BRANCHE CONNECTEURS AEROMILITAIRES

Single Module EN4165

Arinc 809 - BACC65 - EN4165
The concept Single Module EN4165

The DMC-M is a modular rectangular connector which was designed and developed by Deutsch in the 1980's.
It has since set the modular connector standard in the Aerospace & Military industries, and is now standardi-
sed by European Specification EN4165.

The modularity
The DMC-M is designed to address a wide range of
requirements due to its wide range of contacts arran-
gements : from contacts size 22 to size 8, but also
coaxial, quadrax, high speed Ethernet or optical
contacts.
Each mated half of the DMC-M connector can contain
both male and female configurations which allow you
to mix input and output with signal and power supply.
You can easily modify your system by simply removing
modules from the shells and replace them with a new
layout. This makes the DMC-M perfect for both new
designs and retrofit applications.

The safety
The DMC-M provides a large number of insert layout pos-
sibilities. It allows different keying possibilities between
plugs and receptacles.
The DMC-M provides a real EMI protection following
most stritgent Aerospace and Military specifications.
In addition of Series II, DMC-M scoop proof Series III
inserts and shells are developped to increase mating
security.

The reliability
To increase the level of reliability of the cabin inter-
connections, the Single Module DMC-M is compliant
with the most demanding avionic specifications, in terms
of sealing, vibrations, smoke and toxicity or mechani-
cal endurance in accordance with EN4165.

The weight optimization

Weight saving is commonly a high concern, the Single

Module DMC-M has been designed in composite with
a metallized plating for weight and mass saving.
Introduction Single Module EN4165

ARINC 809 - BACC65 - EN4165

The New Standard Connector for Aircraft equipment and cabin systems.

Advantages Electrical characteristics

Light weight composite, modularity, color and mechani- Temperature range : -55 C to + 175 C
cal coded, push pull coupling are the key features of this Insulation resistance : 5000 M
connector. In addition the EN4165 range is aluminium Maximum current : Size 22 : 5 A
cable contact compliant. Size 20 : 7,5 A
Size 16 : 13 A
Standard Size 12 : 23 A
Size 8 : 46 A
ARINC809, BACC65, EN4165 qualified

Markets & Application EMI shielding performance

MHz frequency 100 200 300 400 800 1000
Cabin and avionic systems Attenuation (dB) 90 88 88 87 85 85
Military - Railway

Technical characteristics Weight

Housing : Composite Extender Short
Plug Backshell
Plating : Nickel Receptacle Receptacle
Inserts : Thermoplastic and FSR 7 gr 6 gr 9 gr 4 - 7gr
Vibrations : 20 g 0,015 lbs 0,013 lbs 0,020 lbs 0,009 - 0,015 lbs
Durability : 500 mating cycles
Salt spray : 500 hours
Contacts : Copper alloy with gold on nickel Recommended mounting for receptacle
plating screw torque
Interfacial sealing: 1,1.10-2 bar 0,5 0,1 N.m or 4,4 0,9 ln. LbF
When using DEUSCH integrated nut plate PN 787-0016-00
(see page 6)

1
Schematic Single Module EN4165

4
5
6

1
2*

3
4
5
6

1 - Nut plate (option). 5 - Color coding plate (option).

2 - Short receptacle. 6 - Screws (non delivered).

2* - Extender receptacle. 7 - Plug.

3 - Sealing gasket (option). 8 - Backshell.

4 - Panel (up to 2 mm thick).

