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Quick Guide
System Release 5.4/0
Content
4 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
Content
3 MNS iS Operation............................................................................................. 44
3.1 Withdrawable module operation and interlocking ...............................................................44
3.2 Fixed module operation and interlocking .............................................................................45
3.3 Motor operation .......................................................................................................................46
3.3.1 Operation modes............................................................................................................. 46
3.3.2 Control Access ................................................................................................................ 46
3.3.3 Local motor operation...................................................................................................... 46
3.3.4 Remote motor operation via DCS ................................................................................... 47
3.3.5 Motor Operation via Human Machine Interface (Web Interface) .................................... 47
3.4 Alarms and Trips .....................................................................................................................51
4 Technical Data.................................................................................................. 55
4.1 Control and Communication components............................................................................55
4.2 Certificates ...............................................................................................................................57
5 Annex................................................................................................................ 58
5.1 Related Documentation...........................................................................................................58
5.2 Terminology .............................................................................................................................58
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 5
1 MNS iS Design & Components
MNS iS as part of the ABB Low Voltage Notable system advantages with regard to
Switchgear solution uses the well proven ABB design aspects:
MNS standard design aspects. MNS aspects
described in this section are fully applicable to Compact, space-saving design
MNS iS. Easy project and detail engineering
through standardised components
MNS system is a verified design in accordance Verified design acc. IEC 61439-1/-2
with IEC61439-1/-2. Earthquake-, vibration- and shock-proof
designs are available
The consistent application of the modular Easy retrofitting without the need for
principle both in electrical and mechanical design switchgear de-energizing
as well as the use of standardized components Maintenance-free busbar construction
allows its flexible and compact design. High operational reliability and availability
Optimum personal protection
Depending on operating and environmental
conditions different design levels are offered.
The switchboard is divided into vertical and As even power cabling and control wiring are
horizontal compartments thus separating different strictly separated within MNS iS, the switch-
functional areas. board is structured as follows:
1. Equipment compartment
4 All equipment, including the standard motor
starter modules MStart or feeder modules
MFeed in withdrawable design, is situated
therein. The compartment can be divided in
horizontal and vertical sub compartments.
4. Busbar compartment
Contains the MNS main busbar system and
distribution bars. The distribution bars are
embedded in the Multifunction Separation Wall
Figure 1 Functional areas: Incomer and MCC (MFW) which is located between the Equipment
compartment and the Busbar compartment
6 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS Design & Components 1
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 7
1 MNS iS Design & Components
Multi-functional operating handle MStart and MFeed comprise the power circuit and
connecting to module interlocking measurement functionality, thus they are
mechanism (see page 44) decoupled from integrated control.
Ergonomic module handle to withdraw the
module Integrated control and protection functionality is
Status display (4 LED) integrated in performed by the allocated MControl located in
module front the control cable compartment.
Module rear wall with integrated contact
system and sensors Utilisation of conventional feeder modules for
Control terminal block energy distribution is possible for conventional
control instead of MControl functionality.
Figure 4 MStart size 6E/4 Figure 5 MStart size 6E/2 Figure 6 MStart size 6E
8 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS Design & Components 1
1.2.2 Dimensions
6E/4 6E/2 6E
height 150mm; height 150mm; height 150mm;
width 150mm width 300mm width 600mm
6E 6E 6E
8E
16 E
12 E
600 24 E
600 600
600
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1 MNS iS Design & Components
10 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS Design & Components 1
1.3.2 Dimensions
85E Cable entry from top 85E Cable entry from bottom
Height 2125mm Height 2125mm
Width 400/600mm Width 400/600mm
Depth 600/800/1000mm Depth 600/800/1000mm
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 11
1 MNS iS Design & Components
MSD
MSD
MSD
MM MM
MM
-N01
Contactor Feeders and Energy Distribution Modules MFeed (not available in Fixed design)
-T01 4
-F03
-Q01
MSD -F01 3 or 4 3 or 4
-Q01
I>>
-N01 MM
MM -N01 MM
Abbreviations:
MM = Measuring module (option for Energy Distribution)
MSD = Main switching device (Fused or Fuseless)
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MNS iS Design & Components 1
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 13
1 MNS iS Design & Components
The power module MStart / MFeed* comprises: The interface module MLink serves for the serial
gateway interface to higher level systems which
the electrical isolator communicate through the internal bus to all
the short circuit protection (fuses or circuit MControl modules.
breaker)
contactor and any electrical control A local Human System Interface MView is
equipment and status indication. available to monitor the MNS iS status and
the sensor module (measuring the electrical display information for each connected motor /
values, which are made available to the feeder.
process via the MControl processor module.
