Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
Kenza Coubrough
Clinical Mentors
Nancy Unger N.P , JoAnn D Whitney PhD2, Sam Arbabi MD3
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1
Unger@uw.edu, 2joiewhit@uw.edu,3 sarbabi@uw.edu
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Contents
1. Need Analysis
1.1 The Need
1.2 Existing Solutions
1.3 Current Materials
1.4 Need Statement
2. Engineering Design Constraints
2.1 Stakeholders
2.2 Core Functions
2.3 Additional Materials Considerations
2.4 Testing to Fulfill Core Functions
3. Design and Prototyping
3.1 Design Process
3.2 Prototype Evolution
3.3 Final Design
3.4 Materials: Prototype vs. Finished Product
3.5 Construction Process
3.6 Engineering Drawings
4. Engineering Analyses and Prototype Testing
4.1 Modeling Enteroatmospheric Fistula
4.2 Testing
4.2.1 Leak Test
4.2.2 Instron Pull-out Test
4.2.3 Bead Size Analysis
4.3 Results
4.4 Next Steps
5. Intellectual Property
5.1 Related Existing Patents
5.2 Intellectual Property
6. Market
6.1 Market Analyses and Business Opportunity
6.2 Value Proposition
6.3 Lean Canvas
7. Regulatory and reimbursement
7.1 Regulation and FDA Approval
7.2 Reimbursement and Related Financial Regulation
8. References
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1. Need Analysis
1.1 The need
An enteroatmospheric fistula (EAF) is a communication between the gastrointestinal tract
that and an unhealed wound and thus the open air. This is a surgical nightmare in abdominal
surgery and occurs most often in damage control laparotomy. They almost never close
spontaneously and have a mortality rate of over 40% [1]. EAF formation is a dreaded
complication of damage control surgery, with its incidence ranging from 5-19% of damage
control surgery patients who survive long enough to develop complications. It is estimated that
between 1,0000 and 4,000 occur each year within the United States [2]. EAFs typically develop
as a result from a cut made too close to the GI tract during surgery, exposure of a dehydrated GI
tract to abrasive bowel closure materials, adhesion of the bowel to the intestinal wall, severe
trauma, and numerous other surgical complications [3]. Most cases involve large abdominal
wounds that require the surrounding skin to heal to a point at which it could support sutures or
staples to completely close the wound. Because EAFs leak interstitial fluid into the wound, the
healing process can be halted without appropriately isolating the fistula from the wound, making
it a critical need that our solution effectively isolates all fistula leakage from the surrounding
wound bed.
The abdominal wounds surrounding EAFs are typically aided in their healing by negative
pressure wound therapy devices (NWPTs). These mechanically draw fluid from the wound and
increases blood flow, facilitating a more rapid healing process [4]. In order to not interfere with
the healing of surrounding tissue, it is critical that our device is compatible with NWPT and does
not adhere to the wound bed in a damaging way.
Proteasespresent, in extremely high concentrations in the gutbreak down tissue undergoing
healing and break down most things put in place to isolate the EAF. Not only does this fluid
break down tissue and wound dressings, it leads to infection since the GI tract is non-sterile,
hosting a plethora of bacteria that normally aid in digestion. This environment makes it critical
that our device is resistant to breakdown, biocompatible, and allows drainage of the pathogenic
fluids.
The effect EAFs have on patients is enormous. EAFs need to be resolved before abdominal
closure can occur, and since the presence of an EAF will typically halt or delay healing, patients
can be left for extended amounts of time with an unclosed abdominal wound. Due to the
discomfort of having an EAF, it is a secondary need that our device is comfortable and allows
patient maneuverability. An open abdomen requires indefinite hospitalization, halting the
patients life and incurring immense financial burden on the patient, his or her family, and the
involved insurance company. A patient spends on average 88.9 days in the hospital and with an
average cost of about $3,000 per day the medical costs can reach over a quarter of a million
dollars [2]. This immense cost has led our team to design our device with cost effectiveness as a
secondary need.
Fistula leakage, while problematic when in contact with the wound, needs to be given a route
to exit the fistula. Patients presenting fistulas typically have numerous other problems in their
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gastrointestinal tract such as blockage, other fistulas, or severe damage. Trying to plug a fistula
instead of facilitating its drainage can exacerbate many of the other problems in addition to
potentially creating another fistula. Maintaining efficient drainage while isolating the drainage
from the surrounding wound is a necessary trait of an effective solution making effective
drainage a critical need.
Small hospitals do not have the personnel or technology to treat enteroatmospheric fistulas.