2
Part numbering system Single Module EN4165

DEUTSCH designation system for the shells

Example of order Shell type
Plug : 20 Coding plate Nut plate
Short receptacle : 24 Omit : Without Omit : Without
Extender receptacle : 26 K : With T : With

DMC-MD 24 D - K - S - T

Connector type Shell keying Sealing gasket

N-A-B-C-D-E-F-G Omit : Without
S : With

Only for receptacles

DEUTSCH designation system for the accessories

Plating
Example of order M : Nickel

787 - 8055 - 20 M

Connector type Accessories type

10 : Straight chimney 20 : 45 indexable chimney
11 : Clampshell 21 : 45 indexable chimney tie wrap
12 : Straight tie wrap 7 30 : 90 indexable chimney
13 : Straight tie wrap 10 31 : 90 indexable chimney tie wrap

Standard designation system for the shells

Example of order
Sealing gasket
Finish Shell type Shell keying U : Without
Composite nickel plated : M Monomodule : 1 N-A-B-C-D-E-F-G G : With

EN4165 M 0 1 A D 1 G 1

Number of the basic Shell type Type A Coding plate Nut plate
standard Plug : 6 Series 2 0 : Without 0 : Without
Short receptacle : 0 1 : With 1 : With
Extender receptacle : 7
Only for receptacles

Standard designation system for the accessories

Example of order Finish A : Tie wrap
Chapter M : Composite nickel plated Omit : Without

EN4165 - 026 M 20 A

Number of the basic

standard Accessories type
10 : Straight chimney
20 : 45 indexable chimney
30 : 90 indexable chimney
10 A : Straight tie wrap 10
20 A : 45 indexable chimney tie wrap
30 A : 90 indexable chimney tie wrap
3
Part numbering system Single Module EN4165

Backshells Plugs

DMC-MD 20 N
BACC65BUMN
STRAIGHT CLAMPSHELL EN4165M61AN
787-8055-11M
Screws delivered

STRAIGHT CHIMNEY DMC-MD 20 A

787-8055-10M BACC65BUMA
EN4165-026M10 EN4165M61AA

STRAIGHT CHIMNEY TIE WRAP 7

787-8055-12M DMC-MD 20 B
BACC65BUMB
EN4165M61AB

STRAIGHT CHIMNEY TIE WRAP 10

787-8055-13M
EN4165-026M10A

DMC-MD 20 C
BACC65BUMC
EN4165M61AC

45 INDEXABLE CHIMNEY
787-8055-20M
EN4165-026M20

DMC-MD 20 D
BACC65BUMD
EN4165M61AD

45 INDEXABLE CHIMNEY TIE WRAP

787-8055-21M
EN4165-026M20A

DMC-MD 20 E
EN4165M61AE

90 INDEXABLE CHIMNEY
787-8055-30M
EN4165-026M30

DMC-MD 20 F
EN4165M61AF

90 INDEXABLE CHIMNEY TIE WRAP

787-8055-31M
EN4165-026M30A

DMC-MD 20 G
EN4165M61AG

DEUTSCH Part numbers (DMC-M / 787)

BOEING Part numbers (BACC)
STANDARD Part numbers (EN4165) 4
Part numbering system Single Module EN4165

Receptacles Backshells

STRAIGHT CLAMPSHELL
EXTENDER RECEPTACLE 787-8055-11M
Screws delivered
DMC-MD 26 *X
BACC65CAM*X
EN4165M71A*X

STRAIGHT CHIMNEY
787-8055-10M
EN4165-026M10

: To be ordered separately STRAIGHT CHIMNEY TIE WRAP 7
787-8055-12M
(for BACC65 part numbers)

*X
A

STRAIGHT CHIMNEY TIE WRAP 10

N A B C D E F G 787-8055-13M
EN4165-026M10A

SHORT RECEPTACLE

DMC-MD 24 *X
BACC65BVM*X 45 INDEXABLE CHIMNEY
EN4165M01A*X
787-8055-20M
EN4165M20

45 INDEXABLE CHIMNEY TIE WRAP

787-8055-21M
EN4165-026M21A
: To be ordered separately
(for BACC65 part numbers)

NO ACCESSORRY CAN BE FIXED

ON THIS RECEPTACLE
90 INDEXABLE CHIMNEY
787-8055-30M
EN4165M30

90 INDEXABLE CHIMNEY TIE WRAP

787-8055-31M
EN4165-026M30A

DEUTSCH Part numbers (DMC-M / 787)

BOEING Part numbers (BACC)
STANDARD Part numbers (EN4165) 5
Part numbering system Single Module EN4165

High speed chimney

Note : These backshells have been
(consult us) specially developed for high speed
wire management. Backshells have to
be ordered with the DMC-M 99-02-XX
inserts.

