Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
TABLE OF CONTENTS
1 Scope............................................................................ 2
2 References.......................................... 2
3 General Requirements.................................................. 2
4 Heating System........................................... 2
5 Temperature Control.............................................. 3
7 Thermocouple Positions........ 3
8 Temperature Record... 3
9 Procedure..... 4 - 5
1 Scope
1.1 This procedure describes all the requirements for Post Weld Heat Treatment of shell / re-pad
and cleanout door assembly of Storage tanks in a furnace as per API 650 & API 620.
2 References
3 General Requirements
3.1 Before applying the detailed requirements, satisfactory weld procedure qualifications of the
procedures to be used shall be performed in accordance with all the essentail variables of
ASME section IX including conditions of postweld heat treatment or lack of postweld heat
treatment.
3.2 Prior to the start of PWHT, components shall be checked to ensure that all restraints are
removed, the component is free to expand and contract and suitable and sufficient support are
used.
3.3 All machined surface, such as flanges faces, threaded bolts holes, threads, etc. Shall be
protected from oxidation during the heat treatment by coating with de-oxaluminite or other
suitable material.
3.4 All PWHT chart records shall be submitted to Welding Engineer for review and approval.
3.5 Suitably trained Presonnel shall be employed for operation of PWHT Furnace.
4 Heating System
5 Temperature Control
5.1 There are eight Local Control Panel in the Furnce for the burner control. The Local Control
Panel to drive the burner control unit as fundamental from air pressure control ignition, fuel
valve control etc.
5.2 The Burners shall be adjusted manually, by continous reference to the temperature recording
instrument, adjusting fuel and airflow in a manner such as to ensure that parameters and
constraints of the specification are fully met, to achieve a heating balance throughout the
assembly.
5.3 The location of thermocouples describes in Section 7 of this procedure, shall be determined so
as to provide a good indication of the overall distribution of heat throughout the assembly, any
discrepancy shall be investigated.
5.4 The actual temperature range for the soak period, as recorded by thermocouples, shall not
have a spread of more than 40C.
7 Thermocouple Position
7.1 Thermocouple sahll be located on the nozzle to shell / pad assembly surface to ensure that all
positions are properly and uniformly heated. The thermocouple locations shall include: -
a- The thinnest major component
b- The thickest member.
7.2 Sufficient thermocouples must be used to ensure that the welds and heat affected zones
achieve the uniform temperatures.
8 Temperature Recording
8.1 Thermocouples and a calibrated temperature chart recorder shall be used to provide an accurate
and legible record of all PWHTs. All charts shall be marked with the date and sufficient
information to uniquely identify the vessel (orjoint/component for localized PWHT) being heat
treated. Multipoint chart recorders shall clearly differentiate/identify each channel/point by use
of different colored inks or automatic number stamping.
8.2 Temperature recorders shall be calibrated every three months and a current calibration sticker
shall be maintained on the recorder. The calibration frequency may be extended to 12 months
with the approval of Saudi Aramco Inspection if the documented calibration checks for that
particular recorder demonstrate acceptable accuracy for a suitable period..
Procedure :7-8-00/JZ-777
POST WELD HEAT TREATMENT
The Company with the Strength of Steel Rev / Date : A / 26.11.2016
(STORAGE TANKS) Page : 4 of 5
9 Procedure
9.2 General
9.3.1 The temperature of the furnace shall not exceed 600F (315 C) at the time the part or section
of the tank is placed in it.
9.3.2 The rate of heating in excess of 600F (315 C) shall be not more than than 400F (222C) per
hour divided by the maximum metal thickness, in inches., of the wall plate being heated, but in
no case shall it be more than 400 F/hr (222C/hr)
Procedure :7-8-00/JZ-777
POST WELD HEAT TREATMENT Rev / Date : A / 26.11.2016
The Company with the Strength of Steel
(STORAGE TANKS) Page : 5 of 5
9.2.3 During the heating period, the temperature throughout the portion of the tank being heated shall
not vary more than 250F (140C) within any 15-ft (4.6m) interval of length and when at the
hold temperature not more than 150F (85C) throughout the portion of the tank being heated.
9.2.4 During the heating and holding periods, the furnace atmosphere shall be so controlled as to
avoid excessive oxidation of the surface of the material being treated. The furnace shall be of
such design as to prevent direct impingement of the flame on the material.
9.2.5 At temperatures over 600F (315C), cooling shall be done in a closed furnace or cooling
chamber at a rate not greater than 500F (280C) per hour divided by the maximum metal
thickness, in inches of the plates affected; in no case shall the rate be more than 500F
(280C) per hour. At temperatures of 600F (315C) and below, the material may be cooled in
still air.
9.2.6 The rates of heating and cooling need not be less than 100 F/hr (55C/h). However, in all
cases consideration of closed chambers and complex structures may indicate reduced rates of
heating and cooling to avoid structural damage due to excessive thermal gradients.