Technical Performance

Cast Resin Transformers

Oil Immersed Transformer

Power Transmission & Distribution

 Cast Resin Transformers 50kVA Through 15,000kVA
Primary Voltage: 2.3kV Through 36kV
Secondary Voltage: 120V Through 24kV

LS Transformer

Contents

Applications 6
Feature 7
Construction 8
Specification 9
Technical Data (ANSI Standard) 11
Technical Data (IEC Standard) 13
Manufacturing Process 15
Quality Assurance 16
Ordering Sheet 17
 Introduction
Great progress has been made in the development and improvement of
distribution transformers over the last decades.
The application of high quality insulation material and suitable selection of the coil
structure for high stress have contribute to the development of LS CAST RESIN
Transformers.

The LS CAST RESIN Transformer has succeeded in combining the advantage

of oil-filled and conventional dry type transformers, which are fabricated with an
epoxy resin. The windings are completely embeded under vacuum conditions.
This casting method makes it possible to assure void-free epoxy penetration of
both the inner layer and turn to turn insulation.

4
 LV TERMINAL

LIFTING LUG

FRAME

CORE

SPACER

HV TERMINAL
HV COIL
LV COIL

NO VOLT. TAP CHANGER

INTERPHASE LEAD

BED FRAME

5
 Applications

LS CAST RESIN Transformers can

be used in various fields.
Here are just a few possible
applications.

Indoor and outdoor unit substations

Off-shore flatforms
Commercial buildings
Hospitals
Shopping centers
Water supplies
Traction systems
SCR Power supplies

6
Features
Environmentally safe
LS CAST RESIN Transformers will not emit oil or toxic
gases into the atmosphere. Therefore, they do not pollute
the environment and are strongly recommended as a
replacement for askarel(PCB)-filled transformers.
Moisture proof
The complete casting of coils under vacuum prevents the
penetration of moisture into the winding.
Therefore, it is suitable for both storage and operation in
harsh environment and is capable of being switched on
immediately after such storage without pre-drying.
No partial discharge
There is no possibility of partial discharge in LS CAST
RESIN Transformers.
Whole core & coil is tested to guarantee the life expectancy
of the insulation system.
LS CAST RESIN Transformers are free of partial discharge
at least up to 1.2 times of the rated voltage.
High
frequency Filter Coupling Capacitors
generator
P.T
V Fire resistant
Chopping switch
Low noise
The coating of the core with an epoxy resin have lead to an
appreciable noise reduction. Noise is also reduced due to
the sound suppresing effect of the step lap cutting.
Cast Resin Transformers
High overload capability
Based on the high thermal time constant factor of the
windings, LS CAST RESIN Transformers can be overloaded
for a short duration considerably higher than oil-immersed
transformers. It has a greater capability to withstand sudden
high overloads such as might be encountered in heavy
traction applications.
High impulse strength
LS CAST RESIN Transformers are very resistant to impulse
voltage.
Impulse withstand levels to 200kV are available because of
careful design and special structure.
Maintenance free
Maintenance is almost completely eleminated. No checking
of liquid level and no dielectric test for moisture absorption is
required.
Due to the smooth coil surface, heavy dirt and dust build up
is eleminated even under the worst circumstances.
The recommended routine maintenance is an occasional
visual inspection.
Input transformer Detertors
LS CAST RESIN Transformers have a very excellent
characteristic of self fire-extinguishing and fire resistance.
So there would be no fear of spread of fire even if fire took
place around the electricity room.
7
 Construction

LS CAST RESIN Transformers take pride in the ability to offer a wide variety of designs and configurations
necessary to satisfy customer needs. Computer and CAD/CAM systems are used for quick and accurate design
and manufacture to meet specific customer requirements.

CORE & FRAME HV & LV Coils

The core is made of highest quality, cold rolled, grain- HV COIL (Vacuum Cast type)
oriented, silicon steel and step lap joint. - HV COIL Vacuum Cast in
Three legs of the core are arranged in a single plane and epoxy with a mold.
interconnected with a yoke. - Copper/Aluminum wire
The legs are circular structure and are carefully interlaced conductor.
with stepwise arranged yokes.
The core is mitred at a 45 degree angle and care-fully stacked
and pressed to obtain low loss, exciting current and noise.
The core is insulated on both side of each lamination and
protected against corrision by a resin coating and grounded
in frame. LV COIL (Encapsulated Cast type)- standard
The frame consists of upper and lower steel channels. It - LV COIL Encapsulat- ed
holds the core and coil together. after winding with prepreg
To protect against corrosion, all steel parts are coated with layer insu-lation.
epoxy paint. - Copper/Aluminum sheet
conductor.
5 STEP LAP CORE

LV COIL (Vacuum Cast type)- optional

- LV COIL Vacuum Cast in
epoxy with a mold.
- Copper/Aluminum wire or
CORE STACKING sheet con- ductor.