14 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS Design & Components 1
Control Condapter
conventional type
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 15
1 MNS iS Design & Components
The MControl modules are plugged into separate Figure 12 MControl module
slots in the control cable compartment. Each slot
belongs to a dedicated power module.
Control Condapter
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MNS iS Design & Components 1
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 17
1 MNS iS Design & Components
Capabilities:
User settings/ Access control
Parameterization, Configuration and
Download
Diagnostic function
Archive/ Restoration/ Reports of project data
Switchgear Arrangement overview
Guidance by Online help Figure 16 MNavigate motor starter parameter screen
18 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS Design & Components 1
The communication between MLink and the The MLink contains time server / client
MControl devices internally is a RS485 peer-to- functionality as an option to provide accurate
peer communication (max 10MBps) with a deter- time signal to all MControl. The time stamp of
ministic Master-Slave protocol. alarm and events from MControl is distributed to
a higher level Process Control System via the
Up to 60 MControl devices can be connected to Ethernet network.
one MLink. The wiring between all MControl and
MLink Motor Operation via Human Machine
Interface (Web Interface) is built-in inside the
switchboard, no additional wiring is required.
Multiple MLink can communicate via fieldbus
(Profibus or MODBUS) to the control systems.
The MLink acts as a standard fieldbus slave
device in Master-Slave communication protocols.
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 19
2 MNS iS System Setup
2 E A E
3 A A E
4 E E A
5 A E A
6 E A A
0V
7 A A A
+ 24 VDC
0V
0V
20 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS System Setup 2
1 ] ] ] ]
0 1 2 4 x 6E/4 1/1 1/2 1/3 1/4
3
4 ] ]
0 4 5 2 x 6E/2 4/1 4/3
6
7 ]
0 7 8 6E 7/1
9
10 ]
11
12 12E 10 / 1
1 0
13
14
15
16 ]
17
18
19 16E 16 / 1
1 6 20
21
22
23
24
25 ]
26
27
28
29
30 24E 25 / 1
2 5
31
32
33
34
35
36
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 21
2 MNS iS System Setup
The basic component of the MControl unit is the If specified, extension cards providing optional
main board. It is contained in a metal housing. functionality are added to the main board:
Extended Digital I/O
The main board is the main processing unit Extended Analog I/O
providing Profibus Direct Interface
PTC I/O
basic digital I/Os Relay cards
switchgear bus interface 3-channel PT 100
serial connection to MStart / MFeed
power supply Extension cards can be used if they are selected
with the project specific configuration within the
ABB Engineering tool.
Profibus Interface
LED3 (red): not connected
LED4 (green): connected MControl extension cards:
DIDO board or
MNS iS Internal Communication Relay card or
LED1 (orange): PT100 card
Flashing: Communication to
MLink working AIAO board
22 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS System Setup 2
2.3.2 Location
MControl
1 2 3 4
1 2 3 4
MStart / MFeed module position in compartment
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 23
2 MNS iS System Setup
RCU 1 2 3 4
MFuse
1
2
3
4
Important:
The contactor control circuit for each starter can
be opened for the optional use of a Remote
Control Unit (RCU) or Emergency Stop at
connector X35 (above MControl). Connectors
X35.1 and X35.4 are to be bridged in case none
of these options is used. See connection diagram
on page 25.
24 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS System Setup 2
Connector X35.18
0V + 24 VDC
or N or 230 VAC
Connector X30.1-118
Connector X31.1-18
Connector X33.1-13
Connector X32.1-13 Coupler for control voltage supply
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 25
2 MNS iS System Setup
26 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS System Setup 2
Remark:
Relay cards are not
available in conjunction
with other MControl
extension cards.
