ACS800 series ACS800 - Compact

and Complete.
Company name - 1
01-04-06 -
 Why to use VSD?
...saves environment and has other benefits
Variable Speed Control saves a
considerable amount of energy
speed
Improved quality through better Production rise
process controllability
Best quality
Reduced process equipment wear
and longer lifetime mean decreased
environmental loading
Energy saving
Soft Start and Stop reduces waste
and saves raw material Soft Start time
Noise reduced in most cases
Natural resources saved while
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process efficiency improved

 What is VSD?
Uline UDC Uout

Rectifier DC link Inverter

L + Motor
L1 V1 V3 V5
U1
Supply L2 C Ud V1 M3~
W1
L3 - V4 V6 V2

Monitoring
Control Electronics
Control control, monitoring and communication
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 ABB AC Drives Portfolio
Low Voltage Medium Voltage
Motor [kW] Motor [kW]
100000 100000
60000 70000
32000 50000
8000 40000
5000 30000
LCI
4500 20000
ACS600 ACS 6000c
2500 15000
1000 10000

ACS6000
400 7000
ACS 800
160 5000
37 4000
7.5 3000
5.5 2000
3.0 1500 ACS1000
1.1 1000
ACS100 - 400
0.12 315
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200 240 380 480 500 690 1500 1.0 1.5 1.8 2.4 3.3 4.16 6.0 6.9 10.0
Supply [V] Supply [kV]
 ACS800 Product Series
Single Drive
Motors
6-pulse
Supply Unit M

12-pulse
Supply Unit
(Medium Voltage)

Regenerative Braking Software:

Supply Unit Chopper Standard
System Application
3 AC Master-Follower
Crane Control
MultiDrive Extruder Control
Supply Section Drive Sections Pump & Fan Control
Output Centrifuge Control
6-pulse Filters Spinning Control &
Supply Unit - dU/dt Traverse Control
- sine

12-pulse M
Supply Unit M
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M
Regenerative
Supply Unit
 ACS800 - Suitable for Any Applications
Fans Conveyors Winders Roller tables Spinning

Pumps Cranes Paper machine Offshore Ski lifts

Debarking drums Centrifuges Propulsion Drilling Decanters

Company name - 6

Windmills Kilns Extruders Compressors

 ACS800 Single Drive
Compact and complete
Common technology for
different applications
Wide power and voltage range
200 V to 690 V
0.55 kW to 2800 kW
Premium Technology - DTC
Start-up Assistant
Adaptive Programming
Easy installation
Environmentally sound
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products
Backward compatible
CE, C-UL US, CSA, C-tick
 ACS800 Single Drive 1.1 - 110 kW
ACS800-01 Wall-mounted single drive
Compact and complete
Either IP21 or IP55
User-friendly
Everything inside
Start-up Assistant
Built-in options
I/O extension modules
Fieldbus modules
Pulse encoder module
Fibre optic link module
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EMC filter
Braking chopper
 ACS800 Single Drive 1.1 - 110 kW
ACS800-01 Wall-mounted single drive
Comparison with previous generation drive
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BACK
 ACS800 Single Drive 90 - 500 kW
ACS800-02 Free standing single drive
Compact and complete
IP21
Easy installation
Everything inside
Two mounting directions
Narrow design
Enclosure extension (option)
For options like contactor and
motor thermal protection
Fuse switch as standard
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Built-in options
All ACS800-01 options
Common mode filters
 ACS800 Single Drive 90 - 500 kW
ACS800-02 Free standing single drive
Comparison with previous generation drive
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BACK
 ACS800 Single Drive 90 - 500 kW
ACS800-02 Free standing single drive
Easy cabling
Separate cabling pedestal in ACS800-02
Possibility to do the cabling beforehand
Easy to pull in or out the drive
Wheels under the unit
No need to disconnect the power cables,
when removing the unit
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BACK
 ACS800 Single Drive 55 - 2800 kW
ACS800-07 Cabinet Build Single Drive
Cabinet build Single Drive
IP21,IP22,IP42,IP54 or IP54R
Compact design
Small size high output
Customised solutions
Wide variety of different
standardised configurations
including all ACS800-01/02
options
Custom design by application
engineering
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Common ACS800 technology

Common user interface
Common control platform
 ACS 800Single Drive 55 - 2800 kW
ACS800-07 Cabinet Build Single Drive
ACS607 690 V (width) ACS800-07 690 V (width)
2130 mm (610 kVA) 830 mm (610 kVA) -61 %
3030 mm (900 kVA) 1330 mm (1060 kVA) -56 %
4030 mm (1710 kVA) 1830 mm (1740 kVA) -55 %
5230 mm (2120 kVA) 2230 mm (2120 kVA) -57 %
6230 mm (3350 kVA) 3230 mm (3490 kVA) -48 %
Company name - 14