Rectangular or round wire insulated with a high grade is

used in the winding construction.
CORE ASSEMBLY Turns are arranged in multiple sections and layers in order
to decrease transient maximum voltages. High voltage
windings are cast in a mold under vacuum, using a
computer controlled mixing and vacuum casting process.
So there is no void in the coils. The windings are fiberglass
reinforced to provide additional mechanical strength.
After assembly, all HV coils are partial dischage tested to
verify void free in the coils.

8
Specification Cast Resin Transformers

Specification Data Standards

LS CAST RESIN Transformers are normally available with LS CAST RESIN Transformers confirm to the requirements
specification as follows: of IEC 726(1982) standards.
However we can also meet the requirements of the following
Rated voltage standards, upon request.
HV COIL : up to 36kV
LV COIL : up to 600V ANSI / IEEE C57.12.01 (1998)
* Dual High voltage coils can also be supplied. General requirement for dry-type distribution and power
transformers.
Standard Tapping range : 2.5%, 5%
* Other ratings are available by request
CSA Standard C9-M1981
Dry type transformers.
Power capacity
Single phase : 20 ~ 2,000kVA
HD538.1,2,3(1995)
Three phase : 50 ~ 15,000kVA
3 Phase Dry type distribution transformers.
50Hz from 100kVA to 2500kVA
Frequency : 50Hz, 60Hz
* Other frequency is available by request
BS 7806 (1995)
% Impedance voltage Dry type Power transformers
ANSI STD. : 5.75%
AS 2374 (1982)
IEC STD. : 4 ~ 6.00%
* Other % impedance voltages are available. Power transformers
* Transformers for rectifier applications and other special purposes
can be supplied according to the clients specification.
Connections
HV COIL : Delta
LV COIL : Star with neutral point
* Other connections are available to meet requirement.
Certificates
Temperature class(According to IEC 726)
HV COIL and LV COIL : F CLASS
* H class coils are available by request.

Conductor
Copper (standard)
Aluminum (optional)

Noise Level(according to NEMA Std.)

500kVA - 60dB
750kVA - 64dB
1000kVA - 64dB
1500kVA - 65dB
2000kVA - 66dB
2500kVA - 68dB
*Noise reduction TRs are available by request.

9
 Specification

HV terminals LV terminals
Accessories
Normally provided accessories
HV & LV terminals
Lifting lugs
Grounding terminals
Name plate
Danger label Lifting lugs Grounding terminals
Tap terminal link
Protection cap for tap terminal
Anti-vibration pads

Danger label Tap terminal link

Protection cap Anti-vibration pads

Optional accessories Wheels Cooling fan

Dial type thermometer

Wheels
Cooling fan & temp. controller
Digital thermometer & PT 100 OHM
(1 Phase)
Digital thermometer & PT 100 OHM
(3 Phase)
Temperature controller Temperature indicator
Enclosure

