Sei sulla pagina 1di 8

Theoretical and Applied Fracture Mechanics xxx (2017) xxxxxx

Contents lists available at ScienceDirect

Theoretical and Applied Fracture Mechanics


journal homepage: www.elsevier.com/locate/tafmec

Basic modelling of creep rupture in austenitic stainless steels


Junjing He , Rolf Sandstrm
Materials Science and Engineering, KTH Royal Institute of Technology, SE-100 44 Stockholm, Sweden

a r t i c l e i n f o a b s t r a c t

Article history: Creep rupture can happen in two ways, brittle and ductile creep rupture. Brittle creep rupture of auste-
Received 10 October 2016 nitic stainless steels proceeds with the nucleation, growth and coalescence of grain boundary cavities. A
Revised 31 January 2017 creep cavity nucleation model has been developed previously, which considers cavity nucleation at par-
Accepted 12 February 2017
ticles and sub-boundary corners due to grain boundary sliding. A modified constrained cavity growth
Available online xxxx
model has been used to describe the cavity growth behavior with combination of the cavity nucleation
models. In this paper, the brittle creep rupture has been analyzed by combining the cavity nucleation
Keywords:
and growth models. The physically based models where no adjustable parameters were involved were
Creep cavitation
Brittle creep rupture
used to predict the brittle creep rupture strength. On the other hand, previously developed basic models
Ductile creep rupture for ductile creep rupture based on exhaustion of the creep ductility have been used. The creep rupture
Creep rupture strength strength of common austenitic stainless steels has been predicted quantitatively by taking both ductile
Austenitic stainless steels and brittle rupture into account. The predicted rupture times for ductile rupture are longer than those
for brittle rupture at high stresses and low temperatures with a reversed situation at low stresses and
high temperatures. This reproduces the characteristic change in slope in the creep rupture curves.
2017 Elsevier Ltd. All rights reserved.

1. Introduction formation of creep cavities, experimentally it has been observed


that the creep cavity nucleation rate is proportional to the creep
By increasing the operating temperature and stress, the effi- rate. A double ledge model has been proposed [6,7], where cavities
ciency of fossil fuel fired power plants can be improved. At the are nucleated when subboundaries on one side of a sliding grain
same time CO2 emission and other environment pollutions can boundary meet particles or subboundaries on the other side of
be reduced significantly by increasing the steam temperature from the sliding grain boundary. Unlike the classical cavity nucleation
550 C to 700750 C [1,2]. However, the life of components in the theory, the double ledge model has no incubation time involved
high temperature and stress condition is limited by the properties and the threshold stress has found to be well below the applied
of the materials, especially creep strength and oxidation resistance. stress. Unlike cavity formation, models and mechanisms for creep
Austenitic stainless steels are important candidate materials for cavity growth have been well established. There are two types of
these increased operation temperatures. Thus, it is critical to models for creep cavity growth, namely for unconstrained and con-
understand the failure mechanisms in these steels when they serve strained growth [8,9]. Recently a new modified constrained creep
at high temperatures. cavity growth model has been proposed by He and Sandstrm
In general there are two failure modes of materials at high tem- [10], where the affected range of the reduced stress has been sim-
peratures, intergranular fracture and transgranular fracture. Inter- ulated with FEM. Combined with the recently developed models
granular fracture can be a result of creep cavitation at grain for cavity nucleation [6], the creep cavity growth behavior has
boundaries. Brittle rupture due to creep cavitation proceeds with been predicted quantitatively for different types of austenitic
the formation, growth and coalescence of creep cavities along grain stainless steels.
boundaries. Grain boundary sliding (GBS) plays a significant role With models for formation and growth of creep cavities, it is pos-
for formation of creep cavities. Apart from creep cavitation, GBS sible to predict brittle creep rupture. When the area fraction of the
also increases the overall creep rate. It has been shown in [3,4] that cavities at grain boundaries reaches a critical value, failure will
up to 30% increase in the creep rate was predicted due to GBS. Two occur. Alternatively, the materials can fail in a ductile manner with
GBS models have been presented by He and Sandstrm [5]. For transgranular fracture. Dislocation creep is considered as the main
mechanism for ductile rupture, which occurs when the creep strain
reaches a critical value. A fundamental model for dislocation creep
Corresponding author.
has been developed by Sandstrm [1113] for Cu and austenitic
E-mail addresses: junjing@kth.se (J. He), rsand@kth.se (R. Sandstrm).

http://dx.doi.org/10.1016/j.tafmec.2017.02.004
0167-8442/ 2017 Elsevier Ltd. All rights reserved.

