
THROTTLE BODY
CONTROL SYSTEM INSTALLATION
(2006/10-2009/06)
INSTALLATION
(2009/06-)
COMPONENTS
REMOVAL
(2006/10-2009/06)
2GR-FE ENGINE REMOVAL
ENGINE ASSEMBLY
MECHANICAL (2009/06-)
INSTALLATION
(2006/10-2009/06)
INSTALLATION
(2009/06-)
REMOVAL
(2006/10-2009/06)
REMOVAL
(2009/06-)
2GR-FE FUEL FUEL INJECTOR
INSTALLATION
(2006/10-2009/06)
INSTALLATION
(2009/06-)
2GR-FE IGNITION IGNITION COIL COMPONENTS

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 2/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [REMOVAL (2006/10-2009/06)]

2GR-FE ENGINE CONTROL SYSTEM THROTTLE BODY ES3

(b) Disconnect the mass air flow meter connector (*1).

(*1) (c) Disconnect the No. 2 ventilation hose (*2).
(d) Disconnect the hose band (*3).
(*3) (*2)

A135705E01

(e) Disconnect the 3 bands, and remove the air cleaner

cap sub-assembly.
8. REMOVE AIR CLEANER CASE SUB-ASSEMBLY (See ES
page )
9. REMOVE NO. 1 AIR CLEANER INLET (See page )

A135706

10. REMOVE THROTTLE BODY

(a) Disconnect the throttle body connector and clamp.

A135707

(b) Disconnect the 2 water by-pass hoses from the

throttle body.

A135708
[Corrected]

(c) Remove the 4 bolts and throttle body.

(d) Remove the throttle body gasket from the intake air
surge tank.

REMOVAL
(2009/06- )
1. REMOVE ENGINE UNDER COVER RH
2. REMOVE ENGINE UNDER COVER LH
3. DRAIN ENGINE COOLANT (See page )
A135709

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 3/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [REMOVAL (2009/06-)]

2GR-FE ENGINE CONTROL SYSTEM THROTTLE BODY ES5

(b) Disconnect the 2 water by-pass hoses from the

throttle body.

[Corrected]
A135708

(c) Remove the 4 bolts and throttle body.

(d) Remove the throttle body gasket from the intake air
surge tank. ES

A135709

INSPECTION
1. INSPECT THROTTLE BODY ASSEMBLY
(a) Measure the resistance between the terminals.
Standard resistance
Tester Connection Condition Specified Condition
2 (M+) - 1 (M-) 20C (68F) 0.3 to 100

VTA M+ M- 5 (VC) - 3 (E2) 20C (68F) 1.2 to 3.2 k

VC VTA2 E2

A075258E15
If the result is not as specified, replace the throttle
body assembly.
INSTALLATION
Recess (2006/10-2009/06)
1. INSTALL THROTTLE BODY
(a) Install a new throttle body gasket to the intake air
surge tank.

A133820E01

(b) Install the throttle body with the 4 bolts.

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

A135709

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 4/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [INSTALLATION (2006/10-2009/06)]

ES6 2GR-FE ENGINE CONTROL SYSTEM THROTTLE BODY

(c) Connect the 2 water by-pass hoses.

[Corrected]
A135708

(d) Connect the throttle body connector and clamp.

2. INSTALL NO. 1 AIR CLEANER INLET (See page )
ES 3. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (See
page )

A135707

4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

(a) Install the air cleaner cap sub-assembly, and
connect the 3 bands.

A135706

(b) Connect the mass air flow meter connector (*1).

(*1) (c) Connect the No. 2 ventilation hose (*2).
(d) Connect the hose band (*3).
(*3) (*2)

A135705E01

(e) Connect the 3 vacuum hoses.

5. INSTALL AIR CLEANER INLET ASSEMBLY (See page
)
6. INSTALL COOL AIR INTAKE DUCT SEAL (See page )
7. ADD ENGINE COOLANT (See page )
8. INSPECT FOR COOLANT LEAK (See page )
9. CHECK FUNCTION OF THROTTLE BODY (See page
A135704
ES-2)

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 5/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 2GR-FE ENGINE CONTROL SYSTEM THROTTLE BODY ES7

10. INSTALL V-BANK COVER SUB-ASSEMBLY (See

page )
INSTALLATION
Recess (2009/06- )
1. INSTALL THROTTLE BODY
(a) Install a new throttle body gasket to the intake air
surge tank.

A133820E01

(b) Install the throttle body with the 4 bolts.

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
ES

A135709

(c) Connect the 2 water by-pass hoses.

[Corrected]
A135708

(d) Connect the throttle body connector and clamp.

