________________

L3J rdIIIIUII
.L2iUd1

Saudi Kayan Olefins Project

KBR Job-6484
Document Transmittal Sheet

TRANSMITTAL No. 6484-GC-021-SC-008-T1106

DATE: 23 December 2008

SUBJECT: Transmittal of Welding Procedure

Specification (WPS)
To Nasser S. Al Hajn Corp.
ATrN: D. Han Kumar

The attached items are transmitted for the

reason indicated below:

For incorporation into Contract:

For comment/coordination: Please respond

by:
For Information:

Qther (Provide Reason):

ATTACHMENTS:

SN Document No
Description Remarks
1. NSH-KBR-SKOP-WPS-11-P7 Welding Procedure Spec.fication (WPS)
Approved

Response to NSH-KBR-T-1059 dated 11 Dece

mber 2008

Transmittal prepared by Sabtona Jr 423DeceiibeIZO08

PLEASE ACKNOWLEDGE RECEIPT BY
SIGNING AND RETURNING AcOPYOlTHI
S TRANMITTAI\

ivl
Kfrvi
RECEIVED
.D4TE

if
7r 1>/
 Project Saudi Kayan Olefins Plant Project

Owner Saudi Kayan

Client Kellogg Brown & Root ( KBR)

Sub Contract No 6484-GC-021 -SC-008

6484-AB-Ol 2-SC-009

Discipline Welding

Document No.: NSH-KBR-SKOP-WPS-1 1-PT

Prepared by heck-
- I ForApproval

Date . Yiewed by Approved by

(NSH QAIQC Engr.)
L ..,.- QNr.f gr.) (KBR .IQC Mgr. (Saudi Kayan) Reason For Issue

Page 1 of4
MA,Tr
 Nasser S. Al-Hajri Corporation Uh
ucJi 9
k!J
d n
Welding Procedure Specification (WPS)
150
I I =
I a. i,

Numberinq System for WPS and PQR

Document No.: NSH-KBR-SKOP-WPS-1 1-PT-

Common for all NSH

Procedures

ectAbbrevaUoi

LEeofjoinin}

WPS = Welding Procedure Specification S = Structural, C = Civil, M =

PQR = Procedure Qualification Record* Mechanical or attachment welds
*Note: N/A for Previously Qualified PQRs & other than Piping & P = Piping
Pre-Qualified as per AWS Dl .1

ure No._

Page 2 of 4
STEJ
 Nasser S. AI-Hajri Corporation ZJ
sdutJikdydn
Welding Procedure Specification (WPS)
1so9L.I o
,,,

WPS No.: NSH-KBR-SKOP-WPS-11-P7 Rev.: 0 Date.: 10-Dec-08

Supporting PQR No.: NSH-FD-PQR-11-M6 Rev.: 0 Date.: 30-Jul-08

Welding Process: GTAW+SMAW Type: Manual

Code: ASME IX ASME B31.3 ASME B31.1 AWS D1.1 Ej OTHER

JOINTS DESIGN (QW-402)
JOINT SKETCH

Joints Design : See Sketch *

Backing : GTAW No
Is
-

SMAW-Yes %i
Backing Material Type: Weld Metal for SMAW .J,
A = 755
B = 4.8mm to 66.64 mm
B
C = 1.60.8mm
D = 3.20.8mm
BEAD SEQUENCES

BASE METALS (QW-403)

P-No.: 1 Group No.: 1 to P-No.: 1 Group No.: 1 Or 2

OR
Specification type and Grade
to Specification type and Grade
OR
Chem.Analysis arid Mech.Prop.
to Chem Analysis and Mech.Prop.
: ASTM A333 Gr.6, A671 Gr. CC6O CL-i 2 S2 or equivalent
: ASTM A333 Gr.6, A671 Gr. CC6O CL-i2 S2 or equivalent
: As per ASME Sec II A or Project Requirement
: As per ASME Sec II A or Project Requirement

Base Metal Thickness Groove : 4.8 mm to 66.64 mm Max Fillet : All

Pipe Dia Range Groove : 2 7/8 OD & Over Fillet : All
Others : -

FILLER METALS (QW-404)

GTAW SMAW
Spec. No. (SFA) 5.18 5.1
AWS No. (Class) I Trade ER 70S-2 E 7018-i
F.No. 6 4
A.No. I I
Size of Filler Metals 2.4 mm 2.4 mm & 3.2 mm
Deposit Weld Metal Thickness Range:
Groove 7.0 mm 59.64 mm
Fillet All All
Electrode-Flux (Class) NIA N/A
Flux & Electrode Name:

ESAB or any other brand approved by client. LINCOLN or any other brand approved by client.