Please cite this article in press as: J. He, R. Sandstrm, Basic modelling of creep rupture in austenitic stainless steels, Theor. Appl. Fract. Mech. (2017), http://
dx.doi.org/10.1016/j.tafmec.2017.02.004
2 J. He, R. Sandstrm / Theoretical and Applied Fracture Mechanics xxx (2017) xxxxxx

stainless steels, where no adjustable parameters are used. The role of Eq. (2) has the same form as the experimental observations
plastic deformation on creep rupture has found considerable inter- namely that the cavity nucleation rate is proportional to the creep
est in the literature [14,15]. In [14] a regression analysis between rate. The cavity nucleation model can predict the cavity nucleation
the strain on loading in creep tests and creep properties of the aus- behavior quantitatively for austenitic stainless steels. Now it will
tenitic stainless steel 316H was performed. Some correlations be used for predicting the creep cavity growth as well as the rup-
between the stress related to the yield strength and the rupture time ture in the following sections.
and the stationary creep rate were found. A much more pronounced
correlation was observed to the creep rupture elongation. The rup- 2.3. Models of creep cavity growth
ture ductility was higher when the creep stress exceeded the yield
strength than if it did not. It is well established that the creep ductil- Expressions for growth of creep cavities based on diffusion con-
ity is reduced with increasing cold deformation. However in [14] the trol are well established. A model was first proposed by Hull and
highest ductility was associated with the higher stresses and most Rimmer [17] and improved by subsequent workers, like consider-
plastic deformation. This is quite a puzzling result and its role with ing the cavity shapes [18] and coupling creep to diffusion [8,19].
respect to creep rupture is difficult to interpret. The representative equations for unconstrained cavity growth
The main aim of this paper is to present a model for intergran- can be found in [8,1820]. Plastic deformation also gives a contri-
ular fracture based on the recently developed creep cavitation bution to the cavity growth [19,20]. In the investigation of different
models. A brief summary of models for ductile rupture will be types of austenitic stainless steels, it has been found that the effect
given. Creep rupture strength of austenitic stainless steels will be of plastic deformation is small [10]. In the diffusion controlled
predicted by combinations of ductile and brittle rupture models. models, the assumption is that the stress acting over the grain facet
is the applied creep stress. It is diffusion controlled cavity growth
2. Brittle creep rupture driven by the applied stress, cavities can grow without limits. It
was suggested that the stress on the cavitated facets must be shed
2.1. GBS models to the surroundings until the stress is reduced to a value that the
opening rate of the cavitated boundary is compatible with the
Formation of creep cavities is related to grain boundary sliding deformation rate of the surroundings [21]. In this case, the cavity
(GBS) [5,6,16]. Thus, before we introduce the cavity nucleation mod- growth will be limited by the overall creep rate of the surround-
els, it is necessary to consider GBS first. Two GBS models have been ings. This concept was first introduced by Dyson [21] and it is
presented by He and Sandstrm [5] for austenitic stainless steels, referred to as the constrained cavity growth.
where the GBS displacement rate (speed) vsd is proportional to the In the constrained cavity growth model, spherical cavities on a
creep rate e_ cr by a parameter Cs. Cs has the dimension of length. grain boundary are characterized by cavity radius R and cavity
spacing L. By equating the grain boundary opening rate with
v sd C s e_ cr 1
the average opening rate of the grain facet, the reduced stress
The modelling results of Cs show good agreement with the which is the stress driving the cavity growth can be obtained
experimental data for austenitic stainless steels, including the ini- [22]. By replacing the applied stress with the reduced stress,
tial stage of GBS, where the GBS rate is higher. Detailed informa- the final results for the constrained cavity radius growth rate
tion about the two GBS models can be found in [5]. dR/dt can be obtained.

dR 1
2.2. Cavity nucleation models 2D0 K f rred  r0 2 4
dt R
In paper [5], a model has been proposed for cavity nucleation at where R is the cavity radius in the grain boundary plane, rred is
particles, where a qualitative agreement has been reached. How- the reduced stress, r0 is the sintering stress 2csurf sin(h)/R, where
ever, it is not a continuum model, which is difficult to combine csurf is the surface energy per unit area and h the cavity tip angle.
with the creep cavity growth models, as well as for rupture. In D0 is a grain boundary diffusion parameter, D0 = dDGBX/kBT,
paper [6], a double ledge model for cavity nucleation at intersec- where d is the boundary width, DGB the grain boundary
tions of subboundaries with grain boundaries is given. In the self-diffusion coefficient, X the atomic volume, kB Boltzmanns
model, it is assumed that cavities can be generated when sub- constant and T the absolute temperature. Kf is a factor introduced
boundary corners or particles on one side of a sliding grain bound- by Beere and Speight [23], which is a function of the cavitated
ary meet subboundaries on the other side of the sliding grain area fraction fa.
boundary. By taking the contributions from sub-boundary corners
and particles into account, one can get the final results for the cav- 1
Kf 5
ity nucleation rate dn/dt: 2logfa  1  f a 3  f a
!
dn 0:9C s 1 1 where fa = (2R/L)2 is the area fraction of the cavitated grain bound-
e_ cr Be_ cr 2 aries. The cavity spacing L can be obtained from the number of cav-
dt dsub k2 d2sub
ities per unit grain boundary area ncav:
where 0.9 is a factor due to the average angle between the grain p
L 1= ncav 6
boundary and the sliding direction. Cs is the parameter that relates
GBS displacement to creep strain, Eq. (1). k is the particle spacing in The number of cavities ncav can be derived with the help of the
the grain boundaries and e_ cr is the creep strain rate. dsub is the sub- cavity nucleation model, Eq. (2).
grain size that can be related to the applied creep stress r The reduced stress from Rice [22] was based on an elastic anal-
ysis of an opening crack that was transferred to linear viscoplastic-
KGb
dsub 3 ity. However, it is not necessary to make these approximations
r about linearity. In [10], a modified constrained creep cavity growth
where G is the shear modulus, b Burgers vector and K a constant. model has been proposed with help of FEM simulations. To analyze
For austenitic stainless steels K  20. Further details of the deriva- how far from the cavities that the stress is affected, finite element
tion of the cavity nucleation rate can be found in [6]. calculations of an expanding cavity in a surrounding creep material