10
Technical Data (ANSI Standard) Cast Resin Transformers

x0 x3 x2 x1

D
H3 H2 H1
W

x3 x2 x1

H3 H2 H1

11 12 13 11 12 13 11 12 13

21 22 23 21 22 23 21 22 23

ANSI / IEEE C 57.12.01

80K TEMP.RISE, 60Hz SGCE- : ENCAPSULATION TYPE IN LV COIL
5kV CLASS, 75kV BIL SGCC- : VACUUM CAST TYPE IN LV COIL
CAPACITY %IZ NL-L L-L EFFICIENCY (%) DIMENSION (mm) WEIGHT
TYPE
(kVA) (%) (W) (W) 100% LOAD 75% LOAD 50% LOAD W D H (kg)
500 SGCE-500/5 5.75 1450 4871 98.75 98.89 98.94 1355 750 1350 2100
500 SGCC-500/5 5.75 1450 4900 98.74 98.89 98.94 1355 750 1350 2200
750 SGCE-750/5 5.75 2000 5874 98.96 99.06 99.08 1515 750 1350 2750
750 SGCC-750/5 5.75 2000 6172 98.92 99.03 99.06 1515 750 1385 2800
1000 SGCE-1000/5 5.75 2470 7085 99.05 99.14 99.15 1580 950 1485 3350
1000 SGCC-1000/5 5.75 2470 7077 99.05 99.14 99.15 1580 950 1505 3400
1500 SGCE-1500/5 5.75 3400 10694 99.06 99.17 99.19 1760 950 1725 4570
1500 SGCC-1500/5 5.75 3400 11355 99.02 99.13 99.17 1760 950 1745 4600
2000 SGCE-2000/5 5.75 4600 12090 99.17 99.24 99.24 1935 950 1755 5750
2000 SGCC-2000/5 5.75 4650 12275 99.16 99.23 99.23 1935 950 1775 5800
2500 SGCE-2500/5 5.75 5400 14450 99.21 99.28 99.28 1935 1020 1915 6560
2500 SGCC-2500/5 5.75 5609 15223 99.17 99.24 99.25 1935 1020 1935 6600
* Other kVA is available according to request.

11
 Technical Data (ANSI Standard)

x0 x3 x2 x1

D
H3 H2 H1
W

x3 x2 x1

H3 H2 H1

11 12 13 11 12 13 11 12 13

21 22 23 21 22 23 21 22 23

ANSI / IEEE C 57.12.01

80K TEMP.RISE, 60Hz SGCE- : ENCAPSULATION TYPE IN LV COIL
15kV CLASS, 110kV BIL SGCC- : VACUUM CAST TYPE IN LV COIL
CAPACITY %IZ NL-L L-L EFFICIENCY (%) DIMENSION (mm) WEIGHT
TYPE
(kVA) (%) (W) (W) 100% LOAD 75% LOAD 50% LOAD W D H (kg)
500 SGCE-500/15 5.75 1810 5610 98.53 98.69 98.73 1545 750 1425 2145
500 SGCC-500/15 5.75 1840 5610 98.53 98.68 98.71 1545 750 1445 2145
750 SGCE-750/15 5.75 2330 6630 98.81 98.93 98.94 1610 750 1535 2745
750 SGCC-750/15 5.75 2360 6630 98.81 98.92 98.94 1610 750 1555 2745
1000 SGCE-1000/15 5.75 2800 7480 98.98 99.07 99.07 1650 950 1665 3395
1000 SGCC-1000/15 5.75 2830 7490 98.97 99.06 99.06 1680 950 1685 3395
1500 SGCE-1500/15 5.75 3800 8880 99.16 99.22 99.20 1790 950 1745 4385
1500 SGCC-1500/15 5.75 3860 9130 99.14 99.20 99.18 1800 950 1795 4380
2000 SGCE-2000/15 5.75 4870 13050 99.11 99.19 99.19 1965 950 1875 5340
2000 SGCC-2000/15 5.75 4920 13900 99.06 99.15 99.16 1965 950 1905 5340
2500 SGCE-2500/15 5.75 5650 15210 99.17 99.24 99.24 1965 1020 1985 6600
2500 SGCC-2500/15 5.75 6240 14140 99.19 99.24 99.22 2070 1020 1965 6600
* Other kVA is available according to request.

12
Technical Data (IEC Standard) Cast Resin Transformers

o w v u

D
W V U
W

w v u

W V U

11 12 13 11 12 13 11 12 13

21 22 23 21 22 23 21 22 23

IEC 60726
100K TEMP.RISE, 50Hz
12kV CLASS, 75kV BIL SGC- : Encapsulation type in LV coil
CAPACITY %IZ NL-L L-L EFFICIENCY (%) DIMENSION (mm) WEIGHT
TYPE
(kVA) (%) (W) (W) 100% LOAD 75% LOAD 50% LOAD W D H (kg)
500 SGC-500/12 6.00 1220 6536 98.5 98.7 98.9 1355 750 1355 1788
630 SGC-630/12 6.00 1420 7502 98.6 98.8 99.0 1415 750 1445 2160
800 SGC-800/12 6.00 1780 8194 98.8 98.9 99.1 1515 950 1475 2670
1000 SGC-1000/12 6.00 2035 8958 98.9 99.1 99.2 1515 950 1535 2945
1250 SGC-1250/12 6.00 2450 9819 99.0 99.2 99.2 1620 1020 1565 3476
1600 SGC-1600/12 6.00 2768 11741 99.1 99.2 99.3 1620 1020 1675 4067
2000 SGC-2000/12 6.00 3358 16752 99.0 99.2 99.3 1760 1020 1905 4962
2500 SGC-2500/12 6.00 4260 19381 99.1 99.2 99.3 1875 1020 2045 6019
* Other kVA is available according to request.