2. INSTALL NO. 1 AIR CLEANER INLET (See page )
3. INSTALL AIR CLEANER CASE SUB-ASSEMBLY (See
page )

A135707

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 6/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [COMPONENTS]

2GR-FE ENGINE MECHANICAL ENGINE ASSEMBLY EM7

UNION TO CHECK VALVE HOSE

* 21 (214, 15)
5.4 (55, 48 in.*lbf)

VACUUM HOSE CLAMP

* 21 (214, 15)

THROTTLE BODY BRACKET NO. 1 VENTILATION HOSE

* 21 (214, 15) EM
NO. 1 SURGE TANK STAY

x2
16 (163, 12)
x4
NO. 2 WATER BY-PASS HOSE

NO. 3 WATER BY-PASS HOSE

* 18 (184, 13)
INTAKE AIR SURGE TANK ASSEMBLY
[Corrected]

AIR SURGE TANK TO INTAKE MANIFOLD GASKET

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part

* DO NOT apply oil

A134939E15

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 7/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [REMOVAL (2006/10-2009/06)]

EM18 2GR-FE ENGINE MECHANICAL ENGINE ASSEMBLY

66. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

HINT:
See page {{-{{.
67. REMOVE DRIVE PLATE AND RING GEAR SUB-
ASSEMBLY (See page )
68. SECURE ENGINE
(a) Secure the engine onto an engine stand with the
bolts.
69. REMOVE INTAKE AIR SURGE TANK ASSEMBLY
(a) Disconnect the 2 water by-pass hoses from the
(b)
throttle with motor body assembly.
(b) Disconnect the vapor feed hose.
(c)
(c) Disconnect the throttle with motor body assembly
(a) connector and clamp.
(d) Disconnect the No. 1 ventilation hose.
EM
(a) (c) A129464E15 [Corrected]

(e) Remove the bolt and vacuum hose clamp.

A129466

(f) Disconnect the connector.

(g) Remove the 4 bolts, No. 1 surge tank stay and
throttle body bracket.

A129467

(h) Using a 5 mm socket hexagon wrench, remove the

4 bolts.
(i) Remove the 2 nuts and intake air surge tank.
(j) Remove the gasket from the intake air surge tank.
70. REMOVE IGNITION COIL ASSEMBLY
(h) (h) (a) Remove the 6 bolts and 6 ignition coils.
(h) (h) (i)
(i) 71. REMOVE NO. 2 A ENGINE MOUNTING STAY RH
(a) Remove the bolt and No. 2 A engine mounting stay
A139209E01 RH.

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 8/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [REMOVAL (2009/06-)]

EM30 2GR-FE ENGINE MECHANICAL ENGINE ASSEMBLY

(b) Disconnect the 2 clamps.

A132989

(c) Remove the 2 nuts and disconnect the engine

RH Side: LH Side:
mounting insulators RH and LH.
(d) Disconnect the vacuum hose clamps from the
resonator.

EM

A078403E05

(e) Remove the bolt and disconnect the engine

mounting insulator FR.
62. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH (See
page )
63. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH (See
page )
64. REMOVE ENGINE WIRE
A132988 65. REMOVE STARTER ASSEMBLY (See page )
66. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY
HINT:
See page {{-{{.
67. REMOVE DRIVE PLATE AND RING GEAR SUB-
ASSEMBLY (See page )
68. SECURE ENGINE
(a) Secure the engine onto an engine stand with the
bolts.
69. REMOVE INTAKE AIR SURGE TANK ASSEMBLY
(a) Disconnect the 2 water by-pass hoses from the
(b)
throttle with motor body assembly.
(b) Disconnect the vapor feed hose.
(c)
(c) Disconnect the throttle with motor body assembly
(a) connector and clamp.
(d) Disconnect the No. 1 ventilation hose.

(a) (c) A129464E15 [Corrected]

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 9/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [INSTALLATION (2006/10-2009/06)]

EM42 2GR-FE ENGINE MECHANICAL ENGINE ASSEMBLY

(e) Install the vacuum hose clamp with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
(f) Connect the No. 1 ventilation hose.

A129466

(g) Install the clamp and connect the throttle with motor
body assembly connector.
(h)
(h) Connect the vapor feed hose.
(g) (i) Connect the 2 water by-pass hoses to the throttle
(i) body assembly.