Please cite this article in press as: J. He, R. Sandstrm, Basic modelling of creep rupture in austenitic stainless steels, Theor. Appl. Fract. Mech. (2017), http://
dx.doi.org/10.1016/j.tafmec.2017.02.004
J. He, R. Sandstrm / Theoretical and Applied Fracture Mechanics xxx (2017) xxxxxx 3

was investigated. It was demonstrated that the stress is reduced 2r c tclimb v disl 10
within a narrow range R below and above the cavity, where R is
where tclimb is a significant fraction of the component life. It is
the cavity radius. The final results for the reduced stress can be
taken as a quarter of the design life [13]. The dislocation
obtained from:
climb velocity can be expressed with help of the climb
2pD0 K f rred  r0 =L2 R e_ cr rred e_ cr r 7 mobility Mclimb, vdisl = bMclimbr. The dislocation climb mobility
Mclimb is given by
where e_ cr rred is the creep rate at the reduced stress and e_ cr r is !  
r  rPH b
3
the creep rate at the applied stress r. The value of the reduced Ds0 b Q self
stress from Eq. (7) has to be determined with iteration. Eq. (7) gives Mclimb T; r exp exp  f sol 11
kB T kB T Rg T
a lower reduced stress than the previous model by Rice [22],
and consequently a lower growth rate. With Eqs. (4) and (7), it where Dso is the pre-exponential coefficient for self-diffusion, kB the
has been shown that the creep cavity growth behavior can be Boltzmanns constant, T the absolute temperature, Rg the gas con-
predicted quantitatively for different types of austenitic stainless stant and Qself the activation energy for self-diffusion. fsol is a factor
steels [10]. that takes solid solution hardening into account, i.e. that the creep
rate is reduced with increasing amount of alloying elements in solid
2.4. Brittle creep rupture models solution. fsol = exp(Qsol/Rg/T), where Qsol is the increase in activation
energy due to element in solid solution. Using the computation in
Brittle creep rupture results from the formation, growth and [28], results in the following values for Qsol = 960, 460, 10,000,
coalescence of creep cavities. In the models, it is assumed that 2200, 2900 J mol1 for the main elements in solid solution Cr, Ni,
intergranular fracture takes place when the cavitated area fraction Mo, Si, and Mn, respectively. Qsol is a measure of the interaction
Af has reached a critical value Aflim, which can be taken as 0.25 [7]. energy between the solutes and the dislocations. Qsol in Eq. (11) is
The area fraction of cavities on the grain boundaries can be taken as the maximum of these values, i.e. for the element that
expressed as [7] slows down the dislocation most due to solute drag [28]. For the
Z t
alloys considered in the next section, Mn gives the largest value
dncav (2900 J mol1) except for 316H where Mo is present
Af t1 pR2 t; t1 dt 1 < Aflim 8
ti dt 1 (10,000 J mol1).
The average particle spacing krc can be obtained from the num-
where R is the radius of the cavities at time t that was formed at
ber of precipitates Npart per unit grain boundary area
time t1. ncav is determined with the help of Eq. (2). ti is an incubation
time that is about a third of the rupture time, see for example [24]. 1
krc p 12
Thus with combination of the creep cavity nucleation models and Npart
the modified cavity growth models, the brittle rupture due to creep
cavitation could be predicted. The thermodynamic software MatCalc [5,27] was used to
calculate the number of particles per unit area and their
corresponding radii, where a reference state of particles with an
3. Ductile creep rupture
average radius r and number of particles N 0part was obtained. Then,
3.1. Precipitation hardening the number of precipitates with radius larger than rc was
determined [5,13,26,27]:
Another mechanism is the ductile rupture of materials,
where plastic deformation by the motion of dislocations Npart N0part ekr rc 13
contributes to the rupture. For steels like TP304 and TP316 where kr 1=r , and r is the average particle radius corresponding to
the creep rate is primarily controlled by the recovery of disloca-
the number of precipitates N 0part . MatCalc is a commercial software
tions. This is referred to as dislocation creep. Fundamental
models for dislocation creep of austenitic stainless steels have that provides thermodynamic modelling of particle nucleation and
been developed [11,13,25,26]. The fundamental models will be growth [29]. For detailed setup of the calculation system with Mat-
used for predicting the ductile creep rupture. If failure takes Calc, one can refer to [5,27]. With the help of MatCalc calculations
place by the exhaustion of deformability, it is referred to as and Eqs. (10)(13), one can get the average particle spacing krc.
ductile rupture and it is in general associated with transgranular And with Eq. (9), one can finally get the precipitation hardening that
failure. contributes to the creep strength.
However, before we introduce the models for ductile rupture, it
is necessary to handle the precipitation hardening. The contribu- 3.2. Ductile rupture models
tion from precipitation hardening to the creep strength is esti-
mated based on the Orowan mechanism, which can be expressed Fundamental models for dislocation creep of austenitic stainless
as [11,13,26,27]: steels have been developed, where the secondary creep rate can be
described as [11,13,25,27]:
2sL m
rPH 0:8 9 2bK sL r  r 3
bkrc e_ cr M T; r
PH
f SFE 14
am2 clgl amGb
where rPH is the precipitation hardening strength contribution, sL
the dislocation line tension, sL = Gb2/2, and m the Taylor factor. krc where b is Burgers vector and K is the constant in Eq. (3). a is a
is the average particle spacing for particles with radius larger than constant and m is the Taylor factor, which is about 3.06 for fcc
rc. rc is the critical particles radius, below which there is sufficient materials. When describing the creep rate it is essential to take
time for dislocations to climb across them. Thus, particles with both climb and glide into account. Mclgl(T, r) is the glide and climb
radius smaller than the critical particle radius rc, will not contribute mobility of dislocations and fSFE is the stacking fault energy factor.
to the creep strength. The critical particle radius rc can be obtained r is the applied stress and G the shear modulus. rPH is the precip-
as the climb time of the dislocations across the particles multiplied itation hardening strength introduced above, Eq. (9). Mclgl(T, r) can
with the dislocation climb velocity vdisl: be expressed as