Optionnal parts for receptacle

Colored keying plate Sealing gasket Nut plate Panel mounting bracket
30,80
28,80 N : 787-0015-00 EN4165-25CN 30,80
(1,213) 28,80
(1,213)
(1,134)
(1,134)
A : 787-0015-01 EN4165-25CA
25,80
B : 787-0015-02 EN4165-25CB 27,80
(1,094)
(1,016) C : 787-0015-03 EN4165-25CC 33,50 28,90
(1,138)
(1,319)
D : 787-0015-04 EN4165-25CD 25,80
E : 787-0015-05 EN4165-25CE (1,016)

F : 787-0015-06 EN4165-25CF
G : 787-0015-07 EN4165-25CG
3,40 / (0,134)
2,50 / (0,098)

787-0011-00 787-0016-00 787-8014-00

EN4165-25E EN4165-25D

Protective caps

PROTECTION PLUG CAP RECEPTACLE CAP RECEPTACLE AND EXTENDER CAP PLUG RECEPTACLE AND EXTENDER FLIGHT CAP
LEVEL 104-0236-00 104-0235-00 WITH LANYARD 787-8011-00 FLIGHT CAP WITH LANYARD 787-8017-00
WITHOUT LANYARD 787-8009-00 787-8010-00 EN4165M3C LANYARD
WITHOUT LANYARD 787-8016-00 787-8013-00
Shipping X X - - -
Dust X X X X X
EMI - - X X X
Low pressure
sealing - - - x X

Mounting bracket

Locate mating parts Install rear dowels Fix and snap in position Installed

Align receptacle with bracket Install and fix in position Assembled

6
Insert / Module Single Module EN4165

Pin contacts as per MIL C 39029/58 and Socket contacts as per MIL C 39029/57 and
EN3155 EN3155

Modules Details PART NUMBER CROSS Modules Details PART NUMBER CROSS

DMC-M 20-22 A* DMC-M 20-22 B*

20 contacts BACI10BC2022PNB 20 contacts BACI10BC2022SNB
size 22 EN4165A20-22 1*A size 22 EN4165A20-22 1*B

12 contacts DMC-M 12-20 A* 12 contacts DMC-M 12-20 B*

size 20 BACI10BC1220P*B size 20 BACI10BC1220S*B
EN4165A12-20 1*A EN4165A12-20 1*B
*
DMC-M 08-16 A DMC-M 08-16 B*
8 contacts 8 contacts
BACI10BC0816P*B BACI10BC0816S*B
size 16 size 16
EN4165A08-16 1*A EN4165A08-16 1*B

DMC-M 04-12 A* DMC-M 04-12 B*

4 contacts 4 contacts
size 12 EN4165A04-12 1NA size 12
EN4165A04-12 1*B

DMC-M 01-08 A* DMC-M 01-08 B*

1 contact
1 contact
size 8
size 8 EN4165A01-08 1*A EN4165A01-08 1*B

6 contacts size 16 DMC-M 99-01 A* 6 contacts size 16 DMC-M 99-01 B*

+ BACI10BC1622P*B + BACI10BC1622S*B
5 contacts size 22 EN4165A99-01 1*A 5 contacts size 22 EN4165A99-01 1*B