Patients are typically sent to large regional hospitals (far from their homes) for fistula
management. Even with this the regional hospitals still struggle to treat these patients. Nurses
can spend up to 5 hours a day creating a custom solution for patients which are expected to fail
within a matter of hours. This places a tremendous burden on the clinical care team, taking away
from time which could be spent tending to other patients. Creating a device to isolate and treat
EAFs would not only benefit many patients, but also nurses and the clinical teams treating these
patients.
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External solutions fail to isolate fluid entirely from the fistula, preventing it from healing.
Since they are placed over the fistula, leakage inevitably comes in contact with the fistula
opening on its way out. In our solution, we have chosen to isolate the fistula with a device that is
placed through the fistula into the intestine to isolate it from the source.
Patient: A solution to address intestinal fluid wound interference in EAF patients so fistulas can
be isolated from a surrounding wound bed, abdominal wounds can heal in a timely manner, and
patients are more comfortable and mobile.
Nurses: A way to address the time and skill-intensive issue of fistula isolation for medical staff
so that they can allocate their time in more effective ways by seeing more patients.
Insurance companies: A way to address the high cost of EIF patient treatment due to extended
hospital stays and inefficient use of materials for insurance companies (and patients) to conserve
money and resources.
Primary Need Statement: A cost effective, simple, conformable and corrosion resistant device to
address intestinal fluid wound interference in Enteroatmospheric Fistula (EAF) patients, to
isolate fistulas from a surrounding wound bed, with the goal of healing abdominal wounds in a
more timely manner.
This unmet need requires a solution to isolate enteric fluids exuding from EAF in patients for
their speedy recovery. There are multiple stakeholders which are involved and all want various
specified outcomes.
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treating fistulas (this will be discussed in future sections). Nurses therefore can spend up to 5
hours a day creating custom solutions that typically fail very quickly. Creating a better way
to isolate fistulas will decrease the time needed for nurses to spend with patients and thus
allow them to spend time doing other tasks.
4. Family Members and Caregivers: This condition is mentally and financially exhausting
for family members and caregivers, as it requires physical and emotional support for patients.
As current products are costly and require clinical skill, the patients need to spend extended
amounts of time in the hospital, making it difficult both for patients and family members.
5. Insurance Companies: This medical condition is very costly for insurance companies as
patients need to be kept under medical care until the wound heals, which could take months.
6. Device Manufacturers: As we are striving for an effective and inexpensive solution to this
problem, current device manufacturers might have a conflict as their sales would drop.
Future device manufactures would be interested in the ease of manufacturing this new
technology as it will generate income.
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2.4 Testing to Fulfill Core Functions
Each core function will be tested to ensure the FistUSeal device meets the functions
necessary to be an effective device. Below is a list of tests which will be executed to ensure
all core functions are met.
1. An internal fistula model will be created using an eggplant due to early carving ability
and similar surface wetness characteristics. This model is often employed when
teaching nurses to dress fistualas .The FistUSeal device will be deployed in this and
tested to ensure it creates an effective seal.
2. Device will be made of medical grade material to ensure it does not breakdown by
enzyme degredation for the specified amount of time.
3. The FistUSeal device is an internal solution, completely avoiding the wound bed.
Therefore, no specific test needs to be done of this function.
4. Device will be tested on our model to ensure compatibility with negative pressure
wound therapy components.
5. Pull-out tests using our tissue model and an Instron will be carried out to compare
effects of various bead sizes and stability of placement.
6. The amount of time patients are in the hospital, along with rates of wound healing,
will be monitored to ensure our device is expediting this process.*
7. Various internal geometries will be employed with the fistula model. This will allow
our group to ensure the FistUSeal will work for multiple people.
8. Device immobilization will be taken into account throughout the design process, but
there is not an effective way to test this without actually putting the device in a
moving subject.
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for very long as the wound heals and changes. In addition, the time required to process the
3D scan and manufacture a device would be too lengthy of a process for it to be feasible.
The sprayable foam was thus our more promising external solution in that it would be
customizable, cheap, and instantly available for application. When we began attempting to
prototype for this solution we realized that our work space was not equipped for the materials
engineering required to develop a biocompatible, sprayable, hardening foam. This was more
the task for a biomaterials research lab. In addition, we had been talking more and more with
surgeons who had dealt with surgeons and with their different perspective came the idea of
an internal solution. An internal solution would be placed through the fistula opening and be
deployed within the intestine creating a seal from the inside while
also connecting to a tube that exits the fistula opening to allow
drainage.
