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Steel Tanks

Seismic Design of Ground Supported Liquid Storage


Welded Steel Tanks
By Ashwin Ranga Swamy, P.E.

Tanks - Material

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High Alloy Steel Carbon Steel Fiberglass Concrete

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Rivetec Bolted Cop Chemicals Poured Prestressed Wire/Strand
(Archaic) In-place In Tendons Wrapped

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Prestressed

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Figure 1a: Classification of tanks based on material

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Tanks are non-building structures which ture of a 5 million-gallon concrete reser- Figure 3. Other forms of damage include

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are normally value engineered on the ba- voir in Westminster, California, which

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roof damage due to surface wave sloshing

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sis of return on investment. Tank manu-

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caused nearly $27 million in damages, on and tearing out of the anchor chairs due
facturers rely on in-house engineers or September 21, 1998. Other water dis- to uplift forces. Excessive movement of

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specialty structural engineers to design tricts have been using this as a case exam- the tank can break connecting pipes that
them, especially under seismic conditions. ple during the design or retrofit of their do not have sufficient flexibility built into
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The intent of the paper is to provide the reservoirs. Another example is the rupture them, resulting in loss of liquid contents.

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specifying engineer with references and of many welded steel petroleum tanks
Codes and Standards

Damage also occurs due to inadequate


background criteria to make an informed in Alaska due to the 1964 earthquake. anchorage for uplift forces as shown in
decision pertaining to design parameters.

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The performance of water, petroleum Figure 4. Finally, failure of the foundation
Tanks are of different types based on and chemical tanks and reservoirs in an due to liquefaction or lateral movement
material of construction (Figure 1a), earthquake is critical to society. The wa- of the supporting soil can result in loss of
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type of storage (Figure 1b) and even ter supply is essential for controlling fires support and rupture of the vessel.
location (Figure 1c). Each of these that usually occur during an earthquake Over the last several decades, engineers
tanks are based on different codes and and which can cause more damage and have been using the standard linear static
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design methodologies. This article deals loss of life than the event itself. Broken procedure recommended by the AWWA
exclusively with on-grade liquid filled, petroleum tanks can lead to large uncon- and API publications. Theoretical solu-
welded steel tanks based on the latest trollable fires (Figure 2), while chemical tions were developed for seismic analysis
ASCE 7-05, which also refers to AWWA spills can result in enormous environ- prior to the older AWWA and API codes,
D100 and API 650 codes, as published by mental damage. but most tanks were designed for static
updates and discussions related to codes and standards

the American Water Works Association The most common cause of steel tank and wind loads with rule-of-thumb safety
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(AWWA) and American Petroleum ruptures is failure due to longitudinal ver- factors developed by petroleum and wa-
Institute (API), respectively. tical compression and radial tension that ter supply companies. The newer codes
Liquid storage tanks, which have been in can burst a vertical seam and spill the en- have replaced the static formula with
construction over centuries, have become tire contents. In steel tanks, this takes the more complicated equations utilizing the
a major topic in todays seismic engineer- form of bulging or an elephants foot at dynamic characteristics of the fluid and
ing world. One example of this is the rup- the base before actual rupture as shown in the tank. continued on page 24
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Tanks - Storage & Use

Solids Liquids

Granular Agricultural Oil Water Chemicals Agricultural


Material Material

Figure 1b: Classification of tanks based on storage & use

STRUCTURE magazine 22 March 2007


Tanks - Location

Elevated On-Grade Below Grade

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On Soil Ring wall Mat Foundation Pile Foundation

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Figure 1c: Classification of tanks based on location

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rigPrevalent

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History of Tanks Seismic Design Major
p y Codes voirs, AWWA D110 and AWWA D115 which
Analytical studies were undertaken in the late
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The most widely adopted code in the parallels ACI 350.3.

