Plastics Guide Chem Res

Alro Plastics
Your Source for Engineering Plastics

Sheet Rod Tube Film Profiles Machined Parts
Reference
Guide
Fourth Edition
Your Complete
Plastic Materials
Source
alroplastics.com
Alro Plastics

IS YOUR SOURCE FOR ENGINEERING PLASTICS...
Focus:
In 1987, the Alro Steel Corporation created the Plastics division to sell plastic sheet, rod,
tube and film to Alro's existing customer base. Alro customers can now purchase steel,
plastics and industrial supplies from one fully integrated supplier and receive the same
superior service while lowering their total procurement costs.
Alro Plastics is committed to providing the best overall value and service the industry has to
offer. Our focus is on helping you to select the proper materials for your industrial applica-
tions, stocking the appropriate engineering materials, cutting and/or shipping the same day
you place the order, and offering value added processing to meet your most demanding
fabrication requirements.
Whether your business is large or small, we will provide you with competitive prices, techni-
cal support, and superior service. The Alro Steel Corporation has established an internal
quality program guaranteeing continuous improvement in our people and systems. Alro is
committed to being a primary supplier of plastics by assuring quality, service, support, and
by listening to the needs of our customers.
Alro Plastics Locations
Alro Plastics Alro Plastics

2218 Enterprise 10585 47th Street N.
Jackson, MI 49204 Clearwater, FL 33762
Ph: (517) 787-5500 Ph: (727) 573-1480
Fx: (517) 787-6380 Fx: (727) 573-1632
Toll Free: 1-800 877-2576 Toll Free: 1-877 968-9980
email: plastics@alro.com email: CP@alro.com

4150 Broadmoor SE 5620 Shepherdsville Rd
Grand Rapids, MI 49512 Louisville, KY 40228
Ph: (616) 656-2820 Ph: (502) 968-9980
Fx: (616) 656-2828 Fx: (502) 968-5530
email: GP@alro.com email: LP@alro.com

34401 Schoolcraft Rd 279 Madsen Drive
Livonia, MI 48150 Bloomingdale, IL 60108
Fx: (517) 787-6380 Fx: (616) 656-2828
email: plastics@alro.com email: GP@alro.com
alroplastics.com
alroplastics.com 800-877-ALRO
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Our Philosophy:
Our business philosophy can best be represented by our Mission
Statement and our commitment to continuous improvement.
MISSION STATEMENT
To ensure the long term success of
Alro and its people by exceeding
our customers' expectations.
SERVICE EXPECTATIONS
Tender Loving Care for all Customers
Everyone is your customer
Next Day Delivery
Most customers rely on it
Zero Errors
What good is great delivery if it's wrong?
Heroic Recoveries
Turn a problem into an opportunity. If something goes wrong, fix it now!
Figure out what happened later and learn from it.
FOUNDATIONS
PEOPLE SYSTEMS INVENTORY FACILITIES EQUIPMENT
We exceed our customers' expectations through:
Superior Technology Vast Inventory
Processing Services On-Time Delivery
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Terms and Conditions:

Returned Goods
Orders may not be returned without prior authorization from Alro. If the responsibil-
ity is ours or the manufacturer's, we will replace the material promptly. In all other
cases, we will attempt to minimize the customer's expense or loss. If we authorize
a return, we reserve the right to make reasonable handling charges for returned
goods.
Cancellations
Special orders (goods not normally carried in stock) may not be cancelled without
our prior authorization. Such authorization will depend on terms we receive from
the manufacturers. Orders for stock material that have already been processed
may not be cancellable. This determination will be made at Alros sole discretion.
Claims
Claims for shortages in shipment, defective goods, or errors must be made within
10 days after receipt of order. Claims for shortages or damage caused by deliver-
ing carrier should be made directly with them. Claims for defective material may
need to be inspected and approved by the manufacturer before credit can be
issued.
Responsibility
Alros liability is limited to replacement of defective material. We are not respon-
sible for and assume no liability for labor, incidental or consequential damages
or other expenses. Statistical information contained in this catalog (pertaining to
speeds, strength, specifications, proper working load of materials, tools, machines)
was derived from manufacturers tables and reprinted by us for our customers
convenience. We assume no responsibility by this reprint.
Alro Plastics' corporate headquarters in Jackson, Michigan.
Alro Plastics
2218 Enterprise
Jackson, MI 49204-0927
Ph: 800-877-ALRO (2576)
Copyright 2013
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This catalog has been compiled to provide information on a wide

variety of plastic products and to assist in selecting the proper
materials for your application. This catalog begins with a Mate-
rial Selection Guide, a perfect starting place if you are unsure of
what material to select for your application. Once you have made
your selection, refer to the detailed product sections to provide
more specific information on applications, typical properties, size
availability, fabrication, and machining. Please keep in mind that
all the information listed in this catalog is there for your reference.
The information listed should not be the final determination on
the choosing of a new material for your specific application. Alro
Plastics highly recommends that you test out any new material be-
fore making a full commitment to it. There is no substitute for the
testing of a possible solution in the real life application.
The product sections are followed by additional plastics reference

information. At the back of the catalog you will find additional in-
formation regarding product compliance, chemical resistance and
some machining guidelines. These are also there for your refer-
ence and should provide a good starting point for you.
Here at Alro Plastics we believe in adding value to anything we

do, wether that means cutting to size, machining to print, or simply
packaging your material in a way that you the customer prefers. In
the Value-Added section we have listed some of our equipment to
hopefully give you a better understanding of what we can do. We
are also ISO 9001:2008 certified, so you can count on receiving a
quality product from us everytime you order. If this section is not
clear enough, feel free to contact us and schedule a tour of one of
our facilities in your area.
We hope you will find this catalog a helpful tool. You will also find
many references to our website, please feel free to visit our site
as often as you would like. We are making a committment to our
website and it will have the most up-to-date information regarding
new products and applications. We also welcome any suggestions
you may have to make your experience with Alro even better. Be-
cause here at Alro, continuous improvement is not just a saying,
but a way of life for us.
alroplastics.com
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Table of Contents
If you cannot locate the material you require, contact Alro Plastics at 800-877-ALRO (2576).
Material Selection Guide

Material Selection Guide..........................................11-26
Advantages of Stock Shapes...................................11
General Selection Criteria...................................11-12
Product Descriptions ......................................... 13-16
Origin of Plastics......................................................17
Product Selection Chart..................................... 18-21
Property Comparison Charts............................. 22-26
Plastic Products
ABS ........................................................................... 27-30
Product Description..................................................
Physical Properties...................................................
Specialty Grades......................................................
Acetals...................................................................... 31-37
Acetron, Delrin.......................................................
Acrylics..................................................................... 38-53
Plexiglas Grades.....................................................
Optix Grades...........................................................
Armor-XTM.................................................................. 54-55
Borated PE................................................................ 56-61
Clear Rigid PVC........................................................ 62-63
Corrugated Plastic Sheet........................................ 64-65
Typical Properties.....................................................
Specifications...........................................................
CPVC......................................................................... 66-68
Fabrication Tips........................................................
Continued on next page
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Plastic Products
Delrin....................................................................... 69-71
Densetec Grades..................................................... 72-73
Duratron CU60 PBI................................................... 74-75
Ertalyte.................................................................... 76-77
Fiberglass................................................................. 78-91
Product Descriptions................................................
Various Products......................................................
Misc Fiberglass Items...............................................
Fluorosint Grades................................................... 92-97
HDPE......................................................................... 98-99
Hydex 202 & 301................................................. 100-101
Hydex 4101 & 4101L (PBT)................................. 102-107
Hy-Pact VH (VHMW)........................................... 108-109
Industrial Laminates.............................................110-115
Various Products......................................................
King ColorBoard..................................................116-117
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Plastic Products
King ColorCore....................................................118-119
King CuttingBoard.............................................. 120-121
King CuttingColors............................................. 122-123
KomaAlu......................................................................124
KomaTex......................................................................125
KYDEX ................................................................ 126-130
Various Grades.........................................................
Life Science / Medical Grades............................. 144-153
LubX..................................................................... 132-133
Machinable Blue Wax...................................................134
Makrolon.............................................................. 135-143
Medical / Life Science Grades............................. 144-153
Sustarin C MG........................................................
SustaPPO MG..........................................................
SustaPEI MG............................................................
Sustason PSU MG...................................................
Sustason PPSU MG.................................................
SustaPEEK MG........................................................
Ketron PEEK LSG...................................................
Noryl (PPO).......................................................... 154-157
Nyla-Glide GRTM Profile Shapes.......................... 158-159
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Plastic Products
Nylatron ............................................................. 160-163
Nylon..................................................................... 164-169
Cast and Extruded....................................................
Nylon, Oil-Filled ................................................... 170-173
Nylon MD .............................................................. 174-175
PEEK (Polyetheretherketone)............................. 176-185
PET (Polyethylene Terephtalate)........................ 186-187
PETG..................................................................... 188-191
Polycarbonate...................................................... 192-200
Makrolon Grades....................................................
Abrasion Resistant...................................................
Polyethylene (PE)................................................. 201-205
LDPE, HDPE, VHMW, UHMW.................................
Polypropylene...................................................... 206-209
Polystone M, MDT & XDT.................................... 210-213
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Plastic Products
Polystyrene (High Impact)................................... 214-216
Polysulfone........................................................... 217-218
PPS (Polyphenylene Sulfide).............................. 219-221
Precision Board.................................................... 222-223
PTFE / TFE............................................................ 224-229
PVC Type I & II...................................................... 230-235
PVC Foam Sheet.................................................. 236-237
PVDF (Polyvinylidene Fluoride).......................... 238-239
Radel R................................................................ 240-241
StarBoard Products ........................................... 242-249
Tecasint Grades ................................................. 250-251
Techtron PPS & HPV........................................... 252-253
Tooling Board ...................................................... 254-259
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Plastic Products
Torlon 4203, 4301................................................ 261-265
UHMW Polyethylene............................................ 266-279
Ultem PEI............................................................. 280-284
Physical Properties..................................................
Urethane ............................................................... 285-289
Vivak.................................................................... 290-292
WallTUF.......................................................................293
WearGEHR....................................................................294
Fabrication Guidelines
Getting Started...............................................................295
Drilling, Threading & Tapping.........................................296
Reaming & Milling..........................................................297
Sawing & Turning...........................................................298
Post Annealing & Adhesive Bonding..............................299
Machinability Comparison Chart....................................300
Machining Guidelines.....................................................301
Trouble Shooting.................................................... 302-303
Miscellaneous Formulas........................................ 304-305
Standard Edge Finishes.................................................306
Processing Services
Processing Overview.....................................................308
CNC Precision Saw Cutting...........................................308
Rod & Tube Cutting........................................................309
Waterjet Cutting..............................................................309
CAD / CAM Programming..............................................310
CNC Routing..................................................................310
CNC Milling & Machining...............................................311
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Processing (Continued)
Plastic Welding...............................................................311
Drilling & Tapping...........................................................311
Bending & Gluing...........................................................312
Reference Section
Alro Plastics Key Suppliers............................................313
Material Tradenames............................................. 314-317
Product Compliance............................................... 318-322
Chemical Resistance 1.......................................... 323-333
Chemical Resistance 2.......................................... 334-339
Plastic Weight Charts............................................. 340-341
Terminology ........................................................... 342-346
Alro Steel Corporation

Steel Products and Services.................................. 347-351
Industrial Supply..................................................... 352-356
Alro Smart CellTM............................................................357
Alro Metals Plus..................................................... 358-359
Alro Locations................................................................360
Alro Steel
Metals Industrial Supplies Plastics
Established in 1948 the Alro Steel Corporation has grown to over 60 locations in 12 states.
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Advantages of Stock Shape Plastics

Plastics can provide many advantages over other materials.
Some benefits include:
Light Weight Increased Productivity

High Wear Resistance Longer Part Life
High Impact Resistance Increased Product Reliability
Noise Reduction OSHA Compliance
Self Lubricating
LEADS No Lubrication Required
Easily Machined TO Cost Savings
Corrosion Resistance Less Down Time
Aesthetics Appearance
General Selection Criteria

The selection of a material for an application is a very difficult task. Usually one
is only able to narrow the selection down to two or three candidates and the final
selection is then determined by testing.
The first and most important step in selecting a material from the broad spectrum
(steel, aluminum, brass, UHMW, Delrin, nylon, etc.) is to carefully define the prop-
erties required and the environment in which the material will need to perform.
It may be necessary to ask some or all of the following questions to define

the application. The more completely the application is defined, the better the
chance of selecting the best material for the job.
What load will the part have to carry?

Will the design carry high loads? What will the highest load be? What is the
maximum stress in the part? What kind of stress is it (tensile, flexural, etc.)? How
long will the load be applied? What is the projected life of the part or design?
What temperatures will the part see and for how long?
What is the maximum temperature the material must sustain? What is the
minimum temperature the material will sustain? How long will the material be
at these temperatures? Will the material have to withstand impact at the low
temperature?
Will the material be exposed to chemicals or moisture?

Will the material be exposed to normal relative humidity? Will the material be
submerged in water? If so, at what temperature? Will the material be exposed
to steam? Will the material be painted? Will the material be submerged or wiped
with solvents or other chemicals? If so, which ones? Will the material be exposed
to chemical or solvent vapors? If so, which ones? Will the material be exposed
to other materials that can outgas or leach detrimental materials, such as
plasticizers?
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General Selection Criteria

Will the material be used as a bearing or need to
resist wear?
Will the material be expected to perform as a bearing? If so, what will the
load, shaft diameter, shaft material, shaft finish, and rpm be? What wear or
abrasion condition will the material see? Note: Materials with friction
reducers added, such as TFE, molybdenum disulfide, or graphite, generally
exhibit less wear in rubbing applications.
Does the part have to retain its dimensional shape?
What kind of dimensional stability is required?
Will the part have to meet any regulatory requirements?

Is an FDA approved material required (taste/odor)? Is for a Medical
application?
Should the material have a special color and/or

appearance?
What color material is desired? Does it have to match anything else? Is a
textured surface needed?
Will the part be used outdoors?

Is material cost an important factor?
LEAST EXPENSIVE HDPE (High Density Polyethylene)

Polypropylene
PVC Type 1 (PolyVinyl Chloride)
VHMW (Very High Molecular Weight Polyethylene)
Acrylic (Clear sheet)
Polycarbonate (Thin Gage sheet)
UHMW-PE (Ultra High Molecular Weight Polyethylene)
TIVAR 88
Nylon 6 (Cast)
Nylon 6/6 or Nylon 101 (Extruded)
Nylatron GS, Nylatron GSM
Acetron GP (Acetal Copolymer)
Delrin (Acetal Homopolymer)
Noryl (PPO)
Nylon Supertough ST801
PET (Polyethylene Terephthalate)
Hydex 4101 and 4101L
Polycarbonate (Machine Grade)
PTFE / TFE
Polysulfone
Ultem (Duratron 1000 / Polyetherimide)
Polyethersulfone (PES)
Kynar (PVDF)
Delrin AF
PEEK (Polyetheretherketone)
Techtron PPS & HPV
Torlon (Polyamide - imide)
TecasintTM
MOST EXPENSIVE *Note: Comparative pricing based on price per square foot for 1 inch thick slab.
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Product Descriptions
The following descriptions are designed to offer a brief reference of each products'
typical properties. These descriptions have been arranged in order of least ex-
pensive to highest cost/performance. For additional information regarding product
descriptions, applications, physical properties, and available shapes/sizes, please
contact Alro Plastics at 1-800-877-ALRO.
HDPE: HDPE is a high impact strength and high density polyethylene. HDPE has
excellent tensile strength, energy absorption, abrasion resistance and resistance to
stress cracks. High-density polyethylene, unlike polypropylene, cannot withstand
normally-required autoclaving conditions. HDPE is not dimensionally stable so it can
not hold tight tolerances when machined. This product is FDA compliant, in Natrual
color only.
LDPE: HDPE is a corrosion resistant, extruded material that sustains low moisture
permeability. It also has a relatively low working temperature, soft surface and low
tensile strength. LDPE is more flexible than HDPE, which makes it a good choice
for prosthetic devices, most of which are either drape formed or vacuum formed. Its
impact resistance makes it a natural for impact pads, while its easy machinability
makes it a good choice for fabricated parts where chemical and corrosion resistance
is demanded.
POLYPROPYLENE: Polypropylene is an economical material that offers a combina-
tion of outstanding physical, chemical, mechanical, thermal and electrical properties
not found in any other thermoplastic. Polypropylene is a high corrosion resistant
material that has high temperature resistance and tensile strength. Compared to
LDPE or HDPE, polypropylene has a lower impact strength but superior working
temperatures and tensile strength.
PVC: PVC Type II is a uniquely adaptable polyvinyl chloride displaying excellent
thermoforming capabilities, contour definition and surface texture. Available finishes
include matte and glossy. Type II is fashioned in the form of homogeneous sheets. This
product has great corrosion and chemical resistance, however it is not FDA compliant.
VHMW: There are many cases in which UHMW is specified for installations where
its ultimate abrasion and impact resistance are not necessary. VHMW is a unique
product designed to be a perfect complement to UHMW and to bridge the wide per-
formance gap between HDPE and UHMW. This material is FDA and USDA approved
in the white opaque color.
ACRYLIC: Acrylic plastic sheet is completely transparent, flexible and has great re-
sistance to breakage. It is an excellent material which can replace glass for windows,
doors, partitions and skylights. It is lightweight, with only half the weight of glass, and
it is virtually unaffected by nature. An FDA approved grade is available by request.
POLYCARBONATE: Polycarbonate is a unique engineering thermoplastic which
has an excellent balance of clarity and toughness while displaying a wide range of
high-heat deflection temperatures. Toughness is the most outstanding feature of
polycarbonate; for applications such as safety shields and sports equipment this
durable material is without equal.
UHMW-PE: Provides outstanding abrasion resistance and a low coefficient of friction.
Impact strength is high and chemical resistance is excellent. UHMW-PE also exhibits
a high coefficient of thermal expansion (meaning that the material will expand or swell
under increased temperatures). This product is also FDA compliant, however; it will
not handle heavy loads or hold tight tolerances.
TIVAR 88: Uniquely formulated UHMW, TIVAR 88 engineering polymer has a very
low coefficient of friction, excellent abrasion resistance. Lightweight (1/8 the weigth
of steel), it is easily machined and installed. TIVAR 88 can be fabricated and welded
to provide a solution for nearly any application, Available in an anti-static formulation.
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NYLON 6 (Cast): This nylon exhibits all the properties which generally make NYLON
a superior engineering material; high strength, low friction and wear resistance, how-
ever, because of the casting process, part size and thickness are almost unlimited
without degradation of the material's internal structure. Cast NYLON is available in
a wide variety of FDA approved shapes. It is also available in blue, glass-filled and
molybdenum-disulfide filled grades.
NYLON 101 (Extruded): This industry standard for machined plastic is characterized
as having an excellent combination of physical properties including; high strength, a high
melting point, resistance to repeated impact, low coefficient of friction and resistance
to abrasion. It has good resistance to fuels, lubricants and most chemicals, but is at-
tacked by phenols, strong acids and oxidizing agents. This material is FDA compliant.
NYLATRON GS: Molybdenum disulphide (MoS2) filled nylon offering improved
strength and rigidity. With a lower coefficient of linear thermal expansion than Nylon
101, Nylatron GS parts maintain better fit and clearances, and have less tendency
to seize as bearings.
NYLATRON GSM: Nylatron GSM contains finely divided particles of molybdenum
disulphide (MoS2) to enhance its load bearing capabilities while maintaining the impact
resistance inherent to nylon. It is the most commonly used grade for gears, sheaves,
sprockets and custom parts.
NYLOIL FG and MDX: Cast Nylon 6 with built-in oil lubrication gives this material a
lubricated surface at all times. In addition to excellent lubricity, other characteristics
include excellent wear resistance, improved dimensional stability and machinability.
Grade FG is FDA compliant.
ACETRON GP: Acetron GP is Quadrant's general purpose copolymer acetal and
is the only porosity-free acetal product available today. Quadrant's in-line photomet-
ric quality procedure assures every plate and rod is porosity-free as measured by
Quadrant's dye penetrant test making it the preferred acetal for food contact and
medical applications. Acetron GP natural (white) is FDA, USDA, NSF, Canada AG
and 3A-Dairy compliant.
DELRIN: Delrin, a homopolymer acetal, is also manufactured and stocked in rod
and plate. It offers slightly higher mechanical properties than Acetron GP acetal,
but may contain a low-density center, especially in larger cross-sections. Delrin is
ideal for small diameter, thin-walled bushings that benefit from the additional strength
and rigidity of homopolymer acetal. Delrin natural grade is made from a resin that is
FDA, NSF and USDA compliant.
NORYL: NORYL modified PPO is a strong, tough engineering plastic with out-
standing mechanical, thermal and electrical properties. Low moisture absorption
and low thermal expansion make NORYL one of the most dimensionally stable
thermoplastics available. NORYL's hydrolytic stability makes it a good choice for
many applications where fluids are present. It's FDA compliancy makes it suitable
in food-based applications.
NYLON Supertough ST801: Nylon ST801 is an unreinforced, super tough polyamide
6/6 for injection molding and extrusion. It offers outstanding break resistance over a wide
temperature and humidity range and high productivity. This grade of nylon offers the
same characteristics of standard NYLON with the addition of greater impact strength.
PET: An unreinforced, semi-crystalline thermoplastic polyester. Its excellent wear
resistance, low coefficient of friction, high flexural modulus and superior dimensional
stability make it a versatile material for designing mechanical and electromechanical
parts. Because PET has no centerline porosity, the possibility of fluid absorption and
leakage is virtually eliminated. PET is somewhat brittle and FDA compliant.
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HYDEX 4101 (PBT): HYDEX 4101 is a PBT polyester. In addition to the physical
properties of PET, PBT has better impact, lubricity, lower moisture absorption and
improved machinability. PBT does not exhibit porosity in the extruded form. This
product is offered in many popular standard rod and slab sizes and is FDA compliant.
HYDEX 4101L: HYDEX 4101L (Lubricated) is an enhanced version with improved
wear, PV range and lubricity over HYDEX 4101. This products is offered in many
popular standard rod and slab sizes and is FDA compliant.
POLYCARBONATE (Machine Grade): A transparent thermoplastic with high impact
strength, high modulus of elasticity and good high voltage insulating properties. Some
practical limitations of POLYCARBONATE sheet include exposure to high temperatures
and humidity over long periods of time. This material is not FDA compliant.
HYDEX 202 and 301 (Rigid Polyurethane): HYDEX 202 and 301 are a family of
rigid thermoplastic polyurethane products. These resins are unique in that they are
amorphous and provide properties such as good impact resistance, good dimensional
stability and clarity. These materials are extremely dimensionally stable and are fre-
quently the material of choice when close tolerance and/or difficult geometrical parts
are being machined.They also exhibit properties of crystalline polymers by having
excellent chemical resistance and low moisture absorption. While HYDEX 202 is
opaque, HYDEX 301 is transparent, and would replace polycarbonate in applica-
tions requiring clarity and chemical resistance. These materials are FDA compliant.
PTFE / TFE (Polytetrafluoroethylene): PTFE is a member of the fluorocarbon family
and very well known for its chemical and heat resistance. It is insoluble in almost all
organics. PTFE also resists attack by most corrosive chemicals, retains its strength
in extreme temperatures and because it absorbs little energy, excels as electrical
insulation. Impact strength is high, but its resistance to wear, tensile strength and
creep resistance are low in comparison to other engineering materials. This material
is FDA compliant.
POLYSULFONE: A semi-transparent, heat resistant, ultra-stable high performance
engineering thermoplastic. This material offers excellent mechanical, electrical and
chemical resistance properties which remain unchanged over a broad temperature
range. It is FDA compliant and has excellent electrical properties and can withstand
multiple autoclave cycles.
ULTEM (DURATRON PEI): ULTEM is an amorphous thermoplastic polyetherim-
ide (PEI) material which combines exceptional mechanical, thermal, and electrical
properties. Its continuous use temperature of 332oF is higher than that of commodity
plastics such as NYLON and DELRIN. It is used widely in the electronic market
because of its good arc resistance and dielectric constant. It is also a prime material
for medical applications because of its ability to withstand multiple autoclave steam
sterilizations. This material is FDA compliant.
PES (Polyethersulfone): This polymer exhibits high resistance to heat and combus-
tion, low smoke emission, low moisture absorption, and generally good mechanical
properties. Heat resistance of 398oF at 264 psi can be expected. This material is
FDA compliant.
KYNAR PVDF (Polyvinylidene Flouride): This high molecular weight polymer is a
member of the fluorocarbon family. PVDF provides greater strength, wear and creep
resistance than PTFE. PVDF will not handle the high temperatures of PTFE, however;
this material will operate in the -100oC to 150oC range. This material is FDA compliant.
HYDLAR Z (Nylon/Kevlar): The KEVLAR filler enhances the physical properties
but is not abrasive like glass fillers. KEVLAR increases the tensile and flexural
strength and also increases the impact resistance. This material offers outstanding
machinability and is non-abrasive to mating surfaces and tooling. Ideal for structural,
high PV and wear resistant applications.
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DELRIN AF: A combination of oriented PTFE/TFE fluorocarbon fibers uniformly
dispersed in DELRIN acetal resin. This combination produces a material that has
strength, toughness, dimensional stability and fabrication economy which approaches
that of DELRIN, plus the surface characteristics of unlubricated PTFE. Not FDA
compliant.
PEEK (Polyetheretherketone): This crystalline, high temperature engineering ther-
moplastic, offers excellent thermal and chemical resistance properties and outstanding
resistance to abrasion and dynamic fatigue. PEEK is ideal for electrical components
exposed to heat over 464oF. This material is FDA compliant.
TECHTRON PPS: Techtron PPS (polyphenylene sulfide) products offer the broadest
resistance to chemicals of any advanced engineering plastic. They have no known
solvents below 392F (200C) and offer inertness to steam, strong bases, fuels and
acids. Minimal moisture absorption and a very low coefficient of linear thermal expan-
sion, combined with Quadrant EPP's proprietary stress relieving process, make these
PPS products ideally suited for precise tolerance machined components.
TORLON Poly(amide/imide): This resin exhibits exceptional physical and chemical
properties with superior resistance to elevated temperatures (from 400oF to 500oF
continuously). It is available in 3 grades: electrical, bearing and 30% glass reinforced.
Torlon 4301 and 4203 resins provide better compressive strength and higher deflection
temperature than most other high performance thermoplastics. Their low coefficient of
thermal expansion and high creep resistance provide excellent dimensional stability
over a wide range of temperatures. This material is not FDA compliant.
TECASINTTM: TecasintTM materials are high termperature polyimides for special ap-
plications. Semi-finished products and direct formed finished parts made of TecasintTM
have excellent long-term stability. The broad temperature application spectrum of
these materials range from -270oC to +300oC. Even when heated briefly to 350oC,
TecasintTM materials will not melt or soften. Strength, dimensional stability and creep
strength remain high under mechanical stress even during long-term usage.
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Origin of Plastics
ALKYLAMINES
LOW DENSITY
POLYETHYLENE
POLYVINYL
VCM
CHLORIDE
ETHYLENE
POLYTETRAFLUORO-
OLEFINES
ETHYLENE
ETHYLENE ETHYLENE OXIDE

OXIDE DERIVATIVES
PLASTICISER
PLASTICISERS
ALCOHOLS
PROPYLENE POLYPROPYLENE
PROPYLENE
POLYURETHANES
OXIDE
CRUDE OIL
NAPHTHA
BUTADIENE RESINS
PETROL
PHENOL
PHENOLIC
BENZENE CUMENE
DERIVATIVES
AROMATICS
ACETONE
ACRYLICS
TOLUENE CYCLOHEXANE ADIPIC ACID
NYLON SALT
NYLON
PURE TEREPHTHALIC
XYLENE PARAXYLENE
ACID
POLYESTER FILM
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Product Selection Chart

FORMS WATER
MATERIAL TYPICAL TYPICAL HARDNESS ABSORB.
GRADE APPLICATIONS PROPERTIES AVAILABLE ROCKWELL 24 hr
S R T F 1/8 thk %
ASTM D785 D570
Test Method
DELRIN AF Self lube bearings, High strength and load, x x x M75-90 .25/2.9
gears, cams dim. stability, wear resist.
DELRIN Gears, bushings, High strength, dimensional x x x x M94 .25
bearings, pulleys stability, resilient R120
HYDEX Gears, cams, valves, High chem. wear resistance, x x M120 .05
4101 food piston pumps dim. stable, no porosity
HYDEX Bearings, filler valve, Excellent lubricity, dim. x x M119 .07
4101L impellers, nozzles stable, chemical resistance
HYDLAR Z Bushings, bearings Superior wear, and machine. x x 121R 1.2
and wear plates prop., FDA compliant
PVDF (KYNAR) Fluid handling, and High wear resistance and x x x x D80 .04
food processing lubricity, good shock resist. (Shore)
NORYL Electrical comp., Elec./thermal properties, x x x R115-119 .06
auto parts dim. stablility, machinable
NYLOIL Gears, bearings, Excellent lubricity, machine x x x R95-105 .3-.4
bushings, and high wear resistance
NYLOIL MDX Bearings, bushings, Excellent lubricity, high x x x R95 .3
gears, wear pads wear resist., machinable
NYLON Bearings, bushings, Good wear resistance, x x x R95-120 1.2
gears, guides low friction, light weight
PEEK 450G Electronics, aircraft, High heat resist., excellent x x x 126 .5
pump, valve parts mech. prop., low smoke
PHENOLIC CE Pulleys, sheaves, Strong, tough, high impact, x x x M100 2.0
gears, bushings machinable
POLYCARBONATE Lenses, high temp High impact, low creep, x x x x M70-78 .12
windows, electrical wide temp. limits, stable R115-125
POLYETHYLENE Washers, rollers, High abrasion resistance, x x x D60-70 .01
HIGH DENSITY thermoformed parts high impact, low friction (Shore)
POLYETHYLENE Guides, wear plates, High wear resist, x x x D60-70 .01/.03
UHMW bushings, rollers tough engineering material (Shore)
POLYPROPYLENE Appliances, spacers, Low cost, good impact, x x x x M10-80 N/A
washers chemical resistant R30-100
POLYSULFONE Food processing, Tough, rigid, high temp., x x x M93 .03
UDEL P1700 screw injection resistant to mineral acids
PPS Auto., electrical, Corrosion and temp. resist., x x x D82(Shore) .05
consumer goods high strength-to-weight R118
PVC T1G1 Apps. with high acid, Excellent corrosion and x x x x D50-65 None
alkali concentrations chemical resistance (Shore)
TECASINTTM Compressor bearing, Excellent electrical values, x x x M120 .40
Pump bushings high temperature usage
PTFE / TFE Gaskets, seal rings, Extreme corrosion resist., x x x x M119 .33
spacers, bearings high dielectric strength
TIVAR 88 Bin liners, chute High wear resistance, low x D67 .01
liners friction, tough
TORLON 4203L Connectors, Good impact resistance and x x x M109 .25
relays, insulators electrical properties
UHMW-PE Augers, bushings, Corrosion, chem, wear - x x x x D66 .01
bearings, guides resistant, FDA, USDA, 3A
ULTEM 1000 Electrical, industrial, Excellent mech. strength, x x x 10A-90D .02/1.5
medical applications good heat resistance (Shore)
URETHANE Rollers, wear pads, Good wear, tough, high x x x x M92-102 .24
gears, shock asorb. coefficient of friction, flexible
VHMW Washers, gaskets, Low friction, resistant to x 65D ---
chutes, liners. caking, extremely flat (Shore)
S = Sheet R = Rod T = Tube F = Film
18
2 5 7 6

DIELECTRIC
MATERIAL COMPRESSIVE TENSILE FLEXURAL YIELD ELONGA-
STRENGTH
GRADE STRENGTH PSI STRENGTH/PSI 1/8" THK VPM STRENGTH/PSI TION %
D695 D638 D149 D790 D638

Test Method
DELRIN AF
N/A 8,500/11,000 N/A 15,000 2/7
DELRIN N/A 10,000 320 14,100 25/75
HYDEX 12800 9,400 N/A N/A 200/300

4101
HYDEX N/A 7,200 N/A N/A 40
4101L
HYDLAR Z 19,300 16,000 N/A 23,000 N/A
PVDF (KYNAR) 8680 5,500/7,400 N/A N/A 50/250
NORYL 16,000/16,400 7,800/9,600 40/550 12,800/13,500 50/60
NYLOIL
N/A 8,800/9,800 N/A 13,000/13,500 45/55
NYLOIL MDX

N/A 8,800/9,800 N/A 13,000 N/A
NYLON See catalog 11,000/14,000 N/A 7,000/17,500 30/320
PEEK 450G 17,100 12,000 190 12,500 50
PHENOLIC CE 36,000 14,000 300 18,000 N/A
POLYCARBONATE 10,500-12,500 8,900-10,500 380 13,500 8-125
POLYETHYLENE 2,700/3,600 3,100/5,500 400/600 N/A 20/1000

HIGH DENSITY
POLYETHYLENE N/A 2,500-3,500 680 N/A 300/500
UHMW
POLYPROPYLENE 5,600/8,000 4,300/5,500 450/650 6,000/8,000 200/700
POLYSULFONE N/A 10,200 425 15,400 50-100

UDEL P1700
PPS N/A 12,500 450 21,000 3-6
PVC T1G1 7,750/11,700 7,600 335/380 11,000 100-140
TECASINT TM
30,000 16,000 395 N/A 9
PTFE / TFE 1,700 2,000/5,000 430 N/A 200/400
TIVAR 88 N/A 4,000 680 N/A 140
TORLON 4203L 32,100 16,000-21,500 580 34,000 5-18
UHMW-PE 3,000 5,800 2,300 3,500 300
ULTEM 1000

21,900 15,200 830 22,000 60
URETHANE 20,000 175/10,000 400/500 700/4,500 100/1000
VHMW --- >3,800 --- --- >800
19
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MATERIAL MAX TEMP MACHIN- UL BURN RATE ARC REFER
GRADE CONTINUOUS oF ABILITY RATING (IN./MIN.) RESISTANCE TO
SEC. PAGE:
ASTM --- --- --- D635 D495
Test Method
DELRIN AF 185/220 Excellent 94HB N/A 136 69
DELRIN 195 Excellent 94HB N/A 129 on 69

15 Mil. Spec.
HYDEX 221 Excellent 94HB N/A N/A 102
4101
HYDEX 221 Excellent 94HB N/A N/A 102
4101L
HYDLAR Z 210 Excellent 94HB Self extinguish. N/A n/a
PVDF (KYNAR ) 300 Excellent 94VO Self extinguish. 50/70 238
NORYL 175/220 Excellent 94V1 Self extinguish. 75 154
NYLOIL 230 Excellent N/A Self extinguish. N/A 170
NYLOIL MDX 230 Excellent N/A Self extinguish. N/A 174
NYLON 180/250 Excellent 94V2 Self extinguish. N/A 164
PEEK 450G 480 Good 94VO N/A 120/180 176
PHENOLIC CE 250 Good 94HB N/A N/A 110
POLYCARBONATE 200 Excellent 94VO <1 10/120 192
POLYETHYLENE 180 Excellent 94HB .5 N/A 98

HIGH DENSITY
POLYETHYLENE 180 Excellent 94HB .5 N/A 201
UHMW
POLYPROPYLENE 225/300 Good 94HB N/A 136/185 206
POLYSULFONE 300 Good 94V2 N/A 122 217

UDEL P1700
PPS 400 Good 94VO N/A 124 219
PVC T1G1 160 Good 94VO Self extinguish. N/A 230
TECASINTTM Up to 572 Good N/A N/A N/A 250
PTFE / TFE 500 Excellent N/A N/A 300 224
TIVAR 88 180 Excellent 94HB 0.5 N/A 276
TORLON 4203L 450/500 Good 94VO N/A N/A 262
UHMW-PE 180 Excellent 94HB N/A N/A 266
ULTEM 1000 338 Good 94VO N/A N/A 280
URETHANE 190/225 Fair to N/A N/A 1/.6 285

excellent
VHMW --- Excellent N/A N/A N/A 108
The suggestions and data in this chart are based on information we believe to be reliable. They are offered in good faith,
but without guarantee, as conditions and methods of use of our products are beyond our control. We recommend that Continued on next page
the prospective user determine the suitability of materials and suggestions before adopting them on a commercial scale.
20
2 5 7 6

MATERIAL EFFECT OF EFFECT OF EFFECT OF EFFECT OF EFFECT OF
GRADE WEAK STRONG WEAK STRONG ORGANIC SOLVENTS
ACIDS ACIDS ALKALIES ALKALIES
ASTM D543 D543 D543 D543 D543
Test Method
DELRIN AF Resistant Attacked Resistant Attacked Excellent resistance
to some to some to practically all solvents
DELRIN
Resistant Attacked Resistant Attacked Excellent resistance
to some to some to practically all solvents
HYDEX A Resistant E E Fair
4101
HYDEX A Resistant E E Fair
4101L
HYDLAR Z Resistant Attacked None None Fair
PVDF (KYNAR )
None None None None Attacked by some
esters and ketones
NORYL E E E E N/R
NYLOIL M N/R A N/R E
NYLOIL MDX M N/R A N/R E
NYLON Resistant Attacked None None Resistant to

common solvents
PEEK 450G Resistant Resistant (except Resistant Resistant Outstanding hydrolysis
100% H2SO4, HNO) resistance
PHENOLIC CE A N/R N/R N/R M
POLYCARBONATE E E E M N/R
POLYETHYLENE Very Attacked slowly by Very Very Resistant

HIGH DENSITY resistant oxidizing acids resistant resistant (below 80oC)
POLYETHYLENE Fair to good Poor A M A
UHMW
POLYPROPYLENE N/A N/A N/A N/A N/A
POLYSULFONE A A A M M
UDEL P1700
PPS E A E A E
PVC T1G1 E E E E N/R
TECASINTTM E A M N/R E
PTFE / TFE None None None None None
TIVAR 88

A Poor A M A
TORLON 4203L E A M N/R E
UHMW-PE A Poor A A A
ULTEM 1000 E A E N/R A
URETHANE M N/R A M M
VHMW --- --- --- --- ---
E = Excellent A = Acceptable M = Marginal N/R = Not Recommended N/A = Not Available
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Property Comparison Charts

Comparison of Slide Wear and Relative Cost
Slide Wear is the amount of material that is worn away in a controlled test. The lower the
amount (or number) the longer the life of the product.
250
Wear Factor, K (in - min ft-lb-hr)
Better
Acetal Copolymer (216)

Wear Life
200
Ketron PEEK (200)

Hydlar Z (128)
150
UHMW-PE (111)
PBT, Hydex 4101 (68)
Nylon Type 6/6 (72)

Delrin AF Blend (65)
100
PET (67)
Nylon, solid lubricant (9)
Ertalyte TX (35)
Ketron PEEK HPV (10)
Delrin 500cl (22)

PAI, Torlon 4301 (8)
Oil-Filled Nylon (4)
50
0
2.24
87.0
2.02
58.6
7.85
9.30
9.10
3.30
3.64
2.02
58.6
2.42
13.0
1
Relative Cost of Material Using UHMW as a Base with a Cost Factor of 1
Comparison of Rotational Wear and Relative Cost

Rotational Wear is measured as a Limiting PV value. The Limiting PV value is the amount of
pressure and velocity a material can experience before melting. The higher the value the greater
ability to withstand tougher conditions and lengthen the life of the product.
60
Cast Bronze 660 (75.0)
Limiting PV (Value x 1,000 psi-fpm)
50 Better
Wear Life
PEEK HPV (45.0)
PAI, Torlon 4301 (45.0)
40
Orkot TLG (25.0)
Nylon, solid lubricant (15.0)
Ketron PEEK (20.0)
30
Oil-Filled Nylon (16.0)
Delrin AF Blend (11.5)
Delrin 500cl (12.0)
20
Acetal Copolymer (2.7)
PBT, Hydex 4101 (2.8)
Ertalyte TX (6.0)
Hydlar Z (5.0)
UHMW-PE (2.0)
10
PET (3.0)
0
2.42
3.64
3.30
13.0
9.30
9.10
7.80
2.00
2.24
58.6
58.6
87.0
4.17
644.0
1

The suggestions and data in these charts are based on information we believe to be reliable. They are offered in good faith, but without
guarantee, as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine
the suitability of materials and suggestions before adopting them on a commercial scale.
22
2 5 7 6

Comparison of Temperature and Relative Cost
Temperature (Continuous Use) gives an assesment of the maximum temperature at which a
product can be considered for continuous use in a given application.
800
Vespel (550 - 900)

700 Better
Continuous Use Temperature, oF
Temperature
Ketron PEEK (480)

Resistance
600
Torlon PAI (475)
PTFE (500)
Techtron PPS (425)
G7 Laminate (428)
500
Ultem PEI (338)

Polysulfone (300)
G10 Laminate (284)
Polycarbonate (250)
PBT, Hydex 4101 (221)
400 Oil-Filled Nylon (230)
PVDF (300)
Acetal Copolymer (180)
Acrylic, extruded (160)
Ertalyte TX (210)
PVC Type 1 (180)
UHMW-PE (180)
300
CPVC (200)
PET (212)
HDPE (180)
200
100
505.7
2.50
0.99
0.58
2.42
3.47
9.30
3.30
3.64
2.24
5.00
21.3
8.30
49.3
29.8
87.1
58.6
11.3
11.1
11.6
1
Comparison of Friction and Relative Cost

Friction is the resistance of motion on surfaces that touch. The lower the number in this chart,
the easier the material will move.
0.40
Coefficient of Friction, Dynamic (No Units)
Vespel SP-1 (.29)
PSU - Polysulfone (.37)
0.35
Acetal Copolymer (.25)
Nylon Type 6/6 (.35)
Least
Ketron PEEK (.34)
Carbon Steel (.25)
Amount of
FEP Fluorocarbon (.33)
Friction
0.30
Torlon PAI 4301 (.20)
PBT, Hydex 4101 (.19)
Stainless Steel (.19)
Delrin 500cl (.20)
Ertalyte TX (.20)
0.25
Nylon, Solid Lubricant (.13)
PET (.20)
Delrin AF Blend (.14)
TIVAR 88 Blue (.13)
0.20
UHMW-PE (.12)
Oil-Filled (.12)
0.15
PTFE (.05)
0.10
0.05
0
505.7
2.20
4.00
2.00
9.10
6.69
3.64
8.70
7.80
3.30
9.30
0.71
2.42
31.6
58.6
2.00
8.30
11.6
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Comparison of Tensile Strength and Relative Cost
Tensile Strength is related to flexibility. The higher the number the stiffer the material becomes.
90
Better
80
Stainless Steel (85.0)

Tensile
Tensile Strength (Value x 1,000 psi)
Strength
Carbon Steel (55.0)

70
G10 Laminate (50.0)

60
Nylon 30% Glass Filled (27.0)

50
Aluminum 6061-0 (18.0)

40
Ketron PEEK (14.5)

Techtron PPS (14.0)
Nylon Type 6/6 (12.4)
30
Polycarbonate (10.5)
PBT, Hydex 4101 (8.7)
Acetal Natural (10.0)
Hydlar Z (16.0)
Ertalyte TX (10.5)
Polypropylene (4.8)
PET (12.4)
20
Acrylic (9.0)
UHMW-PE (4.8)
PVDF (8.0)
HDPE (4.6)
PTFE (3.4)
LDPE (2.2)
10
0
0.60
0.60
0.80
21.3
3.60
2.58
2.40
5.00
9.30
3.30
2.00
49.3
59.0
13.0
1.50
8.00
0.93
3.52
11.6
11.3
1
Comparison of Impact Resistance and Relative Cost

Impact is the amount of force needed to break a material. The higher the number the better the
impact resistance.
20
UHMW-PE (No Break)
Polycarbonate (14.0)
18
Impact Strength, Notched Izod (ft-lb/in)
Better
16
Nylon ST801 (17.0)
Impact
Resistance
14
Hydex 202 (10.0)
12
10
8
6
Oil-Filled Nylon (1.8)
Polypropylene (1.9)
Phenolic C (2.3)
Ketron PEEK (1.6)
HDPE (3.0)
Hydex 301 (2.0)
Delrin AF Blend (0.7)
Delrin 500cl (1.4)

Polysulfone (1.3)
4
Ertalyte TX (0.4)
0
9.30
9.10
2.00
8.30
7.80
2.42
58.6
2.24
0.80
7.68
7.22
0.60
6.77
5.00
5.00
24
2 5 7 6

Comparison of Thermal Dimensional Stability and Relative Cost
Thermal Dimensional Stability is related to the "consistency of size" (dimensions) of a part
undergoing a change in temperature. The lower number represents material better thermal
dimensional stability.
20
LDPE (12.5)
Coefficient of Linear Thermal Expansion
18
Polypropylene (12.0)
Better
16 Dimensional
Stability
(Value x 10-5 in/in/degrees oF)
HDPE (12.5)
14
12
PVC Type II (7.0)
UHMW-PE (7.2)
10
Acrylic - Plexiglas (4.5)
PVDF (7.1)
PBT, Hydex 4101 (4.5)
PTFE (6.5)
8
Polycarbonate (3.9)
Ertalyte TX (4.5)
Techtron PPS (2.8)
PPO - Noryl (3.3)

Hydex 301 (3.2)
6
PET (3.3)
0
49.3
7.70
4.00
3.30
5.00
2.00
2.58
9.30
3.60
2.42
1.23
21.3
0.60
0.60
11.6
0.80
1
Comparison of Moisture Dimensional Stability and Relative Cost

Moisture Dimensional Stability is related to the "consistency of size" (dimensions) of a part in high
moisture applications.The lower number represents better resistance to moisture.
1.8
Phenolic C (1.8)
Better
1.6
Dimensional
Moisture Absorption, 24 hours (%)
Stability
1.4
1.2
Hydlar Z (.80)
1.0
Oil-Filled Nylon (.30 - .40)
0.8
Acetal Copolymer (.25)
0.6
Torlon 4301 (.28)
Polycarbonate (.20)
Delrin 500 (.27)

Ketron PEEK (.15)
PBT, Hydex 4101 (.07)
Hydex 301 (.19)

Hydex 202 (.15)
0.4
G10 Laminate (.05)
Polypropylene (.01)
Techtron PPS (.01)
Ertalyte TX (.06)
PVC Type 1 (.01)
UHMW-PE (.01)
PET (.07)
HDPE (.01)
0.2
0
0.80
49.3
0.60
1.23
9.30
3.30
3.64
6.70
59.0
7.60
5.00
2.42
7.85
87.0
2.24
13.0
2.00
7.22
11.3
1
25
26
Material Density (lbs/inch)
Hardness (Assorted Units of Measure)
material.
0.05
0.10
0.15
0.20
0.25
0.30
0.35
0.40
20
40
60
80
0
0
100
120
140
160
180
0.80 Polypropylene (.032) 11.6 PTFE (R15)
1 UHMW-PE (.034) 1 UHMW-PE (R64)
Harder
2 5 7 6
2.50
Materials
4.64 ABS (.037) TIVAR 88 UHMW (R70)
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Materials
Lighter
2.00 Nylon Type 6/6 (.041) 1.40 Polypropylene (R92)
2.58 Acrylic (.043) 21.3 PVDF (R95)
5.00 Polycarbonate (.043) 4.64 ABS (R105)
11.0 Ultem 1000 (.045) 1.23 PVC Type 1 (R107)
8.00 Nylon 30% Glass Filled (.045) 5.00 Polycarbonate (R118)
3.60 PBT, Hydex 4101 (.046) 2.00 Nylon Type 6/6 (R120)
59.0 Ketron PEEK (.047) 3.64 PBT, Hydex 4101 (R120)
49.0 Techtron PPS (.048) 2.42 Acetal Copolymer (R120)
Comparison of Weight and Relative Cost

3.30 PET (.050) 9.30 Ertalyte TX (R126)
Comparison of Hardness and Relative Cost
The values to the right of the chart represent harder materials.
2.40 Acetal Copolymer (.051) 59.0 Ketron PEEK (R126)
87.0 Torlon PAI (.052) 2.58 Acrylic (M90)
0.99 PVC Type 1 (.053) 49.3 Techtron PPS (M93)

9.30 Ertalyte TX (.055) 3.30 PET (M95)
11.3 G10 Laminate (.069) 11.1 Ultem PEI (M109)
11.6 PTFE / TFE (.079) 11.3 G10 Laminate (M115)
1.50 Aluminum 6061-0 (.098) 1.50 Aluminum 6061-0 (B30)
3.52 Carbon Steel (.283) 3.52 Stainless Steel (B80)
0.93 Stainless Steel (.286) 0.93 Carbon Steel (B111)
Weight is measured as a ratio of density (mass/volume). The lower the number the lighter the

alroplastics.com
2 5 7 6
ABS (Acrylonitrile, Butadiene, Styrene)

The ABS thermoplastic family bridges the gap between standard plastics and high-
performance engineering thermoplastics. The versatility of ABS is found within its basic
3 monomer system, acrylonitrile, butadiene and stryrene. Acrylonitrile enhances
heat stability and chemical resistance, butadiene gives impact strength and tough-
ness, while styrene allows for good formability and rigidity. ABS is defined typically
by a good cost/performance balance, colorability, toughness, high gloss and good
processability. ABS can be processed by a variety of methods, including, injection
molding, thermoforming, blow molding, extrusion and structural foam. ABS also adapts
well to bonding, fastening, painting, plating and machining.
PRODUCT APPLICATIONS
Architectural Models, Automotive Components, Construction Applications, Engi-
neering Prototypes, Machine Housings/Parts, Rollers, Splash Guard, Wall Cover-
ings, Tote bins & trays, Aircraft interior trim, and Industrial enclosures.
TYPICAL PROPERTIES
High impact strength & rigidity Easy to paint and glue
Creep resistance High tensile strength and stiffness
Excellent ductility Resistant to inorganic salts, alkalies
Excellent electrical properties and acids
Excellent formability Resistant to several chemicals and
plasticizers
Excellent high and low
temperature performance Good Machinability
Abrasion resistance
PROPERTY TESTED ASTM UNITS UNFILLED FR

PHYSICAL
Compressive Strength D695 psi --- 7,650
Flexural Modulus D790 psi 340,000 330,000
Flexural Strength @ yield D790 psi 10,500 9,500
Hardness, Rockwell D785 --- R105 R97
Izod Impact Strength
Notched @ -40oF D256 ftlbs/in 2.7 1.0
Notched @ 78oF D256 ftlbs/in 7.7 4.0
Tensile Modulus D638 psi 310,000 320,000
Tensile Strength @ yield D638 psi 6,100 5,500
THERMAL
Flammability Rating-UL94
@ .058" --- --- HB V-0
@ .108" --- --- --- 5V-A
Heat Deflection Temp
@ 66 psi D648 o
F 214 190
@ 264 psi D648 o
F 203 162
ELECTRICAL
Dielectric Strength D149 V/mil 400 400
OTHER
Specific Gravity D792 --- 1.04 1.21
27
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ABS
EXTRUDED SHEET
THICKNESS (inches)
.062 .125 .250
.093 .187
STANDARD WIDTH AND LENGTH (inches) 48 x 96
STANDARD COLORS Black White
FINISH Haircell one side or smooth both sides
TOLERANCES (inches)
Thickness......................... +10%
Length/Width.................... +3/8, -0.00
SPECIAL ALLOYS, PLATEABLE GRADES, FLAME RETARDANT
AND COLORS QUOTED ON REQUEST
COMPRESSION MOLDED SHEET

THICKNESS (inches) AND WEIGHT (lbs/square feet)
3/8...............2.10 1-1/4............6.99 2-1/2............13.98
1/2...............2.80 1-1/2............8.39 3..................16.77
5/8...............3.49 1-3/4............9.78 4..................22.36
3/4...............4.19 2..................11.18 5..................27.96
1..................5.59 2-1/4............12.58 6..................33.54
STANDARD WIDTHS AND LENGTHS (inches)

24 x 48 48 x 96 48 x 120
STANDARD COLORS Natural Black
THICKNESS TOLERANCES (inches)

1/2 through 1-1/4........... +/-10% 1-1/2 and over............... +only
DID YOU KNOW THAT BOTH NATURAL (BEIGE) AND BLACK
ABSYLUX ARE FDA COMPLIANT FOR USE IN FOOD PROCESSING?
ROD
DIAMETER (inches)
1/4 3/4 1-1/4 2-1/4 5
3/8 7/8 1-1/2 2-1/2 6
1/2 1 1-3/4 3 7
5/8 1-1/8 2 4 8
STANDARD COLORS Natural Black
TOLERANCES (inches)
STANDARD DIAMETER LENGTH (feet) DIAMETER TOLERANCE
1/4 through 1........................... 4 and 8 ft............................supplied as
1-1/8 through 2........................ 4 and 8 ft............................extruded,
2-1/8 through 6........................ 2 and 4 ft............................not finished
ROD CAN BE GROUND TO ANY INTERMEDIATE DIAMETER
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ABS
SPECIALTY GRADES
ABSYLUX CN-F
(Conductive Acrylonitrile-Butadiene-Styrene)
Non-sloughing, carbon-fiberfilled material with high strength and stiffness; easily
machined.
Disk drive assembly fixtures, Semiconductor / electronic components, Electronic
component transfer trays, Telecommunications hardware and Automotive equip-
ment.
PRODUCT AVAILABILITY
Color(s) : Black, Rod: 1/8" to 4"diameter, Sheet .030" to 4"thick
ABSYLUX CN-P (Black)

(Conductive Acrylonitrile-Butadiene-Styrene)
Carbon-powder-filled conductive material with high strength and stiffness, and rela-
tively high impact strength. This material is easily machined and fabricated into close
tolerance finished parts.
ment.
Color(s) : Black, Rod: 1/8" to 4"diameter, Sheet .030" to 4"thick
ABSYLUX SD-A (Natural / Beige or Black)

(Static-dissipative Acrylonitrile-Butadiene-Styrene)
Non-Carbon filled anti-static material which has high impact strength, good tensile
and flexural strength, and is easily machined. Available in natrual or black, it can be
easily thermoformed in thinner gauges, and is bondable with WELD-ON 1707.
ment.
Color(s) : Black & Beige, Rod: 1/8" to 4"diameter, Sheet .030" to 4"thick
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ABS
SPECIALTY ABSYLUX ABS GRADES
PROPERTY TESTED ASTM UNITS CN-F CN-P SD-A
MECHANICAL PROPERTIES
Tensile Strength @yeild D638 psi 17,250 4,000 5,000
Tensile Elongation
@break D638 % 2.5 11.0 13.0
Flexural Strength D790 psi 23,500 7,200 8,000
Flexural Modulus D790 psi 1,450,000 280,000 260,000
Notched D256 ftlbs/in 1.0 1.0 6.0
Un-notched D256 ftlbs/in 3.5 13.5 no break
Hardness - Shore D D2240 --- --- --- 68 D
THERMAL PROPERTIES
Heat Deflection Temp
@ 66 psi D648 o
F --- --- 190
@ 264 psi D648 o
F 215 185 160
Flame Rating - UL94 --- --- HB HB HB
ELECTRICAL PROPERTIES
Surface Resistivity dry D257 ohm/sq 102 - 105 102 - 106 109 - 1011
Volume Resistivity dry D257 ohm/cm 102 - 105 102 - 106 109 - 1011
Static Decay 15% RH Mil-B- seconds <0.1 <0.1 <0.3
81705-B
OTHER PROPERTIES
Specific Gravity D792 --- 1.14 1.03 1.03
Water Absorption
@24 Hours D570 % .25 .30 1.70
As part of our in-process QC, Alro Plastics employees are required to check the first, last and
various pieces throughout the QC process to ensure the pieces are correct.
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ACETALS
Acetron GP Acetal (Copolymer) is Quadrant's general purpose copolymer acetal
and is the only porosity-free acetal product available today. Acetron is a tough, stable
thermoplastic offering a unique combination of properties. Key properties include high
modulus of elasticity, high strength, rigidity and dimensional stability. The material also
exhibits a high natural lubricity, a wide useful temperature range and good electricals.
Acetron has excellent resistance to moisture, gasolines, solvents and many other
neutral chemicals. Acetron properties include low coefficient of friction, good bearing
properties and a high resistance to repeated impacts. Acetron GP natural is FDA,
USDA, NSF, Canada AG and 3A-Dairy compliant.
Delrin Acetal (Homopolymer) is an acetal homopolymer made by DuPont. It is
characterized as having an excellent combination of physical properties that make it
suitable for numerous applications. With low moisture absorption and a low coefficient
of friction, Delrin is uniquely tailored for wear applications in high humidity or moisture
environments. Delrin will maintain constant physical properties under high moisture
conditions and out-perform nylon in bearings under these conditions.
Delrin AF Blend is a combination of oriented PTFE/TFE fluorocarbon fibers uni-
formly dispersed in Delrin acetal resin. This combination produces a material that
has strength, toughness, dimensional stability and fabrication economy which ap-
proaches that of Derlin, plus the surface characteristics of unlubricated PTFE, the
world's most slippery solid material.
Delrin Glass-Filled stock shapes exhibit the basic Delrin properties plus high
strength. Overall mechanical properties and dimensional stability are enhanced in
this tough material. Specific property advantages include increased stiffness, better
creep resistance and a higher dimensional stability. Parts designed using glass-filled
will exhibit high fatigue endurance, low deformation under load and good impact
resistance.
TYPICAL PROPERTIES
Acetron GP Acetal (Copolymer):
Easily machined High mechanical strength
Excellent dimensional stability High rigidity
Good abrasion resistance Low moisture absorption
High natural lubricity No center line porosity
Delrin Acetal (Homopolymer):

Excellent dimensional stability Low coefficient of friction
Excellent machinability Low moisture absorption
FDA approved (natural) Stiffness
Good wear and abrasion resistance Strength
Delrin AF Blend:
Excellent dimensional stability No lubrication required
Good wear and abrasion resistance No slip or stick
Low coefficient of friction
Delrin Glass-Filled:
Excellent dimensional stability Improved creep resistance
Greater stiffness Light weight
High tensile strength
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ACETALS
DELRIN (Homopolymer): Bearings, Bushings, Electrical Insulators, Gears, Ma-
chine Guides, Rollers, Seals, Timing Screws, Valves and Washers.
DELRIN AF: Anti-friction Parts, Bearings, Bushings, Sliding Applications, Valve
Seals and Wire Guides.
DELRIN Glass-Filled: Bearings, Close Tolerance/Precision Parts, Gears and
Parts requiring greater stiffness.
ACETRON GP (Copolymer): Anti-friction Parts, Bearings, Electrical Compo-
nents, Fuel System Parts, Gears and Pulleys.
TYPICAL PROPERTIES:
UNITS ACETRON DELRIN DELRINAF

PROPERTY TESTED ASTM (Copolymer) (Homopolymer) (PTFE Blend)
Specific Gravity, 73oF. D792 --- 1.41 1.41 1.50
Tensile Strength, 73oF. D638 psi 9,500 11,000 8,000
Tensile Modulus of
Elasticity, 73oF. D638 psi 40,000 45,000 43,500
Tensile Elongation (at
break), 73oF. D638 % 30 30 15
Flexural Strength, 73oF. D790 psi 12,000 13,000 12,000
Flexural Modulus of
Elasticity, 73oF. D790 psi 400,000 450,000 445,000
Shear Strength, 73oF. D732 psi 8,000 9,000 7,600
Compressive Strength,
10% Deformation, 73oF. D695 psi 15,000 16,000 16,000
Compressive Modulus
of Elasticity, 73oF. D695 psi 400,000 450,000 350,000
Hardness, Rockwell,
Scale as noted, 73oF. D785 M (R) M88 (120) M89 (122) M85 (115)
Hardness, Durometer,
Shore "D", 73oF. D2240 --- 85D 86D 83D
Izod Impact (Notched), D256, ft.-lb./in.
73oF. Type "A" of notch 1 1 0.7
Coefficient of Friction QTM
(Dry vs. Steel) Dynamic 55007 --- .25 .25 .19
Limiting PV (with 4:1 QTM
safety factor applied) 55007 psi-fpm 2,700 2,700 8,300
Wear Factor "k" x 10-10 QTM 10-10in3-min/
55010 lb-ft-hr 200 200 60
Relative Machinability --- 1 = easy 1 1 1
FDA Compliant --- --- Yes Yes No
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ACETALS
TYPICAL PROPERTIES:
ACETRON DELRIN DELRINAF
PROPERTY TESTED ASTM UNITS (Copolymer) (Homopolymer) (PTFE Blend)
THERMAL PROPERTIES
Coefficient of Linear E831
Thermal Expansion (TMA) in./in./oF 5.4 x 10-5 4.7 x 10-5 5 x 10-5
Heat Deflection
Temperature 264 psi D648 o
F 220 250 244
Melting Point (Crystal-
line) Peak D3418 o
F 335 347 347
Continuous Service
Temp in Air (Max.)(1) --- o
F 180 180 180
Thermal Conductivity F433 BTU-in/ 1.6 2.5 ---
hr-ft2-oF
Dielectric Strength, Volts/mil
Short Term D149 Ohm/Sq 420 450 400
Surface Resistivity EOS/ESD >1013 >1013 >1013
S11.11 ---
Dielectric Constant,106Hz D150 --- 3.8 3.7 3.1
Dissipation Factor,106Hz D150 --- 0.005 0.005 0.01
Flammability @ 3.1mm UL 94 HB HB HB
(1/8 in.) (5)
CHEMICAL PROPERTIES
Water Absorption % by
Immersion - 24 hours D570(2) weight 0.2 0.2 0.2
Water Absorption % by
Immersion - Saturation D570(2) weight 0.9 0.9 1.0
Alro Plastics employee preparing to cut a large production job on our Schelling CNC Saw.
This production CNC saw can cut material up to 8"thick and 14 ft long.
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ACETALS
ACETRON GP SHEET / SLAB
THICKNESS (inches)
1/16 1/4 1/2 7/8 1-1/2 2-1/4 3 5
1/8 5/16 5/8 1 1-3/4 2-1/2 3-1/2 6
3/16 3/8 3/4 1-1/4 2 2-3/4 4
Acetal Copolymer is also produced up to 8" thick (non stock item)
SHEET TOLERANCES (inches)

SLAB / SIZES (inches) TOLERANCES
THICK SHEET SIZE LENGTH WIDTH
1/8 to 4.......... 12 x 48 and 24 x 48................. +1.00/-.000.......... +.500/-0
Limited*......... 48 x 120................................... +1.50/-.000.......... +.500/-0

COPOLYMER
THICK AS EXTRUDED
1/32 to 1/8............................................................................ +/-.005
>1/8 to 2 ............................................................................ +.025/-.000
>2 to 3 ............................................................................... +.050/-.000
>3 and up........................................................................... +.125/-.000
STANDARD COLORS Natural (white) & Black
ACETRON GP ROD
AVAILABLE DIAMETERS (inches)
1/8 7/16 7/8 1-1/2 2-1/8 2-3/4 4 5-1/2 8
3/16 1/2 1 1-5/8 2-1/4 3 4-1/4 6 9
1/4 9/16 1-1/8 1-3/4 2-3/8 3-1/4 4-1/2 6-1/2 10
5/16 5/8 1-1/4 1-7/8 2-1/2 3-1/2 4-3/4 7
3/8 3/4 1-3/8 2 2-5/8 3-3/4 5 7-1/2
Acetal Copolymer rod is available up to 19-1/2" diameter (non stock item)
OD TOLERANCES (inches)
DIAMETER STD LENGTH (feet) TOLERANCE
1/8 and 1................................. 8 ft..................................... +.003/-.000
>1 to 2..................................... 8 ft..................................... +.005/-.000
>2 to 2-3/4............................... 8 ft..................................... +.015/-.000
>2-3/4 to 8 ............................ 4 ft. .................................. +.250/-.000
>8 to 10 .................................. 3 ft..................................... +.300/-.100
Longer and intermediate lengths available on request.
STANDARD COLORS Natural (white) Black
ACETRON GP is produced from resin certified to ASTM D 4181, POM 211. ACETRON GP
natural, meets ASTM D 6100 S-POM 0211, LP (Low Porosity), FDA CFR 21, Section 177.2470
(a), (b), (c) and (d)(2) and is 3-A Dairy approved.
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ACETALS
DELRIN SHEET
STANDARD THICKNESS (inches)
1/8 1/2 1 1-3/4 2-1/2
1/4 5/8 1-1/4 2 2-3/4
3/8 3/4 1-1/2 2-1/4 3
Other thicknesses can be run if quantity is large enough to meet mill minimum

SHEET SIZES (inches) TOLERANCES
THICK SHEET WIDTH LENGTH
24 x 48 and 24 x 96........... +.500/-.000..........+1.00/-.000
1/4 to 1-1/2 .............
1-3/4 to 3 ................ 24 x 48 ......................... +.500/-.000..........+1.00/-.000
Some thicknesses may be available in 48" x 120" sheet size, please call for sizes
THICK TOLERANCE
1/4 to 2............................................ +.025/-.000
>2 to 3............................................. +.050/-.000
DELRIN ROD
1/4 9/16 1-1/8 1-3/4 2-1/2 3-3/4 5-1/2
5/16 5/8 1-1/4 1-7/8 2-3/4 4 6
3/8 3/4 1-3/8 2 3 4-1/4 7
7/16 7/8 1-1/2 2-1/8 3-1/4 4-1/2 8
1/2 1 1-5/8 2-1/4 3-1/2 5
1/4 and 1................................. 8 ft..................................... +.003/-.000
>1 to 2..................................... 8 ft..................................... +.005/-.000
>2 to 2-3/4............................... 8 ft..................................... +.015/-.000
3 and above ............................ 4 ft. .................................. +.250/-.000
DELRIN 150 natural, plate and rod, is produced from resin certified to ASTM D 4181,
POM 111 and meets ASTM D 6100 S-POM 0111, FDA CFR 21, Section 177.2480.

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ACETALS - FDA BLUE

FDA COMPLIANT BLUE ACETAL COPOLYMER
The foremost goal in the food and beverage production & packaging industry is to
deliver high quality, healthy and safe products. With that goal in mind, Alro Plastics
is now stocking FDA compliant Blue Acetal in both sheet and rod stock. The FDA
compliance makes it safe to use in the food and beverage industry, while the blue
color makes it easier to identify should the part ever chip or break off and fall into
the product being made.
Because acetal absorbs minimal amounts of moisture, its physical properties remain
constant in a variety of environments. Low moisture absorption results in excellent
dimensional stability for close-tolerance machined parts. In high moisture or submerged
applications, acetal bearings outperform nylon 4 to 1. Acetal is ideally suited for close
tolerance mechanical parts and electrical insulators which require strength and stiff-
ness. It also offers resistance to a wide range of chemicals including many solvents.
Alro Plastics is now stocking FDA Compliant Blue Acetal in a select few sizes, please
see below for specific sizes in both sheet and round rod.
TYPICAL PROPERTIES
Low moisture absorption
Excellent dimensional stability
High strength, stiffness
Easy to machine
No centerline porosity
FDA compliant
CURRENT STOCK AT ALRO PLASTICS

SHEET THICKNESS
3/4" 1" 1-1/2"
SHEET SIZES
24" x 48" (standard)
ROUND ROD SIZES

2"dia and 3"dia
ROUND ROD LENGTHS

8 foot long
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ACETALS - SUSTARIN C XDT

X-RAY DETECTABLE ACETAL COPOLYMER
Rochling Engineering Plastics is the first manufacturer to offer extruded X-ray detect-
able Acetal Copolymer sheets and rod for machined parts and components in the
food processing industry.
With new regulations in place, the FDA now mandates that all food processors
have comprehensive preventive controls and safety programs in place. They have
the complete authority to recall food due to contamination, and it is well known to
food processors that a recall can kill a brand.
Repeated handling, cleaning and normal wear and tear of plastic component parts
on processing machinery increases the risk of a fragment breaking off and con-
taminating the product, especially with the ongoing pressure to increase produc-
tion line speeds. Quality checks are performed at process control points typically
with either metal or X-ray detection systems. In many cases, X-ray systems are
required or preferred due to the food (such as meat products) and the fact that the
system can effectively detect contamination post-packaging.
Sustarin C XDT has been proven to be detected in a particle as small as 3mm cube
on production lines running as fast as 250 feet-per-minute.
TYPICAL PROPERTIES
Easily machined High mechanical strength
Excellent dimensional stability High rigidity
Good abrasion resistance Low moisture absorption
High natural lubricity No center line porosity
SUSTARIN C XDT AVAILABILITY

SHEET THICKNESS
3/8" to 4" thick
SHEET SIZES
48" x 120"
ROUND ROD SIZES

1/2" Dia to 6" Dia
ROUND ROD LENGTHS

10 foot long

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ACRYLIC
Acrylic plastic sheet is completely transparent, flexible and has great resistance to
breakage. It is an excellent material which can replace glass for windows, doors,
partitions and skylights. It is lightweight, with only half the weight of glass, and it is
virtually unaffected by nature.
Acrylic sheet is supplied in general purpose grades and in many special grades
formulated to meet specific physical requirements. Most formulations are supplied
in a variety of transparent, translucent, and opaque colors as well as colorless
transparents. The material is also supplied in a number of surface patterns. Acrylic
plastic can be thermoformed or molded economically to create shapes suitable for
a variety of applications.
Conveyor Shields, Doors (entry/garage/patio/shower/sliding/storm), Electronic Game
Faces, Equipment Enclosures, Food Sneeze Guards, Forklift Shields, Guides,
Graphics, Museum Cases, Printer Covers, Security Barriers, Signs, Skylights,
Sunscreens, Tape Drive Windows, Vending Machine Glazing, Viewing Ports
and Windows (basement/home).
ADVANTAGES OF ACRYLIC
Ease of Fabrication
When Acrylic is heated to its forming temperature (approximately 325oF) it becomes
soft and pliable and can be formed into a variety of shapes. As the material cools
in its formed state, it solidifies and holds the shape to which it has been formed.
Because the material is formed at low pressure, molds can be made from plastic
and low-cost wood. Acrylic can also be machined, drilled and sawed like wood
or soft metals.
Excellent Electrical Properties
Acrylic has certain unmatched electrical properties which are affected slightly by
weathering or moisture. Its surface resistivity is higher than most plastic materials
and its power factor decreases with increased frequency.
Lightweight
Acrylic is less than 50% as heavy as glass, is 43% as heavy as aluminum and
70% as heavy as magnesium.
Impact Resistant
Although it weighs less than half as much as glass, Acrylic has from 6 to 17 times
greater impact resistance than ordinary glass in thicknesses of .125" to .250".
Weather Resistant
Acrylic sheet withstands weather and sun exposure with almost no loss of light
transmittance, clarity and strength in over a quarter century of usage.
TYPICAL PROPERTIES
Dimensional stability Impact resistant
Excellent fabrication characteristics Light weight
Excellent clarity Tough and durable
Good UV factor Weather resistant
Heat resistant
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ACRYLIC
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS ACRYLIC
PHYSICAL
Tensile Strength D638 psi 10,000
Flexural Strength D790 psi 17,000
Modulus of Elasticity D790 psi 480,000
Compressive Strength @ yield D695 psi 17,000
Izod Impact Strength (notch) D256 ftlbs/in 0.4
Hardness: Rockwell D785 M 93
Barcol D2583 48
Light Transmission D1003 % 92
Specific Gravity D792 1 = water 1.19
Water Absorption/Saturation D570 % 0.2
THERMAL
Deflection Temperature D648 o
F 195
Under Load, 264 psi
Thermal Expansion D696 in/in/oF .000040
Flammability/Burning Rate D635 in/min 1.0
0.125"
Self Ignition Temperature D1929 o
F 830
ELECTRICAL
Dielectric Strength (short time) D149 V/mil 430
0.125"
Dielectric Constant 60 Hz D150 3.6
1000 Hz D150 3.3
Dissipation Factor 60 Hz D150 0.06
1000 Hz D150 0.04
Note: Values listed are typical and are meant only as a guide to aid in design. Values shown are for 0.250"
thickness. Some values will change with thickness.
Are you having difficulty cutting Acrylic without it chipping on you?

Eliminate the headache and let Alro Plastics cut it to whatever size you
desire. With our numerous CNC Saws we are able to quickly turn around
any cut to size job to meet your due date.
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ACRYLIC
SHEET
STANDARD THICKNESS (inches) for CLEAR
1/16 3/16 1/2 1-1/2*
3/32 1/4 3/4 1-3/4*
1/8 3/8 1 2*
Extruded Acrylic ends at 1"(.944) thick, Cast Acrylic* over 1"
STANDARD THICKNESS (inches) for WHITES AND SOLAR TINTS

1/8 3/16 1/4

48 x 96 60 x 96 72 x 96
All of our Alro Plastics facilities are well stocked with multiple types of plastics in various
forms, colors, shapes and sizes to best suit your individual needs.
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ACRYLIC
LIGHT TRANSMISSION:
TRANSLUCENT AND TRANSPARENT COLORS
The light transmission of each white color decreases with an increase in the thickness
of the material. Nominal thicknesses of a given translucent or transparent color have
the same percentage of light transmission. This is apparent through the adjustment
of the color concentration according to sheet thickness. If colors listed below are
used for a sign application, check all samples under a reflective light for color clarity
and light transmission. Some colors may appear analogous under reflected light but
transmit light at different rates.
COLOR COLOR % REFLECTED FOR THICKNESSES:

NUMBER NAME 1/8" 3/16" 1/4"
LIGHT TRANSMISSION OF WHITE TRANSLUCENT SHEET
*2447 white 50 37 31
*7328 white 30 21 16
LIGHT TRANSMISSION OF COLORED TRANSLUCENT SHEET
2146 ivory 33 33 33
2662-S red 3 3 3
2157 red 2 2 2
2415 red 9 9 9
2283 red 12 12 12
2119 orange 6 6 6
2016 yellow 19 19 19
2037 yellow 26 26 26
2030 green 8 8 8
2108 green 2 2 2
2114 blue 2 2 2
2050 blue 1 1 1
2051 blue 19 19 19
LIGHT TRANSMISSION OF COLORED TRANSPARENT SHEET
*2064 grey 27 27 27
*2074 grey 13 13 13
*2404 bronze 49 49 49
*2412 bronze 27 27 27
2370 bronze 10 10 10
2208 yellow 79 79 79
2111 green 78 78 78
2092 green 26 26 26
2082 green 70 70 70
2069 blue 56 56 56
2424 blue 8 8 8
*Most readily available colors.