13
 Technical Data (IEC Standard)

o w v u

D
W V U
W

w v u

W V U

11 12 13 11 12 13 11 12 13

21 22 23 21 22 23 21 22 23

IEC 60726
100K TEMP.RISE, 50Hz
24kV CLASS,125kV BIL SGC- : Encapsulation type in LV coil
CAPACITY %IZ NL-L L-L EFFICIENCY (%) DIMENSION (mm) WEIGHT
TYPE
(kVA) (%) (W) (W) 100% LOAD 75% LOAD 50% LOAD W D H (kg)
500 SGC-500/24 6.00 1500 6700 98.4 98.6 98.7 1565 750 1525 2100
630 SGC-630/24 6.00 1800 8500 98.4 98.6 98.8 1565 750 1605 2300
800 SGC-800/24 6.00 2100 9800 98.5 98.7 98.9 1670 750 1635 2700
1000 SGC-1000/24 6.00 2400 11100 98.7 98.9 99.0 1700 950 1765 3150
1250 SGC-1250/24 6.00 2700 12000 98.8 99.0 99.1 1810 950 1765 3800
1600 SGC-1600/24 6.00 3450 15500 98.8 99.0 99.1 1985 1020 1875 5550
2000 SGC-2000/24 6.00 4200 16400 99.0 99.1 99.2 1985 1020 1955 6150
2500 SGC-2500/24 6.00 5250 19000 99.0 99.2 99.2 2095 1020 2015 7250
* Other kVA is available according to request.

14
Maunfacturing Process Cast Resin Transformers

CORE CUTTING HV WINDING

CORE STACKING CASTING

ASSEMBLY

TEST

15
 Quality Assurance

Routine Test ROUTINE TEST

the following tests are made on all transformer.

Resistance measurements
Ratio tests
Polarity and phase relation test
Impedance and load loss
No load loss and exciting current
Applied potential tests
Double induced potential tests
Partial diacharge test(below 10 PC)
IMPULSE TEST

Optional Test
Impulse test
Temperature test
Temperature rise test carried out according
to the simulated loading method.
- no load losses
- load losses
The total temperature rise is calculated
in accordance with IEC726 or ANSI
SHORT CIRCUIT TEST
Short circuit test
3P 1600kVA Certified by KEMA
Audible sound level test
test by IEC 551
LS use Pressure Level (Lp).
Lw(A) = Lp(A) + 10 LOG S
S = 1.25 X H X P
H : Transformer height
P : Measurement contour perimeter
Fire Behavior test
The fire behaviour test of the LS CAST coils
CONDENSATION and HUMIDITY TEST
is made up of tests on material and a test
F1 according to the HD 464 S1
Heat Cycle test
Condensation and humidity test
LS transformer was immersed in salted water
at room ambient temperature for a period of
24 hours. Within the 5 minutes of removal from
the water, LS transformer was subjected to
an induced voltage test at 1.1Um its rated voltage
for 15 minutes. No flash occurred.

16
Inquiries or order information Sheet Cast Resin Transformers

Ref. No. :
Date. :

End User and Location :

ITEM TR.-1 TR.-2 TR.-3 TR.-4

Rated kVA
Qty (sets)
Primary(V)
Rated Voltage(V)
Secondary(V)
Primary
Connection
Secondary
Phase ()
% Impedance (%)
1. Frequency 50Hz 60Hz Other
2. Conductor Maker Standard Copper Aluminum Other
3. Primary Taps 2 x 2.5% 2.5% Other
4. Applied standard IEC ANSI BS Other
5. Insulation Class
Primary Maker Standard(155C) Other
Secondary Maker Standard(155C) Other
6. Winding Temperature Rise
Primary Maker Standard 80C 100C 115C Other
Secondary Maker Standard 80C 100C 115C Other
7. Accessories Maker Standard (Dial-type thermometer)
Temperature Monitoring Device
Cooling Fans controller
Cooling fans User Spec . ( P V Hz)
Maker Standard.
8. Attached specification ( Yes , No ) , If Yes (Total page : pages)
9. Remarks

1.