EM 22. REMOVE ENGINE STAND

23. INSTALL DRIVE PLATE AND RING GEAR SUB-
ASSEMBLY (See page )
(i) (g) A129464E23
24. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
HINT:
[Corrected] See page {{-{{.
25. INSTALL STARTER ASSEMBLY (See page )
26. INSTALL ENGINE WIRE
27. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See
page )
28. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See
page )
29. INSTALL FRONT FRAME ASSEMBLY
RH Side: LH Side:
(a) Install the engine mounting insulators RH and LH
with the 2 nuts.
Torque: 95 N*m (969 kgf*cm, 70 ft.*lbf)

A078403E06

(b) Install the engine mounting insulator FR with the

bolt.
Torque: 87 N*m (887 kgf*cm, 64 ft.*lbf)

A132988

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 10/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [INSTALLATION (2009/06-)]

2GR-FE ENGINE MECHANICAL ENGINE ASSEMBLY EM57

(b) Using a 5 mm hexagon socket wrench, install the 4

bolts and 2 nuts.
Torque: Bolt
18 N*m (184 kgf*cm, 13 ft.*lbf)
Nut
16 N*m (163 kgf*cm, 12 ft.*lbf)
(c) Install the throttle body bracket and No. 1 surge tank
stay with the 4 bolts.
Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)
A139209

(d) Connect the connector.

EM

A129467

(e) Install the vacuum hose clamp with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
(f) Connect the No. 1 ventilation hose.

A129466

(g) Install the clamp and connect the throttle with motor
body assembly connector.
(h)
(h) Connect the vapor feed hose.
(g) (i) Connect the 2 water by-pass hoses to the throttle
(i) body assembly.
22. REMOVE ENGINE STAND
23. INSTALL DRIVE PLATE AND RING GEAR SUB-
ASSEMBLY (See page )
(i) (g) A129464E23
24. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY
HINT:
See page {{-{{.
[Corrected]
25. INSTALL STARTER ASSEMBLY (See page )
26. INSTALL ENGINE WIRE
27. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH (See
page )
28. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH (See
page )

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 11/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 FU4 2GR-FE FUEL FUEL INJECTOR

REMOVAL
(2006/10-2009/06)
1. DISCHARGE FUEL SYSTEM PRESSURE
HINT:
See page {{-{{.
2. DISCONNECT CABLE FROM NEGATIVE BATTERY
TERMINAL
3. DRAIN ENGINE COOLANT (See page )
4. REMOVE FRONT WIPER ARM AND BLADE
ASSEMBLY LH (See page )
5. REMOVE FRONT WIPER ARM AND BLADE
ASSEMBLY RH (See page )
6. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
(See page )
7. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
(See page )

FU 8. REMOVE COWL TOP VENTILATOR LOUVER SUB-

ASSEMBLY (for LHD) (See page )
9. REMOVE COWL TOP VENTILATOR LOUVER SUB-
ASSEMBLY (for RHD) (See page )
10. REMOVE WINDSHIELD WIPER MOTOR AND LINK
ASSEMBLY (See page )
11. REMOVE COWL TOP OUTER FRONT PANEL SUB-
ASSEMBLY (See page )
12. REMOVE V-BANK COVER SUB-ASSEMBLY (See
page )
13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See
page )
14. REMOVE INTAKE AIR SURGE TANK ASSEMBLY
(a) Disconnect the 2 water by-pass hoses from the
(*2)
throttle with motor body assembly. (*1)
(*3) (b) Disconnect the vapor feed hose. (*2)
(*1) (c) Disconnect the throttle with motor body assembly
connector and clamp. (*3)

(*1) (*3) A129464E18 [Corrected]

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 12/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [REMOVAL (2009/06-)]

FU8 2GR-FE FUEL FUEL INJECTOR

14. REMOVE INTAKE AIR SURGE TANK ASSEMBLY

(a) Disconnect the 2 water by-pass hoses from the
(*2)
throttle with motor body assembly. (*1)
(*3) (b) Disconnect the vapor feed hose. (*2)
(*1) (c) Disconnect the throttle with motor body assembly
connector and clamp. (*3)

(*1) (*3) A129464E18 [Corrected]

(d) Disconnect the No. 1 ventilation hose. (*4)

(*4) (e) Disconnect the union to check valve hose. (*5)
(*5)

(*5)

FU A129465E08

(f) Remove the bolt and vacuum hose clamp.

A129466

(g) Disconnect the connector.