Please cite this article in press as: J. He, R. Sandstrm, Basic modelling of creep rupture in austenitic stainless steels, Theor. Appl. Fract. Mech. (2017), http://
dx.doi.org/10.1016/j.tafmec.2017.02.004
4 J. He, R. Sandstrm / Theoretical and Applied Fracture Mechanics xxx (2017) xxxxxx

! ( "  #),
r  rPH b r  rPH 2
3
Ds0 b Q self
M clgl T; r exp exp  1 f sol
kB T kB T Rg T rimax
15
where rimax is taken as the tensile strength at ambient
temperature.
The splitting of dislocations into partials increases with
decreasing stacking fault energy cSFE. This reduces the climb rate
of the dislocations and thereby also the creep rate. Its influence
has been derived by Argon and Moffatt [30] with the help of a fac-
tor fSFE that is given by
 2
24p1  m cSFE 2
f SFE 2 16
2m Gb

where m is the Poissons ratio, G the shear modulus and b Burgers


vector. Stacking fault energy values for austenitic stainless steels
have been reported by Vitos et al. [31].
It is assumed that ductile rupture occurs when the creep ductil- Fig. 2. Comparison of creep strength contributions for 18Cr12NiNb (347H) at
ity has been exhausted. The critical rupture strain ecrit is taken as a 700 C. Dislocation Hardn indicates the dislocation hardening, + precipitation Hardn
general value of 0.2 to avoid introducing experimental data in the indicates the dislocation hardening plus precipitation hardening, + Solid Solution
model. 0.2 is a typical rupture ductility for a number of austenitic Hardn indicates the total strength.

stainless steels.

t ductrupt ecrit =e_ cr 17


dislocations. About 14% stems from the precipitation hardening
When the creep strain according to Eq. (14) has reached the
due to the presence of NbC at higher stresses and it increases to
critical strain creep rupture takes place.
about 25% with increasing of creep time at lower stresses. Solid
When taking both ductile and brittle rupture into account, Eqs.
solution hardening accounts for about 3% at higher stresses and
(8) and (14), the simple principle is that the type of failure that is
13% at lower stresses, Fig. 2. A comparison is made to experimental
predicted to take place first is assumed to be controlling. In this
data at different temperatures [32]. As can be seen from Fig. 1, the
way, the modelling results can agree with the fact that there are
model can describe the overall behavior of the creep rupture
mixed types of fracture modes. The creep rupture strength of aus-
curves in the temperature range 600750 C.
tenitic stainless steels will be modelled based on the combination
Brittle rupture is predicted with the help of Eq. (8). As discussed
of ductile and brittle rupture and compared to experiments in the
in Section 2.4, when the cavitated area fraction reaches a critical
following sections.
value at the grain boundaries, brittle rupture occurs. Fig. 3 shows
the creep rupture strength prediction for 18Cr12NiNb (347H)
4. Modelling results steels based on creep cavitation models, Eq. (8).
By comparing Fig. 1 with Fig. 3 one can see that the tempera-
The ductile rupture involves modelling of the creep rate, Eq. ture dependence is larger in the latter Figure. This can be
(14). Fig. 1 shows the creep rupture strength prediction for understood by considering Eq. (8). The temperature dependence
18Cr12NiNb (347H) steels based on dislocation creep, Eq. (14). of the first term, the nucleation rate, has the same activation as
The main contribution to the creep strength comes from the the creep rate, Eq. (2), which is approximately that of

Fig. 1. Creep rupture strength prediction for 18Cr12NiNb (347H) based on Fig. 3. Creep rupture strength prediction for 18Cr12NiNb (347H) based on creep
dislocation creep, Eq. (14). Experimental data from [32] at temperatures between cavitation, Eq. (8). Experimental data from [32] at temperatures between 600 and
600 and 750 C. 750 C.