DMC-MA 20-22 A* DMC-MA 20-22 B*

20 contacts 20 contacts
size 22 size 22
EN4165A20A22 1*A EN4165A20A221*B

6 contacts size 16 DMC-MA 99-01 A* 6 contacts size 16 DMC-MA 99-01 B*

+ +
5 contacts size 22 EN4165A99A01 1*A 5 contacts size 22 EN4165A99A01 1*B

3 contacts size 20 DMC-M 99-02 A* 3 contacts size 20 DMC-M 99-02 B*

+ +
8 contacts size 22 Gigabit insert (consult factory) 8 contacts size 22 Gigabit insert (consult factory)

8 contacts size 20 DMC-M 99-10 A 8 contacts size 20 DMC-M 99-10 B*

*
+ +
2 contacts size 16 EN4165A99-10 1*A 2 contacts size 16 EN4165A99-10 1*B

DMC-M 00-00 AN 3x4+4x2 DMC-M 22-07 B*

Blanking module
EN4165A1* Contacts size 22 EN4165A2AY221*B

5x4 DMC-M 22-05 B*

Note : DMC-MA modules are Aluminium Cable contacts compliant and with
EN3155-70 / 71 size 22. Contacts size 22 EN4165A20Y221*B
Distribution modules use dedicated contacts based on standard
EN3155-082. 10 x 2
DMC-M 22-10 B*
DMC-M 99-02 are specific modules for Ethernet 1 Giga requirement. Contacts size 22 EN4165A2BY221*B

Aluminium cable technology compliant

Distribution modules

DEUTSCH Part numbers (DMC-M / 787)

BOEING Part numbers (BACC)
STANDARD Part numbers (EN4165)

7
Dimensions Single Module EN4165

Receptacles & Plug Backshell / chimney

indexation
Short receptacle Extender receptacle Plug 45

29,10 max.
(1,146 max.)
28,90 max.
21 max. (1,138 max.)
(0,827 max.) 29 max.
29 max. (1,142 max.)
(1,142 max.)

26 max. 26 max. 24,60 max.

(1,024 max.) (1,024 max.) (0,969 max.)

27,40 max.
(1,079 max.)

All backshells can be indexed in eight positions

on the rear of plug and extender receptacle
shell. This gives maximum flexibility during
design and cable installation and reduces the
number of variants and components.

Mounting panel

Short receptacle Extender receptacle Straight chimney

35,30 max. 49,10 max.
35,30 max.
(1,39 max.) (1,39 max.) (1,933 max.)

5,40 max. 13,50 max.

(0,213 max.) (0,531 max.)

Straight clampshell Straight chimney tie wrap 7 Straight chimney tie wrap 10
44,50 max. 55,30 max.
(2,18 max.) 55,30 max.
(1,752 max.) (2,18 max.)

45 indexable chimney 45 indexable chimney tie wrap 90 indexable chimney

60,30 max. 64,80 max.
(2,374 max.) 60 max.
(2,551 max.) (2,362 max.)

8
Panel mounting cutout details Single Module EN4165

F ALL PANELS ARE REPRESENTED

FROM VIEW F

GENERIC DIMENSIONS FREE ORIENTATION

23,30 0,1
(0,917 0,004) 2R
21,00 0,1 3,10 0,1 4 times 0,6 0,025
21,00 0,1 21,00 0,1
2R 3 0,025 (0,122 0,004) 20,40 0,1 (0,827 0,004) 20,40 0,1 (0,827 0,004)
(0,827 0,004) (0,024 0,001) 2R 3 0,025
(2R 0,118 0,001) (0,803 0,004) (0,803 0,004) (2R 0,118 0,001)
D1

18,30 0,1 20,40 0,1 holes

(0,720 0,004) (0,803 0,004) holes
1,95 0,03
(0,077 0,001)
D1 Detail
4R 3 0,025 R 4,55 0,025
18,30 0,1 (4R 0,118 0,00 18,30 0,1 (4R 0,179 0,001)
20,40 0,1 2R 4,55 0,025 (0,720 0,004) (0,720 0,004)
(0,803 0,004) (2R 0,179 0,001) 7 0,1 7 0,1 7 0,1 7 0,1
(0,276 0,004) (0,276 0,004) (0,276 0,004) (0,276 0,004)

Note : Dimensions are in millimeters. Each hole 3,1 mm ( 0,122 inch) must receive a screw (screw type 4-40)
Recommanded thickness panel : 0,8 mm mini (0,031 inch) - 2 mm maxi (00,079 inch).