Consumable Insert NIA N/A

Others - -

Page3of4 LA TERJ -*.*---

 tIIIlIJl1
Nasser S. AI-Hajri Corporation
\.,
duJi ktJydn
Welding Procedure Specification (WPS)

l#l =
WPS No.: NSH-KBR-SKOP-WPS-11-P7 Rev.: 0 Date.: 10-Dec-08
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position (s) Groove : All Temperature Range : 593C Mm. 649C Max.
/ -

Welding Progression Uphill / Downhill Time Range : 2.4 mm 1mm! 1 hrs Minimum.
Position (s) of fIllet : All Heating Rate 100C Max. (Above 300C)
Cooling Rate : 100C Max. (From Soaking to 400C)
REHEAT (QW-406) GAS (QW-4081
Preheat Temp.Min. 10C Mm. (See the Note Below) Shielding Gas(es) :
.
Argon
nterpass Temp. Max. : 250C Max Percent Composition 99.997%
Preheat Maintenance : Continuous Flow Rate : 8-12 (L/ Mm.)
Dthers : If the ambient temperature is less than 10C Joint Gas Backing N/A
should be pre-heated.
Trailing Sheilding Gas Composition N/A
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC DC Polarity : GTAW (SP) + SMAW (RP)
Amps. Range : See Table Volts Range : See Table
(Amps and Volts range should be recored for each electrode size, position and thickness etc. This information should be listed in the tabular
form
shown below)

Tungsten Electrode Size and Type 2.4 mm dia, 2% Thonated

TECHNIQUE (QW-4101
String or Weave Bead
Orifice or Gas Cup Size
Initial and interpass cleaning (Brushing, Grinding, etc..)
Method of Back Grouging
Oscilation
Contact tube to work distance
Multiple or Single Pass (per side)
Multiple or Single Electrode
Travel Speed (Range)
Peening
Others
. ..
: Root
Filling! Capping:
String Max. Weave Width: Limited to 3 times the electrode diameter.
String & Weaving
: 8- 16 mm dia.
: Brushing and Grinding
: N/A
: N/A
: N/A
: Multiple
: Single
: See Table
: N/A
N/A
: CuTent

FIIlerMetaI . travel Speed

Pass. Process Class Dia Type Polarity Amp Range Volt Range Range (mm/mm.) OthOr
1st (Root) GTAW ER 705-2 2.4mm DCSP 109- 114 11 12
- 50-60
2nd (Hot) GTAW ER 70S-2 2.4mm DCSP 134- 138 11 -12 100- 110
3rd (Fill) SMAW E 7018-1 2.5mm DCRP 85- 120 20-28 80- 100
Final (Cap) SMAW E 7018-1 3.2 mm DCRP 85- 102 20-28 90- 120
We undersigned certify that the info,tionstat on this WPS conforms to the r Irjs ASME Sec.IX-2004

J JR Saudi Kayan
QA/QC EN
1 R gi O\A/QC MANAGER
ER QAJQC MANAGER

Name Lcnjsi .J (
Signature

Date I4 r i.1?
g 2.2-. (2. O -

II ([9

Page4of4
[MASTER]
 __
__
__

PROCED
URE QU
ALIFIC ATION RE
pan Name
A/S. NASSER
S AL HAIR?
CORD fPQR)
Procedure Oualiftcafto Re CORP
fl cord No. VSH-FO.Pt
nPS No. .VSH-O-1I-M1 (STCS R-1 1-ME (IT
CS)
Oate
J 10-07-2008
Weldinq Pmceia (es)r
rTAW SMAW
r,pe, tMaru* Automatic. Seni-Au
to) MANUAL
CODE:
ASME IX 0
APII1O4
0
AWSO1I OTHER
0 ( ANSI
831 3
JOINTS

a O

ti 33.3mm
c40mm
1
1smm
I
WELOTH
NESS OEPO
StT
ER10S-23
Sf lafl
E7018-i 29.8mm
Joo4 Desian UsedV- GR I________________ 6

