Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
The personal involved in this activity with a grade equivalent level II calcification.
Operators level I may be engaged in this activity under the supervision of personal
level II or III.
Personal responsible for preparation and approval of NDT should be qualified grade
III.
For each construction the Shipbuilder should l submit a plan for approval by
Classification Society with aria , procedure NDT to be used.
All welds will be subject to visual testing by personal designated by the Shipyard
Weld connection of cast (stern frame, rudder parts, shaft brackets) should be tested
over their full length.
All start/ stops points, in weld made automatic process should be exanimate RT or
UT.
The minimum RT test length should be 300 mm , and minimum UT test length
should be 500 mm.
Visual testing
The surface will be clean, free from scales, oil, paint, and will include 10 mm sides of
weld .
Penetrate spray (red) time will be less than 10 min , removed extra spray
Advantage method:
Simplicity operation
Best method for cracks in non ferrous materials
Suitable for automatic testing
Quantitative
Disadvantages:
There are many methods to generate magnetic flux in the piece. The most simple is
to apply a permanent magnet on the surface but is not accurate due to the contact
or magnet strength.
-Making the test piece part of a yoke, this is wound with a current caring coil.
Normally to ensure the piece has no cracks the magnetization has to make in two
directions, perpendicular to each other, with a maximum deviation of 30 deg. The
last methods use swinging field with multi orientation direction.
The amperage could be generated by portable or power pack units from 2000 amps
to 10000 ams .
Advantage method:
Simplicity
Quantitative
Disadvantages:
Not fail safe in that lack of indication could mean no defect or process not carried
out properly.
The method is suitable for detection of the internal defects in ferrous, nonferrous
and other materials.
Gamma radiations ()
The source of radiation represents any source or radioactive material and any
radiation generator.
The closed source is an enclosed source which in normal conditions does not
communicate radiate outside.
The propriety of the radiations is to act as light against the silver halide crystals,
function of the intensity , creating a photo image.
Material tested is places between the source and film. Material is different
penetrated, means darkened area represent a cavities, density of material
determine the amount of absorbed radiations.
Co 57 -272 days
Se 75 120 days
The exposure factor is curie hours, as the source decay exposure time should be
increased.
The source Ir 192 can penetrate plate between 7mm-45mm, with restrictions at 25
mm.
The radiographic test is carried out for for but seam, distance source film about
300 mm. The dark aria represent defects, the light one represent no defect aria.
The image quality should be verified using a / Q/ image indicator, wire type. The wire
is placed on the source side. The image of a wire is considered visible on the film if a
continuous length of at list 10 mm is clearly visible in a section of uniform optical
density.
Ex:
Advantage of RT:
Information is pictorial
Disadvantages :
Ultrasonic testing
This method is used for detection of surface and internal defects of material .
Principle is the same as echosounder . A short pulse of ultrasound is generated by a
piezo elechtric crystal under a frequency related to the thickness of the crystal.
Vibration or sounds have the propriety to penetrate homogenous elastic materials as
metal. Velocity in steel is 5900 m/sec and in water is 1400 m/sec.
The type of waves are : transversal, longitudinal (most used), part longitudinal,
bending, torsion .
- inclined incidence the beam is send under an angle with perpendicular surface
-The signal depends of the surface shape means big roughness small signal , small
roughness big signal . Grinding is not recommended .
-Structure of the material is also important , means fine structure good result , and
rough structure poor result .
-material thickness ,
-beveled aria in this case result is not sure 100%, test id done only one side,
-material type is very important , calibration of gauge unit has to be made with the
some material , means speed of beam .
-welding type, but seam, full penetration, deep penetration, fillet weld cannot be
tested.
The emitter generate signals at equal time intervals which are reflected back . In
case of defect the signal will be reflected quicker than the back wall.
On the screen is marked the defect existence and also the deep in material. The
result is connected to the operator experience, discontinuity evaluation. The defect
on the screen is visualized as a pick in the
Advantage method:
-Thickness and length 30 ft could be checked
-portable
-extremely sensitive
-no consumable
Disadvantages:
UT Other applications
Plate thickness
The measurement is carried out with a specific instrument which also need
calibration . Method is as for defect sensor on surface (contact method ) , using
special liquid between surface and sensor. Application measurements for plate
thickness in case of :
Watertight compartments:
Method use specific gauge with a sound source inside closed space and outside
measure device (receiver). It use for cargo hatches, hatches, metallic doors.
CIT's Digital Radiography technology is one of the methods that has had an impact on the product
inspection process as, it is economical, reduces project time scales and is eco friendly. This is attributed to
the facts that it reduces radiation energy by 50% and exposure time by 60 to 70%. The Digital
Radiography provides a new innovative method that replaces X-ray films, darkroom processing and
conventional archives with computer systems, electronic archiving and x-ray capture using direct or
reusable digital imaging plates.
The flexible imaging plates can be used just like ordinary films in jackets and can be placed inside and
outside of the product under inspection. These plates are exposed in a similar manner to standard
radiographic setup but with reduced radiation energy and exposure time. Further, the technology has been
proven to work with Ir192, Se75, x-rays, Yb169, and Co60. Also, the images generated by Digital
Radiography meet with the overall radiography inspection standards of pipelines, pressures vessels
etc. CIT's Digital Radiography technology is field portable for site radiography and can have a payback
period of 6-9 months against specific
Profile/Tangential Radiography is one of the proven methods for inspecting Corrosion Under Insulation
(CUI). This method makes use of high-energy radiation source, generally Ir192 or Co60, as the geometric
setup accounts for greater thicknesses to be penetrated.
The inspection simulation tool relies on ray tracing mathematical algorithms for radiation scattering, which
defines the following:
> Radiographic source, position. The geometry of the object to be inspected can be defined by standard
CAD packages or by parametric geometry models.
> Display of viewable variations on exposure times, light box, energy dynamic change