2.

3.

17
 Oil Immersed Transformer
Compact Type, Environment-Friendly Type

LS Transformer

Contents

Features 22
Improved air cooling 22
Size reduction 23
Standard rating 23
Equipment 24
Dimension 24
Manufacturing process 26
Major manufacturing facilities 27
Accessories 28
Information required when ordering 28
Major supply record 29
Oil Immersed Transformer
Leading transformer manufacturer that has provided total solution for power generation system!
There is nothing like LS Industrial Systems for Oil Immersed Transformer as well.
It may seem to go unnoticed but the LS Oil Immersed
transformer takes the environment of consumer energy into serious consideration.
As an insulation media that use insulation oil, the LS Immersed Transformer has been newly
desinged to optimize the working environment in order to reduce noise with the use of non-aging,
cold rolled, high permeability, grain oriented silicon steel.

Applications
Oil Immersed Transformer that use insulating oil have been widely used in a variety of areas including indoor and
out door facilities.

Places that require rigorous Places with restrictive Public places with much Places that require
reliability installation conditions emphasis on fire prevention environmental durability
Nuclear power plant, Skyscrapers Underground mall, Subway, Waste water processing
Semiconductor manufacturing Hotel, Hospital facility, Hydropower plant
factory, Automobile factory
Petrochemical factory,
Drill ship, Wharf crane, Rolling
plant, International airport,
thermoelectric power plant,
transformer substation, theater
20
Coils There are different structures and methods of coil widning according to capacity,
volume and its usage. LS has applied the optimal coil widning obtained through years
of research and development. The size of conductor has been designed to tolerate
allowable current, temperature rise and the electromagnetic force that occurs in case of
external short-circuit. The concentric arrangement that inserts primary and secondary
coils based on core has been taken as the standard method of arrangement with the
insulation classification and mechanical force taken into account.

Cores The iron core is made of sophisticated high permeable magnetic silicon steel laminated
with no secular variation and is designed to minimize the vibration and
noise during operation by minimizing no-load current and loss through precisioncutting
processes. The junction between Leg and Yoke Core has been manipulated
through precision processing of 45 to take advantage of directivity of rolling and has
also gone through annealing at the high temperature of 800 to eliminate magnetic
properties.

Tank Being made of cold rolled steel, the tank is able to endure internal pressure, and it was
also designed and manufactured with a harnessed mechanical force to prevent any
deformation caused by external shocks while transportation or othes.

Conservator In the case of conservator mounting transformer, the conservator and external cover
of a transformer are connected through an appropriate pipe with an oil gauge attached
on it. In addition, the conveyor and the case are detachable if needed as they are
assembled by bolts.

Cooling It is designed to have superior cooling effect through corrugated cooling method and
also features aesthetic appearances.

21
 Features

Innovation
Highly recognized with the largest manufacturing
capacity as well as No.1 market share in domestic market,
the LS Transformer is seeking globalization with a new conceptual
transformer that greatly improve in common envirovement environment and reduction of loss
along with unpatrolled stability.

Improved air PRINCIPLE OF Traditional panel-type radiators cool off through the convection phenomenon
cooling CORRUGATE based on the difference in temperature between transformer case and a separately
installed radiator but the case of Corrugate Cooling System is made of a radiator
so that it prevents a temperature rise by increasing the contact area with the air.

MECHANICAL The case and the radiator has been combined as one and the junction area has been
STRENGTH stably and cohesively welded with robot welding while the case has been processed
with embossing to enhance mechanical strength.

LOW CHANNEL It features low channel resistance as the body and the radiator are embodied
RESISTANCE as a single entity.

INCREASED As the case itself is used as a radiator, the heating effect has improved
HEATING AREA by as much as 30%, compared to the one that uses only one side as a radiator.

PAINTING To prevent rusting we applied the Shot peening and powder painting methods.
TREATMENT

22
 Oil Immersed Transformer

Size reduction Corrugated radiation fin has been installed instead of panel-type heat sinking in order to reduce the
heat of Oil Immersed Transformer, which enhances thermal effects by increasing the contact area
of the insulation oil by reducing approximately 30% of its volume.