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 27
2 MNS iS System Setup
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MNS iS System Setup 2
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 29
2 MNS iS System Setup
X40.1
X10.1
11 12 13 14 15
21 22 23 24 25 26 27
31 32 33 34 35 36 37
41 42 43 44 45 46 47
51 52 53 54 55 56 57
61 62 63 64 65
30 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS System Setup 2
1 21
2 31
3 32
4 33 The terminal pin assignments of
X40.1.2. X10.1.
5 34
6 35 X40.2 X10.2
7 36 X40.3 X10.3
8 37 X40.4 X10.4
External wires
L1 14
X10.1.
N 15
+ 24V 44
X10.1.
- 24V 45
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 31
2 MNS iS System Setup
2.5.1 General
ABB MLink
MLink
Side view Side view
LED Indication 12 13
left LAN 1 IP Address
1 Power ON R MLink RESET Button right
2 LAN 1 Comm. OK 3 LAN 1 Link OK
LAN 2 IP Address 4 LAN 2 Comm. OK 5 LAN 2 Link OK
6 DCS Comm. OK 7 MLink FAULT
8 9
10 MLink RUN 11
LAN 1 LAN 2 12 Swg. Bus Receive 13 Swg. Bus Transmit Swg. Bus
Modbus TCP/
Profinet Ethernet LED USB Serial Modbus RTU Profibus Earthing
connection connection Indication interfaces interface interface interface clamp
(reserved) (Redundancy)
The compact flash card contains: The card is inserted to the slot at the left side of
Operating System the MLink unit. As soon as the flash card is
IP address inserted and MLink is connected to the voltage
MLink parameters supply, MLink starts polling the MControl units
Fieldbus parameters connected to the switchgear network.
32 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS System Setup 2
0V + 24 VDC
Connection example
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 33
2 MNS iS System Setup
Figure 36 Bus wiring in multiple cubicles Redundant MLinks approved topology example 1
34 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS System Setup 2
Figure 37 Bus wiring in multiple cubicles Redundant MLinks approved topology example 2
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 35
2 MNS iS System Setup
A standard touchscreen running web browser The touchscreen is installed in the control cable
software is used as MView mounted at a central room door and connected to MLink as shown in
place in the switchboard. Figure 38 hereunder.
General information on MView functionality is Note: Figure 38 refers to the ABBs standard
given in section MNS iS Design & Components, device, however also other industrial touch-
page 18. screens can be used.
36 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS System Setup 2
Example:
Figure 39 MControl and MStart / MFeed connected to control and power condapters
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 37
2 MNS iS System Setup
The parameterization tool MNavigate is used for For more information on MNavigate, please refer
setting/ editing project specific parameters. to
the MNavigate online help, see section
Note: hereunder
Precondition for the use of MNavigate for above the MNavigate help file as separate chm file.
actions is the availability of an MNS iS project
application imported from the ABB Engineering
tool.
This application contains all plant specific fixed
information for example
the device list (MStart, MFeed, MControl,
MLink)
device locations
used hardware options (e.g. MControl
extension cards).
38 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS System Setup 2
Parameterization steps:
Expand Tree
Help
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 39
2 MNS iS System Setup
(3) Parameterization
Note:
The parameters shown here are those held within
the MLink (CF Card). The parameters are not
changed in the MControl until they have been
downloaded.
40 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS System Setup 2
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 41
2 MNS iS System Setup
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MNS iS System Setup 2
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 43
3 MNS iS Operation
3 MNS iS Operation
44 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS Operation 3
ON position 3 ---
(I)
OFF position 3 3
(O)
Test position 3 3
Disconnected
position 3 3
(Isolated 30 mm
position) withdrawn
Moving
Position --- ---
(Withdrawn removal
possible or
position)
ON position
(I) 3 3
(optional)
OFF position
(O) 3 3
Test position
3 3
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 45
3 MNS iS Operation
46 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS Operation 3
an MView unit or
a standard PC
Figure 57 Addressing
Note:
Default user: mview
Figure 58 Logon
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 47
3 MNS iS Operation
MControl colors indicate the current status of the Configured but currently absent
particular device.
In place but offline
The operate view can be called for all MControl Online and switched on
devices that are indicated online.