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ACRYLIC
PLEXIGLAS ACRYLIC SHEET GRADES
PLEXIGLAS G CELL-CAST ACRYLIC SHEET
Premium architectual-grade Plexiglas G satisfies the requirements for all high per-
formance acrylic sheet applications. Plexiglas G is made by a cell-casting process
which provides the following characteristics: best optical-quality, highest long-term
design stress, superior weatherability, ease of fabrication, and the highest degree of
chemical resistance available in an acrylic sheet.
Plexiglas G sheet is available in colorless, white translucent and many transparent

colors, as well as in a P4 one-sided pattern. Plexiglas G is sold in a variety of thick-
nesses, and it is available in sheet sizes of 4', 5' and 6x8'.
PLEXIGLAS G P95 ACRYLIC SHEET

Acrylic sheet can easily be Plexiglas G standard acrylic P95 is patterned on one side
of the sheet; this is an added texture that provides decorative effects and diffuses
annoying surface reflections. The matte finish is available on one side only.
P-95 is manufactured via a cell-cast process that satisfies the requirements of nearly
all high-performance applications. The matte finish is available in a number of colors
with sheet sizes ranging from 48" x 96" to 72" x 96". Thicknesses include 0.118",
0.177" and 0.236".
PLEXIGLAS MC ACRYLIC SHEET

Plexiglas MC is an economical sheet produced via a property process known as
melt calendering. It offers many of the same high quality features as Plexiglas G. In
addition, it has exceptional thickness tolerance and can be thermoformed to greater
detail. Plexiglas MC sheet is available in sign white, black, and more than 30 trans-
lucent and transparent colors. MC is available in a wide variety of sheet sizes and
patterns, with thicknesses from .060" to .354".
PLEXIGLAS MC MATTE FINISH

An industry standard, Plexiglas MC is a continuous process acrylic sheet that of-
fers exceptional thickness tolerance. Now available in a Matte Finish, this versatile
sheet offers more design possibilities. An alternative to P95, MC Matte Finish of-
fers fabricators a wider range of sizes to improve yield and reduce costs. It is ideal
for displays, point-of-purchase items, building applications and general fabricated
parts. Available in standard widths of 48", 51", 60", 63", 72", and 75" and standard
lengths of 96" and 100" with thicknesses from 0.060" to 0.354".
PLEXIGLAS FROSTED ACRYLIC SHEET

Designed for use in point-of-purchase displays, illuminated signage, and as a lighting
diffuser, Plexiglas Frosted sheet is made from an acrylic resin that incorporates a
frosting mechanism that is integrated throughout the sheet structure. This mechanism
provides a textured finish on all surfaces, requiring no secondary finishing.
In point-of-purchase displays, the frosted effect hides scratches and fingerprints,

and requires less cleaning to maintain an attractive surface. Since the scattering
mechanism is integral to the structure, surface scratches and processing have no
noticeable effect on optical properties. Unlike surface embossed textures, Plexi-
glas Frosted sheet will retain its frosted look after thermoforming. Designers will
find the new frosted sheet attractive for lighting, shelving, tabletops, backdrops and
visual displays.
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ACRYLIC
PLEXIGLAS FROSTED ACRYLIC SHEET
Standard Product Offering: Colorless and 3167 Light Green

Gauges Sheet Dimensions
0.080" (2mm) 48"X96"
0.118" (3mm) 60"X96"
0.177" (4.5mm) 63"X100"
0.220" (5.5mm) 72"X96"
0.236" (6mm) 72"X100"
0.354" (9mm) 75"X100"
0.472" (12mm)

Additionally, Plexiglas Frosted sheet is now available in a standard thickness of
0.118"(3mm) and a sheet size of 51" x 100" in the following colors:

3160 Light Gray, 3161 Light Bronze, 3162 Dark Blue, 3163 Light Blue, 3164 Dark
Red, 3165 Black Opaque, 3166 Medium Blue, W3172 White Translucent
PLEXIGLAS CLEAR-EDGED FROSTED ACRYLIC SHEET

Plexiglas Clear-Edge Frosted was designed using the same resin technology as
Plexiglas Frosted sheet. An added benefit is the application of a new process
technology featuring a frosted effect on both sheet surfaces, highlighting the clar-
ity of the colorless or colored clear edge. Designed in response to the growing
demand for matte finish looks, the sheets middle clear layer is sandwiched
between thin top and bottom frosted layers. Clear-Edge Frosted is the ideal choice
for designers looking to create attractive lighting, shelving, tabletop, backdrop and
point of purchase displays.
The Frosted surface maintains all the attributes associated with our current
Frosted sheet material:
Effectively diffuses the light
Hides fingerprints and scratches
Requires less cleaning and maintenance
Plexiglas Clear-Edge Frosted is sold in standard widths of 48", 51", 60", 63", 72"
and 75" and standard lengths of 96" and 100". Plexiglas Clear-Edge Frosted is
available in a thickness range of 0.177" to 0.472". Colorless, Glass Green 3030
and Blue Edge 3120 are offered. Additional colors are also available.
PLEXIGLAS EdgeFXTM ACRYLIC SHEET

Plexiglas EdgeFXTM acrylic sheet exhibits a stunning color changing effect that will
catch the consumer's eye. Dramatically blending dynamic colors into a subtle, uni-
form hue. Currently available in two striking color combinations, this unique acrylic
sheet will attract attention to your display without detracting from your product.
Plexiglas EdgeFXTM acrylic sheet brings you all that you have come to expect
from the most recognizable name in acrylic. It cuts, routs, drills, cements, polishes
and thermoforms as easily as the orignal Plexiglas MC acrylic sheet. No special
tools or new techniques are needed to create a display that will energize your retail
image.
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ACRYLIC
PLEXIGLAS T ACRYLIC SHEET IMPACT SERIES
Plexiglas T high-clarity impact-resistant acrylic sheet is now available in three grades
- T, T2 and T3. Each one offers outstanding aesthetics, rigidity and weatherability in
POP and display environments.
Plexiglas T acrylic sheet grades are available in colorless, white and black. Sheet
sizes vary; thicknesses range from 0.080" to 0.354".
All grades provide designers with flexibility, surface hardness and versatile fabrica-
tion techniques. Aesthetic appeal is retained even with displays placed in high
traffic areas.
PLEXIGLAS T
Plexiglas T combines the beauty of Plexiglas MC with added toughness. At the
level of toughness afforded by Plexiglas T, you no longer have to sacrifice clarity,
design flexibility, or fabrication techniques to get additional toughness.
PLEXIGLAS T2
Plexiglas T2, the second level of impact resistance in the Plexiglas T family,
gives the designer the freedom to explore new designs that may not have been
possible with a standard acrylic. It can be used for displays in environments where
durability is needed.
PLEXIGLAS T3
For your most highly demanding POP applications, we offer the greatest level
of impact resistance available with Plexiglas T3. All three levels offer excellent
clarity, rigidity and resistance to the effects of HID lighting in POP and display
environments.
PLEXIGLAS Q ACRYLIC SHEET

Plexiglas Q acrylic sheet offers enhanced craze resistance and durability. Im-
proved crazing performance combined with light-weight, optical clarity, excellent
weatherability make Plexiglas Q an excellent choice for retail, cosmetic counter
top and point-of-purchase displays.
Plexiglas Q comes in standard widths of 48", 51", 60", 63", 72", and 75" and stan-
dard lengths of 96" and 100".
Plexiglas Q is available in a thickness range of 0.80" to 0.236". Clear and 3030

Green color are offered.
Plexiglas Q offers improved shape retention in high heat environments (e.g.

lighted displays) and exhibits better machining properties than standard extruded
sheet.
PLEXIGLAS SQ ACRYLIC SHEET (Sign Quality Grade)

Designed exclusively for use in the sign market, SQ sheet is made by the same
proprietary continuous process used to make original Plexiglas MC. This process
ensures exceptional surface finish, optical quality and thickness uniformity in addi-
tion to enhanced solvent craze resistance.
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ACRYLIC
PLEXIGLAS UF-3, UF-4, and UF-5 ACRYLIC
Some applications, such as document and fine art preservation, call for a material
that absorbs more ultraviolet (UV) energy than ordinary glass with absorbing vis-
ible light.
Plexiglas G UF-3 and Plexiglas MC UF-5 standard and non-glare acrylic sheet
finishes filter out up to 99% of all UV rays, as well as some visible light while main-
taining the full range of physical properties associated with standard Plexiglas
sheet. Both offer spectrophotometric characteristics that enable them to filter out
harmful UV energy.
Plexiglas G UF-4, developed for mercury vapor lighting applications, can also
be used as a protective shield. Plexiglas G UF-4 does transmit slightly more UV
energy than Plexiglas G UF-3 and Plexiglas MC UF-5 sheets.
Plexiglas G UF-3 and UF-4 options are available in sheet sizes of 48", 60", and
72" by 96", and in thickness ranging from 0.118" to 0.472". Plexiglas MC UF-5
is available in a standard sheet size of 48" by 96", and in thicknesses of 0.060",
0.118" (1.5, 2.0 and 3.0 mm).
PLEXIGLAS STANDARD and NON-GLARE FINISHES FOR

PICTURE FRAMING
Altuglas International offers a complete line of Plexiglas acrylic sheet products
designed to meet the needs of picture framers, museums and galleries. Standard
and non-glare finishes offer outstanding optical quality that is 17 times stronger
and 50% lighter than an equivalent piece of glass. Offered in a 48" x 96" sheet size
with thickness ranging from 0.060" to 0.236".
PLEXIGLAS SB BULLET RESISTANT ACRYLIC SHEETS

Plexiglas SB sheet meets UL 752-Level I for use in bullet-resisting applications
involving small arms. It carries US Patent No. 4,505,972. The material is available
in sizes of 4', 5' and 6' x 8' sheets. Plexiglas SB offers a lightweight, crystal clear
alternative vs. bullet-resisting glass or polycarbonate of the same UL class rating.
PLEXIGLAS ELiT2 (Edge Lit Technology) ACRYLIC SHEET

Plexiglas ELiT2 (Edge-Lit Technology) acrylic sheet is designed for use in point-
of-purchase displays, illuminated signage and light boxes. It offers the technologi-
cal advantage where light focused on the edge of the sheet is transmitted and
evenly diffused to both faces of the sheet. This allows the light box manufacturer to
conceal the fluorescent tubes in the profile trim, rather than place them behind the
sheet. It eliminates the need for bulky display boxes used for illuminated designs
and replaces them with slimmer designs.
Plexiglas ELiT2 is available in pallets of four or 12 sheets in a 0.400" (10mm)

thickness. The sheet dimension is 79 by 120".
Plexiglas ELiT2 has all the mechanical, thermal, fabrication, and weathering
properties of original Plexiglas G cell cast sheet.
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ACRYLIC
OPTIX ACRYLIC SHEET GRADES
OPTIX (PMMA) ACRYLIC SHEET
Optix is continuously processed acrylic sheet offered in thicknesses of .040" to
1.0" (1mm-25mm), in clear, colors and widths up to 104". Optix combines high
optical clarity with superior impact and weather resistance. The high molecular
weight of Optix acrylic sheet allows for ease in thermoforming, bending and flame
polishing.
OPTIX FROST ACRYLIC SHEET

Optix Frost has a frosting additive incorporated throughout the sheet, providing
an elegant textured surface on both sides. Optix Frost is the ideal choice for POP
and store fixtures as it resists fingerprints, scratches and is virtually maintenance
free.
OPTIX DP IMPACT MODIFIED SHEET

Optix DP is ideal for those applications calling for high optical clarity with en-
hanced impact strength and outstanding light transmission properties.
DURAPLEX IMPACT MODIFIED ACRYLIC SHEET

Duraplex offers superior impact strength for many applications including signage,
displays, skylights, windows, doors and any interior or exterior application where
durability is a requirement. Its an economical alternative to polycarbonate sheet
providing superior weatherability and thermoforming capabilities. Available in thick-
nesses of .040" to 500", and widths up to 104". Impact blend percentages include
10, 15, 25, 35, 40, 50, 75 and 100, with custom blends available.
SIGN MARKET ACRYLIC SHEET

Plaskolite, Inc. offers Sign Grade Optix Acrylic and Duraplex impact modified
acrylic in roll stock and oversized flat sheet sizes for the sign fabricating industry.
Roll Stock provides unlimited lengths, reducing the number of seams and joints
in a large sign face. It also provides efficient inventory space utilization and better
total sheet usage.
Plaskolites acrylic sheet is offered in a wide range of sheet sizes, including over-
sized, to best fit your production specifications.
FABBACK ACRYLIC MIRROR SHEET

Fabback acrylic mirror is made from Optix continuously processed acrylic sheet.
Fabback has the industrys toughest protective back-coating, which protects
against scratching during fabrication.
Available in clear, textures and in over 17 vibrant colors, this durable acrylic mirror
is ideal for slatwalls, point-of-purchase displays, casinos, childrens toys, cosmetic
displays and for applications in the food service industry.
The standard sheet size is 48" X 96", but Fabback acrylic mirror sheet is also
available in non-stock sizes of 36" X 60" to 80" X 120", in thicknesses of .060" to
.236". Fabback acrylic colored mirror sheet is supplied with a 3mil laser cuttable
film and produced with a 1" overage for maximum yield in laser cutting.
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ACRYLIC
OPTIX ACRYLIC SHEET GRADES
ABRASION RESISTANT ACRYLIC SHEET
The performance, durability and clarity of Plaskolites OPTIX Abrasion Resistant
Acrylic Sheets come shining through in everyday useand even in the most rug-
ged of conditions. Each sheet style offers maximum protection and resists wear
and tear, maintaining its like new look that will hold up under all types of use,
whether indoor or outdoor. The sheets are available with the OPTIX AR coating
on one or both sides. Plaskolite, Inc. is a leading supplier of acrylic sheets, and its
products are known for their innovation and high quality.
LIGHTING PANELS
Plaskolite, Inc. offers a variety of acrylic and styrene lighting panels for residential
and commercial environments. Available in cracked ice, prismatic, prisma square,
flat white mist and egg crate louver patterns.
RUN-TO-SIZE
Optix acrylic, Duraplex impact-modified acrylic, Fabback acrylic mirror or poly-
styrene sheet can be ordered to meet the specific size requirements of each appli-
cation, reducing waste, cost and prolonging the life of your equipment. Plaskolite,
Inc. is the only acrylic sheet manufacturer offering the flexibility of buying acrylic
sheet literally run-to-size.
Saw cut and slitter/hot knife edges available. Sheet edges may vary, please
specify preferred edge cut at the time of order. The turnaround time for Plaskolites
run-to-size program is the shortest in the industry.
MINIMUM SHEET WIDTHS & LENGTHS (Run to Size)

THICKNESS WIDTH LENGTH
.040" 5" 14"
.060" 5" 16"
.080" 5" 16"
.100" 5" 16"
.125" 5" 16"
.177" 11" 16"
.187" 11" 16"
.236" 16" 16"
.250" 16" 16"
.375" 24" 24"
.500" 24" 48"
.750" 48" 96"
1.00" 48" 96"
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ACRYLIC
SPARTECH POLYCAST - CELL CAST ACRYLIC
Spartech Polycast is the world's largest manufacturer of specialty cell cast acrylic
sheet and a leading supplier of aircraft transparencies, marine doors, tanning bed
shields, optical & biomedical components, furniture, aquariums and transparent bal-
listic enclosures. Spartech Polycast offers a variety of specialty acrylic products for
specific applications. Listed below are some of the grades they offer.
GENERAL PURPOSE ACRYLIC SHEET

Polycast general purpose acrylic sheet is a cost effective material used in the
construction of a wide variety of products. These standard sheet products are used
for constructing aquariums, P.O.P. displays, signs, furniture and more.
SUPER ABRASION RESISTANT SHEET

Polycast SARTM has a durable coating that provides 45 times the abrasion resis-
tance of uncoated acrylic. Polycast SARTM is produced by applying a very hard,
highly crosslinked polysilicate coating to an acrylic substrate. For more information
on Polycast SARTM please refer to the following page.
AEROSPACE PRODUCTS
Spartech Polycast is known, the world over, as a leading producer of cast acrylic
sheet for aircraft cabin windows, fighter canopies, windscreens, wing-tip lenses,
outer laminates and instrument panels for general aviation and military aircraft.
Having been manufacturing cast acrylic sheet for over 30 years, Spartech Polycast
is presently the principal supplier meeting U.S. Military Specifications MIL-P-5425,
MIL-P-8184 and MIL-P-25690 to the United States aerospace industry.
LIGHT TRANSMITTING and FILTERING SHEET

Polycast manufactures a number of different specialty acrylic sheet products for
transmitting and filtering UV light. Ultraviolet Transmitting Sheet (UVT) provides in-
creased transmission of ultraviolet wavelengths between 280 and 360 nanometers.
Solacryl SUVT - A crystal clear acrylic sheet product that provides for the transmission
of ultraviolet radiation needed in the construction of applications like suntanning beds
and animal habitats.
Solacryl Silk SUVT - Designed specifically for the tanning bed industry, Solacryl Silk
SUVT features a high UV transmission with exceptional hiding power.
Ultraviolet Filtering Acrylics - Polycast offers a full line of UV filtering acrylics to help
defend previous artwork and documents against the degradation caused by exposure to
UV light.
BULLET RESISTANT SHEET

Despite all of the improvements in security technology, bullet resistant barriers
have been proven to be the only measure that deters crime before it happens.
Polycast offers a solution to these problems when one considers the four most
important characteristics in choosing bullet resistant sheet (adequate protection,
weight, optical clarity and value) the choice is obvious. Spartech Polycast offers
three grades of acrylic security glazing for banks, convenience stores and other
high risk areas.
SPECIALTY ACRYLIC SHEETING

Polycast offers one of the largest selections of specialty cast acrylic sheeting in
the industry. Their engineers are experienced in modifying acrylic sheet to change
certain physical, chemical or optical properties to meet the specific requirement of
their customers. If you have a unquie application that requires something beyond
standard acrylic offerings, give Alro Plastics and Spartech Polycast a chance to
help find a solution.
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ACRYLIC
SPARTECH POLYCAST - SUPER ABRASION RESISTANT
Spartech Polycast SARTM (super abrasion resistant) acrylic sheet is produced by
applying a very hard, highly crosslinked polysilicate (a silicon polymer or polysiloxane)
coating to an acrylic substrate. This coating provides Polycast SARTM sheet with a
surface that has 45 times the abrasion resistance of uncoated acrylic, making it an
attractive material for applications requiring the safety, optical and aesthetic qualities
of acrylic along with a highly abrasion resistant surface.
Light weight and fabrication flexibility cut installation costs.

At half the weight of glass, Polycast SARTM makes handling easier and safer,
and installation less costly and time consuming. It can be cut and fabricated at the
installation site using power tools. In fact, Polycast SARTM is ideal for replacement
installations; because it is readily fitted into existing frames.
Colors, formulations and finishes

Polycast SARTM is available in a wide variety of transparent, translucent and
opaque colors including industry standards such as black, gray and bronze. Ultra-
violet transmitting, ultra-violet filtering formulations (including Polycast UF96, UF3
and UF4) and coated one-side sheets are also available.
Spartech Polycast SARTM is tough, lightweight, weatherable, cleanable and offers

excellent thermal insulation. It has an impact resistance that is five times that of
glass and half the weight.
Optical clarity outshines other materials.

Polycast SARTM in 1.250" thickness transmits 93% white light, compared to 66%
for an all polycarbonate sheet and 55% for bullet-resistant glass. Also, its edges
are clear, avoiding the massive appearance of thick glass with its greenish tinted
edge. That adds up to the sparkling clear, open look that is more appealing to
customers. Tough coating endures years of cleaning without hazing.
POLYCAST SAR AVAILABILITY

SHEET THICKNESS: 0.060" to 2.00"
SHEET SIZES: 48" x 72" and 72" x 120"
Special thickness and sizes quoted upon request.
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ACRYLIC
CAST ACRYLIC ROD
Cast Acrylic rod has uncommon optical clarity, outstanding light transmission and
excellent weatherability. It is not affected by sunlight, resists aging and keeps good
stability under variable conditions of cold, heat, moisture and exposure, it will not
warp, crack, craze or corrode. Cast Acrylic rod may be preferred for some industrial
and commercial applications because it is more optically perfect than molded or
extruded types of Acrylic products. It provides good tensile strength and excellent
resistance to heat distortion.
This clear rod can be used for machining or cementing and will fabricate like wood,
metal or other plastics with standard equipment. Cast Acrylic rod is half the weight
of comparable glass and has good shatter resistance and durability.
Displays, Electrical and Electronic Parts, Furniture Components, Lenses and Models.
DIA DIA DIA

LBS/FT LBS/FT LBS/FT
(inches) (inches) (inches)
.250 .026 2.000 1.61 5.50 12.20
.312 .039 2.125 1.82 5.75 13.30
.375 .560 2.250 2.04 6.00 14.60
.500 .100 2.500 2.52 6.50 17.20
.625 .158 2.750 3.05 7.00 20.00
.750 .227 3.000 3.63 7.50 22.80
.875 .309 3.250 4.26 8.00 26.00
1.000 .403 3.500 4.94 8.50 29.30
1.125 .511 3.750 5.67 9.00 32.80
1.250 .630 4.000 6.45 9.50 36.60
1.375 .762 4.250 7.28 10.00 40.50
1.500 .907 4.500 8.20 10.50 44.70
1.625 1.070 4.750 9.10 11.00 49.00
1.750 1.240 5.000 10.10 11.50 53.60
1.875 1.420 5.250 11.10 12.00 58.40
STANDARD LENGTHS (feet)
.250 through 2.000.............................. 8
2.125 through 3.000.............................. 6
3.125 through 6.000.............................. 4
6.500 through 12.000.............................. 2 to 4
TOLERANCES (inches)
.250 through .500........................................+/-.005
.625 through 1.000........................................+/-.010
1.125 through 2.000........................................+/-.015
2.125 through 3.000........................................+/-.030
3.250 through 6.000........................................+/-.045
6.500 through 9.000........................................+/-.050
9.500 through 12.000........................................+/-.060
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ACRYLIC
CAST/CLEAR ACRYLIC TUBE
Acrylic tubing is manufactured in standard 6 foot lengths. Machining, drilling, mill-
ing, routing as well as many other operations are available upon request.
TYPICAL PROPERTIES
Crystal clarity
Easily bonded
Easily machined
Transparent
Very strong
Weather resistant
WALL THICKNESS (inches)

.125 .250 .500
.187 .375
OUTSIDE DIAMETER (inches)

1.500 3.000 4.375 6.093 8.750 12.000
1.625 3.125 4.500 6.250 9.000 13.625
1.750 3.250 4.625 6.500 9.125 14.000
1.875 3.375 4.750 6.750 9.250 15.000
2.000 3.500 4.875 7.000 9.500 16.000
2.250 3.625 5.000 7.250 10.000 18.000
2.375 3.750 5.250 7.500 10.500 24.000
2.500 3.875 5.500 7.625 10.625 27.625
2.625 4.000 5.625 8.000 11.000
2.750 4.125 5.750 8.250 11.500
2.875 4.250 6.000 8.500 11.750
STANDARD LENGTH - 6 feet

TOLERANCES (inches)
WALL
DIAMETER TOLERANCE TOLERANCE
THICKNESS
1-1/2 through 3........................ +/-.020.......................1/8...................+/-.018
3-1/8 through 3-7/8.................. +/-.025.......................3/16.................+/-.019
4 through 6-1/2........................ +/-.030.......................1/4...................+/-.025
7 through 8-1/2........................ +/-.080.......................3/8...................+/-.035
9 through 12............................ +/-.090.......................1/2...................+/-.045

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ACRYLIC
EXTRUDED ACRYLIC TUBE
I.D. O.D. WALL APPROX APPROX APPROX
(inches) (inches) (inches) LBS/BOX FT/BOX LBS/FT
1/8 1/4 1/16 46 2,400 .019
1/8 3/8 1/8 47 930 .051
3/16 5/16 1/16 47 1,800 .026
1/4 3/8 1/16 38 1,200 .032
1/4 1/2 1/8 50 660 .076
3/8 1/2 1/16 53 1,200 .044
3/8 5/8 1/8 36 360 .100
1/2 5/8 1/16 45 780 .058
1/2 3/4 1/8 38 300 .128
5/8 3/4 1/16 46 660 .070
5/8 7/8 1/8 51 336 .152
3/4 7/8 1/16 37 450 .083
3/4 1 1/8 53 288 .177
7/8 1 1/16 37 390 .095
1 1-1/4 1/8 51 222 .228
1-1/8 1-1/4 1/16 35 288 .121
1-1/8 1-3/8 1/8 54 210 .255
1-1/4 1-1/2 1/8 50 180 .280
1-3/8 1-5/8 1/8 49 162 .305
1-1/2 1-3/4 1/8 48 144 .330
1-3/4 2 1/8 41 108 .380
2 2-1/4 1/8 36 84 .430
2-1/4 2-1/2 1/8 35 72 .482
2-1/2 2-3/4 1/8 29 54 .532
2-3/4 3 1/8 28 48 .583
3.000 3.250 1/8 23 36 .633
3.250 3.500 1/8 25 36 .685
3.500 3.750 1/8 40 54 .735
3.750 4.000 1/8 42 54 .786
4.250 4.500 1/8 32 36 .885
4.750 5.000 1/8 30 30 .987
5.750 6.000 1/8 7 6 1.190
STANDARD LENGTH - 72 inches
TOLERANCES/O.D. and I.D. (inches)
1/16 through 3/16.............................................. +/- .005
1/4 through 7/16................................................ +/- .010
1/2 through 1..................................................... +/- .015
1 through 2........................................................ +/- .020
2 through 3........................................................ +/- .030
3-1/4 through 5.................................................. +/- .045
5-3/4 through 6.................................................. +/- .050
MINIMUMS MAY COME IN TO PLAY

SPECIAL AND LARGER SIZES, COLORS AND CUT LENGTHS
QUOTED ON REQUEST
EXTRUDED FINISH/NOT ANNEALED
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ACRYLIC
ACRYLIC MIRROR SHEETS
Half the weight of glass, Acrylic Mirror is shatter resistant with extensive design flex-
ibility. It may be cut into intricate shapes, drilled, sanded, polished, machined, cold
formed for curved shapes or strip heated for a sharp bend. Safer than glass during
fabrication and installation, acrylic mirror at comparable thickness offers ten times
the break resistance of plate glass. Acrylic Mirror is highly reflective and should not
be used where precise image reflection is required. All sheets are protected on the
front surface with clear polyethylene film.
TYPICAL PROPERTIES
Break resistant Light weight
Easy fabrication Mar-resistant
Economical Optical image clarity
Fire resistant Shatter resistant
ACRYLIC MIRROR SHEETS

THICKNESS SHEET SIZE THICKNESS SHEET SIZE
(inches) (inches) (inches) (inches)
.060 48 x 96 .177 48 x 96
60 x 96 60 x 96
.080 48 x 96 72 x 96
60 x 96 .220 48 x 96
.098 48 x 96 60 x 96
60 x 96 .236 48 x 96
.118 48 x 96 60 x 96
60 x 96 48 x 120
72 x 96 72 x 96
48 x 120
60 x 120
72 x 120
CUT-TO-SIZE AND SPECIAL SIZES
Acrylic Mirror is available in custom sizes and cut-to-size at your request. Circles,
radius corners, routed shapes and rectangles are all available with prompt delivery.
COLORS
All colors available in .118" gauge and many in .236" gauge. Standard sheet size is
48" x 96". Available colors include: Red, Gray, Pink, Blue, Bronze, and Gold.
POLYCARBONATE MIRROR SHEETS

Polycarbonate Mirror is available for applications requiring high impact strength and
fire rating considerations. The thickness gauges available in clear mirror are .060",
.080", .093", .118", .117", and .236". Bronze color mirror is offered in gauges .118"
and .236". Standard size for all polycarbonate is 48" x 96".
PETG MIRROR SHEETS

PETG offers ease and economy in die cutting and slitting as its primary feature.
PETG Mirror is available in thickness gauges ranging from .030" through .118" in a
standard sheet size of 48" x 96".
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ARMOR-X - Polymer Composite

ARMOR-X , ARMOR-X w/ProKnob
Protect equipment and surfaces with Armor-X. Armor-Xs non-marring, cushioned
surface shields critical surfaces and heavy, expensive parts and equipment, including
stainless steel, from gouges and scratches. From work surfaces to flooring, Armor-X
helps protect your investment.
TYPICAL PROPERTIES
Resists oils, cutting fluids and chemicals
Has excellent impact and wear resistance
Is more flexible than other polymers
Is available in two finishes, including anti-skid ProKnob surface.
TARGET INDUSTRIES
Machine Shops
Material Handling
Metals Finishing
Outdoor Recreation
Marine Applications
Steel Mills
Bench Tops, Bumper Pads, Machine Shop Flooring, Storage Bins
ARMOR-X AVAILABILITY
SHEET THICKNESS
1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"
SHEET SIZES
48" x 96" 48" x 120" 60" x 120"
ARMOR-X w/ ProKnob AVAILABILITY

SHEET THICKNESS*
3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"
SHEET SIZES
48" x 96" 48" x 120" (5/8" to 1"thick only)
* Thickness refers to base and does not include the height of the knobs.
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ARMOR-X - Polymer Composite

TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS ARMOR-X
PHYSICAL PROPERTIES
Density D792 lbs/ft3 61.8
Yield Point D638 psi 2,030
Elongation at Yield D638 % 18.9
Tensile Break D638 psi 3,190
Elongation at Break D638 % 100
Tensile Modulus D638 psi 51,500
Flexural Modulus D790 psi 44,225
Izod Impact D4020 ft-lbs/in2 31
Tensile Impact DIN 53448 ft-lbs/in2 460
Sand Wheel Wear G65 AR-01, 265
Steel=100
Hardness, Durometer D2240 D 50
Static Friction D1894 Unitless 0.244
Dynamic Friction D1894 Unitless 0.209
Melt Point D3417 o
F 278-289
Maximum Operating Temp --- o
F 180
Volume Resistivity D257 Ohm-cm >1015
Surface Resistivity D257 Ohm >1015
Not only can Alro Plastics cut plastic rod up to 18" diameter in house, we also offer production
rod cutting to handle your large quantity cut jobs.
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BORATED PE - BOROTRON HD050

Borotron HD050 is based on Quadrant's high performance HDPE with 5%
elemental boron. Borotron has been used as a medical and industrial shielding
material to attenuate and absorb neutron radiation. This easily fabricated polymer
material also offers designers greater durability and function over a wider range of
temperatures than traditional materials.
TYPICAL PROPERTIES
Easy to handle and fabricate
Durable over a wider temperature range
Consistent density and homogeneity
Superior dimensional quality and flatness
Medical vaults and doors
Hot cells
Nuclear detection systems
Nuclear storage and transport containers
Particle accelerators
NOTE:
Materials with a high hydrogen density are also used as a component in neutron
shielding systems. If you are looking for the broadest range of sizes and shapes
in unfilled hydrogen rich material, Alro Plastics can meet your needs with TIVAR
1000. Please refer to the TIVAR section of this reference guide.
BOROTRON HD050 AVAILABILITY

SHEET THICKNESS
1" (only)
SHEET SIZES

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BORATED PE - BOROTRON HD050

TYPICAL PROPERTIES:
PROPERTY TESTED ASTM UNITS BOROTRON

UL TEST# HD050
Specific Gravity, 73oF D792 --- 1.01
Tensil Strength, 73oF D638 psi 2,400
Tensile Modulus of Elasticity, D638 psi 111,200
73oF
Tensile Elongation (at break), D638 % 3.9
73oF
Flexural Strength, 73oF D790 psi 4,200
Flexural Modulus of D790 psi 126,500
Elasticity, 73oF
Compressive Strength, 10% D695 psi 3,500
Deformation, 73oF
Compressive Modulus of D695 psi 97,400
Elasticity, 73oF
Hardness, Durometer, Shore D2240 --- 71
"D" Scale, 73oF
Izod Impact (notched), 73oF D256 "A" ft.lb./in. 0.9
THERMAL PROPERTIES
Coefficient of Linear Thermal E-831 in./in./oF 1.1 x 10-5
Expansion (-40oF to 300oF) (TMA)
Heat Deflection Temperature D648 o
F ---
264 psi
Melting Point (crystalline) D3418 o
F 260
peak
Continuous Service Temp --- o
F 180
in Air (Max.) (1)
Service Resistivity D257 ohms/square >1012
Flammability @ 3.1 mm UL94 --- HB
(1.8 in.) (2)
MISCELLANEOUS
Water Absorption Immersion, D570 (3) % by weight <0.01
24 hours
Water Absorption Immersion, D570 (3) % by weight <0.01
Saturatoin
(1) Data represents Quadrant's estimated maximum long-term service temperature based on practical field experience.
(2) Estimated rating based on available data. The UL94 Test is a labratory test and does not relate to actual fire hazard. Contact
Quadrant for specific UL "Yellow Card" recognition number.
(3) Specimens: 1/8" thick x 2" diameter or square.
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BORATED PE - DENSETEC SHIELD

Densetec Shield is a product specially designed for nuclear shielding applica-
tions. The material employs 5% Boron by weight to shield neutrons in a variety
of applications including high intensity X-rays, cancer treatment facilities, nuclear
submarines, and nuclear power plants.
TYPICAL PROPERTIES
Lower cost and ligher weight than lead
Replaces lead in nuclear shielding applications
Standard is 5% boron by weight - HDPE based material
Superior dimensional quality and flatness
MIL-P-23536 certified material is inspected per MIL-I-45208 A
MRI and X-Ray rooms
Containment boxes
Nuclear or radiation shielding
Nuclear submarines
Linear particle accelerators
Cancer treatment facilities
DENSETEC SHIELD AVAILABILITY

SHEET THICKNESS
1/2" to 4" thick
SHEET SIZES
48" x 96" and 48" x 120"
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BORATED PE - DENSETEC SHIELD

TYPICAL PROPERTIES:
PROPERTY TESTED ASTM UNITS DENSETEC

UL TEST# SHIELD
Tensil Strength @ Yield, D638 psi 2,800
MPa (ksi)
Tensile Strength @ Break, D638 psi 5,800
MPa (ksi)
Elongation @ Break D638 % 300%
Coefficient of Friction, Static D1894 --- 0.15 - 0.20
Coefficient of Friction, D1894 --- 0.05 - 0.08
Kinetic
Notched Izod Impact D256 ft.lb./in No Break
Strength
Izod Impact Strength D4020 ft-lb./in2 > 28.4 ft-lb./in2
Method A
Durometer Hardness D2240 Shore D 62
Water Absorption D570 % 0.01%
@ Saturation
THERMAL PROPERTIES
Heat Deflection Temperature D648 o
F 174 oF
@ 66 psi
Vicat Softening Temperature D1525 o
F 262 oF
Melting Point --- o
F 271 oF
Coefficient of Linear D696 in./in./oF 8.3 x 10-5
Thermal Expansion
Thermal Conductivity C177 BTU-in./h-ft2-oF 2.8 BTU-in./h-ft2-oF
Specific Heat C351/D150 BTU/lb./oF 0.48 BTU/lb./oF
Dielectric Strength D149 V/mil 2,290 V/mil
Dielectric Constant D150 --- 2.3
Volume Resistivity D257 ohm-in 3.9 x 1013 ohm-in
Surface Resistivity D257 ohm 1 x 1012 ohm
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BORATED PE - KING PLASTI-SHIELD

Borated Polyethylene Neutron Shielding
With 5% boron by weight and trademark purple color, King Plasti-Shield 5%
Borated Polyethylene is manufactured to meet all applicable applications for indus-
trial use, medical applications (with regards to cancer treatment) and is effective
shielding for support in all areas of security, i.e., seaports, airports, border protec-
tion and other applications requiring attenuation of thermal neutrons.
King Plastic Corporation is certified by prime vendors of the U.S. government as

the source for Grade II and Grade III neutron shielding material on nuclear sub-
marines and naval warships. Our process, materials, quality programs, sampling,
testing, tracing and packaging all meet or exceed military specifications such as
MIL-P-23536A and EB2562E. We use MIL-STD-45662 for internal calibration
system traceable back to NIST.
QUALITY PRODUCT
King makes material that meets MIL-P-23536A and EB2562E and have
quality procedures that meet all requirements of both.
King only uses approved suppliers for all raw materials.
Test for Hydrogen Density to verify correct level.
Use a Fluorscopic X-Ray machine to check for voids and foreign materials.
Audited by the Navy Nuclear, Electric Boat and Northrup Grumman every
2 years with no findings.
Perform all marking of material for traceability in accordance with MIL-STD-792.
Supply all Lab Reports and all Certifications.
100% visual inspections are performed on all material
Medical vaults and doors for linear particle accelerators and other
radiation applications.
Shielded nuclear containment chambers (hot cells)
Nuclear storage and transport containers
Nuclear detection systems
Nuclear reactors and nuclear power plants
Research and test reactors, high intensity X-rays.
KING PLASTI-SHIELD AVAILABILITY

SHEET THICKNESS
1" thick (25.4 mm)
SHEET SIZES
48" x 96"
STANDARD SHEET GRADES

Industrial Grade (Purple - 5% Boron by weight)
Grade III (Red - 2% Boron by weight)
Grade II (Yellow - 1% Boron by weight)
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BORATED PE - KING PLASTI-SHIELD

TYPICAL PROPERTIES:
PROPERTY TESTED ASTM UNITS DENSETEC

UL TEST# SHIELD
Density D1505 g/cc .98
Tensil Strength @ Yield D638 psi > 1,400
Elongation @ Break D638 % > 20%
Durometer (Hardness) D2240 Shore D 70
Tensile Impact D1822 ft.lbs./in.2 99
Vicat Softening D1525 o
F 192o
Heat Deflection Temp. D648 o
F 183o
@ 66 PSI
Thickness required to attenuate a neutron beam by a factor of 10.m

MATERIAL DENSITY THICKNESS
Water 1.0 8.8"
Concrete 2.4 9.6"
HD Concrete 3.5 9.6"
Iron 7.9 5.7"
Lead 11.3 7.8"
King Plasti-Shield 0.92 8.0"

alroplastics.com
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CLEAR RIGID PVC

Clear, Rigid Polyvinyl Chloride
Clear Rigid PVC is versatile, high clarity, transparent PVC sheeting that can easily
be embossed, thermoformed and printed. Clear Rigid PVC is highly resistant to
chemicals, corrosion and impact. It is an affordable alternative to PETG and ex-
pensive polycarbonates. Clear PVC has inherent flame retardant properties unlike
modified flame-retardant acrylics and polycarbonates that can be costly. It is rated
UL94VO and UL945V, making it an excellent choice for back-lit signs and vending
machine face-plates.
Additionally, Clear Rigid PVC is ideal to use for point of purchase (POP) displays,
splash guards, skylights, protective headgear, glazing for pictures, display cases,
bins, menu holders, and a variety of related fabricated parts. Clear Rigid PVC is
available to meet high impact and UV resistant requirements. Thinner gauges of
Clear Rigid PVC can be used to replace glass, acrylic, and other materials without
sacrificing strength.
TYPICAL PROPERTIES
Thermoformable
Printable and paintable
Impervious to a variety of corrosive chemicals
Good impact resistance
Back-lit signs
Vending machines
Point of Purchase displays
Splash guards
Skylights
Protective headgear
Display cases
Menu holders
CLEAR RIGID PVC AVAILABILITY

SHEET THICKNESS
1/32" thick to 1/2" thick
SHEET SIZES
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CLEAR RIGID PVC

TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS CLEAR RIGID PVC
Density D792 g/cc 1.37
Tensile Strength at yield D638 psi 10,600
Izod Impact (notched) D256 ft.lbs./in. 0.52
Shore Hardness ISO 868 --- 84
Coefficient of Thermal D696 in./in./oC 8 x 10-5
Expansion
Heat Distortion Temp at 66 psi D648 o
F 144
Heat Distortion Temperature D648 o
F 138
at 264 psi
Temperature Range --- o
F +32 to +140
Flammability D635 --- Self-extinguishing
Flammability UL 94 --- 94V-O
FDA regulations 21 Chapter 1, --- --- ---
part 1.77.2510 for contact
with food stuffs.
Clear rigid PVC can be used to replace glass, acrylic and other materials without sacrific-
ing strength. Clear rigid PVC is an ideal material for machine guarding.
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CORRUGATED PLASTIC SHEET

Corrugated Plastic Sheet is the material of choice for today's market. This twin-wall
sheet plastic is opening fresh horizons of features and benefits. Corrugated Plastic
Sheet explores new directions of advantages with its strength, durability, light weight
and low cost. It enhances profitability and is a superior alternative to other materials
such as cardboard, plywood, metal and rigid plastic.
TYPICAL PROPERTIES
Available in solid or translucent colors Light weight
Can be made to FDA requirements Low cost
Can be made flame retardant More durable than cardboard
Can be made anti-static or conductive Reusable
Can be made with ultra violet inhibitors Stronger than cardboard
Custom sizes available per request Resists water, tear and punctures
Easy to print on Unaffected by most chemicals
Easily fabricated - can be die cut, sewn,
sawed, scored, folded, drilled, stapled,
nailed and spot or heat-welded
TYPICAL APPLICATIONS
Totes and Bins
Corrugated plastic sheet can be fabricated into custom totes and bins for your
special demands.
Protective Packaging
It can be manufactured to a wide range of specialty packaging assemblies for all
types of industries. Configurations can be met to your exact specifications.
Agricultural
All types of produce are collected and shipped in custom corrugated plastic sheet
containers. It's lightweight, mildew resistant, waterproof and long lasting.
Graphic Arts
Corrugated plastic sheet is the ideal substrate for outdoor and indoor printing
and display requirements. It is weatherproof, durable, lightweight and does not
absorb water.
ESD Packaging (Electro Static Discharge)
Electronic components require special packaging to protect against rough
handling and damage from static electricity. Corrugated plastic sheet is available
with "anti-static" and "conductive" properties for these types of applications. Ask
about engineering a product to your specifications.
Consumer Products
Corrugated plastic sheet can be die cut, assembled and printed into products
that are attractive and easy to sell. There is unlimited potential in new product
applications.
Construction and Home Use
Corrugated plastic sheet is ideal for covering a broken window and for making
general repairs around the house. In general construction it is used for window
protection, temporary enclosures and as a moisture barrier.
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SPECIFICATIONS
RESIN.................................. Polypropylene and polyethylene are both available.
COLORS.............................. Opaque colors: White, Ivory, Yellow, Gray, Orange,

Blue, Red, Green, Brown and Black.
Translucent colors: Jade, Lime, Lemon, Hot Pink,
Lavender, Sky Blue, Melon and Strawberry.
PRINTABILITY..................... All corrugated polypropylene is corona treated to ac-

cept printing.
OUTDOOR DURABILITY.... All U.V. enhanced sheet is guaranteed for three years
against breakdown. Corrugated plastic sheet is not
affected by normal extremes of heat or cold.
FLAMMABILITY................... Corrugated plastic sheet is a combustible material which

can be easily extinguished with conventional types of
fire extinguishers. Flame retardant additives can be
added to the sheet to give it a V-2 rating.
WATER RESISTANCE......... Corrugated plastic sheet is not affected by water.
CHEMICAL RESISTANCE... Polypropylene and polyethylene are chemically inert

and will not react with most chemicals.
SPECIAL ADDITIVES.......... Ultra violet stabilizers Conductive and Anti-Static

Static-Free (corona) Non-Skid coating
FABRICATION..................... Corrugated plastic sheet can be fabricated using

conventional fabrication techniques associated with
corrugated fiberboard.
CORRUGATED SHEET
SIZES
Sheets are available in widths (across corrugation) up to 80 inches.
Length is unlimited.
THICKNESS
2mm to 10mm
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CPVC
Although CPVC is based on PVC, and shares a few of the same characteristics, it
is still a unique polymer. CPVC is a high temperature grade chlorinated polyvinyl
chloride that provides excellent corrosion resistance, high heat resistance, chemi-
cal resistance, inherent flame resistivity, good tensile strength, weatherability and
is easily fabricated. These characteristics make CPVC a useful material in a wide
range of markets including the chemical processing and metal finishing industries.
It can easily be machined with standard wood-working tools. In addition CPVC can
be fiberglass backed, hot gas welded with rod, cemented, (solvent bonded) riveted
and threaded.
CPVC: Chemical Processing, Fume Scrubbing, Metal Anodizing, Metal Finishing,
Pickling and Waste Treatment.
TYPICAL PROPERTIES: CPVC

PROPERTY TESTED ASTM UNITS CPVC
PHYSICAL
Elongation, ultimate D638 % 37M
Flexural Modulus D790 psi x 105 3.5
Impact Strength, Izod D256 ft lbs/in notch 1.65
Hardness, Rockwell D785 R 118
Shore D2240 D 82
Compression Strength D695 psi 11,400
Shear Strength D732 psi 9.220
Weld Gas Recommended Nitrogen
Water Absorption (24 hrs) D570 % .035
THERMAL
Thermal Expansion D696 in/in/oC 7.97 x 10-5
*Heat Distortion D648 F @ 264 psi
o
212
Thermal Conductivity C177 BTU/HR/ft/ 0.641
Specific Heat C351 o
F/in 0.220
** Flammability CAL/GM/oC 94V-0
Thermoformability 1/8" an over Fair
*Annealed sample. **Flammability ratings for PVC in accordance with UL94V.
The numbers supplied for the testing of this product came directly from the manufacturer of this material.
These numbers should be used as a reference only, they are not to replace the actual testing of the material in
your specific application. Test results may vary from application to application.
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CPVC
FABRICATION RECOMMENDATIONS
CPVC: Thermoplastic preparation for assembly (welding or other fastening methods)
is similar to metal fabrication procedures. Pieces are laid out, cut machined and joined
with the same tools, equipment and skills utilized in the metalworking trades. However,
there are special forming requirements for thermoplastics not encountered in metal
work. Fabrication involves cutting, sawing, machining, forming, joining or fastening
together for the complete object. Machining may include beveling, routing, grinding,
turning, milling, drilling, tapping and threading.
Once the different thermoplastic parts are formed into the proper shape, they may
then have to be joined. The type and method of assembly depend on the function of
the finished structure. The several assembly techniques include the use of adhesive
bonding, self-tapping screws, threaded inserts, press fitting, cold heading, heat
joined (hot-plate welding, hot wire welding, induction heating, hot flaring and spin
welding) cementing and hot gas welding. Each operation requires its own tools and
equipment.
THERMOFORMING
The material is adaptable to all common thermoforming techniques including
vacuum snap-back, plug-assist, positive-air and billow forming. Forced air ovens
and electric strip heaters may be utilized for forming and bending.
SAWING AND DRILLING
Fine pitch blades are recommended for cutting thin sheets while hollow ground
blades should be used for thicker materials. Standard metal-cutting drills are
utilized at slow feeds to prevent overheating and binding of the drill.
MACHINING
CPVC can be turned, threaded, grooved or milled with high-speed tools commonly
used for wood or metal.
BRAKE FORMING
The material can be brake-formed in an ordinary cornice brake. The inside radius of
the bend should be equal to or greater than the thickness. Allowance for spring-
back in the material is made by overforming the part on the brake. Brake formed
parts should not be subjected to high "in-service" temperatures or stress. Darker
colors may show some surface whitening in highly stressed areas.
SHEET
THICKNESS SHEETS/ THICKNESS SHEETS/
(inches) LBS/SHEET CASE (inches) LBS/SHEET CASE
1/32 7.5 32 5/8 150.0 2
1/16 15.0 16 3/4 180.0 1
3/32 22.4 11 1 240.0 1
1/8 30.0 8 1-1/4 300.0 1
3/16 44.9 5 1-1/2 360.0 1
1/4 59.8 4 1-3/4 420.0 1
3/8 90.0 3 2 480.0 1
1/2 120.0 2
STANDARD SHEET SIZE - 48 inches x 96 inches
STANDARD COLORS Dark Gray
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CPVC
SOLID ROUND BAR
STANDARD STANDARD
DIA (inches) LBS/FT LENGTH DIA LBS/FT LENGTH
(inches) (inches) (inches)
1/4 .032 10 1-3/8 .994 10
3/8 .074 10 1-1/2 1.183 10
7/16 .105 10 1-5/8 1.388 10
1/2 .131 10 2 2.109 10
5/8 .204 10 2-3/8 2.966 5
3/4 .296 10 2-1/2 3.375 5
1 .526 10 3 4.595 5
1-1/8 .663 10 3-1/2 6.439 5
1-1/4 .821 10
STANDARD COLOR Gray
HOLLOW BAR
The heavy-wall hollows effect considerable savings in material when bored parts
are required. In addition, some sizes are IPS O.D., and thus can be used as bushing
stock or very heavy wall pipe which is not commercially available.
MIN O.D. MAX I.D. WEIGHT MIN O.D. MAX I.D. WEIGHT
(inches) (inches) PER FOOT (inches) (inches) PER FOOT
1.625 .562 1.288 3.563 1.500 5.853
2.125 .750 2.243 4.000 2.500 5.751
2.250 1.125 2.260 4.250 1.750 8.316
2.375 1.000 2.671 4.750 3.000 7.889
2.625 1.500 2.802 5.000 3.000 9.170
2.750 1.000 3.682 6.625 4.000 16.640
2.875 1.500 3.525 6.625 2.875 20.121
3.000 1.125 4.207
STANDARD COLOR - Gray
Sizes preceded by are not normally carried in stock.
For a listing of current tolerance information please contact Alro Plastics.
NSF approved compounds are used in the manufacture of CPVC solid, round, hex, hollow, square
and rectangular bar.
CPVC round bar and CPVC hollow bar meet L-P 1036(1).
All of our facilities have back up or secondary saws, in the event our primary saws are
being maintained or being worked on, we can still fill orders and maintain our service.
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DELRIN - Acetal Homopolymer

Delrin Acetal (Homopolymer) is an acetal homopolymer made by DuPont. It is
characterized as having an excellent combination of physical properties that make it
suitable for numerous applications. With low moisture absorption and a low coefficient
of friction, Delrin is uniquely tailored for wear applications in high humidity or moisture
environments. Delrin will maintain constant physical properties under high moisture
conditions and out-perform nylon in bearings under these conditions.
Delrin AF Blend is a combination of oriented PTFE/TFE fluorocarbon fibers uni-

formly dispersed in Delrin acetal resin. This combination produces a material that
has strength, toughness, dimensional stability and fabrication economy which ap-
proaches that of Derlin, plus the surface characteristics of unlubricated PTFE, the
world's most slippery solid material.
Delrin Glass-Filled stock shapes exhibit the basic Delrin properties plus high
strength. Overall mechanical properties and dimensional stability are enhanced in
this tough material. Specific property advantages include increased stiffness, better
creep resistance and a higher dimensional stability. Parts designed using glass-filled
will exhibit high fatigue endurance, low deformation under load and good impact
resistance.
Note: Please refer to the "Acetal" section of this Alro Plastics reference guide to see
how Acetal Copolymer compares to Delrin (Acetal Homopolymer).
TYPICAL PROPERTIES
Delrin Acetal (Homopolymer):
Excellent dimensional stability Low coefficient of friction
Excellent machinability Low moisture absorption
FDA approved (natural) Stiffness
Good wear and abrasion resistance Strength
Delrin AF Blend:
Excellent dimensional stability No lubrication required
Good wear and abrasion resistance No slip or stick
Low coefficient of friction
Delrin Glass-Filled:
Excellent dimensional stability Improved creep resistance
Greater stiffness Light weight
High tensile strength
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DELRIN (Homopolymer): Bearings, Bushings, Electrical Insulators, Gears, Ma-
chine Guides, Rollers, Seals, Timing Screws, Valves and Washers.
DELRIN AF: Anti-friction Parts, Bearings, Bushings, Sliding Applications, Valve
Seals and Wire Guides.
DELRIN Glass-Filled: Bearings, Close Tolerance/Precision Parts, Gears and
Parts requiring greater stiffness.
TYPICAL PROPERTIES:
PROPERTY TESTED ASTM UNITS DELRIN DELRINAF
(Homopolymer) (PTFE Blend)
Specific Gravity, 73oF. D792 --- 1.41 1.50
Tensile Strength, 73oF. D638 psi 11,000 8,000
Tensile Modulus of
Elasticity, 73oF. D638 psi 45,000 43,500
Tensile Elongation (at
break), 73oF. D638 % 30 15
Flexural Strength, 73oF. D790 psi 13,000 12,000
Flexural Modulus of
Elasticity, 73oF. D790 psi 450,000 445,000
Shear Strength, 73oF. D732 psi 9,000 7,600
10% Deformation, 73oF. D695 psi 16,000 16,000
Compressive Modulus
of Elasticity, 73oF. D695 psi 450,000 350,000
Hardness, Rockwell,
Scale as noted, 73oF. D785 M (R) M89 (122) M85 (115)
Shore "D", 73oF. D2240 --- 86D 83D
Izod Impact (Notched), D256, ft.-lb./in.
73oF. Type "A" of notch 1 0.7
(Dry vs. Steel) Dynamic 55007 --- .25 .19
Limiting PV (with 4:1 QTM
safety factor applied) 55007 psi-fpm 2,700 8,300
Wear Factor "k" x 10-10 QTM 10-10in3-min/
55010 lb-ft-hr 200 60

Relative Machinability --- 1 = easy 1 1
FDA Compliant --- --- Yes No
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DELRIN SHEET
1/8 1/2 1 1-3/4 2-1/2
1/4 5/8 1-1/4 2 2-3/4
3/8 3/4 1-1/2 2-1/4 3
Other thicknesses can be run if quantity is large enough to meet mill minimum

SHEET SIZES (inches) TOLERANCES
THICK SHEET WIDTH LENGTH
24 x 48 and 24 x 96........... +.500/-.000..........+1.00/-.000
1/4 to 1-1/2 .............
1-3/4 to 3 ................ 24 x 48 ......................... +.500/-.000..........+1.00/-.000
Some thicknesses may be available in 48" x 120" sheet size, please call for sizes
THICK TOLERANCE
1/4 to 2............................................ +.025/-.000
>2 to 3............................................. +.050/-.000
DELRIN ROD
1/4 9/16 1-1/8 1-3/4 2-1/2 3-3/4 5-1/2
5/16 5/8 1-1/4 1-7/8 2-3/4 4 6
3/8 3/4 1-3/8 2 3 4-1/4 7
7/16 7/8 1-1/2 2-1/8 3-1/4 4-1/2 8
1/2 1 1-5/8 2-1/4 3-1/2 5
1/4 and 1................................. 8 ft..................................... +.003/-.000
>1 to 2..................................... 8 ft..................................... +.005/-.000
>2 to 2-3/4............................... 8 ft..................................... +.015/-.000
3 and above ............................ 4 ft. .................................. +.250/-.000

DELRIN 150 natural, plate and rod, is produced from resin certified to ASTM D 4181, POM
111 and meets ASTM D 6100 S-POM 0111, FDA CFR 21, Section 177.2480.
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DENSETEC HDPE - Specialty HDPE Sheets

Densetec HDPE is manufactured by Polymer Industries and comes in a variety of
options designed for specific applications. Please review the following grades of
Densetec HDPE and see if you can find one that fits your application.
Densetec Arena Board is ideal for hockey rink applications including dasher boards,
kick plates and official rink lines. Densetec Arena Board exhibits the properties of
high impact strength, abrasion-resistance and a low coefficient of friction. This unique
HDPE material is also moisture, stain and abrasion-resistant. The materials durabil-
ity and U.V. stabilization make it ideally suited for the rigors of a harsh hockey rink
environment.
Densetec Arena Board Advantages

High impact strength
Abrasion resistant
Moisture and stain resistant
UV stabilized for outdoor environments
Densetec Marine Board is specially formulated to withstand the rigors of harsh out-
door marine environments. It is UV-stabilized to resist damage and retain its beauty,
even after years of direct sunlight. Increasingly, Marine Board is replacing wood and
laminates in boating applications. It does not splinter, crack, delaminate, rot, swell, or
absorb water like traditional materials. Even under heavy foot traffic on yacht decks,
it remains virtually maintenance-free. In addition, there is no need to stain or paint
Marine Board every few years. The color is integrated with the polymer and retains
its vibrant appearance better than painted wood.
Densetec Marine Board Advantages

Does not splinter, crack or delaminate
Stain resistant, never needs painting
Machinable with standard woodworking tools
UV stabilized to withstand harsh marine environments
Densetec Partition Board is the ideal partition material for a wide variety of com-
mercial applications such as schools, parks, stadiums, office buildings and airports.
The durability of this material makes it immune to such problems as vandalism and
constant traffic. In addition, Partition Board is totally unaffected by water and humidity
preventing it from shrinking, expanding, bowing, warping or delaminating in any way
whatsoever. It is resistant to markings by pens, pencils, most markers and paints
and cleans with ordinary household detergent or solvents for more stubborn stains.
Minor surface damage can easily be repaired. Finally, the material does not have to
be painted and is virtually maintenance free.
Densetec Partition Board Advantages

Stain, moisture and graffiti resistant
Sanitary - odor and mildew resistant
Glossy textured finish
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DENSETEC HDPE - Specialty HDPE Sheets

Densetec Playground Board is making a big splash in the playground industry. The
variety of bright contrasting colors make it perfectly suited to this environment where
high impact colors are required. Because the color is embedded in the sheet, it never
needs painting. Especially with the rigors and abuse that children inflict upon play-
ground equipment, this material lasts much longer than wood. The versatile properties
of Densetec Playground Board make it virtually vandal resistant. The UV stabilizers
added to the material make the colors fade-resistant and the standard properties of
the HDPE used in the production of Playground Board make it weather-resistant and
the perfect choice for outdoor environments.
Densetec Playground Board Advantages

Durable matte, textured finish
Densetec Anti Skid is specifically designed for the playground and marine industries
incorporating the latest available technologies to produce a non-skid surface ideal
for all type of flooring applications. Densetec Anti Skid incorporates an embossed
surface with your choice of either round or square protrusions on one side of the
sheet. These protrusions actually grip the tread of the shoe of the person walking on
the surface. Also, water drains on the surface of the sheet beneath the protrusions
making TredSafe especially effective in wet conditions.
Densetec Anti Skid Advantages

Durable matte, textured finish
Densetec Sign Board is manufactured by extruding one color on the inside and a
contrasting color on the outside. The layers are combined while the material is still
molten. The result is a homogenous sheet that is guaranteed not to delaminate, crack
or chip. Densetec Sign Board is superior to other sign materials, which are separate
layers of material laminated together.
Densetec Sign Board is easily routed or engraved using current CNC router technology.
As the skin of the material is removed by the router, the inside color shows through
and, voila, a sign is easily fabricated with minimum finishing requirements.
Densetec Sign Board Advantages

U.V. stabilized for outdoor applications
Non-stick surfaces prevent graffiti damage
Great impact resistance
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DURATRON CU60 PBI (POLYBENZIMIDAZOLE)

Formerly known as CELAZOLE PBI
Duratron CU60 PBI is the highest performance engineering thermoplastic avail-
able today. It offers the highest heat resistance and mechanical property retention
over 400F of any unfilled plastic. It has better wear resistance and load carrying
capabilities at extreme temperatures than any other reinforced or unreinforced
engineering plastic.
As an unreinforced material, Duratron CU60 PBI is very clean in terms of ionic

impurity and it does not outgas (except water). These characteristics make this
material very attractive to semiconductor manufacturers for vacuum chamber
applications. Duratron CU60 PBI has excellent ultrasonic transparency which
makes it an ideal choice for parts such as probe tip lenses in ultrasonic measuring
equipment.
Duratron CU60 PBI is also an excellent thermal insulator. Other plastics in melt do
not stick to PBI. These characteristics make it ideal for contact seals and insulator
bushings in plastic production and molding equipment.
TYPICAL PROPERTIES
Highest mechanical properties of any plastic above 400F (204C)
Highest heat deflection temperature 800F (427C), with a continuous
service capability of 750F (399C) in inert environments, or 650F (343C)
in air with short term exposure potential to 1,000F (538C)
Lowest coefficient of thermal expansion and highest compressive strength
of all unfilled plastics.
High Heat Insulator Bushings
Electrical Connectors
Ball Valve Seats
Clamp Rings
ENGINEERING NOTES
Duratron CU60 PBI is extremely hard and can be challenging to fabricate. Poly-
crystalline diamond tools are recommended when fabricating production quanti-
ties. Duratron tends to be notch sensitive. All corners should be readiused (0.040"
min.) and edges chamfered to maximize part toughness. High tolerance fabricated
components should be stored in sealed containers (usually polybags with desic-
cant) to avoid dimensional changes due to moisture absorption. Components
rapidly exposed to temperatures above 400F (204C) should be "dried" prior to
use or kept dry to avoid deformation from thermal shock.

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DURATRON CU60 PBI

TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS DURATRON PBI
Specific Gravity D792 --- 1.30
Elongation (at break) D638 % 3
Compressive Strength D695 psi 50,000
Compressive Modulus D695 psi 900,000
Hardness, Rockwell D785 M (R) 125 (-)
Shore "D" Scale D2240 D 94
Izod Impact (Notched) D256A ft-lb/in 0.50
(Dry vs. Steel) 55007 Dynamic 0.24
Limiting PV (4:1 safety QTM
factor) 55007 psi-fpm 37,500
Wear Factor "k" x 10-10 QTM in3-min/lb- 60
55010 ft-hr
Relative Machinability --- 1 = easy, 10
10=hard
THERMAL PROPERTIES
Coefficient of Linear
Thermal Expansion E831 10E-4/oF .13
Deflection Temp. 264 psi D648 o
F 800
Cont. Service in Air (Max) long term o
F 600
Thermal Conductivity F433 BTU-in/hr-ft2-oF 2.8
Dielectric Strength,
Short Term D149 Volts/mil 550
Surface Resistance
(EOS/ESD S11.11) EOS/ESD Ohm/Sq 1E+13
Dielectric Constant,106Hz D150 1 MHz 3.2
Dissipation Factor,106Hz D150 1 MHz .003
CHEMICAL PROPERTIES
Water Absorption Immersion,
24 hours D570(2) % 0.4
Water Absorption Immersion,
Saturation D570(2) % 5
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ERTALYTE
ERTALYTE PET-P
Ertalyte is an unreinforced, semi-crystalline thermoplastic polyester based on poly-
ethylene terephthalate (PET-P). It is manufactured from proprietary resin grades
made by Quadrant. Only Quadrant can offer Ertalyte. It is characterized as having
the best dimensional stability coupled with excellent wear resistance, a low coefficient
of friction, high strength, and resistance to moderately acidic solutions. Ertalytes
properties make it especially suitable for the manufacture of precision mechanical
parts which are capable of sustaining high loads and enduring wear conditions.
Ertalytes continuous service temperature is 210F (100C) and its melting point is
almost 150F higher than acetals. It retains significantly more of its original strength
up to 180F (85C) than nylon or acetal.
In addition, Ertalyte PET-P offers good chemical and abrasion resistance. Its low
moisture absorption enables mechanical and electrical properties to remain virtually
unaffected by moisture. Ertalyte PET-P can be machined to precise detail on stan-
dard metal working equipment.
Ertalyte is FDA compliant in natural and black. Natural Ertalyte is also USDA, 3A-
Dairy and Canada AG compliant. Ertalyte is an excellent candidate for parts used
in the food processing and equipment industries.
ERTALYTE TX
Ertalyte TX is an internally lubricated thermoplastic polyester providing enhanced
wear and inertness over general purpose nylon(PA) and acetal(POM) products.
Containing uniformly dispersed solid lubricant, Ertalyte TX provides a lower wear
rate and coefficient of friction than unmodified polyesters like PET or PBT and even
internally lubricated materials like Delrin AF blend.
Ertalyte TX excels under both high pressure and velocity conditions. It is also ideally
suited for applications involving soft metal and plastic mating surfaces.
TYPICAL PROPERTIES
Good for both wet and dry environments
High strength and rigidity - ideal for close tolerance parts
Excellent stain resistance
Good wear resistance and excellent dimensional stability
Better resistance to acids than Nylon or Acetal
Cutting Manifolds, Food Equipment Components, Carousel, Filter Track, Locating
Disk and Ring, and Distribution Valves.
ERTALYTE PET-P ROD : .375" to 8.27" Diameter, various lengths
ERTALYTE TX ROD : .394" to 7.88" Diameter, various lengths
ERTALYTE PET-P SHEET : .25" to 4" Thick, 24" x 48" or 24" x 39"
ERTALYTE TX SHEET : .315" to 3.94" Thick, 24" x 39"
*Note, Black Ertalyte plate starts at 1/2" thick
ERTALYTE PET-P TUBING : .787" to 7.87"OD, .472" to 6.30"ID

ERTALYTE TX TUBING : .787" to 7.87"OD, .472" to 6.30"ID
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ERTALYTE
TYPICAL PROPERTIES: ERTALYTE PET-P vs. ERTALYTE TX
PROPERTY TESTED ASTM UNITS ERTALYTE ERTALYTE

PET-P TX
Specific Gravity, 73oF D792 --- 1.41 1.44
Tensile Strength, 73oF D638 psi 12,400 10,500
Tensile Modulus, 73oF D638 psi 460,000 500,000
Elongation (at break), 73oF D638 % 20 5
Flexural Strength, 73oF D790 psi 18,000 14,000
Flexural Modulus, 73oF D790 psi 490,000 360,000
Shear Strength, 73oF D732 psi 8,000 8,500
Compressive Strength D695 psi 15,000 15,250
Compressive Modulus D695 psi 420,000 400,000
Hardness, Rockwell M D785 M M93 M94
Hardness, Rockwell R D785 R R125 ---
Hardness, Durometer D2240 D D87 ---
Izod Impact (Notched) D256A ft-lb/in 0.5 0.4
(Dry vs. Steel) 55007 Dynamic .20 .19
factor) 55007 psi-fpm 2,800 6,000
Wear Factor "k" x 10-10 QTM in3-min/lb-
55010 ft-hr 60 35
THERMAL PROPERTIES
Thermal Expansion E831 in/in/oF 3.3 x 10-5 4.5 x 10-5
F 240 180
line) Peak D3418 F o
491 491
Cont. Service in Air (Max) long term F o
210 210
Thermal Conductivity F433 BTU-in/hr- 2.0 1.9
ft2-oF
Short Term D149 volts/mil 385 ---
Surface Resistance EOS/
(EOS/ESD S11.11) ESD Ohm/Sq >1013 >1013
Dielectric Constant,106Hz D150 --- --- 3.6
Dissipation Factor,106Hz D150 --- --- .02
Flammability @ 3.1mm
(1/8 in.) (5) UL 94 --- HB HB
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FIBERGLASS GRATING (PULTRUDED)

DURADEK and DURAGRID
Duradek and Duragrid are high strength pultruded bar type gratings that can be
designed and used like traditional metal grates but have inherent benefits of fiberglass.
These problem solving products are ideal replacements for steel or aluminum gratings
in corrosive environments or anywhere frequent grating and walkway replacements
costs are unacceptable.
Duradek is a standard product made by Strongwell and stocked by Alro Plastics. It

is available with individual bearing bars in either 1" or 1-1/2" thick "I" shapes or a 2"
thick "T" shape. Duradek is a flame retardant product utilizing a polyester or vinyl
ester resin. The bearing bars are assembled into 12 panel sizes 3-, 4-, 5- foot widths
in each of 8-, 10-, 12-, and 20- foot lengths. Standard panels come with cross-rod
spacings of 6" or optional 12" on center.
Duragrid custom grid or grating systems are designed to accomodate specific

applications that cannot effectively be met by standard fiberglass grating. Duragrid
offers the customer options such as selection of open space, bar shape, cross-rod
replacement, custom fabrication, custom resin and color. Because Duragrid is a
custom grid, there is a lead time involved in designing and running it. Contact Alro
Plastics for your custom run inquiries.
Why use Duradek or Duragrid grating? Duradek and Duragrid are lightweight,
which saves on freight and makes installation easier. The unique cross-bar construc-
tion of Duradek and Duragrid allows the grating panels to be easily cut and modified
to fit almost any plant requirment.
TYPICAL FEATURES
Corrosion resistant Easy to install Low thermal conductivity
Structurally strong Easy to fabricate Low electrical conductivity
High impact strength Lightweight Low maintenance
High fatigue strength Skid resistant Cracking resistant
Aesthetically pleasing Rigid, Non-sparking Chipping resistant
General Industry Pollution Control Metal Finishing
Marine / Offshore Power Plants Water/Wastewater
Mining / Processing Pulp and Paper Transportation
Chemical Plants Railroad Plating
Oil and Gas Recreation Electrical
EMI/RFI Testing Building construction Radar
Fire Equipment Agricultural Food & Beverage

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Duradek and Duragrid fiberglass gratings are a composite of fiberglass reinforce-
ments (fibers and mat) and a thermosetting resin system, produced by the poltrusion
process. The poltrusion manufacturing process produces many of the outstanding
characteristics of the product.
The bearing bars use both longitudinal (glass roving) and multidirectional (glass mat)
reinforcements as well as a synthetic surfacing veil to provide unequaled strength
and corrosion resistance. The densley packed core of continuous glass rovings gives
the bar strength and stiffness in the longitudinal direction while the continuous glass
mat provides stength in the transverse direction and prevents chipping, cracking and
lineal fracturing. The synthetic surfacing veil provides a 100% pure resin surface for
added corrosion resistance and UV protection.
The patented 3-piece cross-rod assembly used in Duradek and Duragrid grating
forms a strong, unified panel that can be cut and fabricated like a solid sheet. This
unique system consists of two continuous, pultruded spacer bars and a center core
wedge. The spacers are notched at each bearing bar so that the bars are both mechani-
cally locked and chemically bonded to the web of each bearing bar. This seperates
and affixes the bearing bars firmly in position and distributes concentrated loads to
adjacent bars. The resulting panel can be easily fabricated with standard carpenters'
tools with abrasive cutting edges. Ask you Alro Plastics Sales representative for the
detailed Grating Field Farbication Guide for further details.
CUSTOM GRATING OPTIONS

A wide variety of bearing bar shapes along with various bearing bar and cross-rod
spacings are available depending on the design requirements. The traditional "I" bar
shape provides maximum flexibility in design. It is available in 1", 1-1/4" and 1-1/2"
depths. The "T" bar shape provides a more solid walking surface and prevents catch-
ing high heels and other objects between the bars. It is available in 1", 1-1/2" and 2"
depths. The Economy series offers a lighter weight bearing bar.
Strongwell's Duragrid Heavy Duty (HD) solid bar grating has been designed to take
heavy wheel traffic such as forklifts, tow motor and truck traffic. Because of a variety
of wheel types and loading, please contact Alro Plastics or Stongwell's engineering
department to determine the series of heavy duty grating to use. It is available in 1",
1-1/4", 1-1/2", 1-3/4", 2", 2-1/4" and 2-1/2" depths.
Fiberglass grating panels can be made to exact sizes to eliminate waste and fabri-
cation costs in the field. The maximum panel weight is 500 lbs. and the maximum
panel size is 60" x 240".
The bearing bars can be UV coated for added protection and color stability for outdoor
applications. Grids can be ordered with or without an anti-skid grit surface. A variety
of grit material and textures can be ordered.
The two standard colors are Gray and Yellow. Other colors can be quoted upon
request. A small inventory is also maintained of 1" thick "I" and "T" bars in White
non-fire retardant polyester resin.
The standard polyester resin used in Duradek is fire retardant and meets the
requirements for a Class 1 flame rating of 25 or less per ASTM E-84 and meets
the self-extinguishing requirements of ASTM D-635. The resin also contains a UV
inhibitor. Duragrid offers a wide selection of resin options including polyester, vinyl
ester, phenolic, modar, etc. Other choices include fire retardant, UV inhibitors, colors
and specialized additives.
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How to Specify Duradek and Duragrid - Fiberglass grating shall be (select one
of the following...)
Duradek Series (I-6000 1"thk) (I-6000 1-1/2"thk) (T-5000 2" thk)
DuragridGrating panels shall be made of (1") (1-1/4") (1-1/2") (2") deep pultruded
(T) (I) bars.
Duragrid Heavy Duty grating panels shall be made of (1") (1-1/4") (1-1/2") (1-3/4")
(2") (2-1/4") (2-1/2") deep pultruded (HD) bars.
The bearing bars shall be spaced at __________ inches on center. Resin shall be
fire retardant (polyester) (vinyl ester) meeting the requirements of a Class 1 rating of
25 or less per ASTM E-84 and meets the self-extinguishing requirements of ASTM
D-635. The color shall be (Gray) (Yellow). Resin shall be UV inhibited and the com-
posite shall include a veil on all exposed surfaces. Panels shall be assembled into
the sizes ordered using a 3-piece pultruded cross-rod system.
The cross-rods shall consist of a center core wedge and 2 spacer bars that are
notched at each bearing bar so that each bearing bar is both mechanically locked and
chemically bonded to the web of each bearing bar. The spacer bars shall be continu-
ally bonded to the center core wedge. The cross-rods shall be spaced a maximum
of (6") (12") in the panel. The top of the panels (shall) (shall not) be covered with a
bonded grit anti-skid surface.
NOTE: If special options are required that are not stated in the above specification,
fill in your special requirement in the appropriate section.
When ordering Duradek or Duragrid, make sure the bearing bars in the panel are
oriented in the correct direction for the application. Bearing bars should traverse from
support to support. Cross-rods are not intended to be applied in the span direction.
NOTE: Width is the measurement from end to end of the cross-rods. Length is AL-
WAYS the bearing bar length.
Duradek pultruded fiberglass grating panel. Alro Plastics sells them in full sheet form, but we
can also cut them right to size for you depending on your needs.
80
FIBERGLASS GRATING (PULTRUDED) TYPICAL PHYSICAL PROPERTIES
Width of Width of Bearing Approx. Color
% Open Depth, Top Flange Flush Open Space Bars Weight Y=Yellow
End Views Series Area Inches Inches Top Inches Per Ft. Sq. Ft. Resin G=Gray
I-6000 60 1 0.6 YES ISO FR
0.9 --- 2.4 Y/G
VE FR
ISO FR
alroplastics.com
I-6000 60 1-1/2 0.6 YES 0.9 --- 2.92 Y/G

VE FR
T-5000 50 2 1.0 NO 1.0 --- 3.0 ISO FR Y/G
VE FR
I-4000 40 1 0.4 YES ISO FR

0.4 --- 3.4 Y/G
VE FR
I-4000 40 1-1/4 0.4 YES 0.4 --- 3.85 ISO FR Y/R
VE FR
I-4000 40 1-1/2 0.4 YES 0.4 --- 4.20 ISO FR Y/G

VE FR
T-1800 18 1 1.63 NO 0.38 6 2.61 ISO FR Y/G
VE FR
T-3300 33 2 1.0 NO 0.5 8 ISO FR
3.94 Y/G
VE FR
COLORS STANDARD PANEL SIZE (feet) CUSTOM SIZES
Standard colors are safety yellow and gray for all 3'-0 x 20'-0 4'-0 x 20'-0 *4'-0 x 8'-0 AVAILABLE
isophthalic and vinylester products. Special colors will 3'-0 x 10'-0 4'-0 x 10'-0 *4'-0 x 12'-0
be quoted upon request.
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FIBERGLASS HEAVY DUTY GRATING (PULTRUDED) TYPICAL PHYSICAL PROPERTIES
Width of Width of Bearing Approx. Color
% Open Depth, Top Flange Flush Open Space Bars Weight Y=Yellow
End Views Series Area Inches Inches Top Inches Per Ft. Sq. Ft. Resin G=Gray
ISO FR
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HD-6000 60 1 0.6 YES 0.9 --- 4.9 Y/G

800-877-ALRO
VE FR
ISO FR
HD-6000 60 1-1/4 0.6 YES 0.9 --- 5.9 Y/G
VE FR
ISO FR
HD-6000 60 1-1/2 0.6 YES 0.9 12 7.0 Y/G
VE FR
ISO FR
HD-6000 60 1-3/4 0.6 YES 0.9 8 8.0 Y/G
VE FR
ISO FR
HD-6000 60 2 0.6 YES 0.9 10 9.0 Y/R
VE FR
ISO FR
HD-6000 60 2-1/4 0.6 YES 0.9 12 10.1 Y/G
VE FR
HD-6000 60 2-1/2 0.6 YES 0.9 ISO FR

6 11.1 Y/G
VE FR
COLORS STANDARD PANEL SIZE (feet) CUSTOM SIZES

Standard colors are safety yellow and gray for all 3'-0 x 20'-0 4'-0 x 20'-0 *4'-0 x 8'-0 AVAILABLE
isophthalic and vinylester products. Special colors will 3'-0 x 10'-0 4'-0 x 10'-0 *4'-0 x 12'-0
be quoted upon request.
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FIBERGLASS GRATING (MOLDED)

DURAGRATE
Duragrate molded fiberglass grating is a strong mesh grating panel that is the chemi-
cal resistant flooring choice for many industrial applications. Duragrate panels are
molded in one piece and feature a concave non-slip walking surface. The cost-effective
panels allow for efficient on-site cutting to minimize grating waste and load bearing
bars in both directions allow for use without continuous side support.
Duragrate molded fiberglass grating is significantly lighter in weight than metallic

gratings and the high resin content (65%) provides long, virtually maintenance-free
performance. A higher safety is achieved by designing in a higher glass content at
the bottom of the grating for greater tensile strength.
TYPICAL FEATURES
Corrosion resistant Fire Retardant Low in Maintenance
Lightweight Easy to Install Uniform in Appearance
Easy to Fabricate Impact Resistant Low in Conductivity
Cost Effective Bidirectional Load Bearing
General Industry Pollution Control Food Processing
Marine / Offshore Power Plants Water/Wastewater
Mining / Processing Pulp and Paper Breweries
Chemical Plants Railroad Plating
Oil and Gas Recreation Fire Equipment
GLASS
ROVING RESIN SYSTEM
NON-SKID TOP

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DURAGRATE
Duragrate molded fiberglass grating is composed of fiberglass rovings combined
with a choice of five thermosetting resin systems. Standard Duragrate grating has
a concave profile on the upper surface for skid resistance. Grit tops are available
upon request.
STANDARD RESIN SYSTEMS AVAILABLE*
RESIN RESIN CORROSION FLAME SPREAD

DESCRIPTION
CODE BASE RESISTANCE RATING**
Chemical Proof Class 1

VE Vinyl Ester Excellent
Fire Retardant 25 or Less
Chemical Proof Class 1
XVE Vinyl Ester Excellent
Industrial Grade Class 1
PP Isophthalic Very Good
Architectual Grade Class 1
GP Orthophthalic Good
Food Grade Class 2
FF Isophthalic Very Good
* Strongwell's standard colors are Dark Gray, Green, Yellow, Orange and Light Gray. Contact
Customer Service for Resin System and Color Requirements. Custom colors are available
upon request.
** Flame Spread Rating per ASTM E-84 Tunnel Test
How to Specify - The molded fiberglass grating shall be Duragrate as supplied by

Strongwell. Grating panels shall be (pick one from chart below for thickness, mesh pat-
tern, resin code) molded grid pattern. The grating shall be one-piece construction with
the tops of the bearing bars and cross bars in the same plane. Color shall be (green,
orange, yellow, dark gray or light gray). The surface shall be (concave top, gritted).
SHAPES, SIZES and AVAILABILITY

THICKNESS MESH PATTERN PANEL SIZES
1" 1-1/2" Square 3' x 10', 4' x 8', 4' x 12'

1" 1" x 4" Rectangular 3' x 10', 4' x 12'
1-1/2" 3/4" x 3/4" Micro Mesh 4' x 12'
1-1/2" 1-1/2" x 6" Rectangular 4' x 12'
1-1/2" 1-1/2" Square 3' x 10', 4' x 8', 4' x 12', 5' x 10'
2" 2" Square 4' x 12'
NOTE: All panel sizes available in VE, XVE, PP, GP or FF resin systems.
Custom panel sizes and resins available upon request.
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STANDARD DURAGRATE GRATINGS
TOP OPEN DEPTH PATTERN MESH SIZE APROX WT per