30%
Reduction
Indoor of heat sinking
The contact area between
insulating oil and cooling fin inside
TR increases.

Item Panel-type heat sinking Corrugate heat sinking

Structure Radiator type Wrinkle type
Heat release effect Weak Strong(30%)
Area (Size) Large
Small(30%)

Standard rating
Category Standard Rating
Place of Installation Indoor / Outdoor
Frequency 50 / 60Hz
Insulation class Class A
Temperature rise of
55
primary winding
System voltage 24kV 7.2 3.6 1.1 or less
Standard Power frequency
50 22 16 2.5
Insulation withstand voltage
level Impulse withstand
150 60 45 -
voltage

Application standard KSC 4317, IEC 60076-1

Primary rated voltage (kV) 22.9 6.6 / 3.3
Primary tap voltage (kV) F23.9-R22.9-21.9-20.9-19.9 F6.9-R6.6-6.3-6.0-5.7/F3.45-R3.3-3.15-3.0-2.85
Secondary rated voltage (kV) 6.6 / 3.3 0.38 - 0.22 0.38 - 0.22
Constant Three phase Three phase Three phase
Angular displacement Dd0 / Dyn11 and etc
300, 400, 500, 600, 750, 100, 200, 300, 400, 500, 100, 200, 300, 400, 500,
Rated capacity (kVA) 1000, 1500, 2000, 2500, 600, 750, 1000, 1500, 600, 750, 1000, 1500, 2000,
3000, 4000, 5000, 7500 2000,2500, 3000, 4000, 5000 2500, 3000, 4000, 5000
Corrugate radiating fin up to 5,000kVA is available to be manufactured.

23
 Equipment

Dimension Corrugate heat sinking

D
W

3P 22.9-6.6kV / HV-LV
Capacity Impedance Voltage No-load Efficiency Dimension(mm) Weight
regulation current
(kVA) (%) (%) (%) (%) W D H (Kg)
100 4.0 1.8 6.0 97.6 1,000 650 1,200 750
200 4.0 1.6 5.5 97.8 1,180 860 1,230 1,100
300 4.5 1.5 5.0 98.0 1,330 970 1,280 1,300
400 4.5 1.5 4.5 98.1 1,430 990 1,320 1,500
500 5.0 1.4 4.5 98.2 1,430 1,010 1,370 1,800
600 5.0 1.3 4.0 98.3 1,510 1,090 1,420 2,000
750 6.0 1.3 4.0 98.3 1,580 1,130 1,510 2,400
1,000 6.0 1.3 4.0 98.4 1,850 1,390 1,550 3,000
1,500 6.0 1.2 3.5 98.5 1,980 1,550 1,850 3,800
2,000 6.5 1.2 3.5 98.6 2,170 1,670 2,000 4,600
2,500 6.5 1.1 3.0 98.7 2,250 1,750 2,050 5,500
3,000 6.5 1.1 3.0 98.8 2,350 1,900 2,250 6,500
3,500 6.5 1.2 3.0 98.7 2,150 2,000 2,700 7,350
1. A transformer up to 5,000kVA is available to be manufactured upon request.
2. The data above are based on the standard specifications of LS Industrial Systems. (The size and features can be altered upon request or
according to customers specifications.)

24
 Oil Immersed Transformer

Dimension Radiator-heated panel

D
W
H

22.9kV/ HV
Capacity Impedance Efficiency Voltage Noload Primary Dimension(mm) Oil Gross
regulation current voltage amount weight
(kVA) (%) (%) (%) (%) (kV) W D H () (Kg)
5,000 5 99.0 1.0 3.5 22 2,800 3,000 3,300 2,700 10,500
7,500 6 99.3 0.8 3.0 22 3,000 3,200 3,400 3,700 14,000
10,000 8 99.4 0.6 2.0 22 3,000 3,400 3,500 5,300 18,500
12,000 8 99.5 0.6 2.0 22 3,100 3,600 3,700 5,700 19,300
1. A transformer up to 20,000kVA is available to be manufactured upon request.
2. The data above are based on the standard specifications of LS Industrial Systems.(The size andfeatures can be altered upon request or
according to customers specifications.)

25
 Equipment

Manufacturing
process

Iron core processing Primary winding processing

A fully automated manufacturing
process and clean manufacturing line
guarantees the fastest possible
delivery of Transformer with
supreme quality.

