Bilfinger Mauell GmbH

Intelligent management of distribution grids Smart Grid

AHK Symposium Smart Grid Dublin / Ireland 06.05.2014
Torsten Linnemann General Sales Manager / Power Distribution Systems
Bilfinger
At work around the world for our clients

Output volume by region | 2012

44% Europe outside Germany 5% Africa

39% Germany 4% Asia

8% America Bilfinger Power Systems Group

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Business Segments Bilfinger SE

Bilfinger SE

Industrial Industrial
INDUSTRIAL
Technologies Services

POWER Power Systems

BUILDING AND Government

Hochbau Facility Services
FACILITY Services

CONSTRUCTION Construction Infrastructure

Bilfinger Power Systems Group

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 Management structure
Bilfinger Power Systems

Bilfinger SE

Bilfinger Power Systems GmbH central departments

Nucelar & Machinery &

Piping Electrical and I&C
Energy Technology Environmental Apparatus Power Plants
Technology Technology
Technologies Engineering
Babcock Borsig Bilfinger Bilfinger Piping Bilfinger Envi Con &
Babcock Noell Bilfinger Mauell
Steinmller Power Africa Technologies Maschinenbau Plant Engineering
Bilfinger Bilfinger
Bilfinger Deutsche Bilfinger MCE Bilfinger MCE
Babcock Babcock
Babcock Middle East Berlin Aschersleben
CZ Tyazhmash

Bilfinger Bilfinger Bilfinger Rotring

ELWO S.A. Mauell ESG Engineering

Bilfinger Duro
Bilfinger Rosink
Dakovic Montaza

Bilfinger Power Systems Group Page 4

 In-House Development , Manufacturing and Project Realization

Innovation, quality and solidity

Since 1957
460 members of staff worldwide
340 in Germany
Worldwide activities

In-house
Develpoment of hard- and software for Process Control Systems
Manufacturing of automation hardware modules and components,
control panels and automation devices
Planning and manufacturing of control room equipment
Project realization and management over the whole project
lifecycle
Deep process know-how for power generation and distribution

Taylored solutions for the requirements of our customers !

Bilfinger Power Systems Group Page 5

 Business Fields

POWER STATION
Our Services
CONTROL SYSTEMS

Development
Planning
POWER DISTRIBUTION Engineering
CONTROL SYSTEMS
Manufacturing
Commissioning
CONTROL ROOM Maintenance
TECHNOLOGY
World wide - Service
Project Management
Consulting
AUTOMATION EQUIPMENT
Supervision

Bilfinger Power Systems Group Page 6

 Hard Coal fired Power Plant: World Class efficiency and
controlability with lowest CO2 emissions

Client Vattenfall AB
Location Moorburg, Germany
Execution 2009 2014 (in execution)
Services Main DCS Supplier

Project Description
Need original picture (this is copy Process Automation with ME 4012SN
from pdf of presentation) Simulator
Plant Description
Hard coal fired power plant (2x820MWe)
Controllability 35 % - 100 %, max 103 %
Net efficiency > 46.5 % (61% fuel
utilization with district heat)
Specific CO2 emission: 750 g/kWhel
Model based automation design
ensures wide range controllability
Bilfinger Power Systems Group page 7
 References Power Distribution Control
Substation control transformer stations 220/380 kV

Client e.on, RWE, TENNET, Amprion

Location Germany, Netherlands,
Execution since 1980
Services Substation automation 400/220
110/20kV

Project Description
More than 300 substations 400/220 kV
More than 1000 substations 110/20 kV
Plant Description
Remote Terminal Units
Connection to Network Control Center
Local SCADA
Protection integrated

Bilfinger Power Systems Group Page 8

 Control Room Planning and Control Room Technology

Control Rooms

Bilfinger Power Systems Group Page 9

 Intelligent management of distribution grids Smart Grid

Agenda

Why does a distribution grid needs intelligent management?

What is the solution?

Is this solution already available?