Please cite this article in press as: J. He, R. Sandstrm, Basic modelling of creep rupture in austenitic stainless steels, Theor. Appl. Fract. Mech. (2017), http://
dx.doi.org/10.1016/j.tafmec.2017.02.004
J. He, R. Sandstrm / Theoretical and Applied Fracture Mechanics xxx (2017) xxxxxx 5

(a)

Fig. 4. Creep rupture strength prediction for 18Cr12NiNb (347H) based on


combinations of dislocation creep and creep cavitation models Eqs. (8) and (14).
Experimental data from [32] at temperatures between 600 and 750 C.

self-diffusion Qself. The R2 factor has a temperature dependence


that can be derived from Eq. (4). The activation energy in this case
2/3 QGB, where QGB is the activation energy for grain boundary
diffusion. So the model gives the following activation energies
for ductile and brittle creep rupture
Q DuctRupt Q self Q sol 18

2
Q BrittleRupt Q self Q GB Q sol 19
3
These results will analyzed in the discussion.
When taking both ductile and brittle rupture into account, the
shorter rupture time from dislocation creep and creep cavitation (b)
is assumed to be controlling. In the calculation, the results from
the two models, Eqs. (8) and (14), will be generated and compared,
then the shorter ones will be taken as the rupture time that will be
used to plot the modelling curves. By combining contributions
from dislocation creep and creep cavitation, Fig. 4 that a better
agreement with experiments can be reached. Comparing Figs. 1
4 one finds that the role of the creep cavitation is of primary
importance at low stresses and high temperatures, whereas the
dislocation creep dominates at higher stresses and lower tempera-
tures. It can be seen that by taking brittle rupture into account, the
prediction of rupture time for long times is considerably improved.
The results for 18Cr12NiTi (321H) stainless steel is quite
similar to that for 347H, Fig. 5. The main difference is that
the precipitation hardening of TiC is slightly weaker than for
NbC in 347H.
It is evident that the models can describe the rupture curves
over the full temperature interval reasonable well.
Results for 17Cr12Ni2Mo (316H) austenitic stainless steel are
(c)
presented in Fig. 6. With the combined ductile and brittle rupture
models, creep rupture strength of austenitic stainless steels can be
predicted quantitatively. Fig. 7 shows the comparison of creep Fig. 5. Creep rupture strength prediction for 18Cr12NiTi (321H) based on (a)
Dislocation creep, Eq. (14); (b) creep cavitation. Eq. (8); (c) combinations of
strength contribution, where it can be seen that the solid solution
dislocation and cavitation models Eqs. (8) and (14). Experimental data from [33] at
hardening represents about 10% of the total strength at higher temperatures between 600 and 775 C.
stresses and it increases to around 33% at lower stresses with
increasing of creep time. 5. Discussion
The computations do not reproduce all details of the rupture
curves. Technically, the most important result is that the behavior 5.1. Critical area fraction
of the rupture curves are well represented at long times and high
temperatures, which is the part that is most difficult to cover by There are different ways of defining the critical cavitated area
testing. fraction. Here, it refers to the one on grain boundaries. The critical

Please cite this article in press as: J. He, R. Sandstrm, Basic modelling of creep rupture in austenitic stainless steels, Theor. Appl. Fract. Mech. (2017), http://
dx.doi.org/10.1016/j.tafmec.2017.02.004
6 J. He, R. Sandstrm / Theoretical and Applied Fracture Mechanics xxx (2017) xxxxxx

(a)
Fig. 7. Comparison of creep strength contribution for 17Cr12Ni2Mo (316H) at
700 C. Dislocation Hardn indicates the dislocation hardening, + Solid Solution
Hardn indicates the dislocation hardening plus solid solution hardening.

exponent [7]. By modelling, a value of about 1/3 was found [35,36],


when the long range coalescence of cavities starts to cause the for-
mation of dominant cracks. Experimentally, a critical fracture value
of 27% has been observed [37]. When the critical values reach p/4
[38], the cavities will touch each other, which will result in failure.
All these values are not very different from the assumed value of
0.25.

5.2. Sigma phase particles

Significant amount of sigma phase can be formed in TP321 and


TP347 for example if they are exposed to cold working, and this
would reduce the creep ductility. It is important that this is pre-
(b) vented in technical applications. If a small amount of sigma phase
particles is present, cavities will nucleate around them. However,
the most common particles for cavity nucleation to occur in these
steels are M23C6 at grain boundaries, and that is fully taken into
account in the creep cavity nucleation model.

5.3. Comparison of ductile and brittle rupture

For creep rupture prediction of austenitic stainless steels, tradi-


tional empirical models are based on fitting parameters from exist-
ing experiments. They are not very reliable for long term
extrapolation and they are also not applicable to new conditions.
Thus, it has been proposed that physically based models should
be used and that fitting of parameters to the creep data should
be avoided [11], and this is the chosen approach in the present
paper. In the models, it is assumed that:

(a) The models can represent the controlling mechanisms.