OOVE 1

8*81 MITAI.S
Matenet Spec. 0
A 333 PREHEA
T
Typ, or Grade Preheat Temp.
) P No.
Thinass
IGn3up. for
G,L8

2 to P. No. tGmup4or2
Inter pa
se temp.
10C (nWi*nwn3
250C (mammal?)
33.3 mm Other
Diameter
Heat No 978008

POST WELD HEAT

1 NT
Temperatw 610c 10 8WC
Time -34-I-IllS
FILLER METALS Other MN1MDM
MiM-.
HEATiNG RATE
Weld Metal Analy is A No. COOUNG
5SC4 -fr
I RATE:W
CJHr

Size of Electrode Root 2.4mm GAS

HotPassZ4mm
Typeof Gas olOasee
FiRer Metal F No PWI4 Cap I2mmra
.4AGON
SFA Speal%caftan 644
.48 18/A 81 CompositIon at Dec Ml
AWS Ctassi$cauun xhim: gg
ER 7094/8 7010.1 Other Flow Rater 20-4OCFH
ER 703-2 - MAKE ESAB LOTN
143072590.6 7018.1.MAK GPV
BaSchNo. 4O04O23 E-L INCOLN LOT
posmote
TECHNIQUE
) Position of Groove
Weld Progre
edon (Uphdl.
6G
Travel Speed
4
.
) lrt
tfl (flod
GTAW--1 10 mnV
.

Other
Oownfltll)
UPHILL $MAW9Q-730 minde m
- Stringor Weave Seed i,if
Osoltation Sbwq/ avs
MulUpassorSinqleP
a (per side)
Sing!, or t9iIIpIe El tulII
4
,lh_.
ectredes SLoqI.
FiII& Metal

Weld Layer(s) Process

Cwrent
Class Type Volt -
rrave
Die. Amp Rang. Heat
ROOT(1) Polarity Range
(3TAW ER 703-2 (A) (v) R e
HP(2) a4mm OCEN mmhnlnt (kJ/mm)
G AW ER 709-a 109114
FILUJ-5l SFS4W 2.4 sin 0C&v 1112 51)60
S 7011.1 2.4mm 134138 1 431 36
FILL(6 10) 11-12

SMAW N 7019.1 OCEP lilaI Ill 01 88-090

FILUI 1143 12mm 85-020 2028
SMAW S 7019-S DCEP 114134 11)I 00 272.01
CAP(15 19) SMAW 12mm OCEP 20-28 11117120
8 70194 115-128 38187
3.2mm OCEP 20-28 110130
aS 002 25-I 62
2028 10-120
I 131 42
TES?WIThESSED BV . I -.

. I
FKOM.45J( Of

MASTxR
 NOT & Can
cn Cciici
Serwicm

POScz 322 Foim qf 091.19 Isaue.1

Dammam .31411. S3Umab
.
r. frA6.O,3446$326
1$41?4B41 F e4eaaSl

WOING PROCED
URE GUAUF1CATION
RECORD
C WS NASSIRW1 CO
Rd.:
NDTI44I P Q.R 1
Ma: A i I NSH4O.P0 R41469 1s0:
3IIUL.2OI

TENSILE TEST

SPECIMEN
YIEI.O ULT1P%TE
WIDTH
AREA
NO.
WAD %
STRESS
LOAD STRESS FAILURE
(KN) (1(81)
(1(N) (1(81)
aGN. LOCATION
NOT44IJi 19.1 33.2 679.99 -
295.840 63.100
NUT.445.11
19.1 33.2 679.98 263.180 63.320 SAIl NET.M.

RESULT:

GLOND BEND IESTS

IOENTWICAIION
NbT-441-SIDE BEND-SB-I REWS
NOT.441.SIDEBENO4B-2 ACCEPTABLE
NOTEBEN0
4B4
ACCEPTABLE
NOT-441-SIOE BEND-SB-4
AccEPTASLL

IMPACT TOUGHNESS TEStS

ICH ARPY)
FW..LET TEST
SPECIMEN SIZE NOTCH TEST IMPACT
NO. (MM) LOCATION TEMP. VALUES RESULT- SATISFACTORY YES
CVWWO1.445.WU.I OeC (J) :
NO (
51.OXlt4ZlGI W69
cVN8181T.44.W814 4C 92 PENETRATION INTO
SXIO.09X10.DI Ym YES J
VNINOT.44I.Wl3
VNSCT.44I.NA24
SMZIG.Ol*IMS
0EIUASX1LO
WM ;We
le-- 132
g4
PARENT METAL
NO