VIEW AREA SQ FOOT
Square
70% 1" 1-1/2" x 1-1/2" 2.6 lbs
Mesh
Square
70% 1-1/2" 1-1/2" x 1-1/2" 3.8 lbs
Mesh
Square
72% 2" 2" x 2" 4.0 lbs
Mesh
Rect.
44% 1-1/2" 3/4" x 1-1/2" 4.4 lbs
Mesh
Rect.
69% 1" 1" x 4" 2.8 lbs
Mesh
Rect.
67% 1-1/2" 1" x 6" 3.5 lbs
Mesh
*Standard and Heavy Duty grades are available.
A close up photo of the Duragrate molded grating. Alro Plastics can cut the grating to size for
you, save yourself some time and whole lot of mess by letting us cut it for you.
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FIBERGLASS (EXTREN)
STANDARD STRUCTURAL SHAPES
A wide variety of standard shapes and custom composite shapes can be produced
in a choice of standard resin systems. Fiberglass grating products are impervious
to most industrial and environmental corrosives, non-conductive, electromagneti-
cally transparent, provide thermal insulation and are less costly to maintain over
the life of the product. Manufactured via the pultrusion process, these structural
shapes are strong, flexible, dimensionally stable, and are inexpensive to install and
remove with simple hand tools.
Extren is a proprietary combination of fiberglass reinforcements and thermo-
setting polyester or vinyl ester resin systems. It is produced in more than 100
standard shapes. All Extren shapes have a surface veil to protect against glass
fibers penetrating the resin surface in service and to increase corrosion and UV
resistance.
Extren 500 - An all-purpose series utilizing an isophthalic polyester resin system
with a UV inhibitor. Color: Olive Green
Extren 525 - An all-purpose series utilizing a fire retardant isophthalic polyester
resin system with a UV inhibitor. Color: Slate Gray (plus certain handrail and fixed-
ladder components in yellow.)
Extren 625 - A premium series, both fire retardant and highly corrosion resistant,
utilizing a vinyl ester resin system with a UV inhibitor. Color: Beige
TYPICAL FEATURES
Corrosion resistant High strength Dimensional stability
Lightweight Low maintenance Custom colors
Low in Conductivity (Thermally and Electrically)
Nonmagnetic (Electromagnetic transparency)
Transportation Oil and Gas Electrical/Electricaly Utility
Chemical Processing Air Pollution Control Water/Wastewater
Cellular Communication Pulp and Paper Aeronautical Defense
Building Construction Agricultural Appliance/Equipment
Food and Beverage Plating Consumer/Recreation
Extren Product Logo - A product logo identification program has been implemented by Stron-
gwell after designers and specifiers of Extren learned that problems were occuring becuase of
sellers or contractors were substituting look-alike shapes. Since July 1, 1993, Extren fiberglass
structural shapes and plate have been imprinted with the Extren logo every 3 feet down the
length of the part. Square and round tubes have the logo imprinted inside the shape. Small and
unobtrusive, the logo assures customers that they are getting Extren properties backed by
corrosion, mechanical and structural testing as conducted by Strongwell.
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FIBERGLASS (EXTREN)
ASTM UNITS Series 500/ Series 625

PROPERTY TESTED 525 Shapes Shapes
MECHANICAL
Tensile Stress, LW D638 psi 30,000 30,000
Tensile Stess, CW D638 psi 7,000 7,000
Tensile Modulus, LW D638 106 psi 2.5 2.6
Tensile Modulus, CW D638 106 psi 0.8 0.8
Compressive Stress, LW D695 psi 30,000 30,000
Compressive Stress, CW D695 psi 15,000 16,000
Compressive Modulus, LW D695 106 psi 2.5 2.6
Compressive Modulus, CW D695 106 psi 1.0 1.0
Flexural Stress, LW D790 psi 30,000 30,000
Flexural Stress, CW D790 psi 10,000 10,000
Flexural Modulus, LW D790 106 psi 1.6 1.6
Flexural Modulus, CW D790 106 psi 0.8 0.8
Modulus of Elasticity (1) full 106 psi 2.6 2.8
Modulus of Elasticity full 106 psi 2.5 2.5
W & I shapes > 4"
W & I shapes > 102mm
Parallel Compressive D3846 psi 3,000 3,000
Shear Stress, LW (2)(9)
Shear Modulus, LW (3) --- 106 psi 0.425 0.425
Short Beam Shear, D2344 psi 4,500 4,500
LW (8)(9)
Bearing Stress, LW D953 psi 30,000 30,000
Poisson's Ratio, LW (9) D3039 in/in 0.33 0.33
Notched Izod Impact, LW D256 ft-lbs/in 25 25
Notched Izod Impact, CW D256 ft-lbs/in 4 4
PHYSICAL
Barcol Hardness D2583 --- 45 (4) 45 (4)
24 hr Water Absorption (7) D570 % Max- 0.6 0.6
Density D792 lbs/in3 .062-.070 .062-.070
(1) This value is deter mined from full section simple beam bending of Extren structural shapes.
(2) The shear stress test results will change radically if notched orientation is altered. The value in this chart represents the test
configuration where the notches are machined parallel to the reinforcing mat. For notches machined perpendicular to the reinforcing
mat, this value would be two to three times larger.
(3) The Shear Modulus value has been determined from tests with full sections of Extren structural shapes.
(4) Value would be 50 if the surfacing veil were not there.
(5) Plate compressive stress/modulus measured edgewise and flexural stress/modulus measured flatwise.
(6) Values apply to series 525 and 625.
(7) Measured as a percentage maximum by weight.
(8) Span to depth ratio of 3:1; Extren angles will have a minimum value of 4000 psi and the I/W shapes are tested in the web.
(9) Typical values because these are shape and composite dependent tests.
LW = Lenghtwise, CW = Crosswise, PF = Perpendicular to laminate face, N.T. = Not Tested
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FIBERGLASS (EXTREN)
ANGLES CHANNELS I-BEAMS ROUND TUBE FLAT SHEETS
1" x 1/8" 2" x 9/16" x 1/8" 3" x 1-1/2" x 1/4" 1" x 1/8" 1/8" thick
1-1/4" x 3/16" 3" x 7/8" x 1/4" 4" x 2" x 1/4" 1-1/4" x 1/8" 3/16"thick
1-1/2"x 1/8" 4" x 1-3/8" x 3/16" 8" x 4" x 3/8" 1-1/2" x 1/8" 1/4"thick
1-1/2" x 3/16" 4" x 1-1/8" x 1/4" 1-1/2" x 1/4" 3/8"thick
1-1/2"x 1/4" 5" x 1-3/8" x 1/4" WIDE FLANGE 2" x 1/8" 1/2"thick
2" x 3/16" 6" x 1-5/8" x 1/4" BEAMS 2" x 1/4" 3/4"thick
2" x 1/4" *6" x 1-11/16" x 3/8" 3" x 1/4" 2-1/2" x 1/4"
*8" x 2-3/16" x 1/4" 3" x 1/4" THERMAL
3" x 1/4" 4" x 1/4"
CURED
3" x 3/8" 8" x 2-3/16" x 3/8" 6" x 1/4" SQUARE TUBE CLEAR ROD
4" x 1/4" 10"x 2-3/4"x 1/2" (24'lg) 6" x 3/8"
1" x 1/8" 1/4"dia.
4" x 3/8" 8" x 3/8"
1-1/2" x 1/8" 3/8"dia.
4" x 1/2" 10" x 3/8" (32'lg)
2" x 1/8" 1/2"dia.
6" x 1/2"
2" x 1/4" 5/8"dia.
THERMAL
CURED CLEAR **2" x 1/4" 3/4"dia.
SQUARE BAR 3" x 1/4" 13/16"dia
4" x 1/4" 7/8"dia.
1/2" x 1/2"
1"dia.
5/8" x 5/8"
RECT. TUBE 1-1/8"dia
3/4" x 3/4"
4"x 1/8"x 2"x 1/4" 1-1/4"dia
1" x 1"
1-1/2"dia
1-1/4" x 1-1/4"
1-7/8"dia
1-1/2" x 1-1/2"
2"dia
* Stock Series 525 only
** Stock, Yellow Series 525 only
NOTE: Unless otherwise noted, all dimensions are in inches and stocked lengths are 10 foot
and 20 foot long. The Flat Sheets of Extren are stocked in 48" x 96" sheets as a standard.
All Extren Series 500 products can be produced to meet NSF potable water standards in
minimum mill run quantities. Only products bearing the NSF logo are certified.
These are just a sample of the products that Strongwell stocks and are readily available.
Other products and sizes may be available, just not stocked at this time. Please contact your
Alro Plastics representative about any custom run products or nonstocked shapes and sizes
that you are interested in.
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FIBERGLASS (OTHER OPTIONS)

Strongwell offers a broad range of fiberglass industrial products. Two other prod-
ucts often used with Extren are Safplate and Fibrebolt. A brief description of
each is given here. Full-color literature is available for each product upon request.
SAFPLATE
Safplate fiberglass gritted plate is a tough, corrosion resistant floor plate. The
unique combination of pultruded fiberglass plate and an anti-skid grit surface
makes Safplate a textured solid sheet flooring that is ideal for both wet and dry
applications. Used in a variety of applications such as trench covers to contain va-
pors and fumes or predestrian bridge walkways for sure footing, Safplate provides
a long-lasting, maintenance-free alternative to steel plate for severe and corrosive
environments.
Safplate is available as solid plate or bonded to Duradek or Duragrid grating.
The grit surface can be fine, medium or coarse. It is available in 4' x 8' panels in
all standard Extren plate thicknesses: 1/8", 3/16", 1/4", 3/8", 1/2" and 3/4". The
standard Safplate is fiberglass reinforced polyester with fire retardant in a gray
color. Other resin systems and custom colors are available upon request, minimum
quantities may apply.
FIBERBOLT
Fiberbolt fiberglass studs and nuts are ideal for applications requiring mechani-
cal fasteners that must be noncorrosive, low in conductivity and/or transparent to
electromagnetic waves. Fiberbolt studs are machined from pultruded fiberglass
vinyl ester rods. The hex shaped nut is thermoplastic. They are easily assembled
with a standard six point socket wrench.
Fiberbolt studs and hex nuts are available in diameters of 3/8", 1/2", 5/8", 3/4" and
1" for immediate delivery. Four foot bolt lengths are standard, with custom lengths
and partial length threading available upon request. Brown in the standard color.
The studs and nuts have UV inhibitors to provide resistance to ultraviolet degrada-
tion and corrosion.
With all the cut-to-size jobs we do, we have numerous drops available to us. By utilizing the
cut offs, we are able to sell you pieces instead of charging for the entire full sheet.
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Strongwell offers a broad range of fiberglass industrial products. A few other
products that are offered by Strongwell are Composolite, SafPlank, SafDeck
and DuraTreadTM A brief description of each is given here. Full-color literature is
available for each product upon request. Please contact your Alro Plastics repre-
sentative for more information.
COMPOSOLITE
Composolite is an advanced composite building panel system suitable for major
load bearing structural applications. The modular construction system consists of a
small number of interlocking fiber reinforced polymer (FRP) structural components
produced by the pultrusion process. The main building panel is an open ribbed,
3"thick x 24"wide nominal size. Panels can be connected using the 3-way connec-
tors, 45 degree connectors, toggles and/or hangers.
This uniquely designed system of interlocking components makes it possible to
design fiberglass structures at significantly lower costs for a broad range of con-
struction applications. Composolite structures can be designed in "kit form" and
shipped flat to the job site.
The above photo shows the Composolite material as well as an interlocking corner piece to
connect the two panels. Notice the hollowed out wall panels, making it very light.
SAFPLANK
Safplank is a high strength system of fiberglass planks designed to interlock to
form a continuous solid surface. Safplank is intended to replace wood, aluminum
or steel planks in environments where corrosion or rotting creates costly mainte-
nance problems or unsafe conditions.
Safplank is available in 2"deep panels in both 12" and 24" widths to offer flexibility
in design. All stock panels are gritted and are available in 20' and 24' lengths.
Other lengths are available upon request. Safplank may be ordered with a smooth
surface for non-pedestrian applications.
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Strongwell offers a broad range of fiberglass industrial products. A few other
products that are offered by Strongwell are Composolite, SafPlank, SafDeck
and DuraTreadTM A brief description of each is given here. Full-color literature is
available for each product upon request. Please contact your Alro Plastics repre-
sentative for more information.
SAFDECK
Safdeck is a system of 24"wide fiberglass panels designed to overlap for a
continuous solid surface. Safdeck is intended to replace wood, aluminum or steel
decking in environments where corrosion or rotting creates costly maintenance
problems or unsafe conditions. Low in conductivity and nonsparking, Safdeck
provides safe walkways in applications near electrical lines.
DURATREADTM
DuratreadTM molded fiberglass stair tread covers provide an easy, cost effective
way to increase the safety of stairways. The covers are intended for installation
over concrete, metal or wood steps and for over fiberglass stair treads.
DuratreadTM stair tread covers are ideal for use in any area where frequent use
or exposure to slippery environments increases the risk of accidents. The ADA
compliant covers feature a durable gritted surface and a highly visible nosing to
ensure years of safe, maintenance-free service. DuratreadTM covers also improve
the appearance of warped, chipped and rotten steps and are perfect for use in
commercial building applications where it is important to maintain an attractive
appearance.
Close-up view of a DuraTread stair tread cover applied to a concrete step. Due to its gritted
surface, Duratread makes potential slip hazzards much safer to walk on.
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FLUOROSINT
Fluorosints unique properties are the result of a proprietary process in which
synthetically manufactured mica is chemically linked to PTFE. This bonding results
in properties not normally attainable in reinforced PTFE. Fluorosint grades offer
an excellent combination of low frictional properties and dimensional stability.
FLUOROSINT 207
Fluorosint 207s unmatched dimensional stability, excellent creep resistance and
white color uniquely position this material to serve FDA regulated applications. It is
non-permeable in steam and complies with the FDAs regulation 21 CFR 175.300.
Its relative wear rate is 1/20 the rate of PTFE below 300F (150C) making it an
excellent choice for aggressive service bearings and bushings.
Available colors: White and Light Gray.
PRODCUT APPLICATIONS
Seals Appliances
Mixers Bearings
Pumps Valve seats
FLUOROSINT 500
Fluorosint 500 has nine times greater resistance to deformation under load than
unfilled PTFE. Its coefficient of linear thermal expansion approaches the expansion
rate of aluminum, and is 1/5 that of PTFE - often eliminating fit and clearance prob-
lems. It is 1/3 harder than PTFE, has better wear characteristics and maintains low
frictional properties. Fluorosint 500 is also non-abrasive to most mating materials.
Available colors: Light Tan and Gray.
Split and one-piece seals Wear strips
Valve seats Sacrificial, abradable seals
Shrouds Thrust washers
Slide bearings
FLUOROSINT207 & 500 ROD :
1/2"diameter to 8-3/4" diameter
length varies with diameter
FLUOROSINT207 & 500 SHEET/PLATE :

1/4"thick (min) to 3"thick (max),
available in 12"wd x 12"lg and 12"wd x 24"lg
FLUOROSINT207 & 500 TUBULAR BAR :

1-1/4" to 38-3/4"OD, 5" to 32-1/4"ID
length varies with diameter and wall thickness
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FLUOROSINT - 207 & 500

TYPICAL PROPERTIES: FLUOROSINT 207 & FLUOROSINT 500
PROPERTY TESTED ASTM UNITS FLUOROSINT FLUOROSINT

207 (PTFE) 500 (PTFE)
10% Deformation, 73oF D695 psi 3,800 4,000
Hardness, Rockwell R D785 R R50 R55
Hardness, Durometer D2240 D D65 D70
(Dry vs. Steel) 55007 Dynamic 0.10 0.15
factor) 55007 psi-fpm 8,000 8,000
55010 ft-hr 30 600
THERMAL PROPERTIES
F 210 270
621 621
500 500
Thermal Conductivity F433 BTU-in/hr- --- 5.3
ft2-oF
Short Term D149 volts/mil 200 275
Dielectric Constant,106Hz D150 --- 2.65 2.85
Dissipation Factor,106Hz D150 --- 0.008 0.008
(1/8 in.) (5) UL 94 --- V-O V-O
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FLUOROSINT
Fluorosints unique properties are the result of a proprietary process in which
synthetically manufactured mica is chemically linked to PTFE. This bonding results
in properties not normally attainable in reinforced PTFE. Fluorosint grades offer
an excellent combination of low frictional properties and dimensional stability.
FLUOROSINT HPV
FDA compliant Fluorosint HPV is a high performance bearing grade of Fluoros-
int - optimized for high PV and very low "K", or wear factor. Fluorosint HPV
was developed for bearing applications where other, low-tech PTFE formulations
exhibit premature wear or simply cannot perform. FDA compliance gives food and
pharmaceutical equipment manufacturers new design options and all benefit from
its excellent load bearing and wear characteristics.
Bearings Commercial food equipment
Wear guides High performance seals
Thurst washers
FLUOROSINT MT-01
Fluorosint MT-01 is an extreme service grade developed specifically for applica-
tions where the benefits of PTFE-based materials also require strength, stiffness
and stability. Fluorosint MTR-01 delivers high mechanical performance at elevated
temperature and as a result is often specified in seat, seal and wear applicstions
where extreme conditions are present.
Available colors: Dark Gray.
High temperature seals
Linear guides
Wear bands
Ovens and dryers
FLUOROSINT HPV & MT-01 ROD :
FLUOROSINT HPV SHEET/PLATE :

FLUOROSINT HPV & MT-01 TUBULAR BAR :

1-1/4" to 38-3/4"OD, 5" to 32-1/4"ID
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FLUOROSINT - HPV & MT-01

TYPICAL PROPERTIES: FLUOROSINT HPV & FLUOROSINT MT-01
PROPERTY TESTED ASTM UNITS FLUOROSINT FLUOROSINT

HPV (PTFE) MT-01 (PTFE)
Hardness, Rockwell R D785 R R44 R74
factor) 55007 psi-fpm 20,000 4,500
55010 ft-hr 38 200
THERMAL PROPERTIES
F 180 200
621 ---
500 600
Thermal Conductivity F433 BTU-in/hr- --- ---
ft2-oF
Short Term D149 volts/mil --- ---
Dielectric Constant,106Hz D150 --- --- ---
Dissipation Factor,106Hz D150 --- --- ---
(1/8 in.) (5) UL 94 --- V-O V-O
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FLUOROSINT
FLUOROSINT 135
Fluorosint 135 is a polytetrafluoroethylene (PTFE) material uniquely designed to
provide the lowest coefficient of friction and deformation of seals, bearings and
washer applications. Engineered for superior performance and value, Fluorosint
135's machinability and stability offers the best protection against wear and break-
down. Even at extreme temperatures and pressures, Fluorosint 135 continues to
protect and reduce the risk of malfunction due to corrosive chemicals.
KEY BENEFITS
Compared to other filled PTFE compounds
Lowest wear rate
Lowest CLTE
Lowest coefficient of friction
Lowest deformation
Counter surface has little effect on performance
No excessive run in period.
Extremely chemically inert
Compressor, pump and valve wear parts
Seals, bearings, thrust washers and seats
Insulating blocks and fixtures in diagnostic equipment
Compressor piston rings, rider bands & packing sets
Lubricated or non-lube dry running applications
Typical air, hydrogen nitrogen refrigerant gas service
Service temperatures of 450oF / 232oC
FLUOROSINT 135 ROD :
FLUOROSINT 135 SHEET/PLATE :

FLUOROSINT 135 TUBULAR BAR :

1-1/4" to 38-3/4"OD, 5" to 32-1/4"ID
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FLUOROSINT 135
TYPICAL PROPERTIES: FLUOROSINT 135
PROPERTY TESTED ASTM UNITS FLUOROSINT

135 (PTFE)
Tensile Strength, 73oF D638 psi 1,300
Tensile Modulus, 73oF D638 psi 370,000
Elongation (at break), 73oF D638 % 3%
Flexural Modulus, 73oF D790 psi 300,000
Shear Strength, 73oF D732 psi ---
10% Deformation, 73oF D695 psi 7,000
Hardness, Rockwell R D785 R R80
Hardness, Durometer D2240 D ---
Izod Impact (Notched) D256A ft-lb/in ---
Wear Factor "k" x 10-10 QTM in3-min/lb-ft-hr 32
55010
Relative Machinability --- 1 = easy 2
THERMAL PROPERTIES
Coefficient of Linear Thermal
Expansion (-40oF to 300oF) E831 in/in/oF 2.5 x 10-5
F ---
line) Peak D3418 F
o
621o
Cont. Service in Air (Max) long term F
o
500o
Thermal Conductivity F433 BTU-in/hr-ft2-oF ---
Short Term D149 volts/mil ---
Surface Resistance EOS/ESD
(EOS/ESD S11.11) D150 Ohm/Sq >1013
Dielectric Constant,10 Hz
6 D150 --- ---
Dissipation Factor,10 Hz
6 --- --- ---
Flammability @ 3.1mm UL 94 --- V-O
(1/8 in.) (5)
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HDPE - High Density Polyethylene

High Density Polyethylene (HDPE): is a high impact strength and high density
polyethylene. HDPE has excellent tensile strength, energy absorption, abrasion
resistance and resistance to stress cracks.
HDPE has little branching, giving it stronger intermolecular forces and tensile
strength than lower-density polyethylene. The difference in strength exceeds the
difference in density, giving HDPE a higher specific strength. It is also harder and
more opaque and can withstand somewhat higher temperatures (120 C/ 248 F
for short periods, 110 C /230 F continuously). High-density polyethylene, unlike
polypropylene, cannot withstand normally-required autoclaving conditions.
Please refer to the "Polyethylene" section of this Reference Guide for more infor-
mation on the various grades of Polyethylene materials.
TYPICAL PROPERTIES
Abrasion resistance Low coefficient of friction
Chemical resistance Self lubricating
Excellent machinability Stress-cracking resistance
High impact Water/salt water resistance
Machine parts Roll stand bearings
Cams, washers, shims Rotors and blades
Guide / wear plates Skid / deflector plates
Laboratory vessels Chute / bin linings
Low speed bearings Storage containers
HDPE Availability
STANDARD THICKNESS (Inches)

1/16" thick to 5" thick (standard increments)
SHEET SIZES AVAILABLE (Inches)

48 x 96 48 x 120
ROD / SOLID ROUNDS (Inches)

1/4" diameter up to 14" diameter (standard)
ROD LENGTHS AVAILABLE (Inches)

4, 5 and 10 foot long (varies by diameter)
HDPE STANDARD COLORS

Natural (White) and Black (Standard)
Custom colors available, minimums may apply
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HDPE vs LDPE
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS HDPE LDPE
PHYSICAL
Tensile Strength D638 psi 3,100-5,500 600-2,300
Elongation D638 % 20-1,000 90-800
Tensile Modulus D638 105 psi 0.6-1.8 0.14-0.38
Flexural Modulus D790 105 psi 1.0-2.0 0.08-0.60
Impact Strength, Izod
notched D256 ftlb/in 0.5-20 no break
Hardness, Rockwell D785 R 65 10
Specific Gravity D792 0.941-0.965 0.910-0.925
Specific Volume D792 in3/lb 29.4-28.7 30.4-29.9
Water Absorption
@ 24 hrs, 1/8" thick D570 ftlbs <0.01 <0.01
THERMAL
Thermal Conductivity
(10-4cal-cm/sec-cm2-oC) C177 11.0-12.4 8.0
Coef of Thermal Expansion
(10-5in/in-oF) D696 6.1-7.2 5.6-12.2
Deflection Temperature
@264 psi D648 o
F 110-130 90-105
@66 psi D648 o
F 140-190 100-121
ELECTRICAL
Dielectric Strength
short time, 1/8" thick D149 V/mil 450-500 460-700
Dielectric Constant
@1 kHz D150 2.30-2.35 2.25-2.35
Dissipation Factor
@1 kHz D150 0.0003 0.0002
Volume Resistivity
@73oF, 50% RH D257 ohm-cm 1015 1015
Arc Resistance (s) D495 135-160
OPTICAL
Refractive Index D542 1.54 1.51
Transmittance D1003 % 10-50 4-50
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HYDEX 202 & 301

A family of amorphous polymers that exhibit many properties of crystalline resins:
chemical resistance, dimensional stability, toughness and clarity. These materials
are extremely dimensionally stable and are frequently the material of choice when
close tolerance and/or difficult geometrical parts are being machined.
HYDEX 202 and 301 rod and slab stock are a family of rigid thermoplastic
polyurethane products. These products are produced from Isoplast engineering
thermoplastic resins. Isoplast resins are unique in the fact that they are amorphous
which will yield properties such as good impact resistance, good dimensional sta-
bility and clarity approaching that of polycarbonate, but they also exhibit properties
of crystalline polymers by having excellent chemical resistance and low moisture
absorption.
Although HYDEX 202 and 301 have unique properties which make it a good
candidate for metal, glass or ceramic replacement, it can also be used in similar
applications where polycarbonate, nylon or acetal are currently used. A wide vari-
ety of rod and slab sizes are available. HYDEX 301 is transparent a grade, while
HYDEX 202 is opaque but has higher impact properties than that of HYDEX 301.
TYPICAL PROPERTIES
Dimensionally stable Low moisture absorption
Great chemical resistance Good wear resistance
Good impact resistance Clarity and toughness
Bearings filter housing Level gauges
Gears Oil and Gas field equipment
Industrial hardware Small engine components
Processing equipment
HYDEX 202 & 301 Availability


24 x 48 (standard)
ROD / SOLID ROUNDS (Inches)

1/4" diameter up to 6" diameter (standard)
ROD LENGTHS AVAILABLE (Inches)

8 foot long (standard)
HYDEX STANDARD COLORS

202 (Opaque) and 301 (Clear)
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HYDEX 202 & 301

TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS HYDEX 202 HYDEX 301
PHYSICAL
Tensile Strength at Yield D638 psi 9,000 10,000
Tensile Strength at Break D638 psi 8,000 9,000
Tensile Elongation at Yield D638 % 8.5 7
Tensile Elongation at Break D638 % 90 140
Flexural Strength D790 psi 12,000 14,000
Water Absorption,
24 hours @ 73oF D570 % 0.21 0.19
IZOD Impact
Notched 1/8", 73o F D256 ft-lb/in. 10 2.4
Notched 1/8", -40o F D256 ft-lb/in. 3 0.8
Instrumented Dart Impact, D3763 in-lb. 400 800
Total Energy @ 73oF
THERMAL
Deflection Temp. Under Load
@66 psi, Annealed D648 o
F 290 220
@264 psi, Annealed D648 o
F 280 170
@66 psi, Unannealed D648 o
F 260 190
@264 psi, Unannealed D648 o
F 240 170
Vicat Temperature D1525 o
F 292 228
Coefficient of Linear D696 10-5 in/inoF 3.7 3.4
Thermal Expansion
OPTICAL
Light Transmission D1003 % n/a 90
Actual light transmission will
vary depending on cross
sectional thickness of mate-
rial. 1/8" thick test specimen.
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HYDEX 4101 and HYDEX 4101L

The next revolution in Stock Shape
Plastics has just arrived...
HYDEX 4101 and HYDEX 4101L (inter-
nally lubricated) represent a family of stock
shape plastics with elevated performance
over PET-P, Acetal and Nylon. HYDEX 4101
is a PBT Polyester with an outstanding set
of properties that include; wear resistance,
chemical resistance and toughness. HY-
DEX 4101L (Lubricated) is an enhanced
version with improved wear, PV range and
lubricity over HYDEX 4101. In direct com-
parison to other commonly used plastics,
HYDEX 4101 and HYDEX 4101L have:

Improved Wear and Chemical Resis-
tance Versus Acetal
HYDEX 4101 and 4101L are compatible with chemicals having a pH range
of 2.0 - 9.0, Acetal's range is 4.0 - 9.0.
HYDEX 4101 and 4101L can with stand repeated "CIP" chemical
washdown without affecting material performance. Acetal degrades upon
repeated contact with aqueous chlorine solutions.
HYDEX 4101L has 30% higher limiting PV than DELRIN AF.
HYDEX 4101L has about two times better wear factor than Acetal.
HYDEX 4101L is approved for direct food contact, DELRIN AF is not.
Superior Dimensional Stability Over Nylon

HYDEX 4101 and 4101L have moisture absorption of 0.07%.
Nylon has moisture absorption 15 times greater than HYDEX, and can
exhibit significant dimensional changes in use.
Best Wear and Lubricity When

Compared to PET-P
HYDEX 4101 and 4101L have
20% greater impact strength than
PET-P.
HYDEX 4101L has about 50%
better wear factor than PET-P.
HYDEX 4101L has more than
twice the LPV performance than
PET-P
HYDEX 4101L has about 50%
lower coefficient of friction than
PET-P.
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TYPICAL PROPERTIES*
Improved productivity - through increased line speeds due to high PV
capabilities and low wear rate.
Reduce downtime - better wear rates mean less maintenance downtime to
replace worn out parts.
Lower costs - through reduction or elimination of external lubricants and
through using less replacement parts.
PROPERTY ASTM UNITS HYDEX HYDEX

TESTED 4101 4101L
PHYSICAL
Specific Gravity D792 1.31 1.36
Tensile Strength D638 psi 9,400 7,200
Tensile Elongation D638 % 50 40
Notched Impact Izod D256 ftlb/in 0.7 0.7
Wear Factor LNP in5-min/
@2000 PV EPALP-TB001 ft-lb-hr 210 38
Dynamic Coefficient LNP
of Friction (Steel) EPALP-TB001 0.25 0.11
Static Coefficient of LNP
Friction EPALP-TB001 0.19 0.08
LPV @100 fpm LNP
EPALP-TB003 psi-fpm 6,000 15,700
Water Absorption D570
@ 24 hrs % 0.07 0.07
THERMAL
Heat Deflection D696 o
F 200 195
@264 psi
Max Continuous Use D648 o
F 221 221
MISCELLANEOUS
FDA Compliant --- --- Yes Yes
3A Compliant --- --- Yes Yes
USDA Compliant --- --- Yes Yes
* Typical physical property data generated from extruded-machine test specimens.
PROPERTY COMPARISON
Limiting PV@ 100 fpm 15,700 Max Continuous Use Temperature
Higher Limiting PV = Better Performance Higher Number = Better Performance
221oF
212oF 212oF
6,000 185oF
5,000 160oF
3,500
2,500
Nylon 6/6 Acetal PET-P 4101 4101L Nylon 6/6 Acetal PET-P 4101 4101L
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PROPERTY COMPARISON
Wear Factor Moisture Absorption 15,700
Lower Number = Better Performance 210 Lower Number = Better Performance
200
.22
65 67 .07
38 .07
4101L Acetal PET-P Nylon 6/6 4101 4101L PET-P Acetal Nylon 6/6
Chemical Resistance Coefficient of Friction (Dynamic)

HYDEX 4101
HYDEX 4101L
> pH Range 2.0 - 9.0 Lower Number = Better Performance
0.25
0.21
PET-P > pH Range 2.0 - 9.0 0.20
0.16
Acetal > pH Range 4.0 - 9.0 0.11
Nylon 6/6 > pH Range 2.0 - 10.0

4101L Delrin AF PET-P Acetal 4101
COMPARE HYDEX 4101...

VS. VS. VS. STEEL, BRASS,
PET, POLYESTER ACETALS BRONZE, ALUMINUM
The performance HYDEX 4101 surpasses Here's how HYDEX 4101

of HYDEX 4101 Acetals in these impor- outperforms metals...
exceeds that of PET, tant ways...
Polyester. It deliv- No product contam-
ers... Better chemical ination.
resistance. Needs no lubrication like
Better impact. metals and alloys.
No centerline porosity.
Better elongation.
Better wear resistance. Noise reduction
Less brittleness. Reduces decibel levels
Lower coefficient of
friction. in factories.
These improve-
ments benefit you Better surface Increased wear life.
with... hardness. Superb wear resistance
outlasting many metals
Increased cost and alloys.
effectiveness.
Improved yields Reduced down time.
during fabrication Less machine down time
due to less due to increased
cracking. product reliability. No
down time needed for
Longer part life lubrication.
as a result of
greater durability Increased
and ductility. productivity.
Lighter parts can be
moved more rapidly.
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FOOD PROCESSING INDUSTRY
HYDEX 4101 and HYDEX 4101L can be used as components in many seg-
ments of the food processing industry:
Bakery Ice Cream
Beverages/Soft Drinks Juices
Candy/Confectionery Meat and Meat By-products
Canned Foods Poultry Processing
Dairy Processed Foods and Snack Foods
Frozen Foods
APPLICATIONS
HYDEX 4101 and HYDEX 4101L are used in applications such as:
Bearings Food Pistons
Bushings, Cams Gears
Cam Rollers Impellers
Conveyor Components Manifolds
Conveyor Wheels Pump Parts
Dispensing Components Scraper Blades
Filler Components Timing Screws
Fixturing Blocks Valve Bodies and Wear Strips
In direct comparison to other commonly used plastics, HYDEX 4101 and HYDEX 4101L
have; improved wear and chemical resistance versus acetal, superior dimensional stability
over nylon and the best wear and lubricity when compared to PET-P.
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HYDEX 4101
FDA GRADE ROD and SLAB
HYDEX 4101 ROD HYDEX 4101 SLAB
DIAMETER (inches) THICKNESS (inches)
1/4 2 4 1/2 2-1/2
1/2 2-1/4 4-1/2 3/4 3
3/4 2-1/2 5 1 3-1/2
1 3 5-1/2 1-1/2 4
1-1/4 3-1/2 6 2
1-1/2
TOLERANCES (inches)
STANDARD DIA DIA
(inches) LENGTH (feet) TOLERANCES
1/4 to 1................................. 5 and 10................................... +.002/-.000
1-1/8 to 2.............................. 4 and 8..................................... +.005/-.000
2-1/8 to 2-1/2........................ 2 and 4..................................... +.025/-.000
2-5/8 to 6.............................. 2 and 4..................................... oversize
RODS CAN BE GROUND TO ANY INTERMEDIATE DIAMETER/PRICE IS

BASED ON NEXT LARGER DIAMETER, PLUS GRINDING CHARGE
SLAB SIZES (inches) TOLERANCES

LENGTH WIDTH
1/2 to 4.......... 12 x 24 and 12 x 48............. +.500/-.000.......... +.125/-.000
1/2 to 2.......... 24 x 24 and 24 x 48............. +.500/-.000.......... +.125/-.000

1/2 to 7/8..................................... +.025/-.000
1 to 4........................................... +.050/-.000
SLAB CAN BE GROUND TO ANY INTERMEDIATE SIZES
STANDARD COLORS
Natural Black
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HYDEX 4101L
FDA GRADE ROD and SLAB
HYDEX 4101 ROD HYDEX 4101 SLAB
DIAMETER (inches) THICKNESS (inches)
1/4 2 4 1/2 2-1/2
1/2 2-1/4 4-1/2 3/4 3
3/4 2-1/2 5 1 3-1/2
1 3 5-1/2 1-1/2 4
1-1/4 3-1/2 6 2
1-1/2
TOLERANCES (inches)
STANDARD DIA DIA
(inches) LENGTH (feet) TOLERANCES
1/4 to 1................................. 5 and 10................................... +.002/-.000
1-1/8 to 2.............................. 4 and 8..................................... +.005/-.000
2-1/8 to 2-1/2........................ 2 and 4..................................... +.025/-.000
2-5/8 to 6.............................. 2 and 4..................................... oversize
RODS CAN BE GROUND TO ANY INTERMEDIATE DIAMETER/PRICE IS


LENGTH WIDTH
1/2 to 4.......... 12 x 24 and 12 x 48............. +.500/-.000.......... +.125/-.000
1/2 to 2.......... 24 x 24 and 24 x 48............. +.500/-.000.......... +.125/-.000

1/2 to 7/8..................................... +.025/-.000
1 to 4........................................... +.050/-.000
SLAB CAN BE GROUND TO ANY INTERMEDIATE SIZES
STANDARD COLORS
Natural Black

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HY-PACT VH (VHMW)
There are many cases in which UHMW is specified for installations where its
ultimate abrasion and impact resistance are not necessary. In many cases, the
customer's only alternative was to use standard HDPE, which lacks the durability
of UHMW in most applications.
So the King team created King Hy-Pact VH (very high molecular weight polyeth-
ylene), a unique product designed to be a perfect complement to UHMW and to
bridge the wide performance gap between HDPE and UHMW. When used prop-
erly, King Hy-Pact VH allows distributors and manufacturers to reduce costs while
suffering no performance loss. Naturally, good design practices dictate that new
applications should always be tested before full-scale operations begin.
To see how VHMW stacks up against other polyethylenes, please refer to the
"Polyethylene" section of this Alro Plastics Reference Guide.
TYPICAL PROPERTIES
Environmentally stabilized, indoor or outdoor use
FDA and USDA approved, white opaque color
Smooth, non-skived finish has low coefficient of friction
Extremely flat, low-strain sheet
Resistant to caking and bridging (build-up)
Made from recycled plastics and 100% recyclable
Not affected by most aqueous acids, alkalis or salt solutions
Conveyors and chutes Cargo hold liners for trucks / rail cars
Lubricating disks Washer, gaskets and split bushings
Rail-car pedestals Deep-freeze applications
Punching operations Snow plows
Meat and poultry packing
Hy-PACT VH Availability


48 x120 (standard)
CUSTOM SHEET SIZES

Available upon request, up to 72" wide, minimums may apply
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HY-PACT VH (VHMW)
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS Hy-PACT VH
PHYSICAL
Tensile Strength @ Yield D638 psi >3,800
Elongation @ Break D638 % >800
Durometer D2240 Shore D 65
IZOD Impact Strength D256 J/M No Break
Brittleness Temperature D746 o
F <-36.4
F 255
Heat Deflection Temp, 66 psi D648 o
F 160
Co-efficient of Thermal Expansion D696 in./in./oF 7.0 x 10-5
Relative Volumetric Abrasion Sand Slurry Test

Hy-Pact Polymer (UHMW-PE) 12
Hy-Pact Polymer (VHMW-PE) 40
High Density Polyethylene (HDPE) 110
This large tank cover was machined on our CNC Routers and welded together by Alro Plastics
to create this tank cover per the customer supplied print.
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INDUSTRIAL LAMINATES
Phenolics are also known as Micarta, Texolite and Bakelite. Phenolic (High Pres-
sure Laminate) is a hard, dense material made by applying heat and pressure to
a series of layered materials, such as paper or fabric and then impregnated with a
synthetic resin. The layered material usually consists of cellulose paper, cotton fabric,
synthetic yarn fabrics, glass fabrics or unwoven fabrics. Once the layers are heated
and pressure is applied the layers are transformed into a high pressure thermoset-
ting industrial plastic.
These materials are extremely versatile because of their unusual combination of
properties. All grades are light in weight (about 1/2 the weight of aluminum), dense,
structurally strong, resistant to moisture, and none will soften appreciably under the
reapplication of heat. No one grade can possess all the properties desirable for all
applications, therefore we stock a number of grades so that the proper material may
be selected for almost any application.
Acoustic Isolators, Antenna Bases, Arc Chutes, Bearings, Bushings, Circuitry Housings,
Coil Forms, Condenser Cases, Fuse Tubes, Gaskets, Gears, Insulators (washers and
components), Liners, Pulleys, Rollers, Rotor Vanes, Slip Rings, Separators, Spacers,
Terminal Boards, Thrust Washers, Valve Bodies, Wear Blocks and Welding Handles.
PROPERTY TESTED UNITS PHENOLIC, PHENOLIC, PHENOLIC,

PAPER XX CANVAS CE LINEN LE
MATERIAL SPECS.
Specific Gravity --- 1.38 1.37 1.34
Tensile Strength psi 13,000 10,000 13,000
Comp. Strength psi 35,000 36,000 36,000
Flexural Strength psi 22,000 17,000 18,000
Hardness, M scale "M" 101 100 100
Bond Strength lbs 1,200 1,900 1,900
Shear Strength lbs 12,800 14,000 13,500
Dissapation Factor Cond.
10-6 Cycles "A" .035 n/a .065
Dielectric Constant Cond.
10-6 Cycles "A" 5.1 5.5 5.7
Electric Strength
V/Mil Cond."A" --- 700 550 625
Flammability Rating --- 94HB 94HB 94HB
Max Operating
Temperature o
C 140 125 125
Coefficient of in/in/oC
Thermal Expansion x10-5 1.5 2.0 1.8
Water Absorption
% 24 Hours % .57 2.0 1.9
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PROPERTY TESTED UNITS G-7, GLASS G-10, GLASS G11, GLASS
SILICONE EPOXY FR4 EPOXY
MATERIAL SPECS.
Specific Gravity --- 1.78 1.85 1.82
Tensile Strength psi 18,000 38,000 37,000
Comp. Strength psi 45,000 66,000 63,000
Flexural Strength psi 25,000 60,000 75,000
Hardness, M scale "M" 105 115 112
Bond Strength lbs 900 2,300 2,200
Shear Strength lbs 17,000 21,500 22,000
Dissapation Factor Cond.
10-6 Cycles "A" .003 .032 .020
Dielectric Constant Cond.
10-6 Cycles "A" 4.2 4.8 5.0
Electric Strength
V/Mil Cond."A" --- 400 800 900
Flammability Rating --- 94V-0 94V-0 94HB
Max Operating
Temperature o
C 220 140 180
Coefficient of in/in/oC
Thermal Expansion x10-5 1.0 1.0 1.1
Water Absorption
% 24 Hours % .02 .10 .20
Not big enough to ship via truck? We also utilize the UPS Worldship program so we can run
all of our smaller packages thru their system and print shipping labels for them.
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PHENOLIC COMPARISONS
PHYSICAL
GRADES DESCRIPTION
PROPERTIES
*XX A hard paper-based, Good machinability and

reinforced laminate with a mechanical properties, high
Paper base / Pheno-
phenolic resin binder. dielectric strength and
lic resin resistance to moisture.
MIL-1-24768/11, Type PBG
Appropriate for most electrical
applications.
C Grade C is a fabric Tough, strong and provides

Canvas base / Phe- reinforced laminate made high impact strength. Easily
nolic resin from cotton cloth weighing machined and is outstanding
over 4 ounces per sq yard. for a wide variety of
MIL-1-24768/16, Type FBM
mechanical applications.
Fair electrical properties.
*CE Grade CE is similar to C in Greater resistance to

Canvas (Electric) weight of fabric and thread moisture than Grade C
base / Phenolic resin count. Tough and resilient and controlled electrical
grade for uncommon properties. Easily machined.
MIL-1-24768/14, Type FBG
electrical applications. Good for electrical applications
where mechanical strength is
needed.
L Grade L is a fine weave cot- Good mechanical properties

Linen base / Pheno- ton cloth, reinforced with a and machines easily. Highly
lic resin phenolic binder. Made from recommended for fine punch-
fabric weighing not over 4 ings or threading or close
MIL-1-24768/15, Type FBI
ounces/sq yard. tolerance machining.
*LE Grade LE is a fine weave LE is similar to L, however,

Linen (Electric) base / cotton fabric grade made LE has improved moisture
Phenolic resin of the same thread count of resistance and increased di-
Grade L. Recommended for mensional stability. Good acid
MIL-1-24768/13, Type FBE
fabricated parts which need resistance.
smooth edges and good
mechanical strength.
G-7 Grade G-7 Glass silicone is a Unequalled for high heat and
Glass cloth /Silicone continuous glass fabric lami- arc resistance applications,
resin nated with a silicone resin. and where good mechanical
and electrical properties must
MIL-1-24768/17, Type GSG
be exhibited in humid condi-
tions in excess of 500oF.
*G-10 & FR-4 Grade G-10 is a continuous Good machining characteris-

Glass cloth / Epoxy filament woven glass cloth tics and good flexural, bond
grade, permeated with an and impact strength. Also
resin
epoxy resin. FR-4 is a fire characterized by excellent
MIL-1-24768/27, Type GEE-F
retardant G-10 glass epoxy electrical properties in a wide
laminate that is used primar- variety of temperatures. Low
ily in the printed circuit board moisture absorption and low
industry. heat distortion point.
*G-11 G-11 is a glass cloth based Similar characteristics to

Glass cloth / Epoxy material, permeated with an G-10 with high mechanical
resin epoxy resin. strength up to 300oF and is
self-extinguishing.
MIL-1-24768/3, Type GEB
*Standard available grades.
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LAMINATED SHEET
THICKNESS (inches)
1/32 3/16 3/8 5/8 1 1-3/8 1-3/4
1/16 1/4 7/16 3/4 1-1/8 1-1/2 1-7/8
1/8 5/16 1/2 7/8 1-1/4 1-5/8 2

36 x 48 48 x 48 48 x 96 Special sizes available per request.
CLOSE TOLERANCE SANDING CUT TO SIZE FABRICATION PER PRINT
LAMINATED ROD: Type CE

DIAMETER (inches)
1/16 9/32 3/4 1-5/8 3-1/4
3/32 5/16 7/8 1-3/4 3-1/2
1/8 3/8 1 2 3-3/4
5/32 7/16 1-1/8 2-1/4 4
3/16 1/2 1-1/4 2-1/2 4-1/2
7/32 9/16 1-3/8 2-3/4 5
1/4 5/8 1-1/2 3 6
TOLERANCES (inches)
1/16 to 1-1/4.................... +/- .001 Closer tolerances
1-3/8 and over ................ +/- .003 quoted on request.
LENGTHS (feet) 4 foot nominal. Special lengths quoted by request.
LAMINATED TUBE
INSIDE DIAMETER (inches)
3/16 13/16 1-3/8 1-15/16 3 4-1/4
1/4 7/8 1-7/16 2 3-1/8 4-1/2
3/8 15/16 1-1/2 2-1/8 3-1/4 4-3/4
7/16 1 1-9/16 2-1/4 3-3/8 5
1/2 1-1/16 1-5/8 2-3/8 3-1/2 5-1/4
9/16 1-1/8 1-11/16 2-1/2 3-5/8 5-1/2
5/8 1-3/16 1-3/4 2-5/8 3-3/4 5-3/4
11/16 1-1/4 1-13/16 2-3/4 3-7/8 6
3/4 1-5/16 1-7/8 2-7/8 4
THICKNESS OF WALL (inches)

1/16 3/16 5/16 1/2 11/16 1
3/32 7/32 3/8 9/16 3/4 1-1/4
1/8 1/4 7/16 5/8 7/8 1-1/2
LENGTHS (inches) 24 to 48 depending on grade

TOLERANCES: NEMA standard tolerances. Special tolerances available by request.
LARGE SIZES QUOTED ON REQUEST
MAY BE SUBJECT TO MINIMUM QUANTITY ON SOME SIZES AND GRADES
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INDUSTRIAL LAMINATES: GPO-3

GPO-3 is an electrical grade sheet laminate. All grades of our electrical grade
sheet laminates are produced using polyester resin and fiberglass reinforcement.
They are U.L. recognized and are available in 36" x 72" and 48" x 96" sheet sizes.
The sheets are manufactured in thickness ranging from 1/32" to 1" thick, with most
sizes in stock for immediate shipment.
Polyply L-50: Track resistant, flame retardant laminate which meets or exceeds
NEMA GPO-3 requirements.
U.L. Recognition File Number: Polyply #L50, NEMA Grade GPO-3, Red (color),
#E82624.
TYPICAL PROPERTIES
Electrical insulation
Track resistance
Self extinguishing UL94 (V-O)
Chemical resistance
Low smoke
Low conductivity
Impact and Abrasion resistant
Good mechanical strength
Phase and End barriers
Insulating supports
Bus bar supports
Mounting panels in switch bars
Transformers
Antenna bases
Spacers
GPO-3 - Electrical Grade Sheet Laminates

36 x 72 48 x 96

1/32 1/16 3/32 1/8 3/16 1/4
3/8 1/2 5/8 3/4 1
STANDARD COLOR Red
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INDUSTRIAL LAMINATES: GPO-3

TYPICAL PROPERTIES:
PROPERTY TESTED ASTM UNITS POLYPLY L50

UL TEST# GPO-3
GENERAL INFORMATION
Polyply Grade --- --- L50
NEMA Grade --- --- GPO-3
Color --- --- RED
U.L. Recognition File # --- --- E82624
Flexural Modules D790 psi x 106 1.23
Shear Strength D732 psi 14,000
Izod Impact Strength (Notched) D256 ft-lb/in 8.2
Water Absorption D570 % by weight 0.21
Hardness, Barcol D2583 50
Specific Gravity D792 1.8
Dielectric Strength D149 volts/mil 400
Dielectric Strength D149 kV 57
(parallel in oil)
High Voltage Arc Resistance D495 sec 200+
Dielectric Constant @ 60 Hz D150 --- 4.8
Dielectric Constant @ M Hz D150 --- 4.7
Dissipation Factor @ 60 Hz D150 --- 0.013
Dissipation Factor @ M Hz D150 --- 0.011
Comparative Tracking Index D3638 volts 500+
THERMAL PROPERTIES
Coefficient of Thermal D696 in/in/oC x 10-5 2.0
Expansion
Thermal Conductivity C177 btu/hr/ft2/in/oF 1.9
UL Temp Index - Electrical UL746B o
C 120
UL Temp Index - Mechanical UL746B o
C 140
FLAME RESISTANCE PROPERTIES

U.L. Subject 94 UL94 94VO
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KING COLORBOARD
King ColorBoard is a high density polyethylene sheet that is environmentally
stabilized for outdoor use. Its bright, primary colors make it ideal for sign, indus-
trial, marine, playground and recreational applications. For maximum versatility,
standard colors are made to coordinate with King ColorCore. King ColorBoard
features an attractive matte finish and is manufactured to the highest standards in
the industry. Base material is FDA approved as are most pigments.
It is made with impact resistant high density polyethylene to handle more abuse
than conventional sign and playground materials. ColorBoard is environmentally
stablized and will never fade or discolor in direct sunlight. And you never have to
worry about delamination, rotting or warping with King ColorBoard.
King ColorBoard is now available with our exclusive antimicrobial additive King
MicroShield. The latest technology for protecting the product surface against a
broad spectrum of damaging bacteria, algae, and fungi by reducing the amount of
microbes by 99.99%.
TYPICAL PROPERTIES
Environmentally stabilized for harsh sun & outdoor applications
Will not rot, swell, splinter or delaminate when exposed to water
Durable matte-textured surface on both sides
Extremely flat and consistent sheets
Easy to fabricate with standard woodworking tools
Playground equipment
Recreational
Signage
KING COLORBOARD Availability

1/4", 1/2" and 3/4" thick (standard)

48 x 96 (standard)
SHEET COLORS AVAILABLE

Tan, Blue, Green, Red, Orange and Yellow

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KING COLORBOARD
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS COLORBOARD
PHYSICAL
Elongation @ Yield D638 % 9.8
Flexural Stress @ 5% Strain D790 psi 3,810
Compressive Properties 10% Strain D695 psi 4,950
Tensile Impact D1822 ft.lbs./in.2 115
IZOD Impact Resistance D256 ft.lbs./in.2 1.1
F < -105o
F 253o
F 167o
Screw and Nail Withdrawl D1761 lbs. 657 & 63
Flammability UL94 Rating HB
*All values are determined on specimens prepared according to ASTM Standards. Nominal values should not
be interpreted as specifications.
King ColorBoard is made entirely from FDA and USDA approved materials
King ColorBoard meets ASTM D4976 PE235
Our twin table CNC router allows the operator to run machined parts on one table as soon as
the other table finishes its run, elminating almost all down time between parts.
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KING COLORCORE
King ColorCore is a versatile, environmentally stabilized sheet with multiple layers
of contrasting color. Its thin cap layers and bright primary colors make it ideal for
signage, marine, playground and recreational applications. For maximum versatil-
ity, standard colors are made to coordinate with King ColorBoard.
The sheets are easy to engrave and machine, as the cap is approximately ten per-
cent of nominal thickness for high production speeds. Base materials are FDA ap-
proved as are most pigments. King ColorCore is made with high-impact-resistant
polymer to handle more abuse than conventional sign materials. King ColorCore
is a superior homogeneous sheet, made with a unique state-of-the-art continuous
process called PolyFusion, manufactured to the highest standards in the industry.
TYPICAL PROPERTIES
Environmentally stabilized for harsh sun & outdoor applications
Playground equipment
Recreational
Signage
KING COLORCORE Availability

1/4", 1/2" and 3/4" thick (standard)

48 x 96 (standard)

White/Black/White White/Blue/White White/Red/White,
White/Green/White Black/White/Black Blue/White/Blue,
Red/White/Red Green/White/Green Brown/White/Brown,
White/Brown/White Green/Tan/Green Tan/Green/Tan
Black/Yellow/Black Yellow/Black/Yellow
Tan/Brown/Tan Brown/Tan/Brown
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KING COLORCORE
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS COLORCORE
PHYSICAL
Flexural Modulus @ 5% Strain D790 psi 3,810
Tensile Impact D1822 ft. lbs./in.2 115
Izod Impact Resistance D256 ft. lbs./in.2 1.1
F < -105o
F 253o
F 167o
Screw and Nail Withdrawl D1761 lbs 657 & 63
*All values are determined on specimens prepared according to ASTM Standards. Nominal values should not
King ColorCore is made entirely from FDA and USDA approved materials
King ColorCore meets ASTM D4976 PE235
Due to the unique make up of King ColorCore, many different designs and signage can be
made out of a single piece of material.
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KING CUTTINGBOARD
King CuttingBoard is an exceptionally white natural polyethylene color, creating
the bright, clean, sanitary look that commercial food processing operations require.
Bacteria, odors and cleaning fluids wash completely off.
King CuttingBoard wont dull knives like wood. It is made to last in the most
demanding commercial environments. It is easy to clean, easy to maintain, and will
not rot or splinter and complies with FDA and NSF guidelines for a sanitary work
surface.
KING CUTTING BOARD XL
King CuttingBoard XL is an exceptionally white natural polyethylene color, creat-
ing the bright, clean, sanitary look that commercial food processing operations
require. The sheets are approximately one-third lighter in weight than standard
King CuttingBoard, allowing for easy handling and cleanup. Bacteria, odors and
cleaning fluids wash completely off. King CuttingBoard XL wont dull knives like
wood. King CuttingBoard XL is tested and certified by the NSF and the material is
FDA approved. It is made to last in the most demanding commercial environments.
It is easy to clean, easy to maintain, and will not rot or splinter.
How to Clean
Scrub the material with a strong bristle brush and professional-strength detergent
to remove any detritus or stains. Rinse with hot water. Sanitize with a ten percent
bleach solution. Rinse thoroughly with cold water.
King CuttingBoard materials are dishwasher safe. Remove from the dishwasher
before the drying cycle for the best result. Allow to air dry.
TYPICAL PROPERTIES
FDA and NSF certified for food contact
Cutting Boards
Restaurants
Kitchens
KING CUTTINGBOARD and XL Availability

1/4", 1/2", 3/4" and 1" thick (standard)

48 x 96 and 60 x 120 (standard)

White (Polyethylene)
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KING CUTTINGBOARD
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS CUTTINGBOARD
PHYSICAL
F < -105o
F 253o
F 167o
*All values are determined on specimens prepared according to ASTM standards. Nominal values should not
King CuttingBoard is made entirely from FDA and USDA approved materials
King CuttingBoard meets ASTM D4976 PE235
King CuttingBoard is NFS approved for Standards 2 & 51
King CuttingBoard and CuttingBoard XL have both been tested and certified by the NSF and
the materials are both FDA approved for food contact.
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KING CUTTINGCOLORS
King CuttingColors is a NSF-certified family of color-coded cutting board sheets
in five different industry-standard colors to help combat cross contamination. A
textured matte finish and solid surface provide a stable and sanitary work area. It
is available in large sheets that can be cut to fit most counter tops. Bacteria, odors
and cleaning fluids wash completely off. King CuttingColors wont dull knives like
wood. It is produced with the same FDA and NSF certification as King Cutting-
Board.
How to clean: Scrub the material with a strong bristle brush and professional
strength detergent to remove any detritus or stains. Rinse with hot water. Sanitize
with a ten percent bleach solution. Rinse thoroughly with cold water. King Cutting-
Colors materials are dishwasher safe. Remove from the dishwasher before the
drying cycle for the best result. Allow to air dry.
TYPICAL PROPERTIES
Five different colors to help combat cross-contamination
FDA and NSF certified for food contact
Cutting boards
Restaurants
Kitchens
KING CUTTINGCOLORS Availability

1/2" and 3/4" thick (standard)

48 x 96 (standard)

Red (Meat), Green (Vegetables), Blue (Seafood),
Yellow (Poultry) and Tan (Cooked Meats)

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KING CUTTINGCOLORS
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS CUTTINGCOLORS
PHYSICAL
F < -105o
F 253o
F 167o
*All values are determined on specimens prepared according to ASTM standards. Nominal values should not
This product meets all requirements for the FDA for olefin polymers to be used as articles
or components of articles for contact with food as set forth in 21 CFR 177.1520.
King CuttingColors also meets NSF guidelines.
King CuttingColors are available in 5 different industry-standard colors to help combat cross
contamination. Green, Red, Tan, Yellow and Blue cutting boards pictured above.
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KomaALU
KomaAlu is an innovative and versatile composite material that can be put to use
in numerous ways from shop fittings to exhibition stands and trade show design,
from simple signage to special displays, from laminates to furnishing elements.
KomaAlu comprises two aluminum sheets sandwiching a polyethylene core all
bonded together with toughened adhesive in a continuous production process.
The aluminum outer sheets are enamel-baked and coated with polyester (coil coat-
ing procedure). The result is a composite sheet lightweight but at the same time
highly durable and rigid with outstanding characteristics ideally suitable both for
interior and for exterior uses.
TYPICAL PROPERTIES
Highly durable
Good flexural strength
Corrosion-resistant
Weather and UV-resistant
Easy to work with, easy to paint
Indoor and Outdoor use
100% Recyclable
Exhibition stands
Supermarkets
Shop windows
Decorative elements
DOT construction signs
Partition elements
PoS / PoP signage
KomaALU Availability
SHEET - SKIN THICKNESS 0.25mm (film masked x2)
Thickness: 1/8" thick only
Sheet sizes: 48" x 96", 48" x 120" and 60" x 120"
Colors: white/white, white/silver, white/black
brushed aluminum/white, matte white/gloss white
SHEET - SKIN THICKNESS 0.2032mm (film masked x2)
Thickness: 5/64" and 1/8" thick
Sheet size: 48" x 96"
Color: white/white
SHEET - SKIN THICKNESS 0.06mm (film masked white side only)

Thickness: 1/8" thick only
Sheet size: 48" x 96" and 48" x 120"
Color: white/mill finish economy
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KomaTEX
KomaTex is a versatile, closed-cell, rigid foam PVC sheet for graphics, display
and industrial applications. Suitable for a virtually unlimited range of applications,
PVC is on of the oldest and most developed synthetic materials.
KomaTex features a closed-cell, matte-finish surface with a fine cell structure. It

will fit the requirements for a multitude of applications, from substrates for graph-
ics, point-of-purchase displays and backers for channel letters to wood replace-
ment. Experience has shown that KomaTex is the highest quality PVC sheet
available.
TYPICAL PROPERTIES
Chemical and corrosion resistant
Moisture resistant, low water absorption
Low flammability (UL-94 VO)
Thermal and sound insulation
Matte finish that readily accepts most inks, paints and vinyls
Easy fabrication with most common tools
Bonds easily to similar and various other substrates
Exhibition & trade show booths
PoP and 3D displays
Photo mounting
Arts and crafts
Dimensional lettering
Vehicle manufacturing
Theatre and stage sets
KomaTEX Availability
SHEET SIZES - WHITE
Thickness: 1, 2, 3, 4, 5, 6, 8, 10, 12.7, 19 and 25 mm
Standard sheet sizes: 48" x 96", 48" x 120", 60" x 96", 60" x 120"
Special sheet sizes: 39" x 96" (3mm) and 80" x 120" (3 & 6mm)
SHEET SIZES - BLACK

Thickness: 2, 3, 6, 10, 12.7 and 19 mm
Sheet size: 48" x 96", 48" x 120", 60" x 96" and 60" x 120"
SHEET SIZES - COLORS

Thickness: 3 and 6 mm
Sheet size: 48" x 96"
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KYDEX
KYDEX sheet is an extremely durable thermoplastic alloy extruded in a range of
colors, patterns, textures, thicknesses and grades to optimize long-term perfor-
mance, appearance and cost effectiveness across demanding and diverse end-
use applications.
Specialized grades are offered to satisfy requirements specific to thermoforming,

membrane pressing, post-forming, brake-forming, miter-folding, and laminating,
and to fit a broad range of specialized applications ranging from medical equip-
ment housings and aircraft tray tables to retail store fixtures and commercial
furniture.
IMPACT RESISTANCE
No other thermoplastic sheet stands up to impact, scratches, and gouging like
KYDEX sheet. Depending on grade, it offers Notched Izod impact resistance to
18 ft-lbs/in. (960 J/m), and is available in thicknesses from .028" to .500" (0.7mm
to 12.7mm) to withstand levels of abuse from moderate to extreme. Due to its high
degree of toughness and resilience, KYDEX sheet can also be stretched at room
temperature to twice its original dimension without breaking.
FLAME RETARDANCY
Depending on grade, KYDEX sheet is available with fire ratings of UL Std. 94 V-0,
UL Std. 94 5V; FAR 25.853 (a) and (d); MVSS 302; Class I/A and others.
CHEMICAL RESISTANCE
From sulfuric acid to brake fluid to carbon tetrachloride, high performance grades of
KYDEX thermoplastic alloys are more resistant to a wider range of concentrated
chemicals than any other thermoplastic. In fact, KYDEX sheet meets the highest
standards of chemical resistance of thermoplastic materials as defined in ASTM
D-1784 standard for Class 12454-C rigid polyvinyl chloride.
CLEANABILITY
Tough stains, scuffs, and graffiti can be removed from KYDEX surfaces using strong
cleansers with no staining, fading, or surface damage.
DIMENSIONAL STABILITY
Low water absorption and a relatively low coefficient of thermal expansion give parts
made with KYDEX sheet high dimensional stability.
DESIGN FREEDOM
KYDEX sheet offers unprecedented design and manufacturing flexibility since:
Numerous grades are available to provide properties and certified ratings
required for specialized applications.
An uncommonly wide variety of functional and aestetic affects can be
achieved since certain individual grades can be manufactured using a variety
of techniques.
Many colors, patterns, textures and thicknesses are common to different
grades, allowing multi-component end products to contain a wide variety
of matching parts.
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KYDEX
THERMOFORMING
For fast setup and production of plastic parts, especially large parts in quantities
from 500 to several thousand, thermoforming is commonly selected over injection
molding; tooling costs can be 90% lower and parts can be completed 2-3 times
more quickly.
Equipment housings, shrouds and enclosures
Vents and grilles
Commercial and Institutional furniture and seating
Hidden and exposed parts such as chutes, braces and equipment guards
Interior components of aircraft, mass transit vehicles, trucks and marine vessels
MEMBRANE PRESSING
Where as thermoforming uses air pressure to draw heated plastic sheet into a
mold, membrane pressing uses a bladder or "membrane" to physically press
heated plastic sheet onto a wood or composite substrate or "core" eliminating the
need for molds.
Raised panel cabinet and full-size doors
Corporate logo panels
Hospital bed headboards and footboards
Commercial and Institutional furniture and seating
LAMINATING
KYDEX sheet can be laminated to wood, metal, gypsum, rigid foam and other flat or
curved substrates using commercially available adhesives, and by hot pressing or cold
pressing production methods. The result is a protective surface that resists impact,
gouging and general abuse unlike any other thermoplastic or thermoset sheet material.
Store fixtures and Case goods
Exhibits and Displays
Partitions, Panels and Doors
Wood and Steel furniture
Virtually any laminated product or surface in high-traffic commercial,
institutional and public building interiors
FORMING, FABRICATING and MACHINING

KYDEX sheet is easy to saw, die cut, shear, rout, drill, sand, file, mill and otherwise
machine using conventional power tools. It can also be post-formed and brake-
formed (with or without wire heating), as well as heat welded to create seamless,
sanitary corners.
Braces, Brackets and Supports
Perforated panels
Equipment shrouds and guards
Corner guards and Crash rails
Kick plates and Push plates
Freight container linings
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KYDEX
VARIOUS GRADES and DESCRIPTIONS
GRADE NAME BRIEF DESCRIPTION
KYDEX 100 Ultra high impact, high performance, fire rated sheet suitable
for a broad range of demanding applications.
KYDEX T High impact, high performance, fire rated sheet. Cost
competitive with flame retardant ABS, but with great impact
and extensibility.
KYDEX 200 General purpose sheet with good impact resistance,
excellent extensibility and solvent resistance. Cost
competitve with many other thermoplastics.
KYDEX 107 For National Sanitation Foundation applications. Numerous
textures/sizes, limited colors. FDA approved raw materials.
Cost competitive with many other thermoplastics.
KYDEX 101 White #62000 or Black #52114 substrate with colored,
weatherable cap for thermoforming letter backs of electrical
signage. Eliminates painting.
KYDEX 110 Super tough, durable KYDEX 110, a proprietary alloy sheet,
brings new dimensions to thermoformers in: formability,
rigidity, breakage resistance, chemical resistance and fire
retardancy.
KYDEX 115 Rigid, sag-resistant ceiling panel grade in .080" (2.03mm)
thickness, available pre-cut. Class 10 rated for clean rooms.
Also for food plants, computer rooms, operating rooms, etc.
KYDEX 130 High performance sheet with integral granite pattern in five
colors. Rated Class I/A for non-wallcovering applications.
UL 94 V-0 and 5V fire rating.
KYDEX 150 High performance sheet for building product applications.
Rated Class I/A in gauges to .060" (1.52mm); Class II/B in
gauges to .093" (2.36mm). UL listed.
KYDEX 152 AR Super tough, durable KYDEX 152AR sheet brings new
dimensions to thermoformers and membrane pressers in:
formability, rigidity, breakage resistance and abrasion
resistance.
KYDEX 152 WG Super tough, durable KYDEX 152WG sheet brings new
dimensions to membrane pressers in: extensibility, rigidity,
abrasion resistance and fire retardancy.
KYDEX 154 Decorative KYDEX 154 thermoplastic sheet, available in
many standard and custom designs, offers a unique look
for thermoformed parts. This durable material brings new
dimensions to thermoformers in: formability, rigidity, breakage
resistance, chemical resistance and fire retardance.
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KYDEX
KYDEX 160 High performance sheet for building product and clean room
applications. Rated Class I/A and Class 10 in gauges .125"
(3.12mm). UL listed.
KYDEX 160A KYDEX 160A is a thermoplastic sheet that is used for
laminating and thermoforming applications requiring a Class
I/A rating.
KYDEX 161 KYDEX 161 is a proprietary, high performance thermoplastic
sheet that meets the M1 requirement for French Epiradiateur
Test NFP 92-501.
KYDEX 550 Weatherable, monolithic (no caps) sheet in limited light
colors. Excellent impact resistance.
KYDEX 510 KYDEX sheet of any color with a clear, weatherable cap.
Caps also available with black/white or rust/gray granite
patterns.
KYDEX 1900 Mid-temperature aircraft grade with improved heat distortion
characteristics for higher in-service temperatures 168-178oF
(75-81oC). Meets FAR requirement 25.853(a).
KYDEX 301 KYDEX 301 is a proprietary Bi-layer thermoplastic sheet that
is cost competitive with fire retardant ABS (FR-ABS)
formulations but with superior properties. Unlike FR-ABS,
KYDEX 301 is less hygroscopic.
KYDEX 6185 High-temperature aircraft grade with improved heat distortion
characteristics for higher in-service temperatures 180-195oF
(82-90.5oC). Meets FAR requirement 25.853(a).
KYDEX 6200 High performance grade for mass transit vehicle interiors.
Meets FTA and FRA fire requirements.
KYDEX 6565 High performance grade for aircraft interiors. Meets FAR
fire requirements 25.853(a) and (d).
KYDEX GND Conductive sheet in black only, for electronic/electrical
applications. Protects against ESD. Retains conductive
properties after forming.
KYDEX L Damage resistant laminating material. Ratings of Class I/A
and UL 94 V-0 in gauges to .040" (1.02mm). Can also be
thermoformed and membrane pressed.
KYDEX V103 KYDEX V103 sheet is a recycled grade of a proprietary
thermoplastic sheet that is cost competitive with other
grades of thermoplastic sheet while offering improved
performance.
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KYDEX
KYDEX V100 Recycled Black #52114 sheet. Rated UL 94 V-0. Excellent

performance-to-cost ratio. Also available: Vinyloy 103
offering shorted cycle times.
KYDEX V Recycled grade of KYDEX "Utility Black" #52065 sheet.
Excellent performance-to-cost ratio.
KYDEX V102 Recycled Beige #72401, Gray #52346 or Black #52114
KYDEX sheet with cap in select colors. Rated UL 94 V-0
and 5V.
KYDEX HD High Durability (HD), high impact, membrane pressable
thermoplastic 3D laminate with integral color in .022" (.56mm)
gauge.
KYDEX WG High impact, membrane pressable thermoplastic 3D laminate
with woodgrain design in .030" (.76mm) gauge.
KYDEX XD Extreme Durability (XD), superior impact, membrance press-
able thermoplastic 3D laminate with integral color from .030"
-.040" (.76mm - 1.02mm) gauge.
SHEET and ROLL SIZES

The standard KYDEX sheet size is 96"L x 48"W (2.44m x 1.22m). Custom widths of
36" (.91m) and 60" (1.52m), as well as custom blank sizes, are also available.
KYDEX sheet in 0.028" (0.71mm) and 0.040" (1.02mm) thicknesses are also offered
as roll stock in standard lengths of 120 (36.58m) with custom lengths also available.
Not all textures or grades of KYDEX sheet are available in all sizes or in roll stock.
Please contact Alro Plastics for details and availability.
THICKNESS (inches)
.028 .060 .093 .156 .250 .325 .425
.040 .080 .125 .187 .312 .375 .500
STANDARD WIDTH AND LENGTH (inches)

48 x 96 (standard)
SHEET COLORS
34 standard colros and over 2,500 custom blended
colors, as well as custom color matched colors.
MINIMUMS MAY APPLY, CUSTOM THICKNESSES AVAILABLE UPON

REQUEST, CALL FOR DETAILS AND AVAILABILITY.
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WHAT CAN BE FOUND ON ALROPLASTICS.com
Product descriptions, colors, sizes, applications and properties.

Product brochues, flyers and photos
MSDS and Technical Data sheets for almost every product
Alro's processing capabilities for made to print orders
Information on our Quality system, ISO 9001:2008 certificate
Product Assitance form, submit questions for Alro assistance
Links to our Manufacturers websites
Links to our Steel and Industrial divisions and their products
Alro locations across America, find the one closest to you

alroplastics.com
alro.com alro.com
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LubX
HIGH PERFORMANCE SLIDING MATERIALS
With LubX S and LubX C, Rchling Engineering Plastics offers two new high-per-
formance materials, which have outstanding dry-running properties at their disposal.
They have been especially developed for applications in materials-handling and
automation technologies. Compared with conventional sliding materials, conveying
systems equipped with LubX need considerably less energy. The considerably
lower coefficient of friction of LubX eliminates the possibility of the slip-stick effect
(backsliding) almost completely and thus increases process stability.
In the development of LubX products, great care has not only been taken to minimize
the coefficient of friction of the sliding materials, but also to consider the tribological
system of the sliding partners in an integrated manner and especially aligned to the
particular specific requirements concerned. The individual motion and transport seg-
ments of different conveying systems were analysed, and the relative movements of
the elements and the frictional forces arising at the points of contact examined. These
frictional forces have a decisive impact on the performance of the conveying system.
With energy prices rising in the long term, lowering energy costs plays an increas-
ingly more important role in the project planning of production, storage and logistic
processes. When utilising components with optimized sliding properties in convey-
ing processes, the conveying power required and thus the energy applied may
be reduced to a minimum. The performance and efficiency of the plant can thus be
considerably enhanced.