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1940s through the early 1960s by Jacobsen United States is the International Building

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at Stanford and Housner at Cal-Tech. Lydik Code (IBC) which, according to their web- Basis of Lateral Tank Analysis
Jacobsen, under a grant from the U. S. Navy, site (www.iccsafe.org), is being adopted by According to the API 650, Appendix E,

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analyzed the dynamic forces exerted by a fluid 47 states plus Washington, D.C. California, Ground-supported, flat bottom tanks, storing

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on the inside of a cylindrical tank and on the which is currently using the Uniform Building liquids shall be designed to resist the seismic

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outside of a cylindrical pier. The two cases are Code (UBC) as the basis for its state code, has forces calculated by considering the effective

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similar from a theoretical standpoint. This adopted the 2006 IBC for its next code and

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mass and dynamic pressures in determining
analysis was then used both for the design of according to the California Building Commis- the equivalent lateral forces and lateral force

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tanks and for submerged piers or caissons in a sion (www.bsc.ca.gov) has an effective date of distribution.
marine environment. January 1, 2008. The latest 2006 IBC refers to Cylindrical tanks containing liquids, with
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By analyzing what he called impulsive American Society of Civil Engineers standard flexible bottoms resting directly on the
hydrodynamic forces of fluids, he derived ASCE 7-05 for seismic parameters, especially

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ground or base mat, constitute a unique cat-
graphs from which values for the effective for the tank design in Section 15.7. egory for structural design. This is because
mass of the fluid could be obtained for various The people from UBC would be quite
height-to-diameter ratios. This effective mass
then had an appropriate seismic force factor
m surprised to see the difference, since ASCE 7
has become quite detailed and references other
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applied to it to obtain the seismic shear. The specific codes. This has had a domino effect
method was still in use by many engineers well on the other codes, since they have revamped
into the 1980s. It is interesting to compare his their codes to be in line with the ASCE 7. The
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findings with current practice. ASCE 7 procedure for tank design applies to
general tanks while some specialty tanks are
referenced to their appropriate codes.
...more sophisticated studies that The design of tanks in the petroleum industry
attempt to predict behavior with varying has been referred to the standards published
combinations of shell thickness foundation by API, www.api.org. API standard API 650
and soil interaction characteristics...
titled Welded Steel Tanks for Oil Storage, though
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published in November 1998 (10th Edition) is


into its fourth addendum dated December
After the 1964 Alaska earthquake, a major 2005. Appendix E covers the seismic design
study was made of tank failures which resulted which has been totally redone in their new ad-
in the basic methodology, as described above, dendum. API 650 pertains to contents stored
for the linear static procedure still in use. In at atmospheric pressure, while API 620 covers
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the late 60s, analytical studies began to appear tanks for low pressure (pressures in their gas or
in the literature by Veletsos and others who vapor spaces not more than 15 psi).
attempted to provide a theoretical framework Similarly, tanks used for water storage have
to account for actual vessel behavior during been per the AWWA, www.awwa.org. The
earthquakes. This has continued to the present ANSI/AWWA D-100 titled Welded Carbon
date with more sophisticated studies that at- Steel Tanks for Water Storage recently released
tempt to predict behavior with varying combi- its updated edition of 2005 (effective date of
nations of shell thickness, foundation and soil Figure 2: Tank farm fire at Valdez, Alaska after 1964
May 2006) with updated seismic design pa-
interaction characteristics. However, a general earthquake which burned for two weeks. (Courtesy of
rameters contained in Chapter 13. AWWA National Geophysical Data Center)
procedure has not yet appeared. also published standards for concrete reser-

STRUCTURE magazine 24 March 2007


the entire weight of the tank contents con- The natural period for these two com-
tributes to the lateral seismic force, while only ponents is also quite different. When a
a small percentage of that weight helps to dynamic response spectrum is used in
resist overturning. the analysis, the period for the impulsive
Further complicating the analysis is the fact force is typically a fraction of a second
that the lateral force consists of two compo- while the convective period is several sec-
nents: impulsive forces and convective forces. onds long. The way that these different