VNflWT.44I4ME4
HAZ -:
284
$4*OXIO.OWO.O4 HACRO RESULTS
CVWNO?.44141AZ4
HAl WC m
:
84J0510.OUIO.04 OTHEN TESTS
HAl 41C 269 RAOIOGRAPH)C TESTING

REP NO19934

HARDNESS TEST REPORT ATTACHED

WELDERS NAME SNUUN7)
Ta Cam81ad MURAIJD)4ARAM
LJbIdOtY TeN No.
v CERTIFY THAT THE STAT4TS IN MTLINOTI44S
TiES RECORD ARE CORRECT AND
TEST 1NCONOAN0B IMIW THE THAT THE TEST SFECIMfl8 AERe
PEOUIRENINT6 CF VGNr1 SPECI FRAREO AND
FICATION AIlE X.2000

.. .

L.M.MURUGAN, Opraftoni IIfr

qr
N&fl
Cc.)

MASTER
 FORM # gt9 1 -06-Issue-2

(
NDT & Corrosion Control Services
C.R. 2050006867 An ISO 9001 : 2000 CertIfied Company Y - e- AW ,

P.O. Sox 32Z Dammam 31411, KTngdom of Saudi Arebie

Tel.: 84683281841 7464- Fez: 8468353- Email: Info@ndicanoslosLccm -Web site: wwwMtccuosion.corn

POST WELD HEAT TR TMENT REPORT PWHT-1/081 0246

1
CLIENT: ,
DATE:
SITE: EPORT NO.:

JOB NO.: CHART NO.:

) ACCEPTANCE STO.: MATERIAL: . -

PROCEDURE REF:

HEAT TREATMENT SPECIFICATION T/C POSITION

UNRESTRICTED HEATING RATE TO: , r) C Q SKETCH NO. 1
RESTRICTED HEATING RATE OF (MAX) C!HR 1 Top
SOAKING TEMPERATURE: boC
SOAKING PERIOD (MIN) 2-HRS ?.. MINS
RESTRICTED COOLING RATE OF (MAX): C/HR [D-8TCETCH NO.2
UNRESTRICTED COOLING RATE FROM: C 1 Top
INSULATION REMOVED AT:y C
INSULATION COVERAGE: MM 2 Bottom
REMARKS: 0 SKETCH NO.3
j0
27O 900

ZI80
CHART & RECEIPT
PLESE RECEIVE GRAPH CHART (S)IN RECEIPT OF THE FOLLOWING HEAT TREATMENT

SR# ORG & LINE NO: jSHEET

JOINT NO. DIA THICK T/C NO COLOR CODE
-- - 1- qTTs) 2
J
03
I c2

04
sf c.,. \ I 4c c !
-

07
08
09
10

DATE HEAT TREATMENT CARRIED OUT.

TEMP. RECORDER NO._--C__CALIBRATION DATE: iOYu

J GRAPH STD: MM 050 MM

CALIBRATION EXP.:
NOT TECHNICIAN CLIENT INSPECTOR (OWNER)
NAME:
SIGN:
DATE: o (orfV DATE:
2: --L
WHrTEj.US1OMER. BLUE CUSTOMER- PINK : NOTCCS SITE OI5t- ?EU.OW NDTCCS HO
>
Cl)
-4

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;. 111
rn
:- qS z
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(I
 ))
1
N rrosion Cont
DL & CoISO rol Services
9001 2000 Cerhfied Company
.. -

An
C.R. 2050006867
Kingdom at Saudi Arabia
P. 0. Box 322. Dammam 31411. com
83S3 EmaiI: inton dtco rcoSIon.com flab site .vww.tuetcorrQsIon.
eL: 46 83281841 764- Fax: 46

EXAMINATION REPORT
RT/08/ L 3(3 3
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S

INSPECTION CERTIFICATE
ESAB
in accordance with EN 10204- 3.1
Date: 2007-11-12 CertifIcate number EC20766264 rev. 0