Our first idea for an internal solution was a plastic sheet sutured
orthogonally to the end of a drainage tube. The drainage tube would
fit within an outer application tube in which the plastic sheet would
also fold into (figure 1). The end of the applicator tube would be
placed through the fistula and the inner drainage tube would be
pushed forward to deploy the plastic sheet thus creating a seal with
the inside of the intestine. When we proposed this solution to Dr. Figure 1: First internal
Arbabi, he said that it wouldnt work for two reasons: 1) the prototype in partially deployed
inside of the intestine is constantly secreting mucous so it would state. Plastic sheet sewn to a
be impossible to get something to adhere to it, and 2) the plastic drainage tube.
sheet isnt rigid enough to prevent it from simply being pulled
out. We then discussed with him the possibility of using a
balloon catheter placed and deployed within the fistula and he said
that he has tried this and it does not work because even a balloon
isnt rigid enough to prevent getting pulled out. This conversation
led to discussion of a percutaneous endoscopic gastrostomy (PEG)
device (figure 2). These devices are used to place semi-permanent
feeding tubes in patients. The process, which is rather invasive,
involves endoscopic placement of the internal bumper from the
mouth down through the stomach and into the intestinal tract. Here
the internal bumper is met by a needle that is inserted through the
abdominal skin. This needle attaches to the internal bumper and
is pulled up against the side of the intestine. The desirable Figure 2: PEG diagram.
characteristics about this device are the rigidity of the internal
bumper and the drainage potential; however, endoscopic delivery of a rigid internal bumper
is not possible in EAF patients due to the complicated and often severely damaged nature of
their bowels. We need to develop something that can entirely fit through a fistula opening
and then expand into something that is as rigid as a PEG device bumper. Accomplishing this
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would not only efficiently and successfully isolate EAFs, but would also provide a less
invasive alternative to PEG devices.
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figure) would be pulled back during application to give the device a low profile (not shown),
then once through the fistula opening the sliding tube would be slid forward giving the device the
larger profile that will seal off the fistula from the inside. The disc-shaped bead pouch is attached
to a tube with that provides the negative pressure that hardens the disc when it is deployed. This
pressure is supplied by a syringe (pictured) that attaches to a valve that will maintain the negative
pressure when it has been applied. For removal, the negative pressure will be released by
opening the valve, the sliding tube will be slid back, and the device can be pulled out through the
fistula opening. This isolation allows the fistula opening itself to heal which will speed up the
process of getting the surrounding tissue to be healthy enough to hold sutures and thus be able to
be closed.
4.2 Testing
4.2.1 Leak Test
4.3 Results
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5. Intellectual Property
5.1 Related Existing Patents
a) Surgical positioning device
Patent number: US 5906205 A
Filing date: July 28, 1998.
Major claims of interest: A medical device that supports
patients to stay in selected positions. The device
consists of a bag made of airtight material filled with
deformable polystyrene beads that stay loose at normal
condition and get rigid when air is evacuated from the
bag. Due to this designs flexibility, the device increases
ease of performance when adjusting patients position
and provides perfect, customized support to keep
Figure 8: Surgical positioning device [7]
patients in desired position [7].
Relation to FistUSeal design: We will be using the
patented technology of filling a container with small beads that allow the container to changes its
rigidity under pressure stimulus. However, because the patent term for patents filed between
1995 and 2015 is 20 years from their file dates [6], we expect patent US 5906205 A will have
expired by the time our patent is filed and we will not need license from the inventors.
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clinical mentor believes that there is room for improvement, we are hopeful that we can do
additional research in the near future to learn more about this products weaknesses as well as
PEG market.
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5.2 Intellectual Property
1. Our device employs an external technology to create an internal seal without use of invasive
attachment means like adhesion or suture.
2. By exploiting the flexibility of the beads, our seal can change from a straight and thin shape to
an expanded disc shape, allowing it to easily enter and exit through multiple sizes of fistula
without pressing on the wound or requiring extensive adjustment.
3. Once the seal is inside the intestine, air evacuation allows the seal to conform to the intestinal
inner geography, generating a perfect customized seal that current solutions fail to achieve.
4. Fill-in material will be inert and biocompatible. This has the potential that the seal container
can be popped open and the material is flushed through the digestive tract so the device is
removed with minimal pressure on the wound bed, shortening healing time.
Currently only large trauma hospitals treat these patients. Some small hospitals will attempt
to treat EAFs, however due to the complexity and uniqueness of each fistula, small hospitals
typically lack the personnel and technology to appropriately treat these patients. We investigated
the advantages and disadvantages with continuing to only target large hospitals with our market
or to also target small hospitals. The advantages associated with targeting large hospitals include
the staff already understands the complexity of the condition and is knowledgeable about the
procedures. Disadvantages associated with only targeting large hospitals include the patient
needing to continue traveling far from their home and not having a community support system.
