HV winding

Technical Requirements
1. Winding multi layer coil Cylindrical Winding left wound 5. Taped Line is along the axial length of the coil

2. Winding terminal end is 300mm; Starting, End terminals and 6. HV and LV winging is together wound
Tapping terminals use Shrinkable tape at the end
7. Winding Terminal of each side of the
3. The outer most layer of the coil wound with Insulation is 4mm

cloth tape.

4. Break on the dissatisfaction of turn layer

No. layer 1 2 3 4 5 6 7 8 9
Turn per
layer 127 132 132 132 132 132 132 132 132
Turn used 127 259 391 523 655 787 919 1051 1183
No. layer 10 11 12 13 14
Turn per
layer 132 132 132 132 130
Turn used 1315 1447 1579 1711 1841
Particulars Value Particulars Value Particulars Value Particulars Value
Rated Power 400 KVA Rated voltage 15KV No. Phases 3 Type of
connection
No. of layers 14 Total no. of Turns 1841 Phase 8.89A Conductor arrangement
current
Conductor D=1.5/1.606 Parallel wound 2 Conductor 3 x1 x 1642.6
specification conductors length in m
Serial no. Name Number Total Winding Remarks
Weight
1 Radial clearance Supporting strip = 10x 4x 470 60
between core
and LV coil Press board = 1.0 x 470 x 750 6
Supporting strip = 10 x 3 x 470 60
2 End Insulation 1
3 Conductor D = 1 3 x 59.23 Kg
4
5 Crepe paper Sufficient
6 Cloth tape Sufficient
7 Shrinkable tape Sufficient
8 Thermo flow Supporting strips 10 x 4 x 470 10 x 3=30
9 Press board 0.5 x 470 x 212 6
Supporting strips 10 x 2x 470 10 x 3=30
400 KVA, 15/0.4 V STEP WISE ORDERING & ARRANGEMENT OFLAMINATED CORE SHEETS
 400 KVA, 15/0.4 V CORE CHARACTERSTIC DRESIGN OUT PUTS

Material = CRGO C/L= 344 mm Core dia. = 182 mm

Grade = M4 W/H = 490 mm No of step with =9
Thickness =0.27mm Stack = 177 mm Total Weight of steps = 583.15 Kg

NO. Stage B L L1 L2 Thickness No. plates Silicon steel shape

1 1 178 846 78
2 2 168 838 60
3 3 155 823 54
4 4 140 808 42
5 5 125 793 36
6 6 110 778 24
7 7 95 763 24
8 8 75 743 18
9 9 45 713 18
10 1 178 866 78
11 2 168 858 60

12 3 155 843 54

13 4 140 828 42

14 5 125 813 36

15 6 110 798 24

16 7 95 783 24

17 8 75 763 18

18 9 45 733 18

19 1 178 94 84 26

20 2 168 89 79 20

21 3 155 82.5 72.5 18

22 4 140 75 65 14

23 5 125 67.5 57.5 12

668
24 6 110 60 50 8

25 7 95 52.5 42.5 8

26 8 75 42.5 32.5 6

27 9 45 27.5 17.5 6

28 1 178 13

29 2 168 10

30 3 155 9

31 4 140 7

32 5 125 6
33 6 110 668 4
34 7 95 4

35 8 75 3

36 9 45 3
 LH Winding

Rated Power =400 KVA Rated Voltage Rated phase 3phase Yn

=15K V current=577.35 A connection
Total No. of turns = 27 T Conductor Conductor length (m)
specifications 3 x 6 x 17.6
Parallel wound conductors 9
No. of Turns per layer 13.5
No. of Layers 2 Layer Insulation 5 x 0.08
Conductor Arrangement

Serial Name Name Number Total weight Remarks

No.

1 RC of core and LV coil Press board 1.0 x 470 x 597

2 Inner end insulation 3 x 16

3 Outer end insulation 3 x16
4 Conductor 2.65 x 9 3 x (3 W x 3D)

5 Layer insulation 0.08 x 470 x 680 15 3 x 38.77 Kg

6 Crepe paper Sufficient
8 Cloth tape Sufficient
9 Starting Terminal 300 mm
 Size of the first end insulation

Item 1 Item 2
Level number
L Number L+30 Number
1-2 1.0 780 18 810 18
2-4 1.0 810 18 840 18
5-6 1.0 840 18 890 18
7-8 1.0 890 18 920 18
9-10 1.0 920 18 950 18
11-12 1.0 950 18 980 18
13-14 1.0 980 18 1010 18

Table 4:End insulation of primary winding for the three coils

 Layer Insulation of JV winding

Table 5: Layer insulation of primary winding for the three coils

Level no. Length Height Between layers No. of papers Per Transformer
1-2 830 470 7/6 39
235 4 24
3-4 880 470 6 36
235 4 24
5-6 930 470 6 36
235 4 24
470 6/- 18/Thermo flow
7-8 1000
235 4 24
1050 470 6/7 36
9-10
235 4 24
1100 470 6/7 36
11-12
235 4 24
13-114 1150 470 6/7 39
235 4 24

End Insulation of LV winding

Level NO. LV Inner diameter LV outer diameter

L No. L No.
1-2 1.0 630 2x8x3=48 (Short in length) 675 2 x 3 x 8=48

Layer insulation of LV

Level NO. L H B/n Layers Each no.

1-2 680 470 5 15
 End Insulation of LV winding

Level NO. LV Inner diameter LV outer diameter

L No. L No.
1-2 1.0 630 2x8x3=48 (Short in length) 675 2 x 3 x 8=48