PRN007

Company Name: The Shaw Group, Inc./ B. F. Shaw, Inc.

Procedure Qualification Record No.: L8544 Date: April 6, 1994
WPS No.: 104
Welding Process(es) GTAW
Types (Manual, Automatic, Semi-Auto) Machine
JOINTS (QW-402)

SINGLE VEE GROOVE

70 DEGREE INCLUDED ANGLE

3/32 GAP

1/16 LAND
Groove Design of Test Coupon
BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407)
Material Spec.: SA333 to A333 Temperature: 1100oF - 1150oF
Type or Grade: Gr. 6 to Gr. 6 Time: Two (2) Hours Soak Time
P-No.: 1 to P-No.: 1 Other:
Thickness of test coupon: 1.125
Diameter of test coupon: 10 NPS
Other: The deposition of each pass did not exceed
1/8.

FILLER METALS (QW-404) GAS (QW-408)

Process:
SFA Specification: 5.18 Percent CFH
AWS Classification: ER70S-2 Gas(es) Composition Flow
Filler Metal F-No.: 6 (Mixture) Rate
Weld Metal A-No.: 1 Shielding He/Ar 75/25 30
Size of Filler Metal: .035 Trailing None None None
Other: Backing None None None
Weld Metal Thickness: 1.125
NOTES: ELECTRICAL CHARACTERISTICS (QW-409)
Current: DC Polarity: EN
AMPS: 90-240
Volts: 12-16
Tungsten Electrode Size: 5/32 (2% Thoriated)
Transfer Mode: N/A
Other:
POSITION (QW-405) TECHNIQUE (QW-410)
Position of Groove: 1GR Travel Speed: 2-3 IPM
Weld Progression: Rotated String or Weave Bead: String and Weave
Other: Oscillation: Width: Maximum
PREHEAT (QW-406) Multipass/Single Pass (per side): Multipass
o o
Preheat Temp.: 175 F Interpass Temp: 400 F Single or Multiple Electrodes: Single
Other: Other:
 PQR No.: L8544 (PRN007)
QW-462.1(b)
Tensile Test (QW-150)
Ultimate Ultimate Type of Failure &
Specimen Width Thickness Total Load Unit Stress Location
No. (Inches) (Inches) Area lb psi
T-1-T .747 .508 .379 25,200 66,491 Ductile-Base
T-1-B .752 .476 .358 24,400 68,156 Ductile-Base
T-2-T .750 .497 .373 24,850 66,622 Ductile-Base
T-2-B .752 .462 .347 23,750 68,444 Ductile-Base

Guided-Bend Tests (QW-160)

Type and Figure No. Result
Side Bend No. 1 QW-462.2 Acceptable
Side Bend No. 2 QW-462.2 Acceptable
Side Bend No. 3 QW-462.2 Acceptable
Side Bend No. 4 QW-462.2 Acceptable

Toughness Tests (QW-170)

Specimen Notch Specimen Size Notch Test Impact Lateral Exp.
No. Location Type Temp. Values % Shear Mils

Fillet-Weld Test (QW-180)

Result Satisfactory: Yes ______ No _____ Penetration into Parent Metal: Yes _______ No _______
Macro-Results:

Other Tests
Type of Test:
Deposit Analysis:
Other:

Welders Name: Doug Tollison Clock No.: Stamp No.: G0

Test Conducted By: Welding Testing Lab, Inc. Laboratory Test No.: L8544

We certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in accordance with the requirements of Section IX of the ASME Code.

Manufacturer: The Shaw Group, Inc./B.F. Shaw, Inc.

Date: April 7, 2000 By: ________________________________________