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PROCEDURE QUALIFICATION RECORD (PQR) according to

AWS D1.1 Ed 2015

Regards Engineering Co. Ltd REC - PQR - 006 00 30.04.2017


Company Name PQR No. Rev. No. Date

Type or AWS
BASE METALS Specification Grade Group No. Thickness Size (NPS) Schedule Diameter
Base Material SS400 SS400 Unclassified 25 mm N.A. N.A. N.A.
Welded To SS400 SS400 Unclassified 25 mm N.A. N.A. N.A.
Backing Material SS400 SS400 Unclassified 5mm
Other Heat Number- 5801697

JOINT DETAILS JOINT DETAILS (Sketch)


Groove Type Single V
Groove Angle 50
Root Opening 3-4 mm
Root Face 2-3 mm
Backgouging N.A.
Method N.A.

POSTWELD HEAT TREATMENT


Temperature N.A.
Time at Temperature N.A.
Other N.A.

PROCEDURE
Weld Layer(s)
Weld Pass(es)
Process
Type (Manual, Mechanized, etc.)
Position
Vertical Progression
Filler Metal (AWS Spec.)
AWS Classification
Diameter
Manufacturer/Trade Name
Shielding Gas Compos. (GTAW)
Flow Rate (GTAW)
Nozzle Size (GTAW)
Preheat Temperature
Interpass Temperature
Electrical Characteristics
Electrode Diameter (GTAW)
Current Type & Polarity
Amps
Volts
Cold or Hot Wire Feed (GTAW)
Travel Speed
Maximum Heat Input
Technique
Stringer or Weave
Multi or Single Pass (per side)
Oscillation (GTAW Mech./Auto.)
Traverse Length
Traverse Speed
Dwell Time
Peening
Interpass Cleaning
Other
(Test Results page 2)
PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS
REC - PQR - 006 00

PQR No. Rev. No.


TESTS
Type of Tests Clause/Figure(s) Reference Acceptance Criteria Result Remarks
Visual Inspection 4.9.1 4.9.1
Radiographic Examination 4.9.2.1 4.9.2.2
Ultrasonic Testing 4.9.2.1 4.9.2.2
2 Transverse Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Transverse Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Longitudinal Root Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Longitudinal Face Bends 4.9.3.1/Fig. 4.8 4.9.3.3
2 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3
4 Side Bends 4.9.3.1/Fig. 4.9 4.9.3.3
2 Tensile Tests 4.9.3.4/Fig. 4.10 4.9.3.5
All-Weld-Metal Tensions 4.9.3.6/Figs. 4.14 and 4.18 4.14.1.3(b)
3 Macroetch 4.9.4 4.9.4.1
4 Macroetch 4.9.4 4.9.4.1
CVN Tests 4 Part D/Fig. 4.28 4.30 and Table 4.14

TENSILE TEST DETAILS


Specimen Ultimate Ultimate Type of
Number Width Thickness Area Tensile Load Unit Stress Failure and Location

TOUGHNESS TEST DETAILS


Specimen Notch Specimen Test Absorbed Percent Lateral
Number Location Size Temperature Energy Shear Expansion Average

CERTIFICATION
Welders Name ID Number Stamp Number Tests Conducted by
Laboratory
Test Number
File Number

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Clause 4 of AWS D1.1/D1.1M, ( ___2015___ ) Structural Welding CodeSteel.

Title

Name Signature

Date
WELDING PROCEDURE SPECIFICATION (WPS)
according to AWS D1.1 Ed 2015
Regards Engineering Co. Ltd 00 30.04.2017
Company Name WPS No. Rev. No. Date

Authorized by Date Supporting PQR(s) CVN Report

Type or AWS BASE METAL


BASE METALS Specification Grade Group No. THICKNESS As-Welded With PWHT
Base Material SS400 SS400 Unclassified CJP Groove Welds
Welded To SS400 SS400 Unclassified CJP Groove w/CVN
Backing Material SS400 SS400 Unclassified PJP Groove Welds
Other Fillet Welds
N.A. DIAMETER

JOINT DETAILS JOINT DETAILS (Sketch)


Groove Type Single V
Groove Angle 50
Root Opening 3-4 mm
Root Face 2-3 mm
Backgouging N.A.
Method N.A.

POSTWELD HEAT TREATMENT


Temperature N.A.
Time at Temperature N.A.
Other

PROCEDURE
Weld Layer(s)
Weld Pass(es)
Process
Type (Manual, Mechanized, etc.)
Position
Vertical Progression
Filler Metal (AWS Spec.)
AWS Classification
Diameter
Manufacturer/Trade Name
Shielding Gas Compos. (GTAW)
Flow Rate (GTAW)
Nozzle Size (GTAW)
Preheat Temperature
Interpass Temperature
Electrical Characteristics
Electrode Diameter (GTAW)
Current Type & Polarity
Amps
Volts
Cold or Hot Wire Feed (GTAW)
Travel Speed
Maximum Heat Input
Technique
Stringer or Weave
Multi or Single Pass (per side)
Oscillation (GTAW Mech./Auto.)
Traverse Length
Traverse Speed
Dwell Time
Peening
Interpass Cleaning
Other
PERFORMANCE QUALIFICATION TEST RECORD
according to AWS D1.1 Ed 2015

Name Test Date Rev.


ID Number Record No.
Stamp No. Std. Test No.
PHOTO ID
Company WPS No.
Division Qualified To

Type or AWS
BASE METALS Specification Grade Group No. Size (NPS) Schedule Thickness Diameter
Base Material SS400 SS400 Unclassified N.A. N.A. 25 mm N.A.
Welded To SS400 SS400 Unclassified N.A. N.A. 25 mm N.A.

VARIABLES Actual Values RANGE QUALIFIED


Type of Weld Joint
Base Metal

Groove Fillet Groove Fillet


Plate Thickness
Pipe/Tube Thickness
Pipe Diameter

Welding Process
Type (Manual, Semiautomatic,
Mechanized, Automatic)
Backing
Filler Metal (AWS Spec.)
AWS Classification
F-Number
Position
Groove Plate & Pipe 24 in
Groove Pipe < 24 in
Fillet Plate & Pipe 24 in
Fillet Pipe < 24 in
Progression
GMAW Transfer Mode
Single or Multiple Electrodes
Gas/Flux Type

TEST RESULTS
Acceptance
Type of Test Criteria Results Remarks

CERTIFICATION
Test Conducted by
Laboratory
Test Number
File Number

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in
accordance with the requirements of Clause 4 of AWS D1.1/D1.1M (_______) Structural Welding CodeSteel.
(year)

Manufacturer or Contractor _________________________ Authorized by ___________________________________


30.04.2017
Date _________________________________________

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