Summary

Bilfinger Mauell GmbH page 10

 Why does a distribution grid needs intelligent management?
Yesterday and today

New supply structure

due to:

Changed feed-in conditions

Wind power
Photovoltaic energy
Nuclear phase-out
Combined heat and power
plants
Biomass energy

New electrical consumers

Electric vehicles
Heat pumps

Electrical energy storage

Bilfinger Mauell GmbH Page 11

 Problem 1: Voltage band violation

1
Impermissible voltage increase
due to PV feed-in
U/V

253 V> DIN EN50160

230
Length
Service connection
207
Maximum load
MV grid Distribution substation

Effects of voltage band violation acc. to DIN EN 50160 10

Overvoltage: Damage to end customer equipment
Undervoltage: Malfunction

Bilfinger Mauell GmbH Page 12

 Problem 2: Equipment overload

2 Branch 1 Branch 3

Distribution substations

129.8 A 72.1 A 187.6 A

NAYY 4x50 SE, Ir = 142 A

10 kV/ 0.4 kV
Current,nom = 100 kVA

Branch 2

Local overload due to high in-feed and at the same time high consumption
Occurrence of cross currents

Bilfinger Mauell GmbH Page 13

 Grid extension how much is needed?

Automation
P
by implementing new
technology Depending on company-
specific requirements!

Conventional Grid strengthening

grid extension total

Existing grid

Current grid
admission
capacity
t
Bilfinger Mauell GmbH Page 14
 What is the solution?
Conventional versus intelligent grid

DER integration requires a combination of grid

extension measures and implementation of
measuring and control technology

Bilfinger Mauell GmbH Page 15

 What is the solution?
Grid monitoring

Bilfinger Mauell GmbH Page 16

 What is the solution?
Grid automation

Intelligent
Grid parameters
Smart Grid automation iNES
Communication aBOX
e.g. GPRS

mBOX

sBOX
KVS
GSI Grid State Identification
IGC Intelligent Grid Control
Power-consuming loads
(heat pumps, electric vehicles and
feeders (PV))
Broadband
Powerline
Transformer
station

Bilfinger Mauell GmbH page 17

 Integration in existing IT infrastructur

Bilfinger Mauell GmbH Page 18

 Is the solution already available?

Smart grid application for Mainova, Frankfurt

Project Description

Realization of two smart grids in the 400V distribution

grid

Intelligent grid protection instead of large investments

in new power lines

Automatic power control of decentralized generation

Automatic voltage regulation

Integrated grid state estimation

Bilfinger Mauell GmbH page 19

 Potential in Ireland with local Partners?

Smart grid application for DSO, Ireland

Bilfinger Mauell GmbH is interested in:

Local partnerships for the development and

realisation of similar projects, focused on
the exceptions of the irish grid operators
and local regulations.

Bilfinger Mauell GmbH page 20

 Realization step by step

Logic GPRS
Logic GSI
Gradually implementing "intelligence"
IGC
in the urban grid! sbox
abox PLC
mbox

Logic PLC
GSI
GPRS
sbox mbox

sbox GPRS

Bilfinger Mauell GmbH Page 21

 Individual components

Bilfinger Mauell GmbH Page 22

 iNES sBOX
- technical specifications -

Bilfinger Mauell GmbH Page 23

 iNES mBOX
- technical specifications-

Bilfinger Mauell GmbH Page 24

 iNES aBOX
- technical specifications-

Bilfinger Mauell GmbH Page 25

 Summary

Increasing amount of DERs requires intelligent grid management

The solution and its components are available

Cost-intensive conventional grid extension can be reduced

The solution is working independently

The solution can be integrated in different IT infrastructures

(Grid operation and service centers)
Bilfinger Mauell GmbH Page 26
Bilfinger Mauell GmbH
Am Rosenhgel 1-7
42553 Velbert

Mr. Torsten Linnemann

General Sales Manager / Power Distribution Systems

Phone + 49 2053 13-458

Fax + 49 2053 13-562
Mail tln@mauell.com
www.mauell.bilfinger.com

Bilfinger Mauell |
Solutions for energy generation and distribution