(b) All parameters in the model should be well defined and it
should be known how to determine them accurately.
(c) (c) No parameters should be fitted to the creep data.
(d) The results of the modelling should be sufficiently precise to
Fig. 6. Creep rupture strength prediction for 17Cr12Ni2Mo (316H) based on (a) use technically.
Dislocation creep, Eq. (14); (b) creep cavitation, Eq. (8); (c) combinations of
dislocation and cavitation models, Eqs. (8) and (14). Experimental data from [34] at
temperatures between 600 and 750 C. Based on these concepts, physically based creep models have
been developed for Cu and austenitic stainless steels [11,12,25]
value of the area fraction of creep cavities at grain boundaries was where no fitting parameters were involved.
chosen as 0.25. The prediction of the rupture stress is not very sen- It is found that at higher stress and lower temperature, the rup-
sitive to the exact value chosen due to the high value of the creep ture is dominated by the ductile rupture. Creep cavitation which

Please cite this article in press as: J. He, R. Sandstrm, Basic modelling of creep rupture in austenitic stainless steels, Theor. Appl. Fract. Mech. (2017), http://
dx.doi.org/10.1016/j.tafmec.2017.02.004
J. He, R. Sandstrm / Theoretical and Applied Fracture Mechanics xxx (2017) xxxxxx 7

causes the brittle rupture can explain the earlier failure at higher Appendix A. Constants used in the computation
temperatures and lower stresses. It is clearly shown that with com-
binations of the ductile and brittle rupture models, the prediction The constants used in this work are shown in Table A.1.
of creep rupture strength for austenitic stainless steels can be
improved. Table A.1
Constants for austenitic stainless steels used in the computations.
Attempts have been made in the literature to correlate the
strain on loading during creep tests with the creep rupture behav- Parameter description Parameter Value References
ior of austenitic stainless steels [14,15]. When the creep stress Grain boundary diffusion dDGB 218700
[39]
109:87 e Rgas T

exceeded the yield strength, higher creep ductility was obtained constant
than otherwise [14,15]. This result is difficult to relate to the Shear modulus G (780.036  (T  273))  [40]
103 MPa
amount of plastic deformation, since the highest ductility is con-
Activation energy for Q 293 kJ mol1 [41]
nected to the largest amount of loading strain, and this is in contra- self-diffusion
diction to the fact that cold work is known to reduce the creep Atomic volume X 1.21  1029 m3 [42]
ductility. Boltzmann constant kB 1.381  1023 J K1
If activation energies are evaluated from the experimental rup- Burgers vector b 2.58  1010 m
Poissons ratio m 0.3 [43]
ture curves in Figs. 16, the following values are obtained: about Surface energy csurf 2.8 J m2 [44]
360 kJ mol1 for alloys without molybdenum and 403 kJ mol1 for Cavity tip angle h 70 [22]
alloys with molybdenum. Creep strain rate models are typically Pre-exponential coefficient Ds0 3.15e4 m2 s1 [41]
based on the assumption that the activation energy is given by that for self-diffusion
Taylor factor m 3.06
of self-diffusion, which is 293 kJ mol1 for austenitic stainless steels
Work hardening constant a (1  m/2)/2p(1  m) = 0.19 [45]
with modestly high amounts of alloying elements, see Table A.1.
The high values for the rupture curves can at least partially be
explained by Eqs. (18) and (19). The value of Qsol is modest in the References
present study. However 2/3 QGB is 146 kJ mol1, see Table A.1. Thus,
an activation energy for creep brittle rupture of about 440 kJ mol1 [1] R. Viswanathan, R. Purgert, S. Goodstine, J. Tanzosh, G. Stanko, J.P.
Shingledecker, B. Vitalis, U.S. program on materials technology for
is obtained. The experimental activation energies fall between ultrasupercritical coal-fired boilers, in: Advances in Materials Technology for
those of ductile and brittle rupture as expected. Fossil Power Plants - Proceedings from the 5th International Conference, 2008,
pp. 115.
[2] G. Chai, M. Bostrm, M. Olaison, U. Forsberg, Creep and LCF behaviors of newly
developed advanced heat resistant austenitic stainless steel for A-USC, Proc.
6. Conclusions Eng. 55 (2013) 232239, http://dx.doi.org/10.1016/j.proeng.2013.03.248.
[3] F. Ghahremani, Effect of grain boundary sliding on steady creep of polycrystals,
1. Creep rupture has been modelled based on dislocation and cav- Int. J. Solids Struct. 16 (9) (1980) 847862, http://dx.doi.org/10.1016/0020-