Assembly

Completion Test & Inspection

26
 Oil Immersed Transformer

Major
manufactur
ing Facility

Corrugated radiation fin

automatic manufacturing facility
A fully automated radiation fin
manufacturing and welding facility
ensures a consistent quality.

Automatic case welding facility

Applying the case welding robot,
we are able to provide products of
constant quality and mechanical
strength to our customers.

Case painting facility

Anticorrosive painting treatment
prevents rust and keeps the exterior
appearance elegant.

27
 Equipment

Accessories
Item 10~100kVA 150~750kVA 1000~3000kVA 3000kVA~

Name plate
Hand hole
Indoor - - - -
NLTC
Outdoor
Section
Base
steel -
No
junction -
Oil level gauge
Junction - -
No
Temperature junction -
Indicator
Junction - -
No
Pressure junction - - -
relief device
Junction -
Pressure valve - -
Buchholz relay - -

Compound gauge - - -
Oil valve -
Ground terminal
Terminal box - -
Breather - -
Conservator - -

: Standard accessory, : Optional accessory

Informati on 1. Detailed information on mark(display) to be applied to transformer
(for example, IEC 60076-1 or ANSI/ IEEE 57.12.40)
required 2. System constant
3. Frequency
when ordering 4. Cooling type (for instance, self-cooled type or Forced cooling type)
5. Rated voltage of primary and secondary winding
6. Whether or not a tap is required. Indication of type of tap if required.
7. If applicable and the range of tab in voltage variation is greater
than 5% and corresponds to the location of maximum current tap,
refer to5.4 Inquiry and Specifications on Tap when ordering.
8. Maximum voltage of each primary winding device
9. Method of system earth (for each primary winding)
10. Insulation class for each primary winding
11. Connection symbol and neutral terminal of primary winding (Vector
Group )
12. Characteristics regarding installation, assembly, transportation and
handling. Maximum allowable dimension and weight
13. Detailed information on auxiliary power supply (Fan, Switching device,
Warning, Misc.)
14. Attachment location of various devices including gauge and name
plates.
15. Type of oil conservation
16. For multi-primary winding Transformer, in case of primary winding in
particular, the information on auto transformer, load coupling, active
output if needed and reactive output is required.
17. In case of short-circuit impedance multiple
primary winding transformer, indicate impedance designated for
a couple primary winding
18. Altitude if it exceeds 1,000m above the sea
19. Detailed geographical information on the area where earthquake is
expected
20. Any possibility of unbalanced load. Detailed information on condition
of unbalance if that is the case.
21. Detailed information on the impact of frequent excess current of
transformer
22. Planned and periodic excess current
23. Information necessary for parallel operation
- Rated power, Rated voltage ratio, Tap that corresponds to the
voltage whose ratio is different from that of main tap
- Load loss at rated current of main tap, appropriate modification of
standard temperature
- Information on impedance and others for main tap and at least for
terminal tap if the range of primary winding tap exceeds 5%,
terminal
- Connection chart and/or connection symbols
- Impedance voltage at rated current(when connecting to main tap)

28
 Oil Immersed Transformer

Major delivery
performance

Dongkuk steel
Pohang Section Electric
Furnace Transformer
3.3kV/440 - 254V 3500kVA.

Australia
66kV/ 11kV 10MVA

NEPEAN DAM_RAW
WATER
PUMPING STATION
3.3kV/6.6kV 5MVA

Galvanized enclosure
22.9kV/ 380-220V 750kVA

29
 Memo

30
Oil Immersed Transformer

31
 For your safety, please read user's manual thoroughly before operating.
Contact the nearest authorized service facility for examination, repair, or adjustment.
Please contact qualified service technician when you need maintenance.
Do not disassemble or repair by yourself!
Safety Instructions Any maintenance and inspection shall be performed by the personnel having expertise concerned.

2009.4 LS Industrial Systems Co.,Ltd. All rights reserved.

www.lsis.biz

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Qingdao, China
Specifications in this catalog are subject to change without notice due to Address: 7B40,Haixin Guangchang Shenye Building B, No.9, Shandong Road Qingdao 26600, P.R. China
continuous product development and improvement. Tel: 86-532-8501-6568 Fax: 86-532-583-3793 e-mail: lirj@lsis.com.cn

2009. 04 Cast Resin Transformers / Oil Immersed Transformer 2009. 04/(01) 2009. 04 Printed in Korea STAFF