A129467

(h) Using a 5 mm hexagon socket wrench, remove the

(*2)
4 bolts. (*1)
(*2)
(i) Remove the 2 nuts, 2 bolts and intake air surge
tank. (*2)
(j) Remove the gasket from the intake air surge tank.
(*1) (*1)
(*1) (*1)
(*2) (*2)

A129468E06

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 13/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [INSTALLATION (2006/10-2009/06)]

FU14 2GR-FE FUEL FUEL INJECTOR

(h) Install the clamp and connect the throttle with motor
body assembly connector.
(i)
(i) Connect the vapor feed hose.
(h) (j) Connect the 2 water by-pass hoses to the throttle
(j) with motor body assembly.
4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See
page )
5. ADD ENGINE COOLANT (See page )
(j) (h) A129464E24
6. CONNECT CABLE TO NEGATIVE BATTERY
TERMINAL
[Corrected] 7. INSPECT FOR ENGINE COOLANT LEAK (See page )
8. INSPECT FOR FUEL LEAK
HINT:
See page {{-{{.
9. INSTALL COWL TOP OUTER FRONT PANEL SUB-
ASSEMBLY (See page )
10. INSTALL WINDSHIELD WIPER MOTOR AND LINK
FU ASSEMBLY (See page )
11. INSTALL COWL TOP VENTILATOR LOUVER SUB-
ASSEMBLY (for LHD) (See page )
12. INSTALL COWL TOP VENTILATOR LOUVER SUB-
ASSEMBLY (for RHD) (See page )
13. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
(See page )
14. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
(See page )
15. INSTALL FRONT WIPER ARM AND BLADE
ASSEMBLY LH (See page )
16. INSTALL FRONT WIPER ARM AND BLADE
ASSEMBLY RH (See page )
17. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page )
INSTALLATION
(2009/06- )
1. INSTALL FUEL INJECTOR ASSEMBLY
(a) Apply a light coat of spindle oil or gasoline to new O-
rings, and install them to each injector.

New O-Ring

A129475E01

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 14/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [INSTALLATION (2009/06-)]

2GR-FE FUEL FUEL INJECTOR FU17

(f) Connect the union to check valve hose.

(g) (g) Connect the No. 1 ventilation hose.
(f)

(f)

A129465E06

(h) Install the clamp and connect the throttle with motor
body assembly connector.
(i)
(i) Connect the vapor feed hose.
(h) (j) Connect the 2 water by-pass hoses to the throttle
(j) with motor body assembly.
4. INSTALL AIR CLEANER CAP SUB-ASSEMBLY (See
page )
5. ADD ENGINE COOLANT (See page )
(j) (h) A129464E24
6. CONNECT CABLE TO NEGATIVE BATTERY FU
TERMINAL
[Corrected] 7. INSPECT FOR ENGINE COOLANT LEAK (See page )
8. INSPECT FOR FUEL LEAK
HINT:
See page {{-{{.
9. INSTALL COWL TOP OUTER FRONT PANEL SUB-
ASSEMBLY (See page )
10. INSTALL WINDSHIELD WIPER MOTOR AND LINK
ASSEMBLY (See page )
11. INSTALL COWL TOP VENTILATOR LOUVER SUB-
ASSEMBLY (for LHD) (See page )
12. INSTALL COWL TOP VENTILATOR LOUVER SUB-
ASSEMBLY (for RHD) (See page )
13. INSTALL FRONT FENDER TO COWL SIDE SEAL RH
(See page )
14. INSTALL FRONT FENDER TO COWL SIDE SEAL LH
(See page )
15. INSTALL FRONT WIPER ARM AND BLADE
ASSEMBLY LH (See page )
16. INSTALL FRONT WIPER ARM AND BLADE
ASSEMBLY RH (See page )
17. INSTALL V-BANK COVER SUB-ASSEMBLY (See
page )

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 15/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.
 [COMPONENTS]

IG2 2GR-FE IGNITION IGNITION COIL

UNION TO CHECK VALVE HOSE

* 21 (214, 15)
5.4 (55, 48 in.*lbf)

VACUUM HOSE CLAMP

THROTTLE BODY BRACKET

VENTILATION HOSE

* 21 (214, 15)
NO. 1 SURGE TANK STAY

FUEL VAPOR
FEED HOSE

16 (163, 12)
x4 NO. 2 WATER BY-PASS HOSE
NO. 3 WATER BY-PASS HOSE
* 18 (184, 13)
INTAKE AIR SURGE TANK ASSEMBLY
[Corrected]
VACUUM HOSE

AIR SURGE TANK TO INTAKE MANIFOLD GASKET

IG

N*m (kgf*cm, ft.*lbf) : Specified torque

Non-reusable part

* DO NOT apply oil

A141148E01

____________________________________________________________________________________________________________
2014 Toyota Motor Corporation Australia Limited A.B.N. 64 009 686 097
All rights reserved. This material may not be reproduced or copied, in whole or part, without the written permission of 16/16
Toyota Motor Corporation Australia Limited, 155 Bertie Street, Port Melbourne, Victoria.