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LubX C
ESPECIALLY ALIGNED TO POM and STEEL
With LubX C, Rchling Engineering Plastics offers a new high-performance material,
which has outstanding dry-running properties at its disposal. They have been espe-
cially developed for applications in materials-handling and automation technologies.
Compared with conventional sliding materials, conveying systems equipped with
LubX C need considerably less energy. The considerably lower coefficient of fric-
tion of LubX C eliminates the possibility of the slip-stick effect (backsliding) almost
completely and thus increases process stability.
SPECIAL PROPERTIES
Energy saving
Especially aligned to POM and Steel
(e.g. chain conveyors)
Coefficient of friction with POM as sliding partner
up to 75% less than that of UHMW-PE
Coefficient of friction with Steel as sliding partner
up to 60% less than that of UHMW-PE
Suitable for contact with foodstuffs
(FDA/21, CFR 177.1520) POM transport chain on LubX C
Noise reducing
PRODUCT AVAILABILIY
Extruded profiles
Sheets
Round rods
Fabricated components made to
customer prints
Slide guide, LubX C
LubX C Availability


1/2" to 4" thick

48 x 120 (standard)
ROUND ROD DIAMETERS AVAILABLE

1/4" Dia. to 10" Dia.
ROUND ROD LENGTH (inches)

120" long (standard)
SHEET / ROD COLOR

Blueish-Gray
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MACHINABLE BLUE WAX

Formulated & manufactured by Freeman, this unique medium is an extremely hard
synthetic wax that machines faster than polyurethane and epoxy tooling boards or
metals without sacrificing quality of finish, surface detail, or dimensional accuracy.
Since it is harder and has a higher melting temperature than most other waxes,
machinable wax can be machined, cut, or shaped using standard metalworking or
woodworking equipment. High quality surface detail and dimensional accuracy are
possible. Freeman Machinable Wax is ideal for verifying CNC machining pro-
grams. It can also be used to produce accurate molds and prototypes.
TYPICAL PROPERTIES
Non-abrasive - unlike metal and tooling boards that can cause significant wear
on cutting tools.
User-friendly - machining produces chips instead of dust, for a cleaner work
environment.
Self-lubricating - enables all machining operations to be performed without the
need for coolants and cutting fluids.
Able to be glued - to produce large or irregularly shaped pieces for machining
with the use of 3M #90 Hi-Strength spray adhesive.
Available in a wide variety of sizes - eliminating the waste associated with using
large tooling boards for smaller projects.
Self-releasing/Self sealing - liquid tooling plastics, including epoxy, urethane and
silicone rubber may be poured into Machinable Wax without requiring the use of
sealers or release agents.
Education as a training aid material
CNC systems set-up and demonstrations
Proofing CNC machining programs
Producing accurate molds and prototypes
MACHINABLE WAX Availability

SHEET / SLAB THICKNESS (inches)
2" 3" 4" 5" 6" 7" 8"
STANDARD SLAB WIDTHS and LENGTHS (inches)

Widths: 6" 12" 18" 24"
Lengths: 6" 12" 18" 24" 30" 36" 42" 48"
CYLINDER DIAMETERS (lengths)
1"dia (12"lg) 1.5"dia (12"lg) 2"dia (12"lg) 3"dia (12"lg)
4"dia (14"lg) 5"dia (16"lg) 6"dia (18"lg) 7"dia (18"lg)
MINIMUMS MAY APPLY, CUSTOM THICKNESSES MAY BE AVAILABLE

UPON REQUEST, CALL FOR DETAILS AND AVAILABILITY.
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MAKROLON
POLYCARBONATE SHEET BY BAYER
Bayer MaterialScience LLC produces consistent, high-quality polycarbonate
sheet under the MAKROLON polycarbonate sheet trade name. Forming and
fabrication characteristics and techniques are comparable to those of other
commercial polycarbonate sheet products.
MAKROLON GP (General Purpose Polycarbonate Sheet)

Makrolon GP general purpose polycarbonate sheet is a polished surface, UV
stabilized polycarbonate product for use in glazing and industrial applications, and
features outstanding impact strength and superior dimensional stability. Makrolon
GP polycarbonate sheet's five year warranty against breakage, along with its UL
94 VO rating on gauges .220" and greater, make it cost effective in a wide range of
industrial glazing, design, and structural applications, and thermoformed and fabri-
cated components.
TYPICAL PROPERTIES
Outstanding impact strength
Superior dimensional stability
High temperature resistance
High optical clarity
Lightweight and thermoformable
Industrial glazing
Machine guards
Structural parts
Fabricated parts
Thermoformed parts
MAKROLON GP Availability
.060" to .500" thick
48 x 96 48 x 120 60 x 96 60 x 120 72 x 96 72 x 120

Clear A00 Bronze K09 Gray I30 Dark Gray I35 Black L10
THIN GAUGE THICKNESS (Inches)

.030" to .040" thick
THIN GAUGE SHEET SIZE (Inches)
48" x 48" 24" x 98" 48" x 96"
THIN GAUGE COLORS AVAILABLE
Clear A00 (only color)
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MAKROLON
POLYCARBONATE SHEET BY BAYER
MAKROLON UV (Enhanced UV Polycarbonate Sheet)
Makrolon UV polycarbonate sheet is an enhanced UV-resistant sheet with exceptional
weatherability and superior impact strength. Available in clear as well as a variety
of colors, UV is the perfect choice for for architectural applications where extended
service life and resistance to color shift is required. Makrolon UV polycarbonate
sheet is easily thermoformed, fabricated, and decorated. This performance is backed
by a 10-year comprehensive warranty against breakage, excessive yellowing, and
loss of light transmission.
TYPICAL PROPERTIES
Extended weathering life
Limited 10 year warranty
Entryway canopies
Skylights
Covered pedestrian walkways
MAKROLON UV Availability
.118" to .500" thick
48 x 96 60 x 96 72 x 96

Clear A00 Bronze K09 Gray I30 Dark Gray I35 Green H35

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MAKROLON
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS MAKROLONGP MAKROLONUV
MECHANICAL
Tensile Strength, Ultimate D638 psi 9,500 9,500
Tensile Strength, Yield D638 psi 9,000 9,000
Elongation D638 % 110% 110%
IZOD Impact Strength,
Notched @ 1/8" D256 ft-lbs./in. 18 18
Unnotched @ 1/8" D256 ft-lbs./in. 60 (no failure) 60 (no failure)
Shear Strength, Ultimate D732 psi 10,000 10,000
Shear Strength, Yield D732 psi 6,000 6,000
Shear Modulus D732 psi 114,000 114,00
Rockwell Hardness D785 --- M70 / R118 M70 / R118
PHYSICAL
Light Transmission,
Clear A00 @ 0.118" D1003 % 86% 86%
Gray I30 @ 0.118" D1003 % 50% 50%
Bronze K09 @ 0.118" D1003 % 50% 50%
Water Absorption, 24 hours D570 % 0.15% 0.15%
THERMAL
Coefficient of
Thermal Expansion D696 in/in/oF 3.75 x10-5 3.75 x10-5
Coefficient of BTU-in/hr-
Thermal Conductivity C177 ft2-oF 1.35 1.35
Heat Deflection Temperature
@ 264 psi D648 o
F 270 270
@ 66 psi D648 o
F 280 280
F -200 -200
ELECTRICAL
Dielectric Constant @ 10Hz D150 --- 2.96 2.96
Dielectric Constant @ 60 Hz D150 --- 3.17 3.17
Volume Resistivity D257 Ohm-cm 8.2 x 1016 8.2 x 1016
Dissipation Factor @ 60 Hz D150 --- 0.0009 0.0009
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MAKROLON
ABRASION RESISTANT POLYCARBONATE SHEET
MAKROLON AR (Abrasion Resistant Polycarbonate Sheet)
Makrolon AR abrasion resistant polycarbonate sheet offers superior abrasion resis-
tance and glasslike surface hardness, along with the impact strength of polycarbonate.
Backed by a limited seven year warranty against breakage and loss of light transmis-
sion, Makrolon AR abrasion resistant polycarbonate sheet features a proprietary
hardcoat technology that offers protection against chemical and UV attack. Over its
lifecycle, this results in a significant reduction in maintenance cost and liability risk
versus that of other glazing materials.
MAKROLON 15 (Abrasion Resistant Polycarbonate Sheet)

Makrolon 15 abrasion resistant polycarbonate sheet offers superior long-term
weatherability, optical clarity, and vandalism protection. Backed by a limited 15 year
warranty, this product incorporates MAKSHIELD innovative technology to achieve
enhanced performance. Its improved glazing durability and unsurpassed impact re-
sistance, along with enhanced insulating properties and significant weight reduction,
makes Makrolon 15 clearly the right choice for your glazing applications. Makrolon
15 polycarbonate sheet also offers a significant reduction in maintenance cost over
its life cycle versus that of other glazing materials.
TYPICAL PROPERTIES
Superior abrasion resistant
Superior long-term weatherability
Limited 7 and 15 year warranty respectively
Bus and Transportation shelters
Glazing in schools
Public buildings
Medical and Correctional facilities
MAKROLON AR and 15 Availability

MAKROLON AR - STANDARD THICKNESS
.118" to .500" thick
MAKROLON 15 - STANDARD THICKNESS

.236" to .500" thick

48 x 96 60 x 96 72 x 96

Clear A00 Bronze K09 Gray I30 Dark Gray I35 Green H35
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MAKROLON
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS MAKROLONAR MAKROLON15
MECHANICAL
Tensile Strength, Yield D638 psi 9,000 ---
Elongation D638 % 110% ---
Flexural Modulus D790 psi 345,000 ---
Unnotched @ 1/8" D256 ft-lbs./in. 60 (no failure) No Break
Shear Strength, Ultimate D732 psi 10,000 ---
Shear Strength, Yield D732 psi 6,000 ---
Shear Modulus D732 psi 114,000 ---
Rockwell Hardness D785 --- M70 / R118 ---
PHYSICAL
Light Transmission,
Clear A00 @ 0.118" D1003 % 86% 86%
Gray I30 @ 0.118" D1003 % 50% ---
Bronze K09 @ 0.118" D1003 % 50% ---
Dark Gray @ 0.118" D1003 % 18% ---
Water Absorption, 24 hours D570 % 0.15% ---
THERMAL
Coefficient of
Thermal Conductivity C177 ft2-oF 1.35 ---
@ 264 psi D648 o
F 270 270
@ 66 psi D648 o
F 280 280
F -200 ---
ELECTRICAL
Dielectric Constant @ 10Hz D150 --- 2.96 ---
Dielectric Constant @ 60 Hz D150 --- 3.17 ---
Volume Resistivity D257 Ohm-cm 8.2 x 1016 ---
Dissipation Factor @ 60 Hz D150 --- 0.0009 ---
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MAKROLON
THICK GAUGE POLYCARBONATE SHEET
MAKROLON MG (Machine Grade Polycarbonate Sheet)
Makrolon MG machine grade polycarbonate engineering plate is a low stress
polycarbonate ideally suited for heavily fabricated, tight tolerance parts. It features
extremely high impact strength, high modulus of elasticity, outstanding dimensional
stability, and good electrical properties. Makrolon MG machine grade polycarbonate
plate has a heat deflection temperature of 270F (132C) at 264 psi.
MAKROLON WG (Window Grade Polycarbonate Sheet)

Makrolon WG window grade polycarbonate engineering plate is an optically clear, low
stress polycarbonate plate ideally suited for heavily fabricated, tight tolerance parts.
It features extremely high impact strength, high modulus of elasticity, outstanding
dimensional stability, and good electrical properties. Makrolon WG window grade
engineering plate has a heat deflection temperature 270F (132C) at 264 psi, and
demonstrates low levels of black specks and other impurities.
TYPICAL PROPERTIES
Extremely high impact strength
High modulus of elasticity
Outstanding dimensional stability
High optical clarity (Window Grade)
Good mechanical and electrical properties
Manifolds Sight windows for tanks/vessels
Insulators Viewport windows
Diaphragms Medical parts
Semiconductor Military applications
MAKROLON MG and WG Availability

.750" 1.00" 1.25" 1.50" 1.75" 2.00"

48 x 96
MAKROLON MG - SHEET COLORS

Clear A00 Matte Black L10
MAKROLON WG - SHEET COLORS

Clear A00
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MAKROLON
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS MAKROLONMG MAKROLONWG
MECHANICAL
Unnotched @ 1/8" D256 ft-lbs./in. 60 (no failure) 60 (no failure)
PHYSICAL
Water Absorption, 24 hours D570 % 0.15% 0.15%
THERMAL
Coefficient of
Thermal Conductivity C177 ft2-oF 1.35 1.35
@ 264 psi D648 o
F 270 270
@ 66 psi D648 o
F 280 280
F -200 -200
ELECTRICAL
Dielectric Constant @ 10Hz D150 --- 2.96 2.96
Dielectric Constant @ 60 Hz D150 --- 3.17 3.17
Volume Resistivity D257 Ohm-cm 8.2 x 1016 8.2 x 1016
Dissipation Factor @ 60 Hz D150 --- 0.0009 0.0009
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MAKROLON
VARIOUS MAKROLON SPECIALTY SHEET GRADES
commercial polycarbonate sheet products. Browse our line of polycarbonate
products and see what Bayer MaterialScience LLC has to offer!
MAKROLON OP (Optical Grade)

Makrolon OP polycarbonate sheet is an optically clear, polished surface, UV sta-
bilized material for use in premium visual applications. Makrolon OP is backed by
a five year warranty against breakage. Applications include aftermarket automotive
parts, recreational vehicular glazing, military vehicular glazing and laminated security
glazing.
MAKROLON FD (Food Grade)

Makrolon FD polycarbonate sheet complies with FDA requirements for food contact.
This non-UV stable sheet offers excellent optical clarity, good heat resistance, and
high impact strength. Makrolon FD polycarbonate sheet is covered by a five year
warranty against breakage. Applications include food processing equipment guards,
bulk food bins, candy molds, sneeze guards, autoclave packaging, hospital trays,
bassinets, incubators, and medical device storage containers.
MAKROLON BG (Bus Window Grade)

Makrolon BG sheet is a hard-coated polycarbonate product designed for exceptional
durability. Manufactured to meet demanding bus glazing requirements, this product
features abrasion resistance, chemical resistance, and long lasting outdoor weathering
performance. The high impact strength of this product provides excellent protection
against vandalism, reducing unplanned maintenance and repair. Makrolon BG meets
DOT/FMVSS 205/ANSI Z26.1 Item AS-4 and is available in clear as well as a variety
of standard and custom tints.
MAKROLON TG (Transportation Grade)

Makrolon TG Sheet is a hard-coated polycarbonate product designed for exceptional
durability. This product is designed to meet the stringent Federal Railroad Administra-
tion requirements for impact and ballistic performance, abrasion, chemical and UV
resistance. Makrolon TG colors include clear and tints.
MAKROLON UC (High Visible Light)

Makrolon UC is a polycarbonate product characterized by high visible light trans-
mission in comparison to other polycarbonate products. This product is suitable for
lamination with glass using conventional lamination techniques.
MAKROLON LF (Low Flammability Grade)

Makrolon LF low flammability polycarbonate sheet is a flame inhibiting UV stable
polycarbonate sheet. It meets the stringent UL 94 V-0 rating at 0.080" thickness, and
conforms to FAR 25.853 (a), 1, (i) and (a), 1, (ii). Applications include interior aircraft
components, switchgear covers, electrical devices, thermoformed equipment hous-
ings, and other current-carrying components.
MAKROLON FI (High Flame Resistant Grade)

Makrolon FI polycarbonate Sheet meets UL 94 V-0 at .060" and UL 94 5V-A at .125"
thicknesses. This non UV stable product also conforms to FAR 25.853 paragraph a &
b. Applications include switchgear covers, electrical devices, thermoformed equipment
housings, and other current-carrying and interior aircraft components.
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MAKROLON
VARIOUS MAKROLON SPECIALTY SHEET GRADES
MAKROLON LD (Light Diffusing Grade)
Makrolon LD sheet is a highly UV stable polycarbonate product designed to provide
superior light diffusion characteristics while maintaining high light transmission. The
proprietary diffuser technology eliminates visible hot spots from pinpoint LED lights
in typical flat and formed sign applications. The sheet is easy to form, fabricate and
decorate and has excellent impact strength and dimensional stability.
MAKROLON Lumen XT (Light Diffusing Grade)

Makrolon Lumen XT sheet is a translucent polycarbonate product with a textured
surface on one side specifically designed for lighting lenses. It features a unique
combination of high light diffusion and high light transmission through a combination
of optimized surface texture and advanced diffuser technologies.
When compared to other light diffusing products such as glass and acrylic, Makrolon
Lumen XT Sheet has superior impact strength and toughness. Its higher flammability
resistance and wider service temperature range provide an additional performance
advantage over acrylic diffusers.
The wide range of standard diffusion levels as well as both a warm (LW) or a cool
(LC) hue offers designers the flexibility to maximize light fixtures' aesthetics and
performance. Other surface textures are available for additional design options.
Alro Plastics is one of the largest distributors of engineered plastic materials in the Midwest.
With a wide variety of sheet sizes and grades, Alro Plastics has a lot of choices to obtain the
optimum yield on your production cut-to-size jobs.
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MEDICAL / LIFE SCIENCE GRADE

Alro Plastics now offers a full line of Medical Grade plastics designed for the diverse
healthcare industry. These materials have been tested, approved and can be easily
certified to meet the medical requirements. The three most common requirements
are USP Class VI, ISO 10993-5 and FDA compliance. With our technology and ability
to trace back any receipt of material we have purchased, Alro Plastics can provide
complete lot and batch traceability as well as documented certification to exceed
your needs.
And with our full commitment to quality and ISO 9001:2008 certification you can
count on Alro Plastics to follow thru on every order. The following is a list of Medical
Grade Plastics that Alro Plastics is now offering. This section serves as an overview
to our Medical Grade plastics line. If you have any questions or concerns about an
application please give us a call and let us help you in any way we can.
Polystone P MG (Medical Grade Polypropylene)

A compression molded polypropylene that is manufactured by a unique heat stabilization
process. Polystone P can be laser marked and is USP Class VI and FDA compliant.
Sustanat PC MG (Medical Grade Polycarbonate)

Sustanat PC MG is an amorphous, transparent product that exhibits good electrical
and mechanical properties along with excellent dimensional stability.
Sustarin C MG (Medical Grade Acetal Copolymer)

As a semi-crystalline material, acetal is characterized by a low coefficient of friction
and good wear properties-especially in wet environments.
SustaPPO MG (Medical Grade Noryl HNA055)

SustaPPO (modified polyphenylene oxide) is manufactured from Noryl resin. This
material has very low moisture absorption and exceptional dimensional stability mak-
ing it suitable for electrical insulating applications.
SustaPEI MG (Medical Grade Ultem)

SustaPEI is an amorphous polyetherimide and is one of the most commonly used high
performance materials. It offers excellent thermal performance and high mechanical
strength and stiffness.
Sustason PSU MG (Medical Grade Polysulfone)

Sustason PSU (polysulfone) is a semi-transparent amorphous thermoplastic with an
amber tint. It is a logical progression from standard transparent plastics such as poly-
carbonate when improved chemical or higher temperature resistance is required.
Sustason PPSU MG (Medical Grade Radel R)

Sustason PPSU is produced from Radel R resin. It is an amorphous product that
offers improved chemical resistance and thermal stability over most amorphous
thermoplastics.
SustaPEEK MG (Medical Grade PEEK)

SustaPEEK MG (polyetheretherketone) offers the best balance of properties of all
thermoplastic materials
Ketron PEEK LSG (Life Science Grade PEEK)

Ketron PEEK LSG natural / black stock shapes are produced from batches of Vic-
trex PEEK. This material exhibits a unique combination of mechanical properties,
temperature and chemical resistance.
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Polystone P MG (Medical Grade Polypropylene)
Polystone P MG is a compression molded polypropylene that is manufactured by a
unique heat stabilization process. The state of the art material is easily machined and
is specifically designed for surgical trays and caddies due to its excellent dimensional
stability, resistance to steam autoclaving and low moisture absorption.
In addition Polystone P MG can be laser marked and is USP Class VI and FDA
compliant.
TYPICAL PROPERTIES
Resistant to steam autoclaving
Laser markable
Surgical trays
Caddies
Medical devices
CERTIFICATIONS
USP Class VI certified
FDA compliant
Polystone P MG Availability
1/2" thick up to 3" thick (standard increments)
SHEET SIZES AVAILABLE (inches)

24" x 48" 40" x 48" 48" x 120"
STANDARD COLORS AVAILABLE

Black and White

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Sustanat PC MG (Polycarbonate)
Sustanat PC MG is ideally suited for applications that demand high impact strength.
It is an amorphous, transparent polycarbonate that exhibits good electrical and me-
chanical properties along with excellent dimensional stability.
Amorphous thermoplastics are mostly transparent or translucent due to their poly-

mer structure. Their mechanical properties remain almost unchanged over a wide
temperature range, frequently right up to their continuous operating temperature.
They are susceptible to stress cracking and this should be taken into account when
machining them.
TYPICAL PROPERTIES
Continuous use temperature of 250oF
Easy to machine to close tolerances
Good electrical strength
Electrical / electric components
Pump and valve parts
Analytical instrumentation
Medical devices
CERTIFICATIONS
ASTM D6098 PC 0111
ASTM D3935 PC 0111
Natural color meets FDA 21 CFR 177.1582
USP Class VI compliant
Sustanat PC MG Availability

ROD DIAMETERS (inches)

3/8"diameter up to 8"diameter
ROD LENGTHS
Varies by diameter
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SUSTARIN C MG (Acetal Copolymer)
As a semi-crystalline material, acetal is characterized by a low coefficient of friction
and good wear properties-especially in wet environments. Because acetal absorbs
minimal amounts of moisture, its physical properties remain constant in a variety
of environments. Low moisture absorption gives excellent dimensional stability for
close tolerance machining.
Sustarin C MG comes in 8 different colors, Natural, Gray, Black, Brown, Blue, Red,
Yellow and Green.
TYPICAL PROPERTIES
Excellent electrical properties
Easy to machine to tight tolerances
Porosity free
Very low moisture absorption
Consistent properties in wet or moist environments
Can be sterilized multiple times by using hot steam
Sizing trials for joint implants
Instrument handles and grips
Medical device components
Bushings and bearings
Wear strips and pads
Valves and manifolds
CERTIFICATIONS
ASTM D6100
FDA21 CFR 177.2470
USP Class VI & ISO 10993-5 certified
SUSTARIN C MG Availability

24" x 48" (standard) and 48" x 120" (limited thickness)

ROD LENGTHS
Varies by diameter
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SustaPPO MG (Noryl)
SustaPPO (modified polyphenylene oxide) is manufactured from Noryl resin. This
material has very low moisture absorption and exceptional dimensional stability making
it suitable for electrical insulating applications. SustaPPO is a lightweight engineering
plastic that withstands most acids bases and has excellent flame resistance.
SustaPPO MG comes in 5 different colors, Gray, Brown, Blue, Yellow and Green.
TYPICAL PROPERTIES
Long term dimensional stability
Excellent impact strength
Good impact resistance
High dielectric strength
Hydrolytic stability
Pump and valve parts
Manifolds and housings
Medical devices
CERTIFICATIONS
ASTM D4349
FDA compliant
ISO 10993 compliant
SustaPPO MG Availability


ROD LENGTHS
Varies by diameter
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SustaPEI MG (Ultem)
SustaPEI (Ultem 1000) is an amorphous polyetherimide and is one of the most
commonly used high performance materials. It offers excellent thermal performance
and high mechanical strength and stiffness. It is inherently flame retardant, pos-
sesses good resistance to acids and is capable of operating continuously in steam
and hot water.
SustaPEI MG comes in 5 different colors, Natural (Amber), Gray, Black, Blue & Green.
TYPICAL PROPERTIES
Low thermal expansion
High dielectric strength
Inherently flame retardant
Hydrolysis resistant
Highly resistant to acid solutions
Capable of withstanding multiple auotclave cycles
High strength and rigidity at elevated temperatures
Fluid handling manifolds & connectors
Electronic / electrical insulators
Medical devices
Semiconductor components
Aircraft components
CERTIFICATIONS
ASTM D5205
Meets FDA 210 CFR 177.1595
USP Class VI & ISO 10993 compliant
SustaPEI MG Availability


ROD LENGTHS
Varies by diameter
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Sustason PSU MG (Polysulfone)
Sustason PSU (polysulfone) is a semi-transparent amorphous thermoplastic with
an amber tint. It is a logical progression from standard transparent plastics such as
polycarbonate when improved chemical or higher temperature resistance is required
by an application. Sustason PSU can be used continuously in hot water and steam
sterilization and has excellent chemical resistance to acidic salt solutions.
Sustason PSU MG comes in 2 different colors, White and Natural (Amber).
TYPICAL PROPERTIES
Excellent electrical properties
Autoclavable
Heat deflection temperature of 345oF
Water, food and medical compliance
Stiffness, strength and dimensional stability
Maintains its properties over a wide temp range
FDA compliant
Inspection glasses
Manifolds and valves
Medical devices
CERTIFICATIONS
ASTM D6394
FDA compliant
USP Class VI and ISO 10993 compliant
Sustason PSU MG Availability



ROD LENGTHS
Varies by diameter
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Sustason PPSU MG (Radel)
Sustason PPSU (polyphenolsulfone) is produced from Radel R resin. It is an amor-
phous product that offers improved chemical resistance and thermal stability over
most amorphous thermoplastics. Sustason PPSU has the added advantage of su-
perior impact resistance over polycarbonate. It is preferred over all other amorphous
thermoplastics, including PEI (Ultem), where added thermal performance impact
resistance and a high number of steam sterilization cycles is desired.
Sustason PPSU MG comes in 4 different colors, Natural, Gray, Black and Blue.
TYPICAL PROPERTIES
Excellent thermal stability
High impact resistance
Resistance to hydrolysis
FDA and USP Class VI compliant
Outstanding steam autoclaving resistance
Custom colors available by request
Sizing trials for joint implants
Dental handles and instruments
Medical device components
Lab animal cages
CERTIFICATIONS
ASTM D6394
FDA compliant
USP Class VI and ISO 10993 compliant
Sustason PPSU MG Availability



ROD LENGTHS
Varies by diameter
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SustaPEEK MG (PEEK)
SustaPEEK MG (polyetheretherketone) offers the best balance of properties of all
thermoplastic materials. In addition to outstanding mechanical properties, chemical
resistance and thermal performance, SustaPEEK can withstand long term continuous
temperatures of 480oF as well as exposure to hot water or steam with low moisture
absorption.
SustaPEEK MG comes in 6 different colors, Natural, Black, Green, Red, Blue and
Yellow.
TYPICAL PROPERTIES
Intrinsic flame retardancy
Outstanding rigidity at high temperatures
Excellent hydrolysis resistance
Excellent chemical resistance
Good dimensional stability
FDA compliant
Semiconductor applications
Medical device and instruments
Surgical instruments
Analytical instruments
Aircraft interior components
Pump rotors and housings
Automotive thrust washers
CERTIFICATIONS
ASTM D6262
FDA compliant
USP Class VI and ISO 10993-5 certified
SustaPEEK MG Availability


ROD LENGTHS
Varies by diameter
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KETRON PEEK LSG (Life Science Grade)
Ketron PEEK LSG natural / black stock shapes are produced from batches of Victrex
PEEK. The composition of the resin used for the production of the Ketron PEEK
LSG stock shapes complies with the regulations that apply in the Member States of
the European Union (Directive 2002/72/EC, as amended) and in the United States
of America (FDA) for plastic materials and articles intended to come into contact
with foodstuffs.
Ketron PEEK LSG stock shapes have also been successfully type tested for their
compliance with both United States Pharmacopeia (USP) and ISO 10993-1 guideline
requirements for Biocompatibility Testing of Materials, and they come with full trace-
ability from resin to stock shape.
These features, added to an excellent sterilizability by means of steam, dry heat,

ethylene oxide, plasma and gamma irradiation, make Ketron PEEK LSG stock
shapes very suitable for applications in the medical, pharmaceutical and biotechnol-
ogy markets.
TYPICAL PROPERTIES
Excellent hydrolysis resistance
FDA compliant
Semiconductor applications
Medical device and instruments
Surgical instruments
Analytical instruments
Aircraft interior components
Pump rotors and housings
Automotive thrust washers
KETRON PEEK LSG Availability



ROD LENGTHS
4 foot and 8 foot long, varies by diameter
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NORYL - PPO
NORYL (PPO/Polypheylene Dioxide) is a G.E. Plastics resin. It's hydrolytic stability
makes it a good choice for many applications where fluids are present. It's FDA ap-
proval makes it suitable in food-based applications.
NORYL EN185 resin combines a heat deflection temperature of 180oF at 264 psi
with excellent impact resistance even in thin walls. NORYL EN185 resin is typically
used in electronics housings, beverage cases, and for transportation component
applications.
NORYL EN212 resin extends the range of extruded thermoplastic applications to
high-temperature environments that require both toughness and UL approval for use
in communications and electronics housings.
NORYL EN265 resin is ideal for higher temperature electrical housing applications
where flame retardance is needed. Listed UL 94V-1 with a thermal index (continuous
use) temperature of 105oC, the material provides high mechanical strength, toughness
and low water absorbtion.
NORYL ENG265 resin is suitable for higher temperature applications where Ul
94V-1 flame retardance is not required.
TYPICAL PROPERTIES
Excellent machinability.
High resistance to creep.
Long term dimensional stability.
Outstanding electrical and thermal characteristics.
Our CNC Router Department, these overhead Heian CNC routers enable us to machine parts
per print. Parts like machine guards, panels, conveyor tracks, arcs and more.
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NORYL - PPO (EN185 & EN212)

TYPICAL PROPERTIES
NORYL NORYL
PROPERTY TESTED ASTM UNITS
EN185 EN212
PHYSICAL
Tensile Strength @ yield,
Type I, .125" D638 psi 6,200 6,900
Tensile Elongation, @ break
Type I, .125" D638 % 50.0 45.0
Flexural Strength break, .125" D790 psi 9,500 11,000
Flexural Modulus, .125" D790 psi 315,000 345,000
Izod Impact
notched 73oF D256 ftlbs/in 8.0 5.5
notched -40oF D256 ftlbs/in 3.0 2.5
Gardner Impact 73oF D3029 ftlbs 18 19
Gardner Impact -40oF D3029 ftlbs 10 5
Specific Gravity, solid D792 1 = water 1.08 1.08
Water Absorb., 24 hrs. @73oF D570 % 0.07 0.07
Mold Shrinkage, flow, .125" D955 in/in E-3 - 5-7
THERMAL D732
Deflection Temp.
@66 psi, .250" D648 o
F 200 230
@264 psi, .250" D648 o
F 180 210
Coefficient of Thermal
Expansion, flow X E-5
-40oF to 200oF E831 in/in-oF 4.1 3.8
Thermal Index, Elec. prop. UL 746B o
C 50 95
Thermal Index
Mech prop. w/impact UL 746B o
C 50 80
Thermal Index
Mech prop. w/out impact UL 746B o
C 50 95
ELECTRICAL
Dielectric Strength, in oil D149 V/mil 630 400
Dielectric Constant, 60 Hz D150 - 2.80 2.65
Dissipation Factor, 60 Hz D150 - 0.0004 0.0007
FLAME CLASS RATING*
UL 94HB Flame Class Rating UL 94 in - -
UL 94V-1 Flame Class Rating UL 94 in 0.058 0.060
UL 94V-0 Flame Class Rating UL 94 in - 0.240
* This rating is not intended to reflect hazards presented by this or any other material under actual fire conditions.
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NORYL - PPO (EN265 & ENG265)

TYPICAL PROPERTIES
NORYL NORYL
EN265 ENG265
PHYSICAL
Tensile Strength @ yield,
Type I, .125" D638 psi 9,200 7,500
Tensile Elongation @ break,
Type I, .125" D638 % 25.0 30.0
Flexural Strength break, .125" D790 psi 15,000 12,000
Flexural Modulus .125" D790 psi 380,000 320,000
Izod Impact
notched 73oF D256 ftlbs/in 3.5 3.5
notched -40oF D256 ftlbs/in 2.5 2.5
Gardner Impact 73oF D3029 ftlbs 11 19
Gardner Impact -40oF D3029 ftlbs 3 4
Specific Gravity, solid D792 1 = water 1.08 1.06
Water Absorb., 24 hrs. @73oF D570 % 0.07 0.06
Mold Shrinkage, flow, .125" D955 in/in E-3 5-7 5-7
THERMAL D732
Deflection Temp.
@66 psi, .250" D648 o
F - 279
@264 psi, .250" D648 o
F 254 260
Expansion, flow X E-5
-40oF to 200oF E831 in/in-oF 3.3 3.3
Thermal Index, Elec. prop. UL 746B o
C 110 105
Thermal Index
Mech prop. w/impact UL 746B o
C 105 90
Thermal Index
Mech prop. w/out impact UL 746B o
C 110 105
ELECTRICAL
Dielectric Strength, in oil D149 V/mil 500 500
Dielectric Constant, 60 Hz D150 - 2.69 2.65
Dissipation Factor, 60 Hz D150 - 0.0007 0.0004
FLAME CLASS RATING*
UL 94HB Flame Class Rating UL 94 in - 0.058
UL 94V-1 Flame Class Rating UL 94 in 0.058 -
UL 94V-0 Flame Class Rating UL 94 in 0.240 -
* This rating is not intended to reflect hazards presented by this or any other material under actual fire conditions.
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NORYL - PPO
EN265 ROD
DIAMETER (inches)
1/8 3/8 3/4 1-1/4 1-3/4 3 5
3/16 1/2 7/8 1-3/8 2 3-1/2 6
1/4 5/8 1 1-1/2 2-1/2 4
TOLERANCES (inches)
DIAMETER TOLERANCE
1/16 to 1............................... +.005/-.000
1-1/4 to 2.............................. +.010/-.000
2-1/4 to 3.............................. +.030/-.000
3 diameter and over as extruded oversized
PLATE
1/8 1/2 1 1-3/4 2-1/2
1/4 5/8 1-1/4 2 3
3/8 3/4 1-1/2

12 x 48 48 x 48
24 x 48 48 x 96

+ - 10%
Alro Plastics utilizes computer planning and control systems. Each order is entered into our
system and tracked from the quoting stage to finished parts stage.
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NYLAGLIDE GRTM PROFILE SHAPES

Nyla-Glide GR channels feature advanced mechanical and thermal properties by
adding Molybdenum Disulfide to unmodified Nylon 6.
Protect conveyor rails, beds and products from sliding surface friction with these
molybdenum disulfide (MDS) filled strips. Also excellent as striker plates and liners.
The strips require no lubrication, and have less surface friction.
TYPICAL PROPERTIES
SUPERIOR WEAR RESISTANCE
Especially over unfilled nylon and in many cases outwears metal and, is not
vulnerable to fretting and galvanic corrosion.
SUPERIOR HEAT RESISTANCE
These profiles resist distortion at temperatures over 300oF.
SUPERIOR SURFACE LUBRICITY
Making them ideal when lubrication is undesirable or impractical.
SUPERIOR STRENGTH AND RIGIDITY
Greater tensile and compressive strengths and the elastic modulus is increased
more than 40%, making them more resistant to deformation under load.
SUPERIOR DIMENSIONAL STABILITY
Maintain better fits and clearances, since the linear coefficient of thermal
expansion is less than that of unmodified nylon.
OTHER
Greater wear resistance , strength, and heat resistance than standard
grades of nylon.
Maximum continuous temperature is 225oF.
Color is Dark Gray.
DIMENSIONS
01-288-12
Snap-On Protection for conveyor
rails up to 1/16" thick.
Standard put up = 100 ft. coil
06-287-14
rails up to 1/16" to 1/8" thick.
75-272-15
rails up to 1/16" to 1/4" thick.
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NYLAGLIDE GRTM PROFILE SHAPES

DIMENSIONS (Continued)
05-306-13
Sheet Metal Protection for 1/16" to
3/32" thick.
37-289-16
For use on conveyor bed rails - fits
many sizes. Excellent replacement
for brass.
26-290-11
Snap-On Wear Strip for conveyor sys-
tems. Use for 1/8" to 3/16" thick.
42-309-22
Snap-On Wear Strip for conveyor sys-
tems. Use for 1/4" to 5/16" thick.
Standard put up = 12 ft. strips
41-308-24
For half-round rails, snap-on wear
cover for 5/8" diameter rails.
38-307-23
For Half-Round Rails, of 3/4" diam-
eter rails.
00-310-21
Interlocking Strip - 24" sections are
drilled and countersunk. Also avail-
able in continuous straight lengths by
special order.
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NYLATRON Product Line

NYLATRON GS Nylon
Molybdenum disulphide (MoS2) filled nylon offering improved strength and rigidity.
With a lower coefficient of linear thermal expansion than Nylon 101, Nylatron GS
parts maintain better fit and clearances, and have less tendency to seize as bear-
ings.
NYLATRON GSM Nylon

Nylatron GSM contains finely divided particles of molybdenum disulphide (MoS2)
to enhance its load bearing capabilities while maintaining the impact resistance in-
herent to nylon. It is the most commonly used grade for gears, sheaves, sprockets
and custom parts. It is grey-black in color.
NYLATRON GSM Blue Nylon

The first cast nylon to combine both molybdenum disulphid (MoS) and oil for the
load capacity of Nylatron GSM nylon, plus improved frictional characteristics. It
excels in higher pressures, and at low speeds-up to 40 fpm. It offers 20% lower
coefficient of friction, 50% greater limiting PV, and a lower k factor than Nylatron
GSM, and the lowest slip-stick of any nylon product making it ideal for slide pads,
thrust washers and trunion bearings.
NYLATRON LFG (FDA Compliance)

Nylatron LFG takes the performance of Nylatron LIG and adds FDA compliance
for applications where food contact is possible. Food packaging and processing
equipment users can now benefit from the benefits of this material.
NYLATRON LIG (Oil-Filled)

Nylatron LIG combines the toughness of cast PA6 with an oil-based lubricant that
is encapsulated within the nylon matrix. It increases the load bearing performance
of the material when compared to unfilled nylons and reduces the coefficient of
friction. It is an ideal material for industrial applications.
NYLATRON MD (Metal Detectable)

Nylatron MD is a metal detectable grade of nylon offering improved strength
and rigidity. With a lower coefficient of linear thermal expansion than Nylon 101,
Nylatron MD parts maintain better fit and clearances, and have less tendency to
seize as bearings.
NYLATRON NSM Nylon (Premium Grade)

The best bearing and wear nylon product available today. Proprietary type 6 nylon
formulation produced using Quadrant's Monocast process. Solid lubricant addi-
tives impact self lubricating, high pressure/velocity and superior wear resistance
characteristics. Nylatron NSM was developed specifically for demanding applica-
tions where larger size parts are required.
NYLATRON WP (Wear Pad Grade)

Developed specifically for wear pads, Nylatron WP outperforms its competition
across a wide range of applications and in multiple industries. Nylatron WP offers
an economical solution to provide superior performance, weight and noise reduc-
tion, corrosion resistance, and easy machining.
NYLATRON 703XL PA6 (Ultra-High Performance)

This ultra-high performance bearing grade of PA6 provides wear resistance near
the levels of Nylatron NSM PA6 with superior load bearing capability and an indus-
try first - a near zero level of "stick-slip."
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NYLATRON GS and GSM

PROPERTY TESTED ASTM UNITS NYLATRON NYLATRON
GS GSM
Elongation D638 % 25 30
Shear Strength D732 psi 10,500 10,500
10% Deformation D695 psi 16,000 14,000
Hardness, Rockwell D785 M (R) M85 (R115) M80 (R110)
Limiting PV (4:1 safety QTM 55007
factor) QTM psi-fpm 3,000 3,000
Wear Factor "k" x 10-10 55010 in3-min/lb-ft-hr 90 90
THERMAL PROPERTIES
Thermal Expansion E831 10E-4/oF 0.4 0.5
F 200 200
line) Peak D3418 o
F 500 420
F 220 200
Thermal Conductivity F433 BTU-in/hr-ft2-oF 1.70 ---
Surface Resistance
(EOS/ESD S11.11) EOS/ESD Ohm/Sq 1E+13 1E+13
OTHER PROPERTIES
Flammability, UL94
(5=V-0, 4=V-1, 3=V-2, 1=HB) --- UL94; 1/8" 3 (V-2) 1 (HB)
FDA Compliant --- --- NO NO
Water Absorption,
24 hour period D570 % 0.3 0.6
Saturation D570 % 7 7
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NYLATRON LFG and LIG

PROPERTY TESTED ASTM UNITS NYLATRON NYLATRON
LFG LIG
Specific Gravity D792 g/cc 1.14 1.14
Elongation at Break D638 % 50 50
Shear Strength D732 psi 9,300 9,300
Hardness, Rockwell D785 M (R) M85 (R120) M85 (R120)
(Dry vs. Steel) 55007 Dynamic --- ---
factor) QTM psi-fpm 6,000 6,000
Wear Factor "k" x 10-10 55010 in3-min/lb-ft-hr 90 90
THERMAL PROPERTIES
Thermal Expansion E831 10E-4/oF --- ---
F 200o 200o
line) Peak D3418 o
F 420o 420o
F 220o 220o
Thermal Conductivity F433 BTU-in/hr-ft2-oF --- ---
Short Term D149 volts/mil --- ---
Surface Resistance
(EOS/ESD S11.11) EOS/ESD Ohm/Sq --- ---
OTHER PROPERTIES
Flammability, UL94
(5=V-0, 4=V-1, 3=V-2, 1=HB) --- UL94; 1/8" 1 (HB) 1 (HB)
FDA Compliant --- --- YES NO
Water Absorption,
24 hour period D570 % 0.3 0.3
Saturation D570 % 6 6
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NYLATRON NSM
PROPERTY TESTED ASTM UNITS NYLATRON
NSM
Elongation D638 % 20
10% Deformation D695 psi 14,000
Hardness, Rockwell D785 M (R) M80 (R110)
Hardness, Durometer D2240 D D85
(Dry vs. Steel) 55007 Dynamic .18
factor) QTM psi-fpm 15,000
k (wear) Factor, 10-10 55010 in3-min/lb-ft-hr 12
THERMAL PROPERTIES
Thermal Expansion, 10E-4/oF E831 in/in/oF .55
F 200
Melting Point (Crystalline) Peak D3418 o
F 420
F 210
Short Term D149 volts/mil 400
Surface Resistance
(EOS/ESD S11.11) EOS/ESD Ohm/Sq 1E+13
OTHER PROPERTIES
Flammability, UL94
(5=V-0, 4=V-1, 3=V-2, 1=HB) --- UL94; 1/8" 1 (HB)
FDA Compliant --- --- NO
Water Absorption,
24 hour period D570(2) % 0.3
Saturation D570(2) % 7
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NYLON (CAST, EXTRUDED, Type 6/6, Type6, 101)

Nylon is one of the most widely used and versatile thermoplastic resins. Its combination
of physical properties and reasonable price make it a favorite choice for numerous
applications. Nylon's toughness, wear resistance, tensile strength and lubricity make
it a good choice for many mechanical machine parts. Nylon has a consistent history
of replacing other materials including: metal, brass, bronze, aluminum and rubber. In
replacing metal gears in machinery, nylon can be advantageous because of its ability
to reduce noise, use less lubrication and increase gear life. Nylon can be fabricated
on most mills with high precision.
Bearings, Bushings, Cams/Cam Followers, Channels, Fasteners, Forming Dies,
Gears, Guides, Insulation, Liners, Rollers, Seals, Sleeves, Tooling Fixtures, Valve
Seats and Wear Surfaces.
PRODUCT PROFILE
Good Mechanical and Electrical properties
Ideal Balance of strength and toughness
Broad size range availability
Many grade options: FDA compliant, Internally lubricated, Heat stabalized
Cast as finished parts and near net shapes (Nylon 6 or Cast Nylon)
CAST NYLON (Type 6)
This nylon exhibits all the properties which generally make nylon a superior engineer-
ing material: high strength, low friction and wear resistance. However, because of the
casting process, part size and thickness are almost unlimited without degradation of
the material's internal structure. Cast nylon meets FDA standards. It is also available
in blue, glass-filled and molybdenum-disulfide filled grades.
EXTRUDED NYLON (Type 6/6)

This standard nylon is characterized as having an excellent combination of physical
properties including: a high melting point, resistance to repeated impact, low coef-
ficient of friction and resistance to abrasion. It has good resistance to fuels, lubricants
and most chemicals, but is attacked by phenols, strong acids and oxidizing agents.
EXTRUDED NYLON (Nylon 101)

Of all the unmodified nylons, Nylon 101 is the strongest, most rigid and has one of
the highest melting points. It is commonly specified for screw machined electrical
insulators and food contact parts. It is stocked in both natural and black. Other
colors are available on a custom run basis. Nylon 101 natural is FDA, USDA, NSF,
and 3-A Dairy compliant.

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NYLON (NYLON 101, Extruded)

PROPERTY TESTED ASTM UNITS NYLON 101
Elongation (at break), 73oF D638 % 50
Shear Strength, 73oF D732 psi 10,000
Hardness, Rockwell D785 M (R) M85 (R115)
Hardness, Durometer D2240 D D80
factor) QTM psi-fpm 2,700
Wear Factor "k" x 10-10 55010 in3-min/lb-ft-hr 80
THERMAL PROPERTIES
Thermal Expansion E831 in/in/oF 2.6 x 10-5
F 200
line) Peak D3418 o
F 500
F 210
Dielectric Strength, Short Term
Surface Resistance D149 volts/mil 400
(EOS/ESD S11.11)
Dielectric Constant,106Hz EOS/ESD Ohm/Sq 1E+13
Dissipation Factor,106Hz D150 --- 3.6
D150 --- 0.02
OTHER PROPERTIES
Flammability, UL94
(5=V-0, 4=V-1, 3=V-2, 1=HB) --- UL94; 1/8" 3 (V-2)
FDA Compliant --- --- YES
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NYLON (NYCAST6PA Natural, Cast)

PROPERTY TESTED ASTM UNITS NYCAST 6PA
Specific Gravity D792 --- 1.15 - 1.17
Tensile Strength D638 psi 10,000 -13,500
Tensile Modulus D638 psi 400,000 - 550,000
Tensile Elongation D638 % 20 - 55
Flexural Strength D790 psi 15,500 - 17,500
Flexural Modulus D790 psi 420,000 - 500,000
Shear Strength D732 psi 10,000 - 11,000
10% Deformation D695 psi 13,500 - 16,000
Compressive Modulus D695 psi 325,000 - 400,000
Hardness, Rockwell D785 M (R) M?? (R115-125)
Hardness, Durometer D2240 D D78 - D83
Izod Impact (Notched) D256A ft-lbs/in 0.7 - 0.9
THERMAL PROPERTIES
Coefficient of Linear D696 in/in/oF 5.0 x 10-5
Thermal Expansion E831 in/in/oF (nat only) 6.1 x 10-5
264 psi D648 o
F 200 - 400
66 psi D648 o
F 400 - 430
Melting Point D789 o
F 450 (+/-10)
Cont. Service in Air (Max) --- o
F 230
Intermittent Service
Temperature --- o
F 330
Dielectric Strength D149 volts/mil 500 - 600
Dielectric Constant
60 cycles D150 --- 3.7
1000 cycles D150 --- 3.7
100,000 cycles D150 --- 3.7
OTHER PROPERTIES
FDA Compliant --- --- YES
USDA 3A --- --- YES
Flammability --- --- UL 94 HB
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NYLON
SHEET
THICKNESS (inches)
1/32 * 3/8 1-1/2 3-1/4
1/16 * 1/2 1-3/4 3-1/2
3/32 5/8 2 3-3/4
1/8 * 3/4 2-1/4 4
3/16 7/8 2-1/2 5
1/4 * 1 2-3/4 6
5/16 * 1-1/4 3
*Available in 24" x 96"
STANDARD WIDTH AND LENGTH (inches)

24 x 48 and 48 x 120 (Available upon request. 36 x 49, 48 x 96)
6/6 TOLERANCES (inches)

1/32 and 1/16....................... +.003/-.003
3/32...................................... +.004/-.004
1/8 to 3/16............................ +.010/-.000
1/4 to 7/8.............................. +.025/-.000
1 to 4.................................... +.050/-.000
NOTE: Tolerances vary from manufacturer to manufacturer,
ask for tolerances at time of quote or order.
ROD
DIAMETER (inches)
1/4 1-1/8 2-3/8 4-1/2 7-1/4
5/16 1-1/4 2-1/2 4-3/4 7-1/2
3/8 1-3/8 2-5/8 5 8
7/16 1-1/2 2-3/4 5-1/4 8-1/2
1/2 1-5/8 3 5-1/2 9
9/16 1-3/4 3-1/4 5-3/4 9-1/2
5/8 1-7/8 3-1/2 6 10
3/4 2 3-3/4 6-1/4 10-1/2
7/8 2-1/8 4 6-1/2 11
1 2-1/4 4-1/4 6-3/4 12
Nylon Rod is now available up to 24"diameter (non stock item)
DIAMETER (inches) LENGTH (inches) TOLERANCE (inches)

1/4 and 1.............................. 5 and 10 ft.................. +.002/-.000
1-1/8 to 2.............................. 4 and 8 ft.................... +.005/-.000
2-1/8 to 2-1/2........................ 2 and 4 ft.................... +.025/-.000
2-5/8 to 6.............................. 2 and 4 ft.................... oversize
6 to 12.................................. 1 and 2 ft.................... oversize
QUOTATIONS BY REQUEST
SIZES NOT LISTED (ENOUGH QUANTITY CAN BE CUSTOM RUN)
RODS CAN BE GROUND TO ANY INTERMEDIATE DIAMETER
(PRICE IS BASED ON NEXT LARGER DIAMETER, PLUS GRINDING CHARGE)
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NYLON
TYPE 6 (CAST NYLON) TUBE
O.D. (inches) I.D. (inches) O.D. (inches) I.D. (inches)
2 1 to 1-1/4 6-3/4 2-3/4 to 6
2-1/4 1 to 1-1/2 7 3 to 6-1/4
2-1/2 1 to 1-3/4 7-1/2 3 to 6-3/4
2-3/4 1-1/4 to 2 8 4 to 7-1/4
3 1 to 2-1/4 8-1/2 4-1/2 to 7-3/4
3-1/4 1-1/4 to 2-3/4 9 5 to 8-1/4
3-1/2 1-1/2 to 2-3/4 9-1/2 5-1/2 to 8-3/4
3-3/4 1-3/4 to 3 10 6 to 9-1/4
4 2 to 3-1/4 10-1/2 6 to 9-3/4
4-1/4 1-1/4 to 3-1/2 11 5-1/2 to 10-1/4
4-1/2 1-1/2 to 3-3/4 11-1/2 9-1/2 to 10-3/4
4-3/4 1 to 4 12 6 to 11-1/2
5 1-1/4 to 4-1/4 13 6 to 12-1/4
5-1/4 1-1/4 to 4-1/2 14 11 to 13-1/4
5-1/2 1-1/2 to 4-3/4 15 7 to 14-1/2
5-3/4 2 to 5 15-1/2 13 to
6 2 to 5-1/4 16 8 to 15
6-1/4 2-1/4 to 5-1/2 17 9 to 15
6-1/2 2-1/2 to 5-3/4 18 10 to 16
TOLERANCES
O.D. oversize sufficiently to finish, I.D. undersize sufficiently to finish.
STANDARD LENGTHS (inches)

13 or 26
TYPE 6/6 or 101 EXTRUDED TUBE

O.D. (inches) I.D. (inches) O.D. (inches) I.D. (inches)
1/2 3/8 1-1/4 1
5/8 3/8 1-1/4 3/4
3/4 1/2 1-1/2 1-1/4
7/8 5/8 1-1/2 1
7/8 3/8 1-3/4 1-1/2
1 3/4 1-3/4 1-1/4
1 1/2 2 1-1/2
TOLERANCES (inches)
O.D. I.D.
1/2 to 1................................. +.002 -3%
1-1/4 to 2.............................. +.010 -3%
STANDARD LENGTH (feet)

8 or 10
OTHER SIZES AVAILABLE PER REQUEST
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NYLON, GREEN OIL FILLED

NYLOIL is the only internally lubricated
nylon available in three grades tailored
to specific applications: standard Green
NYLOIL for most anti-friction applica-
tions. Natural color NYLOIL-FG, the
only FDA and USDA compliant lubricant
filled nylon for food contact, affords de-
signers of food processing and related
equipment a bearing option not previ-
ously available. Gray NYLOIL-MDX, a
molybdenum disulfide filled and internally
lubricated cast nylon, combines lubricant
properties with higher physical strength
for applications demanding higher load-
ings. Ordinary cast nylon significantly
outlasts cast iron, brass, bronze and
many other metallic and non-metallic
bearing materials, however, NYLOIL provides identical reliability to ordinary cast
nylon, and offers superior notched load impact, elongation, coefficient of friction, PV
capability of 16,000, and reduced water absorption.
Bearings, Bushings, Conveyor Wheels, Feed Screws, Nozzles, Gears, Seals, Sprock-
ets, Wear Pads and Wear Components.
TYPICAL PROPERTIES
A LUBRICATED SURFACE AT ALL TIMES
During NYLOIL's manufacturing process, oil lubrication is completely and evenly
dispersed throughout the cast nylon, making it an integral part of the material's
structure. Although not evident by sight or touch, the oil lubricant in NYLOIL is al-
ways at the surface, regardless of the amount of material removed during any finish
machining operations.
* Oil will not spin out, dry out or drain out, even under harsh working conditions.
* Lubrication results in 25% lower coefficient of friction than conventional grades
of nylon.
* Lower coefficient of friction means less frictional heat buildup, the major cause
of plastic bearing failures.
PROVEN TOUGH IN THE HARSHEST ENVIRONMENTS

NYLOIL typically lasts 5 to 7 times longer than unlubricated or MoS2 dry lubricated
cast nylon. This durability makes NYLOIL an excellent choice for applications where
traditional materials, including ordinary nylon, cannot be used.
* Performs in harsh environments where lubrication is difficult or impossible, or
where constant lubrication is required.
* Can be run without additional lubrication.
* Works efficiently in marine applications.
* Does not require bearing seals.
* Constant lubrication results in low heat build-up.
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TYPICAL PROPERTIES
WORKS AND MACHINES AS EASILY AS BRASS
The long lasting properties of NYLOIL come with no penalty in machinability. It can
be free cut, and requires no more machining skill than ordinary nylons. Because it
contains its own lubricant, NYLOIL can be machined much more quickly and easily
than unlubricated nylon. Obtain excellent surface finish by using sharp tools in turning,
milling, shaping or any other machining methods. For conventional finish machine
operations, use any high-speed machine tool or woodworking equipment including
circular saws, planing and routing machines. Machining operations will not affect
NYLOIL's self-lubricating qualities.
WEAR RATE
Adding a lubricant to the basic polymer during the manufacturing process reduces
the coefficient of friction by 25% at the bearing interfaces, thereby avoiding harmful
heat build-up that limits the wear life of unlubricated materials. The PV capability of
NYLOIL without lubrication is approximately 16,000.
AVERAGE THRUST BEARING TEST RESULTS
COEFFICIENT COMPARATIVE
WEAR OF FRICTION WEAR RATE
MATERIALS FACTOR K* DYNAMIC* TO NYLOIL
NYCAST/NYLOIL 4 .12 1
ACETAL/PTFE FILLED 16 .15 4
NYCAST/6PA-MOS2 FILLED 274 .22 68
NYCAST/6PA - NATURAL 638 .35 92
NYLON 6/6 900 .43 225
BRONZE (ASTM B-147) 3000 .34 750
*Measured on thrust washer testing machine, unlubricated @ 10fpm and 250 lb./sq. in.
DIMENSIONAL STABILITY
With their higher crystallinity, all Nycast products exhibit improved dimensional
stability compared to their extruded nylon counterparts. But NYLOIL provides even
better dimensional stability than regular grades of cast nylon. Its oil droplets fill gaps in
the amorphous structure of the polymer, allowing less room for water to be absorbed
into these areas. The moisture absorption graph shows that despite a slow absorption
rate, NYLOIL stabilizes at approximately 2.5% moisture content, less than half the
moisture content of other unfilled nylons.

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TYPICAL PROPERTIES NYLOIL FG vs NYLOIL MDX
PROPERTY TESTED ASTM UNITS NYLOIL(Green), NYLOIL

NYLOILFG (Nat) MDX (Grey)
Specific Gravity D792 --- 1.14-1.15 1.14-1.15
Tensile Strength D638 psi 9,500-11,000 10,500-11,000
Tensile Elongation D638 % 45 - 55 35 - 45
Tensile Modulus D638 psi 375,000 - 475,000 425,000 - 475,000
Compressive Strength
(@ 10% offset) D695 psi 12,000 - 14,000 13,500 - 14,000
Compressive Modulus D695 psi 275,000 - 375,000 325,000 - 375,000
Flexural Strength D790 psi 14,000 - 16,000 15,500 - 16,000
Flexural Modulus D790 psi 375,000 - 475,000 425,000 - 475,000
Shear Strength D732 psi 8,000 - 9,000 8,000 - 9,000
Notched Izod D256 ft-lbs/in 1.4 - 1.8 1.4 - 1.8
Tensile Impact D1822 ft-lbs/sq.in 33 - 36 33 - 36
Hardness, Rockwell R D785 R 100 - 115 100 - 115
Hardness, Durometer D785 D --- ---
Melt Point D789 o
F 450 +/-10 450 +/-10
Deform. Under Load D621 % 0.7 - 0.8 0.7 - 0.8
Deflection Temp.
264 psi D648 o
F 200 - 400 200 - 400
66 psi D648 o
F 400 - 430 400 - 430
Cont. Service Temp. --- o
F 230 230
Inter. Service Temp. --- o
F 330 330
Water Absorption
24 hours D570 % 0.5 - 0.6 0.5 - 0.6
Saturation D570 % 2.0 - 2.5 2.0 - 2.5
Coefficient of Friction --- --- --- ---
Dynamic --- --- .12 .12
Max PV. --- --- --- ---
Unlubed @ 40 FPM --- psi x fpm 16,000 16,000
Wear Factor "K" --- --- 4 4
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ROD
DIAMETER (inches) 1 to 12
PLATE
1/4 1-1/4 2-1/4 3-1/4
1/2 1-1/2 2-1/2 3-1/2
3/4 1-3/4 2-3/4 3-3/4
1 2 3 4

24 x 48
28 x 57
36 x 48
TUBULAR BAR
O.D. (inches) 2 to 40
WALL SECTIONS (inches) 1/4 to 4
STANDARD LENGTH (inches)

13 26 39
DISCS
DIAMETER (inches) 12-1/2 to 60
THICKNESS (inches) 2 to 4
CUSTOM SIZES AVAILABLE UPON REQUEST
RINGS
DIAMETER (inches) up to 60
CUSTOM SIZES AVAILABLE UPON REQUEST
RECTANGULAR BAR
SQUARE (inches) over 4
CUSTOM CASTINGS ARE AVAILABLE UPON REQUEST
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NYLON MD (Nylon MoS2)

Nylon MD is a nylon and molybdenum disulfide (MoS2) composition designed to
improve the mechanical, thermal and bearing properties to type 6/6 Nylon while
maintaining its basic electrical and chemical characteristics.
Through compounding, finely divided particles impart extra lubricity to this nylon,
permitting Nylon MD parts to operate with little or no lubrication. This makes it
especially suited to applications where external lubrication is impractical, contami-
nating or difficult to maintain. The added lubricity also contributes dramatically to
component service life, making Nylon MD a very cost-efficient choice.
Nylon MD provides non-galling and non-scratching characteristics, sound damp-

ening qualities, insulating properties, resistance to oils, greases, most alkalies,
solvents, and organic acids.
TYPICAL PROPERTIES
Greater wear resistance
Lower surface friction
Higher strength and greater rigidity
Improved dimensional stability
Bearings Rollers
Bushings Gears
Valve seats Sleeves
Thrust washers Forming dies
Wear surfaces Tooling fixtures
NYLON MD Availability
1/16" to 4" thick (standard increments)

24 x 24 and 24 x 48 (standard)
ROD / ROUND SIZES AVAILABLE

3/16" Dia to 12" Dia (standard)
ROD / ROUND LENGTHS AVAILABLE

1 ft, 4 ft and 8 ft long (vary by diameter)
NYLON MD COLORS AVAILABLE

Dark Gray (standard)
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NYLON MD (NYCAST6PA MoS2)

PROPERTY TESTED ASTM UNITS NYCAST MoS2
Specific Gravity D792 --- 1.15 - 1.17
Tensile Strength D638 psi 10,000 -13,500
Tensile Elongation D638 % 20 - 55
Flexural Strength D790 psi 15,500 - 17,500
Shear Strength D732 psi 10,000 - 11,000
10% Deformation D695 psi 13,500 - 16,000
Compressive Modulus D695 psi 325,000 - 400,000
Hardness, Rockwell D785 M (R) M?? (R115-125)
Hardness, Durometer D2240 D D78 - D83
Izod Impact (Notched) D256A ft-lbs/in 0.7 - 0.9
THERMAL PROPERTIES
Coefficient of Linear D696 in/in/oF 5.0 x 10-5
Thermal Expansion E831 in/in/oF (nat only) 6.1 x 10-5
264 psi D648 o
F 200 - 400
66 psi D648 o
F 400 - 430
F 450 (+/-10)
Cont. Service in Air (Max) --- o
F 230
Intermittent Service
Temperature --- o
F 330
Dielectric Strength D149 volts/mil 500 - 600
Dielectric Constant
60 cycles D150 --- 3.7
1000 cycles D150 --- 3.7
100,000 cycles D150 --- 3.7
OTHER PROPERTIES
USDA 3A --- --- NO
Flammability --- --- ---
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PEEK - Polyetheretherketone
Ketron PEEK grades offer chemical and hydrolysis resistance similar to PPS, but
can operate at higher temperatures. PEEK 1000 offers steam and wear resistance,
while carbon-reinforced PEEK provides excellent wear capabilities. Our latest grade,
PEEK HPV, offers outstanding bearing performance. PEEK can be used continuously
to 480F (250C) and hot water or steam without permanent loss in physical proper-
ties. For hostile environments, PEEK is a high strength alternative to fluoropolymers.
PEEK carries a V-O flammability rating and exhibits very low smoke and toxic gas
emission when exposed to flame.
TYPICAL PROPERTIES
Very low moisture absorption
Inherently good wear and abrasion resistance
Unaffected by continuous exposure to hot water or steam
Pump Wear Rings
Structural Parts
Bushings, Bearings, Seals, Back Up Rings
KETRON PEEK 1000

This general purpose grade is unreinforced and offers the highest elongation and
toughness of all PEEK grades. The newly available black PEEK 1000 is ideal for
instrument components where aesthetics are important, as well as for seal compo-
nents where ductility and inertness are important.
KETRON PEEK GF30 (30% Glass Reinforced)

The addition of glass fibers significantly reduces the expansion rate and increases
the flexural modulus of PEEK. This grade is ideal for structural applications that
require improved strength, stiffness or stability,
especially at temperatures above 300F (150C).
KETRON PEEK CA30 (30% Carbon-Fiber Reinforced)

The addition of carbon fibers enhances the compressive strength and stiffness
of PEEK, and dramatically lowers its expansion rate. It offers designers optimum
wear resistance and load carrying capability in a PEEK based product. This grade
provides more thermal conductivity than unreinforced PEEK - increasing heat dis-
sipation from bearing surfaces improving bearing life and capability.
Did you know that unfilled Ketron PEEK is now FDA Compliant?
All unfilled PEEK grades comply with FDA regulation 21 CFR
177.2415 for repeated food contact.
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PEEK (KETRON) EXTRUDED
PROPERTY TESTED ASTM UNITS KETRON KETRON

PEEK 1000 HPV
Tensile Strength, 73 Fo
D638 psi 16,000 11,000
Elongation (at break), 73 F D638
o % 20 2
Flexural Strength, 73 F o
D790 psi 15,000 27,500
Flexural Modulus, 73oF D790 psi 700,000 1,100,000
Shear Strength, 73 Fo
D732 psi 8,000 10,000
Compressive Modulus D695 psi 500,000 1,100,000
Hardness, Rockwell D785 M (R) M100 (R126) M85 (---)
Izod Impact (Notched) D256A ft-lb/in 1 0.7
(Dry vs. Steel) 55007 Dynamic .40 .21
factor) 55007 psi-fpm 8,500 20,000
55010 ft-hr 375 100
THERMAL PROPERTIES
F 400 383
644 644
480 482
ft2-oF
Short Term D149 volts/mil 480 ---
(EOS/ESD S11.11) ESD Ohm/Sq >1013 <104
Dielectric Constant,106Hz D150 --- 3.3 ---
Dissipation Factor,106Hz D150 --- 0.003 ---
(1/8 in.) (5) UL 94 --- V-0 V-0
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PEEK - Polyetheretherketone EXTRUDED
PROPERTY TESTED ASTM UNITS KETRON KETRON

CA 30% GF 30%
Tensile Strength, 73 Fo
D638 psi 19,000 10,000
Tensile Modulus, 73oF D638 psi 1,100,000 900,000
Elongation (at break), 73 F D638
o % 5 1
Flexural Strength, 73 F o
D790 psi 25,750 14,000
Flexural Modulus, 73oF D790 psi 1,250,000 1,000,000
Shear Strength, 73 Fo
D732 psi --- 14,000
Compressive Modulus D695 psi --- 450,000
Hardness, Rockwell D785 M (R) M102 (---) M103 (R126)
(Dry vs. Steel) 55007 Dynamic .20 ---
factor) 55007 psi-fpm 25,000 ---
55010 ft-hr 150 ---
THERMAL PROPERTIES
Thermal Expansion E831 in/in/oF 1 x 10-5 1.2 x 10-5
F 518 450
644 644
482 480
ft2-oF
(EOS/ESD S11.11) ESD Ohm/Sq <105 >1013
Dielectric Constant,106Hz D150 --- --- ---
Dissipation Factor,106Hz D150 --- --- ---
(1/8 in.) (5) UL 94 --- V-0 V-0
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PEEK - Polyetheretherketone
PLATE
THICKNESS (inches) for 24" x 48"
1/4 3/8 5/8 7/8 1-1/4 1-3/4
5/16 1/2 3/4 1 1-1/2 2
*Update: PEEK is now available in 48" x 96" sheets (1/2" to 2" thick)
THICKNESS (inches) for 12" x 48"

2-1/4 2-3/4 3-1/4 3-3/4
2-1/2 3 3-1/2 4
TOLERANCES (inches)
SLAB SIZES TOLERANCES
(inches) THICKNESS LENGTH WIDTH
1/4 to 4.................... +.025/-.000......... +.025/-.000......... +.500/-.000
ROD
DIAMETER (inches)
3/16 5/8 1-1/2 2-3/8 3-1/2 5-1/2
1/4 3/4 1-5/8 2-1/2 3-3/4 6
5/16 7/8 1-3/4 2-5/8 4 6-1/2
3/8 1 1-7/8 2-3/4 4-1/4 7
7/16 1-1/8 2 2-7/8 4-1/2 7-1/2
1/2 1-1/4 2-1/8 3 4-3/4 8
9/16 1-3/8 2-1/4 3-1/4 5
TOLERANCES (inches)
3/16 to 1.................................. +.002/-.000
over 1 to 2............................... +.005/-.000 Other tolerances
over 2 to 2-7/8......................... +.030/-.000 quoted on request.
over 2-7/8 to 8......................... +.187/-.000
LENGTHS 5 foot is standard. Longer lengths available on a custom order basis.
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PEEK-HPV (KETRON)
KETRON PEEK HPV (Bearing Grade)
Carbon fiber reinforced with graphite and PTFE lubricants, our newest grade of
PEEK offers the lowest coefficient of friction and the best machinability for all
PEEK grades. An excellent combination of low friction, low wear, high LPV, low
mating part wear and easy machining, make it ideal for aggressive service bear-
ings.
PRODUCT PROFILE
Excellent Chemical resistance
Very low moistue absorption
Inherently good wear and abrasion resistance
Unaffected by continuous exposure to hot water or steam
Pump wear rings Bearings
Structural parts Back up rings
Bushings Seals
Every single piece of plastic in our building is bin located in our computer system.
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PEEK-HPV (KETRON)
PROPERTY TESTED ASTM UNITS KETRON
PEEK-HPV
Elongation (at break) D638 % 2
Flexural Modulus D790 psi 1,100,000
10% Deformation D695 psi 26,700
Compressive Modulus D695 psi 1,000,000
Hardness, Rockwell D785 M (R) M 85 (---)
Hardness, Durometer D2240 D ---
Wear Factor "k" x 10-10 QTM in3-min/lb-ft-hr
55010 100
THERMAL PROPERTIES
Expansion, 10E-4/oF E831 --- 0.17
F 383
644
482
Surface Resistance
(EOS/ESD S11.11) EOS/ESD Ohm/Sq 10,000
(1/8 in.) (5=V-0, 4=V-1, UL 94 --- 5 (V-0)
3=V-2, 1=HB)
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PEEK- KETRON 1000 IM PEEK

INJECTION MOLDED KETRON PEEK
Ketron PEEK grades offer chemical and hydrolysis resistance similar to PPS, but
can operate at higher temperatures. PEEK 1000 offers steam and wear resistance,
while carbon-reinforced PEEK provides excellent wear capabilities. Our latest
grade, PEEK HPV, offers outstanding bearing performance. PEEK can be used
continuously to 480F (250C) and in hot water or steam without permanent loss in
physical properties. For hostile environments, PEEK is a high strength alternative
to fluoropolymers. PEEK carries a V-O flammability rating and exhibits very low
smoke and toxic gas emission when exposed to flame.
Injection Molded Ketron PEEK advanced polymers shapes are ideal for machined
back-up rings and v-seals. Ketron PEEK offers excellent chemical and wear
resistance across a broad range of operating temperatures. In addition to the
widely used Ketron 1000 PEEK grade, several specific grades are available that
incorporate glass or carbon fibers, or wear resistant additives that increase the
wear life of machined parts.
PRODUCT PROFILE
Unfilled Ketron 1000 PEEK peforms to 320oF (160oC)
Excellent Chemical resistance
Excellent combination of thermal resistance & high compressive strength
30% glass fiber filled and 30% carbon fiber filled grades are available
Injection molded shapes for thin-wall rings, extruded rods and sheets for
machined parts, compression molded tubes, rods and sheets for heavier
cross section parts.
Alro Plastics employee trimming out a batch of machined parts on a portable table router, just
one of the many secondary machining equipment we have.
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PEEK - KETRON 1000 IM PEEK

PROPERTY TESTED ASTM UNITS KETRON 1000
IM PEEK
Elongation (at break), 73oF D638 % 25%
Shear Strength, 73oF D732 psi ---
Hardness, Rockwell D785 M (R) 107 (127)
Wear Factor "k" x 10-10 QTM in3-min/lb-ft-hr
55010 1 = easy 375
Relative Machinability --- 5
THERMAL PROPERTIES
Thermal Expansion E831 in/in/oF 2.6 x 10-5
F 320o
line) Peak D3418 F
o
644
Cont. Service in Air (Max) long term F
o
480
Short Term D149 volts/mil 480
Surface Resistance EOS/ESD
(EOS/ESD S11.11) Ohm/Sq >1013
Dielectric Constant,106Hz D150 --- 3.3
Dissipation Factor,106Hz D150 --- 0.003
(1/8 in.) (5) UL 94 --- V-0
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PEEK- SustaPEEK XDT

X-RAY DETECTABLE PEEK FOR FOOD PROCESSING
SustaPEEK XDT offers the best balance of properties of all thermoplastic materi-
als. In addition to outstanding mechanical properties, chemical resistance and
thermal performance, SustaPEEK XDT can withstand long term continuous
temperatures of 480oF as well as exposure to hot water or steam with low moisture
absorption which makes it the material of choice for high-temperature applications
in the food processing industry.
Repeated handling, cleaning and normal wear and tear of plastic components
parts on processing machinery increases the risk of a fragment breaking off and
contaminating the product, especially with ongoing pressure to increase production
line speeds. Quality checks are performed at process control points typically with
either metal or x-ray detection systems. In many cases, x-ray systems are required
or preferred due to the food (such as meat products) and the fact that the system
can effectively detect contamination post-packaging.
SustaPEEK XDT has been proven to be detected in a particle as small as a 3mm

cube on production lines running as fast as 250 feet-per-minute. Together with the
recently developed Polystone M XDT (UHMW-PE) and Sustarin C XDT (Acetal),
Rochling now provides three of the most commonly used engineering plastics in
the food processing industry in these special x-ray detectable grades.
PRODUCT PROFILE
FDA compliant
APPLICATIONS
Scraper blades Volumetric fillers
Filler plates Hopper guides
Pocket fillers Baffles
Piston fillers Pillow blocks
Mixer components Cups & sleeves
Wear plates Dividers
SustaPEEK XDT Availability
STANDARD SHEET THICKNESS (Inches)

ROD/ROUND SIZES AVAILABLE (Inches)

1/2" diameter to 6" diameter (standard)
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PEEK - SustaPEEK XDT

X-RAY DETECTABLE PEEK FOR FOOD PROCESSING
PROPERTY TESTED ASTM UNITS SustaPEEK
Water Absorption, 24 hours D570 % 0.10
Water Absorption, saturation D570 % 0.50
Flammability UL 94 --- V-0
Modulus D638 psi 500,000
Modulus D790 psi 600,000
Izod Impact (Notched) D256 ft-lb/in 1.20
Rockwell Hardness D785 M scale M105
HDT @ 264 psi D648 0
F 320
Coefficient of Linear D696 in/in/0F 2.6 x 10-5
Thermal Expansion
Dielectric Strength D149 V/mil 480
Volume Resistivity D257 ohm-cm 1015
SustaPEEK XDT has been proven to be detected in a particle as small as a 3mm cube on
production lines running as fast as 250 feet-per-minute.
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PET - Polyethylene Terephthalate

PET is an unreinforced, semi-crystalline thermoplastic polyester derived from poly-
ethylene terephthalate. Its excellent wear resistance, low coefficient of friction, high
flexural modulus and superior dimensional stability make it a versatile material for
designing mechanical and electromechanical parts. Because PET has no centerline
porosity, the possibility of fluid absorption and leakage is virtually eliminated.
PET's superior performance characteristics, particularly in such areas as wear
resistance and centerline porosity, give it an advantage over other materials for
applications involving solvents, chemicals and food products. PET is also used in
water purification systems, printing equipment, textile components, food-handling
equipment and valves.
TYPICAL PROPERTIES
Compliance with FDA for use in contact with food.
Excellent chemical resistance.
Excellent hardness and stiffness.
Excellent wear resistance.
Good electrical insulator.
Good weather resistance.
High mechanical strength.
Low coefficient of friction.
Low water absorption.
No centerline porosity eliminates the possibility of fluid absorption and leakage.
Resistance to high-energy radiation.
A small sample of some machined plastic parts made per customer specifications.
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PET - Polyethylene Terephthalate

TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS PET
PHYSICAL
Tensile Modulus D638 psi 4.0 x 105
Flexural Modulus D790 psi 4.0 x 105
Impact Strength, Izod (notch) D256 ftlbs/in 0.7
Coefficient of Friction --- static/dynamic 0.19/0.25
@ 40 psi, 50 fpm
Density D792 lbs/in3 0.0499
Specific Gravity D792 g/cm3 1.38
Water Absorption D570 % 0.10
24 hrs, @ 73oF
THERMAL
Heat Deflection @ 264 psi D648 o
F 175
Melting Point --- o
F 490
Thermal Expansion D696 in/in/oF 3.9 x 10-5
Applicable Temp. Range for --- o
F 50-250
Thermal Expansion
Maximum Serving Temp. for --- o
F 230
Long Term
Flammability UL94 --- HB
ELECTRICAL
@ 60 Hz, 73oF, 50% RH
Dissipation Factor D150 --- 0.002
@ 60 Hz, 73oF
Volume Resistivity, 73oF D257 ohm-cm 1016
PLATES
1/4 to 2 inch thicknesses inclusive are 24 x 48
2-1/4 to 4 inch thicknesses inclusive are 12 x 48
RODS
DIAMETER (inches) 1/4 to 6
LENGTH (feet) 10
PROFILES, TUBES AND SPECIAL SIZES ARE CUSTOM-PRODUCED ON REQUEST
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PETG - Polyethylene Terephthalate-Glycol

PETG offers formability to complex shapes, precise details, deep draws, and com-
pound curves with significant durability. PETG sheet has the impact strength and
fabrication ease far superior to that of acrylic with the durability to significantly reduce
your packaging and shipping costs. It gives you many advantages of polycarbonate
without the high material costs.
Electronic Packaging, Food Packaging and Handling Trays, Graphic Devices, Interior
Signs and Sign Covers, Machining Guards, Medical Lab Equipment and Storage
Equipment, Merchandise Displays, Prosthetic Devices, Safety Shields, Store Fixtures
and Displays, and Tote Trays/Covers.
TYPICAL PROPERTIES
Down gauging Excellent clarity Extremely durable
FDA approved Virtually odorless High impact strength
Easily forms at low temperatures
Die cuts and punches easily
PROPERTY TESTED ASTM UNITS PETG

MECHANICAL
Tensile Strength, Ultimate, .125" D638 psi 7,700
Tensile Modulus, .125" D638 psi 320,000
Flexural Strength, .125" D790 psi 11,200
Flexural Modulus, .125" D790 psi 310,000
Izod Impact Notched, .125" at 73" D256 Ft-lb/in 1.7
Izod Impact Notched, .125" at 32" D256 Ft-lb/in 1.2
Drop Dart Impact .250" at 73" D3763 Ft-lbs 83
Rockwell Hardness D785 R scale 115
Water Absorption after 24 hrs D570 % 0.2
THERMAL
Heat Deflection Temp @ 264 psi D648 o
F 157
Heat Deflection Temp @ 66 psi D648 o
F 164
Coefficient of Thermal Expansion D696 In/in/oFx 10-5 3.8
Flammability > .080" UL 94 --- HB
Glass Transition Temperature --- o
F 178
Forming Temperature --- o
F 280-320
ELECTRICAL
Dielectric Constant, 1kHz D150 --- 2.6
Dielectric, 1 mHz D150 --- 2.4
Dielectric Strength D149 v/mil 410
188
SHEET PROPERTY COMPARISON (ALL FIGURES ARE BASED ON .125" THICKNESS MATERIAL)
PROPERTY PETG UVEX PLEX DR LEXAN PLEXIGLAS IMPACT

UNITS ABS
TESTED 6763 SHEET SHEET SHEET SHEET STYRENE
PHYSICAL
Tensile Strength (D638)
@ fracture psi 7,100 5,400 5,400 9,500 10,500 6,300 2,600
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Elongation % 180 90 75 80 5 16 40
TYPICAL PROPERTIES
Modulus of Elasticity psi 290,000 200,000 210,000 345,000 450,000 350,000 230,000
Gardner Impact
(0.060")
@73oF ftin 12 10 - >13 - 6 -
@0oF ftin >13 10 - >13 - 3 -
Plaque Impact
@73oF ftin* 44 28.5 4.0 >42 <1 18 -
@-10oF ftin* - 22.5 2.5 >42 <1 - -
Specific Gravity - 1.27 1.2 1.15 1.20 1.19 1.07 1.05
THERMAL
Expansion in/in/oF 0.00005 0.00008 0.000056 0.00008 0.000033 0.000048 -

o
@264oF F 145 140 - 140 - 185 197
*Tests using 4" x 4" plaques: 1/2" spherical striking head, 4 pound weight. All data obtained from manufacturer's product information bulletins.
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TYPICAL PROPERTIES
IMPACT RESISTANCE
1/4" POLYCARBONATE SHEET
1/4" PETG SHEET
1/4" ACRYLIC SHEET
0 20 40 60 80 100 120 140 160 180 200
(ft lbs) STEEL DART 1" DIAMETER TIP
Compare PETG sheet performance for interior fabricated and formed applications.
It delivers an optimum balance of performance and economy.
IMPACT STRENGTH
ACRYLIC POLYCARB PETG
FALLING DART @73oF
10 in/lbs Failed No break No break
Heat Resistance
@264 psi 190oF 260oF 145oF
Gamma Stability Poor Fair Excellent
Chemical Resistance Poor Fair Good
FORMING AND FABRICATION GUIDELINES

PETG sheet may be fabricated using conventional thermoforming equipment. It can
be used under conditions similar to acrylic sheet for both forming and secondary
operations such as cutting, routing, and drilling. The material is also compatible with
conventional decorating and mechanical fastening systems.
SHEET TEMPERATURE
TYPICAL OPTIMUM MOLD TEMP.
250oF - 320oF 260oF - 300oF 130oF - 140oF
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TYPICAL PROPERTIES
COMPARISON
STERILIZATION GUIDELINES
PETG sheet can be sterilized by:
Subjecting the parts to a maximum of 5.0 megarads of radiation.
Treating the part with a mixture of 12% ethylene oxide and 88% freon gas.
Note: PETG sheet's low softening point precludes steam sterilization.
PETG THICKNESS AND WEIGHT
PETG WEIGHT GAUGE LBS/FT2

.060 .40
.080 .53
.093 .60
.100 .66
.118 .78
.177 1.17
.236 1.56
GAUGE RANGE (inches) .020" - .375"
STANDARD SIZE (inches)

24 x 48 48 x 48 48 x 96 60 x 96
CUSTOM SIZES AVAILABLE
DESCRIPTION Polished 2 sides
STANDARD COLORS Clear

CUSTOM COLORS Tints Opaques
Our CNC Saw operator makes an adjustment after cutting the first piece on an order.
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POLYCARBONATE
Polycarbonate is a unique engineering thermoplastic which has an excellent bal-
ance of clarity and toughness while displaying a wide range of high-heat deflec-
tion temperatures. Toughness is the most outstanding feature of polycarbonate;
for applications such as safety shields and sports equipment this durable mate-
rial is without equal. Other characteristics include excellent electrical properties,
dimensional stability and inherent ignition resistant properties. The close tolerance
machinability and transparency of this material make it appropriate for applica-
tions which require high performance characteristics. This combination of physical
properties make it a useful material for the automotive, industrial/business machine
and appliance markets.
Polycarbonate is available in both general purpose and FDA grades. General
purpose polycarbonate is enhanced by the addition of thermal stabilizers, U.V.
stabilizers, mold release agents, glass fibers and ignition resistant additives.
Fabrication techniques such as milling, forming or cutting can be performed using
standard equipment and tools.
Doors, Equipment Enclosures, Greenhouses, High Voltage Switches, High
Temperature Windows, Instrument Gauge Covers, Lenses/Sight Glasses, Light
Shields, Machine Guards, Patio Roofs, Photo-lens Covers, Replacement for metal
components of equipment, Safety Guards/Helmets/Shields, Signs, Solar Rods,
Thermal Insulation, Thermometer Housings and Window Glazing.
TYPICAL PROPERTIES
Exceptional machinability. Low water absorption.
Good impact resistance. Non-toxic.
Good thermal properties. Superior dimensional stability.
Heat resistant. Transparent up to 2" in special grades.
IMPACT RESISTANCE
Polycarbonate sheet is practically unbreakable. This tough and durable material
is well suited for applications where high impact is inevitable. When polycarbon-
ate material is struck it will cold form rather than fragment.
LIGHT WEIGHT
Polycarbonate is 1/2 the weight of glass and 43% lighter than aluminum.
RESISTIVE PROPERTIES OF POLYCARBONATE SHEET
Some practical limitations of polycarbonate sheet include exposure to high
temperatures and humidity over long periods of time. To improve upon the
weather ability and resistive characteristics of polycarbonate, additives and fill-
ers can be blended with the material to make up for any deficiencies. Typically,
polycarbonate shows good resistance (at room temperature) to water, dilute
organic and inorganic acids, neutral and acid salts and aliphatic and cyclic
hydrocarbons. Polycarbonate sheet, however, does not resist attacks from
alkalines, amines, ketones, esters and aromatic hydrocarbons. As a rule, any
fabricated part should be tested in the environment in which it will be expected
to perform prior to any final application.
EFFECTS OF MOISTURE ON POLYCARBONATE SHEET
Polycarbonate sheet displays good resistance to water and humidity up to
approximately 150oF. Due to polycarbonate's limited long-term hydrolytic stability
any exposure beyond 150oF may result in hydrolytic crazing, which is character-
ized by the sheet having a fogged appearance. Inherent physical strength will
also be at risk.
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POLYCARBONATE
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS POLYCARBONATE
PHYSICAL
Tensile Strength
@ Yield D638 psi 9,000
Ultimate D638 psi 9,500
Poisson's Ratio 0.37
notched @ 1/8" D256A ftlb/in 12-16
unnotched @ 1/8" D256A ftlb/in 60 (no failure)
Tensile Impact Strength 1822 ftlb/in2 225-300
S-type specimen
Shear Strength
@ Yield D732 psi 6,000
Ultimate D732 psi 10,000
Shear Modulus D732 psi 114,000
Deformation Under Load
@ 73oF D621 % 0.2
@ 158oF D621 % 0.3
Refractive Index, 77oF D542A 1.586
Light Transmission, 1/8" D1003 % 88
Hardness, Rockwell D785 M 70
Abrasion
* Resistance D1044 mg/1,000 cycles 10
Water Absorption (equilibrium) D570 % 0.15
@ 73oF, 24 hrs D570 % 0.35
@ 212oF, 24 hrs D570 % 0.58
THERMAL
Thermal Expansion D696 in/in/oF 3.75 x 10-5
@ 264 psi D648 o
F 270
@ 66 psi D648 o
F 280
Brittle Temperature D746 o
F -211
*Taber abrader, CS-17 wheel.
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POLYCARBONATE
VARIOUS MAKROLON SHEET GRADES
commercial polycarbonate sheet products. Browse our line of polycarbonate
products and see what Bayer MaterialScience LLC has to offer!
MAKROLON GP (General Purpose Polycarbonate Sheet)