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The first is the type of force that structural components are handled varies with the
engineers are familiar with, which relates to analysis methodology that is used.
the inertia of a portion of the liquid along the The defining consideration in the analy-

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walls and the bottom which moves in uni- sis of the tank is whether the overturning
son with the tank as a rigidly attached mass. moment is large enough to result in sig- Figure 3: Elephant Foot caused by the movement of
The second (convective) force is caused by nificant uplift of one side of the tank wall. water in a large steel storage tank during San Fernando,

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the movement of the remaining fluid inside If this were allowed to occur, the longitu- California, Earthquake February 1971. (Courtesy of USGS

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the tank, which is the subject of fluid dynam- dinal compression t tangential tension Photographic library)
hand
rigwould

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ics analysis. on the othero p y
side become excessive There is an intermediate zone in which
The relative importance of these two forces and causeC buckling and probable rupture. some uplift will occur, but anchors are not

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depends on the physical configuration of the Uplift of the tank shell is resisted by the required by AWWA D100 or API 650. It has

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tank. Because the lateral component of the weight of the shell and supported roof plus been found in the past that the uplift was
seismic forces is primary, the larger width- a band of liquid adjacent to it. The width of too small to create failure of these tanks. The

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to-height ratios allow the convective forces this band of liquid depends on the stiffness (or design zone for a tank is determined from
to come more into play. Whereas, when the

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thickness) of the part of the bottom plate in- the overturning ratio (J) obtained from the

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height is more than the width (H/D > 1) the side the shell, which is called the annular ring. following equation:

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impulsive forces are predominant. Figure 5, The designer can thicken this ring but there are
from AWWA D100 (AWWA Figure A.5), limitations; it cannot be thicker than the shell.
J:=
z Mr

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shows the relative importance of the two forces
for varying D/H.
If this is not sufficient, additional restraint in
the form of anchors must be provided. D2.[wt.(1 _ 0.4.Av) + wL]
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continued on next page

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STRUCTURE magazine 25 March 2007


Significant Code Changes
in API & AWWA Impulsive and convective motions are two
Several major changes have been made to the terms which were dormant in the old codes
seismic design sections of both AWWA D-100 and have a prominent presence in the newer
and API 650. Both are now derived from ASCE version. Calculating the impulsive period is a
7 and are based on the Maximum Considered daunting procedure for many engineers due
Earthquake (MCE). MCE motion is defined to references to many research papers which,
as an event with a 2 percent probability of by their nature, may require very sophisticated

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exceedance over 50 years (mean return period evaluation. API and AWWA have simplified
of 2475 years). this approach and ASCE 7 provides some
The zones defined in earlier codes have been guidance by including reference documents

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replaced with contour maps. These maps are which are shown in a flowchart in Figure 6.
hard to read and inter-
pret, but the mapped 1.0

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Wi Wc
Figure 4: Buckled water tank lifted off base by acceleration parameters WT WT

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Landers Earthquake. (Courtesy of Lindie Brewer, (spectral response t
accel- 0.8
g h

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U.S. Geological Survey)
pyr period
eration ato1-sec

Wc
WT
Similar equations are used in ASCE 7, which C
S1 and 0.2 sec period 0.6

or
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is mirrored in AWWA and API codes. In the of Ss) can be easily ob-

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Wi
WT
equation, wt is the weight of the tank shell tained using latitude 0.4
and portion of the roof reacting on the shell, and longitude of the

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wL is the maximum resisting weight of tank project site using the 0.2
contents to avoid shell overturning and Av is CDROM available from
a new addition which is the vertical design ICCSAFE titled Code 0

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0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0

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acceleration used in AWWA and API. Central. These values

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D/H
The API and AWWA codes are based pri- are also on the United Wc = Convective weight, Wi = Impulsive weight,