7683(80)90053-0.
itation models. The contributions from precipitation hardening,
[4] F.W. Crossman, M.F. Ashby, The non-uniform flow of polycrystals by grain-
glide and climb of dislocations, solid solution hardening and boundary sliding accommodated by power-law creep, Acta Metall. 23 (4)
stacking fault energy have been taken into account. The fraction (1975) 425440, http://dx.doi.org/10.1016/0001-6160(75)90082-6.
of contribution from precipitation hardening and solid solution [5] J. He, R. Sandstrm, Modelling grain boundary sliding during creep of
austenitic stainless steels, J. Mater. Sci. 51 (6) (2016) 29262934, http://dx.
hardening increases with increasing creep time. doi.org/10.1007/s10853-015-9601-0.
2. Ductile creep rupture was predicted based on the development [6] J. He, R. Sandstrm, Formation of creep cavities in austenitic stainless steels, J.
of the creep rate models. When the creep strain reaches a crit- Mater. Sci. 51 (14) (2016) 66746685, http://dx.doi.org/10.1007/s10853-016-
9954-z.
ical value, ductile rupture occurs. [7] R. Sandstrm, R. Wu, Influence of phosphorus on the creep ductility of copper,
3. Brittle creep rupture takes place when the area fraction of the J. Nucl. Mater. 441 (13) (2013) 364371.
grain boundary cavitation reaches a critical value. By combining [8] W. Beere, M.V. Speight, Creep cavitation by vacancy diffusion in plastically
deforming solid, Met. Sci. 21 (4) (1978) 172176.
recently developed creep cavitation models, including the mod- [9] J.R. Rice, Constraints on the diffusive cavitation of isolated grain boundary
els for grain boundary sliding, the cavity nucleation and the facets in creeping polycrystals, Acta Metall. 29 (4) (1981) 675681, http://dx.
modified constrained cavity growth, it has been possible to pre- doi.org/10.1016/0001-6160(81)90150-4.
[10] J. He, R. Sandstrm, Creep cavity growth models for austenitic stainless steels,
dict brittle creep rupture of austenitic stainless steels. Mater. Sci. Eng.: A 674 (2016) 328334, http://dx.doi.org/10.1016/j.
4. By using ductile and brittle rupture models, the creep rupture msea.2016.08.005.
strength of austenitic stainless steels was predicted quantita- [11] R. Sandstrm, Fundamental models for creep properties of steels and copper,
Trans. Indian Inst. Met. (2015) 16, http://dx.doi.org/10.1007/s12666-015-
tively. The dislocation creep dominates at higher stress and
0762-.
lower temperature levels. By taking the brittle rupture into [12] R. Sandstrm, H.C.M. Andersson, Creep in phosphorus alloyed copper during
account, the creep rupture prediction at higher temperature power-law breakdown, J. Nucl. Mater. 372 (1) (2008) 7688, http://dx.doi.org/
and lower stress has been improved. 10.1016/j.jnucmat.2007.02.005.
[13] R. Sandstrm, M. Farooq, J. Zurek, Basic creep models for 25Cr20NiNbN
austenitic stainless steels, Mater. Res. Innov. 17 (5) (2013) 355359.
[14] A. Mehmanparast, C.M. Davies, G.A. Webster, K.M. Nikbin, Creep crack growth
Conflict of interest rate predictions in 316H steel using stress dependent creep ductility, Mater.
High Temp. 31 (1) (2014) 8494, http://dx.doi.org/10.1179/
0960340913Z.00000000011.
The authors declare that they have no conflict of interest.
[15] M.W. Spindler, The multiaxial creep ductility of austenitic stainless steels,
Fatigue Fract. Eng. Mater. Struct. 27 (4) (2004) 273281, http://dx.doi.org/
10.1111/j.1460-2695.2004.00732.x.
Acknowledgements [16] R. Sandstrm, R. Wu, J. Hagstrm, Grain boundary sliding in copper and its
relation to cavity formation during creep, Mater. Sci. Eng.: A 651 (2016) 259
268, http://dx.doi.org/10.1016/j.msea.2015.10.100.
Financial support by the European Union (directorate-general
[17] D. Hull, D.E. Rimmer, The growth of grain-boundary voids under stress, Philos.
for energy), within the project MACPLUS (ENER/FP7EN/249809/ Mag. 4 (42) (1959) 673687.
MACPLUS) in the framework of the Clean Coal Technologies is [18] T.-J. Chuang, K.I. Kagawa, J.R. Rice, L.B. Sills, Overview no. 2: Non-equilibrium
models for diffusive cavitation of grain interfaces, Acta Metall. 27 (3) (1979)
gratefully acknowledged. The authors would like to thank the
265284, http://dx.doi.org/10.1016/0001-6160(79)90021-X.
China Scholarship Council (CSC) for funding a stipend (File No. [19] A. Needleman, J.R. Rice, Plastic creep flow effects in the diffusive cavitation of
201207090009) for Junjing He. grain boudaries, Acta Metall. 28 (10) (1980) 13151332.