Online and switched off
Online and tripped
Online, switched on and alarm
Online, switched off and alarm
Online, tripped and alarm
Configured according to device list
but application file missing (MControl
application download required) and
device currently absent
Online, application file missing
(MControl application download
required)
48 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS Operation 3
Appearing alarms/trips are shown with red and blue Figure 61 Operate view
indicators next to the Alarms/trips window. Pushing
the red or blue button opens the alarm/trip view.
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 49
3 MNS iS Operation
Precondition:
Prior to the download any necessary modification of
configuration data or parameters has to be executed
via MNavigate and made available in MLink.
Note:
For configuration data download the corresponding
MControl unit has to be set offline.
50 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS Operation 3
Relates to
Message Alarm condition Trip condition
Motor Starter System
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3 MNS iS Operation
Relates to
Message Alarm condition Trip condition
Motor Starter System
52 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
MNS iS Operation 3
Relates to
Message Alarm condition Trip condition
Motor Starter System
Should an application be
NOTE: utilized requiring an
This message is Extended I/O card, AIAO,
generated due to PTC, DI/DO and that
internal hardware application downloaded to
house keeping an MControl without the
tasks within the extended I/O card present,
MNS iS System the MControl will issue the
IRF Hardware Trip.
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 53
3 MNS iS Operation
Relates to
Message Alarm condition Trip condition
Motor Starter System
54 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
Technical Data 4
4 Technical Data
Electrical Data
Power consumption
Mechanical Data
Environmental conditions
Reliability
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 55
4 Technical Data
Input Output
(optical isolated, one common) (two outputs share one
common)
Pollution severity 3 3
56 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
Technical Data 4
4.2 Certificates
IEC 61439-1 Low voltage switchgear and controlgear Verified Design in accordance with
assemblies General rules standard
IEC 61439-2 Low voltage switchgear and controlgear Verified Design in accordance with
assemblies Power switchgear and standard
controlgear assemblies
Electromagnetic Compatibility
IEC 61000-4-11 Voltage Dips 230 V Not applicable, for power supply only
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 57
Annex
5 Annex
5.2 Terminology
Bus Local A Control Access term describing that the MControl accepts
its commands from a device on the switchgear control
network, e.g. the Web Interface, MView.
COTS Commercial off the shelf Commercial off the shelf product, term to describe products
available on the market, ready to use.
DTM Device Type Manager Software module used to manage devices via fieldbus (e.g.
PROFIBUS) using frame application environment (e.g.
PactWare, ABB Fieldbus Builder etc.)
58 ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009
Annex
FD Field Device Term for devices connected to the fieldbus (e.g. motor
control units or circuit breaker protection)
GSD file Gerte Stamm Datei Hardware description file for a PROFIBUS-DP or
(German abbreviation) PROFIBUS-DP/V1 slave type
GPS Global Positioning System System to detect local position, universal time and time
zone, GPS technology provides accurate time to a system
LVS Low voltage switchgear A factory built assembly built to conform with IEC 60439-1
MCC Motor Control Centre Common term for a switchgear used for motor control and
protection.
NLS Native Language Support Providing the ability to change the language of software
tools in order to support native languages (English is basis,
others are optional)
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 59
Annex
RCU Remote Control Unit Local control unit with pushbutton and indicator to operate a
device (e.g. motor) from field level
RTC Real Time Clock Integrated clock function in devices used to generate time
and date information if a remote clock system is not present
Software Local A Control Access term describing that the MControl accepts
its commands from the hardwired inputs as a result of either
the PCS or MView passing the Control Access Authority to
Soft-Local.
Note: Does not require the hardwired local input to be set to
true.
SNTP Simple Network Time A protocol used for time synchronization in Control Network
Protocol through Ethernet
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Annex
UTC Coordinated Universal Time Coordinated Universal Time is the international time
standard. It is the current term for what was commonly
referred to as Greenwich Meridian Time (GMT). Zero (0)
hours UTC is midnight in Greenwich England, which lies on
the zero longitudinal meridian. Universal time is based on a
24 hour clock.
ABB MNS iS System Setup & Operation Quick Guide System Release 5.4/0 Rev.1 October 2009 61
Contact us
Local Contacts on
www.abb.com/mns