Makrolon GP general purpose polycarbonate sheet is a polished surface, UV
stabilized polycarbonate product for use in glazing and industrial applications, and
features outstanding impact strength and superior dimensional stability. Makrolon
GP polycarbonate sheet's five year warranty against breakage, along with its UL
94 VO rating on gauges .220" and greater, make it cost effective in a wide range of
industrial glazing, design, and structural applications, and thermoformed and fabri-
cated components.
MAKROLON SPECIALTY GRADES :
MAKROLON AR (Abrasion Resistant)

Makrolon AR abrasion resistant polycarbonate sheet offers superior abrasion resis-
tance and glasslike surface hardness, along with the impact strength of polycarbonate.
This product is designed for glazing applications requiring a combination of abrasion
and high-impact resistance, such as transit glazing or school windows. The sheet is
abrasion coated on both sides and available in 48", 60" and 72" x 96" sheet sizes,
with thicknesses ranging from .118" to .500".
MAKROLON 15 (Abrasion Resistant, 15 Year Warranty)

Makrolon 15 abrasion resistant polycarbonate sheet offers superior long-term
weatherability, optical clarity, and vandalism protection. Backed by a limited 15 year
warranty, this product incorporates MAKSHIELD innovative technology to achieve
enhanced performance. Its improved glazing durability and unsurpassed impact re-
sistance, along with enhanced insulating properties and significant weight reduction,
makes Makrolon 15 clearly the right choice for your glazing applications. Makrolon
15 polycarbonate sheet also offers a significant reduction in maintenance cost over
its life cycle versus that of other glazing materials.
MAKROLON UV (UV Enhanced)

Makrolon UV polycarbonate sheet is an enhanced UV-resistant sheet with exceptional
weatherability and superior impact strength. Available in clear as well as a variety
of colors, UV is the perfect choice for for architectural applications where extended
service life and resistance to color shift is required. Makrolon UV polycarbonate
sheet is easily thermoformed, fabricated, and decorated. This performance is backed
by a 10-year comprehensive warranty against breakage, excessive yellowing, and
loss of light transmission.
MAKROLON OP (Optical Grade)

Makrolon OP polycarbonate sheet is an optically clear, polished surface, UV sta-
bilized material for use in premium visual applications. Makrolon OP is backed by
a five year warranty against breakage. Applications include aftermarket automotive
parts, recreational vehicular glazing, military vehicular glazing and laminated security
glazing.
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POLYCARBONATE
VARIOUS MAKROLON SHEET GRADES
MAKROLON FD (Food Grade)
Makrolon FD polycarbonate sheet complies with FDA requirements for food contact.
This non-UV stable sheet offers excellent optical clarity, good heat resistance, and
high impact strength. Makrolon FD polycarbonate sheet is covered by a five year
warranty against breakage. Applications include food processing equipment guards,
bulk food bins, candy molds, sneeze guards, autoclave packaging, hospital trays,
bassinets, incubators, and medical device storage containers.
MAKROLON MG (Machine Grade)

Makrolon MG machine grade polycarbonate engineering plate is a low stress
polycarbonate ideally suited for heavily fabricated, tight tolerance parts. It features
extremely high impact strength, high modulus of elasticity, outstanding dimensional
stability, and good electrical properties. Makrolon MG machine grade polycarbonate
plate has a heat deflection temperature of 270F (132C) at 264 psi. Applications
include manifolds, insulators, diaphragms, and semiconductors, as well as medical,
electrical, and other industrial applications.
MAKROLON WG (Window Grade)

Makrolon WG window grade polycarbonate engineering plate is an optically clear, low
stress polycarbonate plate ideally suited for heavily fabricated, tight tolerance parts.
It features extremely high impact strength, high modulus of elasticity, outstanding
dimensional stability, and good electrical properties. Makrolon WG window grade
engineering plate has a heat deflection temperature 270F (132C) at 264 psi, and
demonstrates low levels of black specks and other impurities. Applications include
sight windows, viewport windows, and medical parts.
MAKROLON TG (Transportation Grade)

Makrolon TG sheet is a hard-coated polycarbonate product designed for exceptional
durability. This product is designed to meet the stringent Federal Railroad Administra-
tion requirements for impact and ballistic performance, abrasion, chemical and UV
resistance. Makrolon TG colors include clear and tints.
MAKROLON BG (Bus Window Grade)

Makrolon BG sheet is a hard-coated polycarbonate product designed for exceptional
durability. Manufactured to meet demanding bus glazing requirements, this product
features abrasion resistance, chemical resistance, and long lasting outdoor weathering
performance. The high impact strength of this product provides excellent protection
against vandalism, reducing unplanned maintenance and repair. Makrolon BG meets
DOT/FMVSS 205/ANSI Z26.1 Item AS-4 and is available in clear as well as a variety
of standard and custom tints.
MAKROLON Lumen XT (Light Diffusing Grade)

Makrolon Lumen XT sheet is a translucent polycarbonate product with a textured
surface on one side specifically designed for lighting lenses. It features a unique
combination of high light diffusion and high light transmission through a combination
of optimized surface texture and advanced diffuser technologies.
When compared to other light diffusing products such as glass and acrylic, Makrolon
Lumen XT Sheet has superior impact strength and toughness. Its higher flammability
resistance and wider service temperature range provide an additional performance
advantage over acrylic diffusers.
For more information on the Makrolon line of polycarbonate sheets, please refer to the
Makrolon section of this Reference Guide.
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POLYCARBONATE
Abrasion Resistant Polycarbonate
Abrasion Resistant (AR) Polycarbonate offers the dual protection you need: the
impact strength to withstand even the most punishing abuse coupled with a hard-
coated, nonstick surface that resists abrasions and cleans so easily that even
spray-paint graffiti can be readily removed. AR Polycarbonate maintains superior
clarity and protection when subjected to repeated pedestrian contact, cyclical
cleaning and even vandalism throughout its service life.
Useful in high-traffic areas such as street-level windows, school and transportation
glazing, security and detention windows, and even arcade games.
TYPICAL PROPERTIES
ENHANCED WEATHERABILITY
This material has outstanding UV resistance against both yellowing and hazing.
SUPERIOR CHEMICAL RESISTANCE
AR Polycarbonate resists graffiti defacement due to the non-stick characteristics
of the hard-coat. These same properties translate into enhanced chemical resis-
tance against harsh cleaners and solvents that attack standard polycarbonate.
Care must be taken , however, to protect the cut edges of AR Polycarbonate,
which are susceptible to edge attack from solvents.
PROPERTY TESTED ASTM UNITS MAKROLON GP MAKROLON AR

(Uncoated) sheet (Coated) Sheet
MECHANICAL / THERMAL
Notched @ 1/8" D256 ft.-lbs./in. 18 18
Unnotched @ 1/8" D256 ft.-lbs./in. 60 (No Fail) 60 (No Fail)
Coefficient of Thermal D696 in/in/oF 3.75 x 10-5 3.75 x 10-5
Expansion
Coefficient of Thermal C177 BTU-in./ 1.35 1.35
Conductivity hr-ft2-oF
Heat Deflection Temp D648
@ 264 psi D648 o
F 270 270
@ 66 psi D648 o
F 280 280
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POLYCARBONATE
TYPICAL PROPERTIES ABRASION RESISTANT
IMPACT RESISTANCE
1/4" AR POLYCARBONATE >200 ft * lbs

SHEET
1/4" ACRYLIC SHEET
1/4" TEMPERED GLASS
0 20 40 60 80 100 120 140 160 180 200
(ft lbs) STEEL DART 1" DIAMETER TIP
LIGHT TRANSMITTANCE (CLEAR SHEET)
Sheet Light
Thickness Transmittance
1/8" 86%
3/16" 84%
1/4" 82%
3/8" 79%
1/2" 75%

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POLYCARBONATE
INSTALLATION AND HANDLING
INSTALLATION
AR Polycarbonate sheet is recommended for flat glazing applications only. It
may be installed using wet or dry glazing systems. The material may also be
used as double glazing over existing glazing for added insulation, security and
resistance to graffiti.
CUTTING
AR Polycarbonate sheet may be cut using most types of conventional power
saws. Best results are obtained with triple-chip blade designs with carbide teeth.
EXPANSION ALLOWANCES
As a general rule, glazing should be designed to allow approximately 1/16" per
foot for expansion in both long and short dimensions of the material, as well as
providing for sufficient edge engagement (edge bite) in the glazing frame through
proper rabbet depth.
CLEANING AND MAINTENANCE
Under normal soiling conditions AR Polycarbonate should be washed on a regular
basis with a mild solution of soap and warm water, using a soft cloth or sponge.
The glazing should be gently rubbed to loosen dirt and grime, and then rinsed with
clean water. To prevent water spots, thoroughly dry the glazing with a chamois
or sponge. Do not use abrasive cleaners or sharp instruments that may gouge
the surface.
Alro Plastics is ISO 9001:2008 certified, which means we take quality very serious. Our CNC
Saw operators check the initial cut pieces on an order to make sure they are within the stated
tolerance on the order before proceeding to the production cut pieces.
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POLYCARBONATE - Round / Rod stock

CLEAR POLYCARBONATE ROUND STOCK
Machine grade polycarbonate (PC) is a transparent amorphous thermoplastic
which offers very high impact strength and high modulus of elasticity. The material
has a 290F (145C) heat deflection temperature at 264 psi, absorbs very little
moisture and resists acidic solutions. These properties, in addition to good electri-
cal characteristics, make machine grade polycarbonate stock shapes an excellent
choice for electrical/electronic applications.
Machine grade polycarbonate is stress relieved making it ideal for close tolerance
machined parts. Our stock shapes are produced from polycarbonate resins which
meet the requirements of ASTM D 3935.
A food grade polycarbonate that is compliant with FDA and Canada AG regula-
tions is available upon request. Please contact Alro Plastics for size availability and
minimum quantities.
STANDARD DIAMETERS (inches) 1/8" up to 4" diameter
STANDARD LENGTH (inches) 48" and 96" (varies by diameter)

QUOTED ON REQUEST
POLYCARBONATE - Clear Tubing

CLEAR POLYCARBONATE TUBE
Polycarbonate tubing is formulated with good dimensional stability, high impact
strength, good rigidity, self-extinguishing characteristics and chemical resistance.
The combination of all these properties make this material outstanding for abusive
environments, where strength and clarity are important. Applications for polycar-
bonate tubing include: site gauges, fuel gauges, protective enclosures, core collec-
tors and medical instruments. This product is FDA approved.
STANDARD INSIDE DIAMETERS (inches) 0.25" up to 3.75" ID
STANDARD WALL THICKNESSES (inches)

.250" ID up to .625" ID = .063" wall thickness
.750" ID up to 3.75" ID = .125" wall thickness
STANDARD TUBE LENGTHS (inches) 96" long

QUOTED ON REQUEST
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POLYCARBONATE - Machine Grade

ZELUX M (Machine) ZELUX W (Window)
Zelux polycarbonate is an engineering plastic with excellent dimensional stability
and good strength and stiffness over a wide range of service temperatures. Ze-
lux is often used for structural applications when clarity and impact strength are
essential including lenses, manifolds, site glasses, and machine guards. Zelux
is used for a wide variety of electrical applications since it has low moisture ab-
sorption, good insulating properties, and an excellent flammability rating. Zelux
is easy to fabricate, paint and glue.
A food grade polycarbonate that is compliant with FDA, NSF, Canada AG and
USP Class VI regulations is available upon request. Please contact Alro Plastics
for size availability and minimum quantities. Glass filled grades (Black) polycar-
bonate available upon request.
Zelux M - Machine grade, stess relieved (Natural & Black)
Zelux W - Window grade (Optically clear)
Zelux M-GF - 10%, 20%, 30% and 40% Glass-Filled grades (Black)
TYPICAL PROPERTIES
Excellent impact resistance
Optical Clarity (Zelux W - Window grade)
Fairly easy to machine
Good strength and stiffness over a wide range of service temperatures
Good electrical insulating properties
Insulators, Impact shields
Sight glasses
Viewing windows
Fluid handling components
Electrical components
Manifolds, Housings and Covers
SHEET THICKNESS (inches): 3/8"thick to 4"thick
STANDARD SHEET SIZES (inches)

Generally 12 x 48 or 24 x 48
STANDARD COLOR : Natural / Black (Machine Grade)
STANDARD COLOR : Optically Clear (Window Grade)
ROD SIZES (inches): 1/8"dia to 15"dia
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POLYETHYLENE
Low Density Polyethylene (LDPE): is a corrosion resistant, extruded material
that sustains low moisture permeability. It also has a relatively low working tem-
perature, soft surface and low tensile strength. LDPE is more flexible than HDPE,
which makes it a good choice for prosthetic devices, most of which are either
drape formed or vacuum formed.
LDPE - Typical Properties:

High impact resistance Light weight
Dimensional stability Low cost fabrications
Excellent electrical properties Machinable
Formable, weldable Good light stability
LDPE - Industries & Applications:
Anodizing Chemical
Dyeing/Bleaching Electronics
Food processing Marines
Textile Pharmaceutical
Transportation Fertilizer
High Density Polyethylene (HDPE): is a high impact strength and high density
polyethylene. HDPE has excellent tensile strength, energy absorption, abrasion
resistance and resistance to stress cracks. HDPE has little branching, giving it
stronger intermolecular forces and tensile strength than LDPE. The difference in
strength exceeds the difference in density, giving HDPE a higher specific strength.
HDPE - Typical Properties:

Abrasion resistance Low coefficient of friction
Chemical resistance Self lubricating
Excellent machinability Stress-cracking resistance
High impact Water/salt water resistance
HDPE - Industries & Applications:
Cams/Washers/Shims Guides/Wear plates
Laboratory vessels Low speed bearings
Nuclear storage Chemical applications
Containers/Tanks Roll stand bearings
Chute/Bin linings Skids/Deflector plates
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POLYETHYLENE
Very High Molecular Weight Polyethylene (VHMW): is a smooth, non-skived fin-
ish polyethylene sheet that has a low coefficient of friction. There are many cases
in which UHMW is specified for installations where its ultimate abrasion and impact
resistance are not necessary. This unique product was designed to bridge the wide
performance gap between HDPE and UHMW. VHMW is both FDA and USDA ap-
proved.
VHMW - Typical Properties:

Environmentally stabilized, indoor or outdoor use
FDA and USDA approved, white opaque color
Smooth, non-skived finish has low coefficient of friction
Extremely flat, low-strain sheet
Resistant to caking and bridging (build-up)
Made from 100% recycled plastic and is 100% recyclable
Not affected by most aqueous acids, alkalis or salt solutions
VHMW - Industries & Applications:
Conveyors/Chutes Lubricating discs
Washers/Gaskets Rail-car pedestals
Punching operations Deep-freeze applications
Meat and poultry packing Snow plows
Transportation
Ultra High Molecular Weight Polyethylene (UHMW): is an excellent general-

purpose material, UHMW (natural) is a cost-effective solution for food handling
problems, and meets FDA, USDA and 3-A Dairy guidelines for food processing
and handling.
From food processing to packaging, bulk material handling to pharmaceutical
processing...UHMW can improve your business performance. If your process ma-
chinery has problems with noise, premature wear, stretched chains, unscheduled
downtime or expensive replacements, UHMW solves those problems and your
machinery runs longer and smoother.
UHMW - Typical Properties:

FDA and USDA approved, natural (white) color
3-A Dairy approved (natrual color)
Chemical, corrosion and wear resistant
No moisture absorption
Non-toxic, low-friction surface
Self-lubricating, helps to reduce noise
UHMW - Industries & Applications:
Augers Bearings & bushings
Chute & hopper liners Chain guides & sprockets
Deboning tables Flights & gears
Guide rails & rollers Mixer bushings & paddles
Scraper & plow blades
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POLYETHYLENE
HIGH DENSITY POLYETHYLENE SHEET
SIZES (inches) for 48 x 96
GAUGES WEIGHT/SHEET GAUGES WEIGHT/SHEET

(inches) (lbs) (inches) (lbs)
1/16 9.6 3/4 120
3/32 14.4 1 160
1/8 20 1-1/4 200
3/16 30 1-1/2 240
1/4 40 1-3/4 280
3/8 60 2 320
1/2 80 3 484
5/8 100 4 646
48 x 120 AND 60 x 120 SHEET ALSO AVAILABLE
TOLERANCES (inches)
LENGTH WIDTH
1/16 - 1/2.......+/- 5% of nominal gauge....... +.1/4 -.000.....+1/4 -.000
5/8 - 2............+/- 10% of nominal gauge
THICKER GAUGES QUOTED ON SPECIAL REQUEST

STANDARD COLORS Natural & Black
POLISHED FINISH BOTH SIDES
LOW DENSITY POLYETHYLENE SHEET

SIZES (inches) for 48 x 96
GAUGES WEIGHT/SHEET GAUGES WEIGHT/SHEET
1/16 9.6 5/8 96
3/32 14.3 3/4 115.2
1/8 19.2 1 153.6
3/16 28.7 1-1/4 192
1/4 38.4 1-1/2 230
3/8 57.6 1-3/4 268
1/2 76.8 2 307
48 x 120 AND 60 x 120 SHEET ALSO AVAILABLE

TOLERANCES (inches)
LENGTH WIDTH
1/16 - 1/2.......+/- 5% of nominal gauge........ +.1/4 -.000....+1/4 -.000
5/8 - 2............+/- 10% of nominal gauge

STANDARD COLOR Natural
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POLYETHYLENE
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS LDPE HDPE
PHYSICAL
Tensile Strength D638 psi 600-2,300 3,100-5,500
Elongation D638 % 90-800 20-1,000
notched D256 ftlb/in no break 0.5-20
Water Absorption
@ 24 hrs, 1/8" thick D570 ftlbs <0.01 <0.01
THERMAL
(10-4cal-cm/sec-cm2-oC) C177 8.0 11.0-12.4
(10-5in/in-oF) D696 5.6-12.2 6.1-7.2
@264 psi D648 o
F 90-105 110-130
@66 psi D648 o
F 100-121 140-190
ELECTRICAL
Dielectric Strength
Dielectric Constant
@1 kHz D150 2.25-2.35 2.30-2.35
Dissipation Factor
@1 kHz D150 0.0002 0.0003
Volume Resistivity
@73oF, 50% RH D257 ohm-cm 1015 1015
Arc Resistance (s) D495 135-160
OPTICAL
Refractive Index D542 1.51 1.54
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POLYETHYLENE
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS VHMW UHMW-PE
PHYSICAL
Tensile Strength D638 psi > 3,800 5,800
Elongation D638 % > 800% 300%
Tensile Modulus D638 psi --- 100,000
notched D256 ftlb/in no break no break
Hardness, Shore D D785 D 65 62
Specific Gravity D792 lb/in3 --- 0.0336
Specific Volume D792 lb/in3 --- ---
Water Absorption
@ 24 hrs, 1/8" thick D570 % <0.01 0.01%
THERMAL
Thermal Conductivity BTU-in/hr
(10-4cal-cm/sec-cm2-oC) C177 -ft2-oF --- 2.84
(10-5in/in-oF) D696 7.0 x 10-5 ---
@264 psi D648 o
F --- 116
@66 psi D648 o
F 71 ---
ELECTRICAL
Dielectric Strength
short time, 1/8" thick D149 V/mil --- 2,300
Dielectric Constant
@1 kHz D150 --- 2.30
Dissipation Factor
@1 kHz D150 --- 0.0005
Volume Resistivity
@73oF, 50% RH D257 ohm-cm --- ---
Arc Resistance (s) D495 --- ---
OPTICAL
Refractive Index D542 --- ---
Transmittance D1003 % --- ---
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POLYPROPYLENE
Polypropylene is an economical material that offers a combination of outstand-
ing physical, chemical, mechanical, thermal and electrical properties not found in
any other thermoplastic. Polypropylene is a high corrosion resistant material that
has high temperature and tensile strength. Polypropylene possesses excellent
resistance to organic solvents and degreasing agents as well as electrolytic attack.
Compared to low or high density polyethylene, polypropylene has a lower impact
strength but superior working temperatures and tensile strength. In addition, poly-
propylene is lightweight, stain resistant and has a low moisture absorption rate.
Acid Tank/Lineup, Battery Cases, Cutting Boards, Ducts, Etching Machines and
Rinse Tubs, Fume Hoods, Machined Parts, Metal Plating Barrels, Orthopedic
Appliances, Plating Modules, Radio and Television Equipment, Scrubbers, Scrub
Stations and Tank Covers.
INDUSTRIES SERVICED
Anodizing, Chemical, Dyeing and Bleaching, Electronics, Fertilizer, Marine, Paper,
Petroleum, Pharmaceutical, Plating, Food Processing, Utilities, Steel Pickling, Tan-
ning, Textile, Transportation, Waste Treatment and Water Treatment.
TYPICAL PHYSICAL PROPERTIES
Abrasion resistance Light weight
Color availability Low cost fabrications
Dimensional stability Machinable
Design freedom Maintenance free
Excellent electrical properties Weldable
Formable Wipes clean
High impact resistance

48 x 96 48 x 120
GAUGES WEIGHT/SQFT GAUGES WEIGHT/SQFT
1/16 0.30 1 4.75
3/32 0.45 1-1/4 5.94
1/8 0.60 1-1/2 7.13
3/16 0.89 1-3/4 8.32
1/4 1.19 2 9.51
3/8 1.78 2-1/2 11.88
1/2 2.38 3 14.26
5/8 2.97 4 19.01
3/4 3.56

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POLYPROPYLENE
(PROTEUS, PROPYLUX)
PROPERTY TESTED ASTM UNITS PROTEUS PROPYLUX
Compressive Strength
@ Yield D695 psi --- 6,000
Hardness Rockwell "R" D785 --- D73 R95
Izod Impact Strength, Notched D256 ft-lbs/in --- 0.7
Tensile Elongation @ Break D638 % --- 600
Tensile Strength @ Yield D638 psi --- 5,200
THERMAL PROPERTIES
Expansion D696 in/in/oF --- 8.1 x 10-5
Heat Deflection Temp.
@66 psi D648 o
F --- 210
Heat Deflection Temp.
@264 psi D648 o
F --- 130
Flame Rating - UL94 --- --- --- HB
Dielectric Constant @ 1kHz D150 --- --- 2.3
Dielectric Strength D149 V/mil --- 600
OTHER PROPERTIES
Specific Gravity D792 --- --- .91
Water Absorption @ 24 hrs D570 % slight <0.10
For our customers with machining requirements, Alro Plastics is capable of supplying finished
parts per print to meet your most demanding specifications.
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POLYPROPYLENE
Polypropylene, also known as polypropene, is a thermoplastic polymer used in
a wide variety of applications including packing and labeling, textiles, stationery,
plastic parts and reusable containers of various types, laboratory equipment,
automotive components and polymer banknotes. An addition polymer made from
the monomer propylene, it is rugged and unusually resistant to many chemical
solvents, bases and acids.
There are three general types of polypropylene: homopolymer, random copolymer

and block copolymer. The comonomer is typically used with ethylene. Ethylene-
polypropylene rubber of EPDM added to polypropylene homopolymer increases its
low temperature impact strength. Randomly polymerized ethylene monomer added
to polypropylene homopolymer decreases the polymer crystallinity and makes the
polymer more transparent.
TYPICAL PROPERTIES
Lot controlled and traceable
FDA approved resin
Tanks / tank covers
Food strainers
Hot fillers
Etching rinse tubs
Glove boxes
Clamp Welding cabinetry
Cutting board
Fan shroud & blades
SHEET THICKNESS (inches)
1/16"thick to 4"thick

24 x 48 48 x 96 48 x 120
STANDARD COLORS:
Natural (standard) and White
ROD / ROUND SIZES (inches)

1/4"diameter to 9"diameter
ROD / ROUND LENGTHS

4 foot 6 foot 8 foot
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POLYPROPYLENE
PROPERTIES SHEET
PROPERTY TESTED ASTM UNITS PROPYLUX M
Compressive Strength @ Yield D695 psi 6,880
Hardness Rockwell "R" D785 --- R100
Izod Impact Strength, Notched D256 ft-lbs/in 3.0
Izod Impact Strength,
Un-notched D256 ft-lbs/in no break
Tensile Elongation @ Break D638 % 70.0
Tensile Elongation @ Yield D638 % 5.0
Tensile Strength @ Break D638 psi 4,230
Tensile Strength @ Yield D638 psi 4,970
THERMAL PROPERTIES
Expansion D696 in/in/oF 4.37 x 10-5
Heat Deflection Temp. @66 psi D648 o
F 309
Heat Deflection Temp. @264 psi D648 o
F 201
Flame Rating - UL94 --- --- HB
OTHER PROPERTIES
Specific Gravity D792 --- .92
Water Absorption @ 24 hrs D570 % 0.01
Alro Plastics employee easily cuts a piece of 8"dia UHMW rod on our Amada Band Saw. This
horizontal band saw allows us to cut up to 18" diameter rod stock in house.
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POLYSTONE M UHMW
ULTRA HIGH MOLECULAR WEIGHT POLYETHYLENE
Ultra-high-molecular-weight polyethylene (UHMWPE or sometimes shortened to
UHMW), also known as high-modulus polyethylene (HMPE) or high-performance
polyethylene (HPPE), is a subset of the thermoplastic polyethylene. It has
extremely long chains, with molecular weight numbering in the millions, usually
between 2 and 6 million.
Polystone M UHMW is a tough, wear resistant plastic that combines an incred-

ibly low coefficient of friction with outstanding impact strength. This self-lubricating
polymer has excellent chemical resistance and a broad temperature range making
it the perfect choice for engineers in a variety of industries such as conveyor and
bulk material handling.
TYPICAL PROPERTIES
Meets FDA and USDA guidelines
3-A Dairy approved (Natural color)
Helps to reduce noise
Self lubricating
Chemical, corrosion and wear resistant
Non-toxic, low-friction surface
Gears & guides
Wear strips & sprockets
Scraper blades
Pillow blocks
1/32" thick to 7" thick

48 x 120 (1/32" to 7") 48" x96" (1/32" to 4") 96" x 240" (3/8" to 4")
ROD SIZES (inches)

1/4" diameter to 12" diameter
ROD LENGTHS
STANDARD COLOR : Natrual (white) and Black
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POLYSTONE M UHMW
PROPERTIES SHEET
PROPERTY TESTED ASTM UNITS POLYSTONE M

UHMW
Density D792 gm/cm3 .930
Tensile Strength @ Yield (73oF) D638 psi 3,100
Elongation (73oF) D638 % 350
*Relative Volumetric Abrasion loss --- --- 100
Coefficient of Friction (73oF) --- --- Static .15-.20
on Steel Dynamic .10-.20
IZOD Impact Strength (73oF) D4020-96 KJ/m2 125
Hardness (73oF) D785 --- 62-66 Shore D
F 275o-280o
Coefficient of Linear Thermal D696 1/K 2.0 x 10-4
Expansion
Continuous Service Temperature --- o
F 180o
in Air (max)
Volume Resistivity D257 Ohm/cm >1015
Dielectric Constant (103 Hz) D150 --- 2.3
Dielectric Strength D149 KV/mm 40
*Industry standard testing method using slurry of 60% aluminum oxide and 40% water at a rotation speed
of 1,750 RPM for 2 hours. Results indicate the ability of each material, in relation to Natural (=100), to resist
abrasion under typical UHMW-PE applications. A lower number indicates better abrasion resistance.
The information listed herein is stated to the best of our knowledge and is intended to provide a general
guidelines for Polystone M and its uses. The values given are based on laboratory testing backed with global
industry experience. All properties in this table have performed equal or better in laboratory testing. However,
the data should not be considered as guaranteed specific properties. Suggested applications are provided for
information only and are not specific recommendations.
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POLYSTONE M MDT
(Metal Detectable UHMW)
Food processors face the ever present risk of contamination finding its way into
their product. The risks and potential financial losses can be significant if not de-
tected early. Rochling Engineering Plastics now offers a ground breaking solution
to this problem with the introduction of Polystone M MDT.
The unique additives in this product allow it to be easily traced by standard metal
detectors while continuing to provide the outstanding wear-resistance and sliding
properties you would expect from Polystone M. Designed to replace machined
parts made from steel and lower performing plastics, this engineering polymer has
high-impact strength, is easily machined and has no moisture absorption.
Polystone M MDT complies with FDA regulations concerning direct contact with
food. Every food processor that utilizes metal detectors in their processing or pack-
aging operations can easily realize the advantages of Polystone M MDT.
TYPICAL PROPERTIES
Metal detectable and FDA compliant
Outstanding wear resistance
Easily machined
Gears & guides
Wear strips & sprockets
Scraper blades
Pillow blocks

48 x 120 (standard)
ROD SIZES (inches)

1/2" dia to 8" dia
ROD LENGTHS
STANDARD COLOR : Blue
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POLYSTONE M XDT
(X-Ray Detectable UHMW)
The need for traceable plastics, especially machined parts for filling, sorting and
packaging machinery is critical due to strict FDA regulations regarding foreign ma-
terials and contaminants. Since Rochling introduced their line of Metal Detectable
engineering plastics more than two years ago, these unique products continue to
be an effective solution for plastics parts used in open product zone applications.
However, moving forward, Rochling quickly realized a demand for X-ray detectable
plastic parts for todays high speed machinery as processors turn to X-ray inspec-
tion equipment especially for post-package inspection.
Working together with one of the worlds largest food processors and a leading
manufacturer of X-ray inspection systems, Polystone M XDT has proven to be de-
tected with a particle size as small as 3mm cube. Running speeds as fast as 250
feet-per-minute, this product can be detected and automatically sorted to a product
hold area for further inspection. It works effectively with various types of packaging
including metal cans, plastic and composite containers and glass jars.
TYPICAL PROPERTIES
Metal detectable and FDA compliant
Outstanding wear resistance
Easily machined
Wear plates Mixer components
Scraper blades Hopper guides
Filler plates Dividers
Pocket fillers Pillow blocks
Piston fillers

48 x 120 (standard)
ROD SIZES (inches)

1/2" dia to 6" dia
ROD LENGTHS
STANDARD COLOR : Blue
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POLYSTYRENE - High Impact

High impact polystyrene (or styrene) is a thermoplastic resin widely used for its
easy processing characteristics and low cost. The addition of copolymers may give
this material enhanced physical and thermal properties. This thermoplastic is used
in disposable items, automobiles, packaging, electronics, housewares and con-
struction. Polystyrene can be extruded, thermoformed and injection molded, and
holds its dimensions well under normal use, however should not be used outdoors
on a continual basis. Most foods, drinks and typical household acids, alcohol, vin-
egar and oils have no effect on polystyrene, but most polystyrenes are attacked by
citrus fruit, rind oil, turpentine, gasoline, cleaning solutions and nail polish/remover.
ADVANTAGES OF HIGH IMPACT POLYSTYRENE

Die Cuttable
High impact polystyrene is easily die cut into a variety of shapes for many dif-
ferent applications. Typical applications for die cut polystyrene include point of
purchase displays, counter cards and record dividers.
Thermoformability
Thermoforming is one of the major consumers of high impact polystyrene. This
diverse material can be formed into "popcorn" for packaging, fast-food contain-
ers, cups, meat trays and egg cartons. Other uses include building panels and
insulation.
Offset Printable
The surface texture and printability characteristics of high impact polystyrene
make it an excellent product for many types of offset printing processes.
Screen Printable
High impact polystyrene is a good material for screen printing due to its excel-
lent ink adhesion properties, color quality, low cost and absence of size limita-
tions. Some end uses for printing on high impact polystyrene include, display
materials, posters, game boards and signs.
TYPICAL PROPERTIES
Die cut capabilities
Excellent ink drying surface
Excellent printing characteristics
Good combination of surface tension and grain
Good thermal stability
High degree of hardness
Superior air cushioning and static inhibiting surface
Thermoformable

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TYPICAL PROPERTIES (Continued)
GENERAL IMPACT
PURPOSE MODIFIED
PHYSICAL
Tensile Strength D638 psi 5,000-12,000 1,500-7,000
Elongation D638 % 0.5-2.0 2-60
Flexural Strength D790 psi 8,000-17,000 3,000-12,000
notched D256 ftlb/in 0.2-0.45 0.5-4.0
Hardness, Rockwell D785 M 65-80 10-90
Water Absorption
@ 24 hrs, 1/8" thick D570 ftlbs 0.03-0.10 0.05-0.6
THERMAL
(BTU-in/hr-ftoF) C177 2.4-3.3 1.0-3.0
(10-5in/in-oF) D696 3.3-4.4 1.9
@264 psi D648 o
F 190-220 160-200
@66 psi D648 o
F 180-230 180-220
Flammability Rating UL94 HB HB
ELECTRICAL
Dielectric Strength
Dielectric Constant
@1 kHz D150 2.40-2.65 2.4-4.5
Dissipation Factor
@1 kHz D150 0.0001-0.0003 0.0004-0.0020
Volume Resistivity
@73oF, 50% RH D257 ohm-cm 1017-1019 1016
Arc Resistance (s) D495 60-135 20-100
OPTICAL
Refractive Index D542 1.60
*10-20% V-2, V-1, and V-0 grades are also available.
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SHEET
THICKNESS (inches) SHEETS/CASE NOMINAL WEIGHT/SHEET
.015 100 1.81

.020 75 2.41
.030 48 3.61
.040 37 4.82
.060 24 7.22
.080 18 9.20
.100 15 11.49
.125 12 14.37
.156 9 17.93
.187 8 21.50

.010.......................................... 26 x 60
.015 to .187...................................... 40 x 72, 48 x 96
Translucent available in .010 through .040, quoted by request.

.010 through .060............................. +10%
.080 through .187............................. +5%
WIDTH AND LENGTH TOLERANCE +18%

WHITE OPAQUE/PM FINISH
QUOTATIONS BY REQUEST
CUSTOM COLORS PRINTING-QUALITY MATERIAL
SUPER OPAQUE WHITE FORMING-QUALITY MATERIAL
IMPACT MODIFIED GRADES OTHER FINISHES
ULTRAVIOLET INHIBITING GRADE
Alro Plastics CNC Operator in the middle of trimming out a machined part. By using a trim
bit with a bearing on it, we are able to easily follow the contour of the part.
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POLYSULFONE
Polysulfone is a transparent, heat resistant, ultra-stable high performance amorphous
engineering thermoplastic. It has low flammability and smoke emission. The material
also has good impact and electrical properties. Polysulfone can be processed on
conventional equipment, however, the material must be dried before processing. It
can be compounded with fillers like glass beads, glass fiber, or TFE.
Medical applications vs. stainless steel Electrical applications vs. ceramic
Cost savings. Cost savings.
Weight savings. Ease of machining.
Fast heat loss properties Increased impact resistance.
(for ease of handling).
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS POLYSULFONE
PHYSICAL
Elongation @break D638 % 50-100
Tensile Modulus D638 105 psi 3.6
Flexural Modulus D790 105 psi 3.9
notched D256 ftlb/in 1.3
Hardness, Rockwell D785 M 69
Specific Gravity D792 1.24
Water Absorption D792
@ 24 hrs, 1/8" thick D570 % 0.30
THERMAL
(10-4cal-cm/sec-cm2-oC) C177 6.2
Coef. of Thermal Expansion
(10-5in/in-oF) D696 3.1
@264 psi D648 o
F 345
Oxygen Index Rating D2863 30
ELECTRICAL
Dielectric Strength
short time, 1/8" thick D149 V/mil 425
Dielectric Constant
@60Hz to 1MHz D150 3.07-3.03
Volume Resistivity D257 ohm-cm 5 x 1016
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POLYSULFONE
ROD
DIAMETER (inches)
1/4 1-1/8 2-5/8
5/16 1-1/4 2-3/4
3/8 1-3/8 3
7/16 1-1/2 4
1/2 1-5/8 4-1/2
9/16 2 5
3/4 2-1/4 6
1 2-1/2
TOLERANCES (inches)
STANDARD DIA (inches) LENGTH (feet) DIA TOLERANCE
1/4 to 1.....................................5 and 10........................... +.002/-.000
1-1/8 to 2..................................4 and 8............................. +.005/-.000
2-1/8 to 2-1/2............................2 and 4............................. +.025/-.000
2-5/8 to 6..................................2 and 4............................. supplied oversize

ROD CAN BE GROUND TO ANY INTERMEDIATE DIAMETER/PRICE IS
POLYSULFONE SLAB
THICKNESS (inches)
3/8 1-1/4
1/2 1-1/2
3/4 1-3/4
1 2
TOLERANCES (inches)
LENGTH WIDTH
3/8 to 4............. 12 x 24 and 12 x 48......................+.500/-.000.............. +/-.125
3/8 to 2............. 24 x 24 and 24 x 48......................+.500/-.000.............. +/-.125

ALL MATERIAL SUPPLIED AS EXTRUDED - NOT FINISHED
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PPS - Polyphenylene Sulfide

PPS is a high-performance linear thermoplastic polymer with a desirable com-
bination of properties including excellent thermal and chemical resistance, good
mechanical properties and easy processability. PPS can be injection molded,
extruded, and is suitable for coating. New low flash grades have been added to the
product line to expand its performance window.
Automotive and Related, Consumer/Appliances, Electrical/Electronic, Fibers/
Monofilament, and Industrial/Mechanical.
ADVANTAGES OF PPS
Metal Replacement:
Chemical resistance/corrosion resistance
Design flexibility
Opportunity for parts consolidation
Cost savings
Eliminate strength-to-weight ratio
Color-coding possible
Thermoset Replacement:
Ease of processing
Fast cycle times
Long, intricate flow paths possible
Lot-to-lot consistency
Usable regrind
Cost savings
Replacement of other Thermoplastics:
Truly superior chemical resistance at elevated temperatures.
Inherent flame resistance without additives (UL 94 V-0 grades).
Fast cycle times.
Outstanding retention of mechanical properties under continuous use up
to 428oF (220oC).
Holds dimensional stability over wide variations in temperature and moisture.
Superior electrical insulation properties.
Low, consistent shrinkage.
Replacement of Branched PPS:
Less flash
Faster cycle times
Greater toughness
Better weld-line strength
Better surface appearance
Wider range of colors available
More consistent viscosity - easier to process
Less off-gassing
Better electrical insulation properties/lower ionic impurities
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TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS VR-1080
PHYSICAL
Tensile Strength D638 103 psi 7.6
Tensile Elongation D638 % 3.00
Tensile Modulus D638 105 psi 3.60
Flexural Strength D790 103 psi 11.0
Flexural Modulus D790 105 psi 4.20
Compressive Strength D695 103 psi 16.0
notched D256 ftlbs/in 0.3
unnotched D256 ftlbs/in 3.0
Hardness Shore D 86
Rockwell D785 R 124
Specific Gravity 1 = water 1.34
Water Absorption (24 hrs) D570 0.020
THERMAL
Heat Distortion Temperature
@264 psi D648 o
F 278
Coefficient Thermal Expansion D696 10-5 in/in oF 3.0
Continuous Use Temperature o
F 400
ELECTRICAL
Dielectric Constant D150 3.11
Dielectric Strength D149 V/ml 595
SHEET
THICKNESSES FOR STANDARD SIZE (inches) 24 x 48
1/4 5/8 1-1/4
5/16 3/4 1-1/2
3/8 7/8 1-3/4
1/2 1 2
THICKNESSES FOR STANDARD SIZE (inches) 12 x 48

2-1/4 3-1/4
2-1/2 3-1/2
2-3/4 3-3/4
3 4
TOLERANCES (inches)
SIZE THICKNESS WIDTH LENGTH
1/4 to 4................................... + .025................ + .250.............. + .500
- .000................ - .000.............. - .000
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ROD
DIAMETER (inches)
3/16 3/4 1-3/4 2-7/8 4-3/4
1/4 7/8 2 3 5
5/16 1 2-1/8 3-1/4 5-1/2
3/8 1-1/8 2-1/4 3-1/2 6
7/16 1-1/4 2-3/8 3-3/4
1/2 1-3/8 2-1/2 4
9/16 1-1/2 2-5/8 4-1/4
5/8 1-5/8 2-3/4 4-1/2
STANDARD LENGTH (feet) 10

TOLERANCES (inches)
3/16 to 1......................................... + .002 - .000
over 1............................................. + .005 - .000
over 2............................................. + .030 - .000
over 2-7/8....................................... + .187 - .000
Our Flow Waterjet can cut sheets up to 10' thick, we use this to cut our Fiberglass sheets and
other challenging materials. By utilizing a different method to cut our Fiberglass we can keep it
from contaminating our other FDA approved materials.
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PRECISION BOARD
PRECISION BOARD PLUS HIGH DENSITY URETHANE
PBLT - Low Temperature, PBHT - High Temperature
Precision Board Plus High Density Urethane is a closed cell rigid polyurethane
product made specifically for applications of up to 200F continuous exposure.
PBLT High Density Urethane is available in a wide range of standard sheet sizes
and standard densities and can be cut or bonded into a variety of shapes for final
machining or shaping.
The tighter cell structure of the new Precision Board Plus High Density Urethane
has produced improved machining characteristics, resulting in more chips and
less dust during cutting and machining, making for a better working environment.
Higher machine feed rates are easily achieved compared to wood, epoxy or alloy
substrates.
PRODUCT FEATURES
Less dust, more chips for a better working environment
Last up to 10x longer than wood
Closed cell structure, won't absorb anything
Will not crack, rot or peel
Easily cut or machined with standard HSS cutting tools
Meets flammability burn test requirements of ASTM D-1692-74, Far 25.853,
Mil-P-26514 and ASTM D635
Prototype machining Pattern making
Thermoforming Soft tooling, all types
Prepreg composite layup tooling Indoor & Outdoor signage
Vacuum form tooling Sculptures
Tool proofing Carvings
Master model making
STANDARD THICKNESS
SHEET SIZES AVAILABLE

20" x 60" 24" x 60" 30" x 80" 45" x 60"
48" x 96" 48" x 120" 60" x 96" 60" x 120"
STANDARD DENSITIES*
4 lb/ft3 6 lb/ft3 8 lb/ft3 10 lb/ft3 12 lb/ft3 15 lb/ft3 18 lb/ft3 20 lb/ft3
30 lb/ft3 34 lb/ft3 40 lb/ft3 48 lb/ft3 60 lb/ft3 70 lb/ft3 75 lb/ft3
* Densities are in pounds per cubic foot. Custom densities are available upon request.
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PRECISION BOARD - Material Selection Chart
4 lb. 6 lb. 8 lb. 10 lb. 12 lb. 15 lb. 18 lb. 20 lb. 30 lb. 40 lb. 48 lb. 60 lb. 70 lb. 75 lb.
Dimensional Signage (indoor) PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT
Dimensional Signage (outdoor) PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT
alroplastics.com
Landmark Signage PBLT PBLT PBLT PBLT

Sculpture / Carvings PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT
Theme Park Creations / Caricatures PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT
Topographical & Architectural Models PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT
Composite Layup Tools PBLT PBLT HT LT HT LT HT LT HT LT HT LT HT LT HT LT HT LT HT LT
Aerospace Layup Tools PBLT PBLT HT LT HT LT HT LT HT LT HT LT HT LT HT LT HT LT HT LT
Automotive Layup Tools PBLT PBLT HT LT HT LT HT LT HT LT HT LT HT LT HT LT HT LT HT LT
Foundry Patterns PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT
Prototype Patterns PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT PBLT
Vacuum Form Models PBHT PBHT PBHT PBHT PBHT PBHT PBHT
Autoclave Tools HT LT HT LT HT LT HT LT HT LT HT LT HT LT
The information in the chart above represents PBLT and PBHT densities most commonly used for a particular application. Because performance requirements for each specific project vary based on
considerations such as, the need for impact and abrasion resistance; compression, shear and tensile strength required; degree of edge detail needed; level of surface smoothness required; and weight
(among others), Coastal Enterprises is providing this information to serve only as a general guide. Please contact us our product experts will be happy to help you make the right product selection.
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PTFE/TFE - Polytetrafluoroethylene
PTFE or TFE - polytetrafluoroethylene is a very dense material having a density of
2.13 - 2.19 grams/cc. TFE is well known for its chemical resistance. It is insoluble
in all organics with the exception of a few exotics. Electrical properties are excel-
lent. Impact strength is high but its resistance to wear, tensile strength and creep
resistance are low in comparison to other engineering materials. Mechanical
properties can be improved by adding fillers such as glass fibers, bronze, carbon,
and graphite. TFE has an extremely low coefficient of friction. Very few materials
will stick to it. It has useful properties from cryogenic temperatures up to 260oC
(550oF).
Barrier Screens, Bearings, Bread Rollers, Bushings, Coil Separators and Termi-
nals, Conductor/Layer/Ground Insulation, Conveying Rollers, Doctor Blades, Lab
Splash Pans, Plugs, Ram Feed Heads, Seals (rings and faces), Seats, Skids,
Solid Gaskets, Syrup Troughs, Tank Liners and Washers.
TYPICAL PROPERTIES
RE-
TFE MATERIAL VIRGIN PROCESSED VIRGIN PTFE / TFE
Glass Glass,
FILLER none none Fiber Bronze Graphite Carbon MoS2
FILLER CONTENT 0% 0% 25% 40% 10% 10%

23%,
BY WEIGHT 2%
PHYSICAL PROPERTIES
Specific Gravity 2.16 2.16 2.22 3.30 2.13 2.13 2.25
Tensile Strength 3,000 1,500 2,500 2,300 2,700 2,800 2,500

Break (psi)
Elongation @ Break 200% 75% 50% 60% 60% 50% 50%
Shore Hardness 54 56 63 65 57 62 64
Deformation Under 6.2% 6.0% 4.9% 3.6% 4.0% 3.7% 2.7%

Load (% @ 1200 psi)
Limiting PV @ 2,200 1,500 11,000 12,000 15,000 15,000 12,000

100 FPM (psi x fpm)
PROPERTIES COMPARISON
PROPERTY TESTED PTFE FEP PFA
Hardness, Shore D 50-55 50-55 60
Specific Gravity 2.15 2.15 2.15
Tensile Strength, psi 4000 3500 4000
Elongation at Break, % 250-450 300 300
Brittle Temperature <-275oF <-275oF <-275oF
Max. Oper. Temperature 500oF 400oF 500oF
Note: Values listed are typical and are meant only as a guide to aid in design. Field testing should be done to
find the actual values for the application.
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SELECTING THE RIGHT PTFE/TFE COMPOUND FILLERS
TFE fluorocarbon resin performs will in many applications without fillers. In fact,
fillers can lessen its outstanding electrical and chemical properties. In mechanical
applications, however compounds of PTFE and inorganic fillers offer improved
wear resistance, reduce creep and initial deformation and increased stiffness and
conductivity. Hardness is increased and the coefficient of thermal expansion is
decreased. Compounds can therefore make it possible to gain the advantages of
PTFE in applications where the unfilled resin cannot be used.
GLASS FIBER
Glass in the form of short fibers is the most widely used filling material. The most
popular compounds are 15% or 25% glass (by weight). It is sometimes combined
with graphite of MoS2. Glass has little effect on most of the electrical properties of
PTFE. It resists acids and oxidation, but it can be attacked by alkali.
CARBON
A typical carbon filler is high-purity coke powder. It is often used in combination
with graphite in concentrations of 25% to 35% by weight. Compounds of PTFE
and carbon have excellent wear resistance, both dry and in water. They are
compatible with most chemicals and can carry heavy loads under rubbing con-
tact.
GRAPHITE
This crystalline form of carbon is used alone or in combination with glass or
amorphous carbon. A typical compound is 15% graphite by weight. The addi-
tion of graphite helps reduce the wear of soft metal mating parts and improves
frictional and wear properties when mixed with other fillers. Like other forms of
carbon, it serves well in corrosive environments.
BRONZE
Round or irregularly-shaped bronze particles are often used at 60% by weight,
or 55% with 5% MoS2. Compounds of bronze and PTFE are creep-resistant and
easily machined. They deliver good wear performance, low friction and relatively
high thermal conductivity.
MoS2
Used in concentrations of approximately 5% by weight in compounds with glass
or bronze. MoS2 can increase surface hardness and lower coefficient of friction
and wear rate.
PTFE/TFE SHEET
THICKNESS (inches) AND WEIGHT (lbs/square foot)
1/16..................... .75 3/4..................... 9.00
3/32................... 1.14 1...................... 12.00
1/8..................... 1.50 1-1/4................ 15.00
3/16................... 2.25 1-1/2................ 18.00
1/4..................... 3.00 1-3/4................ 21.00
3/8..................... 4.50 2...................... 24.00
1/2..................... 6.00 3...................... 36.00
5/8..................... 7.50 4...................... 48.00
STANDARD SIZES (inches)

24 x 24 36 x 36 48 x 48
WIDTH TOLERANCES (inches) +.500/-.000
Note: PTFE is also available in thin gage films starting at 0.010" thick,
please call for inquiries on thin gage PTFE film, fabric and tape.
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PTFE/TFE ROD
STANDARD LENGTHS (feet)
All 6' or 12' lengths.
TOLERANCES (inches)
1/8 through 1......................+.002/-.000
1-1/16 through 2.................+.010/-.000
2-1/16 and over..................+.030/-.000
MOLDED PTFE/TFE ROD

DIAMETER (inches O.D.) 1-1/2 to 12
STANDARD LENGTHS 12 inches
SPECIAL SIZES
Larger diameter and longer lengths available upon request.
HEAVY WALL PTFE/TFE TUBE

Made from 100% Virgin PTFE Resin.
I.D. O.D. NOMINAL
ITEM NO. SIZE (inches)
TOLERANCE TOLERANCE WALL
(inches) I.D. O.D. (inches) (inches) (inches)
TFH 1/16 1/16 3/16 +/-.005 +/-.005 .063
TFH 1/8 1/8 1/4 +/-.005 +/-.005 .063
TFH 5/32 5/32 1/4 +/-.005 +/-.005 .047*
TFH 3/16 3/16 5/16 +/-.005 +/-.005 .063
TFH 1/4 1/4 3/8 +/-.005 +/-.005 .063
TFH 5/16 5/16 7/16 +/-.005 +/-.005 .063
TFH 3/8 3/8 1/2 +/-.005 +/-.005 .063
TFH 7/16 7/16 9/16 +/-.006 +/-.006 .063
TFH 1/2 1/2 5/8 +/-.006 +/-.006 .063
TFH 9/16 9/16 11/16 +/-.006 +/-.006 .063
TFH 5/8 5/8 3/4 +/-.006 +/-.006 .063
TFH 3/4 3/4 7/8 +/-.007 +/-.007 .063
TFH 7/8 7/8 1 +/-.010 +/-.010 .063
*NON-STANDARD WALL THICKNESS

CUSTOM LENGTHS AVAILABLE UPON REQUEST
STANDARD PACKAGING
Random coil lengths, 25 ft or longer.
STANDARD COLOR Natural (White)
OTHER SIZES AVAILABLE UPON REQUEST - CALL FOR CUSTOM QUOTE
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PTFE/TFE
MOLDED PTFE/TFE TUBE
Made from 100% Virgin PTFE/TFE Resin
DIAMETER (inches O.D.) 1-1/2 to 28-1/2
STANDARD LENGTHS (inches)
Maximum length is 15" for diameters up to 15-3/4" O.D.
Maximum length is 8" for diameters of 16" O.D. and above.
FILLERS
The most common fillers are glass, carbon, graphite, carbon-graphite, bronze,
moly, moly-glass, moly-bronze, ceramic and calcium-flouride.
INDUSTRIAL WALL PTFE/TFE TUBE

Made from 100% Virgin PTFE Resin
I.D. O.D. NOMINAL
ITEM NO. SIZE (inches) TOLERANCE TOLERANCE WALL
(inches) (inches) (inches) (inches)
TFI 1/32 1/32 x 3/32 +/-.004 +/-.004 .030
TFI 1/16 1/16 x 1/8 +/-.004 +/-.004 .030
TFI 3/32 3/32 x 5/32 +/-.005 +/-.005 .030
TFI 1/8 1/8 x 3/16 +/-.005 +/-.005 .030
TFI 3/16 3/16 x 1/4 +/-.005 +/-.005 .030
TFI 1/4 1/4 x 5/16 +/-.005 +/-.005 .030
TFI 5/16 5/16 x 3/8 +/-.005 +/-.005 .030
TFI 3/8 3/8 x 7/16 +/-.005 +/-.005 .030
TFI 7/16 7/16 x 1/2 +/-.006 +/-.006 .030
TFI 1/2 1/2 x 9/16 +/-.006 +/-.006 .030
TFI 9/16 9/16 x 5/8 +/-.006 +/-.006 .030
TFI 5/8 5/8 x 11/16 +/-.006 +/-.006 .030
TFI 11/16 11/16 x 3/4 +/-.006 +/-.006 .032
TFI 3/4 3/4 x .830 +/-.007 +/-.007 .040
TFI 7/8 7/8 x .965 +/-.007 +/-.007 .045
TFI 1 1 x 1.100 +/-.010 +/-.010 .050
TFI 1-1/8* 1-1/8 x 1.205 +/-.010 +/-.010 .040
TFI 1-1/4* 1-1/4 x 1.330 +/-.012 +/-.012 .040
TFI 1-1/2* 1-1/2 x 1.580 +/-.012 +/-.012 .040
*AVAILABLE IN STRAIGHT LENGTHS ONLY

CUSTOM LENGTHS AVAILABLE UPON REQUEST
STANDARD PACKAGING
Random coil lengths, 25 ft or longer.
OTHER SIZES AVAILABLE UPON REQUEST - CALL FOR CUSTOM QUOTE
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PTFE/TFE
THIN WALL TUBING and SPAGHETTI TUBING
With its high lubricant performance, high melting temperature, biocompatibility, and
super precision extruded tolerances, PTFE Thin Wall Tubing is the best choice for
your demanding application. It is chemically resistant to all common solvents, acids
and bases, and lowest coefficient of friction of all polymers. PTFE also has excel-
lent dielectricinsulation properties.
Paste extruded PTFE tubing can be used in a temperature range from -200C
(-392F) up to 250C(482F) in static conditions. These can be used in an ex-
tremely wide range of applications: Biomedical, Aerospace, Electrical, Electronics,
Household Appliances, CPI and Automotive. Market demand of superior quality
PTFE tubing is increasing more and more. GAPI production systems and control
can ensure the highest quality and consistency in terms of properties and perfor-
mance.
PTFE Thin Wall Tubing can be supplied in different colours and with
special fillers. Special dimensions and tolerances can be produced on request.
THIN WALL PTFE TUBING

SIZE TOLERANCE SIZE SIZE TOLERANCE BURST PRESSURE
(inches) (inches) (inches) (inches) (inches) PSI @ 75oF(*)
O.D. O.D. (+/-) I.D. WALL WALL (+/-) Pounds/Foot
1/16 .004 1/32 .016 .003 1595
3/16 .008 1/16 .062 .001 3220
1/8 .005 1/16 .031 .005 1610
5/32 .005 3/32 .031 .005 1050
3/16 .008 1/8 .031 .005 795
1/4 .008 1/8 .062 .010 1595
1/4 .008 5/32 .047 .007 955
1/4 .008 3/16 .031 .005 530
5/16 .010 3/16 .063 .010 1065
5/16 .010 1/4 .031 .005 395
3/8 .010 1/4 .062 .010 800
3/8 .010 5/16 .031 .005 320
7/16 .020 5/16 .062 .010 635
7/16 .010 3/8 .031 .005 265
1/2 .010 3/8 .062 .010 530
1/2 .010 7/16 .031 .005 225
9/16 .010 1/2 .031 .005 200
5/8 .010 1/2 .062 .010 400
5/8 .010 9/16 .031 .005 176
11/16 .020 5/8 .031 .005 155
3/4 .020 11/16 .031 .005 145
13/16 .020 11/16 .062 .010 290
(*) The burst pressure values indicated in this chart art theoretical and indicated only as a guideline for the
designers. For critical applications it will be strictly necessary to make appropriate tests.
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PVC - Polyvinyl Chloride

PVC Type I: is a normal impact, corrosion-resistant material offering an excellent
chemical resistance. It is highly recommended for applications where acid and
alkalies are in high concentration, normal working temperatures are relatively low,
140oF or below, and the application environment is not subject to excessive physi-
cal abuse.
PVC Type II: is a uniquely adaptable polyvinyl chloride displaying excellent ther-
moforming capabilities, contour definition and surface texture. Available finishes
include matte and glossy. Type II is fashioned in the form of homogeneous sheets.
PVC Type I: Acid Etching Machines, Acid Fume Hood and Ducts, Acid Tanks/Lin-
ings, Air Circulators/Purifying Systems, Booths, Burial Vaults, Bus Equipment (in-
terior), Ceiling Materials, Closures, Containers, Corrosion Control Equipment, Duct
and Duct Fittings, Dust Collecting Systems, Flues and Vents, Fume Scrubbers,
Housings, Industrial Surfaces, Industrial Waste Equipment, Lab Equipment, Liquor
Dispensing Systems, Machined Parts/Gears/Flanges/Valves, Machine Guards,
Machinery, Noise Control Devices, Nuclear Instruments, Nursery Equipment, Pan-
eling for Clean Rooms, Pressure Switches, Scientific Equipment, Seating, Sheet
Metal Fabricators, Shelving, Spraying Equipment, Storage Tanks, Tote Boxes/
Pans/Trays, Vacuum Cleaning Systems and Waterproof Covers.
PVC Type II: Anodizing, Chemical, Dyeing and Bleaching, Electronics, Fertil-
izer, Food Processing, Marine, Paper, Petroleum, Pharmaceutical, Plating, Steel
Pickling, Tanning, Textile, Transportation, Utilities, Waste Treatment and Water
Treatment.
INDUSTRIES
Aircraft, automotive, battery, C.P. chemical processing, chemical etch machin-
ery, chlorination equipment, coal mining, demineralizer equipment, electronics,
fertilizer plants, fishing, fish hatcheries, fitting and valve, food industry, heavy and
fine chemicals, industrial waste treatment, metal finishing, metal manufacturing,
mining, municipal waste, nuclear, petrochemical, pharmaceutical, photo engraving,
photographic processors, pollution control, plating, pulp and paper, spray nozzle
manufacturers, utility companies and water softening.
TYPICAL PROPERTIES: Type I and Type II

PROPERTY TESTED ASTM UNITS PVC Type I PVC Type II
PHYSICAL
Impact Strength, Izod (1/8") D256 ft. lbs/in 1.3 18
Acid Resistance
93% Sulfuric Acid,
14 days @ 131oF
Weight Change D1784 % 0.2 0.2
Flexural Yield Change D1784 % -2.3 -2.3
Specific Gravity D792 1= water 1.42 1.35
THERMAL
Heat Deflection, 264 psi D648 o
F 165 167
Thermal Expansion D-696 in/in/oC 6.1 x 10-5 6.1 x 10-5
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RECOMMENDED MACHINING PRACTICES

Turning, boring and other machining operations can be done to rigid PVC by using metal-
cutting tools that have been modified by increasing front and side clearances. The standard
sharp pointed tool with increased clearances will produce a smooth finish, provided feed is
relatively low.
Round-nosed tools with modified clearances also produce polished surface finishes and, in
some cases, will permit faster feed and great stock removal. Sometimes a slight changes in
the setup angle of the tool will improve the surface finish. Standard carbon steel or high-speed
steel tools may be used for moderate runs, if cutting edges are sharp and faces polished. For
long production runs, carbide tipped or diamond tools are recommended.
Surface speeds and feeds will be determined by the finish desired, the amount of stock to be
removed and the tool used. Very light finish cuts, as well as very heavy roughing cuts, can be
taken easily. Cutting tool lubricants are not required if the work is not overheated. If lubricants
are necessary, a mixture of equal parts of soluble oil and water or a soap solution may be
used. When machining rigid PVC, it is important to keep machine vibration and way clear-
ances to an absolute minimum.
Special notations:
1. PVC hollow bar sizes result in appreciable savings when substituted for solid rounds where
parts are bored. Only a finish internal cut is required. The largest solid round produced is 6"
O.D. Use of the 6-5/8" O.D. and 8-5/8" O.D. hollow bars with solid bar cemented inside (after
machining the matching surfaces) yields a large O.D. solid round bar. Use of a hollow bar
eliminates porosity problems sometimes found in large O.D. solid bar.
2. PVC extruded squares are superior to squares sawed from laminated PVC
sheet. Sawing rates are extremely slow with heavy gauge sheet. Extruded
squares have four finished surfaces and delamination is eliminated when parts are drilled and
tapped for threaded connections.
PVC Type I: Thermoplastic preparation for assembly (welding or other fastening methods)
is similar to metal fabrication procedures. Pieces are laid out, cut machined and joined with
the same tools, equipment and skills utilized in the metalworking trades. However, there are
special forming requirements for thermoplastics not encountered in metal work. Fabrication
involves cutting, sawing, machining, forming, joining or fastening together for the complete
object. Machining may include beveling, routing, grinding, turning, milling, drilling, tapping and
threading.
Once the different thermoplastic parts are formed into the proper shape, they may then have to
be joined. The type and method of assembly depend on the function of the finished structure.
The several assembly techniques include the use of adhesive bonding, self-tapping screws,
threaded inserts, press fitting, cold heading, heat joined (hot-plate welding, hot wire welding,
induction heating, hot flaring and spin welding) cementing and hot gas welding. Each operation
requires its own tools and equipment.
PVC Type II: Type II is an excellent corrosion resistant material that is easily thermoformed
for a wide range of applications.
THERMOFORMING
The material is adaptable to all common thermoforming techniques including vacuum snap-
back, plug-assist, positive-air and billow forming. Forced air ovens and electric strip heaters
may be utilized for forming and bending.
MACHINING
Type II can be turned, threaded, grooved or milled with high-speed tools commonly used for
wood or metal.
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VACUUM FORMING
The ideal temperature range for vacuum forming Type II is 355oF (168oC) to
365oF (185oC). Relatively low forming forces are required in this temperature
range. Forming can easily be carried out on automatic thermoforming equip-
ment with "Sandwich" Heaters or on forming presses which operate separately
from the heating sources.
SAW DRILLING
Any sharp saw can be utilized to cut Type II. Fine pitch blades are recommend-
ed for cutting thin sheets while hollow ground blades should be used for thicker
materials. Standard metal-cutting drills are utilized at slow feeds to prevent
overheating and binding of the drill.
BRAKE FORMING
The material can be brake-formed in an ordinary cornice brake. The inside ra-
dius of the bend should be equal to or greater than the thickness. Allowance for
spring-back in the material is made by overforming the part on the brake. Brake
formed parts should not be subjected to high "in-service" temperatures or stress.
Darker colors may show some surface whitening in highly stressed areas.
JOINING/FASTENING
Hot gas and hot blade welding techniques normally used for Type I PVC can
also be used for Type II. Type II can be fastened mechanically with nails, bolts,
rivets and screws. Thermal expansion variations must be allowed for between
other materials to avoid buckling during temperature changes.
SHEET
THICKNESS SHEETS/ THICKNESS SHEETS/
LBS/SHEET LBS/SHEET
(inches) CASE (inches) CASE
1/32 7.5 32 5/8 150.0 2
1/16 15.0 16 3/4 180.0 1
3/32 22.4 11 1 240.0 1
1/8 30.0 8 1-1/4 300.0 1
3/16 44.9 5 1-1/2 360.0 1
1/4 59.8 4 1-3/4 420.0 1
3/8 90.0 3 2 480.0 1
1/2 120.0 2
STANDARD SHEET SIZE (inches) 48 x 96
STANDARD COLORS Dark Gray
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SOLID ROUND BAR
DIA STANDARD DIA STANDARD
LBS/FT LENGTH LBS/FT LENGTH
(inches) (inches)
(inches) (inches)
1/4 .029 10 2 1.890 10
5/16 .046 10 2-1/8 2.128 5
3/8 .066 10 2-1/4 2.380 5
1/2 .117 10 2-3/8 2.658 5
9/16 .146 10 2-1/2 2.950 5
5/8 .183 10 2-3/4 3.570 5
3/4 .265 10 3 4.240 5
13/16 .311 10 3-1/2 5.770 5
1 .471 10 4 7.550 5
1-1/8 .594 10 4-1/2 9.550 5
1-1/4 .736 10 5 11.700 5
1-5/16 .812 10 5-1/2 14.300 5
1-3/8 .891 10 6 17.100 5
1-1/2 1.060 10 7 23.025 5
1-5/8 1.244 10 8 30.073 5
1-3/4 1.440 10 10 46.990 20
1-7/8 1.657 10 12 67.664 20
STANDARD COLOR Gray
SQUARE BAR
STANDARD STANDARD
DIA DIA
(inches) (inches)
(inches) (inches)
1/2 .157 10 1-1/4 1.033 8
5/8 .183 10 1-1/2 1.464 8
3/4 .360 10 2 2.452 8
1 .629 10
STANDARD COLOR Gray
RECTANGULAR BAR
DIMENSION (inches) LBS/FT LENGTH/FT
1/2 x 3/4 0.255 10
STANDARD COLOR Gray

All of the above sizes are PVC Type I unless otherwise specified. PVC Type II is available in some shapes.
NSF approved compounds are used in the manufacture of PVC solid, round, hex, hollow, square
and rectangular bar, as well as solid PVC angle.
PVC round bar and PVC hollow bar meet L-P 1036(1).
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HEXAGONAL BAR
DIA STANDARD DIA STANDARD

(inches) (inches)
(Feet) (Feet)
7/16 .108 10 1 .569 10
1/2 .142 10 1-1/8 .721 10
9/16 .180 10 1-1/4 .890 10
5/8 .222 10 1-3/8 1.080 10
11/16 .296 10 1-1/2 1.283 10
3/4 .320 10 1-3/4 1.746 10
13/16 .375 10 2 2.280 10
7/8 .435 10
STANDARD COLOR Gray
HOLLOW BAR
The heavy-wall hollows effect considerable savings in material when bored parts are
required. In addition, some sizes are IPS O.D., and thus can be used as bushing stock
or very heavy wall pipe which is not commercially available.
MIN O.D. MAX I.D. WEIGHT MIN O.D. MAX I.D. WEIGHT
(inches) (inches) PER FOOT (inches) (inches) PER FOOT
1.312 .687 .663 3.250 2.000 3.534
1.500 .687 .911 3.500 1.500 5.037
1.625 .562 1.154 3.563 1.500 5.245
1.750 .500 1.377 3.563 2.125 4.324
1.900 .906 1.410 3.750 2.125 4.970
2.000 1.250 1.285 4.000 2.500 5.153
2.125 .750 2.010 4.250 1.750 7.452
2.250 1.125 2.025 4.250 3.000 4.948
2.375 1.000 2.393 4.500 2.000 8.099
2.375 1.500 1.922 4.500 2.125 7.885
2.500 1.000 2.680 4.500 3.000 5.978
2.500 1.500 2.209 4.750 3.000 7.069
2.625 1.500 2.511 5.000 3.000 8.217
2.750 1.000 3.299 5.563 4.000 7.954
2.875 1.500 3.159 6.000 2.437 15.200
3.000 1.000 3.976 6.000 3.000 14.020
3.000 1.250 3.770 6.000 4.000 11.190
3.000 1.500 3.375 6.625 2.875 18.030
3.000 2.000 2.798 6.625 4.000 14.910
3.250 1.250 4.506 8.625 5.750 21.400
STANDARD COLOR Gray
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ANGLE
DIMENSION (inches) LBS/FT LENGTH/FT
1 x 1 x 1/8 0.141 10
1-1/4 x 1-1/4 x 3/16 0.262 10
1-1/2 x 1-1/2 x 3/16 0.316 10
1-1/2 x 1-1/2 x 1/4 0.415 10
2 x 2 x 3/16 0.469 10
3 x 3/4 x 1/8 0.268 10
STANDARD COLOR Gray
WELDING ROD
DIMENSION (inches)
3/32, 1/8, 5/32, 3/16, 1/4

Alro Plastics also stocks some 24" x 48" sheets, fully bin located and easily accessible to our employees.
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PVC Foam Sheet

Foam PVC Sheet (Sintra, Celtec, KomaTex, Palight, Ex-Cel) is a light, high-
strength alternative, designed to eliminate heavy, hard to handle materials. Foam
PVC Sheet is half the weight of solid PVC and handles the toughest jobs. Other
characteristics of Foam PVC Sheet include its non-flammability, noise control, eas-
ily screened or painted, and is easily drilled, sawed, nailed, screwed or bonded.
Acoustical Panels, Banners, Ceilings and Walls, Displays and Exhibit Materials,
Door Panels, Indoor/Outdoor Signs, Interior Design and Machine Guards, Covers,
Model Making, Partitions, Photo Mounting, Point of Purchase Displays, Prototypes,
Shop Window Displays, Thermoforming and Trim Panels.
Ease of Fabrication
Sawing, stamping, punching, die cutting with ordinary tools
Cutting with knives or shears
Sanding
Drilling
Bonding with adhesive
Screwing, riveting, nailing
Heat bending, folding, vacuum forming
Outstanding Properties
Lightweight
Uniform fine closed cell structure
Inherent high rigidity
Excellent impact resistance
Low flammability
Extensive Product Range
Comprehensive standard color selections: white, black, gray, red, yellow,
green and blue.
Range of standard gauges: .040 inches through .984 inches (1mm through
25mm).
Standard sizes: 4' x 8' and 4' x 10'.
Custom colors, thicknesses and sizes available on request.
Design and Graphics
Suitable for most printing processes, especially screen printing; compatible
with a wide range of inks.
Excellent for vinyl lettering.
Painting by spray methods, including airbrush, roller or brush.
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PVC Foam Sheet

TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS FOAM PVC

PHYSICAL
Density D792 g/cc 0.07
Impact Strength, Izod D256 ftlb/in 0.53
Coefficient of Linear Expansion D696 in/in/oC 7.5 x 10-5 1/oC
THERMAL
Heat Deflection Temperature, 264 psi D648 o
C (oF) 66
Flame Spread Index E84 20
Flammability UL94 V-O
FOAM PVC SHEET

SHEET SIZE (inches) 48 x 96
THICKNESS 1 to 13 mm
STANDARD COLORS White, Black, Gray, Red, Yellow, Green and Blue
FINISH Semi-Gloss
DENSITY 0.7 gm/cc
ADDITIONAL SIZES, COLORS AND DENSITIES ON REQUEST
Each piece of plastic material is tagged with a RT # (Receipt Traceability) when it is received, it is then put into
a bin and that bin # is also loaded into the computer. This gives us the ability to trace back each piece of material
to the day it was received, great for our customers requiring certificates of conformance.
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PVDF - Polyvinylidene Fluoride

Polyvinylidene fluoride, or PVDF, is a high molecular weight polymer. PVDF exhib-
its greater strength, wear and creep resistance then PTFE and FEP. It has good
weathering properties and resists most chemicals. It has a high dielectric constant
and a high loss factor. Temperature range is -100oC to 150oC. It is marketed under
the trade name of Kynar, and is available in sheets, rods, tubes, pipes, valves,
and fittings.
PVDF's excellent chemical and physical properties and the ease with which it can
be processed make it especially suitable for components in the chemical, petro-
chemical, hydrometallurgical, pharmaceutical, food and nuclear industries, as well
as in the paper and pulp industry.
TYPICAL PROPERTIES
Absolutely non-toxic.
PVDF can be used in repeated contact with food products. Its surface, like glass,
is unfavorable to the proliferation of micro-organisms.
Does not swell or alter in a wet environment.
FDA and USDA compliant.
Good mechanical properties in tension as well as in deflection, torsion and
compression compared to other fluorinated polymers.
Higher density than most traditional plastics.
Outstanding aging resistance.
Remarkable fire resistant properties.
In the Underwriters' test, PVDF was given the highest classification (V-O),
indicating that it is non-flammable and self-extinguishing.
Superior chemical resistance.
PVDF has a high chemical resistance to strong acids, aliphatics and aromatics
and to numerous mineral and organic compounds.
Uses standard machining and welding techniques.
UV and gamma radiation stability.
Very high dielectric and piezo-electric constants.
These gears were produced from plastic rod stock. Many items can be made from flat or round stock, send us
your blueprints and drawings and give us a try on your next farbicated project.
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PVDF - Polyvinylidene Fluoride

TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS PVDF
PHYSICAL
Tensile Strength, Ultimate D638 psi 6,650
Tensile Modulus, 1% sec D638 psi 348,000
Elongation, Ultimate D638 % 80
Flexural Modulus, Tangent D790 psi 391,500
Impact Strength, Izod (notched) D256 ftlb/in2 1.9
Coefficient of Friction @68oF
1200 in/mm, 155 lbs load 0.3
Density D792 lb/in3 0.064
Water Absorption
24 hrs, @73oF D570 % <.04
THERMAL
F 235
@264 psi, 1/4"
F 352
Thermal Expansion D696 in/in oC 7.1 x 10-5
Thermal Conductivity C177 BTU-in/hr-ft2-oF 1.31
ELECTRICAL
Dielectric Constant D150 9
@ 60 Hz, 73oF
Volume Resistivity D257 ohm-cm 5 x 1014
PLATE
1/4 to 2 inch thicknesses inclusive are 24 x 48
2-1/4 to 4 inch thicknesses inclusive are 12 x 48
3/16 to 2-1/4 inch thicknesses inclusive are 48 x 96
ROD
LENGTH (feet) 10
PROFILES, TUBES AND SPECIAL SIZES ARE CUSTOM-PRODUCED ON REQUEST
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RADEL R
Stock shapes extruded from Radel R resins offer a superior combination of high
performance properties that include excellent thermal stability, outstanding tough-
ness and good environmental stress cracking resistance. These properties make
Radel R stock shapes attractive for a variety of demanding applications. The
standard color of Radel R is off white, but a transparent grade is also available.
Dairy connectors
Automotive fuses
Food service trays
Aircraft interior parts
Sockets and connectors
TYPICAL PROPERTIES
Outstanding impact resistance
Resistance to hydrolysis
Excellent thermal stability
Combustion resistance without additives
Transparent grades available
STANDARD THICKNESS

ROD / ROUND STOCK

1/4" Dia to 8" Dia (standard)
ROD / ROUND LENGTHS

4 ft and 8 ft, varies by Diameter
STANDARD COLOR
Off White

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RADEL R
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS RADEL R
PHYSICAL
Specific Gravity D792 lb./ in3 0.0466
Water Absorption (24 hrs) D570 % 0.37
Water Absorption at Saturation D570 % 1.1
Hardness, Rockwell R D785 --- 120

Hardness, Shore "D" D2240 --- 80
Tensile Strength, Ultimate D638 psi 11,000
Flexural Yield Strength D790 psi 15,500
Compressive Strength (10% Def) D695 psi 13,400
"K" (Wear) Factor QTM 55010 in3 - min/ft-lb-hr Min 1000 x 10-10
Izod Impact (Notched) D256 ft-lb./in. 2.5
THERMAL
CTE, Linear 68oF E831 in./in.-oF 31
Thermal Conductivity F433 BTU-in./hr-ft2-oF 2.4
Maximum Service Temp, Air --- o
F 300
F 405
at 1.8 MPa (264 psi)
Flammability UL94 --- V-O
ELECTRICAL
Surface Resistivity per Square EOS/ESD ohm Min 1e+013
S11.11
Dielectric Constant D150 1 MHz 3.44
Dissipation Factor D150 1 MHz 0.0017
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STARBOARD
The King StarBoard family of products has been used by nearly every boat
manufacturer and by thousands of boat owners because of its durability and nearly
endless applications. Now that the products have been proven in harsh marine
environments, creative individuals and fabrication companies are finding dozens of
new uses for the products, from outdoor kitchens and furniture, to theme park wet
areas, to industrial rigging.
King StarBoard is the original
marine-gradepolymer and the industry
standard. It is theproduct of a pro-
prietary process called K-Stran, the
most advanced manufacturing process
available for producing consistently flat
continuous sheets. King StarBoard is
environmentally stabilized to withstand
the harshest marine conditions. It will
not rot or discolor like teak and other
solid woods, and it will not delaminate
like wood laminates.
King StarBoard is easy to work with using standard woodworking tools, and de-
sign changes are a snap. In addition, the installed cost of King StarBoard is less
than teak, other common marine woods, and fiberglass. Boat buyers appreciate
King StarBoards low-maintenance finish. Repair and refinishing due to weather-
ing and decay are eliminated, and cleaning is easy. King StarBoard has a hand-
some matte finish on both sides to hide scuffs and scratches that would show on
glossy textured sheets or acrylics.
TYPICAL PROPERTIES
Environmentally stabilized for harsh sun & tough marine environments
Easy to clean and never needs refinishing
Hatches and doors Rod and cup holders
Grab rails and handles Countertops and tray tables
Step and dock boxes Chairs and benches
STANDARD THICKNESS
1/4" 3/8" 1/2" 3/4" 1" 1-1/2"