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marily on past experiences of failure of large States Geological Survey WT = Total weight of tank contents, D = Diameter of Tank,
storage vessels. The seminal work was pub- (USGS) website. H = Maximum design liquid level
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lished by Wozniak and Mitchell in 1978. Site specific procedure Figure 5: Effective impulsive and convective weights with varying D/H. (Reprint-
Mr. Wozniak had been with Chicago Bridge guidelines are provided ed with permission from ANSI/AWWA Standard D100-05: Welded Carbon Steel
and Iron Company, a major tank fabricator,
and Mr. Mitchell, a member of SEAOC, with
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in both the AWWA and Tanks for Water Storage. Copyright 2006,American Water Works Association.)
API. It is required if the
Standard Oil Company of California. They
had access to a large database, including the
m tank is located on Site Class F type soil. How- A part of the liquid that moves in a long slosh-
ever, API 650 suggests to consider this ap- ing mode is termed the convective motion and
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effects of the great Alaska earthquake of 1964, proach under a few other conditions as well. determines the freeboard requirements at the
and were able to take the theoretical data that AWWA and API still cater to the needs of top of the tank. Sloshing of the liquid causes
was available and put it into a set of equations projects outside the scope of the ASCE 7 by leakage and damage to the roof members, and
that can be used by practicing engineers. including provisions under such conditions. hence requirements to avoid such damage
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This appears to have been the basis of both AWWA has an appendix chapter mainly for have been included in the codes.
the API 650 Appendix E and the seismic such jurisdictions where ASCE 7 has not yet Engineers and designers familiar with the
provisions of AWWA D100 in the past. been enforced. API and AWWA were accustoned to seeing
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Impulsive Period Requirement

ASCE 7-05 AWWA D100-05 API 650-98


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4th Addendum

General General Site Specific Mapped Design Site Specific


Method Procedure Procedure Method Design Method

YES Assumed 0 YES Not YES


(No Formula) Section 13.5 (API or Reference) Required (Formula given)

Figure 6: Impulsive period calculation requirement in the different codes

STRUCTURE magazine 26 March 2007


graphs for calculating the effective
weights. However, as computers
evolved, these graphs were cum-
bersome. It was a challenge to in-
put these values automatically into
an Excel or MathCAD template.
The author while developing his
MathCAD template had researched
into the background of the graphs

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and obtained the formulae used
to create the graph. This made the

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seismic design of the tank using

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MathCAD quite simple. These for-
mulae were developed by Wozniak

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and Mitchell in 1978. For ease with
hand calculations, graphs were cre-

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ated. The formulae you will find in
the current version of the API and Cop
AWWA are the same formula devel-

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oped by Wozniak and Mitchell, and

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the author is glad that the template
does not need to be revised.

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Allowable stress design (ASD)

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method is still being utilized in both

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the codes. R values have been en-

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hanced in the current version, with
specific value for impulsive and con-

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vective forces. The new codes also
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differentiate the overturning mo-

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ment at the top of a regular ring wall

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foundation, and top of foundation
for tanks supported on mat or pile-

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cap foundations.
Path Forward
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Research is on-going for the use of


newer technologies relative to tank
design. Non-linear analysis, perfor-
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mance based design and the use of


energy-dissipating base anchors are
being considered. The design of
ground supported flat bottom tanks,
which mostly evolved in the United
States after the 1964 Alaska earth-
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quake, has been significantly modi-


fied. However, the basic design still
remains the same with most of the
emphasis resting on the Engineers
sound judgment.

Ashwin Ranga Swamy, P.E. is a


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Lead Engineer at the structural


department of Jacobs Facilities,
Inc. in Los Angeles, California.
He has over 14 years of structural
engineering experience in new
and existing buildings and non-
building structures. He is an active
member in several professional
organizations, including SEAOSC.
He can be reached at
AswinPE@hotmail.com.

STRUCTURE magazine 27 March 2007

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