Please cite this article in press as: J. He, R. Sandstrm, Basic modelling of creep rupture in austenitic stainless steels, Theor. Appl. Fract. Mech. (2017), http://
dx.doi.org/10.1016/j.tafmec.2017.02.004
8 J. He, R. Sandstrm / Theoretical and Applied Fracture Mechanics xxx (2017) xxxxxx

[20] K. Davanas, A.A. Solomon, Theory of intergranular creep cavity nucleation, [34] NRIM, Data Sheet on the Elevated-Temperature Properties of 18Cr-8Ni-Mo
growth and interaction, Acta Metall. Mater. 38 (10) (1990) 19051916, http:// Stainless Steel Tubes for Boiler and Heat Exchangers (SUS 316H TB), National
dx.doi.org/10.1016/0956-7151(90)90302-W. Research Institute for Metals Tokyo, Japan (No. 6B), 2000.
[21] B.F. Dyson, Constraints on diffusional cavity growth rates, Met. Sci. (1976) [35] V. SkleniCKa, The significance of intergranular cavitation in creep-fatigue, in:
349353. B.L. Karihaloo, Y.W. Mai, M.I. Ripley, R.O. Ritchie (Eds.), Advances in Fracture
[22] J.R. Rice, Constraints on the diffusive cavitation of isolated grain boundary Research, Pergamon, Oxford, 1997, pp. 317324, http://dx.doi.org/10.1016/
facets in creeping polycrystals, Acta Metall. 29 (1981) 675681. B978-0-08-042820-8.50038-8.
[23] W. Beere, M.V. Speight, Diffusive crack growth in plastically deforming solid, [36] K. Naumenko, H. Altenbach, Constitutive models of creep, in: Modeling of
Met. Sci. 12 (12) (1978) 593599. Creep for Structural Analysis, Foundations of Engineering Mechanics, Springer,
[24] N.G. Needham, T. Gladman, Nucleation and growth of creep cavities in a type Berlin, Heidelberg, 2007, pp. 1784, http://dx.doi.org/10.1007/978-3-540-
347 steel, Met. Sci. 14 (2) (1980) 6472. 70839-1_2.
[25] R. Sandstrm, Creep strength in austenitic stainless steels, in: ECCC 2014 3rd [37] V. Sklenicka, P. Lukas, L. Kunz, Intercrystalline fracture in high-temperature
International ECCC Conference, Rome, 2014. creep, fatigue and cyclic creep of copper, Metall. Mater. 30 (1992) 160 (English
[26] J. Eliasson, A. Gustafson, R. Sandstrom, Kinetic modelling of the influence of translation of Kovove Materialy) (Cambridge, Engl).
particles on creep strength, Key Eng. Mater. 1711 (2000) 277284. [38] H. Riedel, The cavity size distribution function for continuous cavity
[27] S. Vujic, R. Sandstrm, C. Sommitsch, Precipitation evolution and creep nucleation. Rupture lifetimes and density changes, in: Fracture at High
strength modelling of 25Cr20NiNbN austenitic steel, Mater. High Temp. Temperatures, Materials Research and Engineering, Springer, Berlin,
(2015), http://dx.doi.org/10.1179/1878641315Y.0000000007. Heidelberg, 1987, pp. 225241, http://dx.doi.org/10.1007/978-3-642-82961-
[28] P.A. Korzhavyi, R. Sandstrm, First-principles evaluation of the effect of 1_16.
alloying elements on the lattice parameter of a 23Cr25NiWCuCo austenitic ermk, Grain boundary self-diffusion of 51Cr and 59Fe in austenitic NiFeCr
[39] J. C
stainless steel to model solid solution hardening contribution to the creep alloys, Mater. Sci. Eng.: A 148 (2) (1991) 279287.
strength, Mater. Sci. Eng.: A 626 (2015) 213219, http://dx.doi.org/10.1016/j. [40] C.L. Clark, Hight Temperature Alloys (Hochwarmfeste Legierungen), Pitman
msea.2014.12.057. Publishing Corporation, New York/Toronto/London, 1953.
[29] J. Svoboda, F.D. Fischer, P. Fratzl, E. Kozeschnik, Modelling of kinetics in multi- [41] TCS TCS Alloy Mobility Database (MOB2), Thermo-Calc Software AB Database
component multi-phase systems with spherical precipitates: I: Theory, Mater. Segment: Iron and Steel.
Sci. Eng.: A 385 (12) (2004) 166174, http://dx.doi.org/10.1016/j. [42] M. Arai, T. Ogata, A. Nitta, Continuous observation of cavity growth and
msea.2004.06.018. coalescence by creep-fatigue tests in SEM, Japan Soc. Mech. Eng. 39 (3) (1996)
[30] A.S. Argon, W.C. Moffatt, Climb of extended edge dislocations, Acta Metall. 29 382388.
(2) (1981) 293299, http://dx.doi.org/10.1016/0001-6160(81)90156-5. [43] ASM, Properties and Selection: Nonferrous Alloys and Special-Purpose
[31] L. Vitos, J.O. Nilsson, B. Johansson, Alloying effects on the stacking fault energy Materials, ASM Handbook 02, 1991.
in austenitic stainless steels from first-principles theory, Acta Mater. 54 (14) [44] H. Pitknen, M. Alatalo, A. Puisto, M. Ropo, K. Kokko, L. Vitos, Ab initio study of
(2006) 38213826, http://dx.doi.org/10.1016/j.actamat.2006.04.013. the surface properties of austenitic stainless steel alloys, Surface Sci. 609
[32] NRIM, Data Sheet on the Elevated-Temperature Properties of 18Cr-12Ni-Nb (2013) 190194, http://dx.doi.org/10.1016/j.susc.2012.12.007.
Stainless Steel Tubes for Boilers and Heat Exchangers (SUS 347H TB), National [45] A. Orlov, On the relation between dislocation structure and internal stress
Research Institute for Metals Tokyo, Japan (No. 28B), 2001. measured in pure metals and single phase alloys in high temperature creep,
[33] NRIM, Data Sheet on the Elevated-Temperature Properties of 18Cr-10Ni-Ti Acta Metall. Mater. 39 (11) (1991) 28052813, http://dx.doi.org/10.1016/
Stainless Steel for Boiler and Heat Exchanger Seamless Tubes (SUS 321H TB), 0956-7151(91)90098-L.
National Research Institute for Metals Tokyo, Japan (No. 5B), 1987.

Please cite this article in press as: J. He, R. Sandstrm, Basic modelling of creep rupture in austenitic stainless steels, Theor. Appl. Fract. Mech. (2017), http://
dx.doi.org/10.1016/j.tafmec.2017.02.004

Potrebbero piacerti anche