48" x 96" 54" x 96" (n/a in 1-1/2")
STANDARD COLORS
Black Dolphin Gray Light Gray Sanshade
Sea Pearl Seafoam Arctic White White/White
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STARBOARD
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS STARBOARD
PHYSICAL
Tensile Strength @ Yield D638 psi > 4,100
Elongation @ Break D638 % > 699
Compressive Properties
@ 10% Strain D695 psi 4,950
Tensile Impact D1822 ft-lbs./in.2 115
Izod Impact Resistance D256 ft-lbs./in.2 1.1
F < -105o
F 253o
Heat Deflection Temp. 66 psi D648 o
F 167o
Screw & Nail Withdrawl D1761 lbs. 657 & 63
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STARBOARD AS
King StarBoard AS is a sure-grip marine-grade decking material designed specifi-
cally for high-traffic areas. This unique product features a special high-friction
surface polymer in a Diamond or Dot pattern to prevent slipping and promote
drainage. King StarBoard AS needs no maintenance other than normal cleaning,
is excellent for gangways, steps, and virtually any walk-on surface, and is available
in the same colors as King StarBoard for a perfect match.
TYPICAL PROPERTIES
Durable, sure-grip material for virtually every walk-on marine application
Precise tolerances ensure consistent color, thickness and density
Diamond or dot pattern on walking surface
Single homogeneous sheet will not rot or delaminate
Decking
Swim platforms
Ladder treads
Stairways
Engine room grates
Showers
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STARBOARD AS
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS STARBOARDAS
PHYSICAL
@ 10% Strain D695 psi 4,950
F < -105o
F 253o
F 167o
STANDARD THICKNESS
1/2" 3/4" 1"

48" x 96" 54" x 96"
STANDARD COLORS
Seafoam Sea Pearl Arctic White White/White
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STARBOARD ST
King StarBoard ST is a special, high-density polyethylene sheet that provides
scratch-resistant surface for many King StarBoard applications. A unique and
advanced polymer makes the material 25% stronger than the original King Star-
Board. High scratch-resistance makes it especially appropriate in the construc-
tion of cabinets and furniture. Also, its high strength and stiffness make it desirable
for applications where less structural support is available.
King StarBoard ST is environmentally stabi-
lized and has been developed to withstand the
harshest outdoor conditions. It can be used
in wet areas that need to be washed often for
cleaning, or are regularly exposed to moisture.
It can be fabricated using common woodwork-
ing tools and techniques.
King StarBoard ST is upgradable with the
exclusive antimicrobial additive King Mi-
croShield. The latest technology for protecting
the product surface against a broad spectrum
of damaging bacteria, algae, and fungi by
reducing the amount of microbes by 99.99%
and killing the microbes on contact.
We also offer King StarBoard ST XL which
is a lighter, more economical version of King
StarBoard ST and is up to 30% lighter in
weight. It is made with the matte gloss surface
and colors for a perfect match and has a thick-
ness tolerance of plus or minus 5%.
TYPICAL PROPERTIES
Indoor & outdoor cabinets Playground equipment
Counter & tabletops Kick plates
Furniture Pool ares
Medical casegoods Lockers, dugouts & benches
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STARBOARD ST
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS STARBOARDST
PHYSICAL
Tensile Modulus D638 psi ---
@ 10% Strain D695 psi 4,790
F < -105o
F 270o
F 183o
STANDARD THICKNESS
1/4" 3/8" 1/2" 3/4" 1" 1-1/2"

48" x 96"
STANDARD COLORS
Black Dolphin Gray Mocha Brown Sanshade
Seafoam Evergreen Everglade White/White
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STARBOARD XL
King StarBoard XL is a lighter, more economical version of the popular King
StarBoard. This 100% virgin marine-grade polymer has a high density polyethyl-
ene cap and a closed cellular inner core which has an excellent surface finish that
looks good enough to use in high-visibility applications where structural strength
and a finished edge are not important.
King StarBoard XL sheets are up to 30% lighter in weight than King StarBoard,
and are made with the same textured surface and colors for a perfect match. As
with King StarBoard, King StarBoard XL is made with the exclusive K-Stran
process for superior consistency and flatness, and has a thickness tolerance of
plus or minus 5% (unlike ordinary polymer sheets that use 10% as an acceptable
tolerance).
TYPICAL PROPERTIES
Weighs up to 30% less with the same surface finish as King StarBoard
Resists odor, even in wet conditions
Durable matte-textured finish on both sides
Holds staples and screws securely
Cutting boards
Deck components
Equipment mounts
Tackle centers
Recess hatches
Electronics mountings
STANDARD THICKNESS
1/4" 3/8" 1/2" 3/4"

48" x 96" 60" x 96"
STANDARD COLORS
Sea Pearl Seafoam Arctic White White/White
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STARLITE XL
King StarLite XL is an economical cellular (closed cell) utility sheet made from
select high-grade King StarBoard recycled polymer material. It is ideal for boat
parts, as an upholstery substrate and in other behind-the-scenes applications
where edges arent visible.
King StarLite XL is up to 35% lighter in weight than King StarBoard and it offers
the same quality textured surface on both sides. Available in Utility Black, Utility
Gray and Utility White.
TYPICAL PROPERTIES
Weighs up to 35% less with the same surface finish as King StarBoard
Perfect lightweight replacement for plywoods or MDF
Flexes without breaking, unlike plywood or PVC foam products
Perfect for upholstered parts, bends without breaking
An excellent substrate for mounting instruments
Resists odor, even in wet conditions
Durable matte-textured finish on both sides
Cutting boards
Deck components
Equipment mounts
Tackle centers
Recess hatches
Electronics mountings
STANDARD THICKNESS
1/4" 3/8" 1/2" 3/4"

48" x 96" 60" x 96"
STANDARD COLORS
Utility Black Utility Gray Utility White*
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TECASINTTM
HIGH TEMPERATURE POLYIMIDES
The trend towards space and weight saving in modern mechanical and
plant engineering applications results in higher density performance and
consequently in increased thermal and wear resistance expectations
in the material used. The characteristic profile of polyimides addresses
these stringent demands with outstanding success.
TecasintTM from Ensinger is a range of non-melting high-temperature

polyimides which are characterized by the following properties:
PRODUCT PROFILE
High strength over a wide temperature range from -454O F to +572O F
Extremely good long-term thermal stability
Glass transition temperature, depending on type, between +260O F to +400O F
Good cryogenic properties
Inherently flame retardant (UL 94 VO)
Minimimal thermal expansion
Outstanding durability
Excellent resistance to wear under high surface area pressure, high sliding speeds
High pressure and creep strength
High radiation resistance
High purity, low outgassing in vacuum
Good chemical resistance to acids, fats and solvents
Excellent electrical insulation properties
Good thermal insulation
The fields of application are many and varied: the mechanical engi-
neering, automotive and gear manufacturing industries appreciate the
outstanding sliding properties of the graphite/PTFE-modified TecasintTM
product types. In vacuum technology, or for use in dry gas atmospheres,
the unreinforced or MoS2-modified product types (for sliding applica-
tions) are used. Its electrical insulating effect at high temperatures
makes TecasintTM also ideally suited for applications in the electrical and
electronics industry. TecasintTM has a very low ion content and is used in
particular for applications in the field of ultra-clean-room technology, for
example in the production of wafers.
TecasintTM is available as:

Semi-finished products (rods, plates, short tubes)
Machined parts according to print or drawing
Volume parts using the direct forming process
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TECASINTTM MATERIAL GRADES

TECASINTTM 1000
Extremely good dimensional stability. Good sliding properties and wear
resistance as well as excellent radiation resistance.
TECASINTTM 2000
Enhanced thermal resistance. Lower moisture absorption. Enhanced slid-
ing friction behaviour. High creep strength. Very good machining proper-
ties. Higher degree of toughness. Ideally suited for the direct forming
method.
TECASINTTM 3000
Extreme thermostability. High degree of toughness. Easy to machine.
Low water absorption. Currently only using the direct forming method.
Semi-fi nished products in the development stage.
TECASINTTM 4000
Extreme toughness, minimal water absorption. Good tribological proper-
ties. Maximum stability against oxidation through air exposure. Improved
chemical resistance.
TECASINTTM 5000
Non-melting high temperature polyamidimide (PAI). Extremely good
dimensional stability and load capacity up to +300C.
TECASINTTM 8000
PTFE material reinforced with organic HT plastics (PI powder). Reduced
creep under load. Excellent sliding and friction properties. High chemical
resistance and very good machining properties. Suitable for mating
partners in soft materials (stainless steel, brass, aluminium, bronze).
TECASINTTM AVAILABILITY
RODS / ROUNDS DIAMETERS
6 mm dia. - 100 mm dia.
RODS / ROUNDS LENGTHS

6-12 mm (395 mm) 12.7-15 mm (395, 795 mm) 16 mm (395, 795, 1000 mm)
SHEET / PLATE THICKNESSES

5 mm thick to 100 mm thick
SHEET / PLATE WIDTHS & LENGTHS

5 - 55 mm (300 and 395 mm widths)
60 mm and up (300 mm width)
300 mm width (1000 mm length) 395 mm width (795 mm length)
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TECHTRON PPS & HPV

POLYPHENYLENE SULFIDE, BEARING GRADE, EXTRUDED
PPS (polyphenylene sulfide) products offer the broadest resistance to
chemicals of any advanced engineering plastic. They have no known
solvents below 392F (200C) and offer inertness to steam, strong bases,
fuels and acids. Minimal moisture absorption and a very low coefficient
of linear thermal expansion, combined with Quadrants proprietary stress
relieving processes, make these PPS products ideally suited for precise
tolerance machined components. In addition, PPS products exhibit excel-
lent electrical characteristics and are inherently flame retardant.
TECHTRON PPS
Unlike reinforced PPS products, Techtron PPS is easily machined to
close tolerances. It is ideal for structural applications in corrosive environ-
ments or as a PEEK replacement at lower temperatures. Techtron PPS
is off white in color.
TECHTRON HPV
Techtron HPV exhibits excellent wear resistance and a low coefficient of
friction. It overcomes the disadvantages of virgin PPS caused by a high
coefficient of friction, and of glass fibre reinforced PPS which can cause
premature wear of the counterface in moving-part applications.
PRODUCT PROFILE
Excellent wear and frictional behavior
Excellent chemical and hyrdolysis rsistance
Very good dimensional stability
Good electrical insulating and dielectric properties
Inherent low flammability
Excellent resistance against high energy radiation
Pump Housings
Lantern Rings
HPLC
Chip Nests
Retaining Rings

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TECHTRON PPS & HPV

PROPERTY TESTED ASTM UNITS TECHTON TECHTRON
PPS HPV
Elongation (at break) D638 % 15 5
Shear Strength D732 psi 9,000 ---
Hardness, Rockwell R D785 R/M R125 M84
factor) 55007 psi-fpm 3,000 8,750
55010 ft-hr 2,400 62
THERMAL PROPERTIES
Thermal Expansion E831 10E-4/oF 0.28 0.33
F 250 240
540 536
425 430
Thermal Conductivity F433 BTU-in/hr- 2 2.10
ft2-oF
(EOS/ESD S11.11) ESD Ohm/Sq 1E+13 1E+13
Dielectric Constant,106Hz D150 --- 3 ---
Dissipation Factor,106Hz D150 --- 0.0013 ---
(1/8 in.) (5) UL 94 --- 5 (V-0) 5 (V-0)
FDA Compliant --- --- YES YES
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TOOLING BOARD (Light Density)

Alro Plastics is a stocking distributor of Polyurethane Tooling Board. These boards
are heavily used in the automotive industry as well as other industries where pro-
totyping and modeling work is required. The boards are lightweight, can be glued
together for larger size models and mock up easily.
LIGHT DENSITY FOAM BOARD

Light Density, also referred to as Modeling or Styling board, Polyurethane foam
board is available in various densities from 4 to 30 lbs. The 20 lb density has been
approved by Ford Motor Company and other automotive & aircraft companies
for making patterns and models. Polyurethane foam produces patterns that are
light and easier to mock-up. It is possible to take duplicates from patterns without
damaging the original.
PRODUCT FEATURES
Easy to machine and model
Easily bonded and repaired
Lightweight
Models and patterns
Prototypes and mock-ups
Thermoform and drape form molds
Tool proofing
Stretch form dies
STANDARD THICKNESS
2", 3" and 4" thick

STANDARD COLORS
Light Tan (standard)
MISC PRODUCT NOTES

Custom colors/grades may be available upon request
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TOOLING BOARD (Medium Density)

PROLAB 65 (CNC Tooling Board)

ProLab 65, medium Density 40-42 lb, also referred to as CNC Tooling board.
Medium density polyurethane CNC tooling board is a machinable slab designed
for production of patterns, mock-ups, prototypes, master models, fixtures, jigs and
other rapid tooling applications.
PRODUCT FEATURES
Ease of machining
Easy surface finishing
Great dimensional stability
Good temperature resistance
Lightweight
Patterns and molds
Precise checking fixtures
Large and small master models
Medical models
Dimensional signage
STANDARD THICKNESS
2", 3" and 4" thick

STANDARD COLORS
Salmon (standard)
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TOOLING BOARD (Medium Density)

LAB 1151 (Gray Die / Fixture Board)

The popular Gray Die / Fixture board, Lab 1151, is a machinable slab with an alu-
minum filler. Lab 1151 is a 51 52 lb. density sheet/slab. Its a tough, high impact
board used for CMM checking, assembly and nesting fixture applications and
low-volume vacuum-form tools. The aluminum filler helps to improve the physical
properties, dimensional stability and surface finish of the boards.
PRODUCT FEATURES
Ease of machining
Lightweight
Patterns and molds
Large & small master molds
Tool proofing
CMM checking
Nesting fixture
STANDARD THICKNESS
2", 3" and 4" thick

STANDARD COLORS
Gray (standard)
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TOOLING BOARD (High Density)

LAB 850 (Red Pattern Board)

Lab 850, also known as red pattern board, is a 72 74 lb. high density sheet/slab.
Red pattern board, also called foundry board, is a proven material for medium-vol-
ume foundry patterns, core boxes, grating and risers. Red Pattern board is a high
density board that is also used for metal forming, stamping and stretch press dies.
PRODUCT FEATURES
Ease of machining
Lightweight
Patterns and molds
Large and small master models
Metal forming
Nesting fixtures
STANDARD THICKNESS
2", 3" and 4" thick

20" x 60" and 24" x 60" (standard)
STANDARD COLORS
Dark Red (standard)
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TOOLING BOARD (High Density)

LAB 1000 (Specialty Tooling Board)

Lab 1000, designed as an aluminum-filled tooling slab, has become widely used
as the perfect option for short-run metal / hammer stamping. With the costs of steel
and aluminum on the rise, Lab 1000 provides a cost effective way of making your
stamping tools for short-run applications. The aluminum additive helps to improve
the physical properties, dimensional stability and surface finish of the Lab 1000
boards.
PRODUCT FEATURES
Saves money, over steel and aluminum tools
Low friction cutting, less wear on tools
Patterns and molds
Large & small master molds
Stretch press dies
Metal forming
Nesting fixture
STANDARD THICKNESS
50 mm, 100 mm and 175 mm thick

500 mm x 830 mm (standard)
STANDARD COLORS
Gray (standard)
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TOOLING BOARD
20 LB. 30 LB. ProLab Lab Lab Lab
PROPERTY
Density Density 65 1151 850 1000
MATERIAL SPECS.
Color Lt. Brown Lt. Brown Salmon Gray Red Gray
Hardness (75 F) o 31 47 63 76 80 89
Shore "D"
Density 20 30 42 51 74 104
LBS./FT. 3
Flexural Strength 1,132 2,436 4,900 6,600 8,300 13,100

(PSI)
Flexural Modulus 33,069 75,462 145,000 360,000 203,000 841,000
(PSI)
Tensile Strength 854 1,715 n/a n/a 5,100 n/a
(PSI)
Elongation at Break n/a n/a n/a n/a 35% n/a
(%)
Compressive 1,052 2,227 4,100 8,100 5,900 16,000
Strength (PSI)
IZOD Impact n/a n/a n/a n/a n/a n/a
FT. LBS. / IN.
Heat Deflection TG-225oF TG-225oF TG-185oF TG-158oF TG-176oF TG-198oF
Temp ( F) 264psi
o
Coefficient Linear 2.7 x 10-5 2.7 x 10-5 4.2 x 10-5 2.7 x 10-5 5.3 x 10-5 2.8 x 10-5
Thermal Expansion
IN. / IN. oF
Machinability Excellent Excellent Excellent Excellent Excellent Excellent
w/Carbide Cutters
Disclaimer: The suggestions and data in the above chart is based on information we believe to be reliable.
They are offered in good faith, but without guarantee, as conditions and methods of use of our products are
beyond are control. We highly recommend that the prospective user determine the suitability of materials and
suggestions before adopting them on a commercial scale.

alroplastics.com
alro.com alro.com
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TORLON (Duratron) PAI

With its versatile performance capabilities and proven use in a broad range of ap-
plications, Torlon polyamide-imide (PAI) shapes are offered in extruded, injection
molded, and compression molded grades.
Torlon PAI is the highest performing, melt processable plastic. It has superior
resistance to elevated temperatures. It is capable of performing under severe
stress conditions at continuous temperatures to 500F (260C). Parts machined
from Torlon stock shapes provide greater compressive strength and higher impact
resistance than most advanced engineering plastics.
PRODUCT FEATURES
Maintains stength and stiffness to 500 oF (260 oC)
Minimal expansion rate to 500 oF (260 oC)
Excellent wear resistance in bearing grades
Able to endure harsh thermal, chemical and stress conditions
Torlon PAI's extremely low coefficient of linear thermal expansion and high creep
resistance deliver excellent dimensional stability over its entire service range.
Torlon PAI is an amorphous material with a Tg (glass transition temperature) of
537F (280C). Torlon PAI stock shapes are post-cured using procedures devel-
oped jointly by BP Amoco and Quadrant. This eliminates the need for additional
curing by the end user in most situations. A post-curing cycle is sometimes recom-
mended for components fabricated from extruded shapes where optimization of
chemical resistance and/or wear performance is required.
For large shapes or custom geometries like tubular bar, compression molded Tor-
lon PAI shapes offer designers the greatest economy and flexibility. Another ben-
efit of selecting a compression molded grade is that resins are cured, or "imidized"
prior to molding which eliminates the need to post-cure shapes or parts fabricated
from compression molded shapes.
Popular extrusion and injection molding grades of Torlon PAI are offered as com-
pression molded shapes. Typically, you can identify a compression molded grade
as having a second digit of "5" in the product name.
TORLON GRADES
Torlon 4203 PAI / Duratron T4203 PAI
Duratron PAI sheet, rod and tubing
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TORLON (DURATRON) PAI

TORLON 4203 PAI / 4503 PAI
Torlon (polyamide-imide) 4203 PAI offers the best toughness and impact strength
of all Torlon PAI grades. This extruded grade is very popular for precision parts
in high-tech equipment. In addition, its good electrical insulating ability provides
numerous possibilities in the field of electrical components. Compression molded
Torlon 4503 PAI is similar in composition to Torlon 4203 PAI, and is selected
when larger shapes are required.
Torlon 4503 PAI grade is commonly used for dies and patterns of formed metal
parts or as thermal insulators. It is similar in composition to Duratron T2503 PAI,
and selected when larger shapes are required.
High Temperature Electrical Connectors - Torlon 4203 PAI and Torlon 5030
PAI provide outstanding electrical performance and high temperature stability.
(Prior materials: Nylon, Quadrant PPS, Duratron PEI)
Bearing Cages - Torlon 4203 and 4301 PAI's low expansion rate and excellent
wear resistance enable manufacturers to increase bearing speeds and extend part
life. (Prior materials: Steel Cages, Hardened Steel Balls, Bronze Bushings)
Can Mandrel - Torlon 4203 PAI's extraordinary compressive strength and abra-
sion resistance permit higher production rates, longer part life, and increased sup-
port of aluminum cans during printing. (Prior materials: Nylon, UHMW, Ceramic-
coated Steel)
TORLON 4301 PAI / 4501 PAI

Torlon 4301 PAI is primarily used for wear and friction parts. It offers a very low
expansion rate, low coefficient of friction and exhibits little or no slip-stick in use.
Torlon 4301's flexural modulus of 1,000,000 psi, is higher than most other ad-
vanced engineering plastics. This grade excels in severe service wear applications
such as non-lubricated bearings, seals, bearing cages and reciprocating compres-
sor parts..
Torlon 4501 PAI is well suited for general purpose wear and friction parts. It has a
higher compressive strength and can therefore carry more load than Torlon 4540.
It is similar in composition to Torlon 4301 PAl, and selected when larger shapes
are required..
Bearing Cages - Torlon 4203 and 4301 PAI's low expansion rate and excellent
wear resistance enable manufacturers to increase bearing speeds and extend part
life. (Prior materials: Steel Cages, Hardened Steel Balls, Bronze Bushings)
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TORLON (DURATRON) PAI

TORLON 4540 PAI / DURATRON T4540 PAI
This seal and bearing grade offers a very low coefficient of friction and good
wear properties. It was developed specifically for use in rotating equipment. Its
composition is the same as the former Duratron T4340 PAI polyamide-imide and
used when larger (especially tubular) shapes are required. Typical applications for
Duratron T4540 PAI include labyrinth seals, wear rings, bushings, and bearings of
all types.
Labyrinth Seals - Duratron T4540 PAI's rub tolerance gives users and manufac-
turers of turbocompressors efficiency gains and higher throughput capability by
reducing seal clearances. (Prior material: Aluminum)
DURATRON T5030 PAI / T5530 PAI

Duratron T5030 PAI is 30% glass-reinforced. It offers high rigidity, retention of
stiffness, a low expansion rate and improved load carrying capabilities. This grade
is well suited for applications in the electrical/electronic, business equipment,
aircraft and aerospace industries.
High Temperature Electrical Connectors - Duratron T4203 PAI and Duratron
T5030 PAI polyamide-imides provide outstanding electrical performance and high
temperature stability. (Prior materials: Nylon, Quadrant PPS, Duratron PEI)
DURATRON T7130
Duratron T7130 PAI is 30% carbon fiber-reinforced. It offers exceptional stiffness,
nonabrasive wear performance and the lowest coefficient of thermal expansion of
all materials profiled in this guide.
ROD
DIAMETER (inches)
1/4 3/8 3/4 1-1/2
5/16 1/2 1 2
LENGTH (feet) 8
SHEET
THICKNESS (inches)
3/16 3/4 1/2 1
WIDTH (inches) 12 LENGTH (inches) 48
BUSHING STOCK
NOMINAL OD x ID (inches)
1-1/2 x 3/4 2 x 1-1/4
2-1/2 x 1-3/4 3 x 2-1/4
LENGTH (feet) 4
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TORLON / DURATRON T4203 & T4503

TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS DURATRON DURATRON

T4203 T4503
Specific Gravity, 73oF D792 g/cc 1.41 1.51
Tensile Modulus, 73oF D638 psi 600,000 1,500,000
Elongation (at break), 73oF D638 % 10.0% 1.50%
factor) 55007 psi-fpm 12,500 ---
55010 ft-hr 50 ---
10 = hard
THERMAL PROPERTIES
F 532o 410o
n/a n/a
500o 480o
ft2-oF
Short Term D149 kV/in 580 362
(1/8 in.) (5) UL 94 --- V-0 ---
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TORLON / DURATRON T4301 & T4501

TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS DURATRON DURATRON

T4301 T4501
Specific Gravity, 73oF D792 g/cc 1.45 1.51
Tensile Modulus, 73oF D638 psi 900,000 1,500,000
Elongation (at break), 73oF D638 % 3.0% 1.50%
factor) 55007 psi-fpm 40,000 ---
55010 ft-hr 10 ---
10 = hard
THERMAL PROPERTIES
F 534o 410o
n/a n/a
500o 480o
ft2-oF
Short Term D149 kV/in --- 362
(1/8 in.) (5) UL 94 --- V-0 ---
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UHMW POLYETHYLENE
UHMW-PE (Ultra High Molecular Weight Polyethylene) is 1/8th the weight of mild
steel, but is high in tensile strength and as simple to machine as wood. UHMW-PE
is well-suited for applications where durability and low friction are of paramount im-
portance. Moving parts operate quietly when made from UHMW-PE and also have
good thermal and insulator properties. UHMW-PE is an inexpensive alternative to
metals, ceramics and wood because it is self-lubricating, long-wearing and shatter,
abrasion and corrosion resistant.
Non-Stick Parts: Augers, Belt Guide Rollers, Belt Idlers, Chutes, Conveyor Liners,
Conveyors Pipes and Tubes, Feed Screws, Flow Guides, Hoppers, Loader Liners,
Mixer Paddles, Shaker Table Surfaces, Slides and Star Wheels.
Self-Lubricating Parts: Bogey Wheels, Bushings, Cams, Cam Followers, Chain
Guides, Chain Wear Plates, Gears, Rack and Pinions, Rotating Bearings, Sliding
Bearings, Sprockets and Telescope Rod Bearings.
Wear Resistant Parts: Auger Bearings, Blower Fins, Bumper Blocks and Pads,
Cable Guides, Chain-tensioning Blocks, Conveyor Flights, Cutting Surfaces,
Rotating Seals and Bearings, Idler Cones, Picker Parts, Pulleys, Guide Rollers and
Wiper Blades.
TYPICAL PROPERTIES
Self-lubricating. Abrasion resistant.
High impact and abrasion resistant. Non-stick surface.
Heat and cold resistant. Superior noise dampening.
Moisture resistant. Strong.
Chemical resistant. Flexible, but returns to original shape.
Sanitary, USDA/FDA approved. Light weight.
Low coefficient of friction. High stress crack resistance.
Cost effective price. Available in several different grades.
Shatter resistant.
Lubricity: Enhanced dynamic coefficient of friction formula, exuding an oil additive to

lubricate mating bearing surfaces. Meets FDA guidelines for food contact operations.
TIVAR Oil Filled is available in brown or gray as a custom color, in sheet, rod, molded
parts and some profiles.
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UHMW PE
Food processing, packaging, bulk mate-
rial handling or pharmaceutical process-
ing...TIVAR can improve your business
performance. If your process machinery
has problems with noise, premature
wear, stretched chains, unscheduled
downtime or expensive replacements,
TIVAR solves those problems, and your
machinery runs longer and smoother.
TIVAR formulations are recognized
worldwide for their wear and corrosion resistance, low friction surface and impact
strength. TIVAR can outperform stainless steel; yet it weights only 1/8 as much.
It can handle wide temperature ranges making it ideal for use on freezing lines or
on lines with intermittent temperatures up to 212oF (100oC). From intricate wear
components to large-scale installations, a TIVAR product can fit the application.
TIVAR PRODUCT FAMILY

TIVAR 1000 is an excellent general purpose
wear material that meets FDA guidelines (Natural
color only) for pharmaceutical processing and food
contact applications.
TIVAR ECO (Reprocessed/Recycled)
maintains an acceptable combination proper for
less demanding, non-FDA applications.
TIVAR AntiStatic protects parts sensitive to build-
up of static electricity. Surface resistivity is greater
than 104 and less than 1011 (ohms/square).
TIVAR Oil Filled is an enhanced dynamic coeffi-

cient of friction formula, exuding an oil additive
to lubricate mating surfaces. This is commonly
used for applications requiring higher pres-
sure velocity values. TIVAR Oil Filled meets
FDA guidelines for food contact applications.
TIVAR DrySlide is modified with special dry
additives for enhanced coefficient of friction
and antistatic properties. DrySlide is effective
in dusty environments where components
need extra lubrication and anti-static properties.
CERAM P is a shatter resistant alternative to
ceramics. Ceram P is noted for dimensional
stability. Ceram P is a proven performer in
high speed, high load operations.
TIVAR 88 is a premium lining material for
bulk material handling. It is noted for its high
performance in promoting bulk solids flow of
cohesive or non-free flowing materials.
TIVAR H.O.T. will excel in a variety of industrial manufacturing environments

where temperatures range up to 275F (nearly 100F higher than competing
UHMW-PE formulations).
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UHMW POLYETHYLENE
GUIDE
CHAIN SOLID RAILS,
PRODUCT GUIDE TRACKS WEAR BEARINGS COLORS
STRIPS
TIVAR 1000 X X X X Natural, Black & Custom
TIVAR 1000 X X Black Uniblend
Recycled Green Uniblend
TIVAR Anti-Static X X X Black
TIVAR Oil-Filled X X X X Brown & Custom
TIVAR Dry-Slide X X X X Black & Gray
TIVAR Ceram P X X X X Lime Green
CUSTOM CAPABILITIES
Alro Plastics offers customized parts to
fit unique specifications for either short
runs or for long term projects. We can
customize any TIVAR component for your
machinery...plus more, such as bow curves
including 90-100o radius. Efficient custom
modular components eliminate pieces,
fasteners and associated maintenance
problems.
Our Fabrication Center features leading
edge technology that quickly transforms
your drawings to finished pieces. Equip-
ment includes: five-axis CNC routers,
multi-head profiling machinery, shapers,
table saws, planers and an engine lathe
for some turning operations. If you send
your blueprint or sketch, Alro Plastics technicians can suggest the best ways to
manufacture your components.
Prototyping engineers use CAD/CAM

technologies to fabricate working models
with minimum turnaround time. For longer
runs, they take advantage of the software's
capabilities to design cost effective molds
or dies. This approach speeds custom
design and ensures top quality.
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UHMW POLYETHYLENE
TYPICAL PROPERTIES
Comparison of Dynamic Coefficient of Friction on Polished Steel
0.15 .15 .15
.14
0.12
.10 .10
0.09 Dry
Friction
0.06
.05 Wet
.04 .04
0.03
0
TIVAR 1000 Nylon 6 PTFE/TFE Delrin
Abrasion Wear Resistance

(Sand Slurry Test: Each material was rotated 24 hours @ 1750 r.p.m. with 50/50 sand/water slurry. Carbon
steel = abrasive rating of 100. Weight loss for each material is relative to 100. The lower the figure, the
better the abrasion resistance.
600 571
500
Abrasive Rating
400
300
200 193
100 100 72 84
31 44
0 15
High TIVAR Nylon HMW-PE PTFE Stainless Phosphor Phenolic
Carbon 1000 Steel Bronze Laminate
Steel
TIVAR - Expansion & Contraction Simplified

TIVAR 1000 is cut to size at the factory in a temperature of about 75 degrees Far-
enheit. TIVAR will expand when subjected to higher temperatures and contract at
lower temperatures. The same effect occurs after TIVAR is installed. A change in
temperature from time of installation will cause the material to expand or contract.
Always work from the installation temperature.
Multiply the number of degrees of change between the install temperature and
maximum operating temperature.
x the length of the piece of TIVAR in inches
x .0001 (if the temperature is going warmer like 75 to 85 degrees) OR
x .000078 (if the temperature is going colder, like 75 to 65 degrees)
Expansion Example:
Installing at 78 deg F, the maximum operating temperature can reach up to 150
deg F, and the TIVAR piece is 120"long.
150 deg F - 78 deg F = 72 deg F of temperature change
72 (deg F) x 120(") x .0001 = .864" of expansion
Contraction Example:
Installing at 78 deg F, the lowest opearting temperature could reach -20 deg F, and
the TIVAR piece is 120"long.
78 deg F + 20 deg F = 98 deg F of temperature change
98 (deg F) x 120(") x .000078 = .917" of contraction
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UHMW POLYETHYLENE
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS TIVAR 1000
PHYSICAL
Density D792 g/cc .928 - .940
Yield Strength D638 psi 2,900 - 3,400
Tensile D638 psi 4,600 - 6,800
Elongation D638 % 250 - 400
Single Notch Izod D256 --- No break
Double Notch Izod --- ftlb/in2 25-50
Tensile Impact D1822 ftlb/in2 600 - 1,200
(1260 - 2520 KJ/m2)
(689 - 1033 MPa)
(689 - 1033 MPa)
Static Friction on D1894 --- 0.20 - 0.25
Polished Steel
Dynamic Friction D1894 --- 0.14-0.17
THERMAL
Thermal Expansion D696 --- 2.0 x 10-4
Vicat Softening Point D1525 o
C 138 - 140
Heat Deflection D648 o
C 66 psi 79
D648 o
C 264 psi 46
Recommended Operating --- o
C -30 - +82
Temperature Range --- --- constant
ELECTRICAL
Surface Resistivity D257 Ohms >1016
This chart represents typical values for TIVAR 1000 derived from ASTM testing standards. Modifying
formulations to enhance specific properties may have a negative effect on other properties.
Impact Strength: Many materials can't take

it - shock from heavy or repeated blows. They
crack, shatter, splinter or show stress fatigue.
TIVAR does not break when subjected to
the single notch ASTM D256 Izod Impact
test. It will not break at temperatures even in
cryogenic ranges.
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UHMW POLYETHYLENE
SHEET
THICKNESS (inches) for 48 x 96 and 48 x 120 sheets
1/16 3/4 1-3/4 5
1/8 7/8 2 6
3/16 1 2-1/4 7
1/4 1-1/8 2-1/2 8
3/8 1-1/4 3
1/2 1-3/8 3-1/2
5/8 1-1/2 4
THICKNESS (inches) for 48 x 144

1/8 1/2
3/16 5/8
1/4 3/4
3/8 1
THICKNESS (inches) for 60 x 120

3/8 3/4
1/2 1

1/16.............................................+.030/-.010
1/8 through 3/8............................+/-.020 (skived)
1/2 through 4...............................+/-10%
STANDARD COLORS
Natural (White) Black
Custom colors available by request. Repro grades come in black.
ROD
DIAMETER (inches)
1/4 1 2-1/2 4 7
3/8 1-1/4 2-3/4 4-1/4 8
1/2 1-1/2 3 4-1/2 9
5/8 1-3/4 3-1/4 5 10
3/4 2 3-1/2 5-1/2 12
7/8 2-1/4 3-3/4 6
TOLERANCES Oversize sufficiently to finish.

CUSTOM CENTERLESS GRINDING
CUSTOM PROFILE EXTRUSIONS

Standard lengths 10 feet - special lengths available upon request.
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UHMW POLYETHYLENE
UHMW WEAR STRIP
AVAILABLE WIDTHS (inches)
18 12 10 8 6 5 4 3 2 1
AVAILABLE THICKNESSES (inches)
.030 .040 .050 .060 .070 .080 .090 .100 .125
STANDARD ROLL LENGTH 50' increments
STANDARD COLOR Natural Black
TOLERANCES (inches)
THICKNESS WIDTH
+/- 10% +/- 1/32
SPECIAL TOLERANCES UPON REQUEST
PRESSURE SENSITIVE ADHESIVE AVAILABLE AT ADDITIONAL COST
UHMW PRESSURE SENSITIVE TAPE

AVAILABLE WIDTHS (inches)
1/4, 1/2, 3/4, 1, 1-1/2, 2, 3, 4, 5, 6, 7, 8, 10, 12, 18
AVAILABLE THICKNESSES (inches)
.003 .005 .010 .015 .020 .030 .125
STANDARD ROLL LENGTH 50' or 100'
STANDARD COLOR Natural or Black
THICKNESS TOLERANCE +/- 10%
WIDTH TOLERANCE +/- 1/32
Using TIVAR UHMW extrusions is an ideal way to cut sliding wear and friction.
TIVAR is available in a vast array of shapes and sizes.
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UHMW POLYETHYLENE
EXTRUDED GUIDE RAILS AND WEAR STRIPS
TIVAR profiles are designed to cover standard steel bars and a variety of metal
shapes. Custom TIVAR shapes are available .
Using TIVAR extrusions is an ideal way to cut sliding wear and friction. TIVAR
Dry-Slide is self-lubricating, and it works successfully in dry, dusty environments.
TIVAR Oil Filled lubricates adjacent parts, and it meets FDA guidelines for food
handling. Other formulas are available for specific environmental and performance
needs.
Quadrant Engineering purchased Poly Hi Solidur back in 2006, combining two

of our best vendors into one. With the change over Quadrant has phased out
some of the standard guide rails and wear strips. Some due to slow movement
and others due to tooling being old and unusable. We have decided to keep the
profile views of each option that was carried by Poly Hi Solidur prior to them being
purchased by Quadrant. Please use the drawings below to see what dimensions
we will need in order to get you a quote on the part you need.
B
C
T T1
C
A
B
U-CHANNELS RIGHT ANGLES
.625
.625
A A A
B B B
C C
HALF ROUNDS / FULL ROUNDS
A
A B
B
C C
D D
SNAP-ONS
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UHMW POLYETHYLENE
Rail W
C Gauge T
T T1
DOGBONE J-LEGS
EXTRUDED TUBING
DIMENSIONS IN INCHES DIMENSIONS IN INCHES
PART NO. SIZE PART NO. SIZE
ET080 .875 x .250 ET204 2.000 x 1.375
ET085 .875 x .375 ET210 2.250 x 1.750
ET100 1.000 x .500 ET220 2.250 x 1.875
ET101 1.000 x .750 ET225 2.125 x 1.750
ET102 1.000 x .625 ET230 2.375 x 1.750
ET103 .750 x .375 ET251 2.500 x 1.500
ET111 1.000 x .563 ET252 2.500 x 2.000
ET125 1.250 x .625 ET253 2.500 x 1.000
ET126 1.250 x .563 ET260 2.625 x 2.250
ET127 1.250 x 1.000 ET270 2.750 x 2.000
ET130 1.375 x .625 ET300 3.000 x 2.000
ET131 1.375 x .750 ET301 3.000 x 2.500
ET132 1.375 x 1.000 ET310 3.125 x 2.750
ET151 1.500 x .500 ET350 3.500 x 2.500
ET152 1.500 x 1.000 ET351 3.500 x 3.000
ET154 1.500 x 1.125 ET400 4.000 x 3.000
ET160 1.625 x 1.250 ET401 4.000 x 3.500
ET178 1.750 x 1.000 ET451 4.500 x 4.000
ET180 1.875 x 1.125 ET500 5.000 x 4.000
ET181 1.875 x 1.250 ET501 5.000 x 4.500
ET200 2.000 x 1.000 ET549 5.500 x 4.375
ET201 2.000 x 1.500 ET551 5.500 x 4.750
ET202 2.000 x 1.250 ET625 6.250 x 5.750
ET203 2.000 x 1.750 ET860 8.625 x 7.875
ET950 9.500 x 8.250
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UHMW POLYETHYLENE
C-RAIL COVERS
EPP702 EPP703 EPP704
EPP705 EPP707
EPP708 EPP706
EPP401 EPP903 EPP904
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UHMW TIVAR 88
Uniquely formulated UHMW (blue in color), TIVAR 88 engineering polymer has
a very low coefficient of friction, excellent abrasion resistance. Lightweight (1/8
the weight of steel), it is easily machined and installed. Available in an anti-static
formulation. TIVAR 88-2 is a weldable version of TIVAR 88. Also available in
anti-static formulation. Can be used to make one-piece "drop-in" liners for chutes
and hoppers.
The Problem:
Bulk materials don't always
flow reliably. They compact,
rathole and arch...results
can be costly. Production
shuts down. Work hours are
wasted and safety is com-
promised. Business comes
to a standstill. But you can
achieve mass flow and get
your business moving again.
The SystemTivar Solution:

TIVAR 88 Performance Linings. TIVAR 88's low surface fric-
tion promotes flow of cohesive, non-free-flowing bulk materials.
Its unique surface permits shallower hopper wall angles in
new construction design. TIVAR 88 improves performance of
existing structures with linings on interior surfaces of chutes,
hoppers and process equipment. Linings are mechanically
fastened to substrates of steel, stainless steel, concrete, gunite
and wood.
Belt Scrapers, Bins, Bucket Liners for Reclaimers, Bunkers, Chain Conveyor
Flights, Chutes, Conveyor Skirting, Cyclones, Drag Conveyors, Dragline Bucket
Liners, Dust Collectors, Front End Loader Bucket Liner, Hoppers, Off-Road
Truck Bed Liner, Railcar Liners, Self Unloading Ships, Silos, Slider Beds, Under
Chin Wear Strips, Vibrating Bin Dischargers and Vibratory Feeders.
BULK MATERIALS
ABS Resin, Animal Feed, Anthracite Culm, Bauxite, Bituminous Coal, Bitumi-
nous Gob, Brown and Black Coal, Charcoal, Chemical Powders, Copper Con-
centrate, Dust, FGD Sludge, Fly Ash, Foundry Sand, Grains, Gypsum, Iron Ore,
Kaolin Clay, Lignite Coal, Lime, Limestone, Nickel Ore, Peat, Pesticides, PET
Resin, Phosphate, Potash, Prilled Urea, PVC Resin, Salt, Sand, Silica Sand,
Sinter, Soap Detergent, Sub-bituminous Coal, Synthetic Gypsum, Titanium
Dioxide, Waste Coals, Wood Chips, Zinc Concentrate and Zinc Oxide.
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UHMW TIVAR 88
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS TIVAR 88

PHYSICAL PROPERTIES
Elongation at Yield D638 % 12
Izod Impact D256-A ft-lbs/in No Break
Sand Wheel Wear G65 T-1,000=100 95
Hardness, Durometer D2240 Shore D 69
Coefficient of Thermal Exp D696 F
o -1 0.00011
Melt Point D3417 o
F 278-289
Compressive Deformation D621 % at 1000 psi 6-8
Water Absorption D570 % nil
*Values are averages and are not specifications.
**ASTM test methods are under current procedures.
***Maximum operating temperature may reach 121oC under no-load conditions for steam cleaning purposes.
STANDARD THICKNESS
1/4" thick to 2"thick

STANDARD COLOR Dark Blue
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UHMW TIVAR H.O.T.

Formulated to maintain key performance properties in an extended temperature
range, TIVAR H.O.T.* will excel in a variety of industrial manufacturing environ-
ments where temperatures range up to 275 F, nearly 100 higher than competing
UHMW-PE formulations. TIVAR H.O.T. reduces the oxidization rate of the material
at higher temperatures thereby slowing material degradation and extending wear-
life in chemical, elevated temperature and thermo-cycling environments. In many
applications, TIVAR H.O.T. will last up to 10 times longer in higher temperature
environments and has excellent wear and release characteristics
TIVAR H.O.T. is also a great material for use in conveyor systems or other equip-
ment that is frequently exposed to chemical washdowns in such industries as
poultry/meat processing and packaging. It can also be used in applications ranging
from wearstrips for spiral conveyors in the baking industry to drag conveyor flights
for moving bulk materials (corn) in grain elevators, or wearstrips for conveyor dry-
ers in drying and dehydrating systems.
*Patent pending
Chain Guides Conveyor Components
Seals & Valves Flights and Paddles
Guide Rails Wearstrips, Pads and Plates
Liners
TARGET INDUSTRIES
Food Processing / Packaging Chemical
Conveyor Manufacturing Baking
Confectionary Dairy
Grain Processing Medical
TIVAR H.O.T. (Higher Operating Temperature)

Meets requirements of FDA regulation 21CFR 177.1520, item #2.1 and 2.2, for
articles intended for direct and indirect food contact usage and regulation 21CFR
178.2010 governing additives and food contact usage.
STANDARD THICKNESS
1/16" thick to 2"thick

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UHMW TIVAR H.O.T.

TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS TIVAR HOT

PHYSICAL PROPERTIES
Elongation at Yield D638 % 13.7
Izod Impact D4020 ft-lbs/in2 29
Tensile Impact DIN 53448 ft-lbs/in2 1050
Sand Wheel Wear G65 AR-01, 90
Steel=100
Coefficient of Thermal Exp D696 F
o -1
0.00011
Maximum Operating Temp --- o
F 275
Compressive Deformation D621 % at 1000 psi 6-8
Water Absorption D570 % nil
*Values are averages and are not specifications.
**ASTM test methods are under current procedures.
An example of a machined TIVAR UHMW conveyor track, made by Alro Plastics
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ULTEM - Polyetherimide
ULTEM is an unfilled polyetherimide made by G.E. Plastics. ULTEM is an amor-
phous thermoplastic polyetherimide (PEI) material which combines exceptional
mechanical, thermal, and electrical properties. Its continuous use temperature of
332oF is higher than that of commodity plastics such as Nylon and Delrin. It is used
widely in the electronic's market because of its good arc resistance and dielectric
constant. It is also a prime material for medical applications because of its ability to
withstand multiple autoclave steam sterilization. Natural ULTEM 1000 (unrein-
forced) is a translucent amber material. The addition of glass fiber reinforcement to
this basic ULTEM gives this material all of the advantages of unfilled ULTEM with
the addition of higher tensile properties and higher thermal properties.
Electrical/Electronic (battery caps, circuit boards, coil bobbins, fuse box switches,
light bezels, motor parts and relays).
Industrial (battery caps, high temperature automotive sensors, light bezels and
threaded rod).
Medical Applications (flow controls, joint replacement measuring devices, pace-
makers and surgical tools).
ADVANTAGES OF ULTEM
EXCELLENT MECHANICAL STRENGTH
Not only does ULTEM exhibit higher tensile strength at room temperature than
most other engineering plastics, it also retains a significantly greater portion
of this strength at elevated temperatures. The addition of glass fibers further
increases the material's high-temperature strength.
OUTSTANDING HEAT RESISTANCE
ULTEM has excellent retention of physical properties at elevated temperatures.
This is illustrated by its high heat deflection temperature.
EXCEPTIONAL RESISTANCE TO ENVIRONMENTAL FORCES
Environmental characteristics of ULTEM include its chemical resistance which
permits it to perform better in aggressive environments at higher temperatures,
for longer periods of time, and under high levels of stress than most other engi-
neering plastics. Also, ULTEM has demonstrated excellent resistance to both
gamma radiation and ultraviolet radiation. Further, ULTEM can be exposed to
repeated steam sterilization (autoclavability) without degradation.
EXCELLENT MACHINABILITY AND FINISHING CHARACTERISTICS
Because of its exceptional combination of physical properties, ULTEM can be
easily machined with conventional metalworking tools. ULTEM can be painted,
hot stamped, printed, and metallized.
STABLE DIELECTRIC CONSTANT OVER VARYING TEMPERATURES
ULTEM's values remain stable over the entire service temperature and/or
frequency range.
HIGH DIELECTRIC STRENGTH
The high dielectric strength of ULTEM makes it an excellent electrical insulator.
INHERENT FLAME RESISTANCE WITH LOW SMOKE EVOLUTION
LOW DISSIPATION FACTOR OVER A WIDE RANGE OF FREQUENCIES
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MACHINING RECOMMENDATIONS
Because of its exceptional combination of physical properties, ULTEM can be
readily machined with conventional metalworking tools. The resin permits high
cutting speeds and feed rates for the production of precision parts with virtually
no tool wear. Carbide tipped tools should be used when machining ULTEM 2000
Series resins. The following guidelines are recommended for best results.
DRILLING AND TAPPING

Standard high speed twist drills are recommended. Feed rates of 0.00 to 0.015 in/
rev (0.15 to 0.40 mm/rev) at cutting speeds of 300 ft/min (90 m/in) produce no ap-
preciable tool wear after drilling as many as one thousand holes. Tapping should
be performed with high-speed steel spiral point plug taps of 2-flute or 3-flute
design.
TURNING
Conventional variable speed metal turning lathes can be used for machining
Ultem resin. Tool wear is negligible with cutting speeds in the range of 500 to
2,000 ft/min (150 to 600 m/min) and feed rates from 0.005 to 0.020 in/rev (0.15 to
0.50 mm/rev). Rake and clearance angles greater than those used for metal turn-
ing will minimize surface friction.
SAWING
Standard band saw and circular saw blades with ten teeth per inch and 3,000 to
5,000 ft/min (900 to 1,500 m/min) sawing rates produce the best results and ap-
pearance.
TYPICAL PROPERTIES
Medical Applications vs. Stainless Steel
Cost savings.
Weight savings.
Fast heat loss properties (for ease of handling).
Electrical Applications vs. Ceramic
Cost savings.
Ease of machining.
Increased impact resistance.
Another example of a machined part per print that was produced by Alro Plastics.
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TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS ULTEM 1000

PHYSICAL
Elongation, Yield D638 % 7-8
Elongation, Ultimate D638 % 60
Flexural Modulus, Tangent D790 psi 480,000
Shear Strength, Ultimate psi 15,000
Impact Strength, Izod (notch) D256 ftlbs/in 1.0
Hardness, Rockwell D785 M109
Water Absorption
24 hours @ 73oF D570 % 0.25
Equilibrium @ 73 Fo D570 % 1.25
THERMAL
Deflection
@ 66 psi, 1/4" D648 o
F 410
@ 264 psi, 1/4" D648 o
F 392
Coefficient of Thermal Expansion D696 in/in-oF 3.1 x 10-5
Thermal Conductivity D2214 BTU-in/hr-ft2 0.85
ELECTRICAL
Dielectric Strength
In Oil D149 V/mil 710
In Air D149 V/mil 830
Dielectric Constant D150 3.15
1kHz, 50% RH
Dielectric Factor D150 0.0013
1kHz, 50% RH, 73 Fo
Volume Resistivity, 1/16" D257 ohm-cm 6.7 x 1017

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CHEMICAL RESISTANCE DATA
Complete specific information about the chemical resistance of thermoplastic poly-
mers is impossible to present because of the great number of chemical media and
the wide range of exposure combinations and conditions. In general ULTEM dis-
plays excellent property retention and resistance to environmental stress cracking
when exposed to most commercial automotive and aircraft fluids, fully halogenated
hydrocarbons, alcohols and weak aqueous solutions. Exposure to partially haloge-
nated hydrocarbons and strong alkaline environments should be avoided.
CHEMICAL RESISTANCE
CHEMICAL RESULT
Inorganic Acids no effect
Alkalines no effect
Alcohols no effect
Ester partly soluble, swells
Ketones partly soluble, swells
Aliphatic Hydrocarbons no effect
Aromatic Hydrocarbons partly soluble, swells
Chlorinated Hydrocarbons dissolves
SLAB
THICKNESS (inches)
1/32 1/4 1-1/2
1/16 3/8 2
3/32 1/2 3
1/8 3/4 4
3/16 1
TOLERANCES (inches)
LENGTH WIDTH
1/32 to 3/16....... 24 x 48 only...................... +.750/-.000......... +.250/-.125
1/4 to 4.............. 12 x 24 and 24 x 24.......... +.500/-.000......... +.250/-.125
1/4 to 2.............. 24 x 24 and 24 x 48.......... +.500/-.000......... +.250/-.125

MATERIAL OVER 1/8" THICK SUPPLIED AS EXTRUDED - NOT FINISHED
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ROD
DIAMETER (inches)
3/16 7/8 2-1/4
1/4 1 2-1/2
5/16 1-1/8 3
3/8 1-1/4 3-1/2
7/16 1-3/8 4
1/2 1-1/2 4-1/2
9/16 1-5/8 5
5/8 1-3/4 5-1/2
3/4 2 6
TOLERANCES (inches)
STANDARD DIA (inches) LENGTH (feet) DIA TOLERANCE
1/4 to 1................................ 5 and 10................... +.002/-.000
1-1/8 to 2............................. 4 and 8..................... +.005/-.000
2-1/8 to 2-1/2....................... 2 and 4..................... +.025/-.000
2-5/8 to 6............................. 2 and 4..................... supplied oversize

ROD CAN BE GROUND TO ANY INTERMEDIATE
DIAMETER/PRICE IS BASED ON NEXT LARGER DIAMETER,
PLUS GRINDING CHARGE
Alro Plastics employee packages a piece of rod stock. We use cardboard tubes with end caps
to ship the majority of our rods, to protect them from damage while in transit.
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URETHANE
Polyurethane: Tough enough for the job.
Polyurethane, or "urethane," is an elasto-
meric material with outstanding properties
and wear characteristics.
Superior cut and abrasion resistance.
Ability to "self-heal."
Can be formulated to possess specific
properties (i.e. coefficient of friction,
resiliency and compression set can be
formulated high or low.
Excellent resistance to ozone and aging.
Can be molded and bonded to a variety
of substrates.
Resistant to many oils and solvents.
Lightweight.
Outstanding low temperature properties.
Bumper Pads, Chute & Hopper Liners, Cutting Surfaces, Drive Belts, Gaskets,
Gears, Impact Absorption, Machinery Mounts, Metals Forming Pads, Rollers &
Covers, Sand Blast Curtains, Sorter Blocks, Sound-dampening Pads, Spout Lin-
ings, Truck Beds and Wear Pads.
TYPICAL PROPERTIES
Excellent shock absorbing properties. Good dielectric strength.
Excellent electrical insulation properties. Low compression setting.
High load-bearing capabilities. Superior abrasion resistance.
High ozone and oxidation resistance. Superior tear and cut resistance.
Most formulations offer extremely Superior sound dampening
properties high flex-life. (relative to rubber and plastic).
Oil and solvent resistance.
HARDNESS SCALES
URETHANE
PLASTIC
RUBBER
POLYPROPYLENES
POLYSTYRENES
PTFE / TFE
20 30 40 50 60 70 80 90 95
SHORE A DUROMETER
PHENOLIC
ACRYLIC
NYLON
45 55 65 75 85
SHORE D DUROMETER
50 70 90 1 0 0 11 0 1 2 0 1 3 0 140 150
ROCKWELL R
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URETHANE
TYPICAL PROPERTIES: POLYETHER COMPOUNDS, THERMOSET
DUROMETER ASTM 80A 90A 95A 60D 75D
Modulus, psi:
100% D412 800 1,100 1,800 3,000 5,070
300% D412 1,500 2,200 4,300 6,100 ---
Tensile, psi D412 5,000 5,500 6,500 7,300 7,120
Elongation D412 490 430 380 330 230
Tear, PLI D470 75 90 130 120 117
Tear, Die, C, PLI D624 530 600 700 800 ---
Bashore Rebound, % D2632 58 42 40 45 47
Compression Set: D395-B 25 30 36 40 ---
22 hr/158oF
Method B, %
Bell Brittle Point, oF D2137 -80 -80 -80 -80 -64
OPEN CAST URETHANE SHEET OR SLAB

Open cast sheet and slabs can, in most cases, be produced to exact sizes, result-
ing in 0% scrap.
STANDARD SHEET SIZE (inches)

24 x 24 24 x 48 48 x 48
AVAILABLE IN MOST FORMULATIONS

EXTRA LARGE SHEETS CAN BE CAST ON SPECIAL ORDER
INSIDE THE FOLLOWING DIMENSIONS (inches)
Thickness 1/4 to 6......................................+ 3/32
Width 24 to 56.....................................+ 1/4 -1/8
Length 48 to 144...................................+ 1/2 -1/4
DIAMONDBACK LINER
These liner sheets provide exceptional cut resistance and resiliency, and meet
FDA standards for bulk dry food handling.
STANDARD SHEET SIZE

All come in 48" x 120" sheets. Fabric-backed and non reinforced also available in
standard sizes to 48" x 50" and custom sizes to 10' x 50' and 4' x unlimited length.
16 gauge expanded metal backing in thicknesses beginning at 3/16".
16 gauge perfo-metal backing in thicknesses beginning at 1/4".
Fabric backing in thicknesses beginning at 1/8".
Non reinforced in thicknesses beginning at 1/8".
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URETHANE
DIAMONDBACK CERAMIC CHIP
The development of a superior process that allows the impregnation of the top
38% of the urethane regardless of sheet thickness and produce a smooth ceramic
surface. The result is outstanding wear resistance and longer life. Ceramic is 85%
alumina with a hardness of 9 on MOH's scale. Urethane is 85A durometer.
BACKINGS FOR DIAMONDBACK

Non Reinforced - No backing. Most lightweight and flexible of all the Diamondbacks.
Can be hand formed. A special adhesive allows gluing to metal and other materials.
Cotton Fabric - Lightweight, flexible and allows Diamondback to be glued to metal
and other materials with commercial adhesives.
Expanded Metal - Flattened, expanded steel, typically 16-gauge. Makes Diamond
back more rigid and flatter when installed. Decreases the amount of thermal expansion/
contraction. Metal backing provides a structurally sound "stopping point" for bolt heads,
so the bolt cannot pull entirely through the sheet.
Perfoback Metal - A relatively new, specialized metal with many small openings that
create a perforated effect. Provides all of the advantages of expanded metal. In
addition, the small openings permit use of self-tapping metal screws through the back-
ing. Perfoback is a replacement for solid metal and is especially effective with Diamond-
back Ceramic Chip.
Custom - Specialty fabrics and light or heavy gauge solid steel.
DIAMONDBACK SPECIFICATIONS
AVAILABLE SIZES (inches)

Metal-backed in thicknesses 3/16 - 1
Nonreinforced and cotton fabric-backed 1/8 - 1
STANDARD DIAMONDBACK
Nonreinforced and cotton fabric-backed
2' x 4' 4' x 10' 4' x 50'
4' x 4' 4' x 25' 4' x over 50'
4' x 8'
NONREINFORCED ONLY
10' x 50' (up to 3/8" thick)
Any size between 1' x 1' and 10' x 50'
EXPANDED METAL BACK

4' x 10'
Any size between 1' x 1' and 4' x 10'
PERFOBACKTM METAL BACKED

4' x 10'
DIAMONDBACK CERAMIC CHIP URETHANE

Available nonreinforced, with expanded metal backing
and PerfobackTM metal backing in 4' x 10 sheets.
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URETHANE
SOLID CAST URETHANE ROD
Our rod is cast in bored and honed molds to ensure the precise roundness and
consistent diameter you need for rollers, bumpers, mount and other parts. Rod is
available in hardnesses from 40A to 75D. We're happy to provide larger diameters
and custom lengths.
DIAMETER (inches)
1/4 1-1/4 2-3/4 4-1/2
1/2 1-1/2 3 5
5/8 1-3/4 3-1/4 5-1/2
3/4 2 3-1/2 6
7/8 2-1/4 3-3/4
1 2-1/2 4
STANDARD LENGTH (inches) 36

STANDARD COLORS
Natural (Amber) and Tan (standard)
Custom colors available upon request, minimums may apply
PRECISION CAST URETHANE TUBE

Available in a variety of I.D./O.D. combinations
and length and in hardnesses from 40A to 75D.
DIAMETER (inches) DIAMETER (inches)

I.D. O.D. LENGTH I.D. O.D. LENGTH
1 2 36 2-1/4 3-1/4 36
1-1/4 2-1/4 36 2-1/2 3-1/2 36
1-1/2 2-1/2 36 2-3/4 3-3/4 36
1-3/4 2-3/4 36 3 4 36
2 3 36 AND UP TO
6 8 36
STANDARD LENGTH (inches) 36
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URETHANE
CUSTOM MOLDED PRODUCTS
In addition, we can provide urethane in virtu-
ally any shape or size for engineering parts
in grain, mining, sand and gravel, crushed
stone, aggregate mixing, general bulk han-
dling and other industrial applications.
ROLLER SOLUTIONS
Just about any size or kind of roller cover can
be formulated. Beginning with the smallest
wheels and extending to rolls with diameters
of up to 40 inches and lengths up to 26 feet.
All types of recovering:
Clipper Rollers
Coater Rollers
Drive Rollers
Paint Rollers
Idler Rollers
Sander Rollers
Guide Wheels
Pulley Wheels
Call for more information on these and

other roller coverings.
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VIVAK PETG
Plaskolite, Inc.'s Vivak is a transparent, thermoplastic sheet used widely in the
point of purchase industry. Vivak is the brand and market leader for PETG prod-
ucts.
Vivak PETG sheet is a transparent co-polyester sheet product that offers a unique
balance of physical properties and ease of fabrication. It is ideally suited for com-
plex parts requiring fabrication, including deep thermoforming draws and precise
molded-in details.
In addition, Vivak sheet is produced using resin that complies with FDA regula-
tions for food contact applications. It is easily decorated by painting, silk screening,
or hot stamping. Applications include shelving, greeting card displays, revolving
merchandise racks, indoor signs, point of purchase displays, menu boards, photo
frames, and slat wall fixtures. Heavy gauge Vivak sheet is also used in prosthetic
applications.
P.o.P. displays Menu boards
Greeting card displays Indoor signs
Store shelving Photo frames
Merchandise racks Slat wall fixtures
TYPICAL PROPERTIES
Superior impact strength, over acrylic
Cost effectiveness compared to polycarbonate
Deep draws, complex die-cuts and precise molded-in details
It die-cuts and punches easily
Can be bonded or fastened with adhesives
Easy to fabricate, form, bond and decorate
STANDARD THICKNESS
.020" to .500" thick

48" x 72", 48" x 96", 60" x 72" and 60" x 96"
STANDARD COLORS
Clear (A00)
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VIVAK PETG
Plaskolite, Inc.'s Vivak is a transparent, thermoplastic sheet used widely in the point
of purchase industry. Vivak is the brand and market leader for PETG products.
Among its advantages, Vivak PETG products offer superior impact strength over
acrylic and cost effectiveness compared to polycarbonate, and offers deep draws,
complex die-cuts, and precise molded-in details without sacrificing structural integ-
rity. It die-cuts and punches easily, and can be bonded or fastened with adhesives,
ultrasonic welding, or rivets.
Vivak is also available in a few select specialty grades designed for specific applica-
tions and industries. See below for an overview of each Vivak specialty grade.
VIVAK SPECIALTY GRADES :
VIVAK UV (UV Enhanced PETG)

Vivak UV is a co-polyester material with enhanced UV attributes. This material is
used primarily for indoor signage that may be exposed to UV light. Vivak UV Sheet
is ideally suited for complex parts requiring fabrication, including deep thermoform-
ing draws, and precise molded-in details. Vivak UV is easily decorated by painting,
silk screening or hot stamping. Applications include indoor signs, point of purchase
displays, menu boards. Vivak UV is not recommended for outdoor applications.
VIVAK FROST (Frosted PETG)

Vivak Frost Sheet is a low gloss smooth finish translucent copolyester product. This
material features improved toughness versus acrylic and maintains a reduced gloss
surface after thermoforming. Vivak Frost sheet has the appearance of etched glass
and diffuses light, enhancing design options.
VIVAK SATIN (Satin texture on one side)

Vivak Satin is a translucent copolyester sheet with a satin texture on one side. This
product offers improved toughness versus acrylic, reduced gloss and enhanced
scratch resistance. Vivak Satin can be used in point of purchase displays, slatwall
fixtures, interior architectural elements and interior decorative glazing.
VIVAK GP (General Purpose PETG)

Vivak GP Sheet is a transparent copolyester product for applications that do not
require compliance for food contact. It offers a unique balance of physical properties
and ease of fabrication. It is often used for complex parts including deep thermoform-
ing draws and precise molded-in details. It is easily decorated by painting, screen
printing, or hot stamping. Vivak GP Sheet is offered in thickness from 0.020"- 0.177"
and made-to-order up to 0.500".
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VIVAK PETG
TYPICAL PROPERTIES
PROPERTY TESTED ASTM UNITS VIVAK PETG

PHYSICAL
Tensile Strength, Ultimate D638 --- 7,700
Izod Impact Notched, 1/8" @ 73 F o D256 ft-lbs/in 1.7
Izod Impact Notched, 1/8" @ 32oF D256 ft-lbs/in 1.2
Drop Dart Impact, 1/4" D3763 ft-lbs/in 22
Hardness, Rockwell D785 "R" scale 115
Water Absorption, 24 hours D570 % 0.2
Light Transmission D1003 % 86
Haze D1003 % 1.0
THERMAL
@ 264 psi D648 o
F 157
@ 66 psi D648 o
F 164
Coefficient of Thermal Expansion D696 in/in/oF 3.8 x 10-5
Glass Transition Temperature D3418 o
F 178
ELECTRICAL
Dielectric Constant @ 1kHz D150 --- 2.6
Dielectric Constant @ 1mHz D150 --- 2.4
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WALLTUF
WallTuf wall and ceiling liner panels are ideally suited for both industrial and
residential interior applications. These waterproof panels are light weight, have an
attractive surface texture, absorb scratches and clean up very easily. WallTuf is a
cost-effective alternative to traditional FRP panels.
Unlike competing fiberglass products like Sequentia, WallTuf is made from re-
cycled plastic resin. Using recycled/recyclable goods saves landfills and minimizes
the mining of virgin materials. Economic reimbursements from more efficient build-
ing result in lower operating costs from repairs and maintenance over the life of the
building.
Restaurant kitchens Locker rooms
Commercial restrooms Gyms and showers
Food processing plants Car washes
Laundry rooms / Laundromats Livestock enclosures
TYPICAL PROPERTIES
Non-absorbent - No swelling, rotting or water discoloration
Color goes all the way through - Dings and scratches won't show
Easy installation - Can be scored with utility knife and snapped
Will not support mold - Very hygenic, does not contribute to "sick-building"
Fiberglass free - No irritating, harmful fiberglass dust
USDA / CFIA approved for use in federally inspected food processing plants
Made from recycled plastic and 100% recyclable
STANDARD THICKNESS
.090" thick only

48" x 96" and 48" x 120" (standard)
STANDARD COLORS
White and Almond

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WEARGEHR Acetal FG
WEARGEHR Acetal FG is a wear resistant grade of GEHR Acetal copolymer.
WEARGEHR Acetal FG contains a solid filler for enhanced impact, friction and
wear properties. WEARGEHR Acetal FG (Food Grade) is also FDA compliant and
does not contain any PTFE in it. This material is an alternative to the well know
Delrin AF material, with additional FDA compliance.
As a semi-crystalline material, Acetal is characterized by a low coefficient of friction

and good wear properties-especially in wet environments. Because acetal absorbs
minimal amounts of moisture, its physical properties remain constant in a variety
of environments. Low moisture absorption gives excellent dimensional stability
for close-tolerance machined parts. In high moisture or submerged applications,
Acetal bearings outperform nylon 4 to 1.
WEARGEHR Acetal FG is ideally suited for close tolerance mechanical parts and
electrical insulators which require strength and stiffness. It also offers resistance to
a wide range of chemicals including many solvents.
Mixing paddles Star wheels & Idler wheels
Conveyor wear strips Drive sprockets
Timing screws Piston valves
TYPICAL PROPERTIES
High strength and stiffness
Easy to machine
Dimensionally stable, hold tight tolerances
No centerline porosity
FDA compliant
SHEET / PLATE THICKNESSES
3/8" thk to 2" thk (in metric sizes)

n/a (run on an as needed basis)
ROD / ROUND DIAMETERS

3/4" Dia to 4" Dia (in metric sizes)
ROD / ROUND LENGTHS

n/a (run on an as needed basis)
STANDARD COLORS
White
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The following guidelines are presented for those machinists not familiar with the
machining characteristics of plastics. They are intended as guidelines only, and
may not represent the most optimum conditions for all parts. The troubleshoot-
ing quick reference guides in this section should be used to correct undesirable
surface finishes or material responses during machining operations.
All Quadrant materials are stress relieved to ensure the highest degree of machin-
ability and dimensional stability. However, the relative softness of plastics (com-
pared to metals) generally results in greater difficulty maintaining tight tolerances
during and after machining. A good rule of thumb for tolerances of plastic parts is
+/-.001" per inch of dimension although tighter tolerances are possible with very
stable, reinforced materials.
When machining Plastic stock shapes, remember...