BACK
 ACS800 Single Drive 75 - 1120 kW
ACS800-17 Regenerative Single Drive
Excellent supply side features
Fundamental power factor unity
Extremely low current and voltage
harmonics
Excellent motor side features
Full motor voltage even with
unstable net voltage
Fast and smooth motoring-
regenerating-motoring transitions
Energy savings
Compact construction
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Plug and play line inverter

No settings needed
 ACS800 Modules 90 - 560 kW
ACS800-04 & -04M for optimised panel building
Same functionality and in-built options
as in ACS800-01 and ACS800-02
Easy cabinet assembly
Compact design
Separate control unit
Can be mounted to the most suitable
location in cabinet
Easy cabling
EMC compliant modules
No need for special EMC
cabinet
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Superior flexibility
37 mounting variants / type
e.g. either bookshelf or flat mounting
 Direct Torque Control
Excellent motor control in all situations
Torque step rise time
1,00 New Current level
DTC < 5 msec.
Current
Flux vector 10 to 20 msec.
Open loop PWM > 100 msec. 0,50

Accurate speed or torque 0,00 Time

control Torque New Torque
DTC level
PWM
Full torque at zero speed
Direct control of torque - no
nuisance trips
Power loss ride through
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No unnecessary process
interruptions
Fast control - better protection
 Direct Torque Control
Dynamic Performance
1.5
Fast and accurate control T, n
T
n
Guaranteed performance
1.2
Excellent static and dynamic t

accuracy

Impact drop / %sec.

0.9
No encoder required for
accurate process control
0.6
Immediate response to load Torque

changes
0.3 Speed

0.0

C1

C2

C3

C4

C5

C6
DTC
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Based on third party measurements

No encoder used

BACK
 Direct Torque Control
Power Loss Ride Through
1.0
Power Loss Ride Through
No unnecessary process
0.8
interruptions
Minimized downtime during
short power downs 0.6

Time / s
0.4

0.2

0.0

Theor.

C1

C2

C3

C4

C5

C6
DTC
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Based on third party measurements

BACK
 Human Machine Interface

3 Analogue Inputs 2 Analogue Outputs

7 Digital Inputs 3 Relay Outputs

Galvanically isolated

Digital I/O Extensions (up to 13 DI and 9 RO)

Analogue I/O Extensions (up to 5 AI and 4 AO)
Pulse Encoder Adapter

PC connection
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Fieldbus Adapters

PELV
 Start-up Assistant
User-friendliness and easiness of use
Intelligent, interactive start-up
guide
Guides step-by-step through
setting of the most common
parameters and installation of
options
To shorten the start-up time
To prevent mistakes in
parameter setting
Multilingual
On-line information system
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 Adaptive Programming
Built-in PLC - Programming Done in a Few Minutes
No extra
software,
hardware or
tools needed
Creating and modifying
I/O signals
Speed or torque reference
Documentation
Easy to create and
understand
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One sheet is always enough

 Extensive Protection Features
Programmable functions Pre-programmed functions
Control signal supervision Over current
Panel loss DC over voltage
External fault DC under voltage
Motor thermal protection Power plate over temperature
Stall Short circuit
Under load Input phase loss
Motor phase loss Ambient temperature
Earth fault protection Power limits
Current and torque limits
Critical frequencies lock-
out
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 Versatile Hardware Accessories

Enclosure classes Braking choppers and

IP00, IP21, IP42, IP 54, resistors
IP55 Motor thermal protection
EMC solutions Pt100 or thermistor
1st Environment, relay
restricted Fuse switch and main
2nd environment, contactors
unrestricted
Filtering solutions
dU/dt filters & limitation
Common mode filters
Sine filters
Company name - 24
 ACS800 Control Solutions
Ready Made Solutions for Special Applications
Centrifuge Control
for high separation of solids from liquids
for co-ordinated speed difference control
Extruder Control
for reliable and safe extrusion
Master Follower
for load sharing between mechanically connected motors
Pump and Fan Control
for sequential closed loop control of pumps and fans
Crane Control
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for fast and safe crane control

Spinning & Traverse Control
for high quality yarn production
 Tools
Supporting the Lifecycle of Drives
DriveSize
Engineering Tool for
dimensioning drives and motors
DriveWindow
Start- up and Maintenance Tool
for commissioning and
monitoring
DriveAP
Programming Tool for Adaptive
Programming
DriveOPC
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Integration Tool for integrating

with commercial software
 World Class Manufacturing

Computer aided Extensive tests

assembly
- High voltage test
Consistent
supply Environment-friendly - Insulation test
management production ISO 14001 - Functional test
High quality standards - Stress screening
ISO 9001 - Final test

Long experience
since 1975

200.000 drives per

annum

Over 6000 MVA power

per annum
Company name - 27

Worlds leading drives

manufacturer
 Company name - 28