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MATERIAL SELECTION
ENGINEERING
DAM 21102
LECTURER: EN MOHD HADRI BIN MOHAMED NOR
SECTION : 2
GROUP ASSIGNMENT 1:
NO GROUP MEMBERS MATRIC NO
ELABORATE IN DETAIL
Methods Of Material Selection
1) Classical
Selection is done through analysis of function and analysis of function and
properties specification properties specification.
Classical method is more specified, more global, high cost, required longer
time to complete the selection and need to do a prototype test.
2) Imitative
Selection is made by equality or similarity equality or similarity of function.
Faster and involve low cost, however they are more suitable for an
experienced person or designer.
3) Comparison
Assume the component is made from a normal & low cost material.
The material disability is then evaluated.
If it is not suitable then the other material is selected and evaluated.
The process goes on until a suitable material is obtained.
Characteristics
1) Classical
Function of component
Requirement of component
Materials properties requirement
2) Imitative
Faster and involve low cost, however they are more suitable for an
experienced person or designer.
3) Comparison
Same with imitative method, faster and involve low cost and more suitable for
an experienced person /designer.
Example
1) Classical
2) Imitative
- Some metal toilet bolts have a yellowish zinc coating that makes them look like
brass.
- Durable recycled plastic polymer crafted to look and feel like real wood.
- Ceramic knife.
- Ceramic with platinum lustre.
3) Comparison
- Comparison of appearance, durability and cost of ceramic, concrete, granite, paper
composite, quartz and wood in material selection.
- Comparison of specification of two newest model of mobile phone, Apple iPhone
6s and Sony Xperia Z5 premium.
References
1) https://www.scribd.com/doc/295800080/Bab-01-Introduction
2) Engineering Materials: Properties and Selection (6th Edition)
3) Selection of Engineering Materials and Adhesives
4) Materials and Process Selection for Engineering Design, Third Edition
Obtain the material properties (size, shape, etc.) for steel from following source of
information:
I. ASTM:
Mild/low carbon steel (ASTM A36)
ASTM A36 is usually available in rectangular bar, square bar, circular rod, steel
shapes such as channels, angles, H-beams and I-beams.
Density of ASTM A36 is 7.85 g/cm3.
Tensile strength is 400 - 550 MPa.
Yield strength is 250 MPa.
Poissons Ratio is 0.260.
Modulus of Elasticity is 200 GPa
II. JIS:
Mild steel (JIS S45C)
JIS S45C is usually supplied as square bar, round bar and flat.
Density of JIS S45C is 7700-8030 kg/m3.
Tensile Strength is 569 MPa.
Yield Strength is 343 MPa.
Poissons Ratio is 0.27-0.30.
Youngs Modulus is 190-210 GPa.
III. BSI:
Key standards:
Bright steel
BS EN 10111:2008
Continuously hot rolled low carbon steel sheet and strip for cold forming. Technical
delivery conditions.
BS EN 10028-1:2007
Flat products made of steels for pressure purposes. General requirements
BS EN 10088-4:2009
Stainless steels. Technical delivery conditions for sheet/plate and strip of corrosion
resisting steels for construction purposes
BS EN 10088-5:2009
Stainless steels. Technical delivery conditions for bars, rods, wire, sections and bright
products of corrosion resisting steels for construction purposes
BS 7079:2009
General introduction to standards for preparation of steel substrates before application
of paints and related products
BS EN 10253-4:2008
Butt-welding pipe fittings. Wrought austenitic and austenitic-ferritic (duplex) stainless
steels with specific inspection requirements
BS EN 10277-1:2008
Bright steel products. Technical delivery conditions. General
IV. MS :
MALAYSIAN STANDARD MS ISO 9000 : 2015
The second revision of MS ISO 9000 : 2015 describes the fundamental concepts and
principles of quality management which are universally applicable to the following :
c) organisations seeking confidence in their supply chain that their product and service
requirements will be met
Over the past few years a new light source named light emitting diodes, or LEDs has
been introduced into the exterior lighting market. LEDs or solid-state lighting solutions, were
developed in the electronics industry when it was discovered that light is produced when a
current is passed through a diode.
The environmental and energy saving concerns are driving the global take-up of
energy-efficient bulbs. LEDs promise the benefits of long life, low energy, minimal
maintenance and flexible lighting output. Since then LEDs becoming more and more popular
with consumers in this category. LED-based lighting solutions are built on LED chips and
modules. Light-emitting diode (LED) technology is rapidly improving and is becoming more
common in commercial settings.
LED products need proper standards to ensure the safety, and to measure the
performance of LED-related control gear, lamps, modules and luminaires. Realising the
needs for Malaysian Standards on LED, the following MS have been published covering
safety and testing, performance and controlgears of LEDs.