Panel coding keying

6,52 0,05 6,52 0,05 4,28 0,05 4,28 0,05 4,28 0,05 6,52 0,05 6,52 0,05 2,04 0,05
(0,257 0,002) (0,257 0,002) (0,168 0,002) (0,168 0,002) (0,168 0,002) (0,257 0,002) (0,257 0,002) (0,080 0,002)

0,95 0,05 5,40 0,05 5,40 0,05 0,95 0,05 3,16 0,05 3,16 0,05 5,40 0,05 3,16 0,05
(0,037 0,002) (0,213 0,002) (0,213 0,002) (0,037 0,002) (0,214 0,002) (0,214 0,002) (0,213 0,002) (0,214 0,002)
Coding N Coding A Coding B Coding C

2,04 0,05 4,28 0,05 2,04 0,05 2,04 0,05 0,09 0,05 4,28 0,05 4,28 0,05 2,04 0,05
(0,080 0,002) (0,168 0,002) (0,080 0,002) (0,080 0,002) (0,004 0,002) (0,168 0,002) (0,168 0,002) (0,080 0,002)

1,21 0,05
(0,048 0,002) 5,40 0,05 3,16 0,05 0,95 0,05 5,40 0,05 5,40 0,05 3,16 0,05 5,40 0,05
(0,213 0,002) (0,214 0,002) (0,037 0,002) (0,213 0,002) (0,213 0,002) (0,214 0,002) (0,213 0,002)

Coding D Coding E Coding F Coding G

Panel mounting bracket cutout details

A-A
0,8 mini.
20 0,1 (0,03 mini.)
(0,787 0,004)
0,8
(0,03)
A

120

10 0,05
(0,394 0,002) A

5,1 0,1 8,1 mini.

( 0,2 0,004) ( 0,32 mini.)
15 0,1
(0,59 0,004)

Overal dimensions and characteristics are given for indi-

cation guideance only. DEUTSCH reserves the right to
modify them for production improvement reasons
9
 www.deutsch.net

DEUTSCH GLOBAL SALES NETWORK

Contact your local sales office for further information:

FRANCE GERMANY INDIA ISRAEL

Connecteurs Electriques
Deutsch
17, rue Lavoisier BP 117
27091 Evreux Cedex 09
FRANCE
Tel: +33 2 32 23 57 00
Compagnie Deutsch GMBH DIPC Deutsch ECM
Fraunhoferstrabe.11b 104, Prestige Omega, EPIP Zone P.O. Box 5082
82152 Martinsried 1st Phase, White Field Road Ashkelon 78150
GERMANY BANGALORE 560066 Southern Industrial Zone
Tel: +49 89 89 91 570 INDIA ISRAEL
Tel: +91 80 404 66 501 Tel: +972 8 671 9020

ITALY JAPAN UNITED KINGDOM USA

Deutsch Italia S.R.L. Deutsch Japan Ltd. Deutsch UK Deutsch DAO
Viale Jenner 51 4-3-28 Nishidai Stanier Road 250 Eddie Jones Way
20159 Milano Itabashi-ku St Leonards on Sea Oceanside, CA 92054 For more information, technical
ITALY Tokyo 175-0045 East Sussex TN38 9RF USA assistance or custom solutions:
Tel: +39 02 37 617 44 JAPAN UK Tel: +1 (760) 757-7500
Tel: +81 3 5922 1345 Tel: +44 (0) 1424 852721 email ced@deutsch.net

Literature Code CC 787-22 - D Edition Mai 2011