Targeting either small or large hospitals will not change the number of devices sold, because the
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number of patients with EAF will remain constant. For these reasons we decided to target
hospitals which are already treating EAF patients.
2. Decrease Hospitalization: Although compared to other diseases there are not a great number
of people who suffer from EAF, the people who do have immense challenges associated with it.
Because of these challenges people are hospitalized on average 88.9 days a year [1]. By
decreasing that amount by 10 days we can save health insurance companies $75 million.
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6.2 Value Proposition
The customers identified in the value proposition canvas are the patient, nurses, and
hospitals/insurance companies (people spending money). To effectively treat EAF, the fistula
must be completely isolated from the wound bed. Each stakeholder has specific jobs to
accomplish this. First, the patient needs to follow the instructions given by the clinical team.
The nurses jobs include installing an isolation device and reconfiguring the device when it is
not completely isolating the wound.
Currently there is not a device which effectively addresses this surgical nightmare
leaving a patient with an unclosed abdomen for an extended amount of time. Because of this
lack of effective treatment patients feel pains of prolonged healing times/extended hospital
stays. They are also hindered by autonomy and movement. Maintenance of isolation of a
fistula involves up to 5 hours per day of intensive, often improvised, labor by the nurses and
surgeons on staff. At most hospitals, staff are not qualified to manage fistula due to the
complex attention the wound requires and uniqueness of each wound. In addition to this, the
current solution deteriorates quickly due to the caustic intestinal fluid passing through it. This
causes the device to be replaced at least every 24 hours, causing pain to the patient and taking
time away from nurses that could otherwise be used tending to other patients. Furthermore,
being bound in a hospital bed is not only an enormous burden on the patient, but the hospital
suffers from this as well.
An effective solution to this problem would alleviate numerous pains. A successful seal
would eliminate the problems associated with intestinal fluid entering an open wound bed,
which would facilitate rapid wound healing. If rapid wound healing is achieved, the nursing
staff would no longer have the burden of constantly attending to the wound and the patient
would be bound to a hospital bed for far less time. Reduction in hospital time, resources used
in device turnover and deterioration, and time spent hospital staff will all ultimately lead to
money being saved by the patient, insurance companies, and the hospital overall.
The FistuSeal isolation and drainage tube will allow for the pains of the stakeholders to
be eliminated.
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Ideally our product will streamline the process to effectively treat enteroatmospheric
fistulas, with an internal device. Our group has an unfair advantage in that enteroatmospheric
fistulas are very complex to treat. The Harborview medical center is a regional center which
treats patients from over 5 states. This is an advantage because we are at close proximity and
have access to both patients and the people who work to treat EAFs. There are two methods
for which we could commercialize our product. First, we could target large hospitals and
eventually decide if we want to educate the smaller hospitals on the procedures associated
with using our device. Right now it does not make sense to target all hospitals because
instead of treating patients, the smaller hospitals are sending their patients to regional
hospitals for treatment. The other option for commercialization is to license our device and
technology to a medical device company.
We believe the way to successful adoption would be to target nurses. Nurses are going to
be the people who want to use this product and will have the leveraging power to prove the
advantages associated with this technology and therefore get the hospitals on board to
purchase our product. We believe the main things we will need to spend money on are:
licensing, distribution, manufacturing, training, and the team. Our product streams are
product sales and investors.
Predicate device: Some of the early considerations for a predicate device include
products such as Wound Crown. However this choice is no longer appropriate because our
current design is an internal solution that must be placed in surgery, potentially introduces
foreign fill-in material into the digestion tract, and stays in contact with the wound for a
significantly longer period. Other considerations that have more equivalent aspects consists
of drainage devices such as chest tube, wound drain catheter system, and internal fistula
products that are used on other fistula types. Unfortunately professionals with expertise in
medical device approval by FDA gave the same advice that these devices most quite likely
will not qualify as our predicate because our device is used in a substantially different
environment.
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raised new risks. Some specific concerns include proving that our pressure stimulus does not
cause ischemia, fill-in material does not lead to immune reaction or bowel obstruction if it
comes in contact with the intestinal wall and fluid, and the device in general does not
promote infection at any time during time of use. In the event that we will not submit our
device through the regular 510(k) pathway due to lack of a predicate device or we submit and
receive a not substantially equivalent status that will automatically place our device in
Class III, we have an alternative to submit for a de novo request for a low to moderate device
to be classified into Class I or Class II without submitting a 510(k) [13]. This will allow us to
avoid going through the lengthy and expensive process of pre-market approval (PMA).
