BmoGesTone Steel Cord Breakage | Definition » Embedded steel cord breakage Location of Damage » Carcass Corrective Solution » Replace rubber track Causes of Damage » There are several causes for this type of damage such as: over-tension, steel cord damage, and a combination of both. » Over-tension can occur during the following situations: When the rubber track partially or completely de-tracks; the idler, rollers or sprocket can ride up onto the steel embed projections (guide teeth) (Fig. 1). When a rubber track de-tracks, the track can become lodged between the undercarriage and the main body of the machine. When large objects such as: rocks, timber, and other debris or foreign materials enter the undercarriage, they can cause packing between the track and undercarriage components. This can exert very high stress on the steel cords leading to steel cord breakage (Fig.2). When the recoil/tensioning system does not function properly. » Steel cord damage can occur in the following circumstances: When the rubber track gets a deep cut or open crack, that reaches the steel cords. When debris such as: sand, rocks and packed soil enter the undercarriage, steel cord abrasion can occur. When moisture and some chemicals contact the steel cords, corrosion can occur. =a n Fig. 1 Fig. 2 Preven » Regular monitoring of track tension (See machine's maintenance manual). © Be alert to foreign objects on the ground and avoid sharp, hard or large objects. » Avoid unnecessary quick or hard turns to prevent de-tracking. » By minimizing sharp turns less material will enter the undercarriage. » Regularly wash the undercarriage to remove dirt and foreign material. 3