Ororder: 32714512 Vow cider: 1002942

Our refatenae L.cld mimerse MI Cilaa Yaw ience
Customernumbe EGBSAOIO Your fax number:
Cu oiderdatec 20071008 Yaw e.malt

ESAB M1COLE EAST F SAlE PAN GLIF

SHIZAYR0A0 P.0.8(24?3
P.0.BOX 8994 ALIGIOBAR3195
UNffE ARAB SIIRATES LJ0IARAEIA
AE 999 DLALJAA89.AU FRZ0 31952 Al. lG08AR
u.gtidAmbcmkatea Sad Aie

DELIVERED PROOUCT CHEMICAL ANALYSIS

ESAB
Deer4iIuw CKTlgrod 12.62 3f32x39.4 ilib wtrtr
Item number: 128224R15A
Ldnumbe: PV743072590_
Quagitr. 10800 KG C 0.05%
Si 0.52%
C.ASSIFICATIONS Mn 1.15%
EN 1668 W464W2T1 P 0.020%
EN 1668 wgii
S 0.015%
SFNAWSA5.18 ER7OS.2
Mo 0.02%
Cu 0.11%
TI 0.08%
V 0.01%
Al 0.13%
Zr 0.08%

.3O
COMMENTS CEITIflIDTIE _c
SOWTION!
PAN GULF WELDING .1
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Product suppled under a GA Programme ftifiliing the EN ISO 9001 standard. II/ ,fo
This certificate is produced electronically and Is valid without signature.
Please refer any queries to:
ESAB VAMBERK, sz.o., Smetanovo nab. 334, Czech Republic, Tel +420494501110, IogIstIcsesab.cz

Validation
Josef Mysak Quality Manager
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Nasser S. Al Hajri Corporation

Industrial Contractors riiiIIli,
CR 2060006231
P.O. Box 495, Dhahran Airport
31932,
Kingdom of Saudi Arabia
Tel No. +966-3-865-0009(10 Lines)
Fax No. +966-3-8984211

TO Kellog Brown & Root Saudi Ltd. Issue Date Thursday, December11, 2008

AUN Mr. Charles F. Humphrey Ref. No. : NSH-KBR.TR-1 059

Project Director- E & C
KBR Olefins Plant Job No. 6484-GC-021-SC-008
6484-AB-Ol 2-SC-009
Document Submittal
THE FOLLOWING PRINTS U REPRODUCIBLE COPIES U ORIGINAL

ARE TRANSMITTED HEREWITH FOR

INFORMATION APPROVAL U CONSTRUCTION U REFERENCE

EJ REVIEW 1=1 ACTION U QUOTATION U FINAL

0 RECORD U BIDDING 0 APPROVED

No. of Rev.
Document No. Title Remarks
copies No.
NSH-KBR.SKOP-WPS-1 1.
P7
o Welding Procedure Specification (WPS)

Attachments enclosed

SIGNED BY:-

DARI
MA[ K
TERNAL : F4CT IAANAGER
NSHIBR

REMARKS

NOTE : 0 = ORIGINAL R = REPRODUCIBLE C = COPIES

RECEIPT REQUIRED (PLEASE ACKNOWLEDGE THE RECEIPT ON THE DUPLICATE AND RETURN)
THE ABOVE DOCUMENTS RECEIVED BY.

Mr. Irshad A. Tirmizi

SIGNATURE Sr. Subcontracts Administrator DATE

JJL
 a___ Saudi Kayan Olefins -

Project -

Transmittal Sheet
Our Transmittal#: SKOT-KBR-T-01 81
DATE : 22/ 12/ 2008

Date: TRANSMITTAL TITLE

Ref#: KBRSL-SKOT-GEN-T-O193
13/12/2008

Welding Procedure Specification (WPS)

REMARKS OR SPECIAL INSTRUCTION:

Approved

TO DATE REQUIRED ACTION

D Approval
Mr. Beethoven Sabiona LI Review & Comments
22/ 12/ 2008
Information

fl Others: For Action

PLEASE ACKNOWLEDGE RECEIPT BY SIGNING

AND RETURNING A COPY OF THIS TRANSMITTAL

2 2 DEC 1D8
RE WED BY
DATE V

BY: Lct!

Pls. Return to:

Control #:
CARLOS J. SALVADOR
Document Controller
S.K. Olefins Project
: 359-0132 Ext. 545
: carlosi.salvador@kbr.com

) CARLOS-08