Thermal expansion is up to 10 times greater with plastics than metals
Plastics lose heat more slowly than metals, so avoid localized overheating
Softening (and melting) temperatures of plastics are much lower than metals
Plastics are much more elastic than metals
Getting started
Positive tool geometries with ground peripheries are recommended
Plastics Carbide tooling with ground top surfaces is suggested for optimum tool
life and surface finish. Polycrystalline diamond tooling provides optimum surface
finish when machining Celazole PBI.
Use adequate chip clearance to prevent clogging
Adequately support the material to restrict deflection away from the cutting tool
Coolants
Coolants are generally not required for most machining operations (not including
drilling and parting off). However, for optimum surface finishes and close toler-
ances, non-aromatic, water soluble coolants are suggested. Spray mists and
pressurized air are very effective means of cooling and cutting interface. General
purpose petroleum based cutting fluids, although suitable for many metals and
plastics, may contribute to stress cracking of amorphous plastics such as PC 1000
Polycarbonate, PSU 1000 Polysulfone, Ultem 1000 PEI, and Radel R PPSU.
Machining tips
Coolants are strongly suggested during drilling operations, especially with notch
sensitive materials such as Ertalyte PET-P, Torlon PAI, Celazole PBI and glass
or carbon reinforced products.
In addition to minimizing localized heat-up, coolants prolong tool life. Two (flood)
coolants suitable for most plastics are Trim 9106CS (Master Chemical Corp. - Per-
rysburg, OH) and Polycut (Tullco -Savannah, GA). A generally suitable mist coolant
is Astro-Mist 2001A (Monroe Fluid Technology - Hilton, NY).
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Drilling
When drilling engineering plastics, all drills, either twist or half-round, should
have deep, highly polished flutes. Very sharp, high speed drills with a slow helix
angle ground to a 90-118o point, a lip clearance angle of 9-15o and a 0o rake angle
produce the best results. Carbide drills are recommended when doing a production
lot. Heat build-up can be avoided if drills are kept sharp and the flutes are clear of
chips.
Forward travel of the tools should be held at about .005-.009"/revolution. Results
of both drilling and reaming are improved if a water soluble oil or mist spray is used
to lubricate and cool the material. Drilling with an in-out motion can help dissipate
heat into the coolant.
The insulating characteristics of plastics require consideration during drilling opera-
tions, especially when hole depths are greater than twice the diameter.
Small Diameter Holes (1/32" to 1"diameter)

High speed steel twist drills are generally sufficient for small holes. To improve
swarf removal, frequent pull-out (peck drilling) is suggested. A slow spiral (low
helix) drill will allow for better swarf removal.
Large Diameter Holes (1"diameter and larger)

A slow spiral (low helix) drill or general purpose drill bit ground to a 118o point
angle with 9o to 15o lip clearance is recommended. The lip rake should be ground
(dubbed off) and the web thinned. It is generally best to drill a pilot hole (maximum
1/2"diameter) using 600 to 1,000 rpm and a postive feed of 0.005" to 0.015" per
revolution. Avoid hand feeding because of the drill grabbing which can result in
microcracks forming. Secondary drilling at 400 to 500 rpm at 0.008" to 0.020" per
revolution is required to expand the hole to larger diameters.
A two step process using both drilling and boring can be used on notch sensitive
materials such as Ertalyte PET-P and glass reinforced materials. This minimizes
heat build-up and reduces the risk of cracking.
1. Drill a 1"diameter hole using an insert drill at 500 to 800 rpm with a
feed rate of 0.005" to 0.015" per revolution.
2. Bore the hole to the final dimensions using a boring bar with carbide
insert with 0.015" to 0.030" radii at 500 to 1,000 rpm and a feed rate
of 0.0005" to 0.010" per revolution.
Threading and Tapping

Threading can also be completed on conventional machinery such as automatic
or semi-automatic equipment, and self-opening dies with high-speed chasers.
In general, lubricants or coolants are not needed but they can be of assistance
on extremely high speed operations. A slightly oversized tap is recommended to
overcome the tendency toward recovery, although this property may be used to
produce a self-locking thread. When threading long lengths of rod stock, a follow
rest or support should be used to hold the work against the tool. When threading
cast nylon on a lathe using conventional single-pointed tools, several successive
cuts of .005 -.01" should be made. Finished cuts should not be less than .005"
because of cast nylon's resilient nature.
Threading should be done by single point using a carbide insert and taking four to
five 0.001" passes at the end. Coolant usage is suggested. For tapping, use the
specified drill with a two flute tap. Remember to keep the tap clean of chip build-
up. Use of a coolant during tapping is also suggested.
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Reaming
Most of the engineering plastics can be reamed with either hand or collar reamers
to produce holes with good finish and accurate dimensions. Expansion type ream-
ers and standard .001-.002" oversize stub machine reamers can also be used.
Helical flute reamers are recommended if there is an interruption in the I.D.. Cuts
made with a fixed reamer tend to be undersized unless at least .005" is removed
by the final reaming. With a .01-.02" per revolution feed rate and a .005-.01" depth
of cut, reamer speeds of 250-450 fpm are recommended.
Reaming PTFE / TFE is generally not recommended. The operation causes the
material to compress, especially if the reamer is not exceptionally sharp. Also,
PTFE's elasticity will cause holes to "fall in" creating undersize holes. If neces-
sary, special reamers with a primary relief (clearance) angle can produce accurate
holes. The use of an oversized reamer can correct undersized holes. Where hole
diameter permits, a single point boring tool is recommended to finish the hole to
close tolerances.
Milling
Sufficient fixturing allows fast table travel and high spindle speeds when end mill-
ing plastics. When face milling, use positive geometry cutter bodies.
With our sole focus being plastics, we have developed a strong knowledge base on what
works and does not work when machining plastic stock.
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Saw Cutting
Band sawing is versatile for straight, continuous curves or irregular cuts. Table
saws are convenient for straight cuts and can be used to cut multiple thicknesses
and thicker cross sections up to 4" with adequate horsepower. Saw blades should
be selected based upon material thickness and surface finish desired.
Engineering plastics can be cut with band and circular saws. Blades should be
very sharp and have sufficient kerf to clear the cut and allow chips to evacuate.
For best results, use high speed steel rip or combination type circular saw blades
having a 0o rake angle and a 3-10 tooth set. A carbide blade is recommended for
production sawing. Bimetaloy or skip tooth saw blades with 2-4 teeth per inch are
recommended for band saws. Hook or claw tooth blades are not recommended.
Rip and combination blades with a 0o tooth rake and 3o to 10o tooth set are best
for general sawing in order to reduce frictional heat.
Hollow ground circular saw blades without set will yield smooth cuts up to 3/4"
thickness.
Tungsten carbide blades wear well and provide optimum surface finishes.
Turning
A tool-geometry of 0-5o back rake angle, 15-20o end relief angle and end cutting
edge, and a 2-20o side relief angle with a slight nose radius will give good turning
results. Although a rake angle of 0-5o is recommended, it is sometimes necessary
to vary the angle to 0-5o. Varying is done to balance the cutting tool pressure on
the material and results in better finish and size control. Surface speeds from 200-
500 fpm with feed rates of .002-.010"/revolution do not require flood coolants and
are most appropriate for fine finish turning. Higher speeds can be used with very
low feeds for rougher cuts if a coolant is used. If a finishing cut is desired from a
high speed operation, the feed must be dropped to a correspondingly lower value.
Directing the chips/curl away from the work is often necessary to prevent it from
restricting turning and boring operations. This can be accomplished by using an air
jet or some other mechanical means. When turning a large diameter cast nylon,
light cuts .625-.125" deep and light feeds .003-.007" per revolution are suggested.
Satisfactory results can be obtained, however, using heavy cuts up to 3/8" deep
and feed of .015" per revolution.
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Post Annealing
If during the machining process significant material is removed, annealing is
recommended to relieve machined-in-stress and minimize possibility of premature
part failure.
ACRYLIC parts should be annealed at 175oF only after fabrication and polishing
are completed. Anneal 10 hours for thicknesses up to .150", an additional 30
minutes for each 1/4" up to 1-1/2", and an additional hour for each 1/4" there-
after. Parts should be supported while annealing takes place in an air medium.
Slow cooling is also highly recommended.
DELRIN should be air annealed at 320oF for 30 minutes plus 5 minutes per
0.04" of wall thickness. It is important that the parts be uniformly heated and the
oven capable of controlling the circulating air temperature to +5oF. Oil anneal-
ing in an oil circulating bath at 320oF will require 15-20 minutes to come up
to temperature plus 5 minutes per 0.04" of wall thickness. Uniform heating is
important, and the parts should be restrained from contact with each other and
the walls of the bath.
NYLON should be annealed in the absence of air, preferably by immersion in
a suitable liquid. A temperature of 300oF is often used for general annealing.
Annealing time is 15 minutes per 1/8" of cross-section. When removed from the
bath, the material should be allowed to cool in the absence of drafts. The choice
liquid to be used as the heat transfer medium should be based on the following
considerations:
Heat range and stability should be adequate
Should not attack NYLON
Should not give off noxious fumes or vapors
Should not present a fire hazard
High boiling hydrocarbons, such as oils or waxes, may be used.
HYDEX 4101 can be annealed in air and oil. Use temperature of approximately
120oF. An annealing time of one hour per 1/8" of thickness.
Adhesive Bonding
The non-stick and/or solvent resistant nature of acetal, nylon, cast nylon, and
PTFE requires that part surfaces be specially prepared before adhesive bond-
ing can occur. The surfaces can then adhere to like substrates or others such as
wood, steel, and aluminum. Roughing techniques such as "satinizing" and sanding
with a 280A grit emery cloth have been successful with acetal surfaces. "Satiniz-
ing" is a chemical etching process developed by DuPont for Delrin acetal. In the
process, a mildly acidic solution produces uniform anchor points on the surface.
Finishes or cements bond mechanically to these anchor points so that strong
adhesion is possible.
Nylon and cast nylon can be roughened with a medium grit emery cloth, but must
also be cleaned before and after roughening. Carbon tetrachloride* or methyl ethyl
ketone solvents are recommended for cleaning.
PTFE must be thoroughly cleaned with acetone or a similar solvent to remove
grease and or other contaminants. Next, a sodium acid or other etching solution is
used. To eliminate these steps toward bondability, Alro Plastics can provide PTFE
sheet with one or both sides already etched for bonding.
Parts of cast acrylic are easily cemented together or to other materials. Solvent
type adhesives are often used to bond cast acrylic because it is soluble in chlori-
nated and aromatic hydrocarbons. When used properly, they produce strong and
transparent cemented joints.
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Machinability
RELATIVE MACHINABILITY
MATERIAL
( 1 to 10, 1 = EASIEST )
Acetron GP 1
Celazole PBI 10
Corzan CPVC 2
Delrin 1
Delrin AF 1
Delrin AF Blend 1
Ertalyte PET-P 2
Ertalyte TX 2
Fluorosint 500 1
Fluorosint 207 1
HDPE 1
Ketron PEEK 5
Ketron PEEK30%GF 7
Ketron PEEK30%CF 7
Ketron PEEK HPV 6
MC 901, MC 907 Nylon 1
Nylon 101 1
Nylatron GS, GSM 2
Nylatron GSM Blue 2
Nylatron NSM 3
PC 1000 Polycarbonate 3
Proteus Polypropylene 3
PSU 1000 Polysulfone 3
Radel (PPSU) 3
Ryton PPS 5
Ryton BG PPS 5
Techtron PPS 3
Techtron HPV 6
Torlon 4203 PAI 5
Torlon 4301 PAI 5
Torlon 4501 PAI 6
Torlon 4503 PAI 6
Torlon 4540 PAI 6
Torlon 5530 PAI 8
Tivar 1000 Natural 1
Tivar H.O.T. 1
Tivar Ceram P 2
Tivar Oil Filled 1
Tivar Dryslide 1
Tivar Reprocessed 2
Ultem 1000 7
Ultem 2300 7
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Machining Guidelines
Sawing Lathe Lathe
Mtrl (Circular) (Turning) (Cutoff) Drilling Milling Reaming
Speed (sfpm) 4000 to 6000 450 to 600 600 300 to 600 1000 to 3000 350 to 450
Feed (in./rev.) Fast, smooth .0045 to .010 .003 to .004 .004 to .015 .004 to .016 .0055 to .015
Tool HSS, carbide HSS, carbide HSS, carbide HSS, carbide HSS, carbide HSS, carbide
Clearance 20 to 30 10 to 25 10 to 25 10 to 25 10 to 20
ACETALS
Rake 0 0 to 5 0 to 15 0 to 10 0 to 5 0 to 10
(positive) (positive) (negative) (positive)
Set Slight
Point Angle
(deg.) 90 to 118
Cooling Dry, air jet, Dry, air jet, Dry, air jet, Dry, air jet, Dry, air jet, Dry, air jet,
vapor vapor vapor vapor vapor vapor
Speed (sfpm) 8000 to 12000 300 to 600 450 to 500 200 to 400 300 to 600 250 to 400
Feed (in./rev.) Fast, smooth .003 to .008 .003 to .004 Slow, steady .003 to .010 .006 to .012
Clearance 10 to 20 10 to 20 10 to 29 12 to 15 15
ACRYLICS
Rake 0 to 10 0 to 5 0 to 15 0 to 15 0 to 5 0 to 10
(positive) (negative) (negative) (negative) (negative)
Set Slight
Point Angle
(deg.) 118
vapor vapor water mixt. vapor vapor vapor
Feed (in./rev.) Fast, smooth .002 to .010 .003 to .004 .006 to .015
FLUOROCARBONS (PTFE)
.002 to .010 .004 to .016

Clearance 20 to 30 15 to 30 10 to 25 20 7 to 15 10 to 20
(positive) (positive) (negative) (positive) (negative)
Set Heavy
Point Angle
(deg.) 90 to 118
Speed (sfpm) 4000 to 6000 500 to 700 700 180 to 450 1000 to 3000 300 to 450
Feed (in./rev.) Fast, smooth .002 to .016 .002 to .016 .004 to .015 .004 to .016 .005 to .015
Clearance 20 to 30 5 to 10 7 to 15 10 to 15 7 to 15
Rake 0 to 5 0 to 5 0 to 5 0 to 5 0 to 10
NYLONS
15
(positive) (positive) (positive) (negative) (positive)
Set Slight 90 to 110
Point Angle under 1/2"
(deg.) 118 over 1/2"
Feed (in./rev.) Fast, smooth .0015 to .025 .003 to .004 .004 to .020 .06 to .020 .006 t .012
POLYOLEFINS (UHMW)
Clearance 15 15 to 25 15 to 25 10 to 20 10 to 20 10 to 20
(positive) (positive) (positive) (positive) (negative)
Set
Point Angle
(deg.) Heavy 90 to 118
This information is designed as a guideline and is not to be construed as absolute. Because of the variety
of work and diversity of finishes required, it may be necessary to depart from the suggestions in the table. A
good practice to follow is to run a test workpiece before starting a production run.
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Drilling (Trouble Shooting)

DIFFICULTY COMMON CAUSE
1. Incorrectly sharpened drill
Tapered Hole 2. Insufficient clearance
3. Feed to heavy
1. Wrong type drill
Burnt or Melted 2. Incorrectly sharpened drill
3. Feed to light
Surface 4. Dull drill
5. Web too thick
Chipping of 1. Feed to heavy
2. Clearance too great
Surfaces 3. Too much rake (thin web as descibed)
1. Too much clearance
2. Feed light
Chatter
3. Drill overhang too great
4. Too much rake (thin web as descibed)
Feed marks or Spiral 1. Feed too heavy
2. Drill not centered
lines on Inside Diameter 3. Drill ground off-center
1. Drill ground off-center
2. Web too thick
Oversize Holes 3. Insufficient clearance
4. Feed rate to heavy
5. Point angle too great
1. Dull drill
Undersize Holes 2. Too much clearance
3. Point angle too small
1. Feed to heavy
2. Spindle speed to slow
3. Drill enters next piece too far
Holes Not 4. Cut-off tool leaves nib, which
Concentric deflects drill
5. Web too thick
6. Drill speed to heavy at start
7. Drill not mounted on center
8. Drill not sharpened correctly
1. Dull cut-off tool
Burr at Cut-off 2. Drill does not pass completely
through piece
1. Feed too light of drill
Rapid Dulling 2. Spindle speed to fast
of Drill 3. Insufficient lubrication from coolant
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Turning & Boring (Trouble Shooting)

1. Tool dull or heel rubbing
Melted Surface 2. Insufficient side clearance
3. Feed rate to slow
4. Spindle speed to fast
1. Feed to heavy
2. Incorrect clearance angles
Rough Finish 3. Sharp point on tool
(slight nose radius required)
4. Tool not mounted on center
1. No chamfer provided at
sharp corners
Burrs at Edge 2. Dull tool
3. Insufficient side clearance
of Cut 4. Lead angle not provided on tool
(tool should ease out of cut gradually,
not suddenly)
1. Too much positive rake on tool
2. Tool not eased into cut
Cracking or (tool suddenly hits work)
Chipping of 3. Dull tool
Corners 4. Tool mounted below center
5. Sharp point on tool (slight nose
radius required)
1. Too much nose radius on tool
2. Tool not mounted solidly
Chatter 3. Material not supported properly
4. Width of cut too wide (use 2 cuts)
Cutting Off (Trouble Shooting)

1. Dull tool
Melted Surface 2. Insufficient side clearance
3. Insufficient coolant supply
1. Feed to heavy
Rough Finish 2. Tool improperly sharpened
3. Cutting edge not honed
1. Tool rubs during its retreat
Spiral Marks 2. Burr on point of tool
1. Point angle to great
Concave or 2. Tool not perpendicular to spindle
Convex Surfaces 3. Tool deflecting
4. Feed to heavy
5. Tool mounted above/below center
1. Point angle not great enough
Nibs or Burrs at 2. Tool dull
Cut-off Point 3. Feed too heavy
Burrs on Outside 1. No chamber before cut-off diameter
2. Dull tool
Diameter
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Miscellaneous Formulas
Saw Cutting and Kerf Line
Whenever you cut up a full sheet of material into smaller pieces you lose some
material due to the thickness of the blade. When the saw enters the material it
chews up the material it is cutting through. This is referred to as the "Kerf Line" or
wasted material. In order to properly yield out the correct amount of pieces one
can expect from a full sheet you need to know how much Kerf to account for. The
majority of our blades for our CNC Saws are .187"thick. You also need to factor in
the cut tolerance as well, our standard cut tolerance is +1/16" / -0". With toleranc-
es you want to shoot for the middle of the tolerance, so you have some flexibility
either way.
Saw Blade (.187"thk) + Tolerance (.063") = .250" KERF Line.
We would then take the Kerf Line and add that number to each of our cut dimen-
sions. For example, say our finished size is 7" x 11", and we will be cutting these
out of 48" x 96" full sheets. So if you take the cut sizes and add the Kerf line you
can then properly figure out the best possible yield from a full sheet of material.
7.00" + .250" = 7.250" and 11.00" + .250" = 11.250"
Now we take our full sheet sizes and divide them by the cut pieces with Kerf fac-
tored in to figure out the best possible yield.
48" / 7.250" = 6 pcs and 96" / 11.250" = 8 pcs. Full sheet yield = 48 pcs
48" / 11.250" = 4 pcs and 96" / 7.250" = 13 pcs. Full sheet yield = 52 pcs.
So the best yield is the second example, we could get 52 pcs from one full sheet of
material if we cut it this way. If the total job was for 200 pcs, then we would need 4
sheets of material in order to get the 200+ pcs required. This is the same method
we use when we are quoting our customers on any cut-to-size job.
The "kerf" line can be seen in the above photo. Notice the faint line following the blade, that is
the kerf line, where the blade cut through the sheet of plastic material.
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Miscellaneous Formulas
TIVAR - Expansion & Contraction Simplified
TIVAR 1000 UHMW is cut to size at the factory in a temperature of about 75 de-
grees Farenheit. TIVAR will expand when subjected to higher temperatures and
contract at lower temperatures. The same effect occurs after TIVAR is installed. A
change in temperature from time of installation will cause the material to expand or
contract.
Always work from the installation temperature.
Multiply the number of degrees of change between the install temperature and
maximum operating temperature.
x the length of the piece of TIVAR in inches
x .0001 (if the temperature is going warmer like 75 to 85 degrees) OR
x .000078 (if the temperature is going colder, like 75 to 65 degrees)
Expansion Example:
Installing at 78 deg F, the maximum operating temperature can reach up to 150
deg F, and the TIVAR piece is 120"long.
150 deg F - 78 deg F = 72 deg F of temperature change
72 (deg F) x 120(") x .0001 = .864" of expansion
Contraction Example:
Installing at 78 deg F, the lowest opearting temperature could reach -20 deg F, and
the TIVAR piece is 120"long.
78 deg F + 20 deg F = 98 deg F of temperature change
98 (deg F) x 120(") x .000078 = .917" of contraction
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Standard Edge Finishes
CHAMFERED EDGE CUT

Generally called out as 1/8" x 45 degrees or 1/8" x
1/8". The typical chamfer cut uses a 45 degree bit, but
some prints do call out different degrees. The chamfer
dimension is generally called out from the surface of the
material down to the specific size.
ROUND OVER EDGE

Usually used to break a sharp edge leftover from machin-
ing the part. By going back thru and rounding over the
edges it reduces the chance of getting your hand cut or
sliced. Ideal for work surfaces or some machine guards.
Generally called out by the size of the Radius needed,
1/8"Rad.
REVERSE RADIUS EDGE

Not as common as the others, more for decoration than
anything else. Basically just come by with a ball-end cut-
ter and drop it down to the desired depth. May have seen
these on a picture frame or something similar.
FINGERNAIL EDGE CUT

Similar to the Full Radius (below), it is a little less round.
The radius is always larger than half the thickness of the
material. So the radius does not blend into the thickness
smoothly, it ends abruptly. Still leaves a nice rounded
edge to reduce any sharp corners. This cut is a lot easier
to do than the Full Radius.
FULL RADIUSED EDGE

In the case of the Full Radius, the radius is exactly half
the size of the thickness of the material or the diameter
and thickness are the same size. This allows the radius
to flow perfectly and smoothly into the thickness of the
material. This is a very hard cut for most Plastics, since
the thickness of the material can vary as much as +/-10%
on some Plastics.
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Processing Services
Table of Contents
Processing Overview.....................................................308
CNC Saw Cutting ..........................................................308
Rod & Tube Cutting .......................................................309
Waterjet Cutting .............................................................309
CAD / CAM Programming .............................................310
CNC Routing .................................................................310
CNC Milling ...................................................................311
Plastic Welding ..............................................................311
Drilling & Tapping ..........................................................311
Bending & Gluing ..........................................................312
Processing Recap .........................................................312

alroplastics.com
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Processing Services
No matter what your quantity, size or
shape requirements are, simply provide
Alro Plastics with your cut-to-size
dimensions or a blue print of your fabri-
cated part and let us do the rest. At Alro
Plastics we are big believers in adding
value to anything we do. Wether it is
blanket orders, hold for release orders,
or stocking programs we can help. We
also offer cut-to-size pieces of sheet
and rod, just give us the sizes you
require and let us cut them for you.
We also have various pieces of pro-

cessing equipment and deal with some
of the best fabricators in the industry.
We can help with any per print items
that you may have as well. Simply
submit a drawing or print of your item
and fax it over to us. Or if you have
electronic drawings, feel free to e-mail
us your prints directly at plastics@alro.
com. We have invested in various CAD
software packages so we can read any
print formatted in either .dwg, .dxf, or
.iges.
CNC Precision Saws

Every Alro Plastics location has a CNC
Saw for cutting plastics to the desired
sizes. Our CNC production saws are
capable of holding tight tolerances while
cutting material up to 7"thick and 14 feet
wide/long. These saws are all computer
controlled and built to handle a heavy
workload on a daily basis.
With these heavy duty CNC saws we are
able to cut thru a single block of 7" thick CNC Saw Cutting Highlights
Nylon in one pass or we can stack mul- Quantities: 1 pc - 50,000 pcs
tiple sheets of 1/4" thick Acrylic and cut
Thickness: 1/16" to 8" thick
them in one, efficient step. These high
precision CNC saws are designed to fast Length/Width: 1/2" to 168"
and productive. Standard Tolerance: +1/16" / -0"
Tight Tolerances available by request
We pride ourselves on cutting and
shipping the same day as ordered in Multiple shifts for faster turnaround
most cases. With a few of our locations
running two and even three shifts we are
able to turnaround custom cut orders in
a hurry. Along with our huge inventory of
materials Alro Plastics can promise some
of the fastest lead times in the industry.
Give us a try on your next cut-to-size
order and see what Alro can do for you!
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Processing Services
Rod / Tube Cutting
Alro Plastics also offers same day cutting
and shipping on our Rod and Tube stock.
We stock up to 12" diameter in some
materials and have the capabilities to cut
it up to 18" diameter in house.
Our standard cut tolerance is always on
the plus side so the pieces will never
come in undersized. We also have the
ability to cut U-channel, angle & various Rod / Tube Cutting Highlights
other profiles shapes on these saws.
Quantities: 1 pc - 10,000 pcs
We also drop tag and bin locate all of Diameter: 1/8" to 18" diameter
our cut off pieces to offer our customers Length: 1" long to 20 feet long
smaller minimun orders. This is helpful Standard Tolerance: +1/4" / -0"
to customers looking for a few pieces
Tight Tolerances available by request
and prototype runs.
Waterjet Cutting
With plastic sheets and slabs being
offered in thicker sizes every year and
the growing number of materials that are
challenging to cut with traditional meth-
ods, Alro Plastics offers Waterjet cutting.
The Waterjet is capable of cutting sheets
up to 10" thick in a single pass to precise
tolerances. This capability allows us to
offer cut-to-size pieces beyond what our
CNC saws can perform.
Another advantage to Waterjet cutting
Waterjet Cutting Highlights
is the ability to cut a wide range of chal-
lenging materials with ease. Materials Quantities: 1 pc - 20,000 pcs
like fiberglass, G10, glass-filled plastics, Thickness: 1/32" to 10" thick
urethane, neoprene, rubber and even Width: 1/2" to 78" wide
foam can be cut on the Waterjet. These Length: 1/2" to 157" long
materials were difficult to cut in the past Standard Tolerance: +/- .015"
but with the Waterjet Alro Plastics is able Tolerances may vary by material
to offer cut-to-size pieces in all these Glass-filled, G10 and fiberglass
materials.
Urethane, rubber and foam
This 5-axis machine can also do bevels
and 3D cutting as well as "per print" cut-
ting. We can upload drawings and prints
to the Waterjet and cut out an assortment
of shapes and contours as well as cut out
holes and other shapes. This versatile
machine allows us to offer even more
unique services to our customers.
For more information visit our website
at alroplastics.com or send us a print to
plastics@alro.com today for a quote!
alroplastics.com
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Processing Services
CAD/CAM Programming
Alro Plastics utilizes the latest CAD/CAM
programming software to run our CNC
equipment. We can accept customer
supplied files in .DWG and .DXF formats
and import the data directly into our
machines. This software allows us to
test run the program in the virtual world
before wasting any material or labor time.
Our customers can email us CAD data
and prints to plastics@alro.com. CAD/CAM Programming Highlights
Email: plastics@alro.com
Acceptable Files: .DWG, .DXF, .IGES
We are also ISO 9001:2008 certified,
Test run virtually to prevent errors
which means you can bank on receiving
a quailty inspected, finished part from Ability to upload customer files directly
Alro Plastics. Store files electronically for reorders
CNC Routing
Alro has multiple CNC Routers to
machine custom plastic parts per
print. These machines are capable of
extremely close tolerances for
milled, drilled and routed parts up to
120" x 144" x 4" thick can be achieved.
Arcs, curves, slotted tracks, machine
guards and conveyor parts are just
a handful of the many parts we are
capable of producing. E-mail us your
drawings at plastics@alro.com, we
accept .dwg, .dxf, and .iges files.
We take pride in being ISO certified and
do everything in our power to meet the
most demanding lead times. Our goal is
to keep our lead times on CNC routered
parts to 2 weeks or less from stock
material. Give us a shot on your
next fabricated plastic part and
see if we can exceed your
expectations.
CNC Routing Highlights

Ability to machine plastics up to 4" thick
Mutli table routers for large production runs
Large 120" x 144" work surface
Automatic tool changers, hold up to 32 tools
Vast inventory of plastic cutting tools
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Processing Services
CNC Milling
Alro Plastics has also invested in a
Haas VMC to give usthe ability to
machine small, intricate parts per print.
The VMC is able to machine parts from
1/16 up to 6 thick. It also has a 32
wide x 60 long table surface to hold a
wide variety of parts.
With its automatic tool change and
ease of programming, we are able to CNC Milling Highlights
machine complicated parts to print in a Automatic tool changers
single operation. Ability to machine from 1/16" to 6" thick
32" wide x 60" long work surface
Ideal for prototypes & small, complex parts
Plastic Welding
When most people hear the word
welding they immediately think of steel
and metal welding. Well, did you know
that some plastics can also be welded?
Polypropylene, polyethylene, PVC,
PVDF, ABS and certain thermoplastics
can all be welded.
Alro Plastics has invested the time
and resources to become very good at
plastic welding and we offer this service Plastic Welding Highlights
to all of our customers. From the simple Hot gas and modified extrustion welding
task of butt-welding two sheets together Done in house, better control of lead times
to make one longer sheet, to the com- Many plastics can be welded
plex process of creating custom fabri-
Pieces machined on routers for best finish
cated tanks to print, we can do it all.
Experienced welders specializing in plastics
Drill & Tapping

Our FlexArm equipment allows Alro Plastics
to offer in house capability of part tapping
and Helicoil inserts. The FlexArm keeps the
Helicoil insertion tool perpendicular to the
work piece. The depth control ability offers
consistency from part to part whether tap-
ping or inserting helicoils. A FlexArm Tapping
Machine will take care of prep work such as
reaming, chamfering and deburring.
Helicoil Size Offerings

Standard: 8-32, 10-24, 10-32, 1/4-20,
3/8-20 and 1/2-13
Metric: M3-0.5, M4-0.7, M5-0.8, M6 x 1.0,
M8 x 1.25 and M10 x 1.5
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Processing Services
Bending & Gluing
Alro Plastics also offers our customers
custom fabricated bent and glued parts
to print. Some of our thinner gage plas-
tics can be heat bent or cold formed on
a press break, mostly our See-through
materials like Acrylic, Plexiglas, Polycar-
bonate and PETG.
We can also CNC Router these parts

and assemble them together on custom Bending & Gluing Highlights
fabricated jobs. ISO 9001 certified to CNC machined edges for best bonds
ensure high quality finished parts in a Ability to heat bend items per print
timely manner. Please email us at
Cold forming also available
plastics@alro.com for a quote!
Complete assembly of finished parts
Processing Recap
While our main focus is distribution and cutting to size, we also offer various other
services that may be beneficial to your company. From standard routing and drill-
ing to heat bending, flame polishing and assembly we can do it all. We can also
supply turned parts to print, from small prototype runs all the way up to large screw
machine production runs. At Alro we want to be your one stop shop for all your
plastic items. Give Alro a try on your next processing job and let us exceed your
expectations!
For the most up to date information on our processing equipment and capabilities
please visit the Alro Plastics website and check out the Processing section.

alroplastics.com
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Key Suppliers / Manufacturers
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Material Trade Names

A lot of plastic manufacturers have developed trade names for the materials they
manufacture. In this section you will find the materials chemical name followed by
some of the most recognized trade names and their manufacturers. This section is
strictly for your reference only. Materials are listed in alphabetical order only, not by
quality or popularity. While Alro Plastics does carry quite a few of these materials,
we do NOT carry or have access to all of them.
ABS (Acrylonitrile, Butadiene, and Styrene)
Absylux - Westlake Plastics Company
Cycolac - General Electric
Royalite - Spartech Plastics
ACETAL
Acetron GP - Quadrant EPP
Celcon - Celanese
Delrin - (Dupont Resin)
Pomalux - Westlake Plastics Company
Sustarin C - Rochling Sustaplast
Tecaform - Ensinger
Ultraform - BASF
ZLTM 900 - ZL Engineering
ACRYLIC
Acrylite - Cyro
Lucite - Lucite International
Plexiglas - Arkema Inc.
Polycast - Spartech
Optix - Plaskolite Inc.
CoroplastTM - Coroplast
Gatorboard - Gatorfoam
Twinplast - Twinplast
CPVC (Chlorinated Polyvinyl Chloride)
Corzan - Noveon Inc.
CUTTING BOARD
Densetec Cutting Board - Polymer Industries
King CuttingBoard - King Plastic
Sanalite - Quadrant EPP
Sanatec - Vycom Corporation / Compression Polymers
FIBERGLASS GRATING
Chemgrate - Fibergrate
Duradek - Strongwell
Duragrid - Strongwell
Duragrate - Strongwell
GatorDeck - Seasafe
GatorGrate - Seasafe
Gridwalk - American Grating, LLC
Kordek - Seasafe
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FIBERGLASS PRODUCTS
Dynaform - Fibergrate
Extren - Strongwell
Safplate - Strongwell
Safdeck - Strongwell
Safplank - Strongwell
Fiberbolt - Strongwell
Composilte - Strongwell
DuratreadTM - Strongwell
HDPE (High Density Polyethylene)
Densetec - Polymer Industries
Polystone G - Rochling Sustaplast
Tecafine PE - Ensinger
NYLON 6/6 (Extruded Nylon)
Nylatron GS - Quadrant EPP
Polypenco Nylon 101 - Quadrant EPP
Sustamid 66 - Rochling Sustaplast
Tecamid - Ensinger
NYLON 6 (Cast Nylon)
MC 907 - Quadrant EPP
Nycast 6PA - Cast Nylons LTD
Nylatron GSM/NSM - Quadrant EPP
Sustamid G - Rochling Sustaplast
Tecast VektonTM - Ensinger
NYLON, OIL FILLED GREEN
Nylatron LIG - Quadrant EPP
Nylatron LFG (Food Grade) - Quadrant EPP
Nyloil - Cast Nylons LTD
Nyloil FG/MDX - Cast Nylons LTD
Sustamid 6G OL - Rochling Sustaplast
ZLTM 1100 Oil - ZL Engineering
PBI (PolyBenzlmidazole)
Celazole - Quadrant EPP
Victrex - Victrex PLC
PBT (PolyButylene Terephthalate)
Hydex 4101 and 4101 L - Ensinger
PEEK (PolyEtherEtherKetone)
Ketron - Quadrant EPP
Susta PEEK - Rochling Sustaplast
Tecapeek - Ensinger
Unitrex PEEK - Nytef
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PEI (Polyetherimide)
Duratron 1000 - Quadrant EPP
Susta PEI - Rochling Sustaplast
Tempalux - Westlake Plastics
Ultem Natural - Ensinger
Unitem PEI - Nytef
PET (Polyethylene Terephthalate)
Ertalyte PET - Quadrant EPP
Sustadur PET - Rochling Sustaplast
Tecadur PET - Ensinger
PETG (Polyethyleneterephtalate Glycol)
Vivak - Plaskolite Inc.
Spectar - Eastman Chemical Company
PET-P (Polyethylene Terephthalate)
Ertalyte - Quadrant EPP
PHENOLIC (Laminated Plastic Sheets)
Acculam - Accurate Plastics
Micarta - Westinghouse
Norplex - IL Norplex
Phenolite - National Vulcanized Fiber Co.
Richlite - Richlite Company
Spauldite - Spaulding Composites Inc.
Texolite - General Electric Company
POLYCARBONATE
Lexan - Sabic
Makrolon - Bayer MaterialScience
PC 1000 - Quadrant EPP
Sustanat PC - Rochling Sustaplast
Tecanat - Ensinger
Zelux - Westlake Plastics
POLYETHYLENE
LDPE - Low Density Polyethylene
HDPE - High Density Polyethylene
HMW - High Molecular Weight Polyethylene
VHMW - Very High Molecular Weight PE
UHMW - Ultra High Molecular Weight PE
POLYPROPYLENE
Polystone P - Westlake Plastics
Propylux - Westlake Plastics
Proteus - Quadrant EPP
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POLYSULFONE
Ensifone - Ensinger
PSU 1000 - Quadrant EPP
Sustaron PSU - Rochling Sustaplast
Termalux - Westlake
PPS (Polyphenylene Sulfide)
Ensifide - Ensinger
Fortron - Ticona / Celanese AG
Sustatron PPS - Rochling Sustaplast
Techtron PPS - Quadrant EPP
PTFE (Polytetrafluoroehtylene)
Enflon - Enflo
Teflon - DuPont resin
PVC (Polyvinyl Chloride)
KomaDur - Kommerling USA
PVC FOAM SHEET
Celtec - Vycom
Komatex - Kommerling USA
Intefoam - Inteplast
Palight - Palram Americas
Sintra - Alcan Composites USA Inc.
PVDF (Polyvinylidene Fluoride)
Ensikem Natural - Ensinger
Hylar PVDF - Solvay Plastics
Kynar PVDF - Quadrant EPP
Susta PVDF - Rochling Sustaplast
UHMW-PE (Ultra High Molecular Weight-Polyethylene)
Polyslick (UHMW) - Polymer Industries
Polystone M (UHMW) - Rochling Sustaplast
TIVAR (UHMW) - Quadrant EPP

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Product Compliance
Plastic materials are commonly used in processing equipment and products requir-
ing various types of regulatory agency compliance. Our suppliers routinely work
with these agencies to assure the widest variety of our products are recognized as
being compliant - giving designers the broadest selection of canidate materials.
A brief overview of the six most common agencies is provided below. Additionaly, we
have specific product listings with Underwriters Laboratories (UL), American Bureau
of Shipping (ABS), ASTM and many global manufacturers.
Alro Plastics and our Suppliers can work with customers to develop unique product
and quality specifications requiring testing, inspection and certifications. Such requests
should be directed to Alro Plastics at (800) 877-2576.
FDA
FDA (Food & Drug Association) takes responsibility for determining whether and how
manufactured materials may be used in contact with food products. Definitions for
proper use are found in a series of regulations published annually under Government
Regulations CFR 21. The FDA provides certain specifications regarding composition,
additives, and properties. A material which meets these standards can then be stated
as FDA COMPLIANT. End-users should note that it is their responsibility to use the
product in a manner compatible with FDA guidelines.
USDA
USDA (U.S. Department of Agriculture) has jurisdiction over equipment used in federally
inspected meat and poultry processing plants, and over packaging materials used for
such products. Materials used in this equipment are approved on an individual basis.
Determining suitabiliy for use of components and the materials from which they are
made is the responsibility of the equipment manufacturer. On request, Alro will sup-
ply a "letter of guarantee" for a specific product listed as USDA compliant. This letter
certifies that the material meets applicable FDA criteria. Supporting documentation as
may be required by the Food Safety Inspection Service of USDA, is also available.
CANADA AG
Agriculture Canada (Food Protection and Inspection Branch of the Candadian Gov-
ernment) is the Canadian government agency equivalent to the USDA. As with the
USDA, plastic materials are approved per material for a group of related applications,
such as Acetron GP acetal (material) for meat and poultry processing (application).
3A-DAIRY
3A-Dairy is a voluntary organization that provides standards of construction for milk,
cheese, butter and ice cream processing equipment.
The organization covers the requirements of plastic materials for multiple use as
product contact surfaces in equipment for production, processing, and handling of
milk and milk products. The criteria for approval of plastic materials are specified in 3A
standard 20-18, and include: cleanability, bacterial treatment, repeat use conditions,
and FDA compliance. Materials are tested for compliance by the material supplier.
Supporting documentation must be available as required by a food inspector.
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Product Compliance
NSF
NSF (National Sanitation Foundation) sets standards for all direct and indirect drinking
water additives. Manufacturers who provide equipment displaying the NSF symbol
have applied to the NSF for device approval to a specific standard. The approval
is issued for the finished product (device) in a specific use (application). To obtain
device approval, all components within the device must comply with the Standard.
Establishing compliance of the equipment's components can be accomplished in
one of two ways:
1. The component has been tested to the Standard by the component
supplier and is certified as such.
2. The equipment manufacturer must supply documentation that the
component meets the Standard. If any testing is required, it must be
completed by the equipment manufacturer.
The NSF maintains numerous standards. Two standards which we frequently encounter
and to which some of our products have been tested are:
51 Plastics in Food Equipment
61 Drinking Water System Components - Health Effects
USP Class VI
USP(U.S. Pharmacopoeia) Class VI judges the suitability of plastic material intended
for use as containers or accessories for parenteral preperations. Suitability under USP
Class VI is typically a base requirement for medical device manufacturers.
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PRODUCT CANADA USP Class TYPICAL APPLICATIONS
MATERIAL COLOR FDA USDA NSF 3A-DAIRY
FAMILY AG VI (STRUCTURAL & WEAR)
Acetron GP Acetal Natural YES YES STD 51 &61 YES YES NO BOTH
Delrin Acetal Natural YES YES STD 61 NO YES NO BOTH
Delrin AF Blend Acetal Brown NO NO NO NO NO NO BEARING & WEAR
Ertalyte PET-P Polyester Natural YES YES NO YES YES NO BOTH
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Ertalyte PET-P Polyester Black YES YES NO NO NO NO BOTH

Ertalyte TX Polyester Gray YES YES NO YES NO NO BOTH
Fluorosint 207 PTFE Natural YES YES NO NO NO NO BEARING & WEAR
Fluorosint 500 PTFE Natural NO NO NO NO NO NO BOTH
Ketron PEEK PEEK Natural YES YES NO YES NO NO BOTH
MC 901 Nylon 6 Blue NO NO NO NO NO NO BOTH
MC 907 Nylon 6 Natural YES YES NO YES NO NO BOTH
Product Compliance
Nylatron GS Nylon 6/6 Black-Grey NO NO NO NO NO NO BOTH

Nylatron GSM Nylon 6 Black-Grey NO NO NO NO NO NO BEARING & WEAR
Nylatron GSM Blue Nylon 6 Dark Blue NO NO NO NO NO NO BEARING & WEAR
Nylatron NSM Nylon 6 Grey NO NO NO NO NO NO BEARING & WEAR
Nylon 101 Nylon 6/6 Natural YES YES STD 61 YES NO NO BOTH
Polycarbonate PC Natural NO NO NO NO NO NO STRUCTURAL
Polysulfone PS Natural YES YES STD 61 YES NO YES STRUCTURAL
Radel R PPSU Natural NO NO NO NO NO YES STRUCTURAL
Techtron PPS Natural NO NO NO NO NO NO STRUCTURAL
Ultem 1000 PEI Natural YES YES STD 51 NO NO YES STRUCTURAL
Celazole PBI, Torlon PAI and all fiber-reinforced (i.e. glass, carbon) materials available from Quadrant are neither FDA, USDA, nor 3-A Dairy compliant.
No Quadrant EPP materials are suitable for implantable devices.
alroplastics.com
PRODUCT CANADA USP Class TYPICAL APPLICATIONS
MATERIAL COLOR FDA USDA NSF 3A-DAIRY
FAMILY AG VI (STRUCTURAL & WEAR)
TIVAR 1000 UHMW-PE Natural YES YES YES YES YES --- WEAR
TIVAR Oil Filled UHMW-PE Brown YES YES NO NO NO NO WEAR
TIVAR Oil Filled UHMW-PE Gray YES YES NO NO NO NO WEAR
TIVAR Clean Stat UHMW-PE Black YES YES NO NO NO NO WEAR
Proteus Homopolyer Polypropylene Natural YES NO NO NO NO NO BOTH
Proteus Homopolyer Polypropylene White YES NO NO NO NO NO BOTH
alroplastics.com
Proteus Copolyer Polypropylene Natural YES NO NO NO NO NO BOTH

Proteus White Flame Polypropylene White NO NO NO NO NO NO BOTH
Retardant 18G
LDPE (Low Density) Polyethylene Natural YES NO NO NO NO NO BOTH
HDPE (High Density) Polyethylene Natural YES NO NO NO NO NO BOTH
Product Compliance
HDPE (High Density) Polyethylene Black NO NO NO NO NO NO BOTH

Sanalite Cutting Polyethylene Natural YES YES YES NO NO NO WEAR
Board (HDPE)
Sanalite Cutting Polypropylene Natural YES YES YES NO NO NO WEAR
Board (Polypro)
Polytetrafluoroethylene PTFE White YES YES YES YES NO NO WEAR
(PTFE)
Celazole PBI, Torlon PAI and all fiber-reinforced (i.e. glass, carbon) materials available from Quadrant are neither FDA, USDA, nor 3-A Dairy compliant.
No Quadrant EPP materials are suitable for implantable devices.
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Product Compliance
FDA / USDA Compliant
ABS Ketron (PEEK) Unfilled (FDA) Proteus (Polypro) Natural
Acetal, Natural Kynar (PVDF) Homopolymer (FDA only)
Acetal, Filled LDPE (FDA only) PTFE Fluorocarbon
Acetron GP Natural Makrolon FD Rulon 641 (PTFE Filled)
Acrylic Nylon 101 Natural (Extruded) Sanalite Cut Board (HDPE)
Delrin (Acetal) Natural Nylon MC 907 Sanalite Cut Board (Polypro)
Ertalyte (PET-P) Nycast 6PA Natural (Cast) TIVAR Clean Stat (UHMW)
Ertalyte TX Nyloil FG (Food Grade) TIVAR HOT (UHMW)
Fluorosint 207 PET-P TIVAR 1000 Natural (UHMW)
HDPE Natural (FDA only) Polyethersulfone UHMW-PE, Oil Filled
Hydex 202 (FDA only) Polysulfone Ultem 1000 (PEI)
Hydex 4101 (PBT) Proteus (Polypro) White Vivak (PETG)
NSF Compliant
Acetal, Natural Nylon 101 Natural Sanalite Cut Board (HDPE)
Acetron GP Natural

Polysulfone Sanalite Cut Board (Polypro)
Delrin (Acetal) Natural PPS TIVAR 1000 Natural (UHMW)
Hydex 4101 (PBT) PTFE Fluorocarbon Ultem 1000 (PEI)
Kynar (PVDF)

PVC
3A Dairy & Food

ABS Ertalyte TX Gray Noryl (PPO)
Acetal Natural FEP Fluorocarbon Polysulfone
Acetron GP Natural Hydex 4101 (PBT) PPS
Acrylic Ketron (PEEK) Unfilled PTFE Fluorocarbon
Ertalyte (PET-P) Nat Kynar (PVDF) TIVAR 1000 Natural (UHMW)
Canada AG (Agriculture)
Acetal, Natural Delrin (Acetal) Natural Hydex 4101 (PBT)
Acetron GP Natural Ertalyte (PET-P) Natural TIVAR 1000 Natural (UHMW)
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Chemical Resistance
TIVAR Proteus Corzan
UHMW Polypropylene Polyethylene PVC CPVC
CHEMICAL 70o 122o 170o 70o 140o 180o 70o 140o 70o 140o 70o 170o 210o
Acetate Solvents Pure 1 1 NR 2 NR NR 1 2 NR NR NR NR NR

Acetaldehyde 2 3 NR 2 3 * * * NR NR NR NR NR
Acetamide * * * 1 2 * * * NR NR * * *
Acetic Solvents Crude * * * 2 NR NR * * NR NR NR NR NR
Acetic Solvents Pure 1 1 NR 2 NR NR * * NR NR NR NR NR
Acetic Acid 10% 1 2 NR 1 1 1 1 1 1 1 1 2 NR
Acetic Acid 20% 1 2 NR 1 1 1 1 1 1 1 1 NR NR
Acetic Acid 50% 1 2 NR 1 1 1 1 2 3 NR NR NR NR
Acetic Acid 80% 1 2 NR 1 1 1 2 2 NR NR NR NR NR
Acetic Acid Glacial 1 2 NR 1 1 2 1 1 NR NR NR NR NR
Acetic Anhydride 1 1 NR 2 NR NR NR NR NR NR NR NR NR
Acetone 1 1 NR 1 1 2 NR NR NR NR NR NR NR
Acetophenone 3 3 * 2 2 NR * * NR NR * * *
Acetyl Chloride * * * * * * * * NR NR NR NR NR
Acetylene * * * 1 * * * * 1 1 1 1 *
Acrylonitrile * * * 1 2 * * * * * * * *
Adipic Acid * * * 1 2 2 * * 1 1 1 1 *
Alcohol Allyl 1 NR NR 2 2 * 2 2 NR NR NR NR NR
Alcohol Amyl 1 NR NR 1 2 * 1 2 NR NR 2 NR NR
Alcohol Butyl 1 1 1 1 1 2 1 1 NR NR 2 NR NR
Alcohol Ethyl 1 1 1 1 1 2 2 NR 1 1 1 1 1
Alcohol Methyl * * * 1 1 1 1 1 1 1 1 1 1
Alcohol Propyl * * * 1 * * 2 NR 1 NR 1 * *
Allyl Chloride 1 3 * 2 * * 2 NR NR NR NR NR NR
Alum 1 1 * 1 1 1 1 1 1 1 1 1 1
Alum Ammonium * * * 1 1 1 1 1 NR NR NR NR NR
Alum Chrome * * * 1 1 1 1 1 1 1 1 1 1
Alum Potassium * * * 1 1 1 1 1 1 1 1 1 1
Aluminum Chloride 1 1 Boiling 1 1 1 1 1 1 1 1 1 1
Aluminum Fluoride 1 1 * 1 1 1 1 1 1 1 1 1
Aluminum Hydroxide 1 1 * 1 1 1 1 * 1 1 1 1 1
Aluminum Nitrate * * * 1 1 1 1 * 1 1 1 1 1
Aluminum Sulfate 1 1 Boiling 1 1 * 1 2 1 1 1 1 1
Ammonia Anhydrous 1 1 * 1 1 1 * * 2 NR * * *
Ammonia Aqueous 1 1 * 1 1 1 * * 1 1 1 1 *
Ammonium Bifluoride * * * 1 1 1 1 1 1 1 1 1 *
Ammonium Carbonate 1 * * 1 1 1 1 1 1 1 1 1 *
Ammonium Chloride 1 1 Boiling 1 1 2 1 1 1 1 1 1 *
Ammonium Fluoride 10% * * * 1 1 1 1 1 1 1 1 1 *
Ammonium Fluoride 25% * * * 1 1 1 1 1 NR NR NR NR NR
Ammonium Hydroxide 1 1 * 1 1 1 1 1 1 1 1 1 *
Ammonium Metaphosphate * * * 1 1 1 1 1 1 1 1 1 *
Ammonium Nitrate 1 1 1 1 1 1 1 1 1 1 1 1 *
Ammonium Persulfate 1 1 * 1 1 1 1 1 1 1 1 1 *
Ammonium Phosphate 1 * * 1 1 1 1 1 1 1 1 1 *
Ammonium Sulfate 1 1 Boiling 1 1 1 1 1 1 1 1 1 *
Ammonium Sulfide * * * 1 1 1 * * 1 1 1 1 *
Amyl Acetate 1 * * NR NR NR NR NR NR NR NR NR NR
1 <15% loss in property values. Little or no chemical attack.
2 15-30% loss in propery values. Minor chemical attack.
3 30-50% loss in propery values. Moderate chemical attack.
NR Not Recommended. >50% loss in propery values.
* No data available.
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Chemical Resistance
Amyl Chloride NR NR NR NR NR NR NR NR NR NR NR NR NR
Aniline 1 2 3 1 3 3 NR NR NR NR NR NR NR
Aniline Hydrochloride * * * NR NR NR NR NR NR NR NR NR NR
Antimony Trichloride 1 * * 1 1 1 1 1 1 NR NR NR NR
Aqua Regia 2 3 NR 2 NR NR NR NR 3 NR NR NR NR
Arsenic Acid 1 * * 1 1 1 1 1 1 1 1 1 *
Barium Carbonate * * * 1 1 1 1 1 1 1 1 1 *
Barium Chloride 1 * * 1 1 1 1 1 1 1 1 1 *
Barium Hydroxide 1 1 * 1 1 2 1 1 1 1 1 1 *
Barium Sulfate 1 * * 2 NR NR 1 1 1 2 1 1 1
Barium Sulfide 1 1 * 1 1 1 1 1 1 2 1 1 1
Beer 1 1 1 1 1 1 1 1 1 1 1 1 1
Beet Sugar Liquors * * * 1 2 * 1 1 1 1 1 1 1
Benzaldehyde 1 * * 1 NR NR NR NR NR NR NR NR NR
Benzene 3 NR * 3 NR NR NR NR NR NR NR NR NR
Benzene Sulfonic Acid 1 1 * 2 NR NR NR NR 1 1 1 1 *
Benzoic Acid 1 1 * 1 NR NR 1 * 1 2 1 1 *
Benzyl Alcohol 1 1 1 1 3 NR * * NR NR NR NR NR
Benzyl Chloride * * * 1 1 2 * * 2 NR * * *
Bismuth Carbonate * * * 1 1 1 1 1 1 1 1 1 1
Borax 1 1 * 1 1 2 1 1 1 1 1 1 *
Boric Acid 1 1 * 1 1 1 1 1 1 1 1 1 *
Bromine Liquid * * * NR NR NR NR NR NR NR NR NR NR
Bromine Water 3 * 1 NR NR NR NR NR 1 1 NR NR NR
Butadiene 3 NR NR NR NR NR 2 * NR NR 1 1 *
Butane 1 * * 1 NR NR 2 * 2 NR 1 NR NR
Butyl Acetate 1 * * 2 NR NR NR NR NR NR NR NR NR
Butyl Alcohol 1 1 1 1 1 1 2 2 NR NR 1 NR NR
Butylene 1 * * 2 NR NR 2 * 3 NR 2 NR NR
Butyl Phenol * * * 2 * * 2 * NR NR 2 NR NR
Butyne Diol * * * 1 1 * 2 * 1 NR 1 NR NR
Butyric Acid 1 2 * 1 1 1 2 * NR NR 1 NR NR
Butyl Amine * * * 2 * * * * NR NR * * *
Butyl Ether * * * NR NR NR * * 1 1 * * *
Butyl Chloride * * * NR NR NR * * * * * * *
Butyl Phthalate 1 * * 2 2 * * * 2 NR * * *
Calcium Bisulfide * * * 1 1 1 1 1 1 1 1 1 1
Calcium Bisulfite 1 * * 1 1 1 1 1 1 1 1 1 1
Calcium Carbonate * * * 1 1 1 1 1 1 1 1 1 1
Calcium Chlorate * * * 1 1 1 1 1 1 1 1 1 *
Calcium Chloride 1 1 1 1 1 1 1 1 1 1 1 1 1
Calcium Hyrdroxide 1 1 Boiling 1 1 2 1 1 1 1 1 1 1
Calcium Hypochlorite 1 1 Boiling 1 2 2 1 1 1 1 1 1 *
Calcium Nitrate * * * 1 1 1 1 1 1 1 1 1 *
Calcium Sulfate 1 1 * 1 1 1 1 1 1 1 1 1 1
Carbolic Acid 1 * * 1 1 2 1 1 1 1 1 1 *
Carbolic Dioxide 1 1 * 1 1 1 1 1 1 1 1 1 1
Carbolic Disulfide NR * * NR NR NR 2 2 NR NR NR NR NR
324
2 5 7 6
Chemical Resistance
Carbon Monoxide * * * 1 1 1 1 1 1 1 1 1 1
Carbon Tetrachloride 3 * * 2 3 NR NR NR NR NR NR NR NR
Castor Oil * * * 1 3 NR 1 1 1 1 1 1 NR
Caustic Potash 1 1 * 1 1 1 1 1 1 1 1 1 1
Caustic Soda 1 1 1 1 2 2 1 * 1 1 1 1 *
Cellosolves * * * 2 3 NR 2 * 1 2 1 2 *
Chloral Hydrate * * * 1 * * 2 * 1 1 1 1 *
Chloric Acid * * * NR NR NR * * 1 3 1 2 *
Chlorinated Water 1 1 * 2 3 * * * 1 3 * * *
Chlorine Dry 2 * * 3 * 1* NR NR NR NR NR NR NR
Chlorine Wet 2 2 * NR NR NR NR NR NR NR NR NR NR
Chloroacetic Acid NR * * 1 1 * 2 * 2 3 1 2 NR
Chlorobenzene 2 NR * 3 NR NR NR NR NR NR NR NR NR
Chloroform 2 NR NR NR NR NR NR NR NR NR NR NR NR
Chlorosulfonic Acid NR * * 3 NR NR NR NR 3 NR 2 NR NR
Chrome Alum * * * 1 1 NR 1 1 1 1 1 1 NR
Chromic Acid 10% 1 1 Boiling 1 1 2 1 NR NR NR NR NR NR
Chromic Acid 30% 1 1 Boiling 1 NR NR 1 NR NR NR NR NR NR
Chromic Acid 40% 1 1 Boiling 1 NR NR * * NR NR NR NR NR
Chromic Acid 50% 1 1 Boiling 1 NR NR 1 NR NR NR NR NR NR
Citric Acid 1 1 3 1 1 1 1 1 1 2 1 1 1
Coconut Oil * * * 1 1 * 1 1 1 1 1 1 1
Copper Carbonate * * * 1 1 1 * * 1 1 1 1 1
Copper Chloride 1 * * 1 1 1 1 1 1 1 1 1 1
Copper Cyanide 1 * * 1 1 1 1 1 1 1 * * *
Copper Fluoride * * * 1 1 1 1 1 1 1 1 1 1
Copper Nitrate 1 * * 1 1 1 1 1 1 2 1 1 1
Copper Sulfate 1 1 * 1 1 1 1 1 1 2 1 1 1
Cottonseed Oil 1 2 * 1 1 1 1 1 1 1 1 1 1
Cresol * * * NR NR NR NR NR NR NR 2 NR NR
Cresylic Acid 1 * * NR NR NR NR NR NR NR 2 NR NR
Croton Aldehyde 1 1 * 1 NR NR 2 * NR NR NR NR *
Crude Oil 1 2 * 1 2 * NR NR 1 1 1 1 *
Cyclohexane 1 1 * 3 NR NR * * 2 NR 1 * *
Cyclohexanol 1 1 1 2 * * * * NR NR NR NR NR
Cyclohexanone 1 * * NR NR NR NR NR NR NR NR NR NR
Detergent 1 1 1 1 1 1 1 1 1 1 1 1 *
Dextrin * * * 1 1 * 1 1 1 1 1 1 *
Dextrose 1 * * 1 1 * 1 1 1 1 1 1 *
Diacetone Alcohol * * * 1 2 * * * NR NR NR NR NR
Diazo Salts 1 1 * 1 1 * 1 1 1 1 1 1 *
Dibutyl Phthalate 1 1 * 1 2 NR * * NR NR NR NR NR
Dichlorobenzene * * * 3 NR NR * * 3 NR * * *
Dichlorordifluoro Methane * * * 1 2 * * * 1 NR * * *
Dichloroethylene NR * * 1 NR NR * * NR NR NR NR NR
Dichlorothane 3 * Boiling 1 * * * * NR NR * * *
Diesel Fuel 1 1 NR 1 2 NR * * 1 2 1 2 NR
Diethylamine * * * 1 2 2 2 * NR NR NR NR NR
325
800-877-ALRO
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alroplastics.com
Chemical Resistance
Diethylene Glycol * * * 1 1 1 * * 3 NR * * *
Diethyl Cellosolve * * * * * * * * * * * * *
Diethyl Ether 1 * * NR NR NR * * NR NR NR NR NR
Diglycolic Acid * * * 1 NR NR * * 1 1 1 1 *
Dimethylamine * * * 1 1 * 2 * NR NR NR NR NR
Dimethyl Formamide 1 * * 1 1 * * * NR NR NR NR NR
Dimethyl Sulfoxide * * * 1 2 * * * NR NR * * *
Dioctyl Phthalate * * * NR NR NR NR NR NR NR NR NR NR
Dioxane 1,4 * * * 1 NR NR NR NR NR NR NR NR NR
Diphenyl * * * NR * * * * * * * * *
Diphenyl Ether * * * NR * * * * NR * * * *
Diphenyl Oxide * * * * * * * * NR * 2 * *
Dipropylene Glycol * * * 1 2 * * * 2 3 * * *
Distilled Water 1 1 1 1 1 1 1 1 1 1 1 1 1
Dizynilbenzene * * * NR NR NR NR NR NR NR NR NR NR
Epichlorohydrin * * * 1 1 * * * NR NR NR NR NR
Ethane 1 * * 3 * * * * NR * NR NR NR
Ethanolamine * * * 1 1 2 * * 3 * * * *
Ethers 2 * * NR * * * * NR * * * *
Ethyl Acetate 1 1 NR@140 1 1 2 2 * NR * NR NR NR
Ethyl Acetoacetate * * * NR * * * * NR NR NR NR NR
Ethyl Acrylate * * * NR * * 2 NR NR NR NR NR NR
Ethyl Alcohol * * * 1 1 2 2 NR 1 1 1 2 *
Ethyl Benzene 1 * * NR * * * * NR * * * *
Ethyl Benzoate * * * 2 3 * * * NR * * * *
Ethyl Butyrate * * * 2 NR * * * NR * * * *
Ethyl Chloride * * * NR * * NR * NR * NR NR *
Ethyl Ether NR * * 3 NR * NR * 3 NR NR NR NR
Ethyl Sulfate * * * * * * * * * * * * *
Ethylene Bromide * * * NR NR NR NR NR NR * NR * *
Ethylene Chloride 2 NR * 3 NR * * * NR * NR NR *
Ethylene Chlorohydrine * * * NR * * NR NR NR * NR NR *
Ethylene Diamine 1 * * 1 * * NR * NR * NR * *
Ethylene Dibromide * * * 2 * * * * NR * * *
Ethylene Dichloride 3 * * 2 3 NR NR * NR NR NR NR *
Ethylene Glycol 1 1 1 1 1 1 1 1 1 1 1 1 1
Ethylene Oxide 1 3 * 2 3 * NR NR NR * NR * *
Fatty Acids 1 1 * 1 1 1 1 1 1 1 1 1 1
Ferric Chloride (concent) 1 1 Boiling 1 1 1 1 1 1 1 1 1 1
Ferric Nitrate 1 * * 1 1 1 1 1 1 1 1 1 1
Ferric Sulfate 1 * * 1 1 1 1 1 1 1 1 1 1
Ferrous Chloride 1 * * 1 1 1 1 1 1 1 1 1 1
Ferrous Sulfate 1 * * 1 1 1 1 1 1 1 1 1 1
Fish Solubles 1 1 1 1 1 1 1 1 1 1 1 1 1
Fluoboric Acid 1 1 * 1 1 1 1 * 1 1 1 1 *
Fluorine Gas (dry) NR NR NR NR * * 1 * NR NR 1 * *
Fluorine Gas (wet) 3 * * NR * * 1 * NR * NR * *
Flousilic Acid 1 * * 1 1 1 1 * 1 3 1 1 *
326
2 5 7 6
Chemical Resistance
Formaldehyde 1 1 * 1 1 2 1 * 2 2 1 NR NR
Formic Acid 1 1 * 1 NR NR 1 2 3 NR 1 NR NR
Freon Dry * * * NR * * * * * * * * *
Freon Wet * * * 1 2 2 * * * * * * *
Fructose 1 1 1 1 1 1 1 1 1 1 1 1 1
Fruit Juice 1 1 1 1 1 1 1 1 1 1 1 1 1
Furfural 1 * * NR * * NR * NR * NR NR *
Gallic Acid 1 1 * 1 1 1 NR * 1 1 1 1 *
Gas Manufactured * * * NR NR NR NR NR 1 * 1 1 *
Gas Natural NR * 2 * * NR NR 1 2 1 1 *
Gasoline (leaded) * * * 3 NR NR 1 1 2 2 1 NR *
Gasoline (unleaded) 1 2 * 3 NR NR 1 1 2 2 1 NR *
Gelatin 1 * * 1 1 1 1 1 1 1 1 1 1
Glucose 1 * * 1 1 1 1 1 1 1 1 1 1
Glue 1 * * 1 * * * * 1 1 1 1 *
Glycerine 1 1 1 1 1 1 1 1 1 2 1 1 *
Glycol 1 1 1 1 1 1 1 1 1 1 1 1 *
Glycolic Acid * * * 1 1 1 2 * 1 1 1 1 *
Green Liquor * * * 1 * * * * 1 1 1 1 *
Helium * * * 1 * * * * * * * * *
Heptane 1 1 * 2 NR * NR NR 3 NR 1 1 *
Hexamine * * * * * * * * * * * * *
Hexane 1 * * 2 NR NR NR NR 2 NR 1 * *
Hexanol Tertiary * * * 1 2 * 2 NR 2 2 1 1 NR
Hydrazine * * * 3 * * NR NR NR NR * * *
Hydraulic Fluid (petroleum) 1 * * NR * * NR * NR * * * *
Hydrobromic Acid (37%) 1 1 * 1 2 3 1 1 2 NR * * *
Hydrochloric Acid (>20%) 1 1 Boiling 1 1 1 1 2 2 2 1 * *
Hydrochloric Acid (50%) 1 1 Boiling 1 1 2 1 2 2 2 1 1 *
Hyrdrocyanic Acid 1 1 * 1 1 1 1 1 1 1 1 1 *
Hydrofluoric Acid (>40%) 1 2 * 1 1 2 1 1 2 3 NR * *
Hydrofluosilicic Acid 1 * * 1 1 1 * * NR NR NR NR NR
Hydrofluorisilicic Acid 1 * * 1 1 1 * * 1 2 * * *
Hydrogen Chloride 1 1 * 1 1 * 1 1 1 * * * *
Hydrogen Cyanide 1 1 * 1 1 1 1 1 1 1 1 1 1
Hydrogen Fluoride 1 1 * 1 * * * * 2 * NR * *
Hydrogen Gas 1 * * 1 1 1 1 1 1 2 1 1 1
Hydrogen Peroxide 1 2 3 1 2 3 1 2 1 1 1 * *
Hydrogen Sulfide (wet/dry) 1 * * 1 1 1 1 1 1 1 1 1 *
Hydroquinone 1 1 * 1 1 1 1 1 1 1 1 1 *
Hydroxylamine Sulfate * * * 1 1 * * * 1 1 1 1 1
Hypo Sodium Thiosulfate * * * 1 1 1 * * 1 1 1 1 1
Hypochlorous Acid * * * 1 1 * 2 NR 1 1 1 1 *
Iodine 1 * * 1 1 1 2 NR NR NR 1 NR NR
Isobutyl Alcohol * * * 1 2 2 * * 2 3 * * *
Isooctane 1 * * 1 NR NR * * 1 * * * *
Isopropyl Acetate * * * 2 3 * * * NR NR * * *
Isopropyl Alcohol 1 1 1 1 1 1 * * 1 2 1 * *
327
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Chemical Resistance
Isopropyl Ether 1 * * 2 NR NR * * 3 * NR * *
Jet Fuel (JP3,4,5) * * * 1 NR * * * 1 1 1 * *
Kerosene 1 3 * 1 NR * NR NR 1 1 1 1 *
Keytones 2 NR * 2 NR * * * NR * NR * *
Lactic Acid 1 1 * 1 1 2 1 1 2 3 1 1 *
Lacquer Solvents 1 * * NR * * * * NR * * * *
LPG (Propane) * * * 1 2 * * * NR NR * * *
Lard 1 1 * 2 NR * NR NR 1 2 1 1 *
Lauric Acid * * * 1 1 * 2 NR 1 1 1 1 *
Lauryl Chloride * * * 1 1 * NR * 1 1 1 1 *
Lead Acetate 1 * * 1 1 2 1 1 1 1 1 1 *
Lead Molten NR NR NR NR * * NR * NR * NR * *
Lead Nitrate 1 1 * 1 1 * * * 2 2 * * *
Lead Sulfamate * * * 1 1 * * * 1 * * * *
Lime * * * 1 1 1 * * 1 2 * * *
Lime Sulfur 1 * * 1 1 1 * * 1 1 * * *
Lineoleic Acid * * * 2 * * 2 NR 1 1 1 1 *
Linseed Oil 1 1 NR 1 1 1 NR NR 1 1 1 * *
Lithium Chloride 1 * * 1 * * * * 1 * * * *
Lithium Hydroxide 1 * * 1 * * * * 1 1 * * *
Lubricating Oil 1 * * 1 NR * * * 2 2 1 1 *
Lye 1 1 1 1 1 1 * * 1 1 1 1 *
Machine Oil * * * 1 1 NR * * 1 1 1 1 *
Magnesium Bisulfate * * * 1 2 * 1 1 1 2 1 1 *
Magnesium Carbonate * * * 1 1 1 1 1 1 1 1 1 *
Magnesium Chloride 1 1 * 1 1 1 1 1 1 1 1 1 *
Magnesium Hydroxide 1 1 * 1 1 1 1 1 1 1 1 1 *
Magnesium Nitrate * * * 1 1 1 1 1 1 1 1 1 *
Magnesium Sulfate 1 * * 1 1 1 1 1 1 1 1 1 *
Maleic Acid 1 1 * 1 1 1 1 1 1 1 1 1 *
Malic Acid * * * 1 NR * * * 1 1 1 1 *
Manganese Chloride 1 * * 1 * * * * 1 * 1 * *
Manganese Sulfate * * * 2 * * * * 2 2 * * *
Mercuric Chloride 1 * * 1 1 1 1 1 1 1 1 * *
Mercuric Cyanide * * * 1 1 1 1 1 3 3 1 1 *
Mercurous Nitrate * * * 1 1 1 1 1 3 3 1 1 *
Mercury 1 1 * 2 2 2 1 1 1 1 1 1 *
Methane 1 * * 1 * * * * 1 1 1 * *
Methanol * * * 1 1 1 1 1 1 3 1 1 1
Methyl Acetate 1 * * 1 * * * * NR * * * *
Methyl Acetone * * * * * * * * NR * * * *
Methyl Amine * * * 1 * * * * NR * * * *
Methyl Bromide * * * 2 NR * 2 * NR * NR * *
Methyl Cellosolve * * * 2 * * * * NR * NR * *
Methyl Chloraform 2 NR * 2 * * * * NR * NR * *
Methyl Chloride Wet 2 * * 3 NR * NR * NR * NR * *
Methyl Chloride Dry 2 * * NR * * * * NR * * * *
Methyl Ether Keytone 1 * * NR * * NR * NR * NR * *
328
2 5 7 6
Chemical Resistance
Methyl Isobutyl Keytone NR * * NR * * NR * NR * NR NR *

Methyl Salicylate * * * 1 * * * * 1 * 1 * *
Methyl Sulfate * * * 1 * * NR * 1 NR 1 NR *
Methyl Sulfuric Acid * * * 1 1 1 1 1 1 1 1 1 *
Methylene Chloride 2 * * 2 NR * NR * 3 NR NR NR *
Milk 1 1 1 1 1 2 1 1 1 1 1 1 *
Mineral Oil 1 3 NR 2 2 * NR NR 1 3 1 1 *
Mixed Acids * * * NR * * * * 3 NR * * *
Molasses 1 * * 1 1 1 1 1 1 1 * * *
Morpholine * * * 2 2 * * * * * * * *
Monochloroacetic Acid NR NR NR 1 1 * * * 2 3 * * *
Monochlorobenzene 2 NR * NR * * NR * NR * * * *
Monochlorodifluoromethane * * * 1 * * * * NR * * * *
Monoethanolamine * * * 1 2 2 * * NR * * * *
Motor Oil 1 * * 3 3 * * * 1 1 1 1 1
Mustard * * * 1 1 * * * * * * * *
Naptha 1 1 NR 3 NR * 1 1 NR * 1 * *
Napthalene 1 NR * 2 2 * 1 1 NR * NR * *
Nickel Chloride 1 1 * 1 1 1 1 1 1 1 1 1 *
Nickel Nitrate 1 * * 1 1 1 1 1 1 1 1 1 *
Nickel Sulfate 1 * * 1 1 1 1 1 1 1 1 1 *
Nitric Acid (100%) NR * * NR * * NR * NR * NR * *
Nitric Acid (70%) NR * * NR * * NR * NR * NR * *
Nitric Acid (50%) 1 * * 2 NR * 1 2 1 NR 1 * *
Nitric Acid (30%) 1 1 * 1 1 * 1 1 1 NR 1 * *
Nitric Acid (10%) 1 1 * 1 1 1 1 1 1 NR 1 * *
Nitrobenzene 1 * * 2 NR * NR * NR * NR * *
Nitrous Oxide * * * 1 * * * * 1 3 1 * *
Ocenol * * * NR * * 2 NR 1 1 1 1 *
Oils and Fats 1 * * 1 1 * NR NR 2 2 1 1 *
Oils, Vegetables 1 * * 1 1 * * * 1 1 1 1 *
Oleic Acid 1 1 3 2 2 2 2 NR 1 1 1 1 *
Oxalic Acid 1 1 * 1 1 * 1 1 1 3 1 1 *
Oxygen 1 * * 1 1 1 1 1 1 1 1 1 1
Ozone 2 3 * 3 * * * * 3 NR * * *
Palmitic Acid * * * 2 2 * 1 1 2 NR 1 * *
Paraffin 1 * * 1 * * * * 1 1 * * *
Pentane * * * * * * * * 3 * * * *
Perchloroethylene 2 * * NR * * * * NR * * * *
Perchloric Acid 1 1 * NR * * * * NR * NR * *
Petroleum 1 * * 2 * * NR NR 3 3 * * *
Petroleum Ether 1 NR * 1 1 * NR * * * * * *
Phenol 1 3 * 1 NR * * * NR * 1 * *
Phenol Sulfonic Acid * * * * * * * * 2 2 * * *
Phenylhydrazine * * * * * * * * NR * NR * *
Phosphoric Acid (10%) 1 1 Boiling 1 1 1 1 1 1 1 1 1 *
Phosphoric Acid (25%) 1 1 Boiling 1 1 1 1 1 1 1 1 1 *
Phosphoric Acid (50-100%) 1 1 Boiling 1 1 1 1 2 1 1 1 1 *
329
800-877-ALRO
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alroplastics.com
Chemical Resistance
Phosphorus 1 1 * 2 * * * * 2 3 * * *
Phosphorus Trichloride 1 1 * NR * * * * NR NR NR * *
Phosphorus Pentachloride * * * 1 2 2 * * 3 NR * * *
Photographic Solutions 1 1 * 1 1 3 * * 1 1 1 1 *
Phthalic Acid 1 1 * 2 2 2 * * 1 1 * * *
Picric Acid * * * * * * * * NR NR NR NR *
Plating Solutions Brass * * * 1 1 1 1 1 1 1 1 1 1
Plating Solutions Cadmium * * * 1 1 1 1 1 1 1 1 1 1
Plating Solutions Chrome * * * 1 1 1 * * 2 2 1 1 2
Plating Solutions Copper * * * 1 1 1 1 1 1 * 1 1 1
Plating Solutions Gold * * * 1 1 1 1 1 1 2 1 1 1
Plating Solutions Lead * * * 1 1 1 1 1 1 1 1 1 1
Plating Solutions Nickel * * * 1 1 1 1 1 1 1 1 1 1
Plating Solutions Silver * * * 1 1 1 1 1 1 1 1 1 1
Plating Solutions Tin * * * 1 1 1 1 1 1 1 1 1 2
Plating Solutions Zinc * * * 1 1 1 1 1 1 1 1 1 1
Potassium Acetate (50%) 1 * * 1 * * * * 1 1 * * *
Potassium Aluminum Sulfate 1 1 * 1 1 1 1 1 2 2 1 1 *
Potassium Bicarbonate (60%) 1 * * 1 1 1 * * 1 1 1 1 *
Potassium Bichromate (5%) 1 * * 1 1 1 1 1 1 1 1 1 1
Potassium Bromide (10%) 1 * * 1 1 1 1 1 1 1 1 1 *
Potassium Carbonate 1 * * 1 1 1 1 1 1 1 1 1 *
Potassium Chlorate 1 1 * 1 1 1 * * 1 1 1 1 *
Potassium Chloride 1 * * 1 1 1 1 1 1 1 1 1 *
Potassium Chromate 1 * * 1 1 1 1 1 1 1 1 1 *
Potassium Cyanide 1 * * 1 1 1 1 1 1 1 1 1 *
Potassium Dichromate (5%) 1 * * 1 1 1 1 1 1 1 1 1 1
Potassium Ferricyanide 1 * * 1 1 1 1 1 1 1 1 1 *
Potassium Ferrocyanide 1 * * 1 1 1 * * 1 1 1 1 *
Potassium Hydrate 1 * * * * * * * 1 2 * * *
Potassium Hydroxide 1 1 1 1 1 * * * 1 1 1 1 *
Potassium Hypochlorite 2 * * NR * * * * 3 3 1 1 NR
Potassium Iodide 2 * * 1 1 1 * * 1 * 1 * *
Potassium Nitrate (10%) 1 * * 1 1 1 * * 1 1 1 1 *
Potassium Permanganate 1 1 * 1 2 3 1 1 1 1 1 1 *
Potassium Persulfate 1 * * 1 1 * 1 1 1 1 1 1 *
Potassium Sulfate 1 * * 1 1 1 1 1 1 1 1 1 *
Potassium Sulfide 1 * * 1 1 1 1 1 1 1 * * *
Potassium Sulfite 1 * * 1 1 * 1 1 2 2 * * *
Propane 1 * * 2 NR * * * 1 2 1 * *
Propyl Alcohol 1 1 1 1 1 1 2 NR 1 NR 1 NR *
Porpylene Glycol * * * 1 2 * 1 1 3 NR * * *
Propylene Oxide * * * 1 2 * * * 3 NR * * *
Pyridine 1 * * 1 1 * * * NR * NR * *
Pyrogallic Acid * * * 1 * * * * 3 * * * *
Pyroligneous Acid 1 2 NR@140 1 2 * * * 3 3 * * *
Resorcinol * * * 1 1 1 * * 1 1 * * *
Rosin 1 * * 1 1 * * * 3 NR * * *
330
2 5 7 6
Chemical Resistance
Salicylic Acid * * * 1 2 * 1 1 NR * * * *
Salicylaldehyde * * * 1 2 * * * 3 NR * * *
Salt Brine 1 1 1 1 1 1 1 1 1 1 1 1 *
Sea Water 1 1 1 1 1 1 1 1 1 1 1 1 *
Sewage * * * 1 1 1 * * 1 1 * * *
Silicon Oil 1 * * 1 1 * * * 1 NR 1 1 *
Silver Chloride * * * 1 2 * * * 1 2 * * *
Silver Cyanide 1 1 * 1 1 1 * * 1 1 1 1 *
Silver Nitrate 1 1 * 1 2 2 * * 1 2 1 1 *
Soap Solutions 1 1 * 1 1 1 1 1 1 1 1 1 *
Sodium Acetate (60%) 1 1 * 1 1 1 * * 2 3 1 1 *
Sodium Acid Sulfate * * * 1 1 1 * * 1 1 * * *
Sodium Benzoate (10%) 1 * * 1 1 1 1 1 1 1 1 1 *
Sodium Bicarbonate 1 * * 1 1 1 1 1 1 1 1 1 *
Sodium Bichromate 1 1 * 1 1 2 * * 1 2 * * *
Sodium Bisulfate 1 * * 1 1 1 1 1 1 1 1 1 1
Sodium Bisulfite 1 * * 1 1 1 1 1 1 1 1 1 1
Sodium Borate 1 1 * 1 1 2 1 1 1 1 1 1 *
Sodium Bromide * * * 1 1 1 1 1 1 1 1 1 *
Sodium Carbonate 1 1 1 1 1 1 1 1 1 1 1 1 *
Sodium Chlorate 1 1 * 1 1 1 1 1 1 2 1 1 *
Sodium Chromate * * * 1 1 * * * * * * * *
Sodium Cyanide 1 * * 1 1 1 1 1 1 1 1 1 *
Sodium Dichromate 1 1 * 1 1 2 1 1 1 2 1 1 *
Sodium Ferricyanide * * * 1 1 1 1 1 1 1 1 1 *
Sodium Ferrocyanide * * * 1 1 * 1 1 1 1 1 1 *
Sodium Fluoride * * * 1 1 1 1 1 1 1 1 1 *
Sodium Hydroxide 1 1 1 2 2 2 1 2 1 2 1 1 *
Sodium Hypochlorite 1 1 1 2 * * * * 2 2 1 1 *
Sodium Hyposulfite 1 1 * * * * * * 2 2 * * *
Sodium Metaphosphate 1 * * 1 NR * * * 2 2 1 1 *
Sodium Nitrate 1 * * 1 1 1 1 1 1 1 1 1 *
Sodium Nitrite 1 1 1 1 1 1 1 1 1 1 1 1 *
Sodium Perborate 1 * * 1 1 1 * * 1 1 1 1 *
Sodium Peroxide 1 1 * 2 2 * * * 2 * * * *
Sodium Phosphates 1 1 1 1 1 1 * * 1 2 1 1 *
Sodium Silicate 1 * * 1 1 1 * * 1 1 1 1 *
Sodium Sulfate 1 * * 1 1 1 1 1 1 1 1 1 *
Sodium Sulfide 1 * * 1 1 1 1 1 1 1 1 1 *
Sodium Sulfite (90%) 1 * * 1 1 2 1 1 1 1 1 1 *
Sodium Thiosulfate 1 1 * 1 1 2 * * 1 1 1 * *
Sodium Tetraborate 1 1 1 1 1 2 * * 1 1 * * *
Soy Bean Oil * * * 1 * * * * 1 * * * *
Stannic Chloride * * * 1 1 1 1 1 1 1 1 1 *
Stannous Chloride * * * 1 1 1 1 1 1 2 1 1 *
Starch * * * 1 1 * * * 1 1 * * *
Stearic Acid 1 * * 1 2 3 1 1 1 3 * * *
Stoddard's Solution 1 3 * 1 NR * * * NR * NR * *
331
800-877-ALRO
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alroplastics.com
Chemical Resistance
Styrene * * * * * * * * NR * * * *
Sugar Juice * * * 1 * * * * 2 * * * *
Sulfate Liquor 1 * * 1 * * * * 1 2 1 1 *
Sulfinol * * * * * * * * * * * * *
Sulfur 1 1 * 1 1 1 1 1 1 1 * * *
Sulfur (Molten) NR NR NR NR * * NR * NR * NR * *
Sulfur Chloride * * * NR * * * * 3 NR 1 1 *
Sulfur Dioxide Gas (Wet) 1 1 * 1 3 NR 1 1 NR * NR * *
Sulfur Dioxide Gas (Dry) 1 1 * 1 3 * 1 1 1 1 1 * *
Sulfur Trioxide * * * NR * * 1 1 1 1 1 1 *
Sulfuric Acid (10%) 1 1 * 1 1 1 1 1 1 1 1 1 1
Sulfuric Acid (30%) 1 1 * 1 1 1 1 2 1 1 1 1 *
Sulfuric Acid (60%) 1 1 * 1 1 1 1 2 1 1 1 1 2
Sulfuric Acid (80%) 1 * * 1 1 1 2 2 1 1 1 1 2
Sulfuric Acid (100%) 1 NR * 1 2 NR NR NR NR NR NR * *
Sulfurous Acid (10%) 1 * * 1 1 1 1 1 1 1 1 1 *
Tall Oil * * * 1 1 1 * * 1 1 1 1 1
Tannic Acid 1 1 * 1 1 1 * * 1 1 1 1 1
Tanning Liquor 1 * * 1 2 2 1 1 1 1 1 1 1
Taritar Oil * * * 1 * * * * NR * * * *
Tartaric Acid (10%) 1 * * 1 1 1 NR * 1 2 1 1 *
Tetrachloroacetic Acid * * * * * * * * NR * * * *
Terachloroethane * * * NR * * * * NR * * * *
Tetrachloroethylene 2 * * NR * * * * NR * * * *
Tetraethyl Lead * * * 2 NR * * * 2 NR 1 * *
Tetrahydrofuran 2 * * 3 NR * NR * NR * NR * *
Tetrahydronaphthalene 1 * * 3 NR * * * * * * * *
Tetraphosphoric Acid * * * * * * * * * * * * *
Thionyl Chloride 3 * * NR * * NR * NR * NR * *
Tin Tetrachloride 1 * * 1 1 1 * * 2 2 * * *
Titanium Tetrachloride * * * NR * * * * NR * NR * *
Toluene 1 3 NR NR * * NR * NR * NR * *
Tomato Juice 1 * * 1 1 1 * * 1 * 1 1 *
Tributyl Citrate * * * 2 3 * * * 3 NR * * *
Tributyl Phosphate * * * 2 NR * * * NR * NR * *
Transformer Oil 1 1 * 1 NR * * * NR * 1 1 *
Trichloroacetic Acid * * * 2 2 NR * * NR * 1 * *
Trichloroethane 3 NR * NR * * * * NR * * * *
Trichloroethylene NR * * 3 NR * NR * NR * NR * *
Trichlorotrifluoroethane * * * 1 * * * * NR * * * *
Tricresyl Phosphate 1 * * 1 2 NR * * NR * * * *
Triethanolamine 1 * * NR * * NR * NR * NR * *
Triethylamine * * * NR * * * * 1 3 1 * *
Triethylene Glycol * * * 1 * * * * 2 3 * * *
Trisodium Phosphate 1 1 * * * * * * * * * * *
Tripopylene Glycol * * * 1 * * * * 2 * * * *
Trisodium Phosphate 1 1 * 1 1 1 1 1 1 1 1 1 *
Tung Oil * * * 1 * * * * 2 2 * * *
332
2 5 7 6
Chemical Resistance
Turpentine 1 3 NR 2 NR * NR * 2 3 1 * *
Undecanol * * * 2 NR * * * 1 3 * * *
Urea 1 * * 1 1 1 1 1 2 NR 1 1 *
Urine 1 1 * 1 1 1 1 1 1 1 1 1 *
Varnish 1 * * 1 * * * * NR * * * *
Vinegar 1 1 * 1 1 1 1 1 1 1 1 1 *
Vinyl Acetate * * * 2 NR * 2 NR NR * NR * *
Vinyl Chloride 1 NR * * * * * * NR * * * *
Vinylidene Chloride * * * NR * * * * NR * * * *
Water, Fresh 1 1 1 1 1 1 1 1 1 1 1 1 1
Water, Acid Mine 1 1 * 1 1 1 1 1 1 1 1 1 NR
Water, Distilled 1 1 * 1 1 1 1 1 1 1 1 1 *
Water, Deionized * * * 1 1 1 1 1 1 1 1 1 *
Water, Demineralized * * * 1 1 1 1 1 1 1 1 1 *
Water, Salt 1 1 * 1 1 1 1 1 1 1 1 1 *
Whiskey 1 * * 1 1 1 1 * 1 1 1 1 *
White Liquor NR * * 1 1 * * * 1 1 1 1 *
White Spirit 1 3 * 1 1 1 * * 1 1 * * *
Wine 1 1 1 to 160 1 1 1 1 * 1 1 1 1 *
Xylene 3 NR * NR * * NR * NR * NR * *
Zinc Chloride 1 1 * 1 1 1 1 1 1 1 1 1 *
Zinc Cyanide * * * 1 1 1 * * 1 1 * * *
Zinc Molten NR NR NR NR * * NR * NR * NR * *
Zinc Nitrate * * * 1 1 1 1 1 1 1 1 1 *
Zinc Stearate * * * 1 * * * * 1 2 * * *
Zinc Sulfate 1 * * 1 1 1 1 1 1 1 1 1 1