Furthermore, in order to successfully be granted De Novo approval, we still need thorough
and sufficient data to prove that our device functions well and safely [14]. This data consists
of human and potentially animal tests, both of which require extensive financial and time
investment. We have not yet looked into the approval process to be able to test on living
subjects since it is at least several months ahead, but our clinical mentor mentioned that he
has connections with an animal lab that we can use once that milestone approaches. We plan
to build our device using FDA-approved materials that are biocompatible and inert to
minimize the amount of testing. Another problem we anticipate is that animal tests may not
be relevant enough to predict results from human tests since animal digestive tract could be
very different from human tract. Large animal digestive tract like that of dog or pig has been
proved to have a closer resemblance; however, tests with large animals are much more
expensive. We have received inputs from professionals at the Health Innovation Challenge
that it may be beneficial to skip animal tests and apply directly to test on humans. This is an
interesting insight and we plan to research further in this direction.
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Discussion: Reimbursement process includes coverage, coding, and payment [15]. While
FDA approval requires safety and efficacy, the Centers for Medicare and Medicaid Services
(CMS) who regulates reimbursement decisions care about medical effectiveness compared to
other products. In order to for our device to be covered via National Coverage Decision or Local
Coverage Decision, it must be different from all other currently regulated medical technologies
and methods, which requires innovations that delivers results [15]. Given that our device works
consistently and properly, coverage may not be our biggest concern thanks to some novel
features of our design. Next step in the reimbursement process is to either identify an area of
codes that our device fits in or creating a new code. Codes can be generated based on factors like
whom the procedure is performed by, where it is performed, and what equipment is used in the
procedure [15]. We believe that this will be the focus of our reimbursement plan as our
procedure will be performed by physicians instead of nurses and equipment involved may be
different from that used for current product as well. Moving forward, examining a
reimbursement pathway will be our next step should we decide to pursue development of
FistUSeal into a real product.
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References
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Attempt to Rationalize the Approach to a Surgical Nightmare and Proposal of a Clinical
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[2] Dasta JF. Daily cost of an intensive care unit day: the contribution of mechanical ventilation.
Critical Care Medicine. 2016
[3] Majercik, Sarah et al. Enteroatmospheric Fistula: From Soup to Nuts. Nutrition in Clinical
Practice 27(4): 507-512. 2012
[4] Moody, Yasmeen. Advances in healing chronic wounds. The Ithaca Journal. Ithaca, NY. 19
July, 2001.
[5] Capillary Pressure. Wikipedia. N.p., n.d. Web. 15 Mar. 2017.
[6] Patent Term Calculator. United States Patent and Trademark office.
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[7] Hiebert, Eugene Lloyd. US Patent 5,906,205 A. Surgical Positioning Device. May 25, 1999.
[8] Grobe, James L. US Patent 5,112,310 A. Apparatus and Methods for Percutaneous
Endoscopic Gastrostomy. May 12, 1992.
[9] Babra, Miller. WO 2013119879 A1. Fistula management device and method. Aug 15, 2013.
[10] Carrison, Harold F., Akshay Mavani, Kenton Fong. WO 2014113461 A2. Fistula treatment
devices and methods. Jul 24, 2014.
[11] Carrison, Harold F., Akshay Mavani, Stephen Pieraldi. US 2014/0379025 A1.
Enteroatmospheric fistula treatment devices and methods. Dec 25, 2014.
[12] Enteral Feeding Devices Market Size Analysis | Industry Report, 2020,
Grandviewresearch.com. 2017. Available: http://www.grandviewresearch.com/industry-
analysis/enteral-feeding-devices-industry
[13] Evaluation of Automatic Class III Designation (De Novo) Summaries. Retrieved from
https://www.fda.gov/AboutFDA/CentersOffices/OfficeofMedicalProductsandTobacco/CDRH/C
DRHTransparency/ucm232269.htm
[14] De Novo Classification Process (Evaluation of Automatic Class III Designation) Draft
Guidance for Industry and Food and Drug Administration Staff. U.S. Department of Health and
Human Services. Retrieved from
https://www.fda.gov/downloads/MedicalDevices/DeviceRegulationandGuidance/GuidanceDocu
ments/UCM273903.pdf
[15] Diage, Tiffini. Planning for Successful Medical Device Reimbursement. NAMSA.
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