The chemical resistance of plastics can be difficult to predict. It is dependent upon:

temperature, time of exposure, chemical concentration, and stress on the material.
Increases in any of these factors may result in reduced chemical inertness. This
table is intended as a guide only, and not intended as an alternative to actual
testing. Alro Plastics and our suppliers highly recommend actual testing which rep-
resents the only method of evaluating suitability for use in your specific application.
333
800-877-ALRO
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alroplastics.com
Chemical Resistance
Ultem 1000 PEI

MC 901, MC 907
Fluorosint PTFE
Polybenzimidazole
Ertalyte PET-P,
Nylatron GSM,
Nylatron NSM
Techtron PPS
Polycarbonate
Acetal, Delrin
Concentration
Ketron PEEK
Nylatron GS
Acetron GP
Polysulfone
Ertalyte TX
Torlon PAI
Nylon 101,
GSM Blue,
PSU 1000,
Weight, %
Celazole
PC 1000,
CHEMICAL
Acetaldehyde Aq. 40 B B A A D * D A A A A *
Acetamide Aq. 50 A A A * * * * A * A * *
Acetic Acid Aq. 10 C C C B B A A A A A A B
Acetone A A A B D D C A A A A A
Acrylonitrile A A * B D D * A A A A A
Alcohols, Aliphatic B B A A A A A A A A A *
Allyl Chloride C * * * * * * A * A * *
Ally Alcohol * B * A B * * A A A A *
Aluminum Chloride Aq. 10 A A * A A * * A A A A *
Aluminum Sulfate Aq. 10 A A A * A A * A A A A *
Ammonia Aq. 10 A A A A * * * A A A B C
Ammonia Gas C B D A D B * A * A C C
Ammonium Carbonate Aq. 10 A A * A B * * A A A A *
Ammonium Chloride Aq. 10 D B A A A A * A A A A *
Ammonium Chloride Aq. 37 D B A A A * * A A A A *
Amyl Acetate B D A * D D B A A A A *
Amyl Alcohol * A * * B A * A A A A *
Aniline C C B A C * * A A A A *
Antimony Trichloride Aq. 10 D D * * A D * A * A * *
Barium Chloride Aq. 10 D B A * A A * A A A A *
Barium Sulfate Aq. 10 * A A * * * * A * A A *
Barium Sulfide Aq. 10 A * * * * * * A * A A *
Benzaldehyde A C A A D * D A B A A *
Benzene A A A A D D D A A A A *
Benzenesulfonic Acid D * C * D * * A A D D *
Benzyl Alcohol C D A A D * * A A A A *
Benzzoic Acid Aq. SAT C D * A D * * A A A * *
Beverages Aq. Alcohol B B A A A A A A A A A A
Beverages Aq.Carbonated B B A A A A A A A A A A
Bitumen B B A * * * * A * A * *
Bleaching Lye 10 C B C * * * * A * A A *
Bleaching Lye 100 C B C * * * * A * A * *
Boric Acid Aq. 10 D D * A A * * A A A * *
Boron Trifluoride D D * * * * * * * * * *
Bromine Aq. 30 D D D * D A * * A B A *
Bromine Liq. D D D * D * * * A D * *
Butanol B B A B A B A A A A A A
Butyl Acetate A B A A D D B A A A A *
Butyl Phthalate D * * * * * * A B A A *
Butylene Glycol A B * B B * A A A A * A
Butylamine A * D * D * D A B A A *
Butyric Acid Aq. 20 D B A * D * * A A A * *
Butyric Acid Conc D B * * D * * A A A * *
Butyrolactone * A A B C * * A * A A *
Calcium Chloride Aq. 10 D A A A A A * A A A A *
A No attack, possibly slight absorption. Negligible effect on mechanical properties
B Slight attack by absorption, some swelling and a small reduction in mechanical properties likely.
C Moderate attack or appreciable absorption; material will have limited life.
D Material will decompose or dissolve in a short period of time.
* No Data Available
Aq. = Aqueous Solution Sat = Saturated Aqueous Solution Conc = Concentrated Aqueous Solution
334
2 5 7 6
Chemical Resistance
Ultem 1000 PEI

MC 901, MC 907
Fluorosint PTFE
Polybenzimidazole
Ertalyte PET-P,
Nylatron GSM,
Nylatron NSM
Techtron PPS
Polycarbonate
Acetal, Delrin
Concentration
Ketron PEEK
Nylatron GS
Acetron GP
Polysulfone
Ertalyte TX
Torlon PAI
Nylon 101,
GSM Blue,
PSU 1000,
Weight, %
Celazole
PC 1000,
CHEMICAL
Calcium Chloride (in Alcohol) 20 D D A * * * * A A A * *

Calcium Hypochlorite D D D A A B * A A A A *
Camphor A A A * * * * A A A * *
Carbon Disulphide A A A * D * * A A A * *
Carbon Tetrachloride A A A A D A A A A A A A
Carbonic Acid Aq. 10 A * A A * * * A A A * *
Carnalite Aq. 10 * A * * * * * A * A * *
Castor Oil A * A A A * * A * A * *
Catechol * C * * * * * * * A * *
Chloroacetic Acid Aq. 10 D C D * * * * A A A * *
Chloral Hydrate D D * * * * * A * A * *
Chlorine Aq. 10 D D D * D D * A * D * *
Chlorine Gas 100 * D D * B * * A * A * A
Chlorobenzene A A A A D D * A A A A *
Chloroform A C C D D D D A A A A A
Chlorosulfonic Acid Aq 10 D C D * * * * A D D * *
Chrome Alum Aq. 10 A * * * A * * A * A * *
Chromic Acid Aq. 1 D C B A A A A A A A A *
Citric Acid Aq. 10 B B A A A A A A A A * A
Citric Acid Aq. Sat C C * A * A * A A A * *
Coconut Oil A A * * * * * A A A * *
Creosote A * * * D * * A * A * *
Cresols D D * * D D * A A A * *
Cresylic Acid D * * * * * * A * A * *
Cupric Chloride Aq. 10 D * A A A A * A A A * *
Cupric Sulfate Aq. 0.5 * B A A A * * A A A * *
Cupric Sulfate Aq. 10 B * A * * * * A A A * *
Cupric Sulfate Aq. Sat * B * * * * * A A A * *
Cyclohexane A A A A B B A A A A A A
Cyclohexanol B B A A C A A A A A A A
Cyclohexanone A A A A D D * A A A A A
Decalin A A A * A A A A A A * A
Detergents, Organic A A A A A A A A A A * A
Dibutylphthalate A A A * D * B A * A A *
Dichlorordifluoro Methane A A A A D D D A B A * A
Dichloroethylene A A D B D D D A * A A A
Diethyleneglycol Aq. 90 A B A A A B * A * A A *
Diesel Oil A A A A A A A A A A A A
Dimethyl Carbinol A B A * * * * A * A * *
Dimethyl Aniline A * * B D D D A A A A *
Dimethyl Formamide A A A A D D D A A A * *
Dioxane A A A A D D * A A A A *
Edible Oils A A A A A B A A A A A A
Ethanol, Denatured 96 B B A A A A A A A A A A
Ether, Diethyl A A A A A A A A A A A A
* No Data Available
335
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alroplastics.com
Chemical Resistance
Ultem 1000 PEI

MC 901, MC 907
Fluorosint PTFE
Polybenzimidazole
Ertalyte PET-P,
Nylatron GSM,
Nylatron NSM
Techtron PPS
Polycarbonate
Acetal, Delrin
Concentration
Ketron PEEK
Nylatron GS
Acetron GP
Polysulfone
Ertalyte TX
Torlon PAI
Nylon 101,
GSM Blue,
PSU 1000,
Weight, %
Celazole
PC 1000,
CHEMICAL
Ethyl Acetate A A C A D D B A A A A *
Ethyl Butyrate A * * * D D B A * A A *
Ethyl Chloride * A A * * * * A A A A *
Ethylene Chlorohydrine D * * * D * * A * A * *
Ethylene Chloride B B A C C C C A A A A A
Ethylene Diamine B A A * C B C A D A D *
Ethylene Dichloride B * B * D * D A B A A A
Ethylene Glycol Aq. 96 A B A A B A D A A A A A
Ethylene Propionate A * * * * * * A * A A *
Ferric Chloride Aq. 5 B B A A A A * A A A A *
Ferric Chloride Aq. 10 B * A * A A * A A B A *
Ferric Chloride Aq. Sat C C * * * * * A A B A *
Ferrous Chloride Aq. 10 B C A * * * * A A A A *
Fluorine D D D * * * * C * D * *
Flousilicic Acid Aq. 10 D C * * A * * B A * * *
Fluothane A A * * * * * A * A * *
Freon 12 (Arcton 12) A A A A D A * A B A * A
Formaldehyde Aq. 10 A B A A A C A A A A A *
Formic Acid Aq. 3 D D D B A * A A A B C D
Formic Acid Aq. 10 D D D C B D A A A B C D
Fruit Juices Conc A B A A A A * A A A A *
Furfural A B A * * D * A A A B *
Gasoline A A A A D B B A A A A A
Glycerine A B A A A B * A A A A *
Heptane A A A A A A A A A A A A
Hexane A A A A A B A A A A A A
Hydrobromic Acid Aq. 10 D C D * * B * A B D A *
Hydrochloric Acid Aq. 0.4 B B C A A A A A A A A B
Hydrochloric Acid Aq. 2 C D D B A A A A A A A D
Hydrochloric Acid Aq. 10 D D D C A A A A B A A D
Hydrofluoric Acid Aq. 4 D C D B A A * C B D * *
Hydrogenated Vegetable Oils A A A A * * * A A A A *
Hydrogen Peroxide Aq. 0.5 D * A A A A A A A A * A
Hydrogen Peroxide Aq. 1 D C B A A A A A A A * A
Hydrogen Peroxide Aq. 3 D C B A A A A A A A * A
Hydrogen Sulfide Aq. Sat C C C C A * * A A A * *
Hydroquinone B B * * * * * A * A * *
Iodine (in Alcohol) D D * * D * * A * A * *
Iodine (in Pt. Iodine) Aq. 3 D C * * D * * A * A * *
Iso Octane A A A A A B B A A A A A
Isopropyl Alcohol B B A A A B A A A A A A
Isopropyl Ether A A A A A C A A A A A A
Lactic Acid Aq. 10 A A A A A A * A A A A *
Lactic Acid Aq. 90 C D * * * * * A A A A *
Lead Acetate Aq. 10 B B A * * * * A A A A *
* No Data Available
336
2 5 7 6
Chemical Resistance
Ultem 1000 PEI

MC 901, MC 907
Fluorosint PTFE
Polybenzimidazole
Ertalyte PET-P,
Nylatron GSM,
Nylatron NSM
Techtron PPS
Polycarbonate
Acetal, Delrin
Concentration
Ketron PEEK
Nylatron GS
Acetron GP
Polysulfone
Ertalyte TX
Torlon PAI
Nylon 101,
GSM Blue,
PSU 1000,
Weight, %
Celazole
PC 1000,
CHEMICAL
Lead Stearate A A * * * * * A * A * *
Linseed Oil A A A * A A * A A A * *
Lithium Bromide Aq. 50 D D A * * * * A * A * *
Lubricating Oils (Petro) A A A A A A A A A A A A
Magnesium Chloride Aq. 10 A A A A A A * A A A A *
Magnesium Hydroxide Aq. 10 A A A B * * * A A A D *
Magnesium Sulfate Aq. 10 A A A * * * * A A A A *
Maleic Acid Aq. Conc * C * * * * * A * A * *
Malonic Acid Aq. Conc * C * * * B * A * A * *
Manganese Sulfate Aq. 10 A A A A * * * A * A * *
Mercuric Chloride Aq. 6 C D B * A * * A * A * *
Mercury A A A A A * * A A A * *
Methanol A B A A B B A A A A * A
Methyl Acetate A A A A D * B A A A A *
Methyl Ethyl Ketone A A B A D B D B B A A A
Methylpyrrolidone A A * * * D * A A A * *
Methylene Chloride B B C D D D C A A A A C
Methyl Phenyl Ether A * * A * * * A A A A *
Milk A A A A A A A A A A A A
Mineral Oils A A A * A A A A A A A A
Naphthalene A A A A D D D A A A *
Nickel Sulfate Aq. 10 A A * * A * * A A A *
Nicotine D D * * * * * * * A *
Nitric Acid Aq. 0.1 C C D B A A A A A A A B
Nitric Acid Aq. 10 D D D C A C A A B A A C
Nitrobenzene C B B D D D D A A A A *
Nitromethane A B * B A D * A A A A *
Oleic Acid A A A A A A * A A A * *
Oxalic Acid Aq. 10 C B C * A A * A A A * *
Ozone C C C A D A * A * A * *
Paraffin A A A A A A A A A A A A
Perchloroethylene B B B A C * C A A A A A
Perchloric Acid Aq. 10 D C C A * * * A * A *
Petroleum Ether A A A * A * * A A A A
Phenol Aq. 6 D D D A D * * A * B * A
Phenol Aq. 75 D D D C D D D A * D * A
Phenol (Molten) D D D C D D D A * B *
Phosphoric Acid Aq. 0.3 * B C A A A A A A A A B
Phosphoric Acid Aq. 3 D C C A A A A A A A A C
Phosphoric Acid Aq. 10 D D D B A A A A A A A C
Phthalic Acid Aq. Sat B B A * * * * A * A * *
Phthalic Dioctyl A A * * * * * A A A * *
Potassium Acetate Aq. 50 A A A * * * * A * A A *
Potassium Bicarbonate Aq 60 A A A A * * * A A A A *
Potassium Bromide Aq. 10 A A A A A * * A A A A *
* No Data Available
337
800-877-ALRO
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alroplastics.com
Chemical Resistance
Ultem 1000 PEI

MC 901, MC 907
Fluorosint PTFE
Polybenzimidazole
Ertalyte PET-P,
Nylatron GSM,
Nylatron NSM
Techtron PPS
Polycarbonate
Acetal, Delrin
Concentration
Ketron PEEK
Nylatron GS
Acetron GP
Polysulfone
Ertalyte TX
Torlon PAI
Nylon 101,
GSM Blue,
PSU 1000,
Weight, %
Celazole
PC 1000,
CHEMICAL
Potassium Carbonate Aq 60 A A A A * * A A A A A *
Potassium Chloride Aq 90 A A A A A * * A A A A *
Potassium Dichromate Aq 5 C B A A A * * A A A A *
Potassium Ferricyanide Aq 30 A B * A * * * A * A * *
Potassium Ferrocyanide Aq 30 A B * * * * * A * A * *
Potassium Hydroxide Aq 10 C A A C C A A B A A D *
Potassium Hydroxide Aq 50 C A D C D B * C A A D *
Potassium Nitrate Aq 10 A A B A A A * A A A * *
Potassium Permanganate Aq 1 D C A A A A * A A A A *
Potassium Sulfite Aq. Conc A A * * * * * A A A A *
Potassium Sulfite Aq. 90 A * * * * * * A * A A *
Propane Gas A A A A A * * A A A * A
Pyridine A A B * D D * A * A D *
Resorcinol D D * * * * * A * A * *
Salicylic Acid A A D A * * * A * A * *
Silicone Fluids A A A A A * * A A A A A
Silver Nitrate A A A A A * * A A A A *
Soap Solutions A A A A A A A A A A A A
Sodium (Molten) * * C * * * * B * D * *
Sodium Acetate Aq. 60 A B A A * * * A A A A *
Sodium Benzoate Aq. 10 A * A A * * * A * A A *
Sodium Bicarbonate Aq. 50 A A A A A * * A A A A *
Sodium Bisulphite Aq. 10 A A D A A * * A A A A *
Sodium Bromide Aq. 10 A B A A * * * A A A A *
Sodium Carbonate Aq. 20 A B A A * * * A A A A A
Sodium Carbonate Aq. 50 A * A * * * * A A A A *
Sodium Chlorate Aq. 10 A B A * A * * A A A A *
Sodium Chloride Aq. 10 A B A A A A * A A A A *
Sodium Chloride Aq. 90 A B A A A * * A A A A *
Sodium Cyanide Aq. 10 A * A * A * * A A A * *
Sodium Hydroxide Aq. 10 C D D C C A A B A A D B
Sodium Hydroxide Aq. 50 D D D C D C D C B A D C
Sodium Hypochlorite 15% D C D A A A * A A A A B
CI (Chlorine Bleach)
Sodium Nitrate Aq. 50 A A A A C * * A A A * *
Sodium Perborate Aq. 10 B * A * * * * A * A * *
Sodium Phosphate Aq. 90 A * * * * * * A * A * *
Sodium Silicate A A * A A B * A A A * *
Sodium Sulfate Aq. 90 A A * A A * * A A A A *
Sodium Sulfide Aq. 90 A * * B * * * A A A A *
Sodium Thiosulfate Aq. 10 A A A A A A * A A A * *
Stannic Chloride Aq. 10 D * D * A A A A A A * A
Stannic Sulfate Aq. 10 D C * * * * * A A A * *
Stearic Acid A A A * * * * A * A * *
Styrene (Monomer) A A A C D * * A A A * *
* No Data Available
338
2 5 7 6
Chemical Resistance
Ultem 1000 PEI

MC 901, MC 907
Fluorosint PTFE
Polybenzimidazole
Ertalyte PET-P,
Nylatron GSM,
Nylatron NSM
Techtron PPS
Polycarbonate
Acetal, Delrin
Concentration
Ketron PEEK
Nylatron GS
Acetron GP
Polysulfone
Ertalyte TX
Torlon PAI
Nylon 101,
GSM Blue,
PSU 1000,
Weight, %
Celazole
PC 1000,
CHEMICAL
Sulfur A A A A A * * A * A * *
Sulfur Dioxide (Dry Gas) 100 C A D B A * * A A A A *
Sulfuric Acid Aq. 2 C C D A A A A A A A A B
Sulfuric Acid Aq. 5 D D D A A A A A A A A B
Sulfuric Acid Conc. D D D C D D D A B D * *
Sulfurous Acid Aq. 10 A * D * A A A A A A * B
Tallow A A A * A A A A A A A A
Tar B B A * * * * A A A A *
Tartaric Acid Aq. 10 B A A * A * * A A A * *
Tetrachlorethylene A C A B D D A B * A * *
Tetrahydrofuran A A B A D * * A A A A A
Tetralin A A A A * * * A * A * *
Thionyl Chloride D C B * * * * A * A * *
Thiophene A * * * D * * A * A * *
Toluene A A B A D D D A A A A A
Transformer Oil A A A * A A * A A A A *
Trichlorethylene B B D B D D D A A A A *
Triethanolamine A A A B D C D A A A D *
Turpentine A A A * B C * A A A A *
Trisodium Phosphate Aq. 95 * B A A A * * A A A * *
Urea A A A A A * * A A A * *
Vaseline A A A A A A A A A A A A
Vegetable Oils A A A A A A A A A A A A
Vinegar C C B A A * A A A A A A
Vinyl Chloride A A * * * * * A A A * *
Water A A A A A A A A A A A A
Wax (Molten) A A A A A A A A A A A A
White Spirit A A A * * * * A A A * *
Wines & Spirits B B A A A * A A A A A A
Xylene A A A A D D C A A A A A
Xylenol D D A * D D B A * A A A
Zinc Chloride Aq. 10 C B D A A A A A A A * *
Zinc Oxide A A C * * * * A A A * *
Zinc Sulfate 10 A * C * A * * A A A * *

* No Data Available
339
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Plastic Weight Chart

WEIGHT CHART FOR PLASTIC SHEET (LBS/SQFT)
POLYCARBONATE
POLYPROPYLENE
PTFE / TFE
PHENOLIC
UHMW-PE
ACRYLIC
ACETAL
NYLON
HDPE
ABS
PVC
THICK
1/16" 0.32 0.32 0.49 0.39 0.40 0.30 0.39 0.35 0.75 0.47 0.48
1/8" 0.63 0.63 0.99 0.78 0.79 0.60 0.78 0.70 1.50 0.94 0.96
3/16" 0.94 0.94 1.48 1.16 1.19 0.89 1.16 1.05 2.24 1.40 1.43
1/4" 1.26 1.26 1.98 1.55 1.59 1.19 1.55 1.40 2.99 1.87 1.91
3/8" 1.89 1.89 2.97 2.33 2.38 1.78 2.33 2.10 4.49 2.81 2.86
1/2" 2.52 2.52 3.96 3.10 3.17 2.38 3.10 2.80 5.98 3.75 3.82
5/8" 3.15 3.15 4.95 3.88 3.96 2.97 3.88 3.49 7.47 4.68 4.77
3/4" 3.78 3.78 5.94 4.65 4.75 3.56 4.65 4.20 8.97 5.62 5.73
7/8" 4.41 4.41 6.93 5.42 5.55 4.16 5.42 4.92 10.46 6.56 6.68
1" 5.04 5.04 7.92 6.20 6.34 4.75 6.20 5.60 11.96 7.49 7.64
1-1/8" 5.67 5.67 8.91 6.97 7.13 5.35 6.97 6.32 13.45 8.43 8.59
1-1/4" 6.30 6.30 9.90 7.75 7.92 5.94 7.75 6.99 14.94 9.36 9.54
1-3/8" 6.93 6.93 10.89 8.52 8.72 6.54 8.52 7.73 16.44 10.30 10.50
1-1/2" 7.56 7.56 11.88 9.29 9.51 7.13 9.29 8.40 17.93 11.23 11.45
1-5/8" 8.19 8.19 12.87 10.07 10.30 7.73 10.07 9.13 19.42 12.17 12.41
1-3/4" 8.82 8.82 13.86 10.84 11.09 8.32 10.84 9.78 20.92 13.11 13.36
2" 10.08 10.08 15.84 12.39 12.68 9.51 12.39 11.18 23.91 14.98 15.27
2-1/4" 11.34 11.34 17.83 13.94 14.26 10.70 13.94 12.64 26.89 16.85 17.18
2-1/2" 12.60 12.60 19.80 15.48 15.84 11.88 15.48 13.98 29.88 18.72 19.08
2-3/4" 13.86 13.86 21.78 17.03 17.43 13.06 17.03 15.45 32.87 20.60 20.99
3" 15.12 15.12 23.76 18.58 19.01 14.26 18.58 16.85 35.86 22.47 22.90
3-1/4" 16.38 16.38 25.74 20.13 20.60 15.45 20.13 18.26 38.85 24.34 24.81
3-1/2" 17.64 17.64 27.72 21.68 22.18 16.64 21.68 19.66 41.84 26.21 26.72
4" 20.16 20.16 31.68 24.77 25.35 19.01 24.77 22.36 47.81 29.96 30.53
4-1/2" 22.68 22.68 35.64 27.87 28.52 21.39 27.87 25.28 53.79 33.70 34.35
5" 25.20 25.20 39.60 30.97 31.68 23.76 30.97 28.10 59.76 37.44 38.16
5-1/2" 27.72 27.72 43.56 34.06 34.85 26.14 34.06 30.89 65.74 41.19 41.98
6" 30.24 30.24 47.52 37.16 38.02 28.52 37.16 33.70 71.72 44.93 45.80
7" 46.00 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
8" n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
All weights listed above are aproximate and should be used for reference only. Some materials are made
by multiple different manufacturers, so weights may vary from mill to mill. If you are in need of more precise
weights, contact an Alro Plastics Sales representative and they will be able to provide the most accurate
information.
The materials above represent the most common plastics. If you need a weight for a plastic that is not shown
above feel free to contact Alro Plastics and we will provide that information for you. Weights will differ if the
material in question has any fillers added, like glass filled or carbon filled. All above plastics represent the
virgin or unfilled version of the material.
Some materials listed above may or may not be in stock and some may be custom runs. The chart is just for
reference only and should be used to help calculate shipping rates and such.
340
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Plastic Weight Chart

WEIGHT CHART FOR PLASTIC ROD (LBS/FOOT)
POLYCARBONATE
POLYPROPYLENE
PTFE / TFE
PHENOLIC
UHMW-PE
ACRYLIC
ACETAL
NYLON
HDPE
ABS
PVC
DIA.
1/8" 0.006 0.005 0.008 0.006 0.006 0.005 0.006 0.006 0.012 0.007 0.007
3/16" 0.013 0.011 0.017 0.014 0.014 0.011 0.014 0.013 0.026 0.016 0.16
1/4" 0.023 0.020 0.030 0.025 0.025 0.019 0.025 0.022 0.047 0.029 0.029
3/8" 0.052 0.045 0.068 0.057 0.057 0.044 0.056 0.050 0.105 0.066 0.065
1/2" 0.093 0.080 0.120 0.101 0.101 0.078 0.099 0.090 0.186 0.118 0.116
5/8" 0.145 0.125 0.188 0.158 0.158 0.121 0.155 0.140 0.291 0.184 0.180
3/4" 0.208 0.180 0.270 0.228 0.228 0.174 0.223 0.201 0.419 0.264 0.260
7/8" 0.283 0.245 0.368 0.310 0.310 0.237 0.303 0.274 0.570 0.360 0.354
1" 0.370 0.320 0.480 0.405 0.405 0.310 0.396 0.358 0.744 0.470 0.462
1-1/8" 0.468 0.405 0.608 0.513 0.513 0.392 0.501 0.453 0.942 0.595 0.585
1-1/4" 0.578 0.500 0.750 0.633 0.633 0.484 0.619 0.559 1.163 0.734 0.722
1-3/8" 0.700 0.605 0.908 0.766 0.766 0.586 0.749 0.677 1.407 0.889 0.873
1-1/2" 0.833 0.720 1.080 0.911 0.911 0.698 0.891 0.806 1.674 1.058 1.040
1-5/8" 0.977 0.845 1.268 1.069 1.069 0.819 1.046 0.945 1.965 1.241 1.220
1-3/4" 1.133 0.980 1.470 1.240 1.240 0.949 1.213 1.096 2.279 1.439 1.415
2" 1.480 1.280 1.920 1.620 1.620 1.240 1.584 1.432 2.976 1.880 1.848
2-1/4" 1.873 1.620 2.430 2.050 2.050 1.569 2.005 1.812 3.767 2.379 2.339
2-1/2" 2.313 2.000 3.000 2.531 2.531 1.938 2.475 2.238 4.650 2.938 2.888
2-3/4" 2.798 2.420 3.630 3.063 3.063 2.344 2.995 2.707 5.627 3.554 3.494
3" 3.330 2.880 4.320 3.645 3.645 2.790 3.564 3.222 6.696 4.230 4.158
3-1/4" 3.908 3.380 5.070 4.278 4.278 3.274 4.183 3.781 7.859 4.964 4.880
3-1/2" 4.533 3.920 5.880 4.961 4.961 3.798 4.851 4.386 9.114 5.758 5.660
4" 5.920 5.120 7.680 6.480 6.480 4.960 6.336 5.728 11.904 7.520 7.392
4-1/2" 7.493 6.480 9.720 8.201 8.201 6.278 8.019 7.250 15.066 9.518 9.356
5" 9.250 8.000 12.000 10.125 10.125 7.750 9.900 8.950 18.600 11.750 11.550
5-1/2" 11.193 9.680 14.520 12.251 12.251 9.378 11.979 10.830 22.506 14.218 13.976
6" 13.320 11.520 17.280 14.580 14.580 11.160 14.256 12.888 26.784 16.920 16.632
6-1/2" 15.633 13.520 20.280 17.111 17.111 13.098 16.731 15.126 31.434 19.858 19.520
7" 18.130 15.680 23.520 19.845 19.845 15.190 19.404 17.542 36.456 23.030 22.638
7-1/2" 20.813 18.000 27.000 22.781 22.781 17.438 22.275 20.138 41.850 26.438 25.988
8" 23.680 20.480 30.720 25.920 25.920 19.840 25.344 22.912 47.616 30.080 29.568
8-1/2" 26.733 23.120 34.680 29.261 29.261 22.398 28.611 25.866 53.754 33.958 33.380
9" 29.970 25.920 38.880 32.805 32.805 25.110 32.076 28.998 60.264 38.070 37.422
9-1/2" 33.393 28.880 43.320 36.551 36.551 27.978 35.739 32.310 67.146 42.418 41.696
10" 37.000 32.000 48.000 40.500 40.500 31.000 39.600 35.800 74.400 47.000 46.200
12" 44.000 n/a 58.000 n/a n/a n/a 57.000 n/a n/a n/a n/a
All weights listed above are aproximate and should be used for reference only. Some materials are made
by multiple different manufacturers, so weights may vary from mill to mill. If you are in need of more precise
weights, contact an Alro Plastics Sales representative and they will be able to provide the most accurate
information.
The materials above represent the most common plastics. If you need a weight for a plastic that is not shown
above feel free to contact Alro Plastics and we will provide that information for you. Weights will differ if the
material in question has any fillers added, like glass filled or carbon filled. All above plastics represent the
virgin or unfilled version of the material.
Some materials listed above may or may not be in stock and some may be custom runs. The chart is just for
reference only and should be used to help calculate shipping rates and such.
341
800-877-ALRO
2 5 7 6
alroplastics.com
Terminology CELLULOSE ACETATE

An acetic acid ester of cellulose. It is obtained by the
ABLATIVE action under rigidly controlled conditions, of acetic
To wear away, burn away, or vaporize. acid and acetic anhydride on purified cellulose usu-
ABRASION RESISTANCE ally obtained from cotton linters. All three available
Ability to withstand the effects of repeated wear, rub- hydroxyl groups in each glucose unit of the cellulose
bing, scraping, etc... can be acetylated but in the material normally used
ACETAL RESINS for plastics, it is usual to acetylate fully an then to
The molecular structure of the polymer is that of a lower the acetyl value (expressed as acetic acid) to
linear acetal consisting of unbranched polyoxymeth- 52-56% by partial hydrolysis. When compounded
ylene chains. with suitable plasticizers it gives a tough thermo-
ACIDS plastic material.
One of a class of substances compounded of hydro- CEMENT
gen and one or more other elements, capable of unit- A dispersion of a "solution" of unvulcanized rubber
ing with a base to form a salt, and in aqueous solution, or a plastic in a volatile solvent. This meaning is
turning blue litmus paper red. peculiar to the plastics and rubber industries and
ACRYLATE RESINS may or may not be an adhesive composition.
A class of thermoplastic resins produced by polymer- COEFFICIENT OF LINEAR THERMAL EXPANSION
ization of acrylic acid derivatives. The amount of growth which occurs in a material
ADHESIVE when it is heated from one ambient temperature
A substance capable of holding materials together by to another ambient temperature and is normally
surface attachment. expressed in terms of in/in/oF.
AGING COEFFICIENT OF FRICTION
The effect of time on plastic exposed indoors at ordi- The relation between force of frictional and normal
nary conditions of temperature and relatively clean air. pressure. Many factors affect friction & the lower
ALKALIES the coefficient of friction the lower the wear on the
Compounds capable of neutralizing acids and usually machine or the material.
characterized by an acrid taste. Can be mild like bak- COLD FLOW
ing soda or highly caustic like lye. Change in dimensions or shape of some materials
ANNEALING when subjected to external weight or pressure or
A process of holding a material at a temperature near, pressure at room temperature.
but below its melting point, the object to permit stress COMPOUND
relaxation without distortion of shape. A combination of ingredients before being processed
ARC RESISTANCE or made into a finished product. Sometimes used as
Time required for a given electrical current to render a synonym for material formulation.
the surface of a material conductive because of COMPRESSIVE STRENGTH
carbonization by the arc flame. The maximum load in pounds which a one inch
BLISTER square section of material will support without
Undesirable rounded elevation on the surface of a fracturing.
plastic whose boundaries may be either more or less CONDENSATION
sharply defined, somewhat resembling in shape a A chemical reaction in which two or more molecules
blister on the human skin. A blister may burst and combine, usually with the separation of water or
become flattened. some other simple substance.
BOND COPOLYMER
To attach by means of an adhesive. The product of simultaneous polymerization of
BURNED two or more polymerizeable chemicals, commonly
Showing evidence of thermal decomposition through known as monomers.
discoloration, distortion or destruction of the surface of COMPRESSIBILITY (RECOVERY)
the plastic. This is a useful short-time test done at room
BUTADIENE STYRENE-PLASTICS temperature. Both are expressed as % of initial
A synthetic resin derived from the copolymerization of thickness. Some compressibility is necessary to fill
butadiene gas and styrene liquids. irregularities, minor flaws or nicks. Good recovery
CALENDERING when the load is released shows torque retention in
A process by which a heated rubber plastic product is a gasketed material.
squeezed between heavy rollers into a thin sheet or CRAZING
film. The film may be frictioned into the interstices of Fine cracks at or under the surface of a plastic.
cloth, or it may be coated onto cloth or paper. CREEP
CAST RESIN The dimensional change with time of a material
A resinous product prepared by pouring liquid resins under load, following the initial instantaneous elastic
intoa mold and heat-treating the mass to harden it. deformation. Creep at room temperature is some-
CELLULOID times called Cold Flow.
A thermoplastic material made by the intimate CREEP RELAXATION
blending of cellulose nitrate with camphor. Alcohol Expressed as a % of initial stress loss, this is a
is normally employed as a volatile solvent to assist measure of a material's ability to maintain an initial
plasticization, and is subsequently removed. stress over a period of time. A greater loss of stress
CELLULOSE increases the loss of bolting torque and the chance
A natural high polymeric carbohydrate found in most of leakage.
plants; the main constituent of dried woods, jute, flax, CROSS LAMINATE
hemp, ramie, etc... Cotton is almost pure cellulose. A laminate in which some of the layers of material
are oriented approximately at right angles to the re-
maining layers with respect to the grain or strongest
direction in tension.
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Terminology FILLER
A material added to plastic composition to impact
CROSS-LINKING certain qualities in the finished article.
Applied to polymer molecules, the setting-up of FLEXURAL STRENGTH
chemical links between the molecular chains. When The ability of a material to deflect under load and
extensive, as in most thermosetting resins, cross- return to its original condition expressed in pounds per
linking makes one infusible super-molecule of all square inch.
the chains. FLUOROCARBONS
DEFORMATION UNDER LOAD The family of plastics including polytetrafluoroethylene
The percentage of deformation that will occur in a (PTFE), polychlorotrifluoroethlylene (PCTFE), poly-
material under a given period of time. vinylidene and fluorinated ethylene propylene (FEP),
DEGRADATION q.v. They are characterized by properties including
A deleterious change in the chemical structure of good thermal and chemical resistance and nonad-
a plastic. hesiveness and possess a low dissipation factor and
DELAMINATION low dielectric constant. Depending upon which of the
The separation of the layers in a laminate caused by fluorocarbons is used, they are available as molding
the failure of the adhesive. materials, extrusion materials, dispersions film or tape.
DIELECTRIC STRENGTH FORMULATION
Expressed in volts per mil and represents the A combination of ingredients before being processed
number of volts required to cause an electrical or made into a finished product. Sometimes used as a
breakthrough. synonym for material compound.
DIFFUSION FUSE
The migration or wandering of the particles or mol- To join two plastics parts by softening the material by
ecules of a body of fluid matter away from the main heat or solvents.
body through a medium or into another medium. GENERIC
DIMENSIONAL STABILITY Common names for types of plastic materials. They
Ability of a plastic part to maintain its original propor- may be either chemical terms or coined names. They
tions under conditions of use. contrast with trade marks which are the property of
DUROMETER one company.
Trade name of the Shore Instrument Company for HARDNESS
an instrument that measures hardness. The rubber A measure of the degree of surface hardness as
or plastics durometer determines the "hardness" measured on the Rockwell scale.
of rubber or plastics by measuring the depth of HEAT DISTORTION
penetration (without puncturing) of a blunt needle The temperature at which a material bends a given
compressed on the surface for a short period of number of mils under a given load. Commonly used as
time. a relative comparison of materials.
ELASTIC LIMIT HEAT RESISTANCE
The load at which a material will no longer return to The ability to withstand the effects of exposure to high
its original form when the load is released. temperature. Care must be exercised in defining pre-
ELASTOMER cisely what is meant when this term is used. Descrip-
A material which at room temperature stretches un- tions pertaining to heat resistance properties include:
der low stress to at least twice its length and snaps boilable, washable, cigarette-proof, sterilizable, etc...
back to the original length upon release of stress. HOOP STRESS
ELECTRICAL PROPERTIES The stress imposed on a cylindrical wall by internal
Primarily the resistance of a plastic to the passage pressure loading which acts so as to split the wall
of electricity. normal to any radius-wall intercept.
ELONGATION IMPACT STRENGTH
The ability of a material to increase in length (1) The ability of a material to withstand shock loading;
expressed as a percentage. (2) the work done in fracturing, under shock loading, a
ELONGATION MODULUS specified test specimen in a specified manner.
This is the force required to stretch the material to IMPERMEABILITY
twice its original length. It is noted as PSI. Permitting no passage into or through a material.
EMULSION INJECTION MOLDING
The dispersion of one liquid in another - possible A molding procedure whereby a heat-softened plastic
only when they are mutually insoluble. material is forced from a cylinder into a relatively cool
ESTER cavity which gives the article the desired shape.
A compound formed by the elimination of waste LIGHT STABILITY
during the reaction between an alcohol and an acid; Ability of a plastic to retain its original color and physi-
many esters are liquids. They are frequently used as cal properties upon exposure to sun or artificial light.
plasticizers in rubber and plastic compounds. LIGHT TRANSMISSION
ETHYL CELLULOSE The amount of light a plastic will pass.
A thermoplastic material prepared by the ethylation LONGITUDINAL STRESS
of cellulose by diethyl sulfate or ethyl halides and The stress imposed on the long axis of any shape. It
alkali. can be either a compressive or tensile stress.
EXTRUSION LOW PRESSURE LAMINATES
The compacting of a plastic material and forcing In general, laminates molded and cured in the range
of it through an orifice in more or less continuous of pressures from 400 p.s.i. down to and including
fashion. pressures obtained by the mere contact of the plies.
FABRICATE LUBRICANT
To work a material into a finished form by machin- A substance used to decrease the friction between
ing, forming or other operation, or to make flexible tosolid faces and sometimes used to improve process-
film or sheeting into end-products by sewing, cut- ing characteristics of plastic compositions.
ting, sealing or other operation.
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Terminology PLASTIC
(n.) One of many high-polymeric substances, includ-
MELAMINE PLASTICS ing both natural and synthetic products, but excluding
Thermosetting plastics made from melamine and the rubbers. At some stage in its manufacture every
formaldehyde resins. plastic is capable of flowing, under heat and pressure
MELTING POINT if necessary, into the desired final shape (adj.) Made
The temperature at which the liquid first forms in of plastic: capable of flow under pressure or tensile
a small sample as its temperature is increased stress.
gradually. PLASTICITY
MODULUS A property of plastics and resins which allows the ma-
A term that may be applied to either tensile, flexural, terials to be deformed continuously and permanently
compressive, or torsional actions. It defines the without rupture upon the application of a force that
number of pounds per square inch required to cause exceeds the yield value of the material.
deformation, elongation, or flexure in a material. PLASTICIZER
MODULUS OF ELASTICITY A liquid or solid incorporated in natural and synthetic
The ratio of stress to strain in a material that is resins and in related substances to develop such
elastically deformed. properties as resiliency, elasticity and flexibility.
MOISTURE RESISTANCE POLYBUTYLENE PLASTICS
Ability to resist absorption of water. Plastics based on polymers made with butene as
MONOMER essentially the sole monomer.
The simplest repeating structural unit of a polymer; POLYCARBONATE RESINS
for addition polymers this represents the original Polymers derived from the direct reaction between
unpolymerized compound aromatic and aliphatic dihydroxy compounds with
NON-FLAMMABLE phosgene or by the ester exchange reaction with
Will not support combustion. appropriate phosgene-derived precursors.
NON-RIGID PLASTIC POLYESTER
A plastic which has a stiffness or apparent modulus A resin formed by the reaction between a dibasic acid
of elasticity of not over 10,000 p.s.i. at 23oC when and dihydroxy alcohol, both organic. Modification with
determined in accordance with the Standard Method multi-functional acids and/or bases and some unsatu-
of Test for Stiffness in Flexure of Plastics. rated reactants permit cross-linking to thermosetting
NON-TOXIC resins. Polyester modified with fatty acids are called
Non-poisonous. Alkyds.
NOTCH SENSITIVITY POLYETHYLENE
The extent which the sensitivity of a material to A thermoplastic material composed by polymers of
fracture is increased by the presence of a surface in ethylene. It is normally a translucent, tough, waxy
homogeneity such as a notch, a sudden change in solid which is unaffected by water and by a large
section, a crack or a scratch. Low notch sensitivity range of chemicals.
is usually associated with ductile materials, and high POLYMER
notch sensitivity with brittle materials. A high-molecular-weight organic compound, natural
NYLON or synthetic whose structure can be represented by a
The generic name for all synthetic fiber-forming repeated small unit, the "mer" e.g. polyethylene, rub-
polyamides, they can be formed into monofila- ber, cellulose. Synthetic polymers and formed by ad-
ments and yarns characterized by great toughness, dition or condensation polymerization of monomers.
strength and elasticity, high melting point and good If two or more monomers are involved, a copolymer
resistance to water and chemicals. The material is is obtained. Some polymers are elastomers, some
widely used for bristles in industrial and domestic plastics.
brushes and for many textile applications. It is also POLYMERIZATION
in injection molding gears, bearings, combs, etc... Chemical change resulting in the formation of a
OLEFINS new compound whose molecular weight is usually a
A group of unsaturated hydrocarbons of the general multiple of that of the original substance.
formula CnH2n and named after the corresponding POLYOLEFIN
paraffins by the addition of "ene" or "ylene" to the A polymer prepared by the polymerization of an
stern. Example are ethylene and propylene. olefin(s) as the sole monomer(s).
ORANGE-PEEL POLYPROPYLENE
Uneven and/or textured surface somewhat resem- A tough, lightweight, rigid plastic made by the polym-
bling an orange peel. erization of high-purity propylene gas in the presence
ORGANIC CHEMICAL of an organometallic catalyst at relatively low pres-
Originally applied to chemicals derived from living sures and temperatures.
organisms, as distinguished from "inorganic" chemi- POLYSTYRENE
cals found in minerals and inanimate substances; A water-while thermoplastic produced by the polym-
modern chemists define organic chemicals more erization of styrene (vinylbenezene). The electrical
exactly as those which contain the element carbon. insulating properties of polystyrene are outstandingly
PHENOLIC RESIN good and the material is relatively unaffected by mois-
A synthetic resin produced by the condensation of ture. In particular, the power loss factor is extremely
an aromatic alcohol with an aldehyde, particularly of low over the frequency range 10-10/c.p.s.
phenol with formaldehyde. Phenolic resins form the POLYURETHANE RESINS
basis for thermosetting molding materials laminated A family of resins produced by reacting diisocyanate
sheet and stoving varnishes. They are also used as with organic compounds containing two or more
impregnating agents and as compounds of paints active hydrogens to form polymers having free
varnishes, lacquers and adhesives. isocyanate groups. These groups under the influence
of heat or certain catalysts will react with each other
or with water, glycols, etc... to form a thermosetting
material.
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Terminology SEALABILITY
Expressed as milliliters of leakage per hour. This test
POLYVINYL CHLORIDE (PVC) is conducted at room temperature under a certain
A thermoplastic material composed of polymers gasket load and contained fluid (internal) pressure.
of vinyl chloride a colorless solid with outstanding The smaller the amount, the better.
resistance to water, alcohols and concentrated acids SELF-EXTINGUISHING
and alkalies. It is obtainable in the form of granules, A somewhat loosely-used term describing the ability of
solutions, latices and pastes. Compounded with a material to cease burning once the source of flame
plasticizers, it yields a flexible material superior to has been removed.
rubber in aging properties. It is widely used for cable SEMIRIGID PLASTIC
and wire coverings in chemicals plants and in the For purposes of general classification, a plastic that
manufacturing of protective garments. has a modulus of elasticity either in flexure or in
POROSITY tension between 10,000 and 100,000 p.s.i. at 23oC
Presence of numerous visible voids. and 50% relative humidity when tested in accordance
POSTCURE with ASTM Method D747 or D790 Test for Stiffness
Those additional operations to which a cured ther- of Plastics.
mosetting plastic or rubber composition is subjected SHORE HARDNESS
to enhance the level of one or more properties. A method of determining the hardness of a plastic ma-
PV LIMIT terial using a scelroscope. This device consists of a
The Pressure-Velocity limit test is run at different small conical hammer fitted with a diamond point and
surface speeds under increasing load. A material acting in a glass tube. The hammer is made to strike
with good bearing ability has a high value. the material under test and the degree of rebound is
RAYON noted on a graduated scale. Generally, the harder the
The generic term for fibers, staple and continuous material the greater will be the rebound.
filament yarns composed of generated cellulose, SIMULATED WEATHERING
but also frequently used to describe fibers obtained The exposure of plastics to cyclic laboratory condi-
from cellulose acetate or cellulose triacetate. Rayon tions of high and low temperatures, high and low
fibers are similar in chemical structure to natural cel- relative humidities in an attempt to produce changes
lulose fibers (e.g. cotton) except that the synthetic in their properties similar to those observed on long-
fiber contains shorter polymer units. Most rayon is time continuous exposure outdoors. The laboratory
made by the viscose process. exposure conditions are usually intensified beyond
RECOVERY (COMPRESSIBILITY) those encountered in actual outdoor exposure in an
This is a useful short-time test done at room attempt to achieve an accelerated effect.
temperature. Both are expressed as % of initial SIMULATED AGING
thickness. Some compressability is necessary to fill The exposure of plastics to cyclic laboratory
irregularities, minor flaws or nicks. Good recovery conditions of high and low temperatures, high and low
when the load is released shows torque retention in relative humidities in an attempt to produce changes
a gasketed material. in their properties similar to those observed on long-
REINFORCED PLASTICS time continuous exposure to conditions of temperature
Plastics with high strength filler imbedded in the and relative humidity commonly encountered indoors
composition, resulting in some mechanical proper- or to obtain an acceleration of the effects of ordinary
ties superior to those of the base resin. indoor exposure. The laboratory exposure conditions
RESILIENCE are usually intensified beyond those actually encoun-
Usually regarded as another name for elasticity. tered in an attempt to achieve an accelerated effect.
While both terms are fundamentally related, there is SOLVENT
a distinction in meaning. Elasticity is a general term The medium within which a substance is dissolved,
used to describe the property of recovering original most commonly applied to liquids used to bring
shape after a deformation, Resilience refers to the particular solids into solution, e.g. acetone is solvent
energy of recovery; that is, a body may be elastic for PVC.
but not highly resilient. SPECIFIC GRAVITY
RESIN The density (mass per unit volume) of any material
Any class of solid or semisolid organic products of divided by that of water at a standard temperature,
natural or synthetic origin, generally of high molecu- usually 4oC. Since water's density is nearly 1.00g/cc,
lar weight with no definite melting point. Most resins density in g/cc and specific gravity are numerically
are polymers, q.v. nearly equal.
RIGID PLASTICS SPECIFIC HEAT
For purposes of general classification, a plastic that Ratio of the thermal capacity of a substance to that of
has a modulus of elasticity either in flexure or in water at 15oC.
tension greater than 100,000 p.s.i. at 23oC and 50% STRENGTH
relative humidity when tested in accordance with The mechanical properties of a plastic, such as load
ASTM Methods D747 or D790 Test for Stiffness of or weight carrying ability to withstand sharp blows.
Plastics. Strength properties include tensile, flexural and tear
ROCKWELL HARDNESS strength, toughness, flexibility, etc...
A common method for testing a plastics material for STRESS-CRACK
resistance to indentation in which a diamond or steel External or internal cracks in a plastic caused by
ball, under pressure, is used to pierce the test speci- tensile stresses less than that of its short-time me-
men. The load is expressed in kilograms. chanical strength.
RUBBER STRETCH FORMING
An elastomer capable of rapid elastic recovery after A plastic sheet forming technique in which the heated
being stretched to at least twice its length at tem- thermoplastic sheet is stretched over a mold and
peratures from 0o to 150oF at any humidity. Specifi- subsequently cooled.
cally, natural rubber is the standard of comparison TEAR STRENGTH
for elastomers. Resistance of a material to tearing (strength).
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Terminology VINYL PLASTICS

Plastics based on resins made from vinyl monomers
TENSILE STRENGTH except those specifically covered by other classifica-
The capacity of a material to resist a force tending tions, such as acrylic and styrene plastics. Typical
to stretch it. Ordinarily the term is used to denote vinyl plastics are polyvinyl chloride, polyvinyl acetate,
the force required to stretch a material to rupture polyvinyl alcohol, polyvinyl butyral and copolymers of
and is known variously as "breaking load", "breaking vinyl monomers with unsaturated compounds.
stress", "breaking strain". In plastics testing it is the VIRGIN MATERIAL
load in pounds per square inch or kilos per square A plastic material in the form of pellets, granules,
centimeter of original cross-sectional area supported powder,flock or liquid that has not been subject to
at the moment of rupture by a piece of test sample use or processing other than that required for its
on being elongated. initial manufacture.
THERMAL CONDUCTIVITY VISCOSITY
This shows the thermal insulating ability of a mate- Internal friction of a liquid because of its resistance to
rial. The higher the value, the greater the ability to shear agitation or flow.
conduct heat. It is expressed as BTU - inches per VOLUME RESISTIVITY
hour - square foot - degree Fahrenheit. The ability of a material to impede the flow of electric-
THERMAL EXPANSION ity as expressed in ohms per centimeter.
The increase in length of a dimension under influ- WATER ABSORPTION
ence of a change in temperature. The percentages by weight of water absorbed by a
THERMOFORMING sample immersed in water. Dependent upon area
Any process of forming thermoplastic sheet which exposed.
consists of heating the sheet and pulling it down WATER VAPOR TRANSMISSION
onto a mold surface. The penetration of a plastic by moisture in the air.
THERMOPLASTIC WEAR FACTOR
(adj.) Capable of being softened by heat and This test measures material loss when an unlubri-
hardened by cooling. (n.) A material that will repeat- cated sample under load is rotated on a fixed steel
edly soften when heated and harden when cooled. washer. The smaller the value, the smaller the wear.
Typical of the thermoplastics family are the styrene WEATHER RESISTANCE
polymers and copolymers, acrylics, cellulosics, Ability of a plastic to retain its original physical
polyethylenes, vinyls, nylons and the various fluoro- properties and appearance upon prolonged exposure
carbon materials. to outdoor weather.
THERMOSET WELDING
A material that will undergo or has undergone a Joining thermoplastic pieces by one of several heat-
chemical reaction by the action of heat catalysts, softening processes. In hot-gas welding, the material
ultra-violet light, etc... leading to a relatively infusible is heated by a jet of hot air or inert gas directed from
state. Typical of the plastics in the thermo-setting a welding "torch" onto the area over conditions of
family are the aminos (melamine and urea), most time, temperature and pressure.
polyesters, alkyds epoxies and phenolics. YIELD POINT
TOLERANCE There are various types of yield points - compressive,
A specified allowance for deviations in weighing, tensile, flexural and torsional. The point at which
measuring, etc... or for deviations from the standard a material under stress will no longer return to its
dimensions or weight. original dimensions after removal of the stress.
TRANSLUCENT YIELD STRESS
Descriptive of a material or substance capable of The force which must be applied to a plastic to initiate
transmitting some light, but not clear enough to be flow.techniques, including Drape Forming, q.v. involv-
seen through. ing the use of vacuum and stationary molds.
TRANSPARENT
Descriptive of a material or substance capable
of a high degree of light transmission, e.g. glass.
Some polypropylene films and acrylic moldings are
outstanding in this respect.
TRIBOLOGY
The study of the friction, wear, and lubrication of
interacting surfaces in relative motion. (ie: bearings)
ULTRAVIOLET
Zone of invisible radiations beyond the violet end of
the spectrum of visible radiation. Since UV wave-
lengths are shorter than the visible, their photons
have more energy, enough to initiate some chemical
reactions and to degrade most plastics.
VACUUM FORMING
Method of sheet forming in which the plastic sheet
is clamped in a stationary frame, heated and drawn
down by a vacuum into a mold. In a loose sense,
it is sometimes used to refer to all sheet forming
techniques, including Drape Forming, q.v. involving
the use of vacuum and stationary molds.
VINYL CHLORIDE PLASTICS
Plastics based on resins made by the polymeriza-
tion of vinyl chloride or copolymerization of vinyl
chloride with minor amounts (not over 50%) of other
unsaturated compounds.
346
2 5 7 6
Alro Steel
Metals Industrial Supplies Plastics
Integrity. Loyalty. Honesty. These principals have guided Alro Steel since
our founding in 1948 by brothers, Al and Robert Glick. From a small
garage in Jackson, Michigan, Alro Steel has grown to over 60 locations in
12 states. Alro distributes metals, plastics and industrial supplies. A wide
variety of processing services are available including cut-to-size metals
and plastics with next day delivery to over 25,000 customers in North
America.
Focused on exceeding our customers' expectations, we build relationships

with all our customers, large and small. To learn more, visit alro.com.
Alro Steel
Alro Metals
Alro Industrial Supply
Alro Plastics
Alro Metals Outlet
Alro Online Store
alro.com
347
800-877-ALRO
2 5 7 6
alroplastics.com
Metals
Alloy Steel
Cold Finished Bar Ground & Polished Bar Tube
Hot Rolled Bar Pipe Plate
Aluminum
Extruded Rod & Bar Sheet Structural
Cold Finished Bar Plate Grating
Pipe / Tube Mold Plate Custom Shapes
Brass
Rod Sheet Custom Shapes
Bar Plate
Bronze
Bar Plate Custom Shapes
Hollow Bar
Carbon Steel
Chrome Plated Bar Pipe Structural
Cold Finished Bar Tube Grating
Hot Rolled Bar Sheet Expanded Metal
Reinforcing Bar Plate Custom Shapes
Cast Iron
Dura-Bar Gray Bar Dura-Bar Ductile Bar
Dura-Bar Gray Plate
Copper
Rod Sheet Plate
Bar
Stainless Steel
Bar Sheet / Plate Grating
Pipe / Tube Structural Expanded Metal
Tool Steel
Decarb Free Bar Plate Super Square
Drill Rod Flat Ground
Miscellaneous
Threaded Rod Flat Mesh Key Stock
Perforated Sheet Mesh Roll Strapping
Bale Ties
alro.com 888-888-ALRO 2 5 7 6
348
2 5 7 6
Metal Shapes
Squares Rounds / Rods Hex Rod
Angles Beams Channels
Round Tube Rectangular Sheet Metal

& Pipe & Square Tube & Plate
349
800-877-ALRO
2 5 7 6
alroplastics.com
Metals Processsing
Saw Cutting Production / Precision Sawing
Aluminum Plate Sawing Plasma Cutting
Tube Laser Cutting Plate Laser Cutting
350
2 5 7 6
Metals Processing
Waterjet Cutting Shearing
Plate Grinding Thermal Processing
Alro has a fully integrated CAD Department

to handle most file types:
Preferred Files: .DXF .DWG .IGES
Also Accepted:
asm prt dft par psm pwd step X_B X_T prt sat
model iam stp ipt dgn asm prt sldasm sldprt stl
351
800-877-ALRO
2 5 7 6
alroplastics.com

Your Source for Cutting Tools,
Abrasives & Die Supplies
Cutting Tools Abrasives Coolants
Alro Industrial Supply has provided a full spectrum of the highest

quality industrial supplies since 1964.
With an emphasis on cutting tools, die supplies and abrasives,
Alro represents the most upstanding vendors in the industry. Our
large inventory allows us to process your orders the same day.
Contact Alro and let our knowledgeable salespeople provide you
with quality products at competitive prices.
For a full-line Industrial Supplies Catalog,

contact Alro Industrial Supply at:
(800) 877-2576
or
e-mail: industrial@alro.com
alroindustrial.com
352
2 5 7 6
Manufacturer Listing
All American Helicoil North American Tool
Allen Hemco Norton
Alvord-Polk Holo-Krome Oil Dri
Amada Horizon Carbide Onsrud
Applied Mechanics (Amcor) Horn USA Osborn
Anchor/Danly Internal Tool Parlec
Anchor/Lamina Intertape Permatex
Armstrong Iscar Precision Brand Products
Balax ITW/Devcon/Permatex Precision Marshall
Big Kaiser ITW/Dykem Precision Twist Drill
Beechem Jacobs Pferd
Bondhus Jet Precision Marshall
Borite Jolico Precorp
Brady KD Tools Prototyp
Campbell K-Tool Quality Chaser
Carbide Tool Service Kaiser ThinBit Rexcut
Challenge Kaller Royal Products
Channellock Keo Sandvik (Florida Only)
Chick Kimberly Clark Seco
Circle Kitagawa Self-Lube
Coilhose Klein Tools Severance Tool
Cortec Komet SGS
Craftsman Krylon Sia Abrasives
Cratex Kurt Mfg. Sioux Tools
CRC Kyocera SMW-Autoblock
Crews Lamina SPC
Dake Lempco Sprayon
Dayton Progress Lenox Standard Abrasives
Desmond Lift-All Superior Abrasives
De-Sta-Co Lovejoy Tapmatic
Dorian LS Starrett Techniks
Dormer Lyndex Te-Co
Drill Master Lyon Titex
Enerpac MA Ford Titan USA
Erickson Manchester Unbrako
E-Z Burr Master Chemical Union Butterfield
Florida Pneumatic Merit Abrasives Valenite
Flotec Meyer Gage Val Cool
Fluke Microcentric Vardex
Fullerton Milwaukee Electric VSM Abrasives
Gaylee Mitee-Bite Walter Surface Technologies
Guhring Mitutoyo Walter
Hainbuch-Welge Modern Wiha
Hannibal MSI-PRO Wilton
Harvey Tool Niagara Cutter Widia
Hassay-Savage Nicholson YG-1
353
800-877-ALRO
2 5 7 6
alroplastics.com
Product Listing
Cutting Tools
Boring Drilling (Solid) Threading
Big Kaiser Drill Master Advent
Circle Fullerton Dorian
Horn USA Guhring Horn USA
Internal Tool Keo Manchester
Kaiser ThinBit MA Ford Seco
Komet Precision Dormer Titan USA
Rigibore SGS Vardex
Sandvik (Florida Only) Titan USA
Titex Toolholding
Seco
Dorian
Walter USA Fixturing Erickson
Broaching De-Sta-Co Jacobs
Hassay Savage Enerpac Lyndex
Mitee-Bite Parlec
Coolants
Te-co Royal Products
Master Chemical
Milling (Indexable) Seco
Maintenance Oils
Komet Tapmatic
Val Cool
K-Tool Techniks
Cut Off / Grooving Iscar YG-1
Horn USA Sandvik (Florida Only) Saw Cutting
Iscar Seco Amada
Sandvik (Florida Only) Valenite
Lenox
Seco Walter USA
Manchester Widia Turning
Kaiser ThinBit Horn USA
Milling (Solid)
Vardex Kyocera
Fullerton
Walter Hanita Iscar
Harvey Tool Precision Marshall
Deburring
MA Ford Sandvik (Florida Only)
E-Z Burr
Niagara Cutter Seco
Master Power Air Tools
Onsrud Cutter Valenite
Nicholson
SGS Versa-Turn
Osborn
Walter USA
Pferd Reaming Widia
Royal Products Alvord-Polk
Severance Tool Fullerton Workholding
SGS Hannibal Chick
Precision Dormer Enerpac
Drilling (Indexable+Spade) Hainbuch-Welge
Titan USA
Guhring Kitagawa
Twenty First Century
Iscar Kurt Mfg
Komet Tapping Microcentric
Kyocera Balax SMW-AutoBlock
Precorp Dormer Teco
Sandvik (Florida Only) North American Tool Wilton
Seco Prototyp
Walter USA Quality Chaser
YG-1 Titan USA
Union Butterfield
YG-1
354
2 5 7 6
Product Listing
Abrasives Die Supplies Maintenance
Dressing Die Components Allen
Desmond Anchor/Danly Armstrong
Norton Applied Mechanics (Amcor) Bondhus
Winter Jolico Brady
Finishing / Polishing Lamina Channellock
Cratex Lempco Coilhose
Florida Pneumatic Self-Lube Cooper Tool
Die Sets
Master Power Air Tools Cortec
MSI-PRO Danly Craftsman
Norton Lempco CRC
Osborn Crews
Fasteners
Pferd Flotec
Holo-Krome
Sia Abrasives Fluke
Stafford Manufacturing
Sioux Tool Helicoil
Unbrako
Standard Abrasives K D Tools
Superior Abrasives Layout Fluids Kimberly Clark
VSM Abrasives Dykem Krylon
Nitro Cylinders Klein Tools
Grinding
Kaller Milwaukee Electric
Modern
Standfast Oil Dri
Norton
Permatex
Rexcut Punches Pferd
Winter Dayton SPC
Sanding Moeller Wiha
Norton Shim Stock
Pferd Precision Brand Machinery
Standard Abrasives
Springs Amada
Superior Abrasives
Anchor/Lamina Dake
VSM Abrasives
Dayton Jet
Walter Surface
Lempco Master Chemical
Technologies
Wilton
Gaging Material Handling
Hemco Campbell
Meyer American Drill Bushing
Mitutoyo Lift-All
North American Tool
Vermont
LS Starrett
alroindustrial.com
355
800-877-ALRO
2 5 7 6
alroplastics.com
Value Added Services

Alro specializes in providing flexible services tailored to the needs of our
customers. Let us know about anything that we can do to satisfy your needs
and we will gladly work out a customized program. Some Value Added
services that Alro offers include:
Gage Calibration - Send your gages to Alro and we will have them
calibrated, certified and back to you in short order.
Sling Inspection/Certification - Alro works with factory personnel

to inspect and certify your chain and wire rope slings, then certify them to
meet all OSHA requirements.
Band Saw Preventative Maintenance & Repair - Purchase saw

blades from Alro and we will work out a program to maintain and repair
your saws.
Band Saw Blade Welding - Alro has band saw blade welding capacity
on site to quickly respond to the exact style and length of blade you need.
Cutting Tool Resharpening - Reduce your internal handling costs by

letting Alro send out your tools to be resharpened.
Tool Repair - Let Alro work out the right program for you in repairing your
indexable cutter bodies.
Tool Testing - Alros team of technical specialists will make tool recom-
mendations then run tests to prove productivity increases. Let Alro manage
your cost reductions and productivity maximization.
Technical Factory Support - Alro offers factory technical support from

the manufacturers we represent. Call on Alro for your complicated or special
tool applications.
Cost Savings Analysis and Documentation - Alro will document

the overall productivity cost savings that are achieved by applying the right
tool in the right application.
Training - Alro offers customer in-plant training as well as seminars at Alro

or the tool manufacturers facility. If your operators need training in specific
machining applications, we will design a program right for you.
alroindustrial.com
356
2 5 7 6
SmartCellTM Tool Management Solutions

SmartCell is the latest technology innovation
TM
from Alro Industrial Supply which provides tooling

security, tracking and auto-replenishment at the
point of use or within a crib environment. Smart-
CellTM was designed to directly support cellular
manufacturing and can drastically reduce your
tooling usage and replenishment costs.
Here's how:
Secure Tools
SmartCell stations are placed in each
customers manufacturing cell.
Cellular based stations are configurable
from 1-255 secure drawers.
Tooling inventory is organized and loaded
into SmartCells secure drawers.
Dispense Tools
Cell operators log the tooling they wish to
remove using the simple touch-screen
navigation. The proper drawer automatically
unlocks and opens for easy tool dispensing.
Inventory levels are automatically adjusted as
tooling is removed.
Auto-Replenish
SmartCell stations automatically upload
replenishment needs to the master crib or
directly to Alro.
Receiving and putting away product is
simple using our auto-receive feature.
24 hour cell monitoring and alerting is avail-
able through SmartCells Guardian software.
Track Usage
Track inventory usage with SmartCell's robust
reporting. Reports include:
Usage by Cell Tool performance
Usage by Employee Usage by exception
Usage by Part Job costing, etc...
Usage by Job
SmartCellTM Benefits & Advantages

Reduced Premium Freight Charges
Reduced Obsolete Tool Inventory
Inventory Carrying Cost Reduction
Monthly Summary Invoicing
Transaction Cost Reduction
Tool Consumption Reduction
Reduced Walk & Wait Time
Productivity Enhancements
357
800-877-ALRO
2 5 7 6
alroplastics.com
Alro Metals Outlet

Alro Metals Outlet retail stores are a new concept in metals, plastics and indsutrial
distribution. We have taken the inventory availability of a standard service center
and combined it with the convenience of a retail outlet.
Alro Metals Outlet specializes in

drops and standard length materi-
als in a variety of metals, plastics
and hardware supplies. Alro Metals
Outlet is proud to offer several prod-
uct grades to meet your individual
needs.
We stock the smaller drops of
rounds and rectangle bars, struc-
tural shapes (beams, channels and
angles), sheet and plate.
In addition to drops, we offer standard sizes of bar, sheet and plate to meet your
manufacturing specifications. We also inventory a variety of industrial hardware
supplies. If your metal needs exceed your transportation capabilities, a delivery
service is available providing you delivery.
Our Retail Outlet

setting is ideal for:
Industrial Manufacturers
Machine Shops
Sheet Metal Shops
Welders
Marine/Boating Shops
Building Contractors
Maintenance Shops
Industrial Contractors
Prototype R&D Shops
Model Builders
Hobbyists
Our inventory includes stock lengths & cut-to-size pieces of the following items:
Cold Finished Bar Pipe and Tubing
Hot Rolled Bar Plastic Sheet and Plate
Structural Shapes Variety of Plastics
Re-Rod and Mesh Fiberglass Grating
Aluminum Products Cut Offs and Drops
Expanded Metals Hardware Supplies
Stainless Steel Products
358
2 5 7 6
Alro Metals Outlet

Locations
Alro Metals Plus Retail Outlet - Orlando, FL
Clearwater, FL Jacksonville, FL Miami, FL

12490 49th Street N. 5875 Highway Ave #2 6329 NW 74th Ave
Clearwater, FL 33762 Jacksonville, FL 32254 Miami, FL 33166
Ph: (727) 572-4344 Ph: (904) 693-2893 Ph: (305) 392-9990
Fx: (727) 572-6812 Fx: (904) 693-2876 Fx: (305) 392-9991
Orlando, FL Pompano Beach, FL Sarasota, FL

1101 Oak Lane 1631 S. Dixie Hwy, "A" 1695 12th Street
Winter Springs, FL 32708 Pompano Beach, FL 33060 Sarasota, FL 34236
Ph: (407) 339-2576 Ph: (954) 545-9755 Ph: (941) 952-1918
Fx: (407) 339-7532 Fx: (954) 545-9756 Fx: (941) 952-0267
Ann Arbor, MI Jackson, MI Kalamazoo, MI

2466 S. Industrial Hwy 409 Wisner Street 5137 Wynn Road
Ann Arbor, MI 48104 Jackson, MI 49202 Kalamazoo, MI 49003
Ph: (734) 213-2727 Ph: (517) 788-3190 Ph: (616) 343-9575
Fx: (734) 747-7139 Fx: (517) 788-3192 Fx: (616) 343-0480
Lansing, MI Greensboro, NC
4832 Saginaw Hwy 110 Industrial Ave
Lansing, MI 48917 Greensboro, NC 27406
Ph: (517) 321-3773 Ph: (336) 691-8113
Fx: (517) 321-3770
Alro Metals Outlet

359
800-877-ALRO
2 5 7 6
alroplastics.com
Alro Locations
Alro Steel
Akron, OH Charlotte, NC Greensboro, NC Oshkosh, WI
Alpena, MI Chicago, IL Indianapolis, IN Philadelphia, PA
Aurora, IL Clare, MI Jackson, MI Pittsburgh, PA
Battle Creek, MI Columbus, OH Lansing, MI Potterville, MI
Bay City, MI Dayton, OH Livonia, MI St. Louis, MO
Boca Raton, FL Detroit, MI Louisville, KY Tampa, FL
Bolingbrook, IL Flint, MI Milwaukee, WI Toledo, OH
Buffalo, NY Fort Wayne, IN Muncie, IN Tulsa, OK
Cadillac, MI Grand Rapids, MI Niles, MI University Park, IL
Charlotte, MI Grayling, MI Orlando, FL York, PA

Chicago, IL Grand Rapids, MI Kalamazoo, MI
Clearwater, FL Jackson, MI
Alro Plastics
Clearwater, FL Jackson, MI Louisville, KY
Grand Rapids, MI Livonia, MI
Alro Metals Plus

Ann Arbor, MI Jacksonville, FL Orlando, FL
Clearwater, FL Kalamazoo, MI Pompano Beach, FL
Jackson, MI Lansing, MI Sarasota, FL
Miami, FL
360
Decimal Equivalent Chart
DECIMAL METRIC DECIMAL METRIC
FRACTION EQUIVALENT EQUIVALENT FRACTION EQUIVALENT EQUIVALENT
(INCHES) (MILLIMETER) (INCHES) (MILLIMETER)
1/64 .015625 .397 33/64 .515625 13.097

1/32 .031250 .794 17/32 .531250 13.494
3/64 .046875 1.191 35/64 .546875 13.891
1/16 .062500 1.588 9/16 .562500 14.288
5/64 .078125 1.984 37/64 .578125 14.684
3/32 .093750 2.381 19/32 .593750 15.081
7/64 .109375 2.778 39/64 .609375 15.487
1/8 .125000 3.175 5/8 .625000 15.875
9/64 .140625 3.572 41/64 .640625 16.272
5/32 .156250 3.969 21/32 .656250 16.669
11/64 .171875 4.366 43/64 .671875 17.066
3/16 .187500 4.763 11/16 .687500 17.463
13/64 .203125 5.159 45/64 .703125 17.859
7/32 .218750 5.556 23/32 .718750 18.256
15/64 .234375 5.953 47/64 .734375 18.653
1/4 .250000 6.350 3/4 .750000 19.050
17/64 .265625 6.747 49/64 .765625 19.447
9/32 .281250 7.144 25/32 .781250 19.844
19/64 .296875 7.541 51/64 .796875 20.241
5/16 .312500 7.938 13/16 .812500 20.638
21/64 .328125 8.334 53/64 .828125 21.034
11/32 .343750 8.731 27/32 .843750 21.431
23/64 .359375 9.128 55/64 .859375 21.828
3/8 .375000 9.525 7/8 .875000 22.225
25/64 .390625 9.922 57/64 .890625 22.622
13/32 .406250 10.319 29/32 .906250 23.019
27/64 .421875 10.716 59/64 .921875 23.416
7/16 .437500 11.113 15/16 .937500 23.813
29/64 .453125 11.509 61/64 .953125 24.209
15/32 .468750 11.906 31/32 .968750 24.606
31/64 .484375 12.303 63/64 .984375 25.003
1/2 .500000 12.700 1 1.000000 25.400
MM INCHES MM INCHES MM INCHES MM INCHES MM INCHES

1 .0394 21 .8268 41 1.6142 61 2.4016 81 3.1890
2 .0787 22 .8661 42 1.6535 62 2.4410 82 3.2283
3 .1181 23 .9055 43 1.6929 63 2.4803 83 3.2677
4 .1575 24 .9449 44 1.7323 64 2.5197 84 3.3071
5 .1969 25 .9843 45 1.7717 65 2.5591 85 3.3465
6 .2362 26 1.0236 46 1.8110 66 2.5984 86 3.3858
7 .2756 27 1.0630 47 1.8504 67 2.6378 87 3.4252
8 .3150 28 1.1024 48 1.8898 68 2.6772 88 3.4646
9 .3543 29 1.1417 49 1.9291 69 2.7165 89 3.5039
10 .3937 30 1.1811 50 1.9685 70 2.7559 90 3.5433
11 .4331 31 1.2205 51 2.0079 71 2.7953 91 3.5827
12 .4724 32 1.2598 52 2.0472 72 2.8347 92 3.6220
13 .5118 33 1.2992 53 2.0866 73 2.8740 93 3.6614
14 .5512 34 1.3386 54 2.1260 74 2.9134 94 3.7008
15 .5906 35 1.3780 55 2.1654 75 2.9528 95 3.7402
16 .6299 36 1.4173 56 2.2047 76 2.9921 96 3.7795
17 .6693 37 1.4567 57 2.2441 77 3.0315 97 3.8189
18 .7087 38 1.4961 58 2.2835 78 3.0709 98 3.8583
19 .7480 39 1.5354 59 2.3228 79 3.1102 99 3.8976
20 .7874 40 1.5748 60 2.3622 80 3.1496 100 3.9370
Alro Plastics
Your Source for Engineering Plastics
Sheet Rod Tube Film Profiles Machined Parts
Alro Plastics is an industry leader in supplying engineering plastic shapes and

parts. We cut and/or ship the same day your order is placed and provide value
added processing to meet the most demanding fabrication requirements.
PRODUCTS
ABS FGI-AMTM GRATING NYLATRON RADEL
ACETAL FIBERGLASS NYLOIL REPRO UHMW
ACETRON GP FILMS NYLONS RUBBER
ACRYLIC FLUOROSINT OPTIX SAFPLATE
ANTI-MICROBIAL G10 / FR-4 PALIGHT SAFRAILTM
BORATED PE GPO-3 PALSUN SANALITE
CAST NYLON HDPE PBT SEMITRON
CELAZOLE HYDEX 202/301 PEEK STARBOARD
CHEMGRATE HYDEX 4101/4101L PET SUSTARIN C
CLEAR PVC HYDLAR Z PETG TECAFORM
COLORCORE HY-PACT VH PHENOLIC TECHTRON
COMPOSOLITE IND. LAMINATES PLEXIGLAS TIVAR 1000
CPVC KETRON PEEK POLYCARBONATE TIVAR 88
CUTTING BOARD KOMA ALU POLYETHYLENE TIVAR H.O.T.
DELRIN KOMATEX POLYPROPYLENE TOOLING BOARD
DENSETEC KYDEX POLYSTONE M TORLON
DURADEK KYNAR PVDF POLYSULFONE UHMW-PE
DURAGRATE LDPE PPS ULTEM
DURAGRID LIFE SCIENCE PRECISION BOARD URETHANE
DURASHIELD LubX C PROFILES USDA GRATING
DURATREAD MAKROLON PROPYLUX VHMW SHEET
DURATRON MC 901/907 PTFE / TFE VIVAK
ERTALYTE MEDICAL GRADES PVC WALLTUF
EXTREN MICARTA PVC FOAM SHEET WEARGEHR
EXTRUSIONS NORYL PPO PVDF ZELUX
PROCESSING
CNC SAW CUTTING CNC ROUTING COMPLETE TO PRINT TURNING
ROD/TUBE CUTTING PLASTIC WELDING HELICOIL INSERTING BENDING
FIBERGLASS CUTTING 4-AXIS MILLING DRILLING / TAPPING FORMING
WATERJET CUTTING MACHINING BORING GLUING
alroplastics.com

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Alro Plastics

Your Source for Engineering Plastics

IS YOUR SOURCE FOR ENGINEERING PLASTICS...

Alro Plastics Locations

Alro Plastics Alro Plastics

Alro Plastics Alro Plastics

Alro Plastics Alro Plastics

We exceed our customers' expectations through:

Superior Technology Vast Inventory

Processing Services On-Time Delivery

Terms and Conditions:

Alro Plastics' corporate headquarters in Jackson, Michigan.

This catalog has been compiled to provide information on a wide

The product sections are followed by additional plastics reference

Here at Alro Plastics we believe in adding value to anything we

Material Selection Guide

Continued on next page

Continued on next page

Continued on next page

Alro Steel Corporation

Advantages of Stock Shape Plastics

Light Weight Increased Productivity

General Selection Criteria

It may be necessary to ask some or all of the following questions to define

What load will the part have to carry?

Will the material be exposed to chemicals or moisture?

Continued on next page

General Selection Criteria

Will the part have to meet any regulatory requirements?

Should the material have a special color and/or

Will the part be used outdoors?

LEAST EXPENSIVE HDPE (High Density Polyethylene)

Material Selection Guide

Continued on next page

Material Selection Guide

Continued on next page

Material Selection Guide

Material Selection Guide

Continued on next page

ETHYLENE ETHYLENE OXIDE

TOLUENE CYCLOHEXANE ADIPIC ACID

Product Selection Chart

Product Selection Chart

D695 D638 D149 D790 D638

DELRIN N/A 10,000 320 14,100 25/75

HYDEX 12800 9,400 N/A N/A 200/300

PVDF (KYNAR) 8680 5,500/7,400 N/A N/A 50/250

NORYL 16,000/16,400 7,800/9,600 40/550 12,800/13,500 50/60

NYLON See catalog 11,000/14,000 N/A 7,000/17,500 30/320

PEEK 450G 17,100 12,000 190 12,500 50

PHENOLIC CE 36,000 14,000 300 18,000 N/A

POLYCARBONATE 10,500-12,500 8,900-10,500 380 13,500 8-125

POLYETHYLENE 2,700/3,600 3,100/5,500 400/600 N/A 20/1000

POLYSULFONE N/A 10,200 425 15,400 50-100

PVC T1G1 7,750/11,700 7,600 335/380 11,000 100-140

PTFE / TFE 1,700 2,000/5,000 430 N/A 200/400

TIVAR 88 N/A 4,000 680 N/A 140

TORLON 4203L 32,100 16,000-21,500 580 34,000 5-18

UHMW-PE 3,000 5,800 2,300 3,500 300

URETHANE 20,000 175/10,000 400/500 700/4,500 100/1000

VHMW --- >3,800 --- --- >800

Continued on next page

Product Selection Chart

DELRIN 195 Excellent